![]() Component tape designed to supply electrical components
专利摘要:
A component tape comprising: a base tape comprising pockets arranged to accommodate electrical components for placement on a printed circuit board, and a protective tape covering the base tape, a portion of the protective tape being arranged to engage a tape engaging function of a component tape feeder. 公开号:SE536616C2 申请号:SE1050057 申请日:2008-02-29 公开日:2014-04-01 发明作者:Peter Davis 申请人:Ui Holding Co; IPC主号:
专利说明:
l5 20 25 30 536 616 uses a tape divider or other similar realization which engages in the protective tape so that the protective tape is lifted away from the base tape. On the other hand, since the type and thickness vary from component tape to component tape, a two-piece splitter or other similar realization cannot reliably intervene in and facilitate the removal of the protective tape. For example, the component tape may pass completely under the tape splitter so that the splitter fails to engage the protective tape with the splitter, which results in the exposure of the components being prevented. Eventually, a two-piece splitter or other realization may also accumulate glue and / or dust which may contribute to an inability to reliably grip the protective tape. Improper or inefficient removal of the protective tape can cause the feeder to fail and thus degrade the function of the component placement machine. Therefore, there is a need for a component tape with a protective tape that attaches to the splitter in a reliable manner. SUMMARY OF THE INVENTION According to a first aspect of the invention, there is provided a component tape comprising: a base tape, the base tape comprising pockets arranged to accommodate electrical components for placement on a printed circuit board, and a protective tape covering the base tape, a manipulated portion of the protective tape being arranged to engaging with a protective tape divider of a component tape feeder, the manipulated portion of the protective tape being elevated above the base tape, the manipulated portion of the protective tape continuing to cover the base tape and retaining the electrical components of the base tape below the manipulated portion of the protective tape. According to one embodiment, the manipulated part of the protective tape is a bubble. According to one embodiment, the raised manipulated part further comprises a heel. According to a second aspect of the present invention there is provided a method of preparing a component tape for engagement with a tape splitter of a feeder, the method comprising: providing a component tape comprising: a base tape, the base tape comprising pockets arranged to accommodate electrical components for placement on a feeder. a printed circuit board, and a protective tape covering the base tape, manipulating a portion of the protective tape so that the protective tape has a structure that facilitates engagement of the protective tape with a protective tape splitter of the feeder, the manipulation of a portion of the protective tape comprising raising the portion of the protective tape above the manipulating tape. of a part of the protective tape comprises continuing to maintain the electrical components of the base tape under the protective tape, and moving the protective tape towards the protective tape splitter to tuddle the protective tape via the manipulated part. According to one embodiment, the manipulation of a part of the protective tape comprises creating a bubble in the protective tape. According to one embodiment, the manipulation of a part of the protective tape comprises creating a heel in the protective tape. According to one embodiment, the manipulation of a part of the protective tape comprises heating the protective tape so that it cups out of the base tape. According to one embodiment, the manipulation of a portion of the protective tape comprises applying a chemical to a small portion of the protective tape to cause the protective tape to bend to a raised condition away from the base tape. According to one embodiment, the manipulation of a part of the protective tape comprises that measures belonging to the group obtain, puncture or consist of tearing, tearing, cutting the protective tape. According to a third aspect of the present invention there is provided a method of providing a component tape for supplying electrical components, the method comprising: providing a component tape comprising: a base tape, the base tape comprising pockets arranged to accommodate electrical components for placement on a printed circuit board, and a protective tape covering the base tape, manipulating the protective tape with a pre-distribution module by using a pre-distributor to separate the protective tape from the base tape and forming an elevated portion, the manipulated portion of the protective tape continuing to cover the base tape and retaining the electrical components of the manipulated base tape. of the protective tape, the raised part being arranged to engage with an engaging function of a component tape feeder when the component tape is driven through the component tape feeder, and moving the protective tape towards the protective tape divider to distribute protective tape via the manipulated part. one. According to one embodiment, the manipulation of the protective tape comprises creating a bubble in the protective tape. According to one embodiment, the manipulation of the protective tape further comprises creating a hole in the protective tape. Brief Description of the Drawings Some embodiments of this invention will be described in detail, with reference to the following figures, in which like numerals refer to like parts, in which: Figure 1 depicts a side view of an embodiment of a component tape having a portion of a protective tape; vertically separated in accordance with embodiments of the present invention, Figure 2 depicts a top view of an embodiment of the component tape of Figure 1 in accordance with embodiments of the present invention, Figure 3 depicts a side view of an embodiment of a component tape having a manipulated portion of the protective tape in accordance with embodiments of the present invention, Figure 4 depicts a top view of an embodiment of the component tape in Figure 3 in accordance with embodiments of the present invention, Figure 5 depicts a top view of an embodiment of a component tape just prior to striking with an embodiment of a exposure module accordingly with embodiments of the present invention, Figure 6 depicts a side view of an embodiment of a component tape just prior to encountering an embodiment of a exposure module in accordance with embodiments of the present invention, Figure 7 depicts a perspective view of an embodiment of a component tape just prior to encountering an embodiment of a exposure module in accordance with embodiments of the present invention, Figure 8 depicts a side view of an embodiment of a component tape just after encountering an embodiment of a exposure module in accordance with embodiments of the present invention, Figure 9 Figure 10 depicts a perspective view of an embodiment of a component tape just after a manipulated portion of the protective tape encounters an embodiment of a tape gripping function of an embodiment of a exposure module in accordance with embodiments of the present invention; Figure 10 depicts a top view of an embodiment shape of a component tape just after a manipulated part of the protective tape encounters an embodiment of a tape gripping function of an embodiment of a exposure module in accordance with embodiments of the present invention, Figure 11 depicts a top view of an embodiment of a component tape while the manipulated part of the protective tape the protective tape encounters an embodiment of a tape gripping function of an embodiment of a exposure module in accordance with embodiments of the present invention, Figure 12 depicts a side view of an embodiment of a component tape while the manipulated portion of the protective tape encounters a of a tape gripping function of an embodiment of a exposure module in accordance with embodiments of the present invention, Figure 13 depicts a top view of an embodiment of a component tape having a manipulated portion of the protective tape divided into two parts while the manipulated portion of the protective tape encounters an embodiment of a tape gripping function of an embodiment of a exposure module in accordance with embodiments of the present invention, Figure 14 depicts a side view of an embodiment of a component tape having a manipulated portion of the protective tape disassembled when interacting with a functional tape. In an embodiment of an exposure module in accordance with embodiments of the present invention, Figure 15 depicts a top view of an embodiment of a component tape having a manipulated portion of the protective tape that is regenerated after the manipulated portion of the protective tape encounters the tape engaging function of an embodiment of a blotting method. in accordance with embodiments of the present invention, Figure 16 depicts a top view of an embodiment of a component tape having a manipulated portion of the protective tape that has been re-formed upon encountering an embodiment of the tape engaging function of an embodiment. Figure 17 depicts a side view of an embodiment of a component tape feeder having a protective cover removed in accordance with embodiments of the present invention, Figure 18 depicts a side view of an embodiment of a pre-distribution module with a cam-driven pivot member in a downward position in accordance with embodiments of the present invention, Figure 19 depicts a top view of an embodiment of a pre-distribution module in accordance with embodiments of the present invention, Figure 20 depicts a side view of an embodiment of a pre-distribution module with a cam-driven pivot member in an upward position in accordance with embodiments of the present invention, Figure 21 depicts a side view of an embodiment of a component tape before the protective tape encounters an embodiment of a pre-distributor in an embodiment of a pre-distribution module in accordance with embodiments of the present invention. In the present invention, Figure 22 depicts a top view of an embodiment of a component tape before the protective tape encounters an embodiment of a pre-distributor in an embodiment of a pre-distribution module in accordance with embodiments of the present invention; Figure 23 depicts a side view of an embodiment of a component tape. encounters an embodiment of an atomizer in an embodiment of a atomization module in accordance with embodiments of the present invention, Figure 24 depicts a side view of an embodiment of a component tape after the protective tape encounters an embodiment of an atomizer in a embodiment of an atomization module in accordance with embodiments of the present invention, and Figure 25 depicts a top view of an embodiment of a component tape after the protective tape encounters an embodiment of a atomizer in an embodiment of an atomization module in accordance with embodiments of the present invention. Detailed Description of the Invention Although certain embodiments of the invention will be shown and described in detail, it is to be understood that various changes and modifications may be made without departing from the scope of the appended claims. The scope of the present invention will not be limited in any way to the number constituting their shape, their relative components, their material, location, etc. and are described only as an example of an embodiment. The features and advantages of the present invention are illustrated in detail in the accompanying drawings, in which like reference numerals refer to like elements throughout the drawings. As a preface to the detailed description, it is to be understood that, as used in this specification and the appended claims, the singular forms "en", "ett", "den" and "det" include several of the referenced objects, unless the context is clearly indicated. indicates otherwise. Referring now to the drawings, Figure 1-2 depicts a side view and a top view of an embodiment of a component tape 400. Component tape 400 may include a base tape 404, a protective tape 405 (shown stripped from the base tape 404). for a clearer view) and a plurality of pockets 406 which can accommodate electronic components 12. Component tape 400 may also include a leading edge 408 and a trailing edge 410 as well as holes 412. The holes 412 may be located on either or both sides of the component tape 400. and can be placed at equal intervals. The base tape 404 may be transparent or opaque plastic, paper or blister type. The protective tape 405 usually consists of transparent plastic, but may consist of other material in accordance with the present invention. To facilitate efficient provision of electronic components 12 to a machine for picking and placing (not shown) a feeder 10 (for which an embodiment is shown in Figure 17), a component tape 400 may have a portion of the protective tape 405 manipulated 407 so that a tape gripping function or splitter 220 (for which embodiments are shown in Figures 5-16) can easily engage the protective tape 405 to expose components 12 in a reliable manner. For example, Figures 3-4 depict a side view and a top view, respectively, of an embodiment of a engineered component tape 400 having a portion of a protective tape 405 being manipulated 407. A manipulated portion 407 of the protective tape 405 is arranged to engage with a protective tape splitter 220 of a component tape feeder 10. The manipulated portion 407 may be a bubble formed by grasping the protective tape 405 and pulling it slightly away from the base tape 404 to thereby create the bubble (as shown and further described with reference to Figs. 17-25). In addition, the manipulated portion 407 may include a hole 409. Furthermore, the manipulated portion 407 of the protective tape 405 may be formed by heating the protective tape 405 so that it pits or bubbles away from the base tape 404. Furthermore, chemical means may as a plasticizer is provided on a small portion of the protective tape 405 which causes the protective tape to form the manipulated portion 407 by bending the protective tape to a raised condition away from the base tape 404. Those skilled in the art would appreciate that a portion 407 of the protective tape may be otherwise manipulated by forming bubbles . For example, small scratches, tears or notches may also partially manipulate the protective tape from the base tape 404, such as holes 409. However, the manipulation of the protective tape 405, such as attaching a manipulated portion 407 such as a bubble or other similar features, should not jeopardize electrical retention. components 12 contained in pockets 406 of component tape 400. The manipulated portion 407 of the protective tape 405 continues to thank the base tape 404 and retain electrical components 12 in the base tape 405 below the manipulated portion 407 of the protective tape 405. It should also be appreciated by those skilled in the art that a portion 407 of a protective tape 405 of a component tape 400 may be manipulated and partially separated from a base tape 404 by an automatic process comprising mechanisms designed for such a purpose or may be partially separated by a human worker manually creating the partial separation by which suitable means. any. Thus, a component tape 405 originally manufactured by a manufacturer so that it comes with a manipulated part 407 which has been bubbled or otherwise provided with a partially separated from the protective tape 405. Furthermore, a protective tape 405 may have a part which is raised or otherwise 536 616 methods are partially separated by an operator before the component tape 400 is provided to a feeder 10 and / or provided to a component placement machine. Preparing component tape 400 for engagement with a tape splitter 220 of a feeder 10 may involve manipulating a portion 407 of the protective tape 405 so that the protective tape 405 has a structure that facilitates engagement of the protective tape 405 with the tape splitter 220 of the feeder 10. Referring to Figure 17, automated manipulation of component tape 400 may be performed by a feeder 10. The component tape feeding device 10 may include a first channel 500 such as a lead component or routing element that may facilitate controlled and direct movement of a component tape, such as component tape 400, from the feeder. further, a component tape feeder device 10 may also include a second channel such as a connector or routing member that provides means for controlling and directing movement of a component tape, such as component tape 400, from the second input module 150 further into the first input module 100. and through the feeder device 10. The channels 500 and 550 can be combined in a single channel 600. Furthermore, the feeder may comprise an output module 300. A drive member, such as input module 100, or as input module 150, may optionally operate with a tape feeder 10 so that component tape 400 may be self-threading, self-charging, self-feeding, self-feeding, self-aligning and / or driven to manipulate a pre-distribution module 800 without significant manual preparation steps performed by an operator. In other words, an operator may simply position the component tape 400 to cooperate with a drive member of the feeder 10 and the feeder 10 may be constructed and in force to do the rest. The pre-distribution module 800 can somehow manipulate the protective tape 405 of the component tape 400 to form the manipulated portion 407, thereby facilitating automated use of the feeder 10 which includes reliable and efficient exposure of the electrical components 12 for supply to a component placement machine (not shown). Thus, the operator does not need to manually manipulate the protective tape 405 so that the protective tape 405 can be effectively split, or otherwise removed during operation of the feeder 10. Exposure of components 12 for supply to a component placement machine can be automatically facilitated by providing a component tape 400 that can be manipulated by a pre-allocation module 800 to form a manipulated portion 407, wherein the manipulated portion 407 of the component tape 400 can be gripped and divided by an exposure module 200, thereby exposing the components 12 for picking a component placement machine. With further reference to Figure 17 and further reference to Figures 5-16, the illustration is presented of the possible placement of a component tape 400 comprising a manipulated portion 407 having a hole 409 before, during and after cooperating attack with an embodiment of a tape gripping function or protective tape divider. 220 of an exposure module 200 of feeder 10, when component tape 400 is fed. As depicted in Figure 5, a component tape 400 may be moved to a position just prior to encountering an embodiment of a exposure module 200 of a component tape feeder 10, the leading edge 408 of the component tape 400 being close to the tape engaging portion 220 of the exposure tape. 536 616 module 200. Component tape 400 may include a manipulated portion 407 of protective tape 405 such as a bubble having a hole 409. In particular, Figures 5-7 depict detailed views of an embodiment of component tape 400 just prior to encountering an embodiment of an exposure module 200, in accordance with embodiments of the present invention. Further, as the component tape 400 continues forward toward the exposure module 200, Figures 8-10 depict views of the component tape 400 just after encountering an embodiment of a tape gripping function 220 of the exposure module 200. At this time, the tape 400 may be driven by a drive member such as the input module 100. and may reach a point where the tip 222 of the tape gripping function or protective tape splitter 220 comes into initial contact with a advancing edge of the raised manipulated portion 407 that includes holes 409 in the protective tape 405. As advancement of the tape 400 continues, the tip 222 begins to enter the hole 409. of the manipulated portion 407 when the protective tape splitter 220 begins to engage the protective tape 405 (see Figure 11). Once the protective tape 405 of the component tape 400 has been initially gripped by the tape gripping tip 222 of the tape gripping function 220, the structural structure of the tape gripping function 220 may facilitate separation and biasing deformation of the protective tape 405 as it is moved forward past the gripping tape. In the illustrated embodiment, the wedge-like shape of the tape gripping function 220 may cause the protective tape 405 to be divided around the tape gripping function 220 during tape advancement. Thus, the protective tape 405 can be divided into two parts 405a and 405b, where each part is separated on opposite sides of the wedge-like tape gripping function. Thus, Figures 12-14 depict views of an embodiment of a component tape 400 having a protective tape 405 with a manipulated portion 407 while the protective tape encounters an embodiment of a tape gripping function 220 of an embodiment of a exposure module 200 in accordance with embodiments of the present invention. By feeding this cooperating encounter with the component tape 400 by force of a drive member, past the tape gripping function 220, it can cause the protective tape 405 to separate into two parts 405a and 405b, thereby detecting and exposing the electronic components 12 contained in the component tape 400. As the component tape 400 is moved forward past the exposure layer module 200, the manipulated portion 407 may begin to regenerate. Accordingly, Figure 15 depicts a view of an embodiment of a component tape 400 having a protective tape 405 with a manipulated portion 407 which is regenerated after the manipulated portion 407 encounters an embodiment of the tape gripping function 220 of an embodiment of a exposure module 200, in accordance with embodiments of the present invention. Furthermore, as the advancement continues, more exposed electronic components 12 may be picked up by the component placement machine, and the previously separated portions 405a and 405b of the protective tape 405 may continue to be reoriented or re-formed in a position close to the base tape 404. Thus, Figure 16 depicts a top view of an embodiment of a component tape 400 having portions 405a / b reconnected upon encountering with an embodiment of a tape gripping function 220 of an embodiment of a exposure module 200 in accordance with an embodiment of the present invention. Similarly, although it is contemplated herein that the protective tape 405 is manipulated so as to be tossed along the center, those skilled in the art will recognize that various modes of protective tape manipulation for exposing component 12 may meet the purposes of the present invention. Embodiments of a tape gripping function, such as protective tape splitter 220, may have different structural structures and / or may be located differently with respect to the advancing component tape 400 to engage the tape 400 in a different manner. For example, a tape gripping function 220 may be designed and placed to separate a protective tape 405 to one side of the component tape 400. In this way, the protective tape may be removed to one side, or the component tape 400 may also regenerate or realign with the base tape 405, after picking electronic components. 12 which is housed in the component tape 400. In addition, the manipulated portion 407 need not include holes 409. In this situation, the tip 222 may puncture the manipulated portion 407 when the tape gripping function 220 begins to engage the protective tape as opposed to entering the hole 409. As previously stated, the manipulated portion 407 of the protective tape 405 can occur and be present in many different ways. Figure 17 depicts an embodiment of a feeder 10 that facilitates automatic manipulation of a protective tape 405 by providing and using a pre-distributor or tape manipulation module 800 in the feeder 10. Pre-distributor module 800 may be located adjacent to channel 600 so that component tape 400 is advanced along channel 600; module 800 can manipulate a portion 407 of protective tape 405 of component tape 400. It will be appreciated that the protective tape 405 may be moved in either a forward or a rearward direction with respect to the front divider module 800. Further, Figures 18-20 depict views of an embodiment of an atomizer module 800. The atomizer module 800 may be a device that includes an atomizer 802, a cam-driven pivot member 804, and a cam 806. An atomizer 802 may be any embodiment that can be used to manipulate protective tape 405. For example, an atomizer 802 may have a sharp point, a hook, a mechanical latch, a needle, a heating element, a nozzle arranged to provide a chemical agent and / or a blade arranged to be obtained or otherwise manipulate the protective tape without substantially affecting the base tape 404 and thereby forming a manipulated portion 407. A drive system 820 may drive a protruding cam portion 806 so that when the protruding cam portion 806 is at the peak of its rotation, the atomizer 802 passes through routing elements 808 through opening 810. Channel 600 may also include an opening for passage of atomizer 802. Accordingly, Figures 21-25 depict views of a component tape 400 before, during and after the manipulation of protective tape 405 by the atomizer module 800 to form a manipulated portion 407. Typically, the cam-driven pivot member 804 may be in a downward position when the component tape 400 is moved along channel 600. However, when a component tape 400 is driven through the feeder 10 for the first time, or when component tape 400 has been pushed backward either partially or completely past the exposure module 200, the protective tape 405 may need to be manipulated to form the manipulated portion 407. To achieve this, the forward movement of component tape 400 can be stopped, then the projecting cam portion 806 is rotated so that the pivot member 804 can push the component tape 400 upward. Then, atomizer 802 enters opening 810 in conductor 808 and can punch holes in protective tape 405, obtain it to manipulate the protective tape 405 and create a manipulated portion 407 such as a bubble. In addition, when the pivot member 804 is in the upward position, component tape 400 can be moved slightly forward and backward to reliably create the manipulated portion 407 in protective tape 405 by allowing a resulting tear to release a larger manipulated area of the protective tape 405 separated from the base tape 404 as well. such as creating a hole 409. Once the manipulated portion 407 is created, a protruding cam portion 806 can be rotated to return pivot means 804 to its passive downward position to thereby allow component tape 400 to continue its forward movement to expose the module 200. Although the baffle module 800 is described as being housed in feeder 10, a similar tape manipulating device may be used by an operator outside the feeder 10. The operator may insert component tape 400 into a manipulator before component tape 400 is inserted into an input module 100 of feeder 10. The manipulating device may then manipulate. protective tape 405. In this way, protective tape can The pen 405 then includes a manipulated member 407 for engaging the tape gripping function or the protective tape divider 220 of the exposing module 200 when the component tape 400 is initially inserted into the feeder 10. Although this invention has been described in connection with the particular embodiments set forth above, it is obvious that many alternatives, modifications and variations are possible for those skilled in the art. Thus, the above embodiments are intended to be illustrative and not restrictive. Various modifications may be made without departing from the spirit and scope of the invention. 19
权利要求:
Claims (12) [1] A component tape comprising: a base tape, the base tape comprising pockets arranged to accommodate electrical components for placement on a printed circuit board, and a protective tape covering the base tape, a manipulated part of the protective tape being arranged to engage a protective tape dispenser of a component tape, the manipulated part of the protective tape being elevated above the base tape, the manipulated part of the protective tape continuing to cover the base tape and retaining the electrical components of the base tape below the manipulated part of the protective tape. [2] Component tape according to claim 1, wherein the manipulated part of the protective tape is a bubble. [3] The component tape of claim 1, wherein the raised manipulated member further comprises a hole. [4] A method of preparing a component tape for engagement with a tape divider of a feeder, the method comprising: providing a component tape comprising: a base tape, the base tape comprising pockets arranged to accommodate electrical components for placement on a printed circuit board, and a protective tape comprising covering the base tape, manipulating a portion of the protective tape so that the protective tape has a structure that facilitates engagement of the protective tape with a protective tape splitter of the feeder, the manipulation of a portion of the protective tape comprising raising the portion of the protective tape above the base tape, the manipulation of the base tape a part of the protective tape comprises continuing to maintain the electrical components of the base tape under the protective tape, and moving the protective tape towards the protective tape splitter to tuddle the protective tape via the manipulated part. [5] The method of claim 4, wherein the manipulating a portion of the protective tape comprises creating a bubble in the protective tape. [6] A method according to any one of claims 4 or 5, wherein the manipulation of a part of the protective tape comprises creating a hole in the protective tape. [7] The method of claim 4, wherein the manipulating a portion of the protective tape comprises heating the protective tape so that it cups out of the base tape. [8] The method of claim 4, wherein the manipulating a portion of the protective tape comprises applying a chemical to a small portion of the protective tape to cause the protective tape to bend to a raised condition away from the base tape. [9] A method according to claim 4, wherein the manipulation of a part of the protective tape comprises measures belonging to the group consisting of tearing, tearing, obtaining, punching holes in or cutting the protective tape. [10] A method of providing a component tape for supplying electrical components, the method comprising: providing a component tape comprising: a base tape, the base tape comprising pockets arranged to accommodate electrical components for placement on a printed circuit board, and a protective tape covering the base tape, manipulating the protective tape with a pre-diverting module by using a pre-distributor to separate the protective tape from the base tape and forming an elevated portion, the manipulated portion of the protective tape continuing to cover the base tape and retaining the electrical components of the protected tape under the manipulated tape. , the raised part being arranged to engage with a protective tape splitter of a component tape feeder when the component tape is driven through the component tape feeder, and move the protective tape towards the protective tape splitter to tread the protective tape via the manipulated part. [11] The method of claim 10, wherein the manipulating the protective tape comprises creating a bubble in the protective tape. [12] The method of claim 10 or 11, wherein the manipulating the protective tape further comprises creating a hole in the protective tape. 22
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引用文献:
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申请号 | 申请日 | 专利标题 US11/764,827|US8544652B2|2007-06-19|2007-06-19|Component tape| PCT/US2008/055410|WO2008156877A1|2007-06-19|2008-02-29|Component tape| 相关专利
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