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    • 专利摘要:
    The crystallites having a specific chemical composition and obtained from the diffraction peaks of the surface indices 020, 101 and 200 in the X-ray diffraction image (Cu-kα) are all 40.0 nm or more, and the atomic absorption method Zinc borate whose content of the measured sodium component is 100 ppm or less.
    公开号:KR20010102551A
    申请号:KR1020017011474
    申请日:2001-01-11
    公开日:2001-11-15
    发明作者:사와다히로시；이가라시히로시；타떼베아키라；사카오카즈노리
    申请人:나카자와 타다히사；미즈자와 가가꾸 고교오 가부시기가이샤；
    IPC主号:
    专利说明:

    Zinc borate, its preparation and uses {ZINC BORATE, AND PRODUCTION METHOD AND USE THEREOF}
    [2] In recent years, resin molded articles have been widely used in various applications, and imparting flame retardancy to these resins is required. In addition, resin molded articles such as building materials are required to suppress the generation of smoke, which is an obstacle to evacuation in the event of a fire.
    [3] It is known from the old times that zinc borate shows excellent flame retardancy. For example, Japanese Patent Publication No. 56-67363 combines zinc borate with a metal oxide of Al 2 O 3 , SiO 2 , Sb 2 O 3 , ZnO or ZrO 2 . It is described.
    [4] Japanese Patent Laid-Open No. 63-137988 according to the applicant's proposal is characterized in that the surface of the zinc borate particles consists of a composition treated with 1 to 40% by weight of an alkali earth metal oxide, hydroxide or basic carbonate per weight. Flame retardant compositions are described.
    [5] The production of zinc borate has also been known for a long time. For example, in Comparative Example 1 of Japanese Patent Application Laid-open No. 46-20902, a combination of pentahydrate borax, boric acid, and zinc oxide was mixed in an aqueous solution of sulfuric acid, and a seed crystal of zinc borate was used. By adding
    [6] 2ZnO · 3B 2 O 3 · 9H 2 O
    [7] It is described to prepare a.
    [8] However, known zinc borate is a relatively large amorphous particle in which fine primary particles are randomly and densely agglomerated, and have poor dispersibility in the resin and no gloss on the surface of the blended resin molded article, resulting in poor appearance characteristics and product value. It has the drawback of falling.
    [9] Known zinc borate is synthesized in an aqueous medium containing sodium salts, and therefore contains a large amount of sodium component as an impurity. When zinc borate is blended into a plastic molded article for electrical and electronic parts for the purpose of flame retardant, there is a possibility that problems such as poor insulation or deterioration of electrical properties such as poor insulation due to humidity effects may occur during long-term use.
    [1] The present invention relates to novel zinc borate, its preparation and use, and more particularly to a novel zinc borate and its preparation having a specific crystallite size and significantly reduced sodium content.
    [112] 1 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 1 of the present invention.
    [113] Fig. 2 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 1 of the present invention.
    [114] 3 is a scanning electron micrograph (magnification: 7000 times) showing an enlarged particle structure of zinc borate of the present invention.
    [115] 4 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 2 of the present invention.
    [116] 5 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 2 of the present invention.
    [117] Fig. 6 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 3 of the present invention.
    [118] 7 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 3 of the present invention.
    [119] 8 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 4 of the present invention.
    [120] Fig. 9 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 4 of the present invention.
    [121] 10 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 5 of the present invention.
    [122] 11 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 5 of the present invention.
    [123] 12 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 6 of the present invention.
    [124] Fig. 13 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 6 of the present invention.
    [125] 14 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 7 of the present invention.
    [126] 15 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 7 of the present invention.
    [127] Fig. 16 is an X-ray diffraction image (Cu-kα) of zinc borate of Example 8 of the present invention.
    [128] Fig. 17 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Example 8 of the present invention.
    [129] 18 is an X-ray diffraction image (Cu-kα) of zinc borate of Comparative Sample H-1.
    [130] 19 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Comparative Sample H-1.
    [131] 20 is an X-ray diffraction image (Cu-kα) of zinc borate of Comparative Sample H-2.
    [132] Fig. 21 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of zinc borate of Comparative Sample H-2.
    [133] Fig. 22 is an X-ray diffraction image (Cu-kα) of zinc borate (Comparative Sample H-3) manufactured by Company A.
    [134] Fig. 23 is a scanning electron micrograph (magnification: 5000 times) showing the particle structure of commercially available zinc borate (Comparative Sample H-3) manufactured by A Company.
    [135] Fig. 24 is an X-ray diffraction image (Cu-kα) of zinc borate (Comparative Sample H-4) manufactured by Company B.
    [136] FIG. 25 shows a peak obtained by slowing down the scanning speed of the surface index 020 of FIG. 1 as a representative example of obtaining the half width of the diffraction peak.
    [10] Accordingly, an object of the present invention is to provide zinc borate and a method for producing the same, having a specific crystallite size and significantly reducing the content of sodium components.
    [11] Another object of the present invention is to be excellent in dispersibility in the resin, to significantly improve the smoothness and gloss of the surface of the blended resin, and also to improve the appearance characteristics, and to improve the electrical properties of the resin blended as a flame retardant or smoke inhibitor to an excellent level. It is to provide zinc borate and its preparation which can be maintained.
    [12] According to the present invention, the zinc borate having a chemical composition represented by the following Chemical Formula 1, the crystallite size obtained from the diffraction peaks of the surface index (020), (101) and (200) in X-ray diffraction (Cu-kα) are all 40.0 Zinc borate is provided, which is nm or more and content of the sodium component measured by atomic absorption method is 100 ppm or less.
    [13] 2ZnO · mB 2 O 3 · xH 2 O
    [14] (Wherein m is a number from 2.8 to 3.2 and x is a number less than or equal to 4)
    [15] The zinc borate according to the present invention is preferably a rhombic hexahedron in which individual particles are independent as measured by scanning electron micrograph, and the length of one side of each particle is in the range of 0.3 to 7.0 µm.
    [16] In addition, the zinc borate of the present invention preferably has a product of crystallite size obtained from the diffraction peaks of the surface indexes 020, 101, and 200 of 200,000 nm 3 or more, and the volume-based median diameter determined by laser diffraction. It is preferable to exist in the range of 1.0-6.0 micrometers.
    [17] The present invention also produces zinc microborate microcrystals by reacting zinc and boric acid at a relatively low temperature in practical stoichiometric ratio, and after aging as necessary, the reaction system is maintained at a relatively high temperature. It provides a production method of zinc borate characterized in that the crystal growth by.
    [18] The present invention also provides a flame retardant to flame retardant aid, smoke inhibitor, antibacterial agent, water glass curing agent comprising the above zinc borate.
    [19] Best Mode for Carrying Out the Invention
    [20] [Action]
    [21] Zinc borate of the present invention has a chemical composition represented by the following formula (1).
    [22] [Formula 1]
    [23] 2ZnO · mB 2 O 3 · xH 2 O
    [24] (Wherein m is a number from 2.8 to 3.2 and x is a number less than or equal to 4)
    [25] Zinc borate contains ZnO, B 2 O 3 .1-2H 2 O, 2ZnO, 3B 2 O 3 , 3-9H 2 O, 3ZnO, 5B 2 O 3 , 14H 2 O, ZnO, 5B 2 O 3 , 4.5H 2 Various kinds of O, 6ZnO, 5B 2 O 3 , 3H 2 O are known, but the zinc borate targeted by the present invention is the type 2 or 3 having the highest flame retardancy (hereinafter, the type 2 or 3 is briefly referred to as zinc borate). Called).
    [26] The zinc borate of the present invention exhibits an X-ray diffraction image similar to that of conventional type 2-3 borate zinc borate.
    [27] Fig. 1 shows the X-ray diffraction image (Cu-κα) of zinc borate according to the present invention, and Table 1 below shows the relationship between the plane spacing, the plane index and the relative intensity of the diffraction phase.
    [28] 2θ Surface Spacing Surface Index Relative Strength (I / I 100 ) 18.0 4.91 (020) 10020.6 4.31 (101) 78.221.7 4.08 (120) 75.122.5 3.95 (111) 21.723.7 3.75 (121) 74.724.1 3.69 (200) 40.027.5 3.23 (121) 22.028.7 3.11 (11) 012) 63.3
    [29] In the X-ray diffraction of a crystal, it is known that an intensity peak appears in an interference when the following Bragg equation (Equation 1) is satisfied, and Scherrer's equation (mathematical formula) also appears between the sharpness of the interference peak and the crystal size. There is a relationship represented by equation 2).
    [30]
    [31] (Where n is the order, λ is the wavelength of the X-ray, d hkl is the plane spacing of (hkl) of the crystal, and θ is the diffraction angle)
    [32]
    [33] Where L hkl is the dimension in the direction perpendicular to the (hkl) plane of the crystal, K is a constant of about 0.9, H is the half width of the interference peak (in radians), and λ and θ are the same as in Formula (2) above.
    [34] In the zinc borate according to the present invention, the crystallite sizes obtained from the diffraction peaks of the surface indexes 020, 101 and 200 in X-ray diffraction (Cu-kα) are all 40.0 nm or more, and compared with conventionally known zinc borate. It has a feature that the crystallite size is expanding.
    [35] The zinc borate according to the present invention and the commercially available zinc borate borate produced by Company A are shown in Table 2 below in comparison with the half value width and crystallite size of the surface index.
    [36] The present invention Company A Bragg angle (2θ) Cotton index Half width Determinant size Half width Determinant size 18.0320.5424.10 020101200 0.1190.1260.126 67.664.164.5 0.1460.1610.159 55.150.151.1
    [37] Zinc borate according to the present invention has the additional feature that the product of crystallite size obtained from the diffraction peaks of the surface indices (020) (101) and (200) is at least 200,000 nm 3 , in particular at least 250,000 nm 3 .
    [38] With respect to the zinc borate shown in Table 2 above, the product of crystallite size is obtained, whereas the product is 141,062 nm 3 in zinc borate manufactured by Company A (Comparative Example 3 described later), whereas zinc borate according to the present invention (Example described later) In 1), it is clear that the volume of crystallites is about twice that of 279,489 nm 3 .
    [39] It is believed that the size of these crystallites has a very desirable effect on the structure of the amorphous particles of zinc borate particles.
    [40] Zinc borate according to the present invention is characterized in that the individual particles are independent rhombic hexahedrons as measured by scanning electron micrographs, and the length of one side of each particle is in the range of 0.3 to 7.0 µm.
    [41] Fig. 2 is a scanning electron micrograph showing the particle structure of the zinc borate of the present invention, and Fig. 23 is a scanning electron micrograph showing the particle structure of commercially available zinc borate.
    [42] Referring to these photographs, known zinc borate has a relatively large diameter amorphous particle structure in which fine primary particles are randomly and tightly aggregated, whereas zinc borate according to the present invention has a rhombus in which individual particles are independent. The surprising fact that it has a regular particle structure consisting of a cube becomes clear.
    [43] Furthermore, in the zinc borate according to the present invention, the length of one side of the rhombic hexahedron is suppressed in the range of 0.3 to 7.0 µm, particularly 0.3 to 3.0 µm, and the particle diameter is suppressed to a small diameter, and the uniformity of the particle diameter is also reduced. It can be seen that it is excellent.
    [44] Since the zinc borate according to the present invention differs greatly from the crystallite size and the actual particle size, it is obvious that the zinc borate belongs to so-called polycrystalline, but in the polycrystalline zinc borate according to the present invention, there is a very high regularity in the arrangement of the zinc borate crystallites. It must be understood.
    [45] 3 is a scanning electron micrograph (magnification: 10,000 times) showing the enlarged particle structure of zinc borate according to the present invention.
    [46] Zinc borate is a crystal belonging to a monoclinic system, as is apparent from the above-described X-ray diffraction image, but the zinc borate particles in FIG. 3 clearly have a rhombic hexahedral structure as it is, and cannot be distinguished from an aggregate of crystals in appearance. It has the same structure as single crystal that cannot be counted.
    [47] Since the zinc borate of the present invention has the above-described crystal structure and particle structure, it has the following advantages. That is, the conventional zinc borate has the drawback that the dispersibility in resin is bad, and there is no gloss on the surface of the blended resin molded article, and the appearance characteristics and product value are inferior. The crystal structure and the grain structure provide the advantage that the dispersibility in the resin is excellent and that the smoothness and gloss of the surface of the blended resin molded article can be improved significantly, and the appearance characteristics can be remarkably improved.
    [48] Moreover, the zinc borate according to the present invention has the advantage of being excellent in the effects of intrinsic flame retardancy, smoke suppression, and the like with respect to the above-described crystal structure and particle structure.
    [49] The zinc borate of the present invention is characterized in that the content of sodium component measured by atomic absorption method is 100 ppm or less, preferably 50 ppm or less, and more preferably 30 ppm or less with respect to the production method thereof.
    [50] For example, while the sodium content of zinc borate (Comparative Example 3) manufactured by Company A is 348 ppm, the zinc content of zinc borate (Example 1) in the particle structure shown in FIG. 3 is 15 ppm, and sodium Content is suppressed to 1/20 or less.
    [51] The deterioration of the electrical characteristics of the resin composition which mix | blended zinc borate can be evaluated by the accelerated test by warm water immersion. For example, in the acceleration test of the Example mentioned later, in the resin composition which mix | blended 10 parts of zinc borate manufactured by the A company mentioned above, the volume specific resistance (80 degreeC) is 4.06x10 <13> Pa * cm (comparative example 5) In blending 10 parts of zinc borate according to the present invention, the volume resistivity (80 ° C.) was 8.02 × 10 13 Pa · cm (Example 9), and the electrical properties of the zinc borate blended resin composition were maintained at an excellent level. It is clear that the flame retardancy and the smoke control can be imparted.
    [52] In the production of zinc borate according to the present invention, zinc microborate is prepared by reacting zinc and boric acid at a relatively low temperature, for example, at a temperature of 40 to 75 ° C. in practical stoichiometric ratio, and then aged as needed. The reaction system is maintained at a relatively high temperature such as 70 to 120 ° C. to grow crystals.
    [53] In the method of the present invention, zincation and boric acid are selected as a synthetic raw material in order to avoid incorporation of components that lower electrical characteristics such as sodium. In order to synthesize | combine the zinc borate of a crystal structure and particle structure mentioned above from these raw materials, it is also important to make these raw materials react with a substantially stoichiometric ratio.
    [54] In the present invention, it is also important to carry out the reaction in two stages. First, both of them are reacted at a low temperature first to prepare a microcrystal of zinc borate. Production of microcrystals of zinc borate in the synthesis can be easily confirmed by increasing the viscosity of the reaction system.
    [55] Subsequently, the reaction system is maintained at the reaction temperature of the first stage or a slightly higher temperature as necessary to carry out aging of the produced microcrystals, and then the crystal is grown by maintaining the reaction system at a temperature higher than the reaction temperature of the first stage. . In addition, the reaction in one step may be performed by adding 0.5-10 parts by weight of zinc borate seed crystals per 100 parts of boric acid B 2 O 3 component, and the reaction time can be shortened by addition of seed crystals.
    [56] Specifically, in the absence of seed crystals, the reaction temperature in one step is performed at 40 to 75 ° C, preferably 45 to 70 ° C, and the reaction temperature in two steps is 70 to 120 ° C, preferably 75 to 110 ° C. Good to do. In the presence of seed crystals, the reaction temperature of one step is performed at 45 to 70 ° C, preferably 50 to 70 ° C, and the reaction temperature of two steps is preferably performed at 75 to 120 ° C, preferably 75 to 110 ° C.
    [57] In the present invention, by performing the two-step reaction as described above, zinc borate having the above-described crystal structure and particle structure can be produced.
    [58] Zinc borate according to the present invention is useful as a flame retardant to flame retardant adjuvant, smoke inhibitor, antibacterial agent, water glass curing agent and the like.
    [59] Among these uses, the zinc borate of this invention is useful as a resin compounding agent for expressing the characteristic of each said agent.
    [60] Examples of the resin to be used include any thermoplastic resin, elastomer, thermosetting resin or a combination thereof, and the zinc borate according to the present invention can be used in an amount of 1 to 150 parts by weight, in particular 3 to 100 parts by weight, per 100 parts by weight of the resin. . Zinc borate has an excellent flame retardant effect because (1) the dehydration endothermic reaction by thermal decomposition (2) lowers the combustion temperature (2) and zinc acts as a catalyst for the dehalogenation reaction, thereby promoting the formation of a carbonized layer to suppress the generation of smoke.
    [61] As the thermoplastic resin, as well as a resin synthesized using a metallocene catalyst, for example, low density polyethylene, high density polyethylene, polypropylene, poly1-butene, poly4-methyl-1-pentene or ethylene, propylene, 1 Polyolefins such as random or block copolymers of -Olefins such as butene and 4-methyl-1-pentene, ethylene / vinyl acetate copolymers, ethylene / vinyl alcohol copolymers, polystyrenes, acrylonitrile / styrene copolymers, Polyvinyl compounds, such as styrene resin, such as ABS and (alpha) -methylstyrene styrene copolymer, methyl polyacrylate, and polymethyl methacrylate, nylon 6, nylon 6-6, nylon 6-10, nylon 11, nylon 12, etc. Any of thermoplastic polyesters such as polyamide, polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyphenylene oxide and the like or a mixture thereof . In particular, the zinc borate of the present invention has a great effect when blended with a chlorine-containing polymer. Examples of the chlorine-containing polymer include polyvinyl chloride, polyvinylidene chloride, chlorinated polyethylene, chlorinated polypropylene, rubber, and vinyl chloride-acetic acid. Vinyl copolymer, vinyl chloride-ethylene copolymer, vinyl chloride-propylene copolymer, vinyl chloride-styrene copolymer, vinyl chloride-isobutylene copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-styrene-acrylo Nitrile copolymer, vinyl chloride-butadiene copolymer, vinyl chloride-propylene chloride copolymer, vinyl chloride-vinylidene chloride-vinyl acetate terpolymer, vinyl chloride-styrene-maleic anhydride terpolymer, vinyl chloride-acrylic acid ester Copolymer, vinyl chloride-maleic acid ester copolymer, vinyl chloride-methacrylic acid ester copolymer, vinyl chloride-acrylonitrile copolymer, inside Polymers such as plasticized polyvinyl chloride, and chlorine-containing polymers thereof and polyethylene, polybutene, ethylene-vinyl acetate copolymer, ethylene-propylene copolymer, polystyrene, acrylic resin, acrylonitrile butadiene-styrene copolymer, and acrylate ester And blend products such as butadiene-styrene copolymers.
    [62] Examples of elastomeric polymers include nitrile-butadiene rubber (NBR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), polybutadiene (BR), polyisoprene (IIB), butyl rubber, natural rubber, ethylene-propylene rubber (EPR ), Ethylene-propylene-diene rubber (EPDM), polyurethane, silicone rubber, acrylic rubber, and the like; Thermoplastic elastomers such as styrene-butadiene-styrene block copolymers, styrene-isoprene-styrene block copolymers, hydride styrene-butadiene-styrene block copolymers, hydride styrene-isoprene-styrene block copolymers, and the like.
    [63] On the other hand, as the thermosetting resin, for example, phenol-formaldehyde resin, furan-formaldehyde resin, xylene-formaldehyde resin, ketone-formaldehyde resin, urea-formaldehyde resin, melamine-formaldehyde resin, alkyd resin, unsaturated polyester resin, Epoxy resin, bismaleimide resin, a triallyl cyanurate resin, a thermosetting acrylic resin, a silicone resin, a urethane resin, etc. are mentioned. These resins are used alone or in combination of two or more. In particular, epoxy resins generally refer to monomers, oligomers and polymers having two or more epoxy groups in one molecule, and although the molecular weight and molecular structure thereof are not particularly limited, for example, biphenyl type epoxy compounds, bisphenol type epoxy compounds, and phenol novolacs. A type epoxy resin, a cresol novolak-type resin, a triphenol methane type epoxy compound, an alkyl modified triphenol methane type epoxy compound, etc. are mentioned, It can also mix and use individually.
    [64] The zinc borate of the present invention has a feature that the content of sodium component measured by atomic absorption method is 100 ppm or less, preferably 50 ppm or less, more preferably 30 ppm or less, and is optimal for epoxy resin for semiconductor sealing. . When using an epoxy resin, a phenol novolak resin, a dicyclopentadiene modified phenol resin, a paraxylene modified phenol resin, a terpene modified phenol resin is preferable as a hardening | curing agent, and a hardening accelerator is 1,8- diazabicyclo undecene, for example. , Triphenylphosphine, benzyldimethylamine, 2-methylimidazole and the like.
    [65] Moreover, the zinc borate of the present invention alone or as another flame retardant component is aluminum hydroxide, magnesium hydroxide, hydrotalcite compounds, zinc-modified hydrotalcite-like compounds, lithium aluminum complex hydroxide salts, polybasic aluminum magnesium salts, zinc It can be mix | blended with resin combining 1 or more types chosen from modified polybasic aluminum magnesium salt, dosonite, polyhydric alcohol, polyhydric alcohol partial ester, an epoxy compound, etc. It is also possible to use a surface having a lower hardness than zinc borate by coating the surface of the zinc borate of the present invention under grinding conditions using these flame retardants. In that case, it is preferable to mix | blend or coat 0.5-50 weight part, Preferably 0.5-30 weight part per 100 weight part of zinc borate.
    [66] For example, mixing under grinding conditions using an alkaline earth metal compound means mixing the formula in which the alkaline earth metal compound is ground with zinc borate particles and the zinc borate particles are painted with the fine particles of the alkaline earth metal compound produced by the grinding. It is understood that the zinc borate particles are significantly harder than the alkaline earth metal compounds in this grinding mix, so that the zinc borate particles act as a kind of grinding media for the alkaline earth metal compounds.
    [67] Examples of the apparatus used for the grinding mixing include a Henschel mixer, a super mixer, a tube mill, a ball mill, a vibration mill, a pin mill, a mixing grinder, an atomizer, and the like.
    [68] [Hydrotalcite]
    [69] Hydrotalcite is a synthetic mineral belonging to aluminum magnesium carbonate hydroxide, and a composite metal hydroxide having the formula (2) is used.
    [70] M 2 x M 3 y (OH ) 2x + 3y-2z (A 2-) z · aH 2 O
    [71] (Wherein M 2 is a divalent metal ion such as Mg, M 3 is a trivalent metal ion such as Al, A 2- is a divalent anion such as CO 3 , and x, y and z are 8 ≧ x / an integer satisfying y≥1 / 4 and z / x + y> 1/20, and a is a number satisfying 0.25≤a / x + y≤1.0)
    [72] Of these composite metal hydroxides, the compound represented by the following formula (3) is a natural mineral known as hydrotalcite, and these minerals and homologues are Japanese Patent Publication No. 47-32198, Japanese Patent Publication according to the application of Kyogawa Chemical Co., Ltd. It is synthesize | combined by the method etc. which were described in 48-29477 and Japanese Patent Publication No. 48-29478.
    [73] Mg 6 Al 2 (OH) 16 (CO 3 ) 4H 2 O
    [74] In particular, it is already known that the compound represented by the following general formula (4) has excellent capturing performance of chlorine ions.
    [75] Mg 4.5 Al 2 (OH) 13 (CO 3 ) .3H 2 O
    [76] The above-mentioned hydrotalcites can be used by introducing perhalooxygen ions using the property of being easily ion-exchanged in the state sufficiently dispersed in water, that is, the property that the carbonate ion is ion-exchanged with another anion.
    [77] Specific hydrotalcite compounds include Mg 6 Al 2 (OH) 16 CO 3 · 4H 2 O, Mg 4.5 Al 2 (OH) 13 CO 3 · 3.5H 2 O, Mg 0.66 Al 0.34 (OH) 2 (SiO). 3) 0.17 · 0.52H 2 O, Mg 0.7 Al 0.3 (OH) 2 (CO 3) 0.15 · 0.55H 2 O , etc., as trade name Alka optimizer 1, alkaryl optimizer 2, Al 3 optimizers, alkaryl optimizer 4, DHT-4A , Education, and the like.
    [78] Moreover, as a polyhydric alcohol which comprises the polyhydric alcohol and polyhydric alcohol partial ester used by this invention, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, trimethylene glycol, tetramethylene glycol, hexamethylene glycol, neopentyl glycol , Glycerin, diglycerin, dipentaerythritol, mannitol, sorbitol, trimethylolpropane, ditrimethylolpropane, trisisocyanurate, monopentaerythritol, dipentaerythritol adipate, and the like, and the like, and preferably monopentaerythritol Or dipentaerythritol is used.
    [79] Moreover, you may use together the said polyhydric alcohol-its ester individually or at least 1 sort (s) selected from them.
    [80] In addition to the above, oxides of an antimony, zirconia, molybdenum, hydroxides, sulfides, zinc stannate, hydroxytartrate zinc, halogen flame retardants, phosphate ester flame retardants, halogenated phosphate ester flame retardants and the like are used alone or in combination of two or more thereof.
    [81] As the antimony flame retardant, antimony trioxide, antimony pentoxide, sodium antimonate, and the like are suitably used. In addition, trimethylstilbene, triethylstilbene, triphenylstilbene and the like can also be used.
    [82] As the zinc stannate to hydroxytartrate zinc flame retardant, one having a composition represented by the formula (5) is used.
    [83] ZnSnO 3 or ZnSn (OH) 6
    [84] As the halogen flame retardant, 1,2-dichloroethane, 1,2-dibromoethane, 1,1,2,2-tetrachloroethane, 1,1,2,2-tetrabromoethane, hexachloroethane and hexa Aliphatic halogenated compounds such as bromoethane, dibromotetrachloroethane, 1,2,3,4-tetrachlorobutane, 1,2,3,4-tetrabromobutane, chlorinated paraffin and brominated paraffin; Pentabromomonochlorocyclohexane, hexabromocyclohexane, hexachlorocyclohexane, hexabromocyclodecane, hexachlorocyclodecane, hexachlorocyclopentadiene, hexabromocyclopentadiene, chlorobromic acid, chloro Aliphatic halogen compounds such as diallyl acid and oxo compounds such as cronohydric anhydride; Hexabromobenzene, hexachlorobenzene, pentabromomethylbenzene, pentachloromethylbenzene, hexabromodiphenyl, hexachlorodiphenyl, hexabromodiphenyl ether, hexachlorodiphenyl ether, dibromocredyl glycidyl Ether, decabromobiphenyl ether, decachlorobiphenyl ether, decabromodiphenyloxide, decachlorodiphenyloxide, octabromodiphenyl ether, octachlorodiphenyl ether, tribromophenol, trichlorophenol, tetrabromobis Phenol A, Tetrachlorobisphenol A, Tetrabromobisphenol F, Tetrabromobisphenol AD, Dibromodichlorobisphenol A, Diacetate of tetrabromobisphenol A, Diacetate of tetrachlorobisphenol A, Tetrabromo-2, 2-bis (4,4'-dimethoxyphenyl) propane, tetrachloro-2,2-bis (4,4'-dimethoxyphenyl) propane, tetrabromophthalic anhydride, tetracle Romuald be phthalic acid, it may be mentioned an aromatic halogen compound such as oxo compounds such as chlorinated epoxy novolac phenolic resin, and brominated epoxy phenolic novolak, brominated bisphenol A type epoxy resin.
    [85] Examples of the phosphate ester flame retardant include trimethyl phosphate, triethyl phosphate, tributyl phosphate, trioctyl phosphate, tributoxy ethyl phosphate, octyl diphenyl phosphate, tricresyl phosphate, triphenyl phosphate and cresyl diphenyl phosphate.
    [86] Halogenated phosphate ester flame retardants include tris (chloroethyl) phosphate, tris (2-chloropropyl) phosphate, tris (2,3-dichloropropyl) phosphate, tris (2,3-dibromopropyl) phosphate, tris (bromo Chloropropyl) phosphate, and the like.
    [87] When used in combination with a weight ratio of 1:20 to 20: 1, especially 1:10 to 10: 1, the flame retardants are effective in terms of suppressing smoke and imparting flame retardancy, and imparting flame retardancy even in the event of fire. By suppressing smoke and fume, activities such as evacuation, rescue and digestion are facilitated.
    [88] When a chlorine-containing polymer is used as the resin, a plasticizer, a lubricant, a main heat stabilizer, an auxiliary stabilizer, a colorant, a weathering stabilizer, an anti-aging agent, a light stabilizer, an ultraviolet absorber, an antistatic agent, a reinforcing agent, a resin or rubber for modification, It is preferable to mix | blend a smoke suppression agent with well-known compounding agents, such as a basic inorganic metal salt, a chelating agent, antioxidant, an epoxy compound, and other reinforcing agents or fillers.
    [89] As the plasticizer, plasticizers for chlorine-containing polymers may be any known compounds such as phthalic acid ester, trimellitic acid ester, pyromellitic acid ester, aliphatic dibasic acid ester, phosphate ester, hydroxypolycarboxylic acid ester, monofatty acid ester, and polyhydric alcohol. Ester, an epoxy plasticizer, and a polyester plasticizer are used.
    [90] As the lubricant, various waxes such as petroleum waxes, polyethylene waxes, polypropylene waxes, fatty acids to derivatives thereof, animal and vegetable waxes and the like are used.
    [91] Although the amount of these plasticizers and lubricants varies depending on the use of the chlorine-containing polymer, i.e., soft or hard, in the former case, the amount of plasticizer per 100 parts by weight of resin is 20 to 100 parts by weight, in particular 30 to 80 parts by weight, and the lubricant It is advisable to formulate in an amount of 0.05 to 5 parts by weight, in particular 0.5 to 3 parts by weight, and in the latter case, the amount of plasticizer is 0 to 10 parts by weight, in particular 0 to 5 parts by weight, and the lubricant is 0.1 to 5 parts by weight, especially 0.2 to It is good to mix it in the quantity of 3 weight part.
    [92] As a main stabilizer, well-known things, such as a lead stabilizer and a non-lead stabilizer, are used individually or in combination of 2 or more types.
    [93] As the lead stabilizer, any one known per se, in particular tribasic to tetrabasic lead sulfate, basic lead phosphite, basic lead silicate, basic lead carbonate, basic maleate, basic lead phthalate, basic stearate, lead higher fatty acid or these 2 or more types can be combined.
    [94] Examples of the lead-free stabilizer include inorganic lead-free stabilizers, metal soap-based stabilizers, and organic tin-based stabilizers. Examples of inorganic lead-free stabilizers include alkali silicate earth metal salt stabilizers, aluminosilicate alkali earth metal salt stabilizers, and alkaline earth Metal or zinc-aluminum composite hydroxide carbonate and the like.
    [95] Suitable examples of alkali silicate earth metal salt stabilizers are microcrystalline calcium having a chemical composition represented by the formula (6) and having an X-ray diffraction image at plane spacing 3.01 to 3.08 angstroms, plane spacing 2.78 to 2.82 angstroms and spacing 1.81 to 1.84 angstroms Silicates or polyhydric alcohol complexes. Suitable examples of polyhydric alcohols are pentaerythritol, dipentaerythritol, and the like.
    [96] CaO · xSiO 2 · nH 2 O
    [97] Wherein x is a number greater than or equal to 0.5 and n is a number less than or equal to 2.5
    [98] Suitable examples of aluminosilicate alkaline earth metal salt stabilizers include A-type, X-type, Y-type, L-type, P-type, T-type (neferrin), etc., as well as opreite, erionite, moldenite, and ferrierite. Although all of the various crystal structures, such as clinopthyrolite, chabazite, analyze, and a sodalite aluminosilicate, are all used, A-type zeolite is especially preferable at a hydrogen chloride trapping ability.
    [99] As a metal soap stabilizer, calcium stearate, magnesium stearate, barium stearate, zinc stearate, etc. are used individually or in combination of 2 or more types.
    [100] Examples of the organic tin stabilizer include dibutyltin dilaurate, dibutyltin maleate, organotin mercaptide, di-n-octyltin laurate, di-n-octyltin maleate polymer, and di-n-octyltin bis. 2-ethylhexyl maleate, di-n-octyl tin bisisooctyl thioglycolate, etc. are used.
    [101] It is preferable to use the stabilizer in an amount of 0.1 to 20 parts by weight, in particular 0.5 to 10 parts by weight per 100 parts by weight of the resin in terms of thermal stabilization and initial coloring prevention.
    [102] Although these stabilizers are used individually or in combination of 2 or more types, it is preferable to use what consists mainly of an inorganic type stabilizer in the sense that it does not reduce the oxygen index concentration of a chlorine-containing polymer.
    [103] Furthermore, in the chlorine-containing polymer composition, it is preferable to further mix β-diketone or β-ketosan ester in an amount of 0.05 to 10 parts by weight, in particular 0.1 to 3 parts by weight, per 100 parts by weight of the resin. By using the said chelating agent component, it becomes possible to prevent initial coloring effectively.
    [104] As β-diketone or β-ketosan ester, for example, 1,3-cyclohexadione, methylenebis-1,3-cyclohexadione, 2-benzyl-1,3-cyclohexadione, acetyltetraron, palmitoyl Tetraron, stearoyl tetraron, benzoyl tetraron, 2-acetylcyclohexanone, 2-benzoylcyclohexanone, 2-acetyl-1,3-cyclohexanedione, bis (benzoyl) methane, benzoyl-p-chloro Benzoylmethane, bis (4-methylbenzoyl) methane, bis (2-hydroxybenzoyl) methane, benzoylacetone, tribenzoylmethane, diacetylbenzoylmethane, stearoylbenzoylmethane, palmitoylbenzoylmethane, lauroylbenzoylmethane , Dibenzoylmethane, bis (4-chlorobenzoyl) methane, bis (methylene-3,4-dioxybenzoyl) methane, benzoylacetylphenylmethane, stearoyl (4-methoxybenzoyl) methane, butanoylacetone, dis Theoylmethane, Acetyl Acetone, Stearoyl Acetone, Bis (cyclohexanoyl) -methane and Dipivalo Ilmethane and the like can be used.
    [105] In addition, in the chlorine-containing polymer composition, polyolefin resin, and the like, in addition to the above components, it is preferable to use a phenolic antioxidant in an amount of 0.005 to 3 parts by weight, in particular 0.01 to 0.5 parts by weight, per 100 parts by weight of the resin component. This antioxidant is effective for improving thermal stability and also useful for suppressing thermal sensitivity due to a chain reaction and the like.
    [106] As a phenolic antioxidant, both a bisphenol-type antioxidant and a steric hindrance phenolic antioxidant are used. For example, bisphenol A, bisphenol B, bisphenol F, 2,6-diphenyl-4-octadisiloxy phenol, stearyl (3,5-dize 3 butyl-4-hydroxyphenyl) propionate, distea Reel (3,5-dize-3-butyl-4-hydroxybenzyl) phosphonate, 1,6-hexamethylenebis [(3,5-dize-3-butyl-4-hydroxyphenyl) propionate], 1, 6-hexamethylene bis [(3,5-dize-3-butyl-4-hydroxyphenyl) propionic acid amide], bis [3,3-bis (4-hydroxy-3- tert-butylphenyl) butyl acid] glycol ester , 1,1,3-tris (2-methyl-4-hydroxy-5-tertbutylphenyl) butane, 1,3,5-tris (2,6-dimethyl-3-hydroxy-4-third Butyl benzyl) isocyanurate, 1,3,5-tris (3,5-dithi-3-butyl-4-hydroxybenzyl) isocyanurate, triethylene glycol bis [(3-tert-butyl-4- hydrate Oxy-5-methylphenyl) propionate].
    [107] As a ultraviolet absorber, 2, such as 2, 4- dihydroxy benzophenone, 2-hydroxy-4- methoxy benzophenone, and 5,5'- methylenebis (2-hydroxy-4- methoxy benzophenone), etc. -Hydroxybenzophenones; 2- (2'-hydroxy-5'-methylphenyl) benzotriazole, 2- (2'-hydroxy-3'-tertbutyl-5'-methylphenyl) -5-chlorobenzotriazole, 2- ( 2'-hydroxy-5'-tert-octylphenyl) benzotriazole, 2- (2'-hydroxy3 ', 5'-dicumylphenyl) benzotriazole, 2,2'-methylenebis (4- 2- (2'-hydroxyphenyl) benzotriazole, such as 3rd octyl-6- benzotriazolyl) phenol, is mentioned.
    [108] Examples of the light stabilizer include hindered amine light stabilizers, and the like, for example, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2,6,6-tetramethyl -4-piperidylbenzoate, N- (2,2,6,6-tetramethyl-4-piperidyl) dodecyl succinimide, 1-[(3,5-di-tert-butyl-4 -Hydroxyphenyl) propionyloxyethyl] -2,2,6,6-tetramethyl-4-piperidyl- (3,5-di-tertbutyl-4-hydroxyphenyl) propionate, bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, tetra (2,2,6,6-tetramethyl-4-piperidyl) butanetetracarboxylate, tetra (1, 2,2,6,6-pentamethyl-4-piperidyl) butanetetracarboxylate, bis (2,2,6,6-tetramethyl-4-piperidyl) -di (tridecyl) butanetetra Carboxylate, bis (1,2,2, 6,6-pentamethyl-4-piperidyl) -di (tridecyl) butanetetracarboxylate, etc. are mentioned.
    [109] In order to mix | blend the said compounding component with a chlorine containing polymer etc., each compounding component except a plasticizer and / or a lubricating agent is previously blended as a one-package compounding agent, it is made to granulate as needed, and this is rolled, a banbury mixer, Alternatively, a dough composition such as a pelletizer may be used to mix the chlorine-containing polymer with a plasticizer and / or a lubricant to form a hard composition for molding such as pipes or a soft composition such as wire coating, or plastic It can be formed into a film, sheet, tile, or other molded article by calendering, melt extrusion molding, slush molding, or the like as a stisol, and can be used for coating.
    [110] The zinc borate of the present invention can also be used as an antibacterial agent or a water glass curing agent. Specific applications of the antimicrobial agents include, for example, freshness-retaining films and sheets (air sterilization, antibacterial), fiber products such as polyester, polyethylene, polypropylene, nylon, acrylic, antibacterial paper, corrugated cardboard (antibacterial, antibacterial, and mildew resistant) and wall materials. Building materials such as ceilings, rugs, flooring, tatami floors, roofing bases, toiletries, cosmetics, paints (antibacterial, antibacterial, mildew resistant), spraying or spray antibacterial agents, products for kitchen bathrooms (bags, containers, Cutting boards, dish drying materials, etc.), fishing nets, algae-controlling agents, and the like. It can also be mixed with cement mortar and cement concrete mixtures to produce antimicrobial cement mortar or cement concrete products (including field construction). It can be applied to various products for the purpose of other antibacterial purposes.
    [111] Zinc borate having a specific crystallite size of the present invention and significantly reduced content of sodium is excellent in dispersibility in the resin and can significantly improve the smoothness and glossiness of the surface of the blended resin, and also the appearance properties. It is possible to maintain the excellent electrical properties of the resin blended as a smoke inhibitor. In particular, it has the effect of improving flame retardance, such as chlorine-containing resin, nylon, and an epoxy resin.
    [137] In the following Examples, the measurement was performed by the following method.
    [138] (1) average particle diameter and particle size
    [139] The average particle diameter and particle size were measured using a Coulter Particle Size Analyzer Model LS230.
    [140] (2) X-ray diffraction
    [141] It measured by Cu-K (alpha) using the Geigerflex RAD-B system by Rigaku Denki Co., Ltd. product.
    [142] Target Cu
    [143] Filter curved crystal graphite monochromator
    [144] Detector SC
    [145] Voltage 40 KV
    [146] Current 20 mA
    [147] Count full scale 700 c / s
    [148] Smoothing Points 25
    [149] Scanning speed 2 ° / min
    [150] Step Sampling 0.02 °
    [151] Slit DS1 ° RS0.15 mm SS1 °
    [152] Irradiation angle 6 °
    [153] (3) X-ray diffraction conditions when measuring crystallite size
    [154] It measured with Cu-K (alpha) using the Rigaku Denki Co., Ltd. Geigerflex RAD-1B system.
    [155] Target Cu
    [156] Filter Ni
    [157] Tube voltage 40 kV
    [158] Tube Current 20 mA
    [159] Counting full scale 4 kcps
    [160] Scanning speed 0.25 deg / min
    [161] Time constant 0.5 sec
    [162] Slit DS (SS) 0.5 deg RS 0.15 mm
    [163] Irradiation angle 6 °
    [164] 25 shows peaks obtained by obtaining the plane index 020 of FIG. 1 as a representative example of obtaining half widths of diffraction peaks.
    [165] (4) SEM measurement
    [166] It measured using the Hitachi Seisakusho S-570 scanning electron microscope.
    [167] (5) atomic absorption measurement
    [168] It measured using Z-8200 by Hitachi Seisakusho.
    [169] (6) chemical analysis
    [170] It carried out based on the chemical analysis method of lime of JISR 9011.
    [171] Example 1
    [172] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred at 60 ° C for 120 minutes. Moreover, this solution was stirred and stirred at 90 degreeC for 4 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-1). The chemical composition and physical properties of the obtained zinc borate (sample A-1) are shown in Table 3, the X-ray diffraction image is shown in FIG. 1, and the electron micrograph is shown in FIG.
    [173] Example 2
    [174] 72.5 g of boric acid (containing 56.3% of B 2 O 3 components) was added to 1.25 g of zinc borate (2ZnO.3B 2 O 3 .3.5H 2 O) as a species to prepare an aqueous solution dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred for 90 minutes at 60 ° C. Moreover, this solution was stirred and stirred at 90 degreeC for 4 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-2). The chemical composition and physical properties of the obtained zinc borate (sample A-2) are shown in Table 3, the X-ray diffraction image is shown in FIG. 4, and the electron micrograph is shown in FIG.
    [175] Example 3
    [176] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred at 45 ° C for 120 minutes. Moreover, this solution was stirred and stirred at 90 degreeC for 4 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-3). The chemical composition and physical properties of the obtained zinc borate (sample A-3) are shown in Table 3, the X-ray diffraction image is shown in FIG. 6, and the electron micrograph is shown in FIG.
    [177] Example 4
    [178] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred at 60 ° C for 120 minutes. Moreover, this solution was stirred and reacted at 80 degreeC for 8 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-4). The chemical composition and physical properties of the obtained zinc borate (sample A-4) are shown in Table 3, the X-ray diffraction image is shown in FIG. 8, and the electron micrograph is shown in FIG.
    [179] Example 5
    [180] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred at 60 ° C for 120 minutes. Moreover, this solution was stirred and reacted at 85 degreeC for 6 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-5). The chemical composition and physical properties of the obtained zinc borate (sample A-5) are shown in Table 3, the X-ray diffraction image is shown in FIG. 10, and the electron microscope photograph is shown in FIG.
    [181] Example 6
    [182] An aqueous solution in which 72.5 g of boric acid (containing 56.3% of B 2 O 3 components) was dissolved in 1000 ml of pure water added with 1.25 g of zinc borate (2ZnO.3B 2 O 3 .3.5H 2 O) as a seed. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred for 80 minutes at 65 ° C. Moreover, this solution was stirred and stirred at 90 degreeC for 4 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-6). The chemical composition and physical properties of the obtained zinc borate (sample A-6) are shown in Table 3, the X-ray diffraction image is shown in FIG. 12, and the electron micrograph is shown in FIG.
    [183] Example 7
    [184] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred at 55 ° C for 120 minutes. Moreover, this solution was stirred and stirred at 75 degreeC for 7 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-7). The chemical composition and physical properties of the obtained zinc borate (sample A-7) are shown in Table 3, the X-ray diffraction image is shown in FIG. 14, and the electron micrograph is shown in FIG.
    [185] Example 8
    [186] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred for 90 minutes at 60 ° C. Moreover, this solution was stirred and reacted at 110 degreeC for 4 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample A-8). The chemical composition and physical properties of the obtained zinc borate (sample A-8) are shown in Table 3, the X-ray diffraction image is shown in FIG. 16, and the electron micrograph is shown in FIG.
    [187] Comparative Example 1
    [188] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, the solution was stirred at 35 ° C for 120 minutes. Moreover, this solution was stirred and stirred at 90 degreeC for 4 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample H-1). The chemical composition and physical properties of the obtained zinc borate (sample H-1) are shown in Table 3, the X-ray diffraction image is shown in FIG. 18, and the electron microscope photograph is shown in FIG. The zinc borate (Sample H-1) obtained in FIG. 18 is a hexahydrate (2ZnO.3B 2 O 3 .7H 2 O) and a type 3 or 5 zinc borate (3ZnO.5B 2 O 3 ) even in the form of zinc borate of type 2 or 3. · 14H 2 O) mixed crystal and unreacted zinc oxide peaks were also observed, and pure zinc borate 2 and 3 could not be obtained.
    [189] Comparative Example 2
    [190] A solution of 72.5 g of boric acid (containing 56.3% of B 2 O 3 component) was dissolved in 1000 ml of pure water. 95.7 g of galvanized (containing 99.4% of ZnO components) and 217.5 g of boric acid (containing 56.3% of B 2 O 3 components) were added to this aqueous solution, and a mixture was prepared such that the molar ratio was B 2 O 3 / ZnO = 2.0, followed by stirring and mixing. Next, this solution was stirred for 90 minutes at 60 ° C. Moreover, this solution was stirred and stirred at 150 degreeC for 4 hours. The obtained product was filtered, washed with water, and then dried at 105 ° C. to obtain zinc borate (sample H-2). The chemical composition and physical properties of the obtained zinc borate (sample H-2) are shown in Table 3, the X-ray diffraction image is shown in FIG. 20, and the electron micrograph is shown in FIG.
    [191] Comparative Examples 3 to 4
    [192] As in Example 1, two types of commercially available zinc borate (sample H-3) manufactured by Company A and zinc borate (sample H-4) manufactured by Company B are shown in Table 3, and their X-ray diffraction images are also shown. 22 (H-3) and 24 (H-4), electron micrographs are shown in FIG. 23 (H-3).
    [193] Next, the evaluation result of this invention is demonstrated in detail. In addition, the test method was based on the following method.
    [194] (1) Volume resistivity test (V.R)
    [195] The following formulation 1 was kneaded at 160 ° C. for 7 minutes with a 3.5 inch roll mill, and then pressed at 170 ° C. and 150 Kg / cm 2 for 5 minutes to prepare a sheet having a thickness of 1 mm.
    [196] The volume specific resistance (kcm) was calculated | required based on the method of this sheet | seat according to JISK6723-6.8.
    [197] (Compound 1)
    [198] 100 parts of vinyl chloride resin (P = 1300)
    [199] DINP (diisononyl phthalate) 50 parts
    [200] Tribasic lead sulfate 3.0 parts
    [201] 0.5 parts of lead stearate
    [202] 5 to 15 samples
    [203] (2) limit oxygen index (L.O.I)
    [204] The following formulation 2 was kneaded at 160 ° C. for 7 minutes with a 3.5 inch roll mill, and then pressed at 170 ° C. and 150 Kg / cm 2 for 5 minutes to prepare a sheet having a thickness of 1 mm.
    [205] This sheet was evaluated for flame retardancy by measuring the limit oxygen index (L.O.I value%) in accordance with JIS K 7201B method using a Toyo Seiki Seisakusho Candle Method Combustion Tester.
    [206] (Compound 2)
    [207] 100 parts of vinyl chloride resin (P = 1300)
    [208] DINP (diisononyl phthalate) 50 parts
    [209] Tribasic lead sulfate 3.0 parts
    [210] 0.5 parts of lead stearate
    [211] Antimony trioxide 0-10 parts
    [212] Zinc stannate 0-10 parts
    [213] 1 to 15 samples
    [214] The application example of this invention is shown below.
    [215] Examples 9-17
    [216] Table 4 below shows the results of the volume resistivity test of sample A-1 alone and the limit oxygen index test when sample A-1 and antimony trioxide or zinc stannate are used in combination.
    [217] Examples 18-32
    [218] Sample A-1 and commercially available magnesium hydroxide, hydrotalcite, polyhydric alcohol, calcium hydroxide, calcium silicate, epoxy compound and fatty acid salt in the formulation shown in Table 5 were used in 7 L of magnetic hot mill at a ratio shown in Table 5. It was put together with 2.5 L of 20 mm phi magnetic balls, ground grinding was mixed for 5 hours, and then ground by an atomizer to obtain about 300 g of a sample. Table 5 shows the results of the limit oxygen index test and the like.
    [219] Examples 33-43
    [220] Specimens were prepared under the above conditions at the mixing ratios shown in Table 6, and the results such as the limit oxygen index test when the antimony trioxide, zinc stannate and the like were used in combination are shown.
    [221] Comparative Examples 5-14
    [222] The result of the volume resistivity test of the comparative sample H-3 shown in Table 7 below, and the limit oxygen index test at the time of using the comparative samples H-1, H-3, and H-4 together with antimony trioxide or zinc stannate.
    [223] Examples 44-50 and Comparative Example 15
    [224] The sample shown in Table 8 was mix | blended with 100 weight part of crosslinked polyethylene (NUC-9025), and it kneaded at 105 degreeC for 5 minutes, and the sheet | seat was created. The obtained sheet was subjected to a volume resistivity test and a limit oxygen index test, and the results are shown in Table 8. Moreover, the result of the blank which does not mix | blend anything for a comparison is also shown.
    [225] Comparative Examples 51-52 and Comparative Examples 16-18
    [226] 100 g of sodium silicate No. 3 was weighed in a poly container, and 30 g of boric acid, zincated zinc and zinc phosphate, respectively, were mixed with sample A-1 or A-4 as a comparative example and gently stirred to disperse and cure the sodium silicate. The time until was measured. The results are shown in Table 9.
    [227] The dispersibility was visually observed until cured and evaluated as follows.
    [228] ◎: Dispersibility is very good.
    [229] (Circle): Good dispersibility.
    [230] X: The dispersibility is bad and separation or aggregation occurs.
    [231] Synthesis Conditions and Analysis ResultsExample 1Example 2Example 3Example 4Example 5Example 6Example 7Example 8 Sample nameA-1A-2A-3A-4A-5A-6A-7A-8 SeedradishUradishradishradishradishUradish Synthesis temperature (1st stage) ℃6060456060655560 Synthesis temperature (2 stages) ℃90909080859075110 Crystallite size (020) (nm)67.690.078.989.292.673.563.382 Crystallite size (101) (nm)64.159.160.042.071.040.346.156.3 Crystallite size (200) (nm)64.573.570.778.382.286.188.076.1 Product of the crystallite size (nm 3 )279489390947334694293343540432255033256795351323 Median diameter (μm)2.82.72.93.43.232.53.1 Na (ppm)1520181616151916 Molar ratio (B 2 O 3 / ZnO)1.491.501.471.491.481.491.461.51 Molar ratio (H 2 O / ZnO)1.601.611.631.621.631.611.651.61
    [232] Comparative Example 1Comparative Example 2Comparative Example 3Comparative Example 4 Sample nameH-1H-2H-3H-4 Seedradishradish-- Synthesis temperature (1st stage) ℃3560-- Synthesis temperature (2 stages) ℃90150-- Crystallite size (020) (nm) 55.355.158.2 Crystallite size (101) (nm) 51.150.152.5 Crystallite size (200) (nm) 66.551.155.4 Product of the crystallite size (nm 3 ) 187918141062169274 Median diameter (μm)4.33.28.63 Na (ppm)2517348230 Molar ratio (B 2 O 3 / ZnO)1.401.501.511.49 Molar ratio (H 2 O / ZnO)2.351.721.711.67
    [233] Example which used antimony trioxide and zinc stannate togetherExample 9Example 10Example 11Example 12Example 13Example 14Example 15Example 16Example 17unit PVC (P = 1300)100100100100100100100100100phr DINP505050505050505050phr Tribasic Lead Sulfate333333333phr Lead Stearate0.50.50.50.50.50.50.50.50.5phr Sample (A-1)10553105532phr Sb 2 O 3 1057 phr Hydroxyl Zinc Acid (ZHS)310578phr O.I value25.733.030.030.528.232.528.029.230.0VR 30 ℃ (× 10 13 Ωcm)8.02
    [234] Examples of coated products and amounts of variation Test formulation: PVC (P = 1300), 100 phr; DINP, 50 phr; tribasic lead sulphate, 3.0 phr; lead stearate, 0.5 phr; sample 10 phrExample 18Example 19Example 20Example 21Example 22Example 23Example 24Example 25 Sample nameA-9A-10A-11A-12A-13A-14A-15A-16 Sample (A-1)10.09.709.709.709.709.709.709.70 Mg (OH) 2 0.30 Polyhydric alcohol (Dipentaerythritol) 0.30Hydrotalcite (Alkalizer 1) 0.3 ESBO (epoxidized soybean oil)0.3 Ca (OH) 2 0.3 Magnesium stearate 0.3Calcium silicate 0.3 O.I value26.226.226.226.226.226.226.226.2Example 26Example 27Example 28Example 29Example 30Example 31Example 32Sample nameA-17A-18A-19A-20A-21A-22A-23Sample (A-1)9.509.509.509.59.59.59.5Mg (OH) 2 0.5 Polyhydric alcohol (Dipentaerythritol) 0.5 Hydrotalcite (Alkalizer 1) 0.5ESBO (epoxidized soybean oil) 0.5 Ca (OH) 2 0.5 Magnesium stearate 0.5 Calcium silicate 0.5O.I value26.226.126.226.126.226.126.2
    [235] Example of using coated product, varying amount of product, antimony trioxide and zinc stannate Test formulation: PVC (P = 1300), 100 phr; DINP, 50 phr; tribasic lead sulfate, 3.0 phr; lead stearate, 0.5 phr; flame retardant 10 to 13 phrExample 33Example 34Example 35Example 36Example 37Example 38Example 39Example 40Example 41Example 42Example 43 Sample (A-10)510Sample (A-11) 5 Sample (A-12) 510 Sample (A-16) 3Sample (A-17) 53 Sample (A-18)5 Sample (A-19) 3Sample (A-23) 5 Sb 2 O 3 5 5 5 7Hydroxytartrate zinc 35 37 75 5 O.I value30.028.228.030.028.129.830.029.828.030.428.0
    [236] Comparative example using antimony trioxide and zinc stannate in combinationComparative Example 5Comparative Example 6Comparative Example 7Comparative Example 8Comparative Example 9Comparative Example 10Comparative Example 11Comparative Example 12Comparative Example 13Comparative Example 14unit PVC (P = 1300)100100100100100100100100100100phr DINP50505050505050505050phr Tribasic Lead Sulfate3333333333phr Lead Stearate0.50.50.50.50.50.50.50.50.50.5phr Sample (H-1) 55 phr Sample (H-3)10 35 510 phr Sample (H-4) 35 3phr Sb 2 O 3 5 75 phr Hydroxyl Zinc Acid (ZHS) 5 75557phr O.I value25.427.827.030.329.629.027.327.527.828.6VR 30 ℃ (× 10 13 Ωcm)4.06
    [237] Comparative Example 15Example 45Example 46Example 47Example 48Example 49Example 50unit Sample (A-1)-102040 phr Sample (A-3)- 102040phr O.I value1819.520.823.819.320.523.2VR 30 ℃ (× 10 17 Ωcm)2.61.51.31.01.11.00.5
    [238] Hardness (room temperature) of sodium silicate no.3Example 51Example 52Comparative Example 16Comparative Example 17Comparative Example 18 Sample nameA-1A-4Boric acidZnOZinc phosphate Sodium Silicate No. 3 (g)100100100100100 Sample (g)3030303030 Curing time13 minutes18 minutesInstant curingNot cured35 hours Dispersibility◎◎×○×
    权利要求:
    Claims (11)
    [1" claim-type="Currently amended] Zinc borate having the chemical composition represented by the formula (1), wherein the crystallite size obtained from the diffraction peaks of the surface indexes 020, 101, and 200 in X-ray diffraction (Cu-kα) is 40.0 nm or more, and atomic absorption Zinc borate characterized by the content of the sodium component measured by the method of 100 ppm or less.
    [Formula 1] 2ZnO · mB 2 O 3 · xH 2 O
    (Wherein m is a number from 2.8 to 3.2 and x is a number less than or equal to 4)
    [2" claim-type="Currently amended] The zinc borate according to claim 1, wherein the individual particles are independent rhombic hexahedrons, and the length of one side of the rhombic hexahedral particles is in the range of 0.3 to 7.0 mu m as measured by a scanning electron micrograph.
    [3" claim-type="Currently amended] The zinc borate according to claim 1 or 2, wherein the product of crystallite sizes obtained from the diffraction peaks of the surface indices (020), (101), and (200) is 200,000 nm 3 or more.
    [4" claim-type="Currently amended] The zinc borate according to any one of claims 1 to 3, wherein the volume-based median diameter determined by laser diffraction is in the range of 1.0 to 6.0 µm.
    [5" claim-type="Currently amended] Preparation of zinc borate, characterized in that the zinc crystals and boric acid are reacted at a relatively low temperature in practical stoichiometric ratio to produce microcrystals of zinc borate, and aged as necessary, followed by crystal growth by maintaining the reaction system at a relatively high temperature. .
    [6" claim-type="Currently amended] The flame retardant to flame retardant adjuvant containing zinc borate as described in any one of Claims 1-4.
    [7" claim-type="Currently amended] Smoke suppressor containing zinc borate as described in any one of Claims 1-4.
    [8" claim-type="Currently amended] The antibacterial agent containing zinc borate as described in any one of Claims 1-4.
    [9" claim-type="Currently amended] The water glass hardening | curing agent containing zinc borate as described in any one of Claims 1-4.
    [10" claim-type="Currently amended] A resin composition containing a thermoplastic resin and / or a thermosetting resin and zinc borate, wherein zinc borate has a chemical composition represented by the formula (1) and has surface indexes (020), (101) and (200) in X-ray diffraction (Cu-kα). And all of the crystallite sizes determined from the diffraction peaks of NELTA.
    [Formula 1] 2ZnO · mB 2 O 3 · xH 2 O
    (Wherein m is a number from 2.8 to 3.2 and x is a number less than or equal to 4)
    [11" claim-type="Currently amended] The resin composition according to claim 10, wherein zinc borate is contained in an amount of 1 to 150 parts by weight per 100 parts by weight of the resin.
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    同族专利:
    公开号 | 公开日
    MY128295A|2007-01-31|
    WO2001051418A1|2001-07-19|
    CN1364142A|2002-08-14|
    JP4669098B2|2011-04-13|
    EP1205439A4|2005-01-26|
    US20030030042A1|2003-02-13|
    CN1221472C|2005-10-05|
    TWI237045B|2005-08-01|
    JP2001192567A|2001-07-17|
    EP1205439A1|2002-05-15|
    KR100686987B1|2007-02-27|
    US6780913B2|2004-08-24|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    法律状态:
    2000-01-11|Priority to JPJP-P-2000-00002999
    2000-01-11|Priority to JP2000002999A
    2001-01-11|Application filed by 나카자와 타다히사, 미즈자와 가가꾸 고교오 가부시기가이샤
    2001-11-15|Publication of KR20010102551A
    2007-02-27|Application granted
    2007-02-27|Publication of KR100686987B1
    优先权:
    申请号 | 申请日 | 专利标题
    JPJP-P-2000-00002999|2000-01-11|
    JP2000002999A|JP4669098B2|2000-01-11|2000-01-11|Zinc borate, its production and use|
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