专利摘要:
12 AB STRACT The inVention relates to an eXtruded surface covering material (4) for covering a boat or yachtdeck or another outdoor area (6), the surface covering material (4) comprising a syntheticmaterial (8), Where the surface covering material (4) further comprises rigid holloW rr1icroballoons (10) With an opaque surface. The inVention also relates to an extruded product. (Fig. l)
公开号:SE1351364A1
申请号:SE1351364
申请日:2013-11-18
公开日:2015-05-19
发明作者:Robert De Caux Tilney
申请人:Flexiteek Internat A S;
IPC主号:
专利说明:

TECHNICAL FIELD OF THE INVENTION The present invention relates to an extruded coating material for tackling a batt or yacht deck or other outdoor surface according to the preamble of the patent claim. The present invention also relates to an extruded product comprising such material according to the preamble of claim 15.
BACKGROUND OF THE INVENTION AND RELATED ART Bat and yacht decks can be made of different materials such as e.g. wood or fiberglass, etc. Traditionally, if the roof surface of a boat or yacht was to be roofed, this was done by applying a teak deck to the boat or yacht deck surface. Recently, boat or yacht deck surfaces have also been tackled with synthetic clack, ie. synthetic materials have been used instead of teak materials.
EP 1 196 672 B2 and US 6,895,881 C1 and GB 2456605 B show examples of surface coatings comprising synthetic material such as PVC.
An example of a traditional synthetic clack, ie. a clack made of synthetic material, is a PVC (polyvinyl chloride) synthetic clack that has chalk as a filler. Teak roofs and such traditional PVC synthetic clack have different properties. A significant difference is that teak decks require regular maintenance to a certain extent if the new appearance of the deck is to be maintained.
A traditional synthetic PVC clack that has chalk as a filler has many advantages over traditional teak decks, but when the sun shines and heats such a traditional synthetic PVC clack, the traditional synthetic PVC cack heats up and retains the heat to a stone extent a traditional teak deck of same dimensions. BRIEF DESCRIPTION OF THE INVENTION The main object of the present invention is to provide an improved extruded roofing material for roofing a boat or yacht deck or other outdoor surface, and an extruded product comprising such material.
The above-mentioned object of providing an improved extruded surface roofing material for roofing a bat or yacht deck or other outdoor surface, and an extruded product comprising such material, is achieved for an extruded surface roofing material for roofing a boat or yacht deck or another outdoor surface, the surface covering material comprising a synthetic material, wherein the surface covering material further comprises rigid hollow microballoons with an opaque surface, as named in the jugging part of claim 1, and the jugging part of claim 15.
An advantage of such a synthetic roofing material according to the invention for a boat or yacht deck or another outdoor surface is that such a synthetic roofing material is kept cooler, and can cool faster, a traditional synthetic PVC roofing material of the same dimensions, thus enabling a more comfortable surface temperature. man e.g. stands barefoot on a synthetic deck of the inventive material. A further advantage is that such a synthetic roofing material according to the invention is lighter than traditional synthetic PVC roofing material of the same dimensions, thus both saving weight and making it easier to handle when applying it to a bat or yacht deck or another outdoor surface.
According to one embodiment, the volume percentage of microballoons in the extruded surface covering material is 5-40%.
According to one embodiment, the synthetic material is rigid UV-stable PVC or another rigid UV-stable material.
According to one embodiment, the extruded surface covering material is an extruded flexible mold-adaptable surface covering material, and the synthetic material is a flexible synthetic material.
According to one embodiment, the synthetic material is plasticized UV-stable PVC or another flexible UV-stable material.
According to one embodiment, a flexible extruded surface covering material comprises a volume percentage of 10-30% microballoons, 40-60% PVC and 15-35% plasticizer.
According to one embodiment, a flexible extruded surface covering material comprises a volume percentage of 15-25% microballoons, 45-55% PVC and 25-30% plasticizer.
According to one embodiment, the rigid hollow microballoons comprise glass or ceramic material.
According to one embodiment, the rigid hollow microballoons are filled with gas.
According to one embodiment, the outer diameter of the microballoons is in the range of 10 to 300 micrometers.
According to one embodiment, the hollow microballoons are arranged substantially uniformly distributed in the extruded cover material.
These and other beneficial features will become apparent in the detailed description below.
The invention will now be described in more detail below with reference to the accompanying drawings which schematically illustrate a preferred embodiment of the covering material for a boat or yacht deck or another outdoor surface according to the invention.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 schematically shows a cross-section of a piece of an extruded covering material for roofing a boat or yacht deck or another outdoor surface, according to an embodiment of the invention, and Figure 2 schematically shows a cross-section of a surface part of the extruded surface covering material. in Figure 1 in magnification.
DESCRIPTION OF PREFERRED EMBODIMENTS The same reference numerals are used for similar features in the various drawings.
Figure 1 schematically shows a cross-section of a piece 2 of an extruded surface roofing material 4 for roofing a bat or yacht deck or another outdoor surface 6, according to an embodiment of the invention. The surface covering material 4 comprises a synthetic material 8, and further comprises rigid hollow microballoons with an opaque surface.
By including hollow microballoons 10 in the extruded surface covering material 4 for tackling a bat or yacht deck or other outdoor surface 6 exposed to UV radiation from the sun, the benefit of a cooler extruded surface covering material 4 is achieved which will be discussed in more detail. below. As a further advantage, the hollow microballoons 10 also increase the resistance to pressure packing in the extruded surface covering material 4, and further make the extruded surface covering material 4 lighter.
The extruded surface covering material 4 is preferably made by extrusion of a mixture of a synthetic material 8, such as e.g. PVC or an extrudable synthetic resin, to which synthetic material 8 the hollow microballoons 10 have been added before extrusion. The hollow microballoons 10 are arranged selectively distributed, preferably arranged substantially uniformly distributed, in this mixture and thus in the resulting extruded material to avoid large clusters of microballoons 10 in the synthetic material 8 which could cause the extruded surface covering material 4 to sprout at these clusters. thus leading to breakage of the extruded material. To minimize crushing of the microballoons, an eccentric screw pump can be used. 77719 The extruded synthetic material 8 may be rigid UV-stable PVC or another rigid UV-stable material such as resin.
If the extruded cover material 4 is an extruded flexible mold-adaptable cover material 4, then the synthetic material 8 is a flexible synthetic material 8 e.g. plasticized UV-stable PVC or another flexible UV-stable material such as resin.
Depending on whether the extruded covering material 4 is to be rigid or flexible, additives such as e.g. a plasticizer is added before the extrusion or in connection with the extrusion process.
Additional additives such as resin to make the hollow microballoons 10 better bond to the PVC material and to improve the smoothness of the extrusion process and facilitate the uniform distribution of the microballoons 10 in the resulting extruded flexible mold-adaptable cover material 4 may also be added to the mixture before extrusion. in connection with the extrusion process.
Figure 2 schematically shows a cross-section of a surface part of the extruded covering material 4 in Figure 1 in enlargement. If a piece 2 of the extruded covering material 4 according to the invention, e.g. in the form of a product comprising the extruded covering material 4 according to the invention, attached to a boat or yacht deck or another outdoor surface 6, such as e.g. a resting area around a swimming pool, to cover this bat or yacht deck or outdoor area 6, then at least some surface of this piece 2 will be exposed to possible incident UV radiation from the sun.
As mentioned above, the extruded cover material 4 according to the invention does not become as hot as traditional synthetic PVC cover material or traditional teak cover material when exposed to UV radiation, since the opaque surface of the hollow microballoons 10 arranged at the surface is exposed to UV radiation. reflects heat and UV radiation, and since the hollow microballoons both at the surface and the interior of the extruded cover material 4 77719 6 do not accumulate as much heat per volume as the surrounding synthetic flexible material 8. This also has the additional advantage that the extruded the surface covering material 4 also cools faster is traditional synthetic PVC roofing material and traditional teak roofing material sa which will be discussed in more detail below.
It is possible to arrange microballoons 10 only at the surface or only in the interior of the extruded surface covering material 4, but this will not give the combined advantage of both reflection and reduced heat accumulation mentioned above. Thus, it is preferable to arrange the hollow microballoons 10 substantially uniformly distributed in the extruded material, i.e. both at the surface and in the interior of the extruded material.
The relative volume percentage of the extruded microballoons 10 and the synthetic material 8 in the extruded surface covering material 4 will affect the properties of the extruded surface covering material 4. An excessive proportion of microballoons 10 will scatter the extruded surface covering material 4. Too small a proportion of microballoons 10 will not provide the desired cooling properties.
A suitable volume percentage of microballoons 10 in the extruded surface covering material 4 is 5-40% to obtain the desired cooling properties without the undesired brittleness. The hollow microballoons 10 are preferably selectively distributed, more preferably substantially uniformly distributed, in the extruded material, i.e. arranged both at the surface and in the interior of the extruded material.
Taking an extruded flexible mold-adaptable surface covering material 4 as an example, a material with a volume percentage of 10-30% microballoons, 40-60% PVC and 15-35% plasticizer together with additional components such as stabilizers, color pigments and other additives could be used. .
The outer diameter of the microballoons 10 is preferably in the range of 10 to 300 micrometers, e.g. in the range of 30 to 200 micrometers, e.g. has a diameter of about 100 micrometers. The combination of the volume percentage of microballoons 10 in the extruded surface covering material 4 and the outer diameter of the microballoons 10 will affect the external appearance of the surface of a piece 2 of the extruded covering material 4 according to the invention. The smaller the diameter of the microballoons, the smoother the surface. of the piece 2 of the extruded covering material 4 according to the invention.
The microballoons are preferably made of glass and vase-like spherical, i.e. are so-called glass microspheres, but can also be made of e.g. ceramic material and have any heist shape, e.g. spherical, cube-shaped, etc.
Some examples: Taking an extruded flexible mold-adaptable covering material 4 as an example, it was found that a volume percentage of 15-25% microballoons, 45-55% PVC, 25-30% plasticizer together with additional components such as stabilizers, dye pigments and other additives gay a highly extruded flexible mold adaptable cover material 4 which is not cracked and which said as an additional advantage is about 25% lighter compared to a traditional PVC cover material with chalk filler.
A comparative test was made by a third party test institute using a piece 2 of the above-mentioned extruded flexible mold-adaptable covering material 4 and a piece 2 of traditional teak covering material both with a thickness of 7-8 mm and the same length and width. The outer diameter of the microballoons 10 used was about 100 micrometers. The surface of the respective tire material was heated to 65.6 ° C, after which the cooling rates were adjusted for the respective tire materials. The cooling rate of the above-mentioned extruded flexible mold-adaptable covering material 4 was 4.2 ° C / min compared with a cooling rate for traditional teak covering material of 3.6 ° C / min.
Another comparative test was performed by a third party test institute using a piece 2 of the above-mentioned extruded flexible mold-adaptable covering material 77719 8 4 and a piece 2 of traditional flexible PVC roofing material (the original Flexiteek ® material with PVC and chalk filler thicker). of 5 mm and the same length and width. The outer diameter of the microballoons 10 used was about 100 micrometers. The surface of the respective roofing material was heated, after which the surface temperatures were reduced. The surface of the extruded flexible mold-adaptable surface covering material 4 according to the invention was found to be about ° C cooler than that of the traditional PVC roofing material.
As mentioned above, the extruded roofing material 4 according to the invention for roofing a boat or yacht deck or another outdoor surface 6 may comprise a rigid or flexible, preferably UV-stable, synthetic material 8. If the extruded roofing material 4 according to the invention is flexible and thus comprises a flexible synthetic material 8 and further comprises rigid hollow microballoons 10 with an opaque surface, so it can be laid in curved formations on the bat or yacht deck or another outdoor surface 6 if necessary, and can thus abut against the surface of the bat or yacht deck or a other outdoor surface 6 even if the surface of the bat or yacht deck or another outdoor surface 6 is cricket. If necessary, the surface covering material 4 according to the invention can be formed by applying heat to the e.g. with a heat gun to further adapt the hooking of the surface covering material 4 to a hat part of the bat or yacht deck or another outdoor surface 6.
By adding one or more suitable color pigments before extrusion or during the extrusion process, the color of the surface covering material 4 according to the invention can e.g. imitate the color of tra sa as e.g. teak, mahogany, pine, Douglas fir, redwood, etc., or can be of any other dark or light color such as e.g. black or white. The surface, also called the "outer surface", of the surface covering material 4 according to the invention, which surface is intended to be exposed to e.g. Ritter and / or UV radiation and / or be visible to persons after the installation of the surface roofing material 4 according to the invention to a boat or yacht deck or or another outdoor surface 6, can be roughened, e.g. sanded or filed, etc., to mimic any sticking effect of wood material, even if the material is black or white. Other abrasive methods can also be used on the bare surface of the surface covering material 4.
The surface covering material 4 provides an upper surface with a non-slip nature both with and without such a surface modification. The covering material 4 according to the invention can be used for which heist forms, e.g. strips of material or sheets of material, etc., and sizes and thicknesses of surface covering components. An example of an exemplary thickness of the extruded cover material 4 according to the invention is 5 mm, another is 6 mm.
The covering material 4 according to the invention can be extruded separately or co-extruded with another material or with the same material of a different color to imitate a bat or yacht deck of wood, e.g. a so-called "teak clack with nat between teak planks". As mentioned above, the combinations of colors in and the structure of the surface visible after assembly can be easily modified by other components to be extruded, and various combinations such as e.g. teak appearance with intermediate strips of e.g. black night or white night or other combinations are possible.
The surface covering material 4 is mounted, e.g. attached, to the boat or yacht deck or another outdoor surface 6 completely assembled or in sections preferably by means of an adhesive, and the strips and / or sheets etc. other possible forms of the products comprising the covering material 4 according to the invention can be provided with a suitable bottom, t. ex. with grooves that facilitate the attachment of the covering material 4 to the surface of the boat or yacht deck or another outdoor surface 6, or without grooves or with other geometries.
An additional advantage compared to ft-a said as e.g. real teak, is that the covering material 4 according to the invention does not need to be fastened with screws to the surface of the bat or yacht deck or another outdoor surface 6 when it is laid in straight or curved formations.
Two pieces of the extruded cover material 4 can also be glued and / or welded together with or without an intermediate seam strip-like part. Two pieces of the extruded covering material 4 can also be laid side by side on a boat or yacht deck or another outdoor surface 6 with or without a separating space.
The extruded surface roofing material 4 can also be used to roof other outdoor areas 77719 on bales or yachts than the boat or yacht deck, e.g. baseboards, chisels, etc.
Thus, extruded products can be manufactured which comprise the extruded surface covering material according to the invention 4.
The features discussed above can be combined on additional salt than those expressly described above. 77719 11
权利要求:
Claims (1)
[1] 1. : . Extruded surface coVering material for coVering a boat or yacht deck or another outdoor area (6), the surface coVering material (4) comprising a synthetic material (8), characterized in,that the surface coVering material (4) further comprises rigid holloW microballoons (10) With an opaque surface. . Extruded surface coVering material according to claim 1, characterized in, that the percentage by Volume of microballoons ( 10) in the eXtruded surface coVering material (4) is 5-40%. . Extruded surface coVering material according to claim 1 or 2, characterized in, that the synthetic material (8) is rigid UV-stable PVC or another rigid UV-stable material. . Extruded surface coVering material according to claim 1 or 2, characterized in, that the eXtruded surface coVering material (4) is an eXtruded flexible shape conforrr1ing surface coVering material, and that the synthetic material (8) is a flexible synthetic material. . EXtruded surface coVering material according to claim 4, characterized in, that the synthetic material (8) is plasticized UV-stable PVC or another flexible UV-stable material. . EXtruded surface coVering material according to claim 5, characterized in, that the eXtruded surface coVering material (4) comprises a percentage by Volume of 10-30% rr1icroballoons, 40-60% PVC and 15-35% plasticizer. . EXtruded surface coVering material according to claim 6, characterized in, that the eXtruded surface coVering material (4) comprises a percentage by Volume of 15-25% microballoons, 45-55% PVC and 25-30% plasticizer. . Extruded surface coVering material according to one of claims 1 to 7, characterized in, that the rigid holloW rr1icroballoons ( 10) comprise glass or ceramic material. 10. 11. 12. 13. 14. 15. 11 Extruded surface coVering material according to one of claims 1 to 8, characterized in, that the rigid holloW rr1icroballoons ( 10) are filled With gas. Extruded surface coVering material according to claim 9, characterized in, that the gas is air. Extruded surface coVering material according to one of claims 1 to 10, characterized in, that the outer diameter of the microballoons (10) is in the range of 10 to 300 micrometers. EXtruded surface coVering material according to claims 11, characterized in, that the outer diameter of the rr1icroballoons ( 10) is in the range of 30 to 200 micrometers. EXtruded surface coVering material according to claim 12, characterized in, that the outer diameter of the rr1icroballoons (10) is about 100 rnicrometers. Extruded surface coVering material according to one of claims 1 to 13, characterized in, thatthe holloW rr1icroballoons (10) are arranged substantially uniformly distributed in the eXtruded surface coVering material (4). Extruded product, characterized in, that it comprises eXtruded surface coVering material (4) according to one of claims 1 to 14.
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同族专利:
公开号 | 公开日
EP3071473A1|2016-09-28|
WO2015071451A1|2015-05-21|
ES2811724T3|2021-03-15|
SE538714C2|2016-10-25|
US9676925B2|2017-06-13|
US20150140272A1|2015-05-21|
EP3071473B1|2020-07-15|
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法律状态:
优先权:
申请号 | 申请日 | 专利标题
SE1351364A|SE538714C2|2013-11-18|2013-11-18|Extruded product for covering a boat or yacht deck or other outdoor area|SE1351364A| SE538714C2|2013-11-18|2013-11-18|Extruded product for covering a boat or yacht deck or other outdoor area|
US14/134,200| US9676925B2|2013-11-18|2013-12-19|Extruded surface covering material for covering a boat or yacht deck or another outdoor area and an extruded product comprising such material|
EP14800020.1A| EP3071473B1|2013-11-18|2014-11-17|Extruded product comprising extruded surface covering material for covering a boat or yacht deck or another outdoor area|
ES14800020T| ES2811724T3|2013-11-18|2014-11-17|Extruded product comprising extruded surface covering material to cover a boat or yacht deck or other outdoor area|
PCT/EP2014/074718| WO2015071451A1|2013-11-18|2014-11-17|Extruded product comprising extruded surface covering material for covering a boat or yacht deck or another outdoor area|
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