• 专利附录
  • 专利说明
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    • 专利摘要:
    A connector support assembly is configured to securely retain a mating connector (200) during a process of assembling an electrical connector. The connector support assembly may include a universal base (212) including an insertion channel (310), and a plurality of inserts (214) configured to be interchangeably retained within the insertion channel (310). Each of the inserts includes a base connection interface (216) having a common shape and size that is configured to be held by the base within the insertion channel (310), and at least one connection interface of hull (410). The interface / hull connection interfaces (410) of at least two of the inserts differ in size and / or shape and are / are configured to retain hulls of different sizes of different coupling connectors (200).
    公开号:FR3040825A1
    申请号:FR1657559
    申请日:2016-08-04
    公开日:2017-03-10
    发明作者:Eerik J Helmick
    申请人:Boeing Co；
    IPC主号:
    专利说明:

    SYSTEMS AND METHODS FOR MAINTAINING DF. TORTF.NTATIQN OF AN ELECTRICAL CONNECTOR DURING AN ASSEMBLY PROCESS
    Embodiments of the present invention generally relate to systems and methods for assembling an electrical connector, and more particularly to systems and methods for maintaining and maintaining a connector orientation. during an assembly process.
    Automated systems are used to assemble a variety of devices and structures. One type of system may include several robotic systems that are used to form an electrical connector, including a shell, an eyelet, and electrical wires. For example, a robotic system may include an arm with a functional end that securely and accurately connects electrical wires to an eyelet that connects to a shell.
    In order to accurately and accurately form an electrical connector, the shell is securely mounted on a connector support. In general, the connector support comprises a base. A fixed support pedestal is integrally formed with the base and extends upwardly therefrom. The fixed support pedestal includes one or more unique retention features that are configured to securely retain a specific type of connector shell having a defined size and shape. For example, the support pedestal may include an annular channel that is sized and shaped to receive a portion of a particular connector shell having a unique size and shape. As another example, the support pedestal may include a retaining channel that is sized and shaped to receive and retain a portion of a particular connector shell having a unique size and shape.
    In general, a connector support includes a rigid, fixed, machined positioning accessory that mates with a connector. Π There is a specialized and unique connector holder for each different type of connector. A manufacturer of a wide variety of electrical connectors generally stores corresponding connector holders for each type of electrical connector. Moreover, each connector shell is generally manually fixed to a support base, in particular by threading, keying, and / or the like. As can be appreciated, the component assembly process can be expensive (in that a large number of separate and distinct connector carriers are used and stored), and may require time and labor (in that each connector shell is manually attached to a connector socket).
    Accordingly, there is a need for an efficient automated system and method for assembling components, such as electrical connectors.
    Some embodiments of the present invention provide a connector support assembly that is configured to securely retain a mating connector during assembly of an electrical connector (wherein the electrical connector comprises the mating connector and various other components attached thereto, such as wires, seals, and the like). The connector support assembly may include a universal base having an insertion channel. A plurality of inserts are configured to be interchangeably retained within the insertion channel. Each of the inserts includes a base connection interface (such as an outer perimeter wall) having a common shape and size that is configured to be retained by the base within the insertion channel, and at least one connection interface. hull. The interface / hull connection interfaces of at least two of the inserts differ in size and / or shape and are / are configured to retain hulls of different sizes from different connectors. coupling.
    The universal base or the basic connection interface may comprise a fixing protrusion or a reciprocal notch, while the other of the universal base or the basic connection interface may comprise the other one of the fixing protrusion or the reciprocal notch. The attachment protrusion is retained by the reciprocal notch to prevent rotation of the inserts within the insertion channel.
    The universal base may include at least one hole that is configured to align with at least one pallet hole of a pallet to secure the universal base to the pallet by at least one fastener. The hole (s) can define a feature that is configured to be detected by a feature recognition system and compared to another feature of the mating connector to align the mating connector with the set of features. connector support in an appropriate overall orientation.
    Each shell connection interface may include one or more of a vertical flange, recess, or platform. In at least one embodiment, a single insert may comprise at least two separate and distinct shell connection interfaces, each of which is configured to retain a shell of different size or shape. In at least one embodiment, a shell connection interface may include a plurality of arcuate segments separated by gaps. In at least one embodiment, a shell connection interface may include a spring biased spacer positioned within a recess and exerting a spring force outwardly in a rim. In at least one embodiment, a shell connection interface may include a block-shaped recess.
    At least one insert may comprise wings extending from a central portion. A hull connection interface may extend between the wings and the central portion.
    At least one insert may include a key that is configured to allow the mating connector to be manually aligned with the insert in an appropriate overall orientation.
    Some embodiments of the present invention relate to a system for assembling an electrical connector. The system may include a mating connector, and a connector support assembly that holds a mating connector during a process of assembling the electrical connector. The connector support assembly may include a universal base including an insertion channel, and an insert interchangeably retained within the insertion channel. The insert may include a basic connection interface having a shape and size that are the same as a plurality of other inserts, and at least one shell connection interface that differs in size and / or shape from at least one of the other inserts. The coupling connector is firmly attached to or in the interface / hull connection interfaces.
    The system may also include a feature recognition system configured to detect a first characteristic of the mating connector and a second characteristic of the universal base. An appropriate overall orientation between the first and the second characteristic is determined. For example, the feature recognition system may determine the appropriate overall orientation. As another example, the system may include a controller in communication with the feature recognition system. The control unit can determine the appropriate overall orientation. The system may also include an engaging robot configured to move the mating connector in the proper overall orientation relative to the universal base and securely attach the mating connector to the interface / connection interfaces. hull.
    The system may also include a pallet on which the connector support assembly is attached, and a carrier on which the pallet is removably attached. The system may also include at least one assembly station disposed along the conveyor. The coupling connector attached to the connector support assembly is configured to be transported to the at least one assembly station on the pallet by means of the conveyor.
    Some embodiments of the present invention relate to a method of assembling an electrical connector. The method may include interchangeably attaching an insert within an insertion channel of a universal base to provide a connector support assembly that is configured to retain a mating connector during a process. assembly of the electrical connector. The insert includes a base connection interface having a shape and size that are the same as a plurality of other inserts, and at least one shell connection interface that differs in size and / or form from least one of the other inserts. The method may also include securely attaching a mating connector to or within the interface / hull connection interfaces.
    Figure 1 illustrates a schematic diagram of an assembly system for an electrical connector, according to an embodiment of the present invention.
    Figure 2 illustrates a schematic diagram of a loading station, according to an embodiment of the present invention.
    Figure 3 illustrates a perspective view from above of a base of a connector support assembly, according to an embodiment of the present invention.
    Figure 4 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Figure 5 illustrates a perspective view from above of a connector support assembly, according to an embodiment of the present invention.
    Figure 6 illustrates a perspective view from above of a connector support assembly securely supporting a coupling connector, according to an embodiment of the present invention.
    Fig. 7 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Figure 8 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Figure 9 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Fig. 10 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Fig. 11 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Figure 12 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Fig. 13 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Fig. 14 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Fig. 15 illustrates a perspective view from above of a base of a connector support assembly, according to an embodiment of the present invention.
    Fig. 16 illustrates a perspective view from above of a connector support assembly, according to an embodiment of the present invention.
    Fig. 17 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Fig. 18 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Figure 19 illustrates a perspective view from above of an insert of a connector support assembly, according to an embodiment of the present invention.
    Fig. 20 illustrates a perspective view from above of a plurality of bases attached to a pallet, according to an embodiment of the present invention.
    Fig. 21 illustrates a flowchart of a method of assembling an electrical connector, according to an embodiment of the present invention.
    The foregoing summary, as well as the following detailed description of some embodiments will be better understood when read in conjunction with the accompanying drawings. As used in the present invention, an element or a step described in the singular and preceded by the word "a" or "an" must be understood as not necessarily excluding the plural of the elements or steps. In addition, references to "an embodiment" are not intended to be construed as excluding the existence of additional embodiments that also incorporate the described features. On the other hand, unless explicitly stated otherwise, embodiments "comprising" or "having" an element or a plurality of elements having a particular property may include additional elements not having this property.
    Some embodiments of the present invention provide a connector support assembly which may include a universal base which is configured to accept a plurality of different inserts, at least some of which may include different shell connector interfaces which are configured to securely retain a portion of an electrical connector, such as a shell. The connector portion may be configured to be force-fitted onto the insert, such as by an engaging robot, to maintain the orientation of the connector as it is transported to one or more assembly stations for a period of time. assembly process.
    In order to automate methods of forming electrical connectors, including attaching wires to portions of the connectors, precise and accurate orientation of the connector is maintained to accurately and efficiently attach components thereto. In known systems and methods, a tolerance between female and male coupling connectors is generally not sufficiently tight to allow robotic insertion of wires into eyelet cavities, for example. Embodiments of the present invention provide systems and methods that preserve the position and orientation of an electrical connector during an assembly process that may be based on a tight friction fit. Embodiments of the present invention relate to systems and methods of assembly which are simple and economical.
    In at least one embodiment, an engagement robot is used to attach an electrical connector to an insert of a connector support assembly. The connector support assembly may not include keying features. Instead, the engagement robot cooperates with a feature recognition system (such as a vision system) to accurately place the connector on the insert. The precise position of the connector on the insert allows alignment on an upper eyelet face or a dielectric portion. This embodiment eliminates, minimizes, or otherwise reduces any risk of misalignment between the connector shell and the grommet or dielectric cavities.
    In at least one embodiment, an electrical connector may be manually attached to the insert of the connector support assembly. The connector support assembly may include one or more keying features, which may be used to appropriately orient the electrical connector on the connector support assembly. In such an embodiment, a feature recognition system may not be necessary.
    Some embodiments relate to a method of assembling an electrical connector. The method may include providing a connector (such as having plugs installed), positioning a feature recognition system (such as a vision system) on an upper eyelet of the connector (alternatively, location data). can be preserved if they are recorded before a connector is taken), feature data processing (such as image data), and alignment of a feature (such as a mark, hole, protrusion or similar) of the eyelet face with one or more features (such as a mark, hole, protuberance, or the like) of a base of a connector support assembly. The method may also include determining an offset between the connector and the connector support assembly, and calculating a final offset. The method may also include moving the connector to an automated system (such as an engaging robot) based on the calculated final offset, and the connector pressure on the insert of the connector support assembly at the level of the connector. the determined position. The automated system can then uncouple the connector, which can then be positioned on a transport mechanism, such as a pallet, that can be used to transport the connector support assembly that supports the appropriately positioned and oriented connector to a station assembly.
    Some embodiments of the present invention are directed to a fastener tool or a connector support assembly that may include an insert and a base that interfaces with the insert via a standard interface. The standard interface can be refined for ease of adaptation and location. The standard interface may include one or more keying features. A connector may be frictionally attached to a connection interface of the insert. The insert may be formed of injection molded plastic, for example.
    Figure 1 illustrates a schematic diagram of a system 100 for assembling an electrical connector, according to an embodiment of the present invention. The system 100 may include an enclosure portion 102, which may contain a plurality of electrical coupling connectors. Each coupling connector may include a shell and a grommet attached thereto. The system 100 may be configured to transport the mating connector between various assembly stations to attach additional components to the mating connector to form the electrical connector. That is, a fully formed electrical connector comprises the coupling connector and one or more components attached thereto, such as lead wires, contact terminals, seals, and the like.
    An engaging robot 104 having an arm 106 and an end effector 108 is configured to grasp a particular mating connector from the enclosure portion 102 and transfer the mating connector to a charging station 110, which may be disposed along a conveyor 112. The conveyor 112 (such as a moving conveyor line, a movable conveyor track, or the like) can removably support a pallet (not shown in Fig. 1). A connector support assembly (not shown in FIG. 1) may be supported on the pallet. As such, the pallet can removably attach the connector support assembly to the carrier 112.
    The engaging robot 104 is configured to securely position the mating connector on the connector support assembly. In order to appropriately position and orient the coupling connector on the connector support assembly, a feature recognition system 114 (such as a laser, infrared, visual, photogrammetry, or similar system) may be used to detect one or more characteristics of the coupling connector and one or more characteristics of the connector support assembly. The engagement robot 104 may be in communication with the feature recognition system 114 and suitably aligns the mating connector with the connector support assembly based on a comparison of the detailed features. For example, the feature recognition system can visually detect a mark, protrusion, hole, channel, or the like on the mating connector and a mark, protuberance, hole, channel, or the like on a portion of the connector support assembly. The feature recognition system and / or a control unit (either within the feature recognition system, or in communication with the feature recognition system) may include hardware and software that is programmed to determine appropriate relationship between the detected characteristic (s) of the coupling connector and the detected characteristic (s) of the connector support assembly. The engagement robot may then move the mating connector relative to the connector support assembly so that the sensed features are appropriately aligned with each other. The engaging robot can then attach the mating connector to the connector support assembly in the appropriate position and orientation, such as by a press fit.
    In at least one particular, non-limiting embodiment, the feature recognition system 114 may be positioned on an eyelet of a mating connector and imaged the mating connector. The feature recognition system 114 may process the image to determine a position and orientation of a particular feature of the eyelet, such as a line on an exterior surface thereof. The feature recognition system 114 can then determine proper alignment of the line for one or more assembly phases of the mating connector. The feature recognition system 114, which may be in communication with the engaging robot 104, directs the engaging robot 104 to move the mating connector to the proper alignment. The feature recognition system 114 can then detect one or more characteristics of a base of the connector support assembly, such as holes that are used to align and secure the base to a pallet. The feature recognition system 114 can then determine an offset between the line of the mating connector and the holes in the base. The feature recognition system 114 determines the difference between the offset and an appropriate orientation of the line of the mating connector with the holes. The feature recognition system 114 may then direct the engagement robot 104 to move the mating connector relative to the connector support assembly so that the line is in a proper, determined relationship with the holes. The engaging robot 104 then operates the end effector 108 to fix (as by a press fitting) the coupling connector to a connection interface of a shell which is attached to the base of the connector support assembly.
    After positioning the coupling connector on the connector support assembly in a proper, preserved orientation, the engaging robot 104 uncouples the mating connector. The connector support assembly can then be positioned on a pallet, which can then be transported to an assembly station by means of the conveyor 112. Optionally, the base of the connector support assembly can be initially attached to the carrier. pallet, and the engaging robot 104 may align and secure the insert to the base attached to the pallet.
    After attaching the coupling connector to the connector support assembly, the pallet on which the connector support assembly can be positioned can be transported to various assembly tools 120, 122, and 124 on the connector support assembly. The tools 120, 122, and 124 may be used to attach various components to the coupling connector to form an electrical connector. For example, the tool 120 can attach lead wires to a grommet of the mating connector. The tool 122 can position a seal around a portion of the coupling connector. The tool 124 can position a coupling interface on one end of the coupling connector. More or less tools 120, 122, and 124 and stations that shown can be used.
    After the formation of the electrical connector by the operation of the tools 120, 122, and 124, the electrical connector can be transported on the conveyor 112 (via the connector support assembly supported on a pallet) to an unloading station 130. Engagement robot 132 is used to remove the electrical connector from the connector support assembly. The engaging robot 132 can then transfer the formed electrical connector to a connector storage structure 134, such as a shelf, a bucket, a trough, or the like. The pallet and the connector support assembly are then transported to pallet storage tracks 140 which connect to the loading station 110.
    A control unit 150 may be in communication with the engaging robots 104 and 132, the feature recognition system 114, as well as the various tools 120, 122, and 124. For example, the control unit 150 may be in communication with these components via wired and / or wireless connections. The control unit 150 may be configured to control the operation of the assembly system and method. For example, the control unit 150 may be configured to control the operation of each of the components, including the feature recognition system 114, and the engagement robots 104 and 132. Optionally, each of the engagement robots 104 and 132 and the feature recognition system 114 may comprise a separate and distinct control unit. The control unit 150 (or each control unit) may include hardware and software that stores programs that are used to control the operation of the various components of the system 100.
    Figure 2 illustrates a schematic diagram of the charging station 110, according to an embodiment of the present invention. The engaging robot 104 includes the arm 106 having the end effector 108. The end effector 108 grasps a coupling connector 200, which may include a shell 202 and an eyelet 204. in engagement 104 is configured to position the coupling connector 200 on a connector support assembly 210, which may include a base 212 and an insert 214. The base 212 may be a universal base 212 which is configured to accept a wide variety inserts 214, each of which includes a base connection interface of common shape and size 216, such as an outer perimeter of a main body. At least some of the inserts 214, however, may include different hull connection interfaces 218. The base 212 may be formed of metal, for example. Optionally, the base 212 may be formed of various other materials, such as plastic. The base 212 may be machined, three-dimensional printed, injection molded, and / or the like. The inserts 214 may be formed of injection molded plastic, for example. The inserts 214 may be machined, printed in three dimensions, injection molded, and / or the like. Alternatively, the inserts 214 may be formed of various other materials, such as metals. The base 212 is configured to be used repeatedly with a plurality of different inserts 214. The inserts 214 may be formed of a material that is less expensive than the base 212, and may be disposable. As such, a common base 212 may be used to accept a wide variety of inserts 214, at least some of which may be configured to securely retain different types of mating connectors 200.
    As shown in Fig. 2, the feature recognition system 114 may be attached to, or otherwise be part of, the engagement robot 104. Optionally, the feature recognition system 114 may be separate from the engagement robot 104. As mentioned, the feature recognition system 114 may be or include a laser, infrared, visual, photogrammetry, or other identification system. As described above, the feature recognition system 114 can identify one or more characteristics of the mating connector 200 and one or more features of the connector support assembly 210 to appropriately align the connector of the connector connector. coupling 200 with respect to the connector support assembly 210 for one or more assembly phases. The feature recognition system 114 may identify an appropriate orientation of the mating connector feature (s) 200 with the feature (s) of the connector support assembly 210. The engagement robot 104 can then appropriately orient the mating connector 200 with respect to the connector support assembly 210 based on the identified features. The connector support assembly 210 may be positioned on a pallet 220 which is removably retained by the conveyor 112. As such, the connector support assembly 210 may be transported on the carrier 112 by the pallet 220. at least one other embodiment, the conveyor 112 may be configured to removably retain the base 212 of the connector support assembly 210, instead of using the separate pallet 220.
    Figure 3 illustrates a perspective view from above of a base 300 of a connector support assembly, according to an embodiment of the present invention. The base 300 is an example of the base 212 shown in Figure 2. The base 300 may be made of metal, for example. In at least one other embodiment, the base 300 may be formed of plastic.
    The base 300 may include opposed end walls 302 connected to opposite side walls 304, upper corner surfaces 306, and lower corner surfaces 308. An insertion channel 310 is defined by an inner wall 312 defined between the end walls 302 and the side walls 304. As shown, the inner wall 312 may generally have the shape of a circular opening. Optionally, the inner wall 312 may be in the form of various other shapes. The insertion channel 310 defines an outer perimeter boundary of a plurality of inserts 214. That is, the insertion channel 310 is configured to receive a plurality of inserts 214 having a base connection interface of size and of common shape, such as an outer perimeter of common size and shape, but which may include different hull connection interfaces. The base connection interface 216 may be an outer perimeter wall of an insert 214 which is configured to abut in the inner wall 312 which defines the insertion channel 310.
    A fastener protrusion 314 may extend inwardly from the inner wall 312 into the insertion channel 310. The fastener protrusion 314 may be a block, a lug, an amount, or the like. The fastening protrusion 314 is configured to mate securely with a reciprocal notch formed in an insert 214 to ensure that the insert 214 remains securely positioned within the insertion channel 310. That is, that is, the coupling between the fastening protrusion 314 and the reciprocal notch prevents the insert 214 from rotating inside the base 300. While a fastening protrusion 314 is shown, additional fastening protrusions 314 may extend into the insertion channel 310.
    Holes 316 may be formed within the base 300. For example, the holes 316 may extend between and through the upper and lower corner surfaces 306 and 308. The holes 316 may be configured to accept fasteners. and / or reciprocal protuberances (such as studs, studs, tenons, or the like) on a pallet to secure the base 300 to the pallet. In addition, the holes 316 provide features that can be detected by the feature recognition system 114 (shown in FIGS. 1 and 2) as described above.
    Figure 4 illustrates a perspective view from above of an insert 400 of a connector support assembly, according to an embodiment of the present invention. The insert 400 is an example of Tinsert 214 shown in Figure 2. The insert 214 may be formed of plastic, for example. Alternatively, Tinsert 214 may be formed of various other materials, such as various metals. The insert 400 includes a main body 402 that is configured to be positioned within the insertion channel 310 of the base 300 (shown in Figure 3). The main body 402 includes a lower surface 404 connected to an outer perimeter wall 406, which connects to an upper surface 407. The outer perimeter wall 406 may be in the form of a circle, and conform to a shape of the inner wall 312 of the base 300. That is, the insert 400 is configured to be received and retained within the insertion channel 310 so that the outer perimeter wall 406 abuts against the inner wall 312. The outer perimeter wall 406 forms the base connection interface 216 (shown in FIG. 2). Optionally, the base 300 and the insert 400 may be configured so that the base connection interface 216 is another feature of the insert 400, such as a stud extending downwardly from the lower surface 404 which is configured to be retained within a reciprocal channel formed in an upper surface of the base 300.
    A notch 408 is formed in a portion of the perimeter wall 406. The notch 408 is dimensioned and shaped to be reciprocally shaped to the attachment protrusion 314 of the base 300. The notch 408 is configured to receive and retain the protuberance fastener 314 so that the insert 400 does not rotate within the insertion channel 310 of the base 300.
    A hull connection interface 410 is formed on and / or in the upper surface 407. As shown, the hull connection interface 410 may include an annular flange 412 directed inwardly from an outer edge 414. An annular recess 416 can be disposed inwardly from the rim 412 and separates the rim 412 from a central circular platform 418. The hull connection interface 410 is configured to securely retain a shell of a mating connector. For example, a lower edge of an outer wall portion of the shell may be configured to press fit into the recess and be held firmly by compression between an inner surface 420 of the flange 412 and an outer surface 422 of the platform 418. Optionally, the shell may comprise a portion that is configured to abut in an outer surface 424 of the flange 412.
    Figure 5 illustrates a perspective view from above of a connector support assembly 500, according to an embodiment of the present invention. The connector support assembly 500 is an example of the connector support assembly 210 shown in FIG. 2. The connector support assembly 500 includes the insert 400 retained and removably attached within the connector support assembly 210. insertion channel 310 of the base 300. As shown, the notch 408 of the insert 400 securely retains the fixing protrusion 314 of the base 300, thereby preventing the insert 400 from rotating inside the base 300 Optionally, the base 300 may include the notch, while the insert 400 may include the attachment protrusion. The hull connection interface 410 is configured to receive and securely retain (as by a press fitting or a snug fit) a portion of a particular type of hull of a coupling connector. If a different type of connector is to be assembled, the insert 400 may be removed from the base 300, and a flexible insert 400 having a common shape perimeter wall 406, but a different shell connection interface 410 may be inserted. As such, a single base 300 may be used to house a variety of inserts, each of which may include a common form basic connection interface, and at least some of them may include a connection interface of different shell.
    Figure 6 illustrates a perspective view from above of the connector support assembly 500 securely supporting the coupling connector 200, according to one embodiment of the present invention. With reference to FIGS. 1 to 6, the shell 202 of the coupling connector 200 is held securely by the shell connection interface 410 of the insert 400. In order to suitably align the coupling connector 200 with the connector support assembly 500, the feature recognition system 114 detects a feature 600, such as a mark, a divot, a hole, a protuberance, or the like, on an upper surface 602 of the eyelet 204 and determines an orientation appropriate assembly of the characteristic 600 with respect to the holes 316 of the base 300. The appropriate overall orientation of the characteristic 600 (or characteristics) of the coupling connector 200 with respect to the characteristic (s) (as the holes 316) of the base 300 defines an orientation of the coupling connector 200 on the connector support assembly 500 which is used to accurately and efficiently fix t one or more components to the mating connector by one or more automated systems during an assembly process. That is, the coupling connector 200 is particularly oriented on the connector support assembly 500 so that the automated systems automatically and effectively assemble or otherwise secure various components (such as wires) to the eyelet 204 and / or hull 202.
    Figure 7 illustrates a perspective view from above of an insert 700 of a connector support assembly, according to an embodiment of the present invention. The insert 700 is an example of the insert 214 shown in FIG. 2. The insert 700 comprises a perimetrical wall 702 which is of the same size and shape as those of the insert 400. However, the insert 700 comprises a shell connection interface 704 which differs from that of the insert 400. For example, the shell connection interface 704 has a diameter 706 smaller than that of the insert 400. As such, the connection interface of shell 704 is configured to securely retain a hull having a diameter smaller than a hull that can be retained by the insert 400.
    Referring to Figures 3, 4, and 7, as the perimeter walls 406 and 702 have a common size and shape, the inserts 400 and 700 can be interchangeably positioned within the insertion channel 310 of the base 300. That is, the base 300 is configured to interchangeably receive the two inserts 400 and 700, each of which includes a different shell connection interface 410 and 704.
    Figure 8 illustrates a perspective view from above of an insert 800 of a connector support assembly, according to an embodiment of the present invention. The insert 800 is an example of the insert 214 shown in FIG. 2. The insert 800 comprises a perimetrical wall 802 which is of the same size and shape as those of the inserts 400 and 700. However, the insert 800 comprises a shell connection interface 804 which differs from that of the inserts 400 and 700. For example, the shell connection interface 804 has a diameter 806 greater than that of the inserts 400 and 700. As such, the connection interface of shell 804 is configured to securely retain a hull having a larger diameter than hulls that can be retained by the inserts 400 and 700.
    With reference to FIGS. 3, 4, 7, and 8, as the perimeter walls 406, 702, and 802 have a common size and shape, the inserts 400, 700, and 800 can be interchangeably positioned within the insertion channel 310 of the base 300. That is, the base 300 is configured to interchangeably receive each of the inserts 400, 700, and 800, each of which includes a hull connection interface different 410, 704, and 804.
    Figure 9 illustrates a perspective view from above of an insert 900 of a connector support assembly, according to an embodiment of the present invention. The insert 900 is an example of the insert 214 shown in FIG. 2. The insert 900 comprises a perimetrical wall 902 which is of the same size and shape as those of the inserts 400, 700, and 800. However, the insert 900 includes a hull connection interface 904 which differs from that of inserts 400, 700, and 800. For example, the hull connection interface 904 is a central circular platform.
    With reference to FIGS. 3, 4, 7, 8, and 9, as the perimeter walls 406, 702, 802, and 902 have a common size and shape, the inserts 400, 700, 800, and 900 can be positioned interchangeable within the insertion channel 310 of the base 300. That is, the base 300 is configured to interchangeably receive each of the inserts 400, 700, 800, and 900, each of they comprise a different shell connection interface 410, 704, 804, and 904.
    Figure 10 illustrates a perspective view from above of an insert 1000 of a connector support assembly, according to an embodiment of the present invention. The insert 1000 is an example of the insert 214 shown in FIG. 2. The insert 1000 comprises a perimetrical wall 902 which is of the same size and shape as those of the inserts 400, 700, 800, and 900. However, the insert 1000 comprises two shell connection interfaces 1004 and 1006, each of which is configured to securely retain a different shell. For example, the hull connection interface 1004 is configured to securely retain a hull having a diameter greater than that configured to be retained by the hull connection interface 1006. By forming the insert 1000 with several interfaces of 1004 and 1006 connection, a total number of inserts can be reduced (thereby decreasing manufacturing and assembly costs), as the single insert 1000 is configured to accommodate several different sizes of shells. Optionally, the insert 1000 may comprise more hull connection interfaces than two.
    With reference to FIGS. 3, 4, 7, 8, 9, and 10, as the perimeter walls 406, 702, 802, 902, and 1002 have a common size and shape, the inserts 400, 700, 800, 900, and 1000 can be interchangeably positioned within the insertion channel 310 of the base 300. That is, the base 300 is configured to interchangeably receive each of the inserts 400, 700, 800, 900 , and 1000, each of which includes a different shell connection interface 410, 704, 804, 904, 1004, and 1006, or a combination of shell connection interfaces. For example, the hull connection interface 1004 may be of the same size and shape as those of the hull connection interface 410. However, the combination of the hull connection interfaces 1004 and 1006 of the insert 1000 differs of the hull connection interface 410.
    In addition, as shown in Fig. 10, the hull connection interface 1006 may include a circular recess 1008 (instead of a rim) formed within an outer platform 1010. The circular recess 1008 separates the outer platform 1010 of a concentric inner platform 1012. Alternatively, instead of the recess 1008, a vertical flange can extend upwardly from a central platform.
    Fig. 11 illustrates a perspective view from above of an insert 1100 of a connector support assembly, according to an embodiment of the present invention. The insert 1100 is an example of the insert 214 shown in FIG. 2. The insert 1100 comprises a perimetrical wall 1102 which is of the same size and shape as those of the inserts 400, 700, 800, 900, and 1000. The insert 1100 includes a shell connection interface 1104 having a plurality of arcuate segments 1106 separated by gaps 1108. The arcuate segments 1106 collectively form a segment ring having a diameter 1110 that is configured to house a shell of a circumference internal compliant. The diameter 1110 may be greater or smaller than that shown.
    Segments 1106 are configured to be resilient and flexible. In at least one embodiment, the segments 1106 can be spring loaded in a radially outward position. As such, the segments 1106 are configured to exert an adaptable restraining force in an inner surface of a shell of a coupling connector. The coupling connector may have a special tolerance, for example. Each of the segments 1106 is configured to fold and flex in accordance with the tolerance. The segments 1106 are configured to flex outward and act as springs against an inner or outer surface of a connector shell (depending on whether the shell fits around or inside the ring ring). Any of the embodiments of the present invention may include a shell connection interface having segments similar to those shown and described with respect to FIG.
    Figure 12 illustrates a perspective view from above of an insert 1200 of a connector support assembly, according to an embodiment of the present invention. The insert 1200 is an example of the insert 214 shown in FIG. 2. The insert 1200 comprises a perimetrical wall 1202 which is of the same size and shape as those of the inserts 400, 700, 800, 900, 1000, and 1100. The insert 1200 includes a shell connection interface 1204 having a spring biased spacer 1206 (such as a C-ring) positioned within a recess 1208 and exerting a spring force outwardly in a housing. 1210. The spacer 1206 may be formed of a hard plastic or metal, for example. In particular, the spacer 1206 may be formed of stiffer material harder than the flange 1210. The spacer 1206 squeezes the flange 1210, which may wear out over time. The spacer 1206 provides a resistive force which ensures that the flange 1210 mates completely with a portion of a shell, for example. Any of the embodiments of the present invention may comprise a spacer, similar to that shown and described with respect to FIG.
    Figure 13 illustrates a perspective view from above of an insert 1300 of a connector support assembly, according to an embodiment of the present invention. The insert 1300 is an example of the insert 214 shown in FIG. 2. The insert 1300 comprises a perimetrical wall 1302 which is of the same size and shape as those of the inserts 400, 700, 800, 900, 1000, 1100 , and 1200. The insert 1300 includes a shell connection interface 1304 that is configured to receive and retain a non-circular portion of a mating connector. For example, the shell connection interface 1304 may comprise a rectangular block-shaped channel formed in an upper surface 1306. The channel is configured to form a complementary shape of a shell of a coupling connector.
    Fig. 14 illustrates a perspective view from above of an insert 1400 of a connector support assembly, according to an embodiment of the present invention. The insert 1400 is configured to retain a portion of a rectangular shell of a mating connector that is relatively long. As a result, the insert 1400 includes an expanded main body 1402 having wings 1404 that extend outwardly from a central portion 1406. A shell connection interface 1408 is formed within the main body 1402 and extends between wings 1404.
    Figure 15 illustrates a perspective view from above of a base 1500 of a connector support assembly, according to an embodiment of the present invention. The base 1500 is similar to the base 300, except that the base 1500 includes side recesses 1502 that are configured to allow the wings 1404 to extend.
    Fig. 16 illustrates a perspective view from above of the connector support assembly 1600, according to an embodiment of the present invention. The insert 1400 is retained by the base 1500. The insert 1400 can be removed from the base 1500 and a different insert having a different shell connection interface can be inserted into the base 1500.
    Fig. 17 illustrates a perspective view from above of an insert 1700 of a connector support assembly, according to an embodiment of the present invention. The insert 1700 is similar to the insert 1400 except that the insert 1700 includes longer flanges 1702 which in part define a longer hull connection interface 1704. The base 1500 shown in FIGS. hold the insert 1700.
    Figure 18 illustrates a perspective view from above of an insert 1800 of a connector support assembly, according to an embodiment of the present invention. The insert 1800 may include a key 1802, such as an upwardly extending tab, which may be used to align the insert 1800 with a reciprocal feature of a shell of a mating connector. In this way, the insert 1800 can be used by a person to conveniently manually align the mating connector with the connector support assembly (as if there were no feature recognition system available). ). Alternatively, the key 1802 may comprise a divot which receives a reciprocal tab of the shell.
    Figure 19 illustrates a perspective view from above of an insert 1900 of a connector support assembly, according to an embodiment of the present invention. The insert 1900 may include a key 1902, such as an inwardly directed tab, which may be used to align the insert 1900 with a reciprocal feature of a shell of a mating connector. In this way, the insert 1900 can be used by a person to conveniently manually align the mating connector with the connector support assembly (as if there were no feature recognition system available ). Alternatively, the key 1902 may comprise a notch which receives a reciprocal tab of the shell.
    Figure 20 illustrates a perspective view from above of a plurality of bases 300 attached to a pallet 2000, according to an embodiment of the present invention. The pallet 2000 is an example of the pallet 220 shown in FIG. 2, and is used to transport connector support assemblies supporting coupling connectors on a carrier to one or more assembly stations, for example.
    Each base 300 can be attached to the pallet 2000 by aligning the holes 316 with 2002 holes of the pallet 2000. Fasteners, such as rods, pins, bolts, screws, and / or the like are passed through the holes aligned with 316 and 2002 to secure the bases 300 to the pallet 2000. The pallet 2000 can support more or less 300 bases than represented. In addition, additional fastening interfaces between the pallet 2000 and the bases 300 may be used. For example, bottom portions of the bases 300 may attach to reciprocal protuberances extending from the pallet 2000. In addition, other types of bases than those shown may be attached to the pallet 2000.
    With reference to FIGS. 1 to 20, various shell connection interfaces other than those shown in the figures of the present invention may be used. For example, when a flange is shown in the figures, a recess can alternatively be used. In addition, when a recess is shown in the figures, a vertical flange may alternatively be used. In addition, while the hull connection interfaces are represented as circular, the hull connection interfaces may be of various other shapes and sizes, such as ovoid, elliptical, square, rectangular, triangular, or the like.
    Fig. 21 illustrates a flowchart of a method of assembling an electrical connector, according to an embodiment of the present invention. The process starts at 2100, in which a mating connector is extracted from a storage area. At 2102, it is determined whether a feature recognition system is available. If so, the process proceeds from 2102 to 2104, wherein the feature recognition system detects one or more characteristics of the mating connector and one or more characteristics of a base in which an insert is to be positioned. Then, at 2106, the characteristic (s) of the coupling contact is / are aligned with or otherwise oriented with respect to the characteristic (s) of the base on the basis of a predetermined appropriate set orientation of the coupling contact and the base. For example, an engagement robot may move the mating contact and the base in an appropriate overall orientation. Once in the proper overall orientation, the coupling connection is attached to the insert at 2108, as by the engaging robot pushing the coupling contact into a press fit with an insert retained by the based. Then at 2110, the connector support assembly, which includes the base and the insert on which the mating connector is attached, is mounted on a pallet, which is then positioned on a carrier. At 2112, the connector support assembly that supports the mating connector is transported on a carrier via the pallet to one or more assembly stations that attach one or more components to the mating connector to form an electrical connector completely. form.
    If, however, at 2102, a feature recognition system is not available, the process proceeds from 2102 to 2116, wherein one or more keys of an insert are used to appropriately align a mating connector to a mating connector. the insert. The process then goes from 2116 to 2108. The control unit 150 of FIG. 1 can be used to control the operation of the method shown and described with respect to FIG. 21. The control unit 150 can be a control unit one that is in communication with the engaging robots and the feature recognition system, or the control unit 150 may be distributed (eg, multiple control units) among the various systems (e.g. feature recognition may include a control unit that is in communication with a control unit of the engagement robot). The control unit 150 may be programmed to operate the system 100 according to the method shown and described with respect to FIG. 21.
    As used in the present invention, the terms "control unit", "unit", "central processing unit", "CPU", "computer", or the like may include any processor-based or microprocessor-based system comprising systems using microcontrollers, reduced instruction set computers (RISC), application specific integrated circuits (ASICs), logic circuits, and any other circuit or processor including hardware, software, or a combination of those it can perform the functions described in the present invention. These are only given as examples, and are thus not intended to limit in any way the definition and / or meaning of these terms. The control unit 150, for example, is configured to execute a set of instructions that are stored in one or more storage elements (such as one or more memories), in order to process data. For example, the control unit 150 may include or be coupled to one or more memories. Storage elements can also store data or other information as desired or needed. The storage elements may be in the form of an information source or a physical memory element within a processing machine. The instruction set may comprise various commands that require the control unit 150 as a processing machine to perform specific operations such as the methods and processes of the various embodiments of the object described in the present invention. . The instruction set may be in the form of a software program. The software can be in various forms such as system software or application software. In addition, the software may be in the form of a collection of separate programs or modules, a program module within a larger program, or part of a program module. The software may also include modular programming in the form of object-oriented programming. Processing of input data by the processing machine may be in response to user commands, or in response to previous processing results, or in response to a request made by another processing machine.
    Diagrams of embodiments of the present invention may illustrate one or more control or processing units, such as the control unit 150 shown in FIG. 1. It should be understood that the processing or control units may represent circuit modules that may be implemented as hardware with associated instructions (e.g., software stored on a tangible, non-transitory computer-readable storage medium, such as a computer hard disk, a read-only memory (ROM), an random access memory (RAM), or the like) that perform the operations described in the present invention. The hardware may include wired state machine circuitry for performing the functions described in the present invention. Optionally, the hardware may include electronic circuits that include and / or are connected to one or more logic-based devices, such as microprocessors, processors, controllers, or the like. Optionally, the control units may represent processing circuits as one or more of FPGA, ASIC, microprocessor (s), quantum computing device, and / or the like. Circuits in various embodiments may be configured to execute one or more algorithms to perform functions described in the present invention. One or more algorithms may include aspects of embodiments described herein, whether or not specifically identified in a flowchart or method.
    As used in the present invention, the terms "software" and "firmware" are interchangeable, and include any computer program stored in memory for computer execution, including random access memory (RAM), read only memory (ROM) , erasable programmable read only memory (EPROM), electrically erasable programmable read only memory (EEPROM), and nonvolatile RAM (NVRAM). The types of memory above are only given as examples, and are thus not limiting as to the types of memory that can be used for storing a computer program.
    With reference to Figures 1 to 21, embodiments of the present invention relate to automated systems and methods for assembling electrical connectors. The systems and methods can automatically extract a mating connector and align the mating connector with a connector support assembly in an appropriate overall orientation. The systems and methods can securely position the appropriately oriented mating connector on the connector support assembly. The connector support assembly may include a base that is configured to interchangeably retain a plurality of inserts, some of which may include different shell connection interfaces. The base may include an insertion channel that is configured to receive and retain a perimeter wall of each of the inserts. The perimeter walls of the inserts may have a common size and shape. As such, the base may be a universal structure that is configured to support a wide range of inserts, which, in turn, are configured to support a variety of different mating connectors having different shapes and sizes. The shell connection interface of each insert may be or include a friction structure, such as an upright, which is configured to allow a connector shell to be force-fitted thereon or therein.
    Embodiments of the present invention relate to connector support assemblies having a base and interchangeable inserts. As such, a single base can be used to house different inserts. Each insert may comprise a single shell connection interface, or multiple connection interfaces. The common base and interchangeable inserts reduce a number of unique carriers used to fabricate and assemble an electrical connector, reducing manufacturing and assembly costs.
    In addition, the invention comprises embodiments according to the following clauses:
    Clause 1. A connector support assembly configured to securely retain a mating connector during a process of assembling an electrical connector, the connector support assembly comprising: a universal base including an insertion channel; a plurality of inserts configured to be interchangeably retained within the insertion channel, wherein each of the plurality of inserts comprises (a) a basic connection interface having a common shape and size which is configured to be retained by the base within the insertion channel, and (b) at least one hull connection interface, wherein the at least one hull connection interface of at least two of the plurality inserts differ in size and / or shape and are configured to retain hulls of different sizes from different mating connectors.
    Clause 2. A connector support assembly according to clause 1, wherein the basic connection interface comprises an outer perimeter wall.
    Clause 3. Connector support assembly according to clause 1, wherein the universal base or the basic connection interface comprises a fixing protrusion or reciprocal notch, and wherein the other one of the universal base or the interface base connection comprises the other one of the fixing protrusion or reciprocal notch, wherein the fixing protrusion is retained by the reciprocal notch to prevent rotation of the plurality of inserts within the channel of the recess. insertion.
    Clause 4. A connector support assembly according to clause 1, wherein the universal base comprises at least one hole that is configured to align with at least one pallet hole of a pallet to secure the universal base to the pallet by at least one fastener.
    Clause 5. A connector support assembly according to clause 4, wherein the at least one hole defines a characteristic that is configured to be detected by a feature recognition system and compared to another characteristic of the mating connector to align. the coupling connector on the connector support assembly in an appropriate overall orientation.
    Clause 6. A connector support assembly according to clause 1, wherein the at least one shell connection interface comprises one or more of a vertical flange, recess, or platform.
    Clause 7. A connector support assembly according to clause 1, wherein the at least one shell connection interface comprises at least two separate and distinct shell connection interfaces, each of which is configured to retain a shell of different size or shape.
    Clause 8. A connector support assembly according to clause 1, wherein the at least one shell connection interface comprises a plurality of arcuate segments separated by gaps.
    Clause 9. Connector support assembly according to clause 1, wherein the at least one shell connection interface comprises a spring biased spacer positioned within a recess and exerting a spring force outwardly in a ledge.
    Clause 10. A connector support assembly according to clause 1, wherein the at least one shell connection interface comprises a block-shaped recess.
    Clause 11. A connector support assembly according to clause 1, wherein at least one of the plurality of inserts comprises wings extending from a central portion, and wherein the at least one hull connection interface extends between the wings and the central part.
    Clause 12. A connector support assembly according to clause 1, wherein at least one of the plurality of inserts includes a key which is configured to allow the coupling connector to be manually aligned relative to the at least one of the plurality of inserts. at least one of the plurality of inserts in an appropriate overall orientation.
    Clause 13. A system for assembling an electrical connector, the system comprising: a coupling connector; and a connector support assembly that holds a mating connector during an assembly process of the electrical connector, the connector support assembly comprising: a universal base including an insertion channel; and an insert interchangeably retained within the insertion channel, wherein the insert comprises (a) a basic connection interface having a shape and size that are the same as a plurality of other inserts , and (b) at least one shell connection interface, wherein the at least one shell connection interface differs in size and / or shape from at least one of the plurality of other inserts, in which the coupling connector is firmly attached to or in the at least one shell connection interface.
    Clause 14. A system according to clause 13, further comprising a feature recognition system configured to detect a first characteristic of the mating connector and a second characteristic of the universal base, wherein an appropriate overall orientation between the first and second the second characteristic is determined.
    Clause 15. System according to clause 14, wherein the feature recognition system determines the appropriate overall orientation.
    Clause 16. A system according to clause 14, further comprising a control unit in communication with the feature recognition system, wherein the control unit determines the appropriate overall orientation.
    Clause 17. A system according to clause 14, further comprising an engaging robot configured to move the mating connector in the proper overall orientation relative to the universal base and securely attaching the mating connector to the mating connector. at least one shell connection interface.
    Clause 18. A system according to clause 13, further comprising: a pallet on which the connector support assembly is attached; and a carrier on which the pallet is removably attached.
    Clause 19. A system according to clause 18, further comprising at least one assembly station disposed along the conveyor, wherein the coupling connector attached to the connector support assembly is configured to be transported to the least one assembly station on the pallet by means of the conveyor.
    Clause 20. The system according to clause 13, wherein the basic connection interface comprises an outer perimeter wall.
    Clause 21. A system according to clause 13, wherein the universal base or the basic connection interface comprises a fixing protrusion or reciprocal notch, and wherein the other one of the universal base or the basic connection interface comprises the other of the fixing protrusion or reciprocal notch, wherein the fixing protrusion is retained by the reciprocal notch to prevent rotation of the insert within the insertion channel.
    Clause 22. A system according to clause 13, wherein the universal base comprises at least one hole that is configured to align with at least one pallet hole of a pallet to secure the universal base to the pallet by at least one fastener .
    Clause 23. A system according to clause 22, wherein the at least one hole defines a feature that is configured to be detected by a feature recognition system and compared to another feature of the mating connector to align the connector of the connector. coupling on the connector support assembly in an appropriate overall orientation.
    Clause 24. A system according to clause 13, wherein the at least one shell connection interface comprises one or more of a vertical flange, a recess, or a platform.
    Clause 25. A system according to clause 13, wherein the at least one shell connection interface comprises at least two separate and distinct shell connection interfaces, each of which is configured to retain a shell of a size or shape different.
    Clause 26. A system according to clause 13, wherein the at least one shell connection interface comprises a plurality of arcuate segments separated by gaps.
    Clause 27. A system according to clause 13, wherein the at least one shell connection interface comprises a spring biased spacer positioned within a recess and exerting a spring force outwardly in a flange.
    Clause 28. A system according to clause 13, wherein the at least one shell connection interface comprises a block-shaped recess.
    Clause 29. A system according to clause 13, wherein the insert comprises wings extending from a central portion, and wherein the shell connection interface extends between the wings and the central portion.
    Clause 30. A system according to clause 13, wherein the insert comprises a key which is configured to allow the coupling connector to be manually aligned relative to the insert in an appropriate overall orientation.
    Clause 31. A method of assembling an electrical connector, the method comprising: interchangeably attaching an insert within an insertion channel of a universal base to provide a connector support assembly which is configured to retain a mating connector during an electrical connector assembly process, wherein the insert comprises (a) a basic connection interface having a shape and size that are the same as a plurality of others inserts, and (b) at least one hull connection interface, wherein the at least one hull connection interface differs in size and / or shape from at least one of the plurality of other inserts; and securely attaching a mating connector to or in the at least one hull connection interface.
    Clause 32. A method according to clause 31, further comprising: using a feature recognition system to detect a first characteristic of the mating connector and a second characteristic of the universal base; and determining an appropriate overall orientation between the first and second characteristics.
    Clause 33. A method according to clause 32, wherein the determining comprises using the feature recognition system to determine the appropriate overall orientation.
    Clause 34. The method of clause 32, wherein the determining comprises using a controller in communication with the feature recognition system to determine the appropriate overall orientation.
    Clause 35. A method according to clause 32, further comprising using an engaging robot to move the mating connector in the proper overall orientation relative to the universal base and securely attaching the mating connector to the mating connector. coupling to the at least one shell connection interface.
    Clause 36. The method of clause 31, further comprising: attaching the connector support assembly to a pallet; and releasably attaching the pallet to a carrier.
    Clause 37. A method according to clause 36, carrying the coupling connector on the pallet to at least one assembly station by means of the conveyor.
    While various spatial and directional terms, such as upper, bottom, bottom, central, lateral, horizontal, vertical, forward and the like can be used to describe embodiments of the present invention, it is to be understood that these terms are simply used. compared to the orientations shown in the drawings. The orientations may be inverted, rotated, or otherwise modified so that an upper portion is a lower portion, and vice versa, horizontal becomes vertical, and the like.
    As used in the present invention, a structure, limitation, or element that is "configured to" perform a task or operation is particularly structurally formed, interpreted, or adapted in a manner corresponding to the task or operation . For the sake of clarity and to avoid doubt, an object that can simply be modified to perform the task or operation is not "configured to" perform the task or operation as used in the present invention.
    It should be understood that the above description is intended to be illustrative, and not restrictive. For example, the embodiments described above (and / or aspects thereof) may be used in combination with each other. In addition, many modifications can be made to adapt a situation or a particular material to the teachings of the various embodiments of the invention without departing from their scope. While the dimensions and types of materials described in the present invention are intended to define the parameters of the various embodiments of the invention, the embodiments are in no way limiting and are exemplary embodiments. Many other embodiments will be apparent to those skilled in the art when reviewing the above description. The scope of the various embodiments of the invention should, therefore, be determined with reference to the appended claims, with the full range of equivalents to which these claims are permitted. In the appended claims, the terms "comprising" and "wherein" are used as the English equivalent of the respective terms "comprising" and "wherein". In addition, the terms "first", "second", and "third" etc. are used simply as labels, and are not intended to impose numerical requirements on their objects. In addition, the limitations of the following claims are not written in a medium-plus-function format and are not intended to be construed on the basis of Title 35 of the United States Code, § 112 (f), unless and to the extent that the limitations of these claims expressly use the term "means for" followed by an empty function statement of another structure.
    The present written description uses examples to describe the various embodiments of the invention, including the ideal embodiment, and also to enable any person skilled in the art to implement the various embodiments of the invention, including included to manufacture and use any device or system and to implement any incorporated process. The patentable scope of the various embodiments of the invention is defined by the claims, and may include other examples encountered by those skilled in the art. These other examples should be limited to the scope of the claims if the examples have structural elements that do not differ from the literal language of the claims, or if the examples include structural elements equivalent to non-substantial differences in the literal language of the claims.
    权利要求:
    Claims (19)
    [1" id="c-fr-0001]
    A connector support assembly configured to securely retain a mating connector during a process of assembling an electrical connector, the connector support assembly comprising: a universal base (212) including an insertion channel ( 310); a plurality of inserts (214) configured to be interchangeably retained within the insertion channel (310), wherein each of the plurality of inserts (214) comprises (a) a basic connection interface (216) having a common shape and size which is configured to be retained by the base within the insertion channel (310), and (b) at least one hull connection interface (410), wherein the at least one hull connection interface (410) of at least two of the plurality of inserts (214) differs in size and / or shape and is configured to retain hulls of different sizes from different connectors. coupling (200).
    [2" id="c-fr-0002]
    The connector support assembly of claim 1, wherein the base connection interface (216) comprises an outer perimeter wall (406).
    [3" id="c-fr-0003]
    The connector support assembly of claim 1, wherein the universal base (212) or the base connection interface (216) comprises a fixing protrusion or reciprocal notch, and wherein the other one from the base universal (212) or the base connection interface (216) comprises the other of the fixing protrusion or reciprocal notch, wherein the fixing protrusion is retained by the reciprocal notch to prevent rotation of the plurality. inserts (214) within the insertion channel (310).
    [4" id="c-fr-0004]
    The connector support assembly of claim 1, wherein the universal base (212) comprises at least one hole that is configured to align with at least one pallet hole of a pallet to secure the universal base (212). ) to the pallet by at least one fastener.
    [5" id="c-fr-0005]
    The connector support assembly of claim 4, wherein the at least one hole defines a characteristic that is configured to be detected by a feature recognition system (114) and compared to another characteristic of the mating connector. (200) for aligning the coupling connector (200) on the connector support assembly in an appropriate overall orientation.
    [6" id="c-fr-0006]
    The connector support assembly of claim 1, wherein the at least one shell connection interface (410) comprises one or more of a vertical flange, a recess, or a platform.
    [7" id="c-fr-0007]
    The connector support assembly of claim 1, wherein the at least one shell connection interface (410) comprises at least two separate and distinct shell connection interfaces (410), each of which is configured to retain a hull of different size or shape.
    [8" id="c-fr-0008]
    The connector support assembly of claim 1, wherein the at least one shell connection interface (410) comprises a plurality of arcuate segments separated by gaps.
    [9" id="c-fr-0009]
    The connector support assembly according to claim 1, wherein the at least one shell connection interface (410) comprises a spring-biased spacer positioned within a recess and exerting a spring force towards the housing. outside in a ledge.
    [10" id="c-fr-0010]
    The connector support assembly of claim 1, wherein the at least one shell connection interface (410) comprises a block-shaped recess.
    [11" id="c-fr-0011]
    The connector support assembly of claim 1, wherein at least one of the plurality of inserts (214) includes wings extending from a central portion, and wherein the at least one connection interface hull (410) extends between the wings and the central portion.
    [12" id="c-fr-0012]
    The connector support assembly of claim 1, wherein at least one of the plurality of inserts (214) comprises a key which is configured to allow the coupling connector (200) to be manually aligned by relating to the at least one of the plurality of inserts (214) in an appropriate overall orientation.
    [13" id="c-fr-0013]
    A method of assembling an electrical connector, the method comprising: interchangeably attaching an insert within an insertion channel (310) of a universal base (212) to provide a set of a connector holder which is configured to retain a mating connector (200) during an assembly process of the electrical connector, wherein the insert comprises (a) a base connection interface (216) having a shape and a size which are the same as a plurality of other inserts, and (b) at least one hull connection interface (410), wherein the at least one hull connection interface (410) differs in size and / or form of at least one of the plurality of other inserts; and securely fastening a coupling connector (200) to or within the at least one shell connection interface (410).
    [14" id="c-fr-0014]
    The method of claim 13, further comprising: using a feature recognition system (114) to detect a first feature of the mating connector (200) and a second characteristic of the universal base (212) ; and determining an appropriate overall orientation between the first and second characteristics.
    [15" id="c-fr-0015]
    The method of claim 14, wherein the determining comprises using the feature recognition system (114) to determine the appropriate overall orientation.
    [16" id="c-fr-0016]
    The method of claim 14, wherein the determining comprises using a control unit in communication with the feature recognition system (114) to determine the appropriate overall orientation.
    [17" id="c-fr-0017]
    The method of claim 14, further comprising using an engagement robot to move the mating connector (200) in the proper overall orientation relative to the universal base (212) and securely attach the coupling connector (200) to the at least one hull connection interface (410).
    [18" id="c-fr-0018]
    The method of claim 13, further comprising: attaching the connector support assembly to a pallet; and releasably attaching the pallet to a carrier.
    [19" id="c-fr-0019]
    19. The method of claim 18, carrying the coupling connector (200) on the pallet to at least one assembly station by means of the conveyor.
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    优先权:
    申请号 | 申请日 | 专利标题
    US14848411|2015-09-09|
    US14/848,411|US10644471B2|2015-09-09|2015-09-09|Systems for maintaining orientation of an electrical connector during an assembly process|
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