• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to an additive manufacturing workshop with automated and confined operation, the workshop being characterized in that it comprises a containment enclosure (10) inside which a plurality of additive manufacturing machines (M1) is installed. , M2, M3, M4), each machine (M1, M2, M3, M4) comprising a manufacturing chamber (12) and making it possible to manufacture parts in an automated manner and confined inside this enclosure, the workshop comprising furthermore, inside the confinement enclosure (10) a feed device (18) and a feed circuit (20) for automatically and confinedly feeding the different machines (M1, M2, M3 , M4) of the workshop with an additive manufacturing powder ready for use in additive manufacturing, a conveying device (42) of container / tray assemblies (C) of additive manufacturing comprising at least one conveying chamber (44) circulating between the differences machines (M1, M2, M3, M4) in order to automati- cally and confined the various machines in the workshop in clean trays (P) and to recover in an automated and confined manner the trays (P) that were used by these machines as well as the manufactured parts, and a cleaning device (50) comprising at least one cleaning chamber (52) and allowing to automate and contain the additive manufacturing trays in this cleaning chamber (52).
    公开号:FR3046093A1
    申请号:FR1563241
    申请日:2015-12-23
    公开日:2017-06-30
    发明作者:Albin Effernelli；Gilles Walrand；Frederic Pialot；Christian Geay
    申请人:Michelin Recherche et Technique SA Switzerland ；Compagnie Generale des Etablissements Michelin SCA；Michelin Recherche et Technique SA France；
    IPC主号:
    专利说明:

    ADDITIVE MANUFACTURING WORKSHOP
    [001] The invention lies in the field of powder-based additive manufacturing by sintering or melting the grains of this powder using an energy beam with electromagnetic radiation, such as for example a laser beam, and / or a particle beam, such as an electron beam.
    [002] More precisely, the invention relates to the confinement of an additive manufacturing workshop comprising a plurality of additive manufacturing machines and the confined transportation of the additive manufacturing trays within such a workshop.
    [003] During the implementation of an additive manufacturing process inside the manufacturing chamber of an additive manufacturing machine, a first layer of powder is deposited on an additive manufacturing platform slidably mounted to the inside of a manufacturing sleeve held in position inside the manufacturing enclosure. Then, this first layer of powder is consolidated in a predetermined pattern using one of the aforementioned energy beams. Then, the manufacturing plate is lowered into the manufacturing jacket so as to allow the deposition and consolidation of a second layer of powder. Finally, the steps of lowering the tray and then depositing and consolidating the layers of powder follow one another until the deposition and consolidation of the last layer of powder useful for the manufacture of the parts to be produced.
    [004] Once the additive manufacturing cycle is complete, the manufactured parts are connected to the additive manufacturing plate by their base, and the manufactured parts are found embedded in the middle of a large amount of unconsolidated powder.
    [005] To recover the manufactured parts, it is necessary to extract the additive manufacturing plate from the manufacturing chamber of the machine. Preferably, the additive manufacturing plate and the manufactured parts are extracted from the manufacturing chamber with the aid of a container which is positioned under the manufacturing jacket. Advantageously, this container also makes it possible to recover and transport the unconsolidated powder which surrounds the manufactured parts.
    [006] In order to implement a new additive manufacturing cycle, a new clean plate must be introduced and put in place in the manufacturing chamber of the additive manufacturing machine.
    [007] When using a plurality of additive manufacturing machines for the production of parts on an industrial scale, the operations of extraction and introduction of the additive manufacturing trays can not be carried out manually by operators.
    [008] On the one hand, the operators would be subject to the toxicity of some components of the additive manufacturing powders repeatedly. And on the other hand, by being done manually, these operations would take too much time.
    [009] Also, and as shown for example in US-6824714, chain conveying means can be used to drive empty container / tray assemblies in an automated manner in the manufacturing chamber of a machine. additive manufacturing and to extract from this enclosure container / tray sets used with manufactured parts and the unconsolidated powder that surrounds them.
    [010] According to a first disadvantage of the solution described in US-6824714, the container / tray sets filled with unconsolidated powder are extracted from the machine and conveyed without protection or means to prevent unconsolidated powder grains from forming. spread in the workshop.
    [011] Given the toxicity of certain components of additive manufacturing powders used industrially, especially for the manufacture of metal parts, the solution presented in US-6824714 presents environmental hazards and hygienic risks for people brought to circulate in the workshop, even if these people wear the appropriate protective equipment, such as coveralls, goggles and protective masks.
    [012] Finally, according to another disadvantage of the solution described in document US-6824714, the automated means for introducing and extracting the container / additive manufacturing tray assemblies do not preserve the inert or controlled atmosphere required. the additive manufacturing process implemented inside the manufacturing chamber of the additive manufacturing machine.
    [013] Therefore, with the automated solution presented in US-6824714, it is necessary to provide a step of inerting or conditioning the air present inside the manufacturing chamber after each step of the process. extraction of a container assembly / additive manufacturing platform. From an industrial point of view, this inerting or air conditioning step reduces the effective time of use of the additive manufacturing machines and therefore the production capacities.
    [014] Finally, to meet certain rules designed to protect the environment and the health of people working in additive manufacturing workshops, there is also a need to improve the sanitary conditions of use of additive manufacturing machines.
    [015] Also, the present invention aims to overcome at least one of the disadvantages identified in the prior art and to meet the aforementioned industrial needs.
    [016] For this purpose, the object of the invention is an additive manufacturing workshop with automated and confined operation.
    [017] According to the invention, this workshop comprises a containment enclosure inside which is installed a plurality of additive manufacturing machines, each machine comprising a manufacturing chamber and for manufacturing parts in an automated manner and confined to inside this enclosure.
    [018] In addition, this workshop includes inside the containment a supply device and a supply circuit for feeding in an automated and confined manner the various machines of the workshop with a powder of additive manufacturing ready for use in additive manufacturing.
    [019] Then, inside the confinement enclosure, this workshop includes a conveying device container sets / additive manufacturing tray comprising at least one conveying chamber circulating between the different machines to supply so Automated and confined the different machines of the workshop in clean trays and to recover in an automated and confined way the trays having been used by these machines.
    [020] Finally, inside the containment, this workshop also includes a cleaning device comprising at least one cleaning chamber and for cleaning automated and confined additive manufacturing trays in this cleaning chamber. .
    [021] Thanks to the complete automation of the workshop according to the invention, it is possible to control the operation of the workshop from outside the containment, and thus limit the human presence in the workshop only maintenance and troubleshooting.
    [022] Advantageously, by transporting in a confined manner the container / additive manufacturing plant assemblies between the various additive manufacturing machines and the cleaning device, it is avoided to contaminate the workshop and its environment with particles that may be toxic to the environment. man.
    [023] According to a significant advantage, the confined transportation of the container / additive manufacturing tray sets makes it possible to envisage transport under a controlled or inert atmosphere in order to avoid a new conditioning of the air contained in the manufacturing enclosure of an additive manufacturing machine after each step of extraction and introduction of a container / additive manufacturing platform assembly in this chamber.
    [024] The invention also provides a method of confining an additive manufacturing workshop according to the invention.
    [025] According to this method, the air inside the containment chamber is maintained at a lower pressure than the air located outside the containment. Thus, the containment provided by the tightness of the containment chamber is improved by the pressure differences between the inside and the outside of the enclosure.
    [026] Other features and advantages of the invention will become apparent in the description which follows. This description, given by way of example and not limitation, refers to the attached drawings in which: - Figure 1 is a schematic and aerial view of an additive manufacturing workshop according to the invention, - Figure 2 is a schematic side view of an additive manufacturing workshop according to the invention, - Figure 3 is a schematic perspective view of a conveying device container sets / additive manufacturing tray according to the invention, - the figure 4 is a detail view of FIG. 1; FIG. 5 is a diagrammatic sectional view of a conveying device for container / additive production tray assemblies according to the invention, and FIG. 6 is a diagrammatic view in FIG. section illustrating the extraction or introduction of a container / additive manufacturing platform assembly in the manufacturing chamber of an additive manufacturing machine with a conveying device according to the invention.
    [027] As illustrated in Figure 1, the invention relates to an additive manufacturing workshop comprising a plurality of additive manufacturing machines M1, M2, M3, M4 installed inside a containment chamber 10. the workshop.
    [028] For containment enclosure 10 is meant a sealed enclosure and for preventing the flow of air present inside the enclosure to the outside of the enclosure.
    [029] As can be seen in FIG. 6, each machine M1, M2, M3, M4 comprises a manufacturing enclosure 12 and makes it possible to manufacture parts in an automated manner and confined within this enclosure 12. Manufacturing is said to be confined because the manufacturing chamber 12 can be closed in a sealed manner and in such a way as to prevent the circulation of air from inside this manufacturing enclosure 12 towards the outside of this enclosure, that is to say towards containment 10 of the workshop.
    [030] Advantageously, each machine M1, M2, M3, M4 may comprise several, and preferably two, working areas inside its manufacturing enclosure 12. Thus, each machine can manufacture parts on several trays of additive manufacturing simultaneously.
    [031] As shown in Figure 4, the chamber 12 of each machine M1, M2, M3, M4 can include as many input / output lock 14 container sets / additive manufacturing tray that work areas 16 the container / tray assemblies entering and leaving each working zone 16 by an entry / exit airlock 14 dedicated to this working zone.
    [032] In order to automatically and confined supply the various machines M1, M2, M3, M4 of the workshop with an additive manufacturing powder ready to be used in additive manufacturing, the workshop includes inside the machine. containment enclosure 10 a feed device 18 and a feed circuit 20 powder. This supply circuit 20 connects the supply device 18 to the different machines M1, M2, M3, M4 of the workshop. Advantageously, the feed device 18 also makes it possible to prepare the powder before dispensing it to the machines, this preparation comprising, for example, steps for drying and sieving the powder.
    [033] The feed device 18 comprising numerous conduits connecting processing devices, dosing and powder flow control, the feed device 18 comprises many junctions through which grains of powder can escape. Since some additive manufacturing powders may include toxic compounds, the invention provides for isolation of the feed device 18 from the rest of the shop. For this purpose, the supply device 18 is confined in a protective enclosure 22 provided inside the confinement enclosure 10 of the workshop, or the ducts 24 of the supply circuit 20 passing through a wall 26 of this protective enclosure 22 in a sealed manner. In order to allow the duct 24 to pass through the wall 26 in a sealed manner, an opening is for example made in this wall 26 and sealing means are provided at this opening between this wall 26 and this duct 24.
    [034] Still with a view to limiting powder leakage in the containment 10 of the workshop, the feed circuit 20 transports the powder by suction of the feed device 18 to the machines M1, M2, M3, M4 of the workshop.
    [035] In order to avoid operators having to enter the containment enclosure 10 or the protective enclosure 22 of the supply device 18 to replenish it in powder form, it is intended to replenish this supply device 18 from outside the protective enclosure 22 and from outside the containment 10 of the workshop. For this purpose, a replenishment room 28 is provided outside the confinement enclosure 10, a replenishment circuit 30 making it possible to connect a replenishment container 32 placed in this replenishment room 28 to the supply device 18. Like the duct or ducts 24 of the supply circuit 20, the duct or conduits 36 of this replenishment circuit 30 pass through the wall or walls 34 of the confinement enclosure 10 and the protection enclosure 22 in a leaktight manner.
    [036] Advantageously, a powder recovery circuit 38 connects each machine M1, M2, M3, M4 of the workshop to the feed device 18 so as to recycle and reuse the additive manufacturing powder deposited in excess within each workshop machine. This recovery circuit 38 conveys the powder by suction of the machines M1, M2, M3, M4 to the feed device 18, and the duct or ducts 40 of the recovery circuit 38 pass through the wall 26 of the protective enclosure 22 of waterproof way.
    [037] Still in the confinement enclosure 10 and for complete automation of the workshop, this workshop also includes a conveying device 42 of container / tray C sets additive manufacturing.
    [038] By container / plate assembly C additive manufacturing means the assembly formed by an additive manufacturing plate and an additive manufacturing container. The container takes the form of a wall surrounding the tray and it can transport the tray with the manufactured parts and the unconsolidated powder that surrounds them.
    [039] In order to convey these sets container / tray C additive manufacturing, the conveying device 42 comprises at least one conveying chamber 44 flowing between the different machines M1, M2, M3, M4. This conveying device 42 makes it possible to supply the various machines M1, M2, M3, M4 of the workshop in an automated and confined manner in clean trays P and to recover in an automated and confined manner the trays P that have been used by these machines M1. , M2, M3, M4, as well as manufactured parts.
    [040] In a variant or in the case of specific need, the conveying device 42 also makes it possible to transport in a confined manner trays P alone, that is to say without containers, but with or without the manufactured parts. In the case where the conveying device 42 is used to transport trays without containers but with the manufactured parts, the machines M1, M2, M3, M4 are preferably equipped with means for recovering the unconsolidated powder which surrounds the manufactured parts. at the end of an additive manufacturing cycle.
    [041] In more detail, the conveying device 42 takes the form of a circulation path 46 extending into the confinement enclosure 10 of the workshop and onto the floor 47 of this enclosure 10, the enclosure or enclosures conveyor 44 being mounted on a carriage 48 adapted to circulate on this path 46, as shown in Figures 2 to 6.
    [042] Preferably, the traffic lane 46 is rectilinear and the various machines M1, M2, M3, M4 of the workshop are distributed on either side of a first section T1 of this lane 46. Always preferably, this first section T1 is located at a first end E1 of the circulation path 46 of the conveying device 42.
    [043] Still in the containment 10 and for complete automation of the workshop, the workshop includes a cleaning device 50 comprising at least one cleaning chamber 52 and for cleaning in an automated and confined the plates P of additive manufacturing, and also the manufactured parts, in this cleaning chamber 52. Advantageously, only the trays P and manufactured parts require cleaning because they are intended to be extracted from the containment 10, unlike the containers that remain in the containment 10.
    [044] In a preferred variant, the cleaning device 50 comprises a first dry cleaning enclosure 52 and a second wet cleaning enclosure 54, as well as a conveyor 56 for transporting the trays P from an enclosure to the enclosure. other. Advantageously, the wet cleaning chamber 54 is located near an inlet / outlet lock chamber 58 for introducing the additive production trays P into the confinement enclosure 10 and extracting the trays P from the confinement chamber 10, a second conveyor 60 of trays P being provided between this wet cleaning enclosure 54 and this lock 58.
    [045] In a preferred embodiment of the workshop, the cleaning device 50 and the entry / exit airlock 58 of the trays P are located at the second end E2 of the straight flow path 46 of the conveying device. 42.
    [046] In order to optimize the confinement of the container / tray C assemblies in the different enclosures of the various machines and devices of the workshop, the workshop includes a device 62 for controlling the air pressure inside the machine. the containment 10 of the workshop, devices 64 for controlling the air pressure inside the manufacturing chambers 12 of the additive manufacturing machines M1, M2, M3, M4, a device 66 making it possible to controlling the pressure of the air inside each conveying chamber 44 of the conveying device 42, and a device 68 for controlling the air pressure inside at least one cleaning chamber 52, 54 of the cleaning device 50. With these various devices 62,64,66 and 68, it is possible to maintain the air in the enclosures 12,44,52 and 54 at pressures less than or equal to the pressure of the air in the ence It limits the possible leakage of grains of toxic powder from these enclosures 12,44,52 and 54 to the containment enclosure 10.
    [047] Advantageously, the device 62 also makes it possible to treat the air before introducing it inside the confinement enclosure 10 of the workshop. For example, the device 62 makes it possible to filter and control the temperature and the humidity of the air taken outside the containment enclosure 10 before introducing it inside thereof.
    [048] In order to be able to manage the inerting of the manufacturing and conveying chambers 44, the devices 64 also make it possible to control the gaseous composition of the air introduced inside the manufacturing chambers 12 of the M1 additive manufacturing machines. , M2, M3, M4, and the device 66 also makes it possible to control the gaseous composition of the air introduced inside each conveying chamber 44 of the conveying device 42. More specifically, the devices 64 and 66 make it possible to control the oxygen level of the air introduced into the enclosures to which these devices are connected. By providing for an inerting of each conveying chamber 44, it is no longer necessary for the machines M1, M2, M3, M4 to be equipped with an inerting chamber and it is unnecessary to re-inererate the air present in each manufacturing chamber after each entry / exit of a container / tray assembly C. Advantageously, the devices 64 and 66 also make it possible to manage from the outside of the confinement enclosure 10 the disincretions of the enclosures to which they are connected.
    [049] Preferably, all of these devices 62,64,66 and 68 are located outside the containment 10 of the workshop. Thus, these devices do not encumber the useful volume of the containment 10 and it is possible to intervene on these devices without having to enter the containment 10 with the required protective equipment. In addition, being located outside the containment 10 of the workshop, these different devices 62,64,66 and 68 do not require regular clean-up.
    [050] In order to promote the removal of grains or particles of high density additive manufacturing powder, a downward air flow is provided in the containment 10 of the workshop. For this purpose, the ceiling 70 of the containment enclosure 10 is equipped with at least one aerator 72 through which air is introduced into the confinement enclosure, and at least one air extractor 74 by means of which air is extracted from the containment 10 is provided flush with the floor 47 of the containment. In more detail, the aerator 72, for example taking the form of a ventilation ramp, is connected to the device 62 for controlling the pressure and the composition of the air inside the confinement enclosure. 10 of the workshop, and each air extractor 74 is connected to a filtration device 76 for filtering the air before discharging it out of the confinement enclosure 10.
    [051] In order to control their operation from outside the containment 10 of the workshop, each additive manufacturing machine M1, M2, M3, M4, and the cleaning device 50 and the device Each conveyor 42 includes a management interface 78 located outside the containment 10 of the workshop. Preferably, a single management interface 78 is common to the various machines and to the various devices mentioned above. As shown in FIG. 1, this common management interface 78 may be installed in a supervision cell 80 located outside the confinement enclosure 10, [052] in order to limit the areas on which grains can be deposited. unconsolidated powder above the ground 47 of the containment enclosure 10, and as the management interface 78 and the air supply means, as the devices 64,66 and 68, and / or electrical energy and / or pneumatic energy of the additive manufacturing machines M1, M2, M3, M4, the cleaning device 50 and the conveying device 42 are located outside the containment 10 of the workshop, the links computerized, for example cabled, additive manufacturing machines M1, M2, M3, M4, cleaning device 50 and conveying device 42 with their management interface 78 and their links, for example conduits and cables 81, with their means of food Air and / or electrical energy and / or pneumatic energy flow between the top of these machines and devices and the ceiling 70 of the containment. The conveying device 42 being mobile, it is connected to its management interface 78 and its power supply means via a cable chain 82.
    [053] In order to regulate the flow of the container / tray sets C between the machines M1, M2, M3, M4 and the cleaning device 50, two devices 84 and 86 for storing container / tray sets C are provided. enclosures of these storage devices are intended to be placed in communication with the conveying chamber (s) 44 of the conveying device 42. To avoid contamination of the trays P own, one of these devices 84 is dedicated to the storage of sets container / Tray C containing clean trays P and the other device 86 is dedicated to the storage of sets container / tray C containing trays P to clean. Advantageously, it is also possible to inerter the storage enclosures of these devices 84,86 and to control the air pressure inside these enclosures. Preferably, these two storage devices 84 and 86 are located towards the center of the circulation path 46 of the conveying device 42, between the machines M1, M2, M3, M4 and the cleaning device 50.
    [054] In order to allow manual removal of a damaged or faulty tray P or a container / tray assembly C, a maintenance lock 88 is provided along the circulation path 46 of the conveying device 42. The enclosure of this maintenance lock 88 is intended to be placed in communication with the conveying chamber or chambers 44 of the conveying device 42. Preferably, this maintenance lock 88 is situated at the second end E 2 of the traffic lane. 46 of the conveying device 42.
    [055] Still at the second end E2 of the flow path 46 of the conveying device 42, and at the end of this path 46, there is provided a maintenance zone 90 for performing various maintenance operations on the carriage 48 of the conveying device 42, such as the replacement of a conveying chamber 44 for example.
    [056] In addition to the various containment enclosures and to the various treatment and air circulation devices that have just been described, the invention also provides a method for improving the confinement of the container / tray C assemblies, and therefore P trays, transported and used in the different speakers of different devices and machines of the workshop.
    [057] First, and in order to protect the external environment of the workshop, such as the other workshops in a plant, the containment process provides that the air inside containment 10 is maintained at a lower pressure than the air outside the containment. Thus, it avoids possible leakage of additive manufacturing powder grains to the outside of the workshop.
    [058] Then, as each conveying chamber 44 is intended to be placed in communication the manufacturing enclosure 12 of the different machines M1, M2, M3, M4, the containment method provides that the air pressure located at the The interior of each conveying chamber 44 is substantially equal to the pressure of the air located in the manufacturing chamber 12 of each additive manufacturing machine M1, M2, M3, M4.
    [059] In order to avoid a new inerting of the manufacturing enclosure 12 of an additive manufacturing machine M1, M2, M3, M4 after each extraction and introduction of a container / tray assembly C of additive manufacturing, the process confinement also provides that the composition of the air located inside each conveying chamber 44 is maintained substantially identical to the composition of the air located in the manufacturing chamber 12 of each additive manufacturing machine M1, M2 , M3, M4, especially with regard to the proportion of oxygen and inert gas such as nitrogen in this air.
    [060] In order to optimize the containment of the dry cleaning chamber 52 of the cleaning device 50, the confinement method provides that the pressure of the air inside the dry cleaning enclosure 52 is kept below the air pressure maintained in the containment 10 of the workshop.
    [061] Finally, and in order to optimize the confinement of the feed device 18 in its protective enclosure 22 provided inside the confinement enclosure 10 of the workshop, the confinement process provides that the pressure air inside the protective enclosure 22 is kept lower than the air pressure maintained inside the containment enclosure 10.
    [062] In parallel with the complete automation of the additive manufacturing workshop and the confinement of the container / tray sets C in different enclosures, the invention also relates to a conveying device 42 of these container / tray C additive manufacturing sets .
    [063] As shown in Figures 3 to 6, the conveying device 42 comprises at least two conveying chambers 44 of a container / plate assembly C additive manufacturing. Each conveying chamber 44 comprises at least one opening 92 allowing the entry / exit of a container / plate assembly C of additive manufacturing, and each opening 92 is provided with a door 94 for closing the conveyor enclosure 44 of waterproof way.
    [064] Being associated with the carriage 48 and the travel lane 46 of the conveying device 42, the two conveying enclosures 44 make it possible to transport container / tray sets C of additive manufacturing, and thus additive production trays P, in a confined and automated way between the different machines M1, M2, M3, M4 and the various devices 50,84,86,88 of the workshop. Moreover, by making it possible to transport separately the clean trays P and those to be cleaned, the two conveying enclosures 44 make it possible to preserve the cleanliness of the clean trays P until they are put in place and used within the manufacturing enclosure. 12 of an additive manufacturing machine.
    [065] To ensure the best seal between a conveying chamber 44 and the manufacturing chamber 12 of a machine M1, M2, M3, M4 during the transfer of a container / tray C between these two enclosures, each wall 96 of a conveying chamber provided with an inlet / outlet opening 92 of a container / plate assembly C of additive manufacturing takes the form of a double wall comprising an inner wall 98 and an outer wall 100 each traversed by an inlet / outlet opening 92,102 of a container / plate assembly C of additive manufacturing, the opening 92 of the inner wall 98 being equipped with a door 94 for closing the inner wall 98, and therefore the conveying chamber 44, sealingly, while the opening 102 of the outer wall 100 is equipped with a peripheral seal 104. Preferably, a peripheral seal 105 is also provided between the door 94 and the p internal aroi 98. In order to achieve sealing between a conveying chamber 44 and the manufacturing chamber 12 of an additive manufacturing machine M1, M2, M3, M4, the opening 102 preferably extends over the entire surface of the outer wall 100.
    [066] Ideally, and as shown in Figure 6, the wall 106 of a manufacturing chamber 12 intended to be placed in contact with the wall 96 of a conveying chamber 44 also takes the form of a double wall with an inner wall 108 and an outer wall 112. The inner wall 108 comprises an opening 109 closed by a door 110, a peripheral seal 115 being provided between the door 110 and the inner wall 108, and an outer wall 112 with a opening 113 equipped with a peripheral seal 114.
    [067] Advantageously, each conveying chamber 44 of the conveying device 42 is equipped with an actuator 116, such as a rack system, to move this conveying chamber 44 laterally relative to the carriage 48. Thus, during the transfer of a container / tray assembly C between a conveying chamber 44 and a manufacturing enclosure 12, the wall 96 of the conveying chamber 44 is pressed against the wall 106 of the manufacturing enclosure 12, and the seals 104, 114 external walls 100,112 are placed in compression against each other so as to seal the communication between these two enclosures.
    [068] For reasons of space and to facilitate the docking of the conveying speakers 44 and manufacturing 12, the doors 94 of the conveyor enclosures 44 and the doors 110 of the manufacturing enclosures 12 are sliding.
    [069] In one embodiment of the conveyor device 42 optimized vis-à-vis the straight flow path 46 and the linear arrangement of the workshop, each conveying chamber 44 comprises at least two side walls 96D. 96G opposite, and each of these sidewalls 96D.96G opposite comprises an opening 92 input / output of a container / tray assembly C additive manufacturing provided with a door 94 for closing the conveying chamber 44 so waterproof. Thus, the conveying chambers 44 make it possible to drive container / tray sets C to machines M1, M2, M3, M4 and to different devices 50, 84, 86,88 disposed on either side of the driving lane 46. .
    [070] Still in one embodiment of the conveyor device 42 optimized vis-à-vis the straight pathway 46 and the linear arrangement of the workshop, the conveying device 42 comprising a carriage 48 on which are mounted conveying speakers 44, the conveying speakers 44 are juxtaposed on the carriage 48 so that each opening 92 of a conveying chamber 44 is juxtaposed to the opening 92 of another conveying chamber.
    [071] The carriage 48 extending in a longitudinal direction D48 parallel to the direction D46 of the flow path 46 on which it flows, the conveying chambers 44 are open in a transverse direction DT perpendicular to the longitudinal direction D48 of the carriage 48, and preferably on either side of this longitudinal direction D48. Also, when an actuator 116 moves a conveying chamber 44 laterally relative to the carriage 48, it moves it in this transverse direction DT.
    [072] In addition to the actuator 116 which makes it possible to move a conveying chamber 44 transversely, each conveying chamber 44 comprises an internal conveyor 118 making it possible to move an additive container / tray assembly C or a plate P in translation through each opening 92 of this enclosure. More precisely, this internal conveyor 118 makes it possible to move a container / tray assembly C or a tray P in the transverse direction DT perpendicular to the longitudinal direction D48 of the carriage 48.
    [073] For autonomous movements of the carriage 48 along the lane 46, at least one axle 120 of the carriage 48 is motorized.
    [074] Advantageously, the conveying device 42 and its conveying speakers 44 may be used to transport trays P alone or with the manufactured parts.
    [075] From a more general point of view, the invention also relates to a method of conveying a container / plate assembly C or additive manufacturing trays P in an additive manufacturing workshop comprising a plurality of machines additive manufacturing process M1, M2, M3, M4.
    [076] According to the invention, this conveying method provides that the container / tray C or additive manufacturing trays P are automatically transported and confined within this workshop, that is to say within the confinement enclosure 10 of this workshop, between the different machines M1, M2, M3, M4 and the various devices 50,84,86,88 present within this enclosure.
    [077] Advantageously, this conveying method also provides that the container / plate sets C or additive manufacturing trays P are automatically transported and confined in a controlled atmosphere within this workshop, and in particular by controlling the proportion of oxygen and an inert gas such as nitrogen in the air present inside the conveying chambers 44, for example by means of the device 66 and the links 81, 82.
    [078] Finally, and particularly thanks to the presence of two conveying chambers 44, the method provides that the clean trays P are conveyed in a conveying chamber different from the conveying chamber used to convey the trays P that have been used by additive manufacturing machines M1, M2, M3, M4. Preferably, a conveying chamber 44 is dedicated to transporting the clean trays P, and the other enclosure 44 of the conveying device 42 is dedicated to transporting the trays P that have been used in additive manufacturing.
    [079] Thanks to the complete automation of the transport of the container / plate sets C or additive manufacturing trays P within the workshop and the presence of the storage devices 84 and 86, it is possible to maximize the effective use time of the machines M1, M2, M3, M4 additive manufacturing. Likewise, the outsourcing and pooling of P-tray cleaning and powder supply maximizes the effective use time of the M1, M2, M3, M4 additive manufacturing machines, especially in comparison with the machines used in the process. prior art incorporating internal means for cleaning trays and recycling of powder.
    权利要求:
    Claims (11)
    [1" id="c-fr-0001]
    An additive manufacturing workshop with automated and confined operation, the workshop being characterized in that it comprises a containment enclosure (10) inside which a plurality of additive manufacturing machines (M1, M2, M3, M4), each machine (M1, M2, M3, M4) comprising a manufacturing chamber (12) and making it possible to manufacture parts in an automated manner and confined inside said enclosure, the workshop further comprising inside the confinement enclosure (10) a feed device (18) and a feed circuit (20) for automatically and confinedly feeding the different machines (M1, M2, M3, M4) of the workshop with an additive manufacturing powder ready for use in additive manufacturing, a conveying device (42) of container / tray assemblies (C) of additive manufacturing comprising at least one conveying chamber (44) circulating between the Diff machines (M1, M2, M3, M4) in order to supply the different machines of the workshop in clean trays (P) in an automated and confined way and to recover in an automated and confined way the trays (P) which have been used by these machines as well as the manufactured parts, and a cleaning device (50) comprising at least one cleaning chamber (52) and allowing to automate and contain the additive manufacturing trays in this cleaning chamber (52).
    [2" id="c-fr-0002]
    2. The additive manufacturing workshop according to claim 1, wherein the workshop comprises a device (62) for controlling the pressure of the air inside the containment (10) of the workshop, devices (64) for controlling the air pressure inside the manufacturing chambers (12) of the additive manufacturing machines (M1, M2, M3, M4), a device (66) for controlling the pressure of the the air inside each conveying chamber (44) of the conveying device (42), and a device (68) for controlling the pressure of the air inside at least one cleaning chamber (52,54) of the cleaning device (50).
    [3" id="c-fr-0003]
    3. additive manufacturing workshop according to one of the preceding claims, wherein the ceiling (70) of the containment enclosure (10) is equipped with at least one aerator (72) through which air is introduced into the containment chamber, and at least one air extractor (74) through which the air is extracted from the containment (10) is provided flush with the soil (47) of the containment.
    [4" id="c-fr-0004]
    4. Additive manufacturing workshop according to one of the preceding claims, wherein each additive manufacturing machine (M1, M2, M3, M4), and the cleaning device (50) and the conveying device (42) each comprise a management interface (78) located outside the containment (10) of the workshop.
    [5" id="c-fr-0005]
    5. Additive manufacturing workshop according to one of the preceding claims, wherein, the management interface (78) and the means for supplying air and / or electrical energy and / or pneumatic energy of the additive manufacturing machines. (M1, M2, M3, M4), the cleaning device (50) and the conveying device (42) lying outside the containment (10) of the workshop, the computer links of the machines additive manufacturing process (M1, M2, M3, M4), the cleaning device (50) and the conveying device (42) with their management interface (78) and their connections (81, 82) with their supply means air and / or electrical energy and / or pneumatic energy extend between the top of these machines and devices and the ceiling (70) of the containment.
    [6" id="c-fr-0006]
    6. additive manufacturing workshop according to one of the preceding claims, wherein the supply device (18) is confined in a protective enclosure (22) provided inside the containment (10) of the workshop, the conduit (s) (24) of the supply circuit (20) passing through a wall (26) of this protective enclosure (22) sealingly.
    [7" id="c-fr-0007]
    7. A method of confining an additive manufacturing workshop comprising a containment enclosure (10) inside which a plurality of additive manufacturing machines (M1, M2, M3, M4) are installed, each machine (M1, M2, M3, M4) comprising a manufacturing enclosure (12) and making it possible to manufacture parts in an automated manner and confined inside said enclosure, the workshop further comprising inside the confinement enclosure ( 10) a feed device (18) and a feed circuit (20) for automatically feeding and confining the various machines (M1, M2, M3, M4) of the workshop with an additive manufacturing powder ready for use in additive manufacturing, a conveying device (42) of container / tray assemblies (C) of additive manufacturing comprising at least one conveying chamber (44) circulating between the different machines (M1, M2, M3, M4 ) in order to supply automated way and confined the various machines of the workshop in trays (P) clean and in order to recover in an automated and confined way the trays (P) that were used by these machines as well as the manufactured parts, and a cleaning device (50) ) comprising at least one cleaning chamber (52) for automatically and confinedly cleaning the additive manufacturing trays (P) in said cleaning chamber (52), the confinement method being characterized in that the air located inside the confinement enclosure (10) is maintained at a lower pressure than the air outside the confinement enclosure.
    [8" id="c-fr-0008]
    The method of confining an additive manufacturing workshop according to claim 7, wherein the air pressure inside each conveying chamber (44) is equal to the air pressure in the chamber. manufacturing chamber (12) of each additive manufacturing machine (M1, M2, M3, M4).
    [9" id="c-fr-0009]
    9. A method of confining an additive manufacturing workshop according to claim 7 or claim 8, wherein the composition of the air located inside each conveying chamber (44) is maintained identical to the composition of the air located in the manufacturing chamber (12) of each additive manufacturing machine (M1, M2, M3, M4).
    [10" id="c-fr-0010]
    10. The method of confining an additive manufacturing workshop according to one of claims 7 to 9, wherein, the cleaning device (50) comprising a dry cleaning chamber (52), the air pressure to the interior of the dry-cleaning enclosure (52) is kept below the air pressure maintained in the containment (10) of the workshop.
    [11" id="c-fr-0011]
    11. The method of confining an additive manufacturing workshop according to one of claims 7 to 10, wherein, the supply device (18) being confined in a protective enclosure (22) provided within the enclosure (10) of the workshop, the pressure of the air inside the protective enclosure (22) is kept lower than the air pressure maintained inside the enclosure confinement (10).
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    同族专利:
    公开号 | 公开日
    US20190009334A1|2019-01-10|
    JP6913096B2|2021-08-04|
    US11040400B2|2021-06-22|
    CN108367353A|2018-08-03|
    CN108367353B|2020-03-31|
    WO2017109395A1|2017-06-29|
    EP3393700A1|2018-10-31|
    JP2019503286A|2019-02-07|
    EP3393700B1|2019-12-11|
    FR3046093B1|2018-01-26|
    KR20180097570A|2018-08-31|
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    法律状态:
    2016-12-22| PLFP| Fee payment|Year of fee payment: 2 |
    2017-06-30| PLSC| Publication of the preliminary search report|Effective date: 20170630 |
    2017-12-21| PLFP| Fee payment|Year of fee payment: 3 |
    2019-12-19| PLFP| Fee payment|Year of fee payment: 5 |
    2020-12-23| PLFP| Fee payment|Year of fee payment: 6 |
    2021-12-24| PLFP| Fee payment|Year of fee payment: 7 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1563241A|FR3046093B1|2015-12-23|2015-12-23|ADDITIVE MANUFACTURING WORKSHOP|
    FR1563241|2015-12-23|FR1563241A| FR3046093B1|2015-12-23|2015-12-23|ADDITIVE MANUFACTURING WORKSHOP|
    CN201680074993.4A| CN108367353B|2015-12-23|2016-12-20|Additive manufacturing facility with continuously nested enclosed chambers|
    PCT/FR2016/053587| WO2017109395A1|2015-12-23|2016-12-20|Additive manufacturing facility with successive nested confinement chambers|
    US16/065,658| US11040400B2|2015-12-23|2016-12-20|Additive manufacturing facility with successive nested confinement chambers|
    KR1020187017519A| KR20180097570A|2015-12-23|2016-12-20|Lamination manufacturing facility with continuously stacked containment chambers|
    JP2018533242A| JP6913096B2|2015-12-23|2016-12-20|Additive manufacturing facility with continuous inset storage chamber|
    EP16826422.4A| EP3393700B1|2015-12-23|2016-12-20|Manufacturing plant with confinment enclosures successively nested|
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