• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The present invention concerns a method to monitor the cooling process in a welded joint during the welding of pipes (1) of a weldable polymer material, where the welding process comprises that a muff (7) of a weldable polymer material is placed with overlap over the end of the pipe, and that an electrically conducting tape (9) is placed between the pipe and the muff, that the muff is held in place by welding equipment (19) that makes contact with the muff, and that the muff is welded to the pipe through an electrical current being supplied in order to heat the tape and the surrounding polymer material in order to form a welded joint, where a measurement process is carried out after the welding process has ended comprising that a current pulse Ip is supplied to the tape from an indicator unit (40), a resulting temperature-dependent parameter Sp in the tape is determined by the indicator unit, the value of Sp is stored in the indicator unit, that a further current pulse Ip is supplied to the tape from the indicator unit after a predetermined time interval, and that the parameter Sp in the tape is determined and the value of Sp is stored in the indicator unit, the indicator unit monitors and evaluates the value of the parameter Sp or the relative change in the value of the parameter Sp, the measurement process is repeated until Sp reaches a plateau value or the relative change in Sp reaches a predetermined level, a signal arrangement signals that the welding equipment can be removed from the area of the weld when the indicator unit (40) indicates that the cooling process has ended. The invention concerns also an arrangement for monitoring the cooling process during the welding of pipes of a weldable polymer material.
    公开号:SE1151206A1
    申请号:SE1151206
    申请日:2011-12-15
    公开日:2013-06-16
    发明作者:Kjell Lidstroem
    申请人:Tsc Innovation Ab；
    IPC主号:
    专利说明:

    1015202530However, it has been found that the thermocouple is difficult to place satisfactorily inthe weld joint area and in addition the thermocouple indicates the temperature at only one point. It ismoreover, a costly solution because each joint must always bear the cost of a built-ingiver.
    It is therefore desirable to be able to monitor andcheck the cooling process so that the weld joint temperature has dropped to an acceptable valuebefore the welding tool is removed.
    Disclosure of the inventionAn object of the present invention is to provide a method and an apparatus for efficientand reliable temperature control of the cooling process in the weld joint after the welding processis completed.
    This object is achieved in that the method according to the invention has the features andfeatures as claimed in claim 1. The invention also relates to a device with featuresand features according to claim 13.
    The process is based on the formation of an identifiable thermal plateau in the polymerthe temperature curve of the tubular material when its temperature exceeds the crystalline temperature level,the softening temperature. It is known that the resistance of a metal increases with increasing temperatureAnd vice versa. The resistive temperature coefficient represents this relationship and is a wellknown specific material parameter.Immediatelythe weldThe cooling process begins after the welding process is completed. Under ofduring the cooling period, the temperature drops to a lower level thanthe softening temperature, the joint then changes from liquid to solid form. Weld joint temperaturedoes not need to reach ambient temperature for the welding tool to be safely removed.
    In the method and device according to the invention, an electrically conductive band is usedmetal during welding, and it is assumed that the temperature drop of the weld is the same asthe temperature drop in the band. The relationship between temperature and resistance in the electrically conductivethe band placed in the weld joint causes the ratio Ull (voltage divided by current), which1015202530corresponds to the resistance R in the belt, decreases as the temperature of the belt gradually decreases. Thus isalso voltage and current band depending on the temperature.
    By applying a current pulse to the strip after the welding process is completed andexamining the nature of a resulting »temperature dependent signal from the band one obtainsreliable and reliable indication of how the cooling process is developing. By monitoring itThe evolution of the temperature-dependent signal may be the thermal plateau that occurs in the polymerthe temperature curve of the pipe material is identified.
    The device according to the invention has corresponding advantages and technical effects as suchthe above procedure. Exemplary embodiments can be read by the dependentpatent claims.
    Additional features and advantages of the invention will become apparent from the followingdetailed description of the invention, which is an example and thus should not be construedin such a way that they limit the scope of the invention. To facilitate understandingFor example, there are references in the text to the accompanying drawing figures, in which equivalent or the likeparts have been given the same reference numeral.
    Brief drawing descriptionFig. 1 schematically shows a device according to an embodiment of the present invention,arranged on a welded joint area.
    Fig. 2 shows a sleeve and an electrically conductive band arranged on a pipe end.
    Fig. 3 schematically shows a detailed view of the welding tool according to the invention arranged on aweld joint area. _Fig. 4 shows a circuit diagram of an indicator unit according to the invention.
    Fig. 5 shows schematic diagrams for input and output signals to / from the indicator unit.
    Detailed description and working examplesThe method and device according to the invention can be applied excellently when welding all of themtypes of pipes of weldable polymeric material.1015202530It is of utmost importance to achieve installations, joints, of high quality and strength, both atnew installation and when repairing the pipes. Uneven quality, or in the worst case systematicerrors in installation, can in the long run be devastating for the overall economy of a district heating network.
    The method according to the invention is intended for controlling the cooling process in a weld jointwhen welding pipes of a weldable polymeric material.
    The method is particularly advantageous to use in the installation and repair of insulatedpipelines such as district heating pipes, district cooling pipes or pipelines' oil consisting of an outer pipe ofa weldable polymeric material, such as high density polyethylene and polyethylene, PEHD, and ainner tubes which usually consist of steel embedded in a polyurethane foam (PUR) insulation. Onewelds of a polyethylene pipe, such as high density polyethylene, PEHD, should be heatedto about 250 ° C tosoftening temperature is about 110 ° C. The result is that the temperature should drop 140 ° C beforea good quality of welds must be obtained. Materialsthe joint can be considered cold enough that the welding tool, with associated clamping device, can be removedwithout damaging the newly welded joint.
    Fig. 1 shows an example of a pipeline 1 of a weldable polymeric material that can be weldedwith the device according to the invention.
    The welding process involves placing two pipe ends 1a and 1b next to each other and a sleeve 7of a weldable polymeric material is placed over the joint with overlap over the pipe ends, wherethe overlap corresponds to the width of the desired weld on each side. The sleeve has onelongitudinal slot 8 to facilitate the placement of the sleeve on the pipe end and the welding process.
    An electrically conductive strip 9 permeable to molten plastic material is placed between onepipe end and the sleeve 7 so that the free ends 10 of the belt protrude through the slot 8.
    The band 9 may comprise a net 9a, with openings of stainless steel regularly arranged over the surfaceexpander metal, such as a perforated stainless steel sheet, so that a well-definednetwork structure has been formed. The parameters of the material, for example the resistive temperature coefficientis thus known. It is advantageous to choose a band, net, which has a resistivetemperature coefficient with a relatively narrow margin to be able to calculate temperature changeswith acceptable accuracy, but it is also possible to use an electrically conductive tapeof another kind.1015202530The band ends 10, comprising the electrically conductive parts, the net 9a, are then connected to each otherelectrode 21 connectable with supply cables to a welding unit WE which has a power unitPU.
    Fig. 1 shows a welding tool 19 with a clamping member 20 which is placed around the sleeve and the pipe inthe welding joint area, where the electrically conductive strip is connected to the welding tool. The sleeve is held onplace with the clamping member 20 abutting that sleeve. The clamping member 20 comprises a flexible oneclamping band 22 which can be connected via breaker rollers 25 to a tensioning member 24-30. In this way it increasesproportion of the circumference of the sleeve applied to the pipe. The clamping band 22 is made of a flexible materialwhich can withstand elevated temperatures, such as kevlar. The switch rollers 25 are arranged in a support part 24.
    The support part 24 will thus, in cooperation with the clamping band 22, exert a clamping force around itessentially the entire circumference of the sleeve.
    Fig. 3 shows that the support part 24 is preferably concavely designed after the curved surface of the sleevestable bearing. It is further preferred that the support member 24, at least in the surface portion in which ~abuts the sleeve, is made of an electrically insulating material, which can also withstand the elevatedtemperatures caused by welding. Furthermore, the support part 24 of the tool can advantageously beinterchangeable for good adaptation to different pipe diameters. The support part 24 can furthermore advantageously be made ina slightly resilient material that adapts the abutment surface to the actual pipe diameter.
    The support part 24 comprises an electrically insulating projection 26. The projection 26 is intended totaken up in the slot 8 and there enter as a partition wall between the folds up over the edges of the slotelectrically conductive free band ends 10. The protrusion 26 may be formed as a lip or a ridge.
    The projection 26 is slidable and movably slidable, so that its placement depth into the slot canvaries depending on the wall thickness of the sleeve.
    The clamping means 24 comprises two electrodes 21 for connecting an electric current to the electric onethe conductive band 9, the ends 10 of which, as previously mentioned, are folded up on each side of the slot 8.
    The electrodes 21 are connected to a power supply PU via supply cables M which supply oneregulated current for a regulated time to the belt during the welding process. The electrodes 21is also connected to an indicator unit 40 which is described in detail below.In a particularly preferred embodiment, the clamping member 24-30 has a fastening member 30 having onestepless clamping attachment where the clamping band 22 is inserted into a slot in a fastening part rotatable about its axis. At1015202530rotation of the fastening part, the clamping band 22 is wound up around the fastening part and the clamping band 22 is tightened thanksbe the friction that occurs between each winding of the clamping band 22.
    The clamping member has a threaded part 27 fixedly arranged at the support part and a relative one therewithmovable part 28 and a threaded clamping screw 29 connecting the threaded parts, whereinthese threaded components in cooperation behave similarly to a rigging screw in such a way that atturning the screw 29 in a first direction increases the distance between the parts 27 and 28 and at oneturning the screw in an opposite direction, the parts 27 and 28 approach each other. Parts 27 and28 are suitably prevented from rotating relative to each other, e.g. with guide rails,running channels or similar solutions known to those skilled in the art where one component is allowed to bemovable longitudinally but not allowed to rotate. The clamping screw 29 is arranged in a through hole inthe part 28 in the upper end of the clamping device 24-30. The clamping screw has a shaft pin 31 in the upperthe end, where the shaft pin is provided with a transverse through-opening for receivinga rotational driving means.
    The sleeve 7 is welded to the pipe 1 by supplying a sufficient electric current from the power supply PUto heat the entire strip and surrounding polymeric material 9b to the melting temperature ofthe polymeric materials so that they fuse together around, and through the strip to form a weld.
    When the welding process is completed, the current is interrupted and then a wide and has been formedcompletely melted weld around the belt 9.
    After starting Underthe cooling process, a measurement process is performed to identify when the polymeric materialthe welding process is completed the cooling process.thermal plateau occurs.
    The measuring process involves applying a current pulse lp to the electrically conductive band from oneindicator unit 40. The indicator unit 40 is designed to independently control and monitorthe cooling process of the weld joint after the welding process has been completed and to indicate forthe user that the cooling process is completed and that the welding tool can be removed withoutthe weld is damaged. The indicator unit is preferably arranged on the welding tool tothe connections to the electrically conductive band 9 and the electrodes 21 are to be facilitated. A cover41 protects the electronics from the stressful environment where the welding tool is used.1015202530It is important to note thatthe welding control unit CU in some cases can be left connected to the welding tool 19 during athe welding unit WE with the power unit PU andpart of the subsequent cooling process. the indicator unit 40, which signals whenthe weld temperature is below the softening temperature of the material, must therefore beso designed that the result is independent of whether the welding unit is connected or not.
    Fig. 4 schematically shows a circuit diagram of an indicator unit according to the invention.The indicator unit 40 comprises a signal output 42 and a first and a second signal input 43,44. The signal output and the signal inputs are connected with connections to the electrodes 21 and thatelectrically conductive strip 9 and at the beginning of welding.
    During the welding process, high voltages arise in the strip, therefore the electronics must be inThe indicator unit is protected. The signal output is therefore polarity protected and current limited.
    One polarity direction of the signal output comprises a diode D1 and the other polarity directionincludes a high voltage transistor that is current limited or controlled.The indicator unit 40 starts the measuring process by applying a short current pulse Ip, for example10us, to the band via signal output 42 and from a current generator I1, preferably oneconstant current generator. The current pulse lp has a preset amplitude, for example 35 mA.
    There are several benefits to using a short current pulse. On the one hand, power consumption is low, butthis is particularly advantageous as the welding unit WE is sometimes left behind after weldingclear. A welding unit WE which has an inductive output characteristic, marked with L1 lthe circuit diagram in Fig. 4 does not load the measuring process in the indicator unit, and the welding unit canis removed at any time without affecting the operation of the indicator unit.
    If conventional DC measurement is used, the welding unit causes problems forthe measuring device when the output impedance of the welding unit ends up parallel to the electrically conductive onethe band. The resulting resistance therefore becomes very low and the measured values do not correlatelonger satisfactory to the temperature of the weld joint if a conventional direct current measurementperformed. If instead AC measurement at a frequency of 10-100 kHz is used to measurethe voltage signal and determine the resistance of the band, a better result is obtained when the inductance inthe welding cables and on the output of the welding machine mask that the equipment is stillconnected to the welding tool by making the unwanted parallel resistance too high tosignificantly affect the end result. The result is that the effective resistance of it is measured electrically1015202530the conductive band in the weld, and the effective resistance is thus perceived as the sameregardless of whether the welding unit is connected or not. A disadvantage of usingAC measurement is that the electronics used for the measurement are then loaded by the high onesthe voltages that arise across the electrically conductive strip during the welding process. Thethe method according to the invention states that a short current pulse is to be used during the measuring process,by adapting the indicator unit to this, an effective protection of the electronics against thehigh voltages that arise across the electrically conductive strip during the welding process.
    The short current pulse Ip applied to the band 9 results in a voltage drop across the band.
    Since the resistance in the strip depends on the temperature in the weld, the voltage potential variesover the belt also with the temperature.the bandsignal amplifier X1 connected to the first signal input 43, an AD converter inputon the CPU circuit 51 of the indicator unit.The indicator unit measures the voltage potential Up over with a power savingindicator unit CPU circuit 51temperature-dependent parameter Sp in the band.determines, measures or calculates, a resultantThe temperature-dependent parameter Sp includes the voltage potential Up or the resistanceRp or band temperature Tp. The resistance Rp and the band temperature Tp, which corresponds tothe temperature of the polymeric pipe material in the weld, are functions of the stress potentialUp in the band and can be calculated or determined with knowledge of the resistivethe temperature coefficient.
    In an alternative embodiment, the CPU circuit monitors the relative through the measurement processthe change, the percentage change, of the value of the parameter Sp. The evaluation inthe measurement process is then based on the relative change of the voltage Up or the resistance Rpor the temperature Tp.
    Regardless of whether the measurement process uses the voltage potential Up, Resistance Rp, the bandtemperature Tp or the relative change of any of these parameters to identifywhen the thermal plateau of the polymeric material occurs, equivalent results are obtained.1015202530j The time interval is adapted to the power supply and the size of the weldThe CPU circuit in the indicator unit has a memory unit 45 which stores the value of the measured ordetermined temperature-dependent parameter Sp.
    After a predetermined time interval the band froma current pulse lp is again appliedthe indicator unit. The predetermined time interval in the measurement process is adjusted accordinglythe power supply in the indicator unit. The current pulse lp has the same character as before.
    . Usually isthe time interval is about 1 min, but can be considerably shorter or much longer.the CPU 51 of the indicator unit again measures the voltage potential Up across the bandand the temperature dependent parameter Sp in the band is determined and the value of Sp is stored inthe indicator unit. the CPU circuit of the indicator unit checks and evaluates the value of the parameterSp or the relative change in the value of the parameter Sp.
    According to one embodiment, the evaluation in the CPU circuit of the indicator unit comprises the latterobtained value of the resulting temperature-dependent parameter Sp is compared in the CPU circuitwith at least one previously obtained value of Sp or with an average of several previous onesobtained values of Sp.
    According to one embodiment, the method comprises the resulting temperature dependencethe parameter Sp consists of the voltage potential Up across the band. Tension Up over the bandis measured by the indicator unit when the current pulse Ip is applied, and the value of Up is stored in the indicator unitCPU circuit. After a predetermined period of time, a new current pulse lp is applied to the band fromthe indicator unit and the voltage Up across the band are measured again and the value of Up is stored inthe indicator unit.
    The CPU circuit performs an evaluation in which the most recent value of Up is compared with at least onepreviously obtained value of Up or with an average of several previously obtained values of UpUp, the measurement process is repeated until the comparison shows that a plateau value for the voltage Up has been reachedwhich coincides with the polymeric material reaching the thermal plateau.
    An advantage of the voltage potential being evaluated in the measurement process is that the welding temperature ofthe weld joint immediately after the welding process does not need to be determined. The method is particularly advantageouswhen the absolute starting temperature of the weld and the material-specific temperature coefficient becomesunimportant as well as external circumstances such as weather and wind.101520253010According to another embodiment, the evaluation includes determining the derivative of the changeat parameter Sp, the measurement process is repeated until the change at parameter Sp has reached onepredetermined minimum interval. The minimum range for the derivative is preferably close to zero.
    The temperature in the weld joint then drops only a few degrees per minute. Then have the temperature in itpolymeric pipe material reached the thermal plateau. The measurement process can then be interrupted. To insurethat the thermal plateau has been reached, the measurement process can be repeated until the derivative forthe voltage change increases, then the indicator unit indicates that the cooling process iscompleted. This means that the electronics control when the speed in the temperature drop hasbraked up and then waiting for the speed to increase again.
    Another way to ensure that the thermal plateau is reached and that the welding tool can safelyremoved is awaited an extension period after the voltage change derivative has reached itpredetermined minimum interval, and only then indicate that the cooling process iscompleted. This means that the electronics control when the speed in the temperature drop hasbraked up and adds a fixed time that depends on the size of the weld.
    In one embodiment, the measured signal Up is used to determine the resistance Rp acrossthe band. In this case, the resulting temperature-dependent parameter Sp is thusthe resistance Rp in the band.
    The resistance Rp across the band is determined by the indicator unit when the current pulse lp is applied and the valueof Rp is stored in the indicator unit. After a predetermined time interval, a new current pulse Ip is applied tothe band from the indicator unit, the voltage potential Up across the band is measured and the resistance Rpdetermined. The value of Rp is stored and compared in the indicator unit with at least one previous oneobtained value of Rp or with an average of several previously obtained values of Rp.
    The measurement process is repeated until the comparison shows that a plateau value for the resistance Rp has been reached.In another embodiment, the evaluation in the indicator unit comprises calculating the relativethe change Rrel of the resistance.
    To analyze the relative change Rrel from the beginning of the cooling process is deletedthe indicator unit from the fact that the first determined value of Rp in the measurement process is oneresistance reference value Rref stored in the indicator unit. The relative change in resistanceRrel is represented as a percentage change from the resistance reference value Rref. Eachthe following determination of Sp corresponds to the resistance of the band Rp. The relative change in resistance101520253011Rrel is calculated based on the resistance reference value Rref and the most recently obtained value Rp.
    The measurement process is repeated until the relative resistance change Rrel has reached a predetermined onelevel. For example, a 15% decrease in resistance corresponds to a temperature decrease of about 140 ° Cin a commonly used welding strip material.
    With knowledge of material-specific coefficients resultsand empirical conclusionsthe indicator unit the cooling process when it is certain that the removal of the welding tool does notdamages the weld.In another embodiment, the temperature drop AT of the weld is determined based on the relativethe change in resistance Rrel and knowledge of the resistive temperature coefficient. This isadvantageous because the determination of the weld temperature Tw is then independent ofpipe dimension and band dimension. The measuring process is repeated until the temperature of the weld is loweredAT has reached a predetermined level.
    The cooling process can be terminated when the goal of the measurement process is achieved, ie when itthe thermal plateau in the polymeric material and the weld joint area have been identified. In aembodiment, the indicator unit then activates a signaling device which signals that the welding toolcan be removed from the weld joint area.
    Depending on the circumstances, such as wall thickness and surrounding climate, it may beit is necessary to wait another period before the welding tool is removed. In anotherembodiment, the cooling process is extended by an extension time after the measurement process iscompleted. Only after the end of the extension time does the indicator unit activate a signaling device whichsignals that the welding tool can be removed from the weld joint area.
    The length of the extension time varies and depends on the size of the weld. the indicator of the indicator unitsignal input 44 is connected to the band for measuring the voltage Uw across the band belowthe welding process to detect the size of the weld. The power to the tape belowthe welding process is usually 25-30A. The longer it takes to weld, the larger it isthe weld. Then the size of the weld is calculated and the elongation time is adjusted accordingly.
    The signal Uw also indicates when the welding process is completed. Fig. 5 shows a schematicdiagram of the signal Uw. The right signal edge shows that the weld is ready and thatthe welding process is completed.101520253012the indicator unit has a signaling device 46 which is activated to signal to the user,the welding operator, that the cooling period is over and that the welding tool can be removed fromthe weld joint area without damaging the weld joint, when the indicator unit indicates thatthe cooling process is complete. It is advantageous if the signal can be perceived at a distance fromthe welding tool.
    Signaling device comprises means for emitting a signal, for example an audible signal, a light signal,an electromechanical signal or a radio signal. The signaling device for signaling with alight signal is, for example, a lamp on the welding tool or a lamp on the power unit.
    Signaling device for signaling with an electromechanical signal is, for example, an electromagnet,a solenoid 47 included in the indicator unit which upon activation acts on a signal means,for example, a flag on a holder which is extendable from the electromagnet (not shown in the figure), thatsignal that the cooling process is complete.
    The signaling device may also comprise a radio transmitter included in the indicator unit and oneradio receiver on the welding machine or built into an operator-carried signal unit.
    It should be noted that the cooling process can be interrupted prematurely. This can happen ifthe welding unit WE has stopped prematurely due to an operating alarm, which means that aoperator-controlled restart of the welding process can come a long time before the cooling process is complete.
    Fig. 4 shows that the indicator unit 40 has a power supply assembly 48 which suppliesthe indicator unit with current throughout the cooling period. the indicator unit is thusregardless of whether the welding unit with the power unit PU is connected to the welding tool or ifit is disconnected. Power supply includes a battery and / or a back-upcapacitor 48. The advantage of using a back-up capacitor is that it can be chargedof the voltage drop across the electrical band during the welding process. The backup capacitor48 has a charging device 49 which is connected to the electrically conductive band belowwelding period.
    The backup capacitor 48 is designed to supply power to the components of the indicator unitthroughout the cooling process. The cooling process can take up to 2 hours before itends and the welding tool is removed. The power supply is sufficient to healthe cooling process must be checked and terminated and the user brought to the attention of onesignal device that it is safe to remove the welding tool.101520253013The CPU circuit 51 of the indicator unit performs the measurement process of the cooling process. CPU circuit ithe indicator unit includes means for performing calculation operations and comparison operationsof stored, measured and / or calculated values of current, voltage, resistance, impedance,temperature as well as relative changes of 'the same. The CPU circuit may also include means forto calculate and monitor the derivative of a measurement signal, where the measurement signal is a function ofthe temperature in the weld.
    The CPU circuit includes a data memory 45 which has material-specific informationparameters for softening temperature and melting temperature of the weldable polymerthe material, resistive coefficients for the material in the electrically conductive band, predeterminedvalues for satisfactory temperature reduction and / or satisfactory relativeresistance change and information regarding a material-specific conversion factor forcalculation of the temperature in the weld. The conversion factor is a direct function of itresistive temperature coefficient. If the resistance R in the band, for example, drops by 20% ata temperature change of 200 ° C, the conversion factor becomes 10 to obtain the actualthe temperature change in degrees ° C.it electricallythe indicator unit when the welding unit PU is started. The voltage across the weld joint R1 is rectified viaBy connecting the indicator unit to the conductive band 9, power is appliedD1 and charges a backup capacitor via a charging circuit.
    The CPU circuit 51 determines the size of the weld by reading the voltage level Uw at input 44,see fig. 5. The CPU circuit also registers the negative edge of the voltage curve (fig. 5., topdiagram) when welding is complete. the indicator unit then emits a first negative goingcurrent pulse lp, which is, for example, 10us, at the signal output of the electrically conductive band 9 iThe CPU circuit controlssupply voltage -VB. The constant current generator includes a high voltage transistor.weld joint .. a constant current generator ll which has a negativeThe CPU circuit supplies a control signal to constant current generator I1 which outputs a corresponding onenegative current pulse lp, a measuring pulse, to the welding tool and thus the load R1, see fig.5. Notethat the diode D1 prevents the measuring pulse lp from reaching the backup capacitor 48 charging circuit 49.
    The negative current pulse Ip gives a very small voltage drop across R1 and a signal amplifierX1 is inserted to provide an appropriate level of input 43 on the CPU circuit.101514The CPU circuit evaluates and monitors how the amplified voltage signal Up on the signal inputchanges and decreases with decreasing temperature of the weld over time by repeatingthe supply of the current pulse Ip at an interval of at least 1 minute or more. This is specialadvantageous because the current is stored in the back-up capacitor.
    The output 50 of the CPU circuit activates a solenoid 47 to hoist an indicator flag when the CPUthe circuit has identified that the thermal plateau and that a possible extension plate has passed.
    The cooling process is then completed and the welding tool can be removed.
    The embodiments and the technical features in the form of parts and details described abovecan be freely combined within the inventive concept as long as the result corresponds to that constructionas described in the claims.
    权利要求:
    Claims (1)
    [1]
    A method for controlling the cooling process in a weld joint when welding pipes (1) of a weldable polymeric material, wherein a welding process comprises placing a sleeve (7) of a weldable polymeric material with overlap over the end of the pipe, and that an electrically conductive strip (9) is placed between the tube and the sleeve, that the sleeve is held in place by a welding tool (19) abutting the sleeve, and that the sleeve is welded to the tube by supplying electric current to heat the strip and surrounding polymeric material for formation of a weld, characterized in that after the welding process is completed a measuring process is performed comprising supplying a current pulse Ip to the belt from an indicator unit (40), a resulting temperature dependent parameter Sp in the belt is determined by the indicator unit, the value of Sp is stored in the indicator unit, after a predetermined time interval a current pulse Ip is again applied to the band from the indicator unit, and the parameter Sp in the band is determined and the value of Sp is stored in the indicator unit, the indicator unit checks and evaluates the value of the parameter Sp or the relative change of the value of the parameter Sp, the measurement process is repeated until Sp reaches a plateau value or the relative change of Sp reaches a predetermined level, a signaling device signals that the welding tool can be removed from the weld joint area when the indicator unit (40) indicates that the cooling process is completed. The method of claim 1, wherein the evaluation in the indicator unit (40) comprises comparing the last obtained value of the resulting temperature dependent parameter Sp in the indicator unit with at least one previously obtained value of Sp or with an average of several previously obtained values of Sp. A method according to claim 1 or 2, wherein the resulting temperature-dependent parameter Sp comprises a voltage potential Up across the band. A method according to claim 3, wherein the voltage Up across the band is measured by the indicator unit (40) when the current pulse Ip is applied, the value of Up is stored in the indicator unit, 10 after a predetermined time period a new current pulse ip is applied to the band from the indicator unit, the voltage Up above the band is measured and the value Up is stored and compared in the indicator unit with at least a previously obtained value of Up or with an average value of several previously obtained values of Up, the measuring process is repeated until the comparison shows that a plateau value for the voltage Up has been reached. " claim 1 or 2 wherein the resulting temperature dependent parameter Sp comprises a resistance Rp across the band A method according to claim 5 wherein the resistance Rp across the band is determined by the indicator unit when the current pulse lp is applied, the value of Rp is stored in the indicator unit, after a predetermined time period a new current pulse lp is applied to the band from the indicator unit, the resistance Rp across the band is measured and the value Rp is stored oc h is compared in the indicator unit with at least one previously obtained value of Rp or with an average value of several previously obtained values of Rp, the measurement process is repeated until the comparison shows that a plateau value of the resistance Rp has been reached. A method according to any one of the preceding claims, wherein the evaluation comprises determining the derivative of the change of the parameter Sp. A method according to any one of the preceding claims comprising that when the thermal plateau is identified an extension time is added. Method according to one of the preceding claims, where the welding voltage Uw across the strip is measured by the indicator unit during the welding process. Device for controlling the cooling of a weld joint when welding pipes (1) of a weldable polymeric material, wherein the welding comprises placing a sleeve (7) of a weldable polymeric material with overlap over the end of the pipe, an electrically conductive strip 9 which is placed between the tube and socket, a welding tool (19) placed around the sleeve and tube in the weld joint area, where the electrically conductive strip is connected to the welding tool, and the welding tool is connected to a power unit PU, a weld being formed when an electric current is supplied from the power supply and heater surrounding polymeric material characterized by an indicator unit (40) which comprises a signal output (42) which is connected to the electrically conductive band (9) for supplying a current pulse lp to the band, at least one signal input (43) coupled to the electrically conductive band to receive a signal regarding a resulting temperature dependent parameter Sp, a CPU circuit (51) for evaluating the resulting temperature dependent parameter Sp and a signaling device (46). Device according to claim 10, wherein the indicator unit (40) is arranged on the welding tool (19). Device according to one of Claims 10 to 11, in which one polarity direction of the signal output comprises a diode (D1) high-voltage transistor. and the second polarity direction comprises a device according to any one of claims 10-12, wherein the indicator unit (40) has a power supply unit, for example a back-up capacitor (48) or a battery, which supplies the indicator unit with power during the cooling process. Device according to claim 13, wherein the backup capacitor (48) has a charging device (49) which is charged by the voltage drop across the electrical band (9) during the welding process. Device according to any one of claims 10-14, wherein the indicator unit comprises a signal device (46) for emitting at least one signal type, for example an audio signal, a light signal, a visual signal, or a radio signal. Device according to any one of claims 15, wherein the signaling device comprises an electromagnet (47) which upon activation acts on a signaling means to signal that the cooling process is completed. Device according to any one of claims 10-16, wherein the welding tool (19) has a clamping member (24-30) with breaking rollers (25), and a clamping member (20) comprising a flexible clamping band (22) which is placed around the sleeve and the tube in the weld joint area and which via the switch rollers is connectable to the clamping member. 18. 15. 20. 20. 21. 18 Device according to any one of claims 10-17, wherein the welding tool (19) has a support part (24) with a surface portion in which abuts the sleeve (7), the surface portion abutting the sleeve being concave good abutment against the outside of the curved sleeve and is made of an electrically insulating material. Device according to claim 18, wherein the support part (24) comprises an electrically insulating displaceable projection (26) intended to be received in the slot (8). Device according to one of Claims 17 to 19, in which the clamping means (24-30) have a threaded part (27) fixedly arranged at the support part (24) and a relatively movable part (28) and a threaded clamping screw (29) which connects the parts. (27, 28), that the free ends (22.1, 22.2) of the flexible clamping band are arranged at the part (28) and that at least one of the fastening means (30) has a stepless attachment of the clamping band (22). Device according to claim 20, wherein the clamping screw (29) has a shaft pin (31) at its upper end, wherein the shaft pin is arranged to receive a rotation-driving member.
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    同族专利:
    公开号 | 公开日
    EP2791568B1|2018-04-04|
    EP2791568A1|2014-10-22|
    EP2791568A4|2015-08-19|
    SE536243C2|2013-07-16|
    WO2013089634A1|2013-06-20|
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    法律状态:
    2020-07-28| NUG| Patent has lapsed|
    优先权:
    申请号 | 申请日 | 专利标题
    SE1151206A|SE536243C2|2011-12-15|2011-12-15|Method and apparatus for controlling cooling of a weld joint|SE1151206A| SE536243C2|2011-12-15|2011-12-15|Method and apparatus for controlling cooling of a weld joint|
    PCT/SE2012/051401| WO2013089634A1|2011-12-15|2012-12-14|Method and arrangement for monitoring the cooling of a welded joint|
    EP12857786.3A| EP2791568B1|2011-12-15|2012-12-14|Method and arrangement for monitoring the cooling of a welded joint|
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