专利摘要:
The exhaust line comprises: - an injection section (7) comprising at least one cup (27) having a large upstream face (29) directly watered by the exhaust gas and dividing the circulation passage (11) into an upstream volume (33) and a downstream volume (35); an injection device (13) comprising a reagent injector (15). According to the invention, the injection section (7) comprises at least one circumferential duct (37) fluidically connecting the upstream volume (33) to the downstream volume (35); - The cup (27) defines at least one injection channel (59), and at least one guide zone (61) arranged to guide up to said injection channel (59) a portion of the exhaust gas watering the large upstream face (29); the injector (15) being oriented so as to inject the reagent substantially with cocurrent or countercurrent exhaust gases into the injection channel (59), the latter extending from the injector (15); ) to the inlet (39) of the duct (37).
公开号:FR3041691A1
申请号:FR1559199
申请日:2015-09-29
公开日:2017-03-31
发明作者:Frederic Greber;Christophe Tournier;Sebastien Gaspard
申请人:Faurecia Systemes dEchappement SAS;
IPC主号:
专利说明:

The invention relates generally to motor vehicle exhaust lines equipped with devices for injecting a reagent, typically a reagent intended to reduce the nitrogen oxides.
More specifically, the invention relates to an exhaust line of the type comprising: - upstream and downstream exhaust gas treatment members flowing in the exhaust line, the upstream and downstream members being placed in series in the line exhaust system, an injection section comprising an envelope internally delimiting a flow passage of an exhaust gas flow extending from an outlet face of the upstream member to an inlet face the downstream member, the passage having a central line having a predetermined length between the outlet and inlet faces, the injection section comprising at least one cup disposed inside the circulation passage in the flow path of exhaust gas such that the average path of the exhaust gas veins is at least 20% greater than the determined length, the cup having a large upstream face is sprinkled by the exhaust gas exiting the upstream member and dividing the flow passage into an upstream volume extending between the outlet face and the cup, and a downstream volume extending between the cup and the face of the 'Entrance ; an injection device comprising a reagent injector provided for injecting the reagent into the injection section.
Such an exhaust line is known from FR 2 947 003. It has the drawback that the quality of the reagent mixture in the exhaust gas flow varies as a function of the exhaust gas flow rate.
In this context, the invention aims at providing an exhaust line that does not have this defect, but in which the injection section remains particularly compact, as in FR 2 947 003. For this purpose, the invention relates to an exhaust line of the aforementioned type, characterized in that: the injection section comprises at least one duct fluidically connecting the upstream volume to the downstream volume, the duct having at least one inlet opening into the upstream volume and at least one outlet opening into the downstream volume, each inlet being connected to at least one outlet, the duct extending circumferentially around the central line; - The cup defines at least one injection channel, and at least one guide zone arranged to guide up to said injection channel part of the exhaust gas watering the large upstream face; the injector being oriented so as to inject the reagent substantially at the co-current or against the flow of the exhaust gases into the injection channel, the latter extending from the injector to the inlet duct.
Because the injection of reagent is substantially co-current or countercurrent exhaust gas in the injection channel, the quality of the mixture of the reagent in the exhaust gas flow is very dependent may the exhaust gas flow. Indeed, the jet of reagent is not deflected by the exhaust gas. Thus, the jet reagent always has the same trajectory regardless of the exhaust gas flow.
On the contrary, when the jet of reagent is deflected by the flow of exhaust gas, its point of impact and its trajectory move according to the flow, and therefore can not be optimum regardless of the flow of exhaust gas. . This affects the quality of the reagent mixture.
Furthermore, the fact that the cup has a guide zone arranged to guide a part of the exhaust gas to the injection channel enables a sufficient quantity of exhaust gas to be conveyed to the injection channel. to ensure mixing of the reagent stream. The flow of exhaust gas loaded reagent then passes into the duct extending circumferentially around the central line, which allows to perfectly homogenize the reagent in the exhaust gas. Indeed, the circumferential shape of the duct contributes to obtaining a good mixture, amplifying the turbulence due to the passage through the inlet of the duct. This also makes it possible to lengthen the path of the exhaust gas veins, which also contributes to obtaining a good mixture. This result is achieved without having to separate the two treatment organs from each other.
According to a first embodiment, the invention may have one or more of the following characteristics, considered individually or in any technically possible combination: the cup defines at least one direct guiding zone arranged so as to guide a second part exhaust gas watering the large upstream face directly to the entrance of the conduit without passing through the injection channel; the envelope has a rectilinear strip along the injection channel; the cup is shaped so as to have a main part forming at least the injection channel and the guide zone, and a portion projecting towards the outlet face of the upstream member with respect to the main part, the guide zone being delimited on one side by the envelope, on the other hand by the protruding portion and opening into the injection channel; the protruding portion extends from a peripheral edge of the cup to a center of the cup; the protruding portion delimits an outlet of the duct opening into the downstream volume; and the envelope comprises two half-shells delimiting between them the duct.
The exhaust line according to the first embodiment may further have the following characteristics: the guide zone opens into the guide channel at an upstream end of said guide channel close to the injector; the protruding part is part of the direct guiding zone, the direct guiding zone further comprising an intermediate zone forming part of the main part, interposed between the inlet and the projecting part; the inlet comprises a first part placed in the extension of the injection channel, and a second part adjoining the intermediate zone; the injection section comprises a protection plate, covering the upstream side injection channel, the injection channel thus being defined between the protection plate and the cup.
According to a second embodiment, the exhaust line may have one or more of the following characteristics, considered individually or in any technically possible combination: the injection section comprises two ducts fluidly connecting at least one inlet to the at least one outlet opening into the downstream volume, and extending circumferentially in the opposite direction from the entrance around the central line; - The cup has two wings disposed on either side of the injection channel, the two wings being inclined so that, from the injection channel, they separate from one another and s extend to the upstream organ; the ducts are delimited by an external wall, the external wall comprising a vertical rib parallel to the central line, in the center of the inlet; each duct is delimited towards the outside by the envelope and is open towards the inside over substantially its entire length; and - the wings have indentations on either side of the inlet, for the passage of the exhaust gases from the entrance in the ducts.
The exhaust line according to the second embodiment of the invention may also have one or more of the following characteristics: the injection channel extends along a diameter of the cup; - The outer wall of the duct has two horizontal ribs, substantially perpendicular to the vertical rib and disposed on either side of the vertical rib; at least one outlet is cut in the tubular part for each duct, this outlet opening into the downstream volume; the injection duct comprises a deflector connected to the cup, each duct being delimited towards the downstream member by the deflector and towards the upstream member by one of the wings of the cup; - The injection channel flares from the injector to the inlet.
Furthermore, the exhaust line, according to the first and second embodiments, may have one or more of the features below. - The envelope comprises a tubular portion in which is housed the cup and a shell attached to the tubular portion and defining the or each duct; - The envelope comprises a tubular portion in which is housed the cup and a shell integral with the tubular portion and projecting outwardly of the tubular portion, the shell defining the or each duct; and - the injection section further comprises an inner tube housed in the tubular part, each conduit) being delimited between the shell and the inner tube, the inner tube preferably being integral with the cup.
In addition, in the exhaust line according to the first and second embodiments, the casing advantageously comprises a tubular portion in which the cup is housed and a shell delimiting the duct, the shell protruding outwards with respect to the tubular part. Other features and advantages of the invention will emerge from the detailed description given below, by way of indication and in no way limiting, with reference to the appended figures, in which: FIG. 1 is a sectional view of a part of an exhaust line according to a first embodiment of the invention; FIG. 2 is a perspective view of the injection section of the exhaust line of FIG. 1; FIG. 3 is a front view, in section, of the injection section of FIG. 2; FIG. 4 is a perspective view of the cup of the injection section of FIG. 2; FIGS. 5 and 6 are perspective views of the two half-shells constituting the envelope of the injection section of FIG. 2; FIG. 7 is a perspective view illustrating the circulation of the exhaust gases in the injection section of FIG. 2; FIG. 8 is a perspective view illustrating a variant of the first embodiment of the invention; - Figure 9 is a sectional view of an exhaust line portion according to a second embodiment of the invention; FIG. 10 is a perspective view of the cup of FIG. 9; FIG. 11 is a view from above of the injection section of the exhaust line of FIG. 9; FIG. 12 is a perspective view of the hull delimiting the ducts in FIG. 9; - Figure 13 is a front view of the tubular portion of the casing of Figure 9, the ducts being shown in section; FIG. 14 is a sectional view in a plane perpendicular to the central line, showing the shape of the circumferential ducts of FIG. 9; FIG. 15 is a sectional view similar to that of FIG. 14, illustrating a first variant of the second embodiment of the invention; FIG. 16 is a perspective view illustrating a second variant of the second embodiment of the invention; Fig. 17 is a side view showing the inner tube of Fig. 16; FIG. 18 is a perspective view illustrating the cup and the injector for a third variant of the second embodiment of the invention; FIG. 19 is a perspective view similar to that of FIG. 16, for the third variant of the second embodiment of the invention; FIG. 20 is a sectional side view of a fourth variant of the second embodiment of the invention; - Figure 21 is a perspective view of the cup and the deflector of Figure 20; FIG. 22 illustrates a fifth variant of the second embodiment of the invention; and - Figure 23 is a view similar to that of Figure 15 and illustrates another variant for forming the circumferential ducts.
The exhaust line 1 partially shown in Figure 1 is intended to equip a vehicle, typically a motor vehicle such as a car or a truck.
It is more particularly intended to equip a vehicle equipped with an engine
Diesel.
The exhaust line 1 comprises: - upstream and downstream elements 3, 5 for treating the exhaust gases flowing in the exhaust line, the upstream and downstream members 3, 5 being placed in series in the exhaust line 1; - An injection section 7 comprising a casing 9 internally defining a passage 11 for circulating an exhaust gas flow; an injection device 13 comprising a reagent injector 15 intended to inject the reagent into the injection section 7.
The exhaust line 1 captures the exhaust gases leaving the engine M of the vehicle, and drives them to the upstream member 3. Furthermore, the exhaust gases leaving the downstream member 5 are driven by the exhaust line to a canula 14 for release into the atmosphere. The upstream member is typically an oxidation catalyst (DOC Diesel Catalytic Oxidation or Catalyst of Diesel Oxidation) or a NSC (NOx Storage Catalyst or NOx storage catalyst) also called LNT (Lean NOx Trap or NOx trap), or a PNA (Passive NOx Adsorber or passive NOx adsorber). The downstream member is an SCR (Selective Catalytic Reduction) catalyst, or a Selective Catalyst Reduction Filter (SCRF). The SCRF is a particulate filter (DPF or DPF) coated with catalyst metals to act as SCR.
In an SCR catalyst, the nitrogen oxides contained in the exhaust gas are reduced to nitrogen gas, in the presence of a reducing agent. This reducing agent is typically ammonia.
The reagent injected by the injection device is typically in liquid form. Alternatively, the reagent is in gaseous form.
The injected reagent is, for example, liquid ammonia, urea, for example in the form of a 30% aqueous solution of urea generally marketed under the name Adblue, or else ammonia gas (ASDS technology for Ammonia Storage and Delivery System, or Ammonia Storage and Dissemination System). The urea, in the injection section, is evaporated and undergoes a thermolysis operation, namely a thermal decomposition operation generating gaseous ammonia.
If the injected reagent is liquid ammonia, it only undergoes a vaporization operation in the injection section. The upstream member 3 is housed in an upstream outer tube 17, with the interposition of a holding ply 19 between the member 3 and the upstream outer tube 17. The exhaust line 1 comprises an inlet duct E, and a diverging cone 20 connecting the inlet duct E to the upstream outer tube 17. The inlet duct E communicates fluidly with the motor M. Similarly, the downstream member 5 is housed in a downstream outer tube 21, with the interposition of a downstream holding ply 23 between the tube 21 and the member 5.
The exhaust line 1 comprises an outlet duct S and a converging cone 22 connecting the downstream outer tube 21 to the outlet duct S. The outlet S communicates fluidically with the cannula 14.
The exhaust gas flow passage 11 extends from an outlet face 24 of the upstream member to an inlet face 25 of the downstream member 5.
The circulation passage 11 has a central line L of determined length between the exit and entry faces 24, 25. The central line L is the line passing through the geometric centers of the straight sections of the circulation passage 11. In the As shown, it coincides with the central axes of the upstream and downstream members 3, 5. It is perpendicular to the outlet and input faces 24, 25.
Furthermore, the injection section 9 comprises at least one cup 27 disposed inside the circulation passage 11 in the path of the exhaust gas flow, so that the average path of the exhaust gas veins crossing the passage 11 is at least 20% greater than the determined length. In other words, the cup is intended to lengthen the path of the exhaust gas flowing through the circulation passage, so as to facilitate the evaporation and mixing of the reagent with the exhaust gas.
Typically, the injection section 9 comprises a single cup 27.
The cup 27 has a large upstream face 29 directly sprayed by the exhaust gas exiting the upstream member.
In other words, there is no other cup interposed between the upstream member 3 and the cup 27, and channeling the exhaust gas along a certain path. The exhaust gas leaving the upstream member 3 by the exit face 24 directly meet the cup 27, without being previously deflected by a large obstacle. Thus, almost all of the large upstream face 29 is located directly opposite the exit face 24, for example at least 75% of the large face 29.
The cup 27 divides the circulation passage 11 into an upstream volume 33 extending between the outlet face 24 and the cup 27, and a downstream volume 35 extending between the cup 27 and the entry face 25.
Furthermore, the injection section 9 comprises at least one duct 37 fluidly connecting the upstream volume 33 to the downstream volume 35.
In the first embodiment of the invention, shown in Figures 1 to 8, the injection section comprises a single conduit 37. This duct 37 has an inlet 39 opening into the upstream volume 33, and extends circumferentially from the inlet 39 around the central line L to an outlet 41 (FIG. 3) opening into the downstream volume 35. envelope 9 has, perpendicular to the central line L, an inner section, the cup 27 having a shape complementary to this inner section. In other words, the cup 27 extends over the entire internal section of the envelope 9, or almost all of the inner section of the envelope 9. Typically, the cup 27 is circular
The exhaust gases, for circulating from the upstream volume 33 to the downstream volume 35, are forced to pass through the duct 37.
It should be noted, however, that, as illustrated in particular in FIGS. 2 and 4, the cup 27 has in predetermined locations small perforations 43, allowing a direct passage of the exhaust gas from the upstream volume 33 to the downstream volume 35 through the The exhaust gas flow rate passing through the perforations 43 is, however, much smaller than the flow rate of exhaust gas passing through the duct 37.
The perforations 43 typically have two functions: - correcting the reagent distribution at the inlet face 25 of the downstream member, in the case where too high reagent concentrations are observed at certain points. - Reduce the overall pressure against the injection section, by reducing the amount of exhaust gas passing through the duct 37.
Alternatively, the cup 27 is not pierced by perforations 43, and is completely sealed to the exhaust gas.
The duct 37 extends circumferentially around the central line L, in the sense that it describes an arc centered on the central line L. This arc is an arc of a circle, or a shape little different from an arc of a circle.
The cup 27 is a metal plate, of small thickness. As can be seen in FIG. 4, it is shaped so as to have a main portion 45, and a portion 47 projecting towards the outlet face 24 of the upstream member with respect to the main portion 45.
The projecting portion 47 extends from an outer peripheral edge 49 of the cup to the center 51 of this cup.
For example, it has a comma form.
More specifically, it has a decreasing width from the outer edge 49 to the center 51. By width is meant the dimension of the protruding portion 47 substantially circumferentially about the central axis L.
The projecting portion 47 is delimited laterally towards the inlet 39 by a curved edge 53. It is delimited opposite the inlet 39 by a straight edge 55. The edges 53 and 55 converge towards each other from the outer edge 49 of the cup to the center 51. At the center 51, they are connected to each other by an edge 57 substantially in a circular arc, extending over about 180 °.
The curved edge 53 is concave towards the inlet 39.
The top of the portion 47 is substantially planar and perpendicular to the center line L.
Similarly, in the example shown, the main part 45 is substantially flat, and perpendicular to the central line L. It has a C shape, and extends around the projecting portion 47.
As illustrated in particular in FIG. 4, the cup 27 defines at least one injection channel 59 and at least one guide zone 61 arranged so as to guide to the injection channel 59 a portion of the exhaust gases that spray the fuel. large upstream face 29. The injection channel 59 and the guide zone 61 are formed in the main part 45.
The injection channel 59 extends from the injector 15 to the inlet 39 of the conduit. The envelope 9 has a rectilinear strip 63 along the injection channel 59, visible in FIG. 2. This rectilinear strip is flat. It delimits one side of the injection channel 59. It extends parallel to the direction of injection.
The injection channel 59, opposite to the rectilinear strip 63, is delimited by a fictitious line 65, shown in FIG. 4. The imaginary line 65 is parallel to the direction of injection, and is substantially tangent to the edge 57. It is adjacent to the center 51.
Thus, the injection channel 59 does not pass through the center 51, and does not extend along a diameter of the cup. It is offset from the center 51, and extends along a rope.
The guide zone 61 is delimited on one side by the envelope 9, on the other side by the projecting portion 47, and opens into the injection channel 59.
As can be seen in FIG. 2, the guiding zone 61 is delimited by a portion of the envelope forming a circular arc 67. It is also delimited by the rectilinear edge 55 of the projecting portion 47. one side of the protruding portion 47 opposite the inlet 39. It opens into the injection channel 59 on the side of the imaginary line 65. It opens into the injection channel 59 at an upstream end of said guide channel , close to the injector 15.
Furthermore, the cup 27 defines at least one direct guiding zone 69, arranged to guide a second part of the exhaust gas watering the large upstream face 29 directly to the inlet 39 of the duct 37, without going through the injection channel 59. The protruding portion 47 is part of the direct guiding area 69, which further comprises an intermediate zone 71 forming part of the main portion 45, interposed between the inlet 39 and the projection 47. The intermediate zone 71 is therefore delimited on one side by the inlet 39, on the other hand by the curved edge 53 of the portion 47, and finally by the imaginary line 65.
As shown in Figures 2 to 4, the inlet 39 extends along the outer edge 49 of the cup. She is tall. It comprises a first portion 73 placed in the extension of the injection channel 59, and a second portion 75 adjacent to the intermediate zone 71. Preferably, these two parts are communicating, and are not separated by a physical barrier.
As clearly shown in Figures 3 and 4, the projecting portion 47 defines the outlet 41 of the conduit 37, and opens into the downstream volume 35. The outlet 41 corresponds to the end of the projecting portion 47 extending on along the outer edge 49 of the cup.
The outlet 41 is delimited downstream by the envelope, upstream by the projecting portion 47, and circumferentially, at its two opposite ends, by the ends of the edges 53 and 55, referenced herein 77 and 79. L 39 extends circumferentially from the flat strip 63 to the end 77. The envelope 9 comprises two half-shells 83 and 85, delimiting between it the duct 37. These half-shells are shown in FIGS. and 6.
The half-shell 83 comprises a ring-shaped drawing 87 of circular shape, that is to say a substantially circular interface extrusion, centered on the central line L. The barrel drawing 87 is sealingly connected to the upstream outer tube 17, for example by welding.
The half-shell 83 also comprises a portion 89 in the form of a crescent moon, integral with the barrel-drawing 87. The crescent-shaped portion 89 projects radially outwardly from the barrel-drawing 87. It extends on an angular sector between 120 ° and 180 °. The half-shell 83 still carries a peripheral flanged edge 91 projecting towards the downstream member 5, and extending over the entire periphery of the half-shell 83.
The half-shell 85 also comprises a circularly shaped barrel 93, centered on the central line L. The barrel-drawing 93 is sealingly connected to the downstream outer tube 21. The half-shell 85 further comprises a portion Crescent Moon 95, substantially of the same shape as the portion 89, and protruding radially outwardly relative to the barrel stretching 93. The half-shell 85 has a dropped edge 97, extending over the entire periphery of the half-shell 85, and projecting towards the upstream member. The straight strip 63 is part of the dropped edge 97.
An orifice 99 is formed in the dropped edge 97, and receives an injector support 101, shown in FIG. 1 and in FIG. 2. The injector 15 is mounted on the injector support 101. Thus, it is rigidly attached to the envelope 9.
The fallen edges 91 and 97 are of complementary shape. In the example shown, and as shown in Figure 7, the fallen edge 91 fits into the falling edge 97, these two edges being rigidly fixed, sealingly to each other, by any suitable means. For example, they are soldered to each other.
The cup 27 has on part of its circumference an erected edge 103 projecting from the main part 45 towards the downstream member 5. The erected edge 103 extends along the outer edge 49, all around the periphery of the main part 45. At the projecting portion 47, there is no erected edge 103.
The cup 27 is engaged in the barrel drawing 93, and for this purpose has an outer diameter substantially corresponding to the internal diameter of the barrel drawing 93. It is typically rigidly fixed to the half-shell 85, for example by points or welding lines.
Thus, the casing 9 comprises a tubular portion, the duct 37 extending out of said tubular portion, and protruding radially outwardly with respect to the tubular portion. In the embodiment of FIGS. 1 to 7, the tubular portion corresponds to cannulations 87 and 93.
The passage section of the inlet 39 corresponds to the passage section of the outlet duct S increased by about 20%. The inlet and outlet ducts have substantially the same passage section.
The passage section of the duct 37 has substantially the same size as that of the inlet 39. In particular, at the end 77, the passage section offered to the exhaust gas is the same as the inlet 39 or exit 41.
It should be noted that, as shown in FIG. 1, the duct 37 considered in section in a radial plane, containing the central line L, has an oval shape. This section is elongated parallel to the central line L. Thus, the height of the duct 37, taken parallel to the central line L, is greater than the determined length separating the outlet faces 24 and input 25. This allows, without increasing excessively the radial size of the injection section, to offer an additional volume for the mixing of the reagent and the exhaust gas, before the exhaust gas reaches the inlet face 25.
The injection section 7 further optionally comprises a protection plate 105 (Figure 2), covering the injection channel 59 to the upstream member. The injection channel 59 is thus defined between the protection plate 105 and the cup 27. The protection plate 105 extends only to the right of the injection channel 59. It is rigidly fixed to the envelope 11. It is extends parallel, and at a distance, from the main portion 45 of the cup.
The operation of the exhaust line described above will now be detailed.
The exhaust gas arriving through the inlet duct E passes through the upstream member 3. They leave the upstream member 3 by the outlet face 24 and directly water the large upstream face 29 of the cup. The part of the exhaust gas sprinkling the direct guiding zone 69, that is to say the protruding part 47 and the intermediate zone 71, are deflected by the cup directly into the second part 75 of the inlet 39 of the led (arrow F1 of Figure 7). These exhaust gases do not pass through the injection channel 59.
The fraction of the exhaust gas flowing through the guide zone 61 is channeled to the guide channel 59, as indicated by the arrow F2 in FIG. 7.
These exhaust gases, because of the shape of the arcuate portion 67 of the envelope, enter tangentially at the upstream end of the injection channel 59.
Moreover, because the rectilinear strip 63 is flat, they are rapidly oriented in a substantially rectilinear path, parallel to the direction of injection. The injector 15 injects the reagent in liquid form in the direction of injection, which is substantially parallel to the injection channel. The injection of reagent is therefore done at the same time as the flow of exhaust gas.
If the flow rate of the exhaust gas exiting the outlet face 24 decreases or increases, the reagent stream is substantially deviated.
The fact of placing a protection plate 105 covering the injection channel 59 on an upstream side contributes to this result. However, the presence of this plate is optional and the system can also work very well without.
The jet of reagent J, after passing through the first portion 75 of the inlet, strikes the wall delimiting the duct 37. The jet bursts in multiple droplets, which are entrained by the flow of exhaust gas from the duct. injection 59.
Due to the crescent shape of the duct 37, the exhaust gases change direction, which causes turbulence in the flow of the exhaust gas and facilitates the evaporation and mixing of the reagent of the breast of the stream exhaust gas.
On the other hand, the exhaust gases from the direct guide zone 67 interfere with the flow of the exhaust gas from the injection channel 59, creating additional turbulence.
This turbulence makes it possible to mix reactive flow lines with those that are not, that is to say the mixture of gases that have passed through the injection channel and those that have passed through the direct guide zone. The mixture mainly takes place along the duct 37.
After having traveled through the duct 37, the exhaust gases pass through the outlet 41 and enter the downstream volume 35. The exhaust gases are then diffused towards the inlet face 25 of the downstream monolith thanks to the shape of the part in question. projection 47. Indeed, the projecting portion 47, because of its comma shape, channels the exhaust gas passing through the outlet 41 to the center of the inlet face 25 (arrow F3 of Figure 7). This is not the natural movement of the exhaust gases, which, because of the shape of the duct, are animated by a centripetal movement.
Indeed, the projecting portion 47 is convex towards the upstream member 3 but delimits a concave zone towards the downstream member 5, conducive to guiding the exhaust gases to the center of the inlet face 25. The fact that the protruding portion 47 tapers towards the center of the cup makes it possible to force the gases to feed the center of the input face 25 (funnel effect), in order to improve the distribution on the input face 25 downstream monolith.
The exhaust gas is thus uniformly distributed on the inlet face 25, which ensures effective selective catalytic reduction.
It is important to emphasize that the exhaust gases from the guide zone 61 reach an upstream end of the injection channel at an angle of about 30 °. This will slightly deflect the jet of reagent vffs outside the channel, but in a very marginal way.
Moreover, the impact zone of the reagent jet is as far away as possible from the injector. This makes it possible to evaporate the reagent as much as possible before entering the duct, and thus to limit the appearance of deposition in the injection section.
It should be noted that the protection plate makes it possible to modify the trajectory of the exhaust gases in the injection channel, by artificially creating a rotating movement of the gas ("swirl") around the injection axis, helping the in the duct 37. The use of the protective plate also makes it possible not to bend the jet of reagent towards the cup, in particular with high flow of exhaust gas. The injector 15 is of any other suitable type. For example, it is one-jet, two-throw or three-throw type.
In the case of injection using a three-jet injector, it is possible to orient the injector so that one of the jets impacts the protection plate, which makes it possible to charge the flow of gas. exhaust reagent inside the injection channel itself.
In the embodiment shown in Figures 1 to 7, the half-shells 83 and 85 are obtained by stamping, and by stretching gun to obtain the drawings 87 and 93. The cup 27 is also stamped.
An alternative embodiment of the first embodiment of the invention will now be described with reference to Figure 8. Only the points by which this variant differs from that of Figures 1 to 7 will be detailed above. The identical elements or ensuring the same function will be designated by the same references in both variants.
In this embodiment, the casing 9 comprises a tubular portion 107 in which the cup 27 is housed, and a shell 109 attached to the tubular portion 107 and delimiting the duct 37. For example, the tubular portion 107 is of a piece, and is therefore no longer made up of two half-shells nested one inside the other as in Figures 1 to 7. Preferably, the tubular portion 107 is integral with the upstream outer tube 17 and the tube external downstream 21. The fact of having a single piece avoids the welding connections between the tubular portion 107 and the two tubes. Alternatively, there are several tube sections, secured to each other by any suitable means.
The tubular portion 107 has a not shown orifice, of circumferential orientation. This orifice delimits both the inlet 39 and the outlet 41 of the duct 37. The inlet and the outlet are separated from each other typically by the end 77 of the curved edge 53.
The shell 109 is concave towards the tubular portion 107. It covers the entire circumferential orifice. It is attached to an outer surface of the tubular portion 107 sealingly. The shell 109 is preferably obtained by hydroforming.
A second embodiment variant is also shown in FIG.
The wall delimiting the duct 37 towards the outside advantageously has a rib 111 projecting towards the inside of the duct 37. This rib 111 is formed in the zone of impact of the jet of reagent. It extends in a plane substantially perpendicular to the central line L. As a variant, the rib extends in a plane forming an angle of between plus 30 ° and minus 30 ° relative to the perpendicular to the central line L. outer wall may have a single rib, or two ribs, or more than two ribs, parallel to each other preferably.
The ribs make it possible to increase the turbulence inside the duct 37, and thus to improve the mixing between the reagent and the exhaust gases.
According to yet another alternative embodiment, not shown, the shell 109 is integral with the tubular portion 107. In this case, the casing 9 is obtained by hydroforming. An internal tube 151, housed in the tubular portion 105, makes it possible to materialize the inlet and outlet windows of the duct 37.
The injection direction is not strictly parallel to the injection channel 59. Typically, the angle between the injection direction and the straight strip 63 is between plus 20 ° and minus 20 °. Beyond this, the path of the reagent jet would be too deviated by the gas flow, and in some cases, with a high gas flow, part of the reagent jet may not always water the same zone of the outer wall of the conduit. Moreover, the jet could also hit the end of the protruding portion 47.
The shape of the section of the duct 37 can be modified to take account of space constraints. It can be more or less high and more or less deep.
Typically, the length determined between the exit and entry faces 24, 25 is between 30 and 70 mm, and is for example 40 mm. The height of the duct 37, taken parallel to the central line L, is typically 50% more than the determined length.
The height of the duct 37 generally varies between 40 and 70 mm and the width between 40 and 60 mm. Beyond these limits, the turbulence contributing to a good mixture of the reagent in the exhaust gas decreases, which degrades the quality of the mixture.
If the determined length separating the upstream face 24 of the downstream face 25 exceeds 70 mm, the counterpressure decreases but the size of the inlet must be large. It is then difficult to maintain the same quality of mixing, even incorporating one or more ribs such as the rib 111.
The upstream and downstream members 3 and 5 are typically aligned with each other in the sense that they have respective central axes aligned with each other. In a variant, said central axes form an angle between them, this angle being between plus 30 ° and minus 30 °.
The duct 37 typically extends over an angular sector of 180 °. This value can vary between 150 and 230 °. An important length has the advantage of extending the transit time of the exhaust gas, and gives the possibility of better mixing the gases with the reagent.
The length and shape of the projecting portion 47 may also vary, provided that there is no interference between the end of the portion 47, corresponding to the center of the cup, and the jet of the injector.
A second embodiment of the invention will now be described, with reference to Figures 9 to 14. Only the points by which this second embodiment differs from the first will be detailed below. Identical elements having the same functions will be designated by the same references in both embodiments.
In the second embodiment, the injection section 7 comprises two ducts 37, each fluidly connecting the upstream volume 33 to the downstream volume 35. The two ducts 37 extend circumferentially in the opposite direction, around the central line, from a single entry 39.
The cup 27 has a shape different from that of the first embodiment. As can be seen in FIG. 10, the injection channel 59 extends along a diameter of the cup.
Furthermore, the cup 27 has two flanges 113 disposed on either side of the injection channel 59.
The two wings are typically symmetrical to one another with respect to the injection channel 59.
The two flanges 113 are inclined such that, starting from the injection channel 59, they separate from one another and extend towards the upstream member 3. The two flanges 113 differ from each other. one of the other in a radial direction. In other words, considered perpendicular to the direction of injection, the cup 27 has V-shaped sections. The wings of the V are typically slightly convex towards the upstream member 3.
Each wing 113 defines a guiding zone similar to the guiding zone 61 of the first embodiment, arranged so as to guide to the injection channel 59 a part of the exhaust gas watering the large upstream face 29 of the cup. .
As can be seen in FIG. 10, the injection channel 59 flares out from the injector 15 to the inlet 39. In other words, the bottom of the channel 59, considered perpendicular to the direction of injection, has a relatively smaller width and a relatively more pronounced curvature near the injector 15. On the contrary, near the inlet 39, the bottom of the injection channel 59 is relatively wider and has a relatively curvature less pronounced.
In the embodiment of Figures 9 to 14, the casing comprises a tubular portion 115 in which the cup 27 is housed, and a shell 117 attached to the tubular portion 115 and defining the ducts 37.
Typically, the tubular portion 115 has, considered perpendicular to the central line, the same section as the upstream outer tube 17 and the downstream outer tube 21.
In this case, the upstream outer tube 17, the tubular portion 115 and the downstream outer tube 21 are typically one and the same tube, and are integral with each other.
Alternatively, there are several tube sections, secured to each other by any suitable means. The inlet 39 is cut into the tubular portion 115, as can be seen more particularly in FIG. 13.
Moreover, at least one outlet 119 is cut in the tubular portion 115 for each duct 37.
In the example shown in FIGS. 9 to 14, two outlets 119, 121 are cut out in the tubular part for each duct 37.
The outlets 119, 121 open into the downstream volume 35.
The outlets 119 and 121 are circumferentially offset relative to each other, the outlet 119 being circumferentially closer to the inlet 39, and the outlet 121 further away.
The shell 117 has the general shape of a ring, as illustrated in FIG. 12. This ring completely surrounds the tubular portion 115, and is attached against the outer surface of the tubular portion 115. It covers the inlet 39 and the outlets 119, 121. The shell 117 is substantially coaxial with the central line L.
As can be seen in FIG. 12, the shell 117 comprises two concave zones 123, 125 extending circumferentially in opposite directions from an impact zone 127 intended to be placed facing the inlet 39. The shell 117 further comprises an upper circumferential edge 129 and a lower circumferential edge 131 delimiting the shell respectively towards the upstream member and towards the downstream member. The edges 129 and 131 are of cylindrical shape and have an inner diameter substantially equal to the outer diameter of the tubular portion 115. They are pressed against the tubular portion 115 and sealingly attached to the outer surface of the tubular portion 115. concaves 123, 125 protrude radially outwardly relative to the circumferential edges 129, 131 and are open inwards.
Each of the concave zones 123, 125 extends slightly less than 180 ° from the impact zone 127. It has respective ends 133 and 135, which are separated from each other by a connecting band 137. the lower and upper edges 129, 131 to one another. The band 137 is sealingly pressed against the outer surface of the tubular portion 115, so that the exhaust can not pass from the end 133 to the end 135.
The shell 117, which defines the outer wall of the ducts 37, has a vertical rib 139, parallel to the central line L, in the center of the inlet 39. This rib extends over most of the height of the ducts 37. , the height being taken parallel to the central line L. The rib 139 is formed on the impact zone 127.
Moreover, and as can be seen in FIG. 12, the outer wall of the conduits, that is to say the shell 117, preferably has two horizontal ribs 141, disposed on either side of the vertical rib 139, in the Impact zone 127. Each horizontal rib 141 extends in a plane perpendicular to the central line L. It projects inwards from the ducts 37. The function of the ribs 139 and 141 will be specified below.
The tubular portion 115 and the shell 117 have respective orifices 143, 145, placed facing each other, for receiving the injector support 101. The orifices 143 and 145 are diametrically opposed to the inlet 39 with respect to the central axis L.
Furthermore, the cup 27 has a plurality of securing tongues 147 (FIG. 10), connected to a peripheral edge 149 of the cup. These tabs 147 extend towards the downstream member 5, along the center line L, from the peripheral edge 149. The tubular portion 115, as visible in FIG. 13, has holes 150 opposite the tabs 147, these holes making it possible to produce a plug weld securing the cup 27 to the tubular portion 115.
Thus, as in the first embodiment, the ducts 37 are located outside the volume defined by the tubular portion. This makes it possible to lengthen the average path of the exhaust gas veins, without excessively increasing the size of the injection section 7 parallel to the central line L.
As in the first embodiment, the passage section offered to the exhaust gas in each of the ducts 37 corresponds to the passage section in the outlet duct S, plus 20%. In order not to excessively increase the radial size of the injection section, the shell 117 is shaped so that each duct 37 has a large height and a reduced depth. The height is taken here parallel to the central line L and the depth radially. Thus, the concave zones 123, 125 are shaped such that the ducts 37 have heights greater than the predetermined length separating the exit face 24 from the entry face 25 (see FIG. 13).
In the example shown, the height reaches 70 mm, for a predetermined length of 40 mm.
As can be seen in particular in FIGS. 11 and 12, the height and depth of the concave portions 123, 125 decreases from the inlet 39 to the ends 133, 135. Indeed, the amount of exhaust gas flowing in the ducts 37 decreases as each conduit 37 is circumferentially tracked as the exhaust passes through the outlets 119, 121.
Moreover, and as illustrated in FIG. 13, the height of the outlets 119, 121 increases when they are circumferentially followed from the inlet 39. In fact, for purely geometrical reasons, the height of the outlets 119, 121 must go further. the edges of the cup. The reason is that it is necessary for the duct inlet section to correspond substantially to the exit section of the duct. Thus, with a sufficient length of the ducts, it would be possible to have a height of the outlets 119, 121 which remains equal when circumferentially followed from the inlet 39.
In total, the four outlets 119, 121 have a passage section at least equal to that of the inlet 39, to reduce the back pressure.
The outlets 119, 121 are arranged symmetrically with respect to a plane containing the central line L and the injection channel 59.
The operation of the exhaust line according to the second embodiment will now be described.
The exhaust gas leaving the outlet face 24 of the upstream member directly hits the large upstream face 29 of the cup 27. Part of the gas is collected directly by the injection channel 59, and is deflected along from the channel to the inlet 39. The fraction of exhaust gas watering the two wings 113 is guided by the wings 113 to the injection channel 59. The gases are then channeled through the injection channel 59 until at the inlet 39. The injector 15 injects a jet of reagent into the injection channel, in a direction of injection substantially co-current of the exhaust gas flowing in the injection channel 59 until at the entrance 39.
The exhaust gases separate into two equal streams, each of the two flows flowing in one of the ducts 37. This separation is facilitated by the vertical rib 139, which is substantially in the middle of the inlet. This reduces the backpressure generated by the gas flow direction change. The vertical rib 139 makes it possible to divide the flow of exhaust gas accurately and less dependent on geometrical defects.
Once the jet of reagent has passed through the inlet 39, it impacts the impact zone 127, on either side of the vertical rib 139. The reagent begins to evaporate, and eventually to turn into ammonia, during its transit along the injection channel 59, but its possible evaporation and transformation occur mainly after the impact on the impact zone causes the jet to burst in a multitude of droplets. Part of the exhaust gas passing through the inlet 39 is also projected on the impact zone, which drastically increases the diffusion of the ammonia in the gas.
Furthermore, the shape of the concave areas 123, 125 is chosen to create vortices for the purpose of uniformly mixing the reagent in the exhaust gas. The horizontal ribs 141 contribute significantly to the creation of the vortices, because they repel the exhaust gases to the upper and lower parts of the ducts 37.
The exhaust gases then travel through the ducts 37 to the outlets 119, 121. The shape and position of these outlets are such that the exhaust gases enter as far as possible tangentially into the downstream volume 35, under the wings 113 of the cup. The flow lines meet under the injector 15, upstream of the injection channel 59. At this point, there is little space between the cup and the inlet face 25, so that the gases can the exhaust will change direction to follow a path parallel to the injection channel 59, to the inlet 39. This creates two recirculations under the wings 113, these circular recirculation being separated from each other by the channel 59 This promotes a homogeneous distribution of the exhaust gas on the inlet face 25 of the downstream member 5.
The cup 27 thus has a dual function, collecting the exhaust gas leaving the outlet face 24 of the upstream member 3, and diffusion of the exhaust gas charged in reactant on the inlet face 25 of the downstream member 5.
The fact that the injection is made co-current with the exhaust gas has the advantages mentioned above, namely that the reagent jet is not deflected as a function of the flow of exhaust gas.
The back pressure created by the injection section is very moderate, because of the large passage sections offered to the exhaust gas in the ducts 37. It should be noted that the positioning of the injector relative to the vertical rib must divide the reagent jet into two equal parts, on either side of this vertical rib.
For the manufacture of the exhaust line, the tubular portion 115 is first pierced to obtain the inlet 39, the outlets 119 and 121, and the holes 150 for plug welds.
The cup 27 is obtained by stamping, including the tabs 147. The cup 27 is inserted into force in the tubular portion 115. The cup 27 is then welded to the tubular portion 115, by plug welds. It should be noted that the joint between the cup 27 and the tubular portion 115 is very good, so that any leakage of exhaust gas between these two parts are negligible.
The shell 117 is obtained by hydroforming, or by any other suitable forming method, from a tube whose inside diameter corresponds to the outside diameter of the tubular portion 115. It is then pierced so as to create the orifice 143 for to the attachment piece of the injector. The hull 117 is then welded to the mantle over its entire periphery.
The injector support 101 is welded to the tubular portion 115. The upstream and downstream members 3, 5 are then inserted into the tubes 17 and 21 and the clamping operation of the plies 19, 23 then takes place.
A first variant of the second embodiment of the invention will now be described with reference to FIG. 15. Only the points by which this variant differs from that of FIGS. 9 to 14 will be detailed below. Identical elements or performing the same functions will be designated by the same references.
As can be seen in FIG. 15, the injection section 7 has only one outlet per line 37, this outlet being referenced here 119. The concave zones 123, 125 are therefore circumferentially shorter, and extend only over approximately 90 ° from the inlet 39. In this case, it is possible to obtain the hull 117 by hydroforming. In a variant shown in Figure 23, the shell 117 is obtained by conventional stamping, possibly with a folding operation to form the vertical rib 139. It is then attached to the tubular portion 115 and fixed thereto for example by welding lines S.
A second variant of the second embodiment of the invention will now be described with reference to FIGS. 16 and 17.
Only the points by which this variant differs from that of Figures 9 to 14 will be detailed below. Identical elements or performing the same functions will be designated by the same references.
In this variant, the shell 117 is integral with the tubular portion 115.
Furthermore, the injection section comprises an internal tube 151, housed in the tubular portion 115, each duct 37 being delimited between the shell 117 and the inner tube 151. The casing 9 is obtained by deformation of an initially cylindrical part , the zone intended to form the shell 117 being pushed radially outwardly of the cylinder, and thus projecting outwardly relative to the remainder of this cylinder. The undeformed portion constitutes the tubular portion 115, and the deformed portion constitutes the hull 117.
This shell 117 is delimited by a solid wall 153 towards the outside and is fully open towards the inside.
Typically, this deformation operation is carried out by hydroforming. The inlet 39 and the outlet orifices 119, 121 are cut in the inner tube 151. Similarly, the orifice 143 provided for the attachment of the injector support 101 is also cut into the tube 151. The inner tube 151 is placed inside the tubular portion 115, and is coaxial with the central line L. It is pressed against the inner surface of the tubular portion 115, and placed opposite the shell 117. Thus, the inner tube 151 closes the shell 117, on a radially inner side, along its entire circumferential length, except at the inlet 39 and the outlets 119, 121.
The cup 27 is engaged inside the inner tube 151 and is rigidly fixed thereto. The orifice 143 of the inner tube 151 is placed opposite the orifice 145 of the tubular portion 115.
A third variant of the second embodiment of the invention will now be described, with reference to FIGS. 18 and 19. Only the points by which this variant differs from that of FIGS. 16 and 17 will be detailed below. Identical elements or performing the same functions will be designated by the same references.
In this variant embodiment, the envelope 9 has the same shape and is obtained in the same way as in the second variant embodiment.
In contrast, the inner tube 151 and the cup 27 are in one piece, and are typically made of material. More specifically, the cup 27 has an upstanding edge 155 protruding towards the upstream member 3. The upstanding edge 155 extends around the periphery of the wings 113 of the cup 27.
It is divided into two parts by two notches 157, 159 diametrically opposite, located at both ends of the injection channel 59. The notch 157 defines the orifice 143 for receiving the injector support, and the notch 159 defines the entry 39.
The two parts of the erected edge 155 are part of a cylinder of external diameter corresponding to the internal diameter of the tubular portion 115. The upstanding edge 155 constitutes the inner tube 151 of the second embodiment.
The cup 27, bearing the upright edge 155, is inserted inside the tubular portion 115, so that the upright edge 155 is located opposite the shell 117. This erect edge 155 closes the ducts. 37 on either side of the inlet 39, over a portion of the circumferential length of the ducts 37. In contrast, the ducts 37, at their opposite ends to the inlet 39, are not closed.
Thus, in the third embodiment, the erected edge 155 does not have an outlet orifice.
The cup 27, with the erect edge 155, is typically obtained by stamping.
The notches 157 and 159, in the example shown in Figures 18 and 19, are open to the upstream member. As a variant, these notches 157 and 159 are replaced by orifices with a closed contour cut out of the erected edge 155.
A fourth variant of the second embodiment will now be detailed, with reference to FIGS. 20 and 21. Only the points by which this fourth variant differs from the third variant will be detailed below. Identical elements or performing the same functions will be designated by the same references.
In this fourth embodiment, the ducts 37 are located, for part or all, inside the tubular portion 115.
In the exemplary embodiment shown in FIGS. 20 and 21, the envelope 9 comprises the tubular portion 115 and the shell 117, but the passage section offered to the exhaust gas by the concave zones 123 and 125 is smaller than in the third variant embodiment. For example, the height of the concave zones 123, 125 is reduced and corresponds substantially to the determined length separating the outlet 24 and input 25 faces.
The exhaust gas passing through the inlet 39 then circulates partly inside the concave zones 123 and 125, and partly circumferentially in a volume of the tubular portion extending along the concave zones 123 and 125.
In order to provide the exhaust gas a sufficient passage section, and therefore not to create excessive back pressure, the wings 113 of the cup are cut on either side of the inlet 39. These cuts 161 are shaped so that the passage section offered to the exhaust gas from the inlet 39, through the sections delimited by the cutouts 161 and the concave portions 123 and 125, substantially correspond to the passage section of the inlet 39 The inlet 39, with respect to the third variant embodiment, is offset slightly upstream of the injection channel 59. It is delimited by the cutouts 161.
The cutouts 161 create notches on either side of the injection channel 59, immediately downstream of the inlet 39. These notches are located inside the tubular part 115. Thus, a part of the gases of exhaust passes through the inlet 39 and is then circumferentially directed in the concave zones 123, 125. Another part of the exhaust gas flows through the inlet 39, passes directly through the indentations delimited by the cutouts 161, and circulates inside. of the tubular portion 115. This part circulates circumferentially, along the concave areas 123, 125, but outside thereof.
In order to avoid a direct passage of the exhaust gases from the inlet 39, through the indentations delimited by the cutouts 161, to the inlet face 25 of the downstream member, the injection duct comprises a deflector 163 connected to the cup 27, each duct 37 being at least partially delimited towards the downstream member 5 by the deflector 163 and to the upstream member 3 by one of the wings 113 of the cup.
As can be seen in FIG. 21, the deflector 163 comprises two plates 165 extending circumferentially from one end 167 of the channel 59 located immediately downstream of the inlet 39. The plates 165 extend circumferentially in the opposite direction. one of the other from the end 167. They extend under the portions of the wings 113 which abut the cutouts 161. The plates 165 extend in a plane substantially perpendicular to the central line L, or on the contrary, have a form of helical portion wrapping around the central line L, from the end 167, and to the downstream member 5. The plates 165 can also have simpler shapes, including half-crescent or substantially triangular, trapezoidal or rectangular, the list not being limiting.
Each plate 165 is located along the inner tube, immediately below the concave zones 123, 125. Here it is meant that the plates 165 are slightly offset towards the downstream member 5 with respect to the zones 123, 125. Circumferentially, the plates 165 are extend over the entire length of the concave zones 123, 125. The plates 165 are integral with each other, or on the contrary are independent of each other and each attached to the cup 27.
The deflector 163 makes it possible to lengthen the travel time of the exhaust gases before they only attack the entry face 25 of the downstream member. At the extreme, the envelope 9 has no shell 117, and only has the tubular portion 115. It therefore has a tubular shape, without protuberance protruding outwardly with respect to the tubular portion 115. In this case, the exhaust gases flow from the inlet 39, entirely inside the tubular part 115. The indentations delimited by the cutouts 161 then have passage sections corresponding, in total, to that of the entrance 39.
It should be noted that whatever the embodiment variant, the injector 15 is not necessarily exactly in the axis of the injection channel 59. The angle between the injection direction and the channel axis injection 59 can be between plus 20 ° and minus 20 °, as shown in Figure 22. In contrast, the point of impact of the reagent jet is imperatively the impact zone 127 in which is formed the vertical rib 139. Beyond the 20 ° angle, the trajectory of the reactant jets may be excessively deflected as the exhaust gas flow rate varies, and may only spray one side of the vertical rib 139, which would result in a severe degradation of mixing performance.
It is also conceivable to position the injector 15 so that the distribution of reagent in each of the two ducts is not identical. The shapes of the cup and the shell 117 are then modified accordingly, so that the flow of gas is greater on the side where most of the reagent.
As indicated above, each of the ducts 37 may have sections of variable shape, depending on the constraints of space. For example, the height of the duct varies between 30 and 80 mm, and the depth between 20 and 40 mm. Beyond these limits, the vortices ensuring the mixing between the reagent and the exhaust gases disappear, and the mixture becomes less good.
In FIG. 12, the horizontal ribs 141 are inscribed in a plane perpendicular to the central line L. The circumferential length of these ribs is variable, and chosen as a function of the geometry of the injection section. Alternatively, the horizontal ribs 141 do not fit in a plane perpendicular to the central line L but can be inclined relative to such a plane. The horizontal ribs 141 located on either side of the rib 139 for example together forming a V pointing downwards or pointing upwards. Alternatively, they form an X, crossing at the vertical rib 139.
The length determined between the upstream member 3 and the downstream member 5 is typically between 25 and 70 mm. For example, it is 40 mm. When this length is small, the back pressure is increased. When the length is large, the back pressure decreases but the size of the inlet 39 must be large. It is difficult to maintain the mixing quality without changing the shape of the horizontal ribs.
As in the first embodiment, it is possible to provide perforations in the cup 27. These perforations allow part of the flow of the exhaust gas to pass directly from the upstream volume to the downstream volume, without crossing the ducts. The number and position of the perforations are chosen so as to correct the reagent distribution at the inlet face 25, or to reduce the amount of exhaust gas passing through the ducts 37, and thus to reduce the back pressure overall.
As before, the central axes of the upstream and downstream members 3, 5 are typically aligned. Alternatively, these central axes are not aligned and form with each other an angle between -30 ° and + 30 °.
Each duct 37, according to an alternative embodiment, has an inlet of its own, the inputs of the two ducts 37 being physically and fluidly separated. Typically, the two ducts are then fully fluidly separated from each other.
Furthermore, according to another variant applicable to the two embodiments, each duct 37 has a plurality of inlets, all of which open into said duct.
According to yet another variant applicable to the two embodiments, the injector 15 is oriented so as to inject the reagent against the flow of exhaust gas in the injection channel 59. Compared to the version of the invention wherein the injection is countercurrent, the positions of the injector and the reagent jet impact zone are reversed. In the first embodiment, the injector is for example mounted on the duct 37. In the second embodiment, the injector is for example mounted on the shell 117, in place of the impact zone 127.
权利要求:
Claims (15)
[1" id="c-fr-0001]
1. -A motor vehicle exhaust line, the exhaust line (1) comprising: - upstream and downstream (3; 5) exhaust gas treatment bodies circulating in the exhaust line (1), the upstream and downstream members (3; 5) being placed in series in the exhaust line (1), - an injection section (7) comprising an envelope (9) internally delimiting a circulation passage (11) of a flow of exhaust gas extending from an outlet face (24) of the upstream member (3) to an inlet face (25) of the downstream member (5), the passage ( 11) having a central line having a predetermined length between the outlet and inlet faces (24, 25), the injection section (7) having at least one cup (27) disposed inside the circulation passage (11) in the exhaust gas flow path such that the average path of the exhaust gas veins is at least 20% greater than relative to the determined length, the cup (27) having a large upstream face (29) directly watered by the exhaust gas leaving the upstream member (3) and dividing the flow passage (11) into an upstream volume (33) extending between the outlet face (24) and the cup (27), and a downstream volume (35) extending between the cup (27) and the inlet face (25); an injection device (13) comprising a reagent injector (15) provided for injecting the reagent into the injection section (7); characterized in that - the injection section (7) comprises at least one duct (37) fluidly connecting the upstream volume (33) to the downstream volume (35), the duct (37) having at least one inlet (39) opening in the upstream volume (33) and at least one outlet (41, 119, 121) opening into the downstream volume (35), each inlet (39) being connected to at least one outlet (41, 119, 121), the conduit (37) extending circumferentially around the central line; - The cup (27) defines at least one injection channel (59), and at least one guide zone (61) arranged to guide up to said injection channel (59) a portion of the exhaust gas watering the large upstream face (29); the injector (15) being oriented so as to inject the reagent substantially with cocurrent or countercurrent exhaust gases into the injection channel (59), the latter extending from the injector (15); ) to the inlet (39) of the duct (37).
[2" id="c-fr-0002]
2. - Exhaust line according to claim 1, characterized in that the cup (27) defines at least one direct guide zone (69) arranged to guide a second portion of the exhaust gas watering the large upstream face directly to the inlet (39) of the duct (37) without passing through the injection channel (59).
[3" id="c-fr-0003]
3. - Exhaust line according to claim 2, characterized in that the casing (9) has a straight strip (63) along the injection channel (59).
[4" id="c-fr-0004]
4. - Exhaust line according to claim 2 or 3, characterized in that the cup (27) is shaped so as to have a main portion (45) forming at least the injection channel (59) and the guide region (61), and a portion (47) projecting towards the outlet face (24) of the upstream member (3) with respect to the main portion (45), the guide zone (61) being delimited on one side by the casing (9), on the other side by the projecting portion (47) and opening into the injection channel (59).
[5" id="c-fr-0005]
5. - exhaust line according to claim 4, characterized in that the projecting portion (47) extends from a peripheral edge (49) of the cup (27) to a center (51) of the cup (27).
[6" id="c-fr-0006]
6. - Exhaust line according to claim 4 or 5, characterized in that the projecting portion (47) defines an outlet (41) of the conduit (37) opening into the downstream volume (35).
[7" id="c-fr-0007]
7. - Exhaust line according to any one of claims 1 to 6, characterized in that the casing (9) comprises two half-shells (83, 85) defining between them the duct (37).
[8" id="c-fr-0008]
8. - exhaust line according to claim 1, characterized in that the injection section (9) comprises two ducts (37) fluidly connecting at least one inlet (39) to at least one outlet (41, 119, 121 ) opening into the downstream volume (35), and extending circumferentially in opposite directions from the inlet (39) around the central line.
[9" id="c-fr-0009]
9. - exhaust line according to claim 8, characterized in that the cup (27) has two wings (113) disposed on either side of the injection channel (59), the two wings (113) being inclined so that, from the injection channel (59), they deviate from one another and extend towards the upstream member (3).
[10" id="c-fr-0010]
10. - Exhaust line according to claim 8 or 9, characterized in that the ducts (37) are delimited by an outer wall, the outer wall having a vertical rib (139) parallel to the central line, in the center of the entry (39).
[11" id="c-fr-0011]
11. - Exhaust line according to any one of claims 8 to 10, characterized in that each duct (37) is delimited outwardly by the casing (9) and is open inwards on substantially any its length.
[12" id="c-fr-0012]
12, - exhaust line according to claim 11 taken in combination with claim 9, characterized in that the wings (113) have notches (157, 159) on either side of the inlet (39), for the passage of the exhaust gases from the inlet (39) in the ducts (37).
[13" id="c-fr-0013]
13. - Exhaust line according to any one of claims 1 to 6 or 8 to 10, characterized in that the casing (9) comprises a tubular portion (115) in which is housed the cup (27) and a shell (117) attached to the tubular portion (115) and defining the or each duct (37).
[14" id="c-fr-0014]
14, - exhaust line according to any one of claims 1 to 6 or 8 to 10, characterized in that the casing (9) comprises a tubular portion (115) in which is housed the cup (27) and a shell (117) integral with the tubular portion (115) and projecting outwardly of the tubular portion (115), the shell (117) defining the or each duct (37).
[15" id="c-fr-0015]
15. - exhaust line according to claim 14, characterized in that the injection section further comprises an inner tube (151) housed in the tubular portion (115), each duct (37) being delimited between the shell ( 117) and the inner tube (151), the inner tube (151) being preferably integral with the cup (27).
类似技术:
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同族专利:
公开号 | 公开日
KR20170038176A|2017-04-06|
KR101858831B1|2018-05-16|
US20170089246A1|2017-03-30|
FR3041691B1|2017-12-01|
CN107035493B|2019-12-17|
US10436095B2|2019-10-08|
CN107035493A|2017-08-11|
DE102016117900A1|2017-03-30|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
EP2652279A1|2010-12-15|2013-10-23|Faurecia Systèmes d'Echappement|Exhaust line with device for injecting gaseous reagent|
EP2775114A1|2013-03-08|2014-09-10|Eberspächer Exhaust Technology GmbH & Co. KG|Inflow chamber for a catalytic converter of an emission control system|
FR2947003B1|2009-06-19|2015-04-10|Faurecia Sys Echappement|EXHAUST LINE WITH INJECTION SYSTEM|
KR101251518B1|2010-12-09|2013-04-05|기아자동차주식회사|Dosing module for exhaust after-treatment system of vehicle|
EP2865861B2|2013-10-22|2019-05-15|Eberspächer Exhaust Technology GmbH & Co. KG|Catalyst assembly with injection section|DE202013006962U1|2013-08-05|2013-08-28|Tenneco Gmbh|mixing chamber|
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DE102015103425B3|2015-03-09|2016-05-19|Tenneco Gmbh|mixing device|
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CN109236429A|2017-07-11|2019-01-18|天纳克(苏州)排放系统有限公司|Exhaust aftertreatment mixing arrangement and its encapsulation|
DE112017007988T5|2017-09-01|2020-06-04|Faurecia Emissions Control Technologies, Usa, Llc|COMPACT MIXER WITH FLOW Diverter|
CN109915236A|2017-12-13|2019-06-21|天纳克(苏州)排放系统有限公司|Exhaust aftertreatment mixing arrangement|
DE102018101253A1|2018-01-22|2019-07-25|Eberspächer Exhaust Technology GmbH & Co. KG|mixer|
EP3517203A1|2018-01-26|2019-07-31|Donaldson Company, Inc.|Mixing device for mixing a spray from an injector into a gas and system comprising same|
AT521002A1|2018-02-26|2019-09-15|Avl List Gmbh|MIXING DEVICE|
JP6948088B2|2018-05-16|2021-10-13|日新工業株式会社|Exhaust purification device|
DE102019104772A1|2019-01-08|2020-07-09|Eberspächer Exhaust Technology GmbH & Co. KG|Exhaust system|
US11208934B2|2019-02-25|2021-12-28|Cummins Emission Solutions Inc.|Systems and methods for mixing exhaust gas and reductant|
DE102019109983A1|2019-04-16|2020-10-22|Eberspächer Exhaust Technology GmbH & Co. KG|mixer|
WO2021007069A1|2019-07-11|2021-01-14|Donaldson Company, Inc.|Dosing conduit arrangements for exhaust aftertreatment system|
FR3110633A1|2020-05-19|2021-11-26|Faurecia Systemes D'echappement|Liquid injection device and exhaust line comprising such a device|
法律状态:
2017-01-25| PLFP| Fee payment|Year of fee payment: 2 |
2017-03-31| PLSC| Publication of the preliminary search report|Effective date: 20170331 |
2017-09-25| PLFP| Fee payment|Year of fee payment: 3 |
2018-09-25| PLFP| Fee payment|Year of fee payment: 4 |
2019-09-25| PLFP| Fee payment|Year of fee payment: 5 |
2020-09-25| PLFP| Fee payment|Year of fee payment: 6 |
2021-08-20| PLFP| Fee payment|Year of fee payment: 7 |
优先权:
申请号 | 申请日 | 专利标题
FR1559199A|FR3041691B1|2015-09-29|2015-09-29|EXHAUST LINE WITH REAGENT INJECTOR|FR1559199A| FR3041691B1|2015-09-29|2015-09-29|EXHAUST LINE WITH REAGENT INJECTOR|
US15/272,482| US10436095B2|2015-09-29|2016-09-22|Exhaust line with a reagent injector|
DE102016117900.0A| DE102016117900A1|2015-09-29|2016-09-22|Exhaust pipe with a reagent injector|
KR1020160125639A| KR101858831B1|2015-09-29|2016-09-29|Exhaust line with a reagent injector|
CN201610868500.6A| CN107035493B|2015-09-29|2016-09-29|Exhaust line with reactant injector|
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