![]() Method of manufacturing electrode wire from copper of its alloy with zinc
专利摘要:
(A) In the prodn. of an erosion electrode, esp. a wire electrode for spark erosion cutting of conductive materials, comprising a metal (alloy) core and one or more sheath layers of low evapn. temp. alloy (e.g. Zn-Cu), the novelty is that an active sheath layer of the alloy with low evapn. temp. and limited cold formability is produced by annealing the wire electrode to obtain an alloy layer with decreasing content of the low evapn. temp. metal extending from the outer rim of the sheath layer to the core and then cooling to fix this diffusion state. Also claimed is an erosion electrode, esp. a wire electrode in which the core consists of a homogeneous alloy and the sheath layer consists of an alloy with an alloy constituent concn. decreasing inwardly towards the core. 公开号:SU1713423A3 申请号:SU884356637 申请日:1988-10-21 公开日:1992-02-15 发明作者:Гроос Гейнрих;Германни Ганс 申请人:Беркенхофф Гмбх (Фирма); IPC主号:
专利说明:
The invention relates to the field of electrophysical and electrochemical processing methods, and in particular to methods for the manufacture of electrode-wire. The aim of the invention is to reduce wear during EDM cutting by heat treatment of the electrode-wire. The method is carried out as follows. A layer of zinc, cadmium or antimony is applied to the copper wire or copper alloy wire. The resulting wire is subjected to heat treatment in a tubular furnace in an atmosphere of nitrogen, argon or hydrogen at 700-850 ° C for 0.096-0.3 minutes Then the wire is cooled in a cooling zone, equipped with a water bath, to 30-80 ° C for 0.02-0.2 minutes. Received the wire can be calibrated by pulling. EXAMPLE 1 Electrolytic copper with a diameter of 0.3 mm, containing more than 99.9% by weight of copper and 0.01% of oxygen, is coated with a 5 micron thick zinc sheath. The wire thus obtained is heat treated at 750 ° C for 0.1 min in a tubular furnace 5.8 m long equipped with an electric heating device. A tubular cooling zone is connected to the furnace, equipped with a water bath, where the heat-treated body is cooled for 0.045 minutes (45% of the heat treatment time) to 60 ° C. Both heat treatment and subsequent cooling are carried out in a nitrogen atmosphere. The wire prepared in this way is used as an electrode for EDM cutting products at a productivity of 250. In this case, during the test period, the wear of the electrode in the working area is 24 microns. In the case of using an electrode-wire prepared by a prototype of the same materials as the electrode of example 1, the wear is 75 microns. The table shows additional examples 2-9 implementation of the method, In Example 3, cooling is carried out with water supplied using nozzles, and in Examples 7-9, air. In addition, in Examples 5, 6, after cooling, another calibration is carried out by drawing to a final diameter of 0.3 and 0.4 mm, respectively. Electrode wear according to examples 2-9 is 16-30 microns.
权利要求:
Claims (2) [1] 1. The method of manufacturing the electrode-wire based on copper or its alloy with zinc, comprising applying to the wire a layer of zinc, cadmium or antimony, characterized in that, in order to reduce wear during EDM cutting, the electrode wire is heat treated under nitrogen, argon or hydrogen at 700-850 ° C for 0.096-0.3 minutes, followed by cooling to 30-80 ° C for 0.02-0.2 min. [2] 2. A method according to claim 1, characterized in that the cooling is carried out for time of 20-50% of the heat treatment time .. Temperature с 850 700 850 350 0.11 О, 0.3 0.25 Processing time, min, 0.3 Cooling, time, min / time of heat treatment0, 06/20 0.07 / 63.6 0.07 / 50 0, 2 / 66.6 0.13 / 52.4 Atmosphere at the stages of heat treatment and ox700. 700 700 0.095 0.1 O, 0.2 / 2C68 0.02 / 20 0.025 / 21.1 | 3
类似技术:
公开号 | 公开日 | 专利标题 SU1713423A3|1992-02-15|Method of manufacturing electrode wire from copper of its alloy with zinc JP3549663B2|2004-08-04|Manufacturing method of wire electrode US4042424A|1977-08-16|Electrical conductors of aluminum-based alloys JPH03138341A|1991-06-12|Production of wire electrode for electric discharge cutting US4594116A|1986-06-10|Method for manufacturing high strength copper alloy wire SE7910244L|1980-06-15|PROCEDURE FOR TREATING A SEPARATIBLE NON-IRON Alloy US3019102A|1962-01-30|Copper-zirconium-hafnium alloys JPH01289021A|1989-11-21|Manufacture of copper clad steel stranded wire US4727002A|1988-02-23|High strength copper alloy wire JPH01162754A|1989-06-27|Production of material for conductive parts of electronic and electric apparatus SU1421268A3|1988-08-30|Method of manufacturing electric cable with moulded mineral insulation SU558966A1|1977-05-25|Method for making electrical contacts of gold based alloys US2995478A|1961-08-08|Degassing aluminum articles SU1167213A1|1985-07-15|Method of treating magnetic circuit components JPH1143750A|1999-02-16|Production of silver alloy US4838959A|1989-06-13|Method for manufacturing high strength copper alloy wire JPS63293148A|1988-11-30|Manufacture of near beta-titanium alloy having high strength and satisfactory ductility RU2059736C1|1996-05-10|Method of treatment of aluminium-magnesium system alloys JPH03115547A|1991-05-16|Manufacture of electronic parts JP2004142079A|2004-05-20|Method for manufacturing electrode wire for wire electric discharge machining, and electrode wire for wire electric discharge machining manufactured by using method HU200121B|1990-04-28|Electrode wire for spark machining and method for proeducing same JPH01135057A|1989-05-26|Lead frame material and manufacture thereof JPH0261042A|1990-03-01|Production of beta titanium alloy wire having high fatigue strength SU608623A1|1978-05-30|Method of tin-plating of workpieces made of aluminium alloys JPS60120020A|1985-06-27|Improvement of mixing property of copper metal short fiber into plastics
同族专利:
公开号 | 公开日 CA1327157C|1994-02-22| DE3781278D1|1992-09-24| JP2541638B2|1996-10-09| LT2139B|1993-09-15| US4935594B1|2000-01-04| AT79579T|1992-09-15| EP0312674A1|1989-04-26| LV5600A3|1994-05-10| HK195995A|1996-01-05| EP0312674B1|1992-08-19| JPH01127228A|1989-05-19| ES2033916T3|1993-04-01| US4935594A|1990-06-19| KR890006346A|1989-06-13| KR960007589B1|1996-06-07|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 RU2516125C2|2008-12-03|2014-05-20|Беркенхофф Гмбх|Wire electrode for arc cutting|SE7707127L|1977-06-20|1978-12-21|Bulten Kanthal Ab|DEVICE FOR GLADING OF WIRE, BAND AND BAR SHAPE| GB2015909B|1978-03-03|1982-12-01|Charmilles Sa Ateliers|Electrode for spark erosion machining| SE444278B|1979-10-11|1986-04-07|Charmilles Sa Ateliers|WIRELESS ELECTROD| CH646083A5|1982-02-18|1984-11-15|Charmilles Sa Ateliers|Wire electrode for erosive electrical discharge machining| JPS59123752A|1982-12-27|1984-07-17|Sumitomo Electric Ind Ltd|Production of electrode wire for electric discharge machining for cutting wire| JPS60249528A|1984-05-24|1985-12-10|Furukawa Electric Co Ltd:The|Preparation of electrode wire for wire-cut spark erosion machine| JPS61136733A|1984-12-08|1986-06-24|Fujikura Ltd|Electrode wire for wire-cut spark erosion work and preparation thereof| US4686153A|1984-12-08|1987-08-11|Fujikura Ltd.|Electrode wire for use in electric discharge machining and process for preparing same| JPS62218026A|1986-03-20|1987-09-25|Furukawa Electric Co Ltd:The|Electrode wire for wire cut spark discharge machining|EP0415501A1|1989-08-30|1991-03-06|Charmilles Technologies S.A.|Multilayer wire electrode| DE9013722U1|1990-10-02|1991-01-24|Berkenhoff Gmbh, 6301 Heuchelheim, De| FR2679806B1|1991-08-02|1995-04-07|Trefimetaux|HIGH PERFORMANCE COPPER ALLOY ELECTRODE FOR ELECTROEROSION MACHINING AND METHOD OF MANUFACTURE.| US5762726A|1995-03-24|1998-06-09|Berkenhoff Gmbh|Wire electrode and process for producing a wire electrode, particular for a spark erosion process| DE19510740A1|1995-03-24|1996-10-02|Berkenhoff Gmbh|Wire electrode and method for producing a wire electrode, in particular for the spark erosion method| FR2732251B1|1995-03-27|1997-05-30|Thermocompact Sa|PROCESS AND DEVICE FOR MANUFACTURING ELECTRODE WIRE FOR EROSIVE SPARKING, AND WIRE THUS OBTAINED| US5808262A|1995-06-07|1998-09-15|Swil Limited|Wire electrode for electro-discharge machining and method of manufacturing same| US5704993A|1995-10-10|1998-01-06|The Regents Of The Univerisity Of California, Office Of Technology Transfer|High conductivity composite metal| CH690439A5|1995-12-11|2000-09-15|Charmilles Technologies|A method of manufacturing son with a brass surface, for the purposes of the EDM wire.| EP0799665B1|1996-04-02|2001-05-09|Swil Limited|Method of manufacturing a wire electrode for electro-discharge machining| DE19635775A1|1996-09-04|1998-03-05|Berkenhoff Gmbh|High strength eroding electrode| US6806433B2|1996-09-04|2004-10-19|Berkenhoff Gmbh|High-strength erosion electrode| JP3248457B2|1996-12-26|2002-01-21|住友電気工業株式会社|Method of manufacturing electrode wire for wire electric discharge machining| US6306523B1|1997-07-30|2001-10-23|Ki Chul Seong|Method of manufacturing porous electrode wire for electric discharge machining and structure of the electrode wire| US5945010A|1997-09-02|1999-08-31|Composite Concepts Company, Inc.|Electrode wire for use in electric discharge machining and process for preparing same| JPH11320269A|1998-03-13|1999-11-24|Hitachi Cable Ltd|Electric discharge machining electrode wire| DE19913694A1|1999-03-25|2000-11-02|Berkenhoff Gmbh|Wire electrode| EP1106293B1|1999-12-09|2003-05-02|Charmilles Technologies S.A.|Electrode for wire electric discharge machining, and manufacturing method thereof| KR100739378B1|2000-09-18|2007-07-16|신닛뽄세이테쯔 카부시키카이샤|Bonding wire for semiconductor and method of manufacturing the bonding wire| ES2303517T3|2001-09-21|2008-08-16|Berkenhoff Gmbh|THREAD ELECTRODE FOR CUTTING BY ELECTROEROSION.| FR2833875B1|2001-12-21|2004-07-02|Thermocompact Sa|HIGH-SPEED ELECTROEROSION WIRE| FR2881974B1|2005-02-11|2007-07-27|Thermocompact Sa|COMPOSITE WIRE FOR ELECTROEROSION.| CA2659224C|2005-12-01|2016-05-10|Composite Concepts Company|Edm wire| JP4943827B2|2006-11-30|2012-05-30|矢崎総業株式会社|Resistance welding method and conductor unit| EP2172295B1|2008-10-01|2012-06-20|Berkenhoff GmbH|Wire electrodes for electrical discharge cutting| EP2755792B1|2011-09-16|2020-10-21|Heinrich Stamm GmbH|Wire electrode for the spark-erosive cutting of articles| JP2014050945A|2012-08-09|2014-03-20|Sodick Co Ltd|Wire electrode| US9207258B2|2012-09-28|2015-12-08|Intel Corporation|Composite wire probes for testing integrated circuits| JP6124333B2|2012-12-07|2017-05-10|株式会社ソディック|Wire electrode manufacturing method and wire drawing die| TWI562845B|2014-06-10|2016-12-21|Ya-Yang Yan| CN105762129B|2016-04-27|2018-03-30|山东科大鼎新电子科技有限公司|A kind of preparation method of copper-based surfaces plating NiPdAu bonding wire| CN107671379A|2017-09-26|2018-02-09|宁波康强微电子技术有限公司|The preparation method of texturing coating electrode silk|
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申请号 | 申请日 | 专利标题 EP87710018A|EP0312674B1|1987-10-23|1987-10-23|Erosion electrode, in particular a wire electrode for electrical discharge machining| CA000595473A|CA1327157C|1987-10-23|1989-04-03|Eroding electrode, in particular a wire electrode forthe spark-erosive working|LV930249A| LV5600A3|1987-10-23|1993-04-20|Deposition for the production of wire electrodes on copper or copper and zinc base bases| LTRP516A| LT2139B|1987-10-23|1993-05-06|THE METHOD OF MANUFACTURE OF ELECTRODATE SUBSTANCES IN COAL OR ITS ZINC| 相关专利
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