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    • 专利摘要:
    The invention relates to a modified diene elastomer comprising: a) at least 70% by weight, relative to the total weight of the modified diene elastomer, of a linear diene elastomer functionalized predominantly at one end of chain with an alkoxysilane group, optionally partially or completely hydrolysed silanol, the alkoxysilane group carrying a primary, secondary or tertiary amine function, the alkoxysilane group being connected to the diene elastomer via the silicon atom, said functionalized diene elastomer having a polymolecularity index before functionalization less than or equal to 1.6, b) more than 0 and up to 30% by weight, relative to the total weight of the modified diene elastomer, of a star-diene elastomer and having a polymolecularity before staring less than or equal to 1.6, the Mooney viscosity of said modified diene elastomer varying from e 30 to 80.
    公开号:FR3038314A1
    申请号:FR1556252
    申请日:2015-07-02
    公开日:2017-01-06
    发明作者:Charlotte Dire；Florent Vaultier
    申请人:Michelin Recherche et Technique SA Switzerland ；Compagnie Generale des Etablissements Michelin SCA；Michelin Recherche et Technique SA France；
    IPC主号:
    专利说明:

    The invention relates to a modified diene elastomer comprising at least 70% by weight of a specific linear diene elastomer which is predominantly functionalized at the end of the chain with an alkoxysilane group, optionally partially or totally hydrolyzed, carrying a primary, secondary or tertiary amine function, and at most 30% by weight of a specific star-diene elastomer, the Mooney viscosity of said modified diene elastomer ranging from 30 to 80.
    Since fuel savings and the need to preserve the environment have become a priority, it is desirable to produce mixtures with as little hysteresis as possible in order to be able to use them as rubber compositions for use in manufacturing various semi-finished products used in the composition of tire casings, such as, for example, underlays, sidewalls, treads, and in order to obtain tires having a reduced rolling resistance.
    The reduction of the hysteresis of the mixtures is a permanent objective which must, however, be carried out while maintaining intact the processability of the mixtures, while maintaining the creep resistance of the elastomers.
    To achieve the goal of lower hysteresis, many solutions have already been tested. In particular, mention may be made of modifying the structure of the diene polymers and copolymers at the end of polymerization by means of functionalising, coupling or starring agents in order to obtain a good interaction between the polymer thus modified and the load, be it carbon black or another reinforcing inorganic filler.
    In the context of mixtures containing a reinforcing inorganic filler of siliceous type, it has been proposed to use diene copolymers functionalized with alkoxysilane derivatives. By way of illustration of this prior art, mention may be made, for example, of US Pat. No. 5,066,721 which describes a rubber composition comprising a diene polymer functionalized with an alkoxysilane having at least one non-hydrolyzable alkoxyl residue mixed with silica. It is also possible to cite the patent application EP A 0 299 074 which describes functionalized polymers comprising alkoxysilane functions at the end of the chain. These functionalized polymers have been described in the prior art as being effective for reducing hysteresis and improving abrasion resistance, however, their properties are still insufficient to allow the use of these polymers in compositions intended to form strips of adhesive. tire rolling.
    It has also been proposed to combine functionalization with alkoxysilane functionalization functions by other functions, including amine functions. Thus, patent EP 0 992 537 describes a rubber composition which comprises an extended elastomer functionalized at the end of the chain by an alkoxysilane function and bearing at the other end or along its chain one or more amine functional groups. Furthermore, it has also been proposed to improve the properties of the rubber compositions by using end-functionalized elastomers with alkoxysilane functional groups carrying an amine group, whether in a black, silica or hybrid mixture. There may be mentioned, for example, the patent application US 2005/0203251 which describes a silica-reinforced rubber composition containing an elastomer end-functionalized with an alkoxysilane carrying an amine group. Nevertheless, it turns out that the compositions containing elastomers thus functionalized, whether black, silica or hybrid mixtures, do not always have an acceptable implementation and a satisfactory hysteresis for use in tread for pneumatic.
    It is a constant concern of the designers of materials intended for the manufacture of tires to improve the compromises of mechanical and dynamic properties of the rubber compositions with a view to improving the performance of the tire containing them, without penalizing the stages of its manufacture. or the properties of the elastomer. Thus, for example, the improvement of the property compromise must not be to the detriment of creep of the elastomer which causes significant disadvantages during the transport and storage of the rubbers.
    It has been proposed in the past to add coupled or star-shaped elastomers with additional coupling or starring agents to tin or silicon to limit creep. Thus, for example, patent application WO 2009/077837 describes functionalized elastomers at each chain end associated with star-shaped elastomers, particularly with silicon. However, the associations illustrated lead to a reinforced rubber composition whose compromise implementation / hysteresis is not satisfactory for an application in pneumatic. The Applicants have moreover described in the patent application WO 2011/042507 a functionalized diene elastomer composed of a diene elastomer functionalized at one end of a chain by a silanol function and, to a certain extent, of a coupled or star diene elastomer. based on tin. This elastomer provides a rubber composition containing it with satisfactory and acceptable hysteretic and processing properties for use in a tire, while having a significantly improved creep resistance.
    The technical problem to be solved by the invention is to further improve the compromise of hysteresis properties and implementation of a rubber composition for application in pneumatic, without penalizing its manufacture or properties of the elastomer contained in this composition, in particular its resistance to creep.
    This object is achieved in that the inventors have surprisingly discovered in the course of their research that a modified diene elastomer comprising at least 70% by weight, relative to the total weight of the modified diene elastomer, of an elastomer linear diene functionalized predominantly at one end of chain by an alkoxysilane group, optionally partially or completely hydrolysed to silanol, the alkoxysilane group carrying a primary, secondary or tertiary amine function, the alkoxysilane group being connected to the diene elastomer by means of intermediate of the silicon atom, said functionalized diene elastomer having a polymolecularity index before functionalization less than or equal to 1.6, and more than 0 and up to 30% by weight, relative to the total weight of the elastomer diene-modified diene elastomer having a polymolecula number prior to functionalization less than or equal to 1.6, the Mooney viscosity of said modified diene elastomer ranging from 30 to 80, gives the rubber compositions containing it an improvement of the compromise implemented at raw / hysteresis while maintaining intact the creep resistance. elastomer. The subject of the invention is therefore a modified diene elastomer comprising: a) at least 70% by weight, relative to the total weight of the modified diene elastomer, of a linear diene elastomer functionalized predominantly at one end of a chain by a group alkoxysilane, optionally partially or completely hydrolysed to silanol, the alkoxysilane group carrying a primary, secondary or tertiary amine function, the alkoxysilane group being connected to the diene elastomer via the silicon atom, said diene elastomer; functionalized having a polymolecularity index before functionalization less than or equal to 1.6, b) more than 0 and up to 30% by weight, relative to the total weight of the modified diene elastomer, of a star-diene elastomer and having a polymolecularity index before staring less than or equal to 1.6, the Mooney viscosity of said elastomer The invention also relates to a reinforced rubber composition based on at least one reinforcing filler and an elastomeric matrix comprising at least said modified diene elastomer.
    In the present description, unless expressly indicated otherwise, all the percentages (%) indicated are% by weight. On the other hand, any range of values designated by the expression "between a and b" represents the range of values from more than a to less than b (i.e. terminals a and b excluded) while any range of values designated by the term "from a to b" means the range from a to b (i.e., including the strict limits a and b).
    By the term "composition-based" is meant a composition comprising the mixture and / or the reaction product of the various constituents used, some of these basic constituents being capable of or intended to react with one another, less in part, during the various phases of manufacture of the composition, in particular during its crosslinking or vulcanization.
    In the present application, by "majority" or "majority" in relation to a compound, it is meant that this compound is the majority of the compounds of the same type in the composition, that is to say that it is the one which represents the largest weight fraction among the compounds of the same type. Thus, a functional species of a functionalized diene elastomer called majority is that representing the largest weight fraction among the functionalized species constituting the diene elastomer, relative to the total weight of the functionalized diene elastomer. In a system comprising a single compound of a certain type, it is the majority within the meaning of the present invention.
    In the present description, the term "diene elastomer" is understood to mean a diene elastomer which comprises a group comprising one or more heteroatoms.
    This grouping can be at the end of the linear main elastomer chain. It will then be said that the diene elastomer is functionalized at the end or end of the chain. This is generally an elastomer obtained by reacting a living elastomer with a functionalizing agent, that is to say any molecule that is at least monofunctional, the function being any type of chemical group known to those skilled in the art for reacting with a piece of living chain.
    This grouping can be in the linear main elastomeric chain. It will be said that the diene elastomer is coupled or functionalized in the middle of the chain, as opposed to the position "at the end of the chain" and although the group is not precisely in the middle of the elastomeric chain. It is generally an elastomer obtained by reaction of a living elastomer on a coupling agent, that is to say any molecule at least difunctional, the function being any type of chemical group known to those skilled in the art to react. with a piece of living chain.
    This group can be central to which n elastomer chains (n> 2) are linked forming a star structure. It will then be said that the diene elastomer is starred. It is generally an elastomer obtained by reaction of a living elastomer on a starzing agent, that is to say any multifunctional molecule, the function being any type of chemical group known to those skilled in the art to react with a piece of living chain. Those skilled in the art will understand that a functionalization reaction with an agent comprising more than one reactive function with respect to the living elastomer results in a mixture of functionalized end-of-pipe and mid-chain species. , constituting the linear chains of the functionalized elastomer, as well as, if appropriate, of star-shaped species. Depending on the operating conditions, mainly the molar ratio of the functionalizing agent to the living chains, certain species are in the majority in the mixture.
    By diene elastomer, it is to be understood in a known manner (is meant one or more) elastomer derived at least in part (ie, a homopolymer or a copolymer) of monomers dienes (monomers bearing two carbon-carbon double bonds, conjugated or not ). More particularly, diene elastomer is any homopolymer obtained by polymerization of a conjugated diene monomer having 4 to 12 carbon atoms, or any copolymer obtained by copolymerization of one or more conjugated dienes with one another or with one or more vinylaromatic monomers. having from 8 to 20 carbon atoms. In the case of copolymers, these contain from 20% to 99% by weight of diene units, and from 1 to 80% by weight of vinylaromatic units. Conjugated dienes which can be used in the process according to the invention are especially suitable for 1,3-butadiene, 2-methyl-1,3-butadiene and 2,3-di (C 1 -C 5 alkyl) -1,3 butadiene such as, for example, 2,3-dimethyl-1,3-butadiene, 2,3-diethyl-1,3-butadiene, 2-methyl-3-ethyl-1,3-butadiene, 3-isopropyl-1,3-butadiene, phenyl-1,3-butadiene, 1,3-pentadiene and 2,4-hexadiene, etc. As vinylaromatic monomers are especially suitable styrene, ortho-, meta, para-methylstyrene, the commercial mixture "vinyltoluene", para-tert-butylstyrene, methoxystyrenes, vinylmesitylene, divinylbenzene and vinylnaphthalene, etc. The diene elastomer is preferably chosen from the group of highly unsaturated diene elastomers consisting of polybutadienes (BR), synthetic polyisoprenes (IR) and butadiene copolymers, in particular copolymers of butadiene and of a vinyl aromatic monomer, copolymers of isoprene and mixtures of these elastomers. Such copolymers are more particularly copolymers of butadiene-styrene (SBR), copolymers of isoprene-butadiene (BIR), copolymers of isoprene-styrene (SIR) and copolymers of isoprene-butadiene-styrene (SBIR) .
    Among these copolymers, butadiene-styrene copolymers (SBR) are particularly preferred. The diene elastomer may have any microstructure which is a function of the polymerization conditions used. The elastomer may be block, random, sequenced, microsequential, etc. and be prepared in dispersion or in solution. In the case of anionic polymerization, the microstructure of these elastomers can be determined by the presence or absence of a polar agent and the amounts of polar agent employed.
    For the purposes of the invention, the term "polymolecularity index" means the ratio of average molecular weight to number average molecular weight. The weight and number average molecular weights are measured by size exclusion chromatography.
    By linear diene elastomer functionalized predominantly at one end of the chain, ie the elastomer a), is meant according to the invention the mixture of the linear species of the functionalized elastomer, namely the functionalized linear chains at one end of the chain and the chains linear functionalized in the middle of the chain, the former being predominant in weight in this mixture and preferably represents at least 50% or even 70% by weight of this mixture.
    According to a preferred embodiment, the modified diene elastomer according to the invention comprises at least 80% by weight, relative to the total weight of the modified diene elastomer, of the linear diene elastomer functionalized predominantly at one end of the α-chain. ).
    According to another preferred embodiment, the modified diene elastomer according to the invention comprises at most 20% by weight, relative to the total weight of the modified diene elastomer, of the diene diene elastomer b).
    According to a particularly preferred embodiment, the modified diene elastomer according to the invention comprises at least 80% by weight, relative to the total weight of the modified diene elastomer, of the linear diene elastomer functionalized predominantly at one end of the chain. a) and at most 20% by weight, based on the total weight of the modified diene elastomer, of the diene diene elastomer b).
    According to the invention, besides the function comprising the silicon atom directly bonded to the elastomeric chain (that is to say the alkoxysilane group), the diene elastomer a) also comprises a primary, secondary or tertiary amine function, capable of interacting with a reinforcing filler, this function being advantageously carried by the silicon of the alkoxysilane group, directly or via a spacer group. This is understood not to exclude the fact that the alkoxysilane group comprising the silicon atom directly bonded to the elastomeric chain interacts in a privileged manner with the reinforcing filler.
    The term "alkoxysilane group interacting in a privileged manner with the reinforcing filler" or "amine function capable of interacting with a reinforcing filler", any alkoxysilane group or amine function capable of forming, within a rubber composition reinforced with a load, a physical or chemical bond with said load. This interaction can be established for example by means of covalent, hydrogen, ionic and / or electrostatic bonds between said function and functions present on charges.
    The alkoxy radical of the alkoxysilane group may be of formula R'O-, where R 'represents a substituted or unsubstituted C1-C10 or even C1-C8 alkyl group, preferably a C1-C4 alkyl group, plus preferentially methyl and ethyl.
    According to variants of the invention, the alkoxysilane group may comprise two alkoxy radicals. According to other variants, the alkoxysilane group may comprise a single alkoxy radical and an alkyl radical.
    According to these latter variants, the alkyl radical of the alkoxysilane group is preferably a linear or branched C 1 -C 10, preferably C 1 -C 4 radical, more preferably a methyl radical. As secondary or tertiary amine functional groups, mention may be made of amines substituted by alkyl radicals with 1 to 10 carbon atoms, preferably alkyl of 1 to 4 carbon atoms, more preferably a methyl or ethyl radical, or else cyclic amines forming a heterocycle containing a nitrogen atom and at least one carbon atom, preferably 2 to 6 carbon atoms. For example, methylamino-, dimethylamino-, ethylamino-, diethylamino-, propylamino-, dipropylamino-, butylamino-, dibutylamino-, pentylamino-, dipentylamino-, hexylamino-, dihexylamino-, hexamethyleneamino- groups, preferably the diethylamino groups, are suitable. and dimethylamino.
    Preferably, the function capable of interacting with a reinforcing filler of the diene elastomer a) is a tertiary amine function, preferably diethylamine or dimethylamine.
    According to a variant of the invention, the primary, secondary or tertiary amine function is directly linked to the silicon atom itself directly linked to the diene elastomer.
    According to another variant of the invention, the primary, secondary or tertiary amine function and the silicon atom bonded to the diene elastomer are connected to one another by a spacer group which may be an atom or a group of atoms. The spacer group can be a divalent hydrocarbon radical, linear or branched, aliphatic Ci-Cis, saturated or unsaturated, cyclic or not, or a divalent aromatic hydrocarbon radical C6-C18 and may contain one or more aromatic radicals and / or a or more heteroatoms. The hydrocarbon radical may optionally be substituted.
    According to a preferred variant of the invention, the spacer group is a divalent hydrocarbon radical, linear or branched, C 1 -C 10 aliphatic, more preferably a linear divalent hydrocarbon radical C1-C5 aliphatic, more preferably still the divalent linear hydrocarbon radical in C3.
    The various aspects, preferential or not, which precede and which concern in particular the nature of the primary, secondary or tertiary amine function, the nature of the spacer group, the nature of the alkoxysilane group and the nature of the diene elastomer are combinable with one another.
    According to advantageous variants of the invention, at least one of the following four characteristics is met and preferably the four: the amine function capable of interacting with a reinforcing filler is a tertiary amine, more particularly a diethylamino or dimethylamino group; the spacer group is a C1-C5 linear hydrocarbon radical, more preferably the linear C3 hydrocarbon radical; the function comprising the silicon atom is a methoxysilane or ethoxysilane, optionally partially or completely hydrolysed to silanol; The diene elastomer is a butadiene-styrene copolymer. The diene diene elastomer b) is preferably a stellar diene elastomer based on tin or silicon. The diene diene elastomer b) is preferably a stellate diene elastomer with three or four branches. The linear diene elastomer functionalized mainly at one end of the chain a) and the diene diene elastomer b) may have before functionalization and starring the same microstructure or a different microstructure.
    Preferably, the linear diene elastomer functionalized mainly at a chain end a) and the diene diene elastomer b) have before functionalization and starring the same microstructure.
    More preferably, the linear diene elastomer functionalized predominantly at one end of chain a) and the diene diene elastomer b) have before functionalization and starring the same microstructure and the same macrostructure.
    According to a preferred embodiment, the functionalized diene elastomer a) has a polymolecularity index before functionalization ranging from 1.2 to 1.6 and the diene diene elastomer b) has a polymolecularity index before staring ranging from 1.2. at 1.6. The modified diene elastomer according to the invention can be obtained by a process as described below.
    The first step of a process for preparing the modified diene elastomer is the anionic polymerization of at least one conjugated diene monomer in the presence of a polymerization initiator.
    As a polymerization initiator, any known monofunctional anionic initiator can be used. However, an initiator containing an alkali metal such as lithium is used in a preferred manner.
    Suitable organolithium initiators include those having a carbon-lithium bond. Preferably, use will be made of an organolithium hydrocarbon initiator having no heteroatom. Representative compounds are aliphatic organoliths such as ethyllithium, n-butyllithium (n-BuLi), isobutyl lithium, etc.
    The polymerization is preferably carried out in the presence of an inert hydrocarbon solvent which may be for example an aliphatic or alicyclic hydrocarbon such as pentane, hexane, isptane, isooctane, cyclohexane, methylcyclohexane or an aromatic hydrocarbon such as benzene. , toluene, xylene.
    The polymerization can be carried out in a manner known per se and especially continuously. The continuous polymerization can be carried out in a known manner in one or more reactors supposed to be perfectly agitated by those skilled in the art. The continuous polymerization in n reactors in series, n ranging from 2 to 15, preferably from 2 to 9, can be advantageously carried out with complementary reinjections of solvents and / or purified monomers in at least one of the reactors r2 to rn, so that the proportion of the number of dead chains in the outlet flow of the reactor rn is less than 30%, preferably less than 10%, of the number of living chains initiated in the reactor r1. Dead chains are understood to mean polymer chains whose propagation has been stopped by reaction with impurities and which are no longer reactive at the exit of polymerization. The polymerization is generally carried out at a temperature of between 20 ° C. and 150 ° C. and preferably in the region of 30 ° C. to 120 ° C. When the continuous polymerization is carried out in n reactors in series, the temperature of each reactor varies from 20 to 150 ° C. and is greater than or equal to the temperature of the reactor which immediately precedes it, the temperature of the reactor rn being strictly greater than reactor temperature r1. It is of course also possible to add at the end of the polymerization a transmetallation agent for modifying the reactivity of the living-chain end. The living diene elastomer resulting from the polymerization is then functionalized to prepare the modified diene elastomer according to the invention.
    According to a first variant of preparation of the modified diene elastomer according to the invention, the linear diene elastomer functionalized predominantly in a chain end a) and the diene diene elastomer b) are mixed in the appropriate proportions. The linear diene elastomer functionalized mainly at a chain end a) can be obtained by reacting the living diene elastomer with a functionalizing agent capable of introducing at the end of the polymer chain an alkoxysilane group, which may or may not be hydrolysable. a primary, secondary or tertiary amine function, the alkoxysilane group being connected to the diene elastomer via the silicon atom. The functionalization agent that may be used according to the invention may carry a silanol-functional alkoxysilane function or a non-hydrolysable alkoxysilane function, and a protected or non-protected primary amino function, secondary, protected or otherwise, or tertiary, the two functions being directly related to each other or via a spacer group.
    The molar ratio between the functionalizing agent and the initiator of the living polymer chains is greater than or equal to 0.75, preferably greater than 1. The functionalizing agent may be represented by the following formula (I): N (R) R 2 -Si (OR ') x (R) y in which - R denotes a linear or branched C 1 -C 10, preferably C 1 -C 4, alkyl radical, more preferably a methyl radical, - R 'radicals, which are identical to or different from each other, represent a linear or branched C 1 -C 10, preferably C 1 -C 4, alkyl radical, more preferably a methyl or ethyl radical, - R 2 is a saturated aliphatic divalent hydrocarbon group or whether or not it is cyclic or non-cyclic, C 1 -C 18 aromatic, or C 6 -C 18 aromatic, preferably C 1 -C 6 linear aliphatic, more preferably the divalent linear aliphatic hydrocarbon radical saturated with C 3, R ", which may be identical or different, represent a trialkyl radical silyl, the groups alkyl parts, identical or different, having 1 to 4 carbon atoms, or a linear or branched C 1 -C 18, preferably C 1 -C 4, alkyl radical, more preferably a methyl or ethyl radical, or "form with N to which they are attached a heterocycle containing a nitrogen atom and at least one carbon atom, preferably from 2 to 6 carbon atoms, - x is an integer equal to 2 or 3 and y is a number integer equal to 0 or 1, such that x + y = 3.
    The various aspects, preferential or not, which precede and which concern in particular the nature of the primary, secondary or tertiary amine function, the nature of the spacer group R2 and the nature of the alkoxysilane group are combinable with each other.
    As functionalizing agent, mention may be made of (N, N-dialkylaminopropyl) (alkyl) dialkoxysilanes, (N, N-dialkylaminopropyl) trialkoxysilanes, (N-alkylaminopropyl) (alkyl) dialkoxysilanes and (N-alkylaminopropyl) trialkoxysilanes whose secondary amine function is protected by a trialkyl silyl group and (aminopropyl) (alkyl) dialkoxysilanes and (aminopropyl) trialkoxysilanes whose primary amine function is protected by two trialkyl silyl groups. The alkyl substituents present on the nitrogen atom are linear or branched and advantageously have from 1 to 10 carbon atoms, preferably from 1 to 4, more preferably 1 or 2. For example, the alkyl groups are suitable as alkyl substituents. methylamino-, dimethylamino-, ethylamino-, diethylamino-, propylamino-, dipropylamino-, butylamino-, dibutylamino-, pentylamino-, dipentylamino-, hexylamino-, dihexylamino-, hexamethyleneamino, preferably diethylamino- and dimethylamino- groups. The alkoxy substituents are linear or branched and generally have 1 to 10 carbon atoms, or even 1 to 8, preferably 1 to 4, more preferably 1 or 2.
    Preferably, the functionalizing agent may be chosen from 3- (N, N-dialkylaminopropyl) (alkyl) dialkoxysilanes and 3- (N, N-dialkylaminopropyl) trialkoxysilanes, the alkyl group on the silicon atom being the grouping. methyl or ethyl and the alkoxy group being the methoxy or ethoxy group. More preferably, the functionalizing agent is a compound of the 3- (N, N-dialkylaminopropyl) (alkyl) dialkoxysilane type.
    Preferably, the functionalizing agent may be chosen from 3- (N, N-alkyltrimethylsilylaminopropyl) (alkyl) dialkoxysilanes and 3- (N, N-alkyltrimethylsilylaminopropyl) trialkoxysilanes, the alkyl group on the silicon atom being the grouping. methyl or ethyl and the alkoxy group being the methoxy or ethoxy group. More preferably, the functionalizing agent is a compound of the 3- (N, N-alkyltrimethylsilylaminopropyl) (alkyl) dialkoxysilane type.
    Preferably, the functionalizing agent may be chosen from 3- (N, N-bistrimethylsilylaminopropyl) (alkyl) dialkoxysilanes and 3- (N, N-bistrimethylsilylaminopropyl) trialkoxysilanes, the alkyl group on the silicon atom being the grouping. methyl or ethyl and the alkoxy group being the methoxy or ethoxy group. More preferably, the functionalizing agent is a compound of the 3- (N, N-bistrimethylsilylaminopropyl) (alkyl) dialkoxysilane type. The diene diene elastomer b) can be obtained in a manner known per se by reacting the living end of the chain with a staring agent, that is to say any multifunctional molecule, the function being any type of chemical group known by the skilled in the art to react with a piece of living chain. The molar ratio between the starter agent and the initiator of the living polymer chains is less than or equal to 0.4, preferably ranges from 0.15 to 0.4.
    According to variants of the invention, the starch agents are agents based on tin or silicon with a functionality greater than 2, and which may be represented by the formula MRxX4.x, M represents a Sn or Si atom, x is an integer of 0 to 2, preferably 0 to 1, R is 1 to 10 carbon atoms, preferably 1 to 4 carbon atoms, and X is halogen, preferably chlorine. By way of example, mention may be made of compounds such as tin tetrachloride, methyl tin trichloride, dimethyl tin dichloride, tetrachlorosilane, methyltrichlorosilane and dimethyldichlorosilane.
    According to other variants of the invention, the starzing agent may be a trialkoxysilane carrying a protected, secondary protected or tertiary primary amine function, preferably having the formula (I) described above in which x is 3 and y is 0. Thus, the starzing agent may be chosen from the compounds of the trialkoxysilane type described above in the context of the functionalizing agent of formula (I), especially (N, N-dialkylaminopropyl) trialkoxysilanes. , the (N-alkylaminopropyl) trialkoxysilanes whose secondary amine function is protected by a trialkyl silyl group and aminopropyltrialkoxysilanes whose primary amine function is protected by two trialkyl silyl groups.
    More preferably then, the staring agent may be chosen from 3- (N, N-dimethylaminopropyl) trimethoxysilane, 3- (N, N-methyltrimethylsilylaminopropyl) trimethoxysilane and 3- (N, N-bistrimethylsilylaminopropyl) trimethoxysilane.
    The two elastomers can be mixed in an inert solvent, for example an aliphatic or alicyclic hydrocarbon such as pentane, hexane, heptane, isooctane, cyclohexane or an aromatic hydrocarbon such as benzene or toluene. xylene, which may be the same as the polymerization solvent. The mixing will then be carried out at a temperature of between 20 ° C. and 120 ° C. and preferably in the region of 30 ° C. to 110 ° C.
    According to a second variant of preparation of the modified diene elastomer according to the invention, the living diene elastomer resulting from the polymerization stage is subjected to the reaction of a starch agent and to that of a functionalizing agent. capable of introducing at the end of the polymer chain an alkoxysilane group, hydrolysable or not, carrying a primary, secondary or tertiary amine function, the alkoxysilane group being bonded to the diene elastomer via the silicon atom.
    The functionalising agents and starch agents that can be used in the context of this second variant may be chosen from those mentioned in the context of the first variant. The molar ratio between the functionalizing agent and the initiator of the living polymer chains is greater than or equal to 0.75, preferably greater than 1. The molar ratio between the starter agent and the initiator of the living polymer chains is predetermined so as to form a stannous diene elastomer level less than or equal to 30% by weight relative to the weight of the modified diene elastomer.
    According to a third variant of the preparation of the modified diene elastomer according to the invention, the living diene elastomer resulting from the polymerization stage is subjected to the reaction of a functionalization agent of the trialkoxysilane type as described above, capable of to introduce, at the end of the polymer chain, a hydrolyzable alkoxysilane group carrying a primary, secondary or tertiary amine function, the alkoxysilane group being bonded to the end of the diene elastomer via the silicon atom; . At the end of the functionalization, the elastomer is subjected to controlled operating conditions allowing hydrolysis and condensation of the chain ends so as to create star-shaped elastomers in the desired proportions. Such methods are described in the literature; it is particularly possible to refer to the document EP 2075278 A1.
    Functionalization of the living diene elastomer resulting from the polymerization stage may be carried out at a temperature ranging from 20 to 120 ° C., in the presence, initially, of a suitable amount of a starring agent for staring. at most 30% by weight of the living diene elastomer. Then, in a second step, the remaining living chains of the diene elastomer obtained after the first step are functionalized by the addition of a functionalizing agent capable of introducing at the end of the polymer chain the alkoxysilane group carrying a primary amine function. , secondary or tertiary and reaction with this agent.
    According to the variants of the invention according to which the functionalization agent carries a protected primary or secondary amine function, the synthesis process may be continued by a step of deprotection of the primary or secondary amine. This step is implemented after the modification reaction. By way of example, it is possible to react the functionalized chains with the protected amine group with an acid, a base, a fluorinated derivative such as tetrabutylammonium fluoride, a silver salt such as silver nitrate, etc. to deprotect this amine function. These various methods are described in the book "Protective Groups in Organic Synthesis, W. W. Green, P.GM Wuts, Third Edition, 1999". This deprotection step may have the effect of hydrolyzing all or part of the hydrolyzable alkoxysilane functions of the modified diene elastomer to transform them into silanol functions.
    According to variants of the invention, the synthesis process may comprise a step of hydrolysis of the hydrolyzable alkoxysilane functions, by adding an acidic, basic or neutral compound as described in document EP 2 266 819 A1. Hydrolysable functions are then converted in whole or in part into silanol function.
    According to variants of the invention, the method may comprise a conventional stoppage stage by means of, for example, methanol or water. The method of synthesis of the modified diene elastomer according to the invention can be continued in a manner known per se by the recovery steps of the modified elastomer.
    According to variants of this process, these steps comprise a stripping step in order to recover the elastomer from the previous steps in dry form. This stripping step may have the effect of hydrolyzing all or part of the hydrolyzable alkoxysilane functions of the modified diene elastomer to turn them into silanol functions. Advantageously, at least 50 to 70 mol% of the functions can thus be hydrolysed. The modified diene elastomer according to the invention has satisfactory creep resistance, which induces a good resistance during storage and transport of this rubber. The modified diene elastomer according to the invention can be advantageously used, for pneumatic application, in a rubber composition reinforced with at least one inorganic filler such as silica, the compromise of which is improved in the case of raw / hysteresis. This rubber composition is also the subject of the invention.
    Thus, as explained above, another subject of the invention is a reinforced rubber composition based on at least one reinforcing filler and an elastomeric matrix comprising at least one modified diene elastomer as described above. It should be understood that the rubber composition may comprise one or more of these modified diene elastomers according to the invention.
    The reinforced rubber composition according to the invention may be in the crosslinked state or in the uncrosslinked state, that is to say crosslinkable. The diene elastomer modified according to the invention can be, according to different variants, used alone in the composition or in blending with at least one other conventional diene elastomer, whether star-shaped, coupled, functionalized or not. Preferentially, this other diene elastomer used in the invention is chosen from the group of highly unsaturated diene elastomers consisting of polybutadienes (BR), synthetic polyisoprenes (IR), natural rubber (NR), butadiene copolymers, copolymers of isoprene and mixtures of these elastomers. Such copolymers are more preferably selected from the group consisting of butadiene-styrene copolymers (SBR), isoprene-butadiene copolymers (BIR), isoprene-styrene copolymers (SIR) and isoprene-copolymers. butadiene-styrene (SBIR). It is also possible to cut with any synthetic elastomer other than diene, or with any other polymer other than elastomer, for example a thermoplastic polymer.
    When the conventional elastomer used in cutting is natural rubber and / or one or more diene polymers such as polybutadienes, polyisoprenes, butadiene-styrene or butadiene-styrene-isoprene copolymers, this elastomer or these elastomers, modified or otherwise can then be present from 1 to 70 parts by weight per 100 parts of modified diene elastomer according to the invention.
    It will be noted that the improvement in the properties of the composition according to the invention will be all the greater as the proportion of the elastomer (s) different from the modified diene elastomers of the invention in this composition will be reduced.
    Thus, preferably, the elastomer matrix comprises predominantly by weight the diene elastomer modified according to the invention.
    More preferably, the elastomeric matrix consists solely of the modified diene elastomer according to the invention.
    The rubber composition of the invention comprises, in addition to at least one elastomeric matrix as described above, at least one reinforcing filler.
    It is possible to use any type of reinforcing filler known for its ability to reinforce a rubber composition that can be used for manufacturing tire treads, for example carbon black, a reinforcing inorganic filler such as silica with which it is associated with known manner a coupling agent, or a mixture of these two types of load.
    Suitable carbon blacks are all carbon blacks, used individually or in the form of mixtures, in particular blacks of the HAF, ISAF, SAF type conventionally used in tire treads (so-called pneumatic grade blacks). Among the latter, there will be mentioned more particularly the reinforcing carbon blacks of the series 100, 200 or 300 (ASTM grades), such as, for example, the blacks N115, N134, N234, N326, N330, N339, N347 and N375.
    As reinforcing inorganic filler, is meant by the present application, by definition, any inorganic or mineral filler regardless of its color and its origin (natural or synthetic), capable of reinforcing on its own, without other means than an agent intermediate coupling, a rubber composition for the manufacture of tires; such a filler is generally characterized, in known manner, by the presence of hydroxyl groups (-OH) on its surface.
    Suitable reinforcing inorganic fillers are mineral fillers of the siliceous type, in particular of silica (SiO 2), or of the aluminous type, in particular alumina (Al 2 O 3). The silica used may be any reinforcing silica known to those skilled in the art, in particular any precipitated or fumed silica having a BET surface and a CTAB specific surface both less than 450 m 2 / g, preferably from 30 to 400 m 2 / g, especially between 60 and 300 m2 / g. Mention may also be made of mineral fillers of the aluminous type, in particular alumina (Al 2 O 3) or aluminum (oxide) hydroxides, or reinforcing titanium oxides, for example described in US 6,610,261 and US 6,747,087. Reinforcing fillers of another nature, in particular carbon black, are also suitable as reinforcing fillers, provided that these reinforcing fillers are covered with a siliceous layer, or else comprise at their surface functional sites, in particular hydroxyl sites, which require use of a coupling agent to establish the bond between the filler and the elastomer. By way of example, mention may be made, for example, of carbon blacks for tires as described for example in documents WO 96/37547 and WO 99/28380. The physical state in which the reinforcing inorganic filler is present is indifferent whether in the form of powder, microbeads, granules, beads or any other suitable densified form. Of course, the term "reinforcing inorganic filler" also refers to mixtures of different reinforcing fillers, in particular highly dispersible siliceous fillers as described above.
    Preferably, the content of total reinforcing filler (carbon black and / or other reinforcing filler such as silica) is between 10 and 200 phr, more preferably between 30 and 150 phr, and even more preferably between 70 and 130 phr, the optimum being in a known manner different according to the particular applications concerned.
    According to a variant of the invention, the reinforcing filler is predominantly other than carbon black, that is to say it comprises more than 50% by weight of the total weight of the reinforcing filler (s), or several fillers other than carbon black, especially a reinforcing inorganic filler such as silica, or it consists exclusively of such a filler.
    According to this variant, when carbon black is also present, it may be used at a level of less than 20 phr, more preferably less than 10 phr (for example between 0.5 and 20 phr, in particular from 1 to 10 phr).
    According to another variant of the invention, a reinforcing filler comprising predominantly carbon black and optionally silica or other inorganic filler is used.
    When the reinforcing filler comprises a filler requiring the use of a coupling agent to establish the bond between the filler and the elastomer, the rubber composition according to the invention further comprises, in a conventional manner, an agent capable of effectively provide this link. When the silica is present in the composition as a reinforcing filler, it is possible to use as coupling agents organosilanes, especially polysulfurized alkoxysilanes or mercaptosilanes, or at least bifunctional polyorganosiloxanes.
    Such a coupling agent should not be confused with the coupling agent used for the synthesis of the modified diene elastomer described above.
    In the composition according to the invention, the level of coupling agent is advantageously less than 20 phr, it being understood that it is generally desirable to use as little as possible. Its rate is preferably between 0.5 and 12 phr. The presence of the coupling agent depends on that of the reinforcing inorganic filler. Its rate is easily adjusted by the skilled person according to the rate of this charge; it is typically of the order of 0.5% to 15% by weight relative to the amount of reinforcing inorganic filler other than carbon black.
    The rubber composition according to the invention may also contain, in addition to the coupling agents, coupling activators, charge-recovery agents or, more generally, processing aid agents which can be used in known manner, thanks to an improvement of the dispersion of the filler in the rubber matrix and a lowering of the viscosity of the composition, to improve its ability to implement in the green state, these agents being, for example, hydrolysable silanes such as alkylalkoxysilanes, polyols, polyethers, primary, secondary or tertiary amines, hydroxylated or hydrolysable polyorganosiloxanes.
    The rubber compositions according to the invention may also contain reinforcing organic fillers which may replace all or part of the carbon blacks or other reinforcing inorganic fillers described above. Examples of reinforcing organic fillers that may be mentioned include functionalized polyvinyl organic fillers as described in applications WO-A-2006/069792, WO-A-2006/069793, WO-A-2008/003434 and WO-A 2008/003435.
    The rubber composition according to the invention may also comprise all or part of the usual additives usually used in elastomer compositions intended for the manufacture of tires, for example pigments, non-reinforcing fillers, protective agents such as waxes anti-ozone, chemical antiozonants, anti-oxidants, anti-fatigue agents, plasticizers, reinforcing or plasticizing resins, acceptors (for example phenolic novolac resin) or methylene donors (for example HMT or H3M) as described for example in the application WO 02/10269, a crosslinking system based on either sulfur, or sulfur and / or peroxide donors and / or bismaleimides, vulcanization accelerators, vulcanization activators.
    The composition is manufactured in appropriate mixers, using two successive preparation phases well known to those skilled in the art: a first phase of work or thermomechanical mixing (so-called "non-productive" phase) at high temperature, up to a maximum of maximum temperature between 110 ° C and 190 ° C, preferably between 130 ° C and 180 ° C, followed by a second phase of mechanical work (so-called "productive" phase) to a lower temperature, typically less than 110 ° C, for example between 40 ° C and 100 ° C, finishing phase during which is incorporated the crosslinking system.
    The process for preparing a composition according to the invention generally comprises: (i) the production, at a maximum temperature of between 130 ° C. and 180 ° C., of a first thermomechanical working time of the constituents of the composition comprising the modified diene elastomer according to the invention and a reinforcing filler, with the exception of a crosslinking system, and then (ii) the production, at a temperature below said maximum temperature of said first time, of a second mechanical working time during which said crosslinking system is incorporated.
    This process may also comprise, prior to carrying out steps (i) and (ii) above, the steps for preparing the modified diene elastomer according to the method described above. The invention also relates to a semi-finished rubber tire article, comprising a rubber composition according to the invention, crosslinkable or crosslinked, or consisting of such a composition.
    The final composition thus obtained can then be calendered, for example in the form of a sheet, a plate or extruded, for example to form a rubber profile usable as a semi-finished rubber product for the tire.
    Because of the improved hysteresis / implementation compromise with raw material while maintaining the creep resistance of the elastomer which characterizes a reinforced rubber composition according to the invention, it will be noted that such a composition can constitute any semi-finished product of the invention. pneumatic and especially the tread, particularly decreasing its rolling resistance. The invention therefore finally relates to a tire comprising a semi-finished article according to the invention, in particular a tread.
    The aforementioned features of the present invention, as well as others, will be better understood on reading the following description of several embodiments of the invention, given by way of illustration and not limitation.
    Examples
    Measurements and tests used
    Size exclusion chromatography
    The SEC (Size Exclusion Chromatography) technique separates macromolecules in solution according to their size through columns filled with a porous gel. The macromolecules are separated according to their hydrodynamic volume, the larger ones being eluted first.
    Without being an absolute method, the SEC allows to apprehend the distribution of the molar masses of a polymer. From commercial standard products, the various average molar masses (Mn) and weight (Mw) can be determined and the polymolecularity index (Ip = Mw / Mn) calculated via a so-called calibration of MOORE.
    There is no particular treatment of the polymer sample before analysis. This is simply solubilized in the eluting solvent at a concentration of about 1 g.L'1. Then the solution is filtered through a 0.45 μm porosity filter before injection. The equipment used is a chromatographic chain "WATERS alliance". The eluting solvent is either tetrahydrofuran or tetrahydrofuran + 1% vol. of diisopropylamine + 1% vol. of triethylamine, the flow rate of 1 mL.min'1, the temperature of the system of 35 ° C and the analysis time of 30 min. A set of two WATERS columns with the trade name "STYRAGEL HT6E" is used. The injected volume of the solution of the polymer sample is 100 μL. The detector is a differential refractometer "WATERS 2410" and the chromatographic data exploitation software is the "WATERS EMPOWER" system.
    The average molar masses calculated are relative to a calibration curve produced for SBR microstructure following: 25% by weight (relative to the weight of the polymer) of styrene type units, 23% by weight (relative to the butadiene part) of type 1-2 and 50% by weight (with respect to the butadiene moiety) of type 1-4 trans units.
    Moonev viscosity
    For polymers and rubber compositions, Mooney viscosities ML (i + 4) 100 ° C are measured according to ASTM D-1646.
    The oscillating consistometer is used as described in ASTM D-1646. The Mooney plasticity measurement is carried out according to the following principle: the elastomer or composition in the green state (i.e. before firing) is molded in a cylindrical chamber heated to 100 ° C. After one minute preheating, the rotor rotates within the specimen at 2 rpm and the torque needed to maintain this movement after 4 minutes of rotation is measured. The Mooney plasticity ML (i + 4) is expressed in "Mooney unit" (E1M, with 1 UM = 0.83 Nm).
    The difference between the Mooney viscosity of the composition and the Mooney viscosity of the elastomer makes it possible to measure the processability or implementation in the raw state. The lower the difference, the better the implementation.
    Differential calorimetry
    The glass transition temperatures (Tg) of the elastomers are determined using a differential scanning calorimeter ("differential scanning calorimeter").
    Near infrared spectroscopy (NIR)
    The microstructure of elastomers is characterized by the technique of near infrared spectroscopy (NIR).
    Near-infrared spectroscopy (NIR) is used to quantitatively determine the mass content of styrene in the elastomer as well as its microstructure (relative distribution of 1,2-butadiene 1,4-trans and 1,4-cis units). The principle of the method is based on the Beer-Lambert law generalized to a multicomponent system. The method being indirect, it uses a multivariate calibration [Vilmin, F .; Dussap, C .; Coste, N. Applied Spectroscopy 2006, 60, 619-29] carried out using standard elastomers of composition determined by 13C NMR. The styrene content and the microstructure are then calculated from the NIR spectrum of an elastomeric film about 730 μm thick. The acquisition of the spectrum is carried out in transmission mode between 4000 and 6200 cm -1 with a resolution of 2 cm -1 using a Bruker Tensor 37 Fourier transform infrared spectrometer equipped with a cooled InGaAs detector. by Peltier effect.
    Inherent viscosity
    The inherent viscosity of the elastomers at 25 ° C is determined from a solution of elastomer at 0.1 g.dL'1 in toluene, according to the following principle:
    The inherent viscosity is determined by measuring the flow time t of the polymer solution and the flow time t 0 of toluene in a capillary tube.
    In a Ubbelhode tube (capillary diameter 0.46 mm, capacity 18 to 22 ml), placed in a bath thermostated at 25 ± 0.1 ° C, the flow time of toluene and that of the polymer solution at 0, 1 g.dL'1 are measured.
    The inherent viscosity is obtained by the following relation:
    with: C: concentration of the polymer solution in toluene in g.dL'1, t: flow time of the polymer solution in toluene in second, t0: flow time of toluene in second, rpnh: inherent viscosity expressed in dL.g'1.
    Cold-Flow (CF (i + 6) 100oC)
    This involves measuring the extruded elastomer mass through a calibrated die for a given time (6 hours) and under fixed conditions (T = 100 ° C.). The die has a diameter of 6.35 mm, a thickness of 0.5 mm and is located at the bottom and the center of a cylindrical cut-out cut of 52 mm in diameter.
    In this device are placed 40 ± 4 g of elastomer previously formed into a pellet (2 cm thick and 52 mm in diameter). On the elastomer pellet is positioned a calibrated piston of 1 kg (± 5 g). The assembly is then placed in an oven at 100 ± 0.5 ° C.
    The conditions are not stabilized during the first hour in the oven, the extruded product at t = 1 hour is cut and then discarded.
    The measurement is then continued for 6 hours ± 5 minutes, during which the product is left in the oven. After 6 hours, the extruded product sample is cut and weighed. The result of the measurement is the weighted elastomer mass. The lower this result, the more the elastomer is resistant to cold creep. Nuclear Magnetic Resonance (NMR)
    1H NMR makes it possible to quantify the methyl groups carried by the silicon (SÎCH3) by integrating the corresponding signal, located around δ = 0 ppm. The samples are solubilized in carbon disulfide (CS2). 100 μl of deuterated cyclohexane (C6D12) is added for the lock signal. The NMR analyzes are carried out on a BRUKER 500 MHz spectrometer equipped with a BBIz 5 mm broadband probe. For the quantitative 1H NMR experiment, the sequence uses a 30 ° pulse and a 2 second repetition time.
    Dynamic Properties
    The dynamic properties, and in particular tan δ max, are measured on a viscoanalyzer (Metravib VA4000), according to the ASTM D 5992-96 standard. The response of a sample of vulcanized composition (cylindrical specimen with a thickness of 2 mm and a section thickness of 79 mm 2) is recorded, subjected to a sinusoidal stress in alternating simple shear, at a frequency of 10 Hz, under normal temperature conditions. (40 ° C) according to ASTM D 1349-99. A strain amplitude sweep is performed from 0.1% to 50% peak-to-peak (forward cycle), then from 50% to 0.1% peak-to-peak (return cycle). The most particularly exploited result is the loss factor tan δ. For the return cycle, the maximum value of tan δ observed, denoted tan δ max, is indicated. This value is representative of the hysteresis of the material and in this case the rolling resistance: the lower the value of tan δ max, the lower the rolling resistance. In the examples, the results of the dynamic properties are given in base 100. The higher the number expressed in base 100, the lower the hysteresis.
    Polymer preparation
    Preparation of Polymer A: Functional SBR aminoalkoxysilane end chain according to the invention
    In 3 stirred continuous feed reactors of 14 L stirred in series, supposed perfectly stirred according to the man of the art, are continuously introduced methylcyclohexane, butadiene, styrene and tetrahydrofurfuryl ethyl ether, in the following proportions: mass flow butadiene = 1.854 kg.h-1 (of which 1.023 kg.h-1 are injected at the line inlet, 0.408 kg.h-1 are injected between the first and the second reactor after having been purified on alumina columns and 0.423 kg 1h are injected between the second and the third reactor after having been purified on alumina columns), styrenic mass flow rate = 0.916 kg.h -1, total mass concentration of monomer = 12.5 wt%, mass flow rate. tetrahydrofurfuryl ethyl ether = 108 g / h.
    N-Butyllithium (n-BuLi) is introduced in sufficient quantity to neutralize the protic impurities provided by the various constituents present in the line inlet. At the inlet of the reactor, 470 pmol of n-BuLi per 100 g of monomer are introduced.
    The different flow rates are calculated so that the average residence time in each reactor is 30 min. The 3 reactors in series are respectively maintained at the following temperatures: 50 ° C, 60.8 ° C and 85 ° C. At the outlet of the polymerization reactor, a sample of polymer solution is made. The polymer is then subjected to an antioxidant treatment with the addition of 0.4 phr of 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol) and 0.2 phr of N- (1,3- dimethylbutyl) -N'-phenyl-p-phenylenediamine. The polymer thus treated is separated from its solution by a stripping operation with steam, and then dried on a roll tool at 100 ° C. The "initial" inherent viscosity measured is 1.76 dL.g -1. The number-average molar mass, Μη, determined by the SEC technique, is 133,000 g / mol-1 and the polydispersity index, Ip, is 1.39.
    At the outlet of the third polymerization reactor, 28 pmol per 100 g of tin tetrachloride monomer in solution in methylcyclohexane are added to the living polymer solution (SnC14 / Li = 0.06, ie 24% of star) and 800 pmol per 100 g of monomer 3- (N, N-dimethylaminopropyl) dimethoxymethylsilane (1.7 eq / Li) in solution in methylcyclohexane are added.
    The polymer is then subjected to an antioxidant treatment with the addition of 0.4 phr of 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol) and 0.2 phr of N- (1,3- dimethylbutyl) -N'-phenyl-p-phenylenediamine.
    The polymer thus treated is separated from its solution by a stripping operation with steam, and then dried on a roll tool at 100 ° C.
    The "final" inherent viscosity measured is 1.94 dL.g -1. The viscosity jump, defined as the ratio of said "final" viscosity to said "initial" viscosity, is here 1.10.
    The Mooney viscosity of this polymer A is 54.
    The number-average molar mass, Mn, determined by the SEC technique, is 147,000 g / mol-1 and the polydispersity index, Ip, is 1.46.
    The microstructure of this polymer is determined by the NIR method. The level of 1,2 units is 25% relative to the butadiene units. The mass content of styrene is 27.5%.
    The glass transition temperature of this polymer is -48.2 ° C.
    The degree of function (CH 3) Si determined by 1 H NMR for the polymer A is 4.6 mmol.kg-1, ie 76% of functional chains.
    The cold flow CF (1 + 6) 100 ° C of the polymer is 2.1.
    Preparation of Polymer B: Functional SBR aminoalkoxysilane at end of chain - Counterexample 1
    In a stirred continuous feed reactor of 14 L, assumed to be perfectly stirred according to those skilled in the art, are continuously introduced methylcyclohexane, butadiene, styrene and tetrahydrofurfuryl ethyl ether, in the following proportions: mass flow butadiene = 1.379 kg.h-1, styrene mass flow = 0.617 kg.h-1, mass concentration of monomer = 12.5 wt%, 60 ppm tetrahydrofurfuryl ethyl ether. N-Butyllithium (n-BuLi) is introduced in sufficient quantity to neutralize the protic impurities provided by the various constituents present in the line inlet. At the inlet of the reactor, 645 pmol of n-BuLi per 100 g of monomer are introduced.
    The different flow rates are calculated so that the average residence time in the reactor is 40 min. The temperature is maintained at 90 ° C. At the outlet of the polymerization reactor, a sample of polymer solution is made. The polymer is then subjected to an antioxidant treatment with the addition of 0.4 phr of 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol) and 0.2 phr of N- (1,3- dimethylbutyl) -N'-phenyl-p-phenylenediamine. The polymer thus treated is separated from its solution by a stripping operation with steam, and then dried on a roll tool at 100 ° C. The "initial" inherent viscosity measured is 2.02 dL.g-1. The number-average molecular weight, Mn, determined by the SEC technique, is 160,600 g.mol-1 and the polymolecularity index, Ip, is 1.90.
    At the outlet of the polymerization reactor, 39 pmol per 100 g of tin tetrachloride monomer dissolved in methylcyclohexane are added to the living polymer solution (SnC14 / Li = 0.06, ie 24% of star) and then 1070 pmol. per 100 g of monomer 3- (N, N-dimethylaminopropyl) dimethoxymethylsilane (1.7 eq / Li) in solution in methylcyclohexane are added.
    The polymer is then subjected to an antioxidant treatment with the addition of 0.4 phr of 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol) and 0.2 phr of N- (1,3- dimethylbutyl) -N'-phenyl-p-phenylenediamine.
    The polymer thus treated is separated from its solution by a stripping operation with steam, and then dried on a roll tool at 100 ° C.
    The "final" inherent viscosity measured is 2.12 dL.g -1. The viscosity jump, defined as the ratio of said "final" viscosity to said "initial" viscosity, is here 1.05.
    The Mooney viscosity of this polymer B is 75.
    The number-average molar mass, Mn, determined by the SEC technique, is 175,000 g / mol-1 and the polydispersity index, Ip, is 2.05.
    The microstructure of this polymer is determined by the NIR method. The level of 1,2 units is 24.5% relative to the butadiene units. The mass content of styrene is 27.5%.
    The glass transition temperature of this polymer is -48 ° C.
    The degree of function (CH 3) Si determined by 1 H NMR for the polymer B is 3.8 mmol.kg-1, ie 76% of functional chains.
    The cold flow CF (1 + 6) 100 ° C of the polymer is 1.9.
    Preparation of the polymer C: functional SBR aminoalkoxysilane at the end of the chain - Counterexample 2
    In 3 reactors supplied continuously with 14 L agitated arranged in series, supposed perfectly agitated according to one skilled in the art, are continuously introduced methylcyclohexane, butadiene, styrene and tetrahydrofurfuryl ethyl ether, in the following proportions: mass butadiene = 1.854 kg.h-1 (of which 1.023 kg.h-1 are injected at the inlet of the first reactor 0.408 kg.h-1 are injected between the first and the second reactor after being purified on columns of aluminas and 0.423 kg.h-1 kg.h-1 are injected between the second and the third reactor after having been purified on alumina columns), styrenic mass flow rate = 0.916 kg.h-1, total mass concentration of monomer in the second reactor = 12.5 wt %, mass flow rate of tetrahydrofurfuryl ethyl ether = 108 g / h.
    N-Butyllithium (n-BuLi) is introduced in sufficient quantity to neutralize the protic impurities provided by the various constituents present at the inlet of the first reactor. At the inlet of the first reactor, 412 pmol of n-BuLi per 100 g of monomer are introduced.
    The different flow rates are calculated so that the average residence time in the last reactor is 30 min. The 3 reactors in series are respectively maintained at the following temperatures: 50 ° C for the first and 60.8 ° C for the second and 85 ° C for the third. At the outlet of the third polymerization reactor, a sample of polymer solution is made. The polymer thus obtained is then subjected to an antioxidant treatment with addition of 0.4 phr of 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol) and 0.2 phr of N- (1, 3-dimethylbutyl) -N'-phenyl-p-phenylenediamine. The polymer thus treated is then separated from its solution by a stripping operation with steam, and then dried on a roll tool at 100 ° C. The "initial" inherent viscosity measured is 2.07 dL.g -1. The number-average molecular weight, Mn, determined by the SEC technique, is 171400 g.mol-1 and the polymolecularity index, Ip, is 1.4.
    At the outlet of the polymerization reactor, 25 pmol per 100 g of tin tetrachloride monomer dissolved in methylcyclohexane are added to the living polymer solution (SnC14 / Li = 0.06, ie 24% of star) and then 700 pmol. per 100 g of monomer 3- (N, N-dimethylaminopropyl) dimethoxymethylsilane (1.7 eq / Li) in solution in methylcyclohexane are added.
    The polymer is then subjected to an antioxidant treatment with the addition of 0.4 phr of 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol) and 0.2 phr of N- (1,3- dimethylbutyl) -N'-phenyl-p-phenylenediamine.
    The polymer thus treated is separated from its solution by a stripping operation with steam, and then dried on a roll tool at 100 ° C.
    The "final" inherent viscosity measured is 2.40 dL.g -1. The viscosity jump, defined as the ratio of said "final" viscosity to said "initial" viscosity, is here of 1.16.
    The Mooney viscosity of this polymer C is 87.
    The number-average molecular weight, Mn, determined by the SEC technique, is 188700 gmol-1 and the polymolecularity index, Ip, is 1.47.
    The microstructure of this polymer is determined by the NIR method. The level of 1,2 units is 24.5% relative to the butadiene units. The mass content of styrene is 27.5%.
    The glass transition temperature of this polymer is -48 ° C.
    The function level (CH 3) Si determined by 1 H NMR for the polymer C is 3.6 mmol.kg-1, ie 76% of functional chains.
    The CF (1 + 6) 100 ° C cold flow of the polymer is 1.2.
    Comparative Examples of Rubber Compositions
    Three compositions are compared reported in Table 1 below. The composition of the example is in accordance with the invention. The compositions of counterexamples 1 and 2 are comparative compositions which do not conform to the invention.
    The formulations are expressed in percent by weight per 100 parts by weight of elastomer (phr).
    Table 1
    (*) 1,4-cis polybutadiene obtained by neodymium catalyzed polymerization; Mooney elastomer = 44 (1) Rhodia "Zeosil 1165MP" silica. (2) Catenex® SBR from Shell. (3) Polylimonene. (4) "Si69" from Degussa. (5) N- (1,3-dimethylbutyl) -N'-phenyl-p-phenylenediamine. (6) Repsol Anti-Ozone. (7) N-cyclohexyl-2-benzothiazylsulphenamide.
    For the following tests, the procedure is as follows:
    Each of the compositions is produced, firstly, by a thermomechanical work, then, in a second finishing time, by mechanical work.
    The elastomer, two thirds of the silica, is introduced into a "Banbury" type laboratory internal mixer, which is filled to 72% and whose initial temperature is 90 ° C. coupling agent, diphenylguanidine and carbon black.
    The thermomechanical work is performed by means of pallets whose average speed is 50 rpm and whose temperature is 90 ° C.
    After one minute, the last third of silica, the antioxidant, stearic acid and anti-ozone wax, the MES oil and the resin, still under thermomechanical work, are introduced.
    After two minutes, the zinc oxide is introduced, the speed of the pallets being 50 rpm.
    The thermomechanical work is again conducted for two minutes, up to a maximum fall temperature of about 160 ° C.
    The mixture thus obtained is recovered, cooled and then, in an external mixer (homo-finisher), the sulfur and sulfenamide are added at 30 ° C., mixing again for a period of 3 to 4 minutes (second time). mechanical work).
    The compositions thus obtained are then calendered, either in the form of plates (with a thickness ranging from 2 to 3 mm) or thin rubber sheets, for the measurement of their physical or mechanical properties, or in the form of directly usable profiles, after cutting and / or assembly to the desired dimensions, for example as semi-finished products for tires, in particular for treads.
    The crosslinking is carried out at 150 ° C for 40 min.
    The results are shown in Table 2.
    Table 2 Rubber Results (Tan δ max 40 ° C, ML (i + 4) 100 ° C composition, Cold-Flow):
    The results presented in Table 2 show an equivalent hysteresis of the composition 1 according to the invention with respect to that of the composition of the counterexample 1 (Polymer B with polymolecularity index before functionalization and high staining) and that of the composition. counterexample 2 (polymer C with high Mooney viscosity).
    The processability of the composition 1 according to the invention is better than that of the compositions of the counterexamples 1 and 2.
    Finally, the creep resistance of composition 1 remains satisfactory in comparison with that of the compositions of counterexamples 1 and 2, or even of the same order as that of the composition of counterexample 1.
    Thus, the results presented in Table 2 show an improvement in the compromise hysteresis / raw implementation of the composition containing the polymer according to the invention while maintaining the creep resistance of the elastomer.
    权利要求:
    Claims (17)
    [1" id="c-fr-0001]
    A modified diene elastomer comprising: a) at least 70% by weight, based on the total weight of the modified diene elastomer, of a linear diene elastomer functionalized predominantly at one end of chain with an alkoxysilane group, optionally partially or totally hydrolysed to silanol, the alkoxysilane group carrying a primary, secondary or tertiary amine functional group, the alkoxysilane group being connected to the diene elastomer via the silicon atom, said functionalized diene elastomer having a polymolecularity index; before functionalization less than or equal to 1.6, b) more than 0 and up to 30% by weight, based on the total weight of the modified diene elastomer, of a star-diene elastomer and having a polymolecularity index before staring less than or equal to 1.6, the Mooney viscosity of said modified diene elastomer varying from 3 0 to 80.
    [2" id="c-fr-0002]
    2. Modified diene elastomer according to claim 1, characterized in that the linear diene elastomer a) functionalized predominantly at one end of the chain with an alkoxysilane group, optionally partially or completely hydrolysed to silanol, carries a tertiary amine function, preferably diethylamine or dimethylamine.
    [3" id="c-fr-0003]
    3. modified diene elastomer according to claim 1 or 2 characterized in that the primary, secondary or tertiary amine function of the diene elastomer a) and the silicon atom bonded to the elastomer are interconnected by a defined spacer group as a divalent hydrocarbon radical, linear or branched, aliphatic Ci-Cis, saturated or unsaturated, cyclic or not, or a divalent aromatic hydrocarbon radical C6-C18, said spacer group optionally containing one or more aromatic radicals and / or a or more heteroatoms.
    [4" id="c-fr-0004]
    4. modified diene elastomer according to claim 3 characterized in that the spacer group of the diene elastomer a) is a divalent linear aliphatic hydrocarbon radical C1-C5, preferably the linear aliphatic radical C3.
    [5" id="c-fr-0005]
    5. Modified diene elastomer according to any one of claims 1 to 4, characterized in that the alkoxysilane group is a methoxysilane or ethoxysilane group, optionally partially or completely hydrolysed to silanol.
    [6" id="c-fr-0006]
    6. Modified diene elastomer according to any one of claims 1 to 5, characterized in that it comprises at least 80% by weight, relative to the total weight of the modified diene elastomer, of the linear diene elastomer functionalized predominantly at one end of the chain a).
    [7" id="c-fr-0007]
    7. modified diene elastomer according to any one of claims 1 to 6, characterized in that it comprises at most 20% by weight, relative to the total weight of the modified diene elastomer, the diene diene elastomer b) .
    [8" id="c-fr-0008]
    8. Elastomer according to any one of the preceding claims, characterized in that the star-diene elastomer is a star-shaped elastomer based on tin or silicon.
    [9" id="c-fr-0009]
    9. Modified diene elastomer according to any one of the preceding claims, characterized in that the diene diene elastomer b) is a stellate diene elastomer with three or four branches.
    [10" id="c-fr-0010]
    10. Modified diene elastomer according to any one of the preceding claims, characterized in that the diene elastomer is a copolymer of butadiene and a vinylaromatic monomer, preferably a butadiene-styrene copolymer.
    [11" id="c-fr-0011]
    11. modified diene elastomer according to any one of the preceding claims characterized in that the diene elastomers a) and b) have before functionalization and starring the same microstructure and the same macrostructure.
    [12" id="c-fr-0012]
    12. Modified diene elastomer according to any one of the preceding claims, characterized in that the functionalized diene elastomer a) has a polymolecularity index before functionalization varying from 1.2 to 1.6 and the diene diene elastomer b) exhibits a polymolecularity index before staring ranging from 1.2 to 1.6.
    [13" id="c-fr-0013]
    13. Reinforced rubber composition based on at least one reinforcing filler and an elastomeric matrix comprising at least one modified diene elastomer as defined in any one of Claims 1 to 12.
    [14" id="c-fr-0014]
    14. Composition according to Claim 13, characterized in that the reinforcing filler (s) comprise more than 50% by weight, relative to the total weight of the reinforcing filler (s), of reinforcing inorganic filler such as silica.
    [15" id="c-fr-0015]
    15. Semi-finished rubber article for a tire, characterized in that it comprises a crosslinkable or crosslinked rubber composition according to claim 13 or 14.
    [16" id="c-fr-0016]
    16. Semi-finished article according to claim 15, characterized in that said article is a tread.
    [17" id="c-fr-0017]
    17. Pneumatic tire, characterized in that it comprises a semi-finished article as defined in claim 15 or 16.
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    同族专利:
    公开号 | 公开日
    WO2017001684A1|2017-01-05|
    HUE044635T2|2019-11-28|
    SG11201710861UA|2018-02-27|
    PL3317122T3|2019-10-31|
    FR3038314B1|2017-07-21|
    EP3317122A1|2018-05-09|
    EP3317122B1|2019-05-08|
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    FR3014872A1|2013-12-18|2015-06-19|Michelin & Cie|MODIFIED DIENIC ELASTOMER AND RUBBER COMPOSITION CONTAINING SAME|
    WO1988005448A1|1987-01-14|1988-07-28|Bridgestone Corporation|Tire|
    DE69635185T2|1995-05-22|2006-07-06|Cabot Corp., Boston|RUBBER COMPOSITIONS CONTAINING SILICONE-MODIFIED ROOT|
    WO1999028380A1|1997-11-28|1999-06-10|Compagnie Generale Des Etablissements Michelin - Michelin & Cie|Rubber composition for tyres, reinforced with a carbon black coated with an aluminous layer|
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    FR2880354B1|2004-12-31|2007-03-02|Michelin Soc Tech|ELASTOMERIC COMPOSITION REINFORCED WITH A FUNCTIONALIZED POLYVINYLAROMATIC LOAD|
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    FR2903416B1|2006-07-06|2008-09-05|Michelin Soc Tech|ELASTOMERIC COMPOSITION REINFORCED WITH A FUNCTIONALIZED NON-AROMATIC VINYL POLYMER|
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    KR20180084603A|2017-01-03|2018-07-25|주식회사 엘지화학|Modified conjugated diene polymer and rubber composition comprising the same|
    法律状态:
    2016-07-21| PLFP| Fee payment|Year of fee payment: 2 |
    2017-01-06| PLSC| Search report ready|Effective date: 20170106 |
    2017-07-24| PLFP| Fee payment|Year of fee payment: 3 |
    2018-07-25| PLFP| Fee payment|Year of fee payment: 4 |
    2020-04-10| ST| Notification of lapse|Effective date: 20200306 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1556252A|FR3038314B1|2015-07-02|2015-07-02|MODIFIED DIENIC ELASTOMER WITH REDUCED IP AND RUBBER COMPOSITION CONTAINING SAME|FR1556252A| FR3038314B1|2015-07-02|2015-07-02|MODIFIED DIENIC ELASTOMER WITH REDUCED IP AND RUBBER COMPOSITION CONTAINING SAME|
    PL16734379T| PL3317122T3|2015-07-02|2016-07-01|Modified diene elastomer of reduced polydispersity index, and rubber composition containing same|
    SG11201710861UA| SG11201710861UA|2015-07-02|2016-07-01|Modified diene elastomer of reduced polydispersity index, and rubber composition containing same|
    EP16734379.7A| EP3317122B1|2015-07-02|2016-07-01|Modified diene elastomer of reduced polydispersity index, and rubber composition containing same|
    PCT/EP2016/065594| WO2017001684A1|2015-07-02|2016-07-01|Modified diene elastomer of reduced polydispersity index, and rubber composition containing same|
    HUE16734379| HUE044635T2|2015-07-02|2016-07-01|Modified diene elastomer of reduced polydispersity index, and rubber composition containing same|
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