• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
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    • 专利摘要:
    SUMMARY Method (500) and calculating device (620) for curve sawing in a sawing direction (S) of a block (100) with at least one first circular sawing blade (110). The method (500) comprises determining (501) a radius (R) of the curve sawing, by feeding the hook of the block in the sawing direction (S). Further, the method (500) comprises calculating (502) a vertical angle of inclination (13) of the first circular saw blade (110) in a vertical plane (V) relative to the saw direction (S) of the block (100), based on the determined radius (R ) for curving, tilting (503) the first circular saw blade (110) with the calculated (502) vertical angle of inclination (3), and sawing (508) the block (100) in the sawing direction (S) with the inclined (503) first the circular saw blade (110) along the fixed (501) radius (R) of the basket sawing.
    公开号:SE1350936A1
    申请号:SE1350936
    申请日:2013-08-07
    公开日:2015-02-08
    发明作者:Mats Ekevad
    申请人:Mats Ekevad；
    IPC主号:
    专利说明:

    TECHNICAL FIELD The invention relates to a method and a calculation unit. More specifically, the invention relates to curve sawing in a block with at least one circular sawing blade.
    BACKGROUND A common way of dividing logs into boards and planks is that in a first step in a so-called log-taking saw, sawing out a rectangular block by sawing off the sides, bend the bakers on the log. The block which then remains to be divided into a second step in a subsequent so-called dividing saw has a rectangular cross-section but is normally more or less curved in the longitudinal direction depending on the hook of the log. Curve sawing is therefore a common sawing salt in split sawing in order to be able to probe the curved block and thereby gain advantages such as quality and yield being increased, as a result of following the fiber direction in the wood to a greater extent immediately by straight sawing. It can be added that the curved saws later fall out when dried.
    Curve sawing, or hook sawing as it is sometimes 5A / a bendmns, is done by feeding the crooked block past the splitting saw in a crooked path that follows the curvature of the log. In some cases you can use anyanda different curve radii when you saw saw along a single log. This is because, for example, a rootstock is often crooked at the root end but can be straighter at the top end. The splitting saw can consist of a single circular saw blade (single blade) or double circular saw blades (double blades).
    In split sawing with double blades, these are often opposite and offset in the feed direction to enable a vertical overlap between the sawing blades and a certain safety. In some cases, the overlying saw blade and the underlying saw blade may be parallel to each other in the vertical plane, that is to say there is no displacement in the feed direction. In such a case, the rotation of the saw blades can be synchronized with each other so that the saw teeth on each saw blade engage in the space between the saw teeth on the opposite saw blade, approximately like the teeth in a gear wheel, but without touching each other.
    A problem that arises with such a curved saw is that the saw cuts in the log become oblique and crooked as a result of unwanted geometry. The order of magnitude of this so-called probe division error can be 0.2-0.6 mm for the relatively large radii of curvature as anyands today, about 40-60 meters. For double blades, the situation becomes accustomed by widening the saw pair and sawing back. Sawing back means that the rear part of the circular saw blade, seen in the feed direction of the log, engages as a result of undesired lateral forces which press on the saw blade, which results in a wider pair of saws in the block than otherwise. This increases the chip loss, which results in a reduced yield.
    Furthermore, due to the undesired lateral forces that arise on the saw blade, it must be dimensioned to withstand this lateral strain, that is to say, it is thicker than what would otherwise be necessary. Darmed & as, however, further losses losses. In addition, there is also an increased risk that the saw blade will deform or pass probes and / or have to be replaced at tighter intervals than otherwise, which can be costly, not least because production has to be stopped when the saw is stationary due to maintenance.
    There may also be an increased need to insert cleaners into the saw blade, which generates additional saw blades and thus further reduces the yield.
    Another problem with curve sawing is that the wood often has a stronger hook than the smallest bending radius that it is possible to follow with a circular saw. Another problem is that the wood can be hooked at different halls, if it is not possible to curve saw the wood so that the fiber direction is followed.
    It can be stated that there is a need for improvement measures to increase the yield and reduce chip losses in connection with sawing timber, as well as to increase the quality of the sawn timber, in particular as.
    SUMMARY It is therefore an object of this invention to avoid at least some of the above-mentioned disadvantages and to enable an improved procedure in the sawing of timber.
    According to a first aspect of the invention, this grinding is achieved by a method of curve sawing in a sawing direction of a block with at least one first circular sawing blade. The method comprises determining a radius for the curve sawing, by feeding the hook of the block in the sawing direction. The method also comprises calculating a vertical angle of inclination of the first circular saw blade in a vertical plane relative to the saw direction in the block, based on the determined radius of the curve sawing. Furthermore, the method also comprises tilting the first circular saw blade with the calculated vertical angle of inclination. The method also comprises sawing the block in the sawing direction with the inclined first circular sawing blade along the fixed radius of the curve sawing. According to a second aspect of the invention, this grinding is achieved by a bending unit for enabling tilting of at least one first circular saw blade when cornering in a sawing direction of a block. The bending unit comprises a receiver, arranged to receive a measurement signal from a feed unit regarding the hooking of the block in the saw direction. Furthermore, the bending unit also comprises a processor, arranged to determine a radius for the curve sawing, based on the feeding of the block's hook in the sawing direction, and to calculate a vertical angle of inclination of the first circular sawing blade in relation to the sawing direction in the block, based on the determined radius of curve sawing. . The calculating unit also comprises a transmitter unit, arranged to transmit a control signal to a control unit, in order to skew the first circular saw blade with the calculated vertical angle of inclination.
    By tilting the saw blade in the vertical plane, when sawing with a single blade, inclined saw blades can be avoided. By tilting the saw blades against each other in a corresponding manner when sawing with double blades, so that both blades are tilted towards each other, it is avoided that the saw pair tilts for both the upper and lower part of the saw pair. This increases the yield by reducing the frame mat as the cut braids become more rectangular than they otherwise would be. This also makes it possible for the curve radius to be reduced, which further increases the yield.
    Furthermore, according to certain embodiments, the blade shafts when sawing with double blades can be angled towards each other in a horizontal plane so that the point of intersection between the lengthening of the blade shafts is in the center of the hook's hook. As a result, sawing and the widening of the pair of saws that this entails can be reduced or eliminated, which results in a higher yield and reduced sawdust.
    Other advantages and further features will become apparent from the following detailed description of the invention.
    LIST OF FIGURES The invention will now be described in further detail with reference to the accompanying figures, which illustrate embodiments of the invention: Figure 1 is a clear illustration showing single-saw curve sawing according to the embodiment of the invention.
    Figure 1Chears a clear illustration showing double-blade curve sawing according to an embodiment of the invention. Figure 2 is a clear illustration showing curve sawing with a single blade in a side perspective according to embodiment.
    Figure 2Wears a clear illustration showing curve sawing with a double blade in a side perspective according to embodiment.
    Figure 3 is a clear illustration showing curve sawing with a single blade according to an embodiment of the invention.
    Figure 3Chears a clear illustration showing double-blade curve sawing according to an embodiment of the invention.
    Figure 4 is a clear illustration showing double-blade curve sawing according to an embodiment of the invention, seen in a bird's perspective.
    Figure is a flow chart illustrating an embodiment of a curve sawing method.
    Figure 6 is a clear illustration showing single saw blade sawing according to an embodiment of the invention.
    Figure 6Chears a clear illustration showing double-blade curve sawing according to an embodiment of the invention.
    Figure 7 is an illustration of a compaction unit according to an embodiment of the invention.
    DETAILED DESCRIPTION OF THE INVENTION The invention is defined as a method and a bending unit which can be realized in accordance with the embodiments described below. However, this invention may be embodied in many different forms and should not be construed as limited by the embodiments described herein. These described embodiments are instead intended to illustrate and illustrate various aspects of the invention.
    Further aspects and features of the invention may become apparent from the following detailed description, taken in conjunction with the accompanying figures. However, the figures are rather to be considered as examples of different embodiments of the invention and should not be construed as limiting the invention, which is limited only by the appended claims. Furthermore, the figures are not necessarily to scale and are, unless otherwise specifically indicated, intended to conceptually illustrate various aspects of the invention.
    Figure 1A shows single-saw curve sawing according to an embodiment of the invention. A block 100 with a certain hook, with a radius of curvature R is fed past a first saw blade 1 in a curved path, the first saw blade 110 thereby sawing up a pair of saws (dashed line) in a saw direction S through the block 100. This first saw blade 110 can also be called a single blade and in the illustrated example constitutes the dividing saw referred to in the background description.
    In some embodiments, such a splitting saw may also include a plurality of single blades that operate in parallel with each other so as to divide the block 100 into brads and planks by a single feed of the block 100 through the splitting saw.
    Figure 1B shows curve sawing with double blade according to an embodiment of the invention. The block 100, which has a certain hook with a hooking radius R, is fed in a curved path past the first saw blade 110 and a second saw blade 120, which will thereby saw up a pair of saws (dashed line) in the saw direction S through the block 100. This the first saw blade 110 together with the second saw blade 120 can also be called a double blade and in the illustrated example constitutes the dividing saw referred to in the background description.
    In some embodiments, such a splitting saw may also include a plurality of double blades operating in parallel with each other to thereby divide the block 100 into brads and planks by a single feed of the block 100 through the splitting saw.
    Figure 2A shows single-saw curve sawing according to an embodiment of the invention, viewed in a side view. The block 100, which has a certain hook with a hooking radius R, is fed in a curved path past the first saw blade 110 in a curved path, the first saw blade 110 thereby sawing up a saw * in the saw direction S through the block 100. The block 100 can be fed, for example, to the first saw blade 110 on a conveyor belt according to certain embodiments. The first saw blade 110, which has a diameter d, rotates about an axis 1 in a horizontal plane H. The rotation of the first saw blade 110 can be done either counterclockwise, which is most common, or clockwise, which is sometimes called sawing. Irrespective of the direction of rotation of the saw blade 110, the unwanted saw zone is located in front of a vertical plane V which passes through the axis 130 of the first saw blade, while an undesired retraction zone is located behind this vertical plane V, in relation to the saw direction S.
    Figure 2B shows double-saw curve sawing according to an embodiment of the invention, viewed in a side view. The block 100, which has a certain hook with a hooking radius R, is fed in a crooked path past the first saw blade 110 and the second saw blade 120 in a crooked path, the first saw blade 110 together with the second saw blade 120 thereby sawing up a saw pairs in the saw direction S through the block 100. The block 100 can for instance be fed to the first saw blade 110 and the second saw blade 120 on a conveyor belt with a saw table plane 200 on which the block 100 rests according to certain embodiments. The first saw blade 110 rotates about an axis 130 in the horizontal plane H. The second saw blade 120 rotates about an axis 140 in the horizontal plane H.
    The rotation of the first and second saw blades 110, 120 can be done either counterclockwise, which is most common, or clockwise, which is sometimes called sawing. Regardless of the direction of rotation of the saw blades 110, 120, the unsightly saw zone is in front of a vertical plane V which passes through the axis 130, 140 of the respective saw blades, while an unwanted sawing zone is behind this vertical plane V, relative to the saw direction S. Figure 3A is a clear illustration. showing single-saw curve sawing according to an embodiment of the invention, the first sawing blade 110 being inclined at a vertical angle of inclination 13, relative to the vertical plane V.
    By tilting the saw blade 110 in the vertical plane V with the vertical angle of inclination 13, inclined saw pairs can be avoided when cornering the block 100. The magnitude of this vertical angle of inclination 13 can be determined, for example, as a function of the radius of curvature R in certain embodiments.
    As a result, as the inclination of the saw cut is eliminated, or at least reduced, the yield increases in that the frame mat can then be reduced. This in turn can mean that the radius of curvature R can be reduced, which further increases the yield and quality of the sawn wood, as the curve sawing can better follow the curvature of the log and thus the fiber direction. The wood has better half-strength properties in the fiber direction than in other directions. Back sawing can also be avoided, which reduces the width of the saw pair and then further increases the yield. Furthermore, the lateral load on the saw blade 110 decreases, whereby it becomes possible to further reduce the radius of curvature R and in some embodiments also the blade thickness, which further increases the yield and quality of the sawn wood. By controlling the saw blade 110 according to an algorithm, or by beating in a table, so correction of saw cuts in curve sawing with circular saw blade 110 through the block 100 can be achieved.
    As an example of a suitable angle of inclination 13 when cornering with a radius of curvature R, it can be mentioned that the angle of inclination 13 can be set to 0.23 degrees when sawing with a radius of curvature R of 50 meters. This means a slope of 0.6 mm over an MO of 150 mm. Typical size of the vertical angle of inclination 13 is in practice less than 1 degree.
    Furthermore, the vertical angle of inclination 13 may depend not only on the radius of curvature R, but also on additional parameters according to certain embodiments, such as block height, blade diameter d and / or at a vertical distance from the center of the circular saw blade to a saw table plane 200 on which the block 100 is placed, according to certain embodiments. Furthermore, the vertical angle of inclination 13 in some embodiments can be calculated based on the following algorithm: 13 = arctan (Xmodo, - X10pp) / ((d / 2) - u), ddr: Xmedel = (Xstad Xslu1) / 2; Xtopp = R (1-cos a) / cos at.pp; Xsiut = R (1-cos a1) / cos asiut; Xstart = R (1 -cos astari) / cos astari; atopp = arctan (-e / 2) / R; asu - arctan (d / 2 sin v slut - (e / 2)) / R; astari = arctan (d / 2 sin v start - (e / 2)) / R; Ystart - arccos (u / (d / 2)); Yslut = -Ystart; Top = 0; u = the vertical distance from the center of the circular saw blade to a saw table plane 200 pa on which the block 100 is located; and d = diameter of the circular saw blade.
    Figure 3B is a clear illustration showing double sawing curve sawing according to an embodiment of the invention, the second sawing blade 120 being inclined at a vertical angle of inclination 13, and the first sawing blade 110 being inclined at a vertical angle of inclination -13, relative to the vertical plane V Thus, by tilting the saw blades against each other, inclined saw blades * for both the upper and lower part of the saw track can be avoided when cornering the block 100. The magnitude of this vertical angle of inclination 13 and -13, respectively, can be determined, for example, as a function of the certain embodiments.
    As a result, as the slope of the saw cut is eliminated, or at least reduced, the yield increases in that the frame can then be reduced. This in turn can also mean that the radius of curvature R can be reduced, which further increases the yield and quality of the sawn wood, as the curvature can better follow the curvature of the log and thus the fiber direction. The wood has better half-strength properties in the fiber direction than in other directions. Back sawing can also be avoided, which reduces the saw blade width and then further increases the yield. Furthermore, the lateral load on the saw blades 110, 120 is reduced, thereby making it possible to further reduce the radius of curvature R and in some embodiments the blade thickness, which further increases the yield and quality of the sawn timber. By controlling the saw blades 110, 120 according to an algorithm, or by beating in a table, then correction of saw cuts in curve sawing with the saw blades 110, 120 through the block 100 can be achieved. As an example of suitable angle of inclination 13 and 13, respectively, when cornering with a curvature radius R, it can be mentioned that the angles of inclination 13 and -13 can be set to 0.23 degrees when cornering with a radius of curvature R of 50 meters. Typical size of the vertical angle of inclination [3/13 is in practice less than 1 degree.
    Furthermore, the vertical angle of inclination 13 / -13 may depend not only on the radius of curvature R, but also on additional parameters according to certain embodiments, such as block height, blade diameter d and / or pd a vertical distance from the center of the respective circular saw blade to a saw table plane 200 on which the block 100 is located, according to certain embodiments. Furthermore, the vertical inclination angles 13 and 13, respectively, in some embodiments can be calculated based on the following algorithms: 13 = arctan (Xmaterial - X10pp) / ((d / 2) - u), - 13 = - arctan (Xmass - Xpp) / ( (d / 2) - u), ddr: Xmedel = (Xstad + Xslut) / 2; Xtopp = R (1-cos a) / cos at.pp; Xsiut = R (1-cos asiut) / cos asiut; Xstart = R (1 C05 astart) / cos astart; atopp = arctan (-e / 2) / R; asiut - arctan (d / 2 sin ysiut - (e / 2)) / R; astart = arctan (d / 2 sin v, start - (e / 2)) / R; Ystart = arccos (u / (d / 2)); Ysiut = -Ystart, YU: pp = 0; u = the vertical distance from the center of the circular saw blade to a saw table plane 200 pa on which the block 100 is located; and d = diameter of the circular saw blade.
    Figure 4 shows a clear illustration showing double-blade curve sawing according to an embodiment of the invention, seen in a bird's perspective.
    The blade axes of the first saw blade 110 and the second saw blade 120 are angled to each other in the horizontal plane H with a horizontal angle of inclination E, to point towards a common center of curvature. This angle with a respective horizontal angle of inclination 35 E can in some embodiments be made variable as a function of Idget of the center of curvature and thus be a function of the radius of curvature R. 9 In this way the inclination of the saw cut can be eliminated, or at least reduced. As a result, the yield is increased by reducing the raw material. This in turn can also mean that the curve radius R can be reduced, which further increases the yield and quality of the sawn wood, as the curve sawing can better follow the log's curvature and clamed fiber direction. The wood has better hail strength properties in the fiber direction than in other directions. Back-sawing can also be avoided, which reduces the width of the saw pair and then further increases the yield. Furthermore, the lateral load on the saw blades 110, 120 decreases, making it possible to further reduce the radius of curvature R and in some embodiments also the blade thickness, which further increases the yield and quality of the sawn wood. By controlling the horizontal angle of inclination c of the saw blades 110, 120 according to an algorithm, or by beating in a table, then correction of saw cuts in curve sawing with the saw blades 110, 120 through the block 100 can be achieved.
    The horizontal angle of inclination E of the first circular saw blade 110 and the second circular saw blade 120 may in some embodiments be based, in addition to the fixed radius R for the curve sawing, at a distance e / 2 in the sawing direction S between the center of the circular saw blade and a center plane of the radius R of block 100, according to certain embodiments.
    The horizontal angle of inclination E of the first circular saw blade 110 and / or the second circular saw blade 120 may, for example, be based on the following algorithm according to certain embodiments: = arctan ((e / 2) / R), ddr e / 2 = a distance in the saw direction S between the center of the circular saw blade and a center plane of the radius R for the curve sawing of the block 100.
    Figure is a flow chart illustrating an embodiment of a curve sawing method. The flow chart in Figure 5 shows a method 500 in curve sawing in a sawing direction S of a block 100 with at least one first circular sawing blade 110. The block 100 may be formed by a wooden log on which the sides have been sawn off. The trastock can consist of any type of tree, such as pine, spruce, oak, beech, birch or the like. The block 100 has a hook in the saw direction S with a radius of curvature R. This radius of curvature R can vary along the longitudinal direction of the block.
    In order to perform curve sawing correctly, the method 500 may include a number of method steps 501-508. It should be noted, however, that some of the process steps described herein are only included in certain alternative embodiments of the invention, such as, for example, process steps 504-507. Furthermore, it can be noted that the procedure steps described can be performed in a slightly different chronological order from what the numbering order suggests and that some of them can be performed in parallel with each other. The method 500 comprises the following method steps: Step 501 A radius R of the curve sawing is determined by measuring the hook of the block in the sawing direction S. The sawing direction S lies in the horizontal plane H and is opposite to the feeding direction of the block.
    This feeding can be done, for example, before the log comes to the log-taking saw, or while the block 100 is located between the log-taking saw and the dividing saw according to different embodiments. Furthermore, the measurement of the curvature of the block can be done continuously according to certain embodiments, while the block 100 is being machined.
    Furthermore, the fixed radius R for curve sawing can vary in the sawing direction S along the block 100, for example when the block 100 has an S-shape or the like. Thus, according to certain embodiments, a plurality of radii R can be determined for the block 100, which vary along the saw direction 20 S.
    Step 502 A vertical angle of inclination 13 on the first circular saw blade 110 is calculated in a vertical plane V in relation to the saw direction S in the block 100, based on the determined radius R for the curve sawing.
    The calculation of the vertical angle of inclination 13 on the first circular saw blade 110 and / or the second circular saw blade 120 may in some embodiments be based, in addition to the fixed radius R for the curve sawing, on the diameter of the circular saw blade and / or on the vertical distance from the center of the circular saw blade. a saw table plan 200 pa on which the block 100 is located.
    According to certain embodiments, the calculation of the vertical angle of inclination 13 on the first circular saw blade 110 and / or the second circular saw blade 120 may be based, for example, on the following algorithm: 13 = arctane (Xmaterial X10pp) / ((d / 2) - u), where: 11 Xmedel = (Xstad Xslu1) / 2; Xtopp = R (1-cos a) / cos at, pp; ) (slut = R (1-cos a1) / cos asiut; Xstart = R (1 COS astart) / cos astart; atopp = arctan (-e / 2) / R; asiut = arctan (d / 2 sin ysiut - ( e / 2)) / R; astart = arctan (d / 2 sin v start - (e / 2)) / R; Ystart = arccos (u / (d / 2)); Ysiut - -Ystart; Ytopp = 0; u = the vertical distance from the center of the circular saw blade to a saw table plane 200 pa on which the block 100 is located, and d = the diameter of the circular saw blade.
    Step 503 The first circular saw blade 110 is inclined with the bent 502 vertical angle of inclination 0.
    By tilting the first circular saw blade 110 in the vertical plane V with the vertical angle of inclination 13, when sawing with a single blade, inclined saws * can be avoided or at least problems associated with this inclination can be reduced. This increases the yield by reducing the frame mat as the cut braids become more rectangular than they otherwise would be.
    Another effect of tilting the circular saw blade 110 with the calculated 502 vertical angle of inclination 13 in the vertical plane V is that the radius of curvature R can be reduced. This makes it possible to cut a curve with a smaller curve radius R than what is possible today due to the inclination of the saw pair according to prior art. By being able to curve saw with a smaller radius R, it is possible to further increase the yield and quality of the sawn brads as the logs that are sawn are often more crooked than the smallest hooking radius R which with previous card technology was possible to saw after.
    Step 504 This step may be performed in certain alternative embodiments of the method 500, wherein the curve sawing Ors by the first circular sawing blade 110 and a second circular sawing blade 120, which is located offset in the vertical plane V relative to the first circular sawing blade 110, terminates a common saw cut through the block 100 along the fixed 501 radius R for the curve sawing.
    The second circular saw blade 120 is inclined with the calculated 502 vertical angle of inclination 13 but in the opposite direction in the vertical plane V in relation to the first circular saw blade 110, so that the second circular saw blade 120 slopes towards the first circular saw blade 110 in the vertical plane V. the other circular saw blades 110, 120 are also shown in Figure 3B.
    By tilting the circular saw blades 110, 120 in the vertical plane V with the vertical angle of inclination 13, the saw pair is prevented from tilting for both the upper and lower part of the saw pair. Thereby, inclined saws * can be avoided or at least phase to tilt less than otherwise, whereby problems associated with such tilting of the saw pair can be reduced. Thus, the yield can be increased by reducing the yields as the pronounced brads become more rectangular than they otherwise would be.
    Step 50 This step may be performed in certain alternative embodiments of the method 500, in which step 504 has been performed.
    A horizontal angle of inclination E is calculated on the first circular saw blade 110 and the second circular saw blade 120 in a horizontal plane H in relation to the saw direction S in the block 100, based on the determined radius R for the curve sawing.
    The calculation of the horizontal angle of inclination c of the first circular saw blade 110 and the second circular saw blade 120 may in some embodiments be based, in addition to the fixed radius R for the curve sawing, at a distance e / 2 in the saw direction S between the center of the circular saw blade and a center plane of the radius R for the basket sawing of block 100.
    The horizontal angle of inclination c on the first circular saw blade 110 and / or the second circular saw blade 120 can, for example, according to some embodiments be based on the following algorithm: = arctan ((e / 2) / R), where: e / 2 = a distance in the saw direction S between the center of the circular saw blade and a center plane of the radius R for the curve sawing of the block 100. Step 506 This step may be performed in certain alternative embodiments of the method 500, in which step 504 and step 505 have been performed.
    The first circular saw blade 110 is inclined with the calculated 505 horizontal angle of inclination e.
    This avoids back sawing when sawing with double blades, as the lateral load on the saw blades 110, 120 is reduced. This leads to a reduced saw blade width, which increases the yield when less tra is lost in the saw blade. In addition, by reducing the lateral load on the saw blades 110, 120, the blade thickness can be reduced, which further reduces the chip waste and increases the yield.
    Step 507 This step may be performed in certain alternative embodiments of the method 500, in which step 504, step 505 and step 506 have been performed.
    The second circular saw blade 120 is inclined with the calculated 505 horizontal angle of inclination E but in the opposite direction in the horizontal plane H in relation to the first circular saw blade 110, so that the second circular saw blade 120 is inclined towards the first circular saw blade 110 in the horizontal plane H.
    Step 508 The block 100 is sawn up in the sawing direction S with the inclined 503 first circular sawing blade 110 along the fixed 501 radius R for the curve sawing.
    According to certain embodiments, the method 500 can be performed continuously during the sawing of the block 100. In this case, the radius of curvature R can be fed continuously to the block 100 and the vertical angle of inclination 13 and the horizontal angle of inclination E, respectively, are recalculated based thereon. This makes it possible to cut along a varying radius R for the curve sawing of the block 100, as well as a varying slope in the vertical plane V and possibly the horizontal plane H depending on this varying radius R.
    This makes it possible to cut a curve that better follows the curvature of the block, which means that brads can be said to better follow the fiber direction. This further increases the quality of the cut breads. Figure 6A shows a system 600, arranged for tilting at least one first circular sawing blade 110 when cornering in a sawing direction S of a block 100, the viii sawing single blade sawing. As previously mentioned, a plurality of circular saw blades may be mounted in parallel in the horizontal direction, for example on the same shaft 130, whereby sawing of a plurality of 5 wires from the block 100 in a feed is possible according to certain embodiments.
    The system 600 comprises a feeding unit 610, arranged to measure the hook of the block in the saw direction S. This feeding unit 610 can, for example, measure the distance to certain feeding points on the block 100 by means of, for example, light, such as laser, or other electromagnetic straining. In this case, laser triangulation can be used to perform the feeding according to certain embodiments. In some embodiments, the feed unit 610 may be a 3D camera, a Time of Flight (ToF) camera, a stereo camera, a light field camera or the like. The feed unit 610 can furthermore, for example, consist of a 3D feed frame in certain embodiments. Such a 3D food frame can, for example, consist of three food beams 15 which, with laser light, feed the distance to the surface of the block when it passes through the food frame. The food beams can be placed so that the beams have a 120 degree angle to each other. This is so that the entire surface of the log can be seen and the usual food bar has in turn a number of laser food units.
    For example, the feed unit 610 may determine distance to a particular feed point on block 100 by sending out a modulated light wave, detecting the corresponding reflected light wave from the feed point on block 100, and feeding the offset of the reflected light wave relative to the transmitted light wave. The distance to the respective feeding point can then be calculated as the wavelength and speed of the light are known parameters.
    A Time-of-Flight camera is a camera system that takes a sequence of images and measures a distance to an object based on the known light speed, by feeding the time lapse of a light signal between the camera and the subject / forearm.
    The feed unit 610 can then send the fed distances to the feed points on the block 100 to a calculation unit 620, which is also in the system 600. The calculation unit 620, which will be described in more detail in connection with the description of Figures 7, 30, is arranged to perform calculations based on the food value. received from the feed unit 610, which calculations can determine, for example, the curvature radius R of the block to be used in curve sawing of the block 100. Furthermore, the calculation unit 620 is arranged to calculate a vertical angle of inclination 13 on the first circular saw blade 110 in a vertical plane V relative to the sawing direction S based on the determined radius R for the curve sawing. The calculating unit 620 may, for example, be constituted by a computer or similar device with the required calculating capacity. The feed unit 610 may also generate and transmit a control signal to a control unit 630, which also includes it in the system 600. The control unit 630, which may for example be mounted in at least one other on the axis 130 of the first circular saw blade, may then tilt the first circular saw blade 110 with the calculated vertical angle of inclination 13, for example by inclining the axis 130 of the first circular saw blade, in either or both the attachment points on the axis 130.
    The feed unit 610, the calculation unit 620 and the control unit 630, which inputs in the system 600 output different logical units, but many choices can be accommodated in the same or partly the same physical unit. For example, the calculating unit 620 may be included in the feeding unit 610, or in the control unit 630 in various embodiments. Furthermore, the raised units 610, 620, 630 are arranged to communicate with each other over a wired or wireless interface.
    The wireless interface may include communication via radio waves, for example based on, or inspired by, flags of the following technologies: GSM, EDGE, UMTS, COMA, COMA 2000, TD-SCDMA, LTE, LIE-Advanced; Wi-Fi, according to any of the IEEE standards 802.11 a, b, g and / or n, IP, Bluetooth and / or NFC.
    A wired interface may, for example, comprise a cable connection, an Internet-connected network or a communication bus system consisting of one or more communication buses for connecting the picked-up units 610, 620, 630 to each other and alternatively also to other units such as control unit, control unit and / or sensors. . The communication bus may, for example, consist of one or more of a cable; a data bus, such as a CAN bus (Controller Area Network bus), a MOST bus (Media Oriented Systems Transport), or flag other bus configuration; or by a wireless connection, for example according to any of the above-mentioned technologies for tad & communication.
    Figure 6B shows an embodiment of the system 600, arranged for tilting a first circular sawing blade 110 and a second circular sawing blade 120 when cornering in a sawing direction S of a block 100, i.e. double sawing curve sawing. As previously mentioned, a plurality of circular saw blades may be mounted in parallel in the horizontal direction, for example on the same respective shaft 130, 140, whereby sawing of a plurality of wires from the block 100 in a feed is possible according to certain embodiments.
    In this scenario, the curve sawing is illustrated by the first circular saw blade 1 as well as a second circular saw blade 120, which is located offset in the vertical plane V in relation to the first circular saw blade 110 (in some embodiments offset also in the horizontal plane H), by a common saw cut through block 100 along the fixed radius R for the curve sawing. The control unit 630 is further arranged to be inclined by the second circular saw blade 120 with the calculated vertical angle of inclination 13 but in the opposite direction in the vertical plane V in relation to the first circular saw blade 110, sa. that the second circular saw blade 120 is inclined towards the first circular saw blade 110 in the vertical plane V. This has been previously illustrated in Figure 3B and is explained in more detail in connection with the description of this figure.
    Furthermore, according to certain embodiments, the calculating unit 620 may be arranged to calculate a horizontal angle of inclination E of the first circular saw blade 110 and the second circular saw blade 120 in a horizontal plane H in relation to the sawing direction S in the block 100, based on the determined radius R for the curve sawing. In this case, the control unit 630 can also be arranged to tilt the first circular saw blade 110 with the calculated horizontal angle of inclination E, and to tilt the second circular saw blade 120 with the calculated horizontal angle of inclination E, but in the opposite direction in the horizontal plane H the second circular saw blade 120 is inclined towards the first circular saw blade 110 in the horizontal plane H. This relationship is illustrated in Figure 4 and is discussed in more detail in the corresponding description text.
    According to certain embodiments, the control unit 630 may comprise a plurality of physical units, arranged to actuate the axis 130 of the first circular saw blade and the axis 140 of the second circular saw blade, respectively, in the horizontal direction and vertical direction, respectively, so that the desired angular relationship of the circular saw blades 110, 120 is obtained.
    Figure 7 shows a schematic overview of the system 600, arranged for tilting at least one first circular saw blade 110 when cornering in a sawing direction S of a block 100, but with a special focus on the calculating unit 620.
    The calculating unit 620 is configured to perform at least some of the previously described method steps 501-508, included in the description of the method 500 in curve sawing in a sawing direction S of a block 100 with at least one first circular saw blade 110.
    The calculating unit 620 allows tilting, or angling, of at least one first circular saw blade 110 when cornering in a sawing direction S of a block 100. The calculating unit 620 may, for example, be constituted by a computer or the like in certain embodiments. Such a computer can, for example, consist of a desktop computer, a server, a mobile computer, a PDA, a tablet, a mobile phone, a night computer or the like. 17 In order to properly salt and thus enable tilting of the saw blade 110, or the saw blades 120, the cutting unit 620 contains a number of components, which are described in more detail in the following text. It should be noted, however, that some of the described sub-components occur in certain embodiments. Furthermore, it can be noted that additional electronics in the coating unit 620, which are not entirely useful for understanding the operation of the coating unit 620 according to the invention, have not been depicted in Figure 7 so as not to defend or unnecessarily complicate the understanding of the invention.
    The counting unit 620 comprises a receiver 710. The receiver 710 is arranged to receive a feed signal from a feed unit 610 regarding the hooking of the block in the saw direction S.
    The receiver 710 is arranged to receive the feed signal from the feed unit 610 over a wired or wireless interface, for example some of the previous narcotics.
    Furthermore, the bending unit 620 comprises a processor 720. The processor 720 is arranged to determine a radius R for the curve sawing, based on the received result of the feeding of the block hook in the sawing direction S made with the feeding unit 610. The processor 720 is also arranged to calculate a vertical angle of inclination r3 on the first circular saw blade 110 in a vertical plane V in relation to the saw direction S in the block 100, based on the fixed radius R for the curve sawing.
    The processor 720 may be, for example, one or more Central Processing Unit (CPU), microprocessor or other logic designed to interpret and execute instructions and / or to read and write data. The processor 720 can handle data for inflow, outflow or data processing of data including data buffering, control functions and the like.
    The processor 720 may in some embodiments further be arranged to calculate a horizontal angle of inclination c of the first circular saw blade 110 and the second circular saw blade 120 in a horizontal plane H relative to the saw direction S in the block 100, based on the fixed radius R for the curve saw, in certain embodiments .
    The bending unit 620 also comprises a transmitter 730. The transmitter 730 is arranged to send a control signal to a control unit 630, in order to tilt the first circular sawing blade 110 with the calculated vertical inclination angle 13. According to certain embodiments wherein the curve sawing is done by second circular saw blade 120, which is located offset in the vertical plane V in relation to the first circular saw blade 110, terminates a common saw cut through the block 100 along the fixed radius R for the curve sawing.
    The sander 730 may then further be arranged to send a control signal to the control unit 630, to tilt the second circular saw blade 120 with the calculated vertical angle of inclination 13, but in the opposite direction in the vertical plane V relative to the first circular saw blade 110, so that the second circular saw blade inclined towards the first circular saw blade 110 in the vertical plane V.
    The sander 730 may also be arranged to transmit a control signal to the control unit 630, to tilt the first circular saw blade 110 with the calculated horizontal inclination angle E, and to tilt the second circular saw blade 120 with the calculated horizontal inclination angle E but in the opposite horizontal direction H in relation to the first circular saw blade 110, so that the second circular saw blade 120 is inclined towards the first circular saw blade 110 in the horizontal plane H, as shown in Fig. 4.
    The transmitter 730 is arranged to transmit the control signal to the control unit 630 over a wired or wireless interface, for example some of the previously mentioned.
    Furthermore, the computing unit 620 may comprise or be connectable to a data memory 725, i.e. a data storage device such as a memory card, flash memory, USB memory, hard disk or other similar data storage device. At the data memory 725, for example, certain curve radii R can be stored in a table or the like, associated with different values of the vertical angle of inclination 13, and / or the horizontal angle of inclination E.
    In some embodiments, the calculating unit 620 may include or be connectable to a monitor (not shown). The monitor can be arranged to display and request electronically created information in the form of, for example, text or an image for an operator at the saw.
    Furthermore, certain embodiments of the invention comprise a computer program for controlling curve sawing in a sawing direction S of a block 100 with at least one first circular sawing blade 110. Such a computer program is arranged to perform the method 500 at least according to some of the method steps 501-508 when the computer program is executed the calculating unit 620. The process steps 501-508 described above may be implemented by one or more processors 720 in the calculating unit 620, together with computer program code for performing flag, some or all of the process steps 501-508 described. Thereby, a computer program including instructions for performing the method steps 501-508 can calculate vertical angle of inclination 6 of the first circular saw blade 110 in a vertical plane V relative to the saw direction S in a block 100 with a certain measured radius R for the curve sawing, and thereby enable tilting the first circular saw blade 110 with the calculated vertical angle of inclination [3, da. the computer program is loaded into the processor circuit 720.
    权利要求:
    Claims (14)
    [1]
    A method (500) for cornering in a sawing direction (S) of a block (100) having at least one first circular sawing blade (110), comprising: determining (501) a radius (R) of the sawing, by feeding of the curvature of the block in the sawing direction (S), calculation (502) of a vertical angle of inclination (13) on the first circular sawing blade (110) in a vertical plane (V) in relation to the sawing direction (S) in the block (100), based on the fixed the radius (R) of the curve sawing, inclining (503) of the first circular sawing blade (110) with the calculated (502) vertical angle of inclination (13), and sawing (508) of the block (100) in the sawing direction (S) with the inclined (503) ) first circular saw blade (110) along the fixed (501) radius (R) of the basket saw.
    [2]
    The method (500) of claim 1, wherein the curve sawing is performed by the first circular saw blade (110) and a second circular saw blade (120), which is located offset in the vertical plane (V) relative to the first circular saw blade (110), common saw cut through the block (100) along the fixed (501) radius (R) of the curve sawing, further comprising: tilting (504) the second circular saw blade (120) with the calculated (502) vertical angle of inclination (p) but in the opposite direction in the vertical plane (V) in relation to the first circular saw blade (110), so that the second circular saw blade (120) is inclined towards the first circular saw blade (110) in the vertical plane (V).
    [3]
    The method (500) of claim 2, further comprising: calculating (505) a horizontal angle of inclination (e) of the first circular saw blade (110) and the second circular saw blade (120) in a horizontal plane (H) relative to the saw direction (S). ) in the block (100), based on the fixed radius (R) of the curve sawing, inclining (506) of the first circular saw blade (110) with the calculated (505) horizontal angle of inclination (E), and inclined (507) of the second circular sawing blade (120) with the calculated (505) horizontal angle of inclination (E) but in the opposite direction in the horizontal plane (H) in relation to the first circular saw blade (110), so that the second circular saw blade (120) is inclined towards the first circular saw blade (110) in the horizontal plane (H).
    [4]
    The method (500) according to any one of claims 1-3, wherein the calculation (502) of the vertical angle of inclination (3) of the first circular saw blade (110) and / or the second circular saw blade (120) is based, beyond the fixed radius (R) for the curve sawing, at the diameter of the circular saw blade (d) and / or at the vertical distance (u) from the center of the circular saw blade to a saw table plane (200) on which the block (100) is placed.
    [5]
    The method (500) of claim 4, wherein the calculation (502) of the vertical angle of inclination ([3) of the first circular saw blade (110) and / or the second circular saw blade (120) is based on the following algorithm: 13 = arctan (X means X10pp) / ((d / 2) - u), where: X means - (XstartXs1u1) / 2; Xtop = R (1-cos atop) / cos at.pp; Xsiut = R (1-aos asiut) / aos adut; Xstart - R (1 COS astart) / cos astart; atopp = arctan (-e / 2) / R; asiut - arctan (d / 2 sin v slut - (e / 2)) / R; astart = arctan (d / 2 sin v start - (e / 2)) / R; Ystart - arccos (u / (d / 2)); YslutYstart; Vic: pp = 0; u = the vertical distance from the center of the circular saw blade to a saw table plane (200) on which the block (100) is placed; d = diameter of the circular saw blade.
    [6]
    The method (500) according to any one of claims 1-5, wherein the calculation (505) of the horizontal angle of inclination (E) of the first circular saw blade (110) and the second circular saw blade (120) is based, in addition to the fixed radius (R) for the sawing, at a distance (e / 2) in the sawing direction (S) between the center of the circular sawing blade and a center plane of the radius (R) for the sawing of the block (100).
    [7]
    The method (500) of claim 6, wherein the calculation (505) of the horizontal angle of inclination (E) of the first circular saw blade (110) and / or the second circular saw blade (120) is based on the following algorithm: = arctan (( e / 2) / R), where: e / 2 = a distance in the sawing direction (S) between the center of the circular saw blade and a center plane of the radius (R) for the curve sawing of the block (100). 22
    [8]
    Computer program for controlling curve sawing in a sawing direction (S) of a block (100) with at least one first circular sawing blade (110), arranged to perform the method (500) according to any one of claims 1-7 when the computer program is executed in a processor (720 ) in a berdking unit (620).
    [9]
    A bending unit (620) for enabling inclination of at least one first circular saw blade (110) when cornering in a sawing direction (S) of a block (100), comprising: a receiver (710), arranged to receive a measurement signal from a feed unit (610) regarding the hook of the block in the saw direction (S); a processor (720), arranged to determine a radius (R) for the curve sawing, based on the feeding of the block's hook in the sawing direction (S), and to calculate a vertical angle of inclination (13) on the first circular sawing blade (110) in a vertical plane (V) in relation to the sawing direction (S) in the block (100), based on the fixed radius (R) of the curve sawing; and a sander (730), arranged to send a control signal to a control unit (630), for tilting the first circular saw blade (110) with the calculated vertical angle of inclination (13).
    [10]
    The calculating unit (620) according to claim 9, wherein the curve sawing is performed by the first circular sawing blade (110) and a second circular sawing blade (120), which is located offset in the vertical plane (V) relative to the first circular sawing blade (110), terminates a common saw cut through the block (100) along the fixed radius (R) for the curve sawing, the sander (730) further being arranged to send a control signal to the control unit (630), in order to skew the second circular saw blade (120) with the calculated vertical the angle of inclination (13) but in the opposite direction in the vertical plane (V) in relation to the first circular saw blade (110), so that the second circular saw blade (120) is inclined towards the first circular saw blade (110) in the vertical plane (V).
    [11]
    The calculating unit (620) according to any one of claims 9 or claim 10, wherein the processor (720) is further arranged to calculate a horizontal angle of inclination (c) of the first circular saw blade (110) and the second circular saw blade (120) in a horizontal plane (H) in relation to the sawing direction (S) in the block (100), based on the determined radius (R) of the curve sawing; and wherein the sander (730) is further arranged to send a control signal to the control unit (630), for tilting the first circular saw blade (110) by the calculated horizontal angle of inclination (c), and for tilting the second circular saw blade (120) with the calculated horizontal the angle of inclination (e) but in the opposite direction in the horizontal plane (H) in relation to the first circular saw blade (110), so that the second circular saw blade (120) is inclined towards the first circular saw blade (110) in the horizontal plane (H). 23
    [12]
    A system (600) for tilting at least one first circular saw blade (110) when cornering in a sawing direction (S) of a block (100), comprising: a feed unit (610), arranged to feed the hook of the block in the sawing direction
    [13]
    13. (S); a bending unit (620), according to any of claims 9-11; and a control unit (630), arranged to tilt the first circular saw blade (110) with the calculated vertical angle of inclination (13). The system (600) of claim 12, wherein the curve sawing is performed by cutting off the first circular saw blade (110) and a second circular saw blade (120) located offset in the vertical plane (V) relative to the first circular saw blade (110). a common saw cut through the block (100) along the fixed radius (R) for the curve sawing, where the control unit (630) is further arranged to tilt the second circular saw blade (120) with the calculated vertical angle of inclination (13) but in the opposite direction in the vertical plane (V ) in relation to the first circular saw blade (110), so that the second circular saw blade (120) is inclined towards the first circular saw blade (110) in the vertical plane (V).
    [14]
    The system (600) of any of claims 12 or claim 13, wherein the bending unit (620) is further adapted to calculate a horizontal angle of inclination (E) of the first circular saw blade (110) and the second circular saw blade (120) in a horizontal plane ( H) in relation to the sawing direction (S) in the block (100), based on the determined radius (R) of the curve sawing; and wherein the control unit (630) is further arranged to be inclined the first circular saw blade (110) by the calculated horizontal inclination angle (E), and to be inclined the second circular saw blade (120) by the calculated horizontal inclination angle (E) but in the opposite direction (horizontal) H) in relation to the first circular saw blade (110), so that the second circular saw blade (120) is inclined towards the first circular saw blade (110) in the horizontal plane (H). 1/6 1
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    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    SE1350936A|SE537445C2|2013-08-07|2013-08-07|Curve saw with circular saw blade|SE1350936A| SE537445C2|2013-08-07|2013-08-07|Curve saw with circular saw blade|
    NZ717727A| NZ717727B2|2013-08-07|2014-07-07|Curve cutting with a circular saw blade|
    PCT/SE2014/050870| WO2015020593A1|2013-08-07|2014-07-07|Curve cutting with a circular saw blade|
    US14/910,556| US10173338B2|2013-08-07|2014-07-07|Curve cutting with a circular saw blade|
    EP14834988.9A| EP3030389B1|2013-08-07|2014-07-07|Curve cutting with a circular saw blade|
    EP19179612.7A| EP3556524A1|2013-08-07|2014-07-07|Curve cutting with a circular saw blade|
    AU2014305201A| AU2014305201B2|2013-08-07|2014-07-07|Curve cutting with a circular saw blade|
    CA2920640A| CA2920640C|2013-08-07|2014-07-07|Curve cutting with a circular saw blade|
    US16/219,923| US20190134843A1|2013-08-07|2018-12-13|Curve cutting with a circular saw blade|
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