• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    A system for detecting temperature anomalies of belt conveyors, comprising: a linear infrared scanning radiometer having one or more infrared detectors and arranged to scan the surface of a belt conveyor in a direction perpendicular to the traveling direction of the belt conveyor and for generating thermal image data which is related to infrared radiation detected by the infrared detector; and a processing unit configured to process the thermal image data to identify temperature anomalies in the material moved on the surface of the belt conveyor.
    公开号:FR3035501A1
    申请号:FR1653630
    申请日:2016-04-25
    公开日:2016-10-28
    发明作者:Richard Salisbury；Andrew Mitchell
    申请人:Thermoteknix Systems Ltd；
    IPC主号:
    专利说明:

    [0001] FIELD OF THE INVENTION The present invention relates to belt conveyor monitoring and is particularly concerned with a system and method for detecting temperature anomalies in materials moved on conveyors. BACKGROUND OF THE INVENTION to tape. BACKGROUND OF THE INVENTION It is a requirement in many industries to monitor the temperature of materials moved along conveyor belts. This monitoring is usually done by means of a temperature probe with a single point of light or point oriented towards the strip. These measurement techniques are of limited value insofar as they offer only coarse indications of temperature inside the zone on which the luminous point is focused. If the spot size is too large, then small temperature anomalies, especially defects smaller than the spot size, may not appear. Alarms associated with point temperature probes are limited to a high / low threshold instantaneous local alert in the area of their light point, which often leads to false alarms or unnoticed alarms. SUMMARY OF THE INVENTION According to a first aspect, the invention relates to a system for detecting temperature anomalies of conveyor belts, comprising: a linear infrared scanning radiometer having one or more infrared detectors and arranged for scanning of the surface of a belt conveyor in a direction perpendicular to the traveling direction of the belt conveyor and for generating thermal image data which is related to infrared radiation detected by the infrared detector; and a processing unit configured to process the thermal image data to identify temperature anomalies in the material moved on the surface of the belt conveyor. According to a second aspect, the invention relates to a system for detecting temperature anomalies of conveyor belts, comprising: a two-dimensional array of infrared detectors arranged to receive infrared radiation from the surface of a conveyor belt and for generating thermal image data that is related to the received infrared radiation; and a processing unit configured to process the thermal image data to identify temperature anomalies in the material moved on the surface of the belt conveyor. According to a third aspect, the invention relates to a method for detecting temperature anomalies in a material conveyed on a belt conveyor, the method comprising: scanning the surface of the belt conveyor in a direction perpendicular to the conveying direction of the conveyor bandwidth using a linear infrared scanning radiometer; generating thermal image data based on infrared radiation received by the linear infrared scanning radiometer from the material moved on the belt conveyor; processing the thermal image data to identify temperature anomalies in the material moved on the surface of the belt conveyor. According to a fourth aspect, the invention relates to a method for detecting temperature anomalies in a material conveyed on a belt conveyor, the method consisting in sweeping the surface of the belt conveyor in a direction perpendicular to the direction of travel of the conveyor to a conveyor. band using a linear infrared scanning radiometer; generating thermal image data based on infrared radiation received by the linear infrared scanning radiometer from the material moved on the belt conveyor; processing the thermal image data to identify temperature anomalies in the material moved on the surface of the belt conveyor.
    [0002] According to a fifth aspect, the invention relates to a computer readable recording medium having in memory computer readable instructions which, when executed by a processor in association with a linear thermal scanning radiometer, implement the steps mentioned above of the process.
    [0003] BRIEF DESCRIPTION OF THE DRAWINGS Embodiments of the present invention will now be described by way of a non-limiting example only, with reference to the accompanying drawings, in which: FIG. detecting abnormalities of tape conveyors according to one embodiment of the present invention; Fig. 2 is a perspective view of a linear scanning radiometer of the belt conveyor anomaly detection system shown in Fig. 1, showing the viewing profile of the linear scanning radiometer with respect to the belt conveyor; Fig. 3 is a block diagram showing an identification processing of temperature anomalies in thermal images captured by the system of Fig. 1; Fig. 4 is a block diagram showing filter processing of an image captured by the system of Fig. 1; Fig. 5 is a graphical representation of thermal images acquired by the system of Fig. 1 before and after filtering by means of the processing of Fig. 4; Fig. 6 is a block diagram showing an identification processing of anomalies found in images captured by the system of Fig. 1; and FIG. 7 is a graphical representation of a thermal image acquired by the system of FIG. 1, in which anomalies have been identified by broken lines. DESCRIPTION OF CERTAIN EMBODIMENTS OF THE INVENTION Certain embodiments of the present invention overcome the disadvantages associated with conventional light point temperature probe measurement techniques by the use of a linear infrared scanning radiometer to provide a repeated scan of the entire width of a belt conveyor on the surface 3035501 4 of which is moved a material. Data received from successive linear scans can be assembled to form a thermal image of the web and the material therein. Temperature anomalies present in the thermal image can then be identified and presented to a user and a series of appropriate actions can be undertaken. Some embodiments of the present invention will be described below with particular reference to the monitoring of unmilled cement moved on a conveyor belt, conventionally to and from treatment furnaces. In cement treatment plants, it is desirable to monitor localized hot spots present in the unmilled cement. It will be appreciated, however, that in other applications it may be desirable to measure areas of low temperature anomalies, i.e., cold spots in any material moved on a conveyor belt. Certain embodiments of the present invention can therefore also be used to identify areas of lower temperature than average temperature or ("cold spots") in a material moved on a conveyor belt. Figures 1 and 2 schematically show a belt conveyor defect detection system 10 according to an embodiment of the present invention. The conveyor belt defect detection system comprises an infrared scanning radiometer 12 and a processing unit 14 associated with the radiometer 12 and communicating therewith. A display 26 and an input device 24, such as a keyboard or a touch screen, are coupled to the processing unit 14. In use, the radiometer 12 may be disposed above a conveyor belt 16 so as to scan the strip 16 on a scan line 18 oriented in the width of the strip 16 in a "y" direction (shown in Figure 2), perpendicular to the longitudinal axis "x" of the strip. In the embodiments shown in FIGS. 1 and 2, the belt conveyor 16 is in use to convey material in the lengthwise direction of the web, in the "x" direction, so that the material is moved from the left to the right of the page.
    [0004] The linear infrared scanning radiometer 12, comprising one or more infrared detectors, is designed to provide a repeated scan of the width of the strip 16, so that the spot of the light point of the at least one infrared detector provides a scanning the surface of the strip 16 and any material therein. The band 16 may be scanned by the linear scanning radiometer 12 either by physical displacement of the detector or by displacement of its focal point on the band 16 by means of a device such as a rotating mirror. thus providing a linear sequence of measurement of the strip 16. A two-dimensional thermal profile of the strip 16 (including any material therein) can then be generated by assembling the data received at the at least one of the infrared detectors. multiple linear scans. The system 10 may comprise a single infrared detector or multiple infrared detectors. In the case of a single detector, the detector may be scanned to receive infrared radiation at the focus point of the material, as mentioned above. In the case of multiple detectors, a linear array of detectors may be arranged to receive radiation transmitted over the entire width of the strip 16. The multiple detectors may be scanned in accordance with the methods mentioned above. above relative to a single detector, or, alternatively, they can be fixed but be scanned electronically. In any case, the linear infrared scanning radiometer 12 may have a variable scanning angle, preferably between 15 ° and 120 °, thus allowing mounting at a suitable height of the radiometer 12 above the band 16, allowing him to capture images of the entire width of the band. In addition, the radiometer 12 is ideally oriented so that the focal angle of incidence of the detector on the strip is 90 ° to the "y" plane of the strip 16, i.e. It will be appreciated that other angles of incidence relative to the web 16 are within the scope of the invention. However, the angle should preferably not be less than 60 ° with respect to the "y" plane of the strip 16. Beyond this point, it would be possible to observe a decrease in the effective emissivity of the material being subjected to of scanning, particularly with regard to more reflective materials displaced on the strip 16, such as metals. In addition, if the material moved on the strip 16 has an irregular surface, shading areas will then be noted in the processed image due to an oblique viewing angle of less than 3035501 60 °. The data received by the linear infrared scanning radiometer 12 is communicated to the processing unit 14 via one or more bus bars. The processing unit 14 may be implemented as part of the linear scanning radiometer 14 or as a separate part of the linear scanning radiometer 12. The processing unit 14 may be implemented by software execution, for example, on a PC or, alternatively, may be implemented as hardware by, for example, one or more digital monoprocessors (DSPs) or specific integrated circuits (ASICs). Software execution on the processing unit 14 may employ instructions which, when executed, cause the linear scanning radiometer 12 and an infrared detector to function as will be described below. The processing unit 14 may comprise one or more local or remote storage facilities for storing captured infrared data received from the linear scanning radiometer 12. Instructions executed by the processing unit 14 may also be stored on the facilities. local or remote storage associated with the processing unit 14. In addition to receiving infrared data, the processing unit 14 can also receive speed data from a tape speed counter 22 coupled to the belt conveyor 16. Using this information, the processing unit 14 can generate an image of the band 16 which is free from distortions due to speed variations of the band 16 (the faster the band 16 moves, the more the lines of scanning are assembled in a spaced manner and vice versa). A user can enter one or more anomaly detection criteria through the input device 24, as will be described in more detail below. In addition, when they have been generated, the thermal images of the band 16 can be displayed on the display 26 connected to the processing unit 14. It will be appreciated that the image generated by the processing unit 14 is a scrolling image whose length increases with each scan of the strip 16. Therefore, for purposes of detecting anomalies on the tape, the processing unit 14 can put a limited number of linear scans in memory, which reduces the requirements of 3035501 7 system memory. Additionally or alternatively, as is known in the art, all linear scan data received by the processing unit may be stored for later analysis. Linear scan data capture and analysis processing received from the linear scanning radiometer 12 will now be described by the processing unit 14 with reference to Fig. 3. In a step 30, the processing unit 14 receives scan lines from the linear thermal scanning radiometer. This data can be processed in real time or stored in one or more buffers and / or a permanent memory for later analysis. In addition, at a step 32, the processing unit 14 can also receive in real time band speed data from the tape speed counter 22. In a step 34, the processing unit 14 then generates a thermal image of the scan lines using the tape speed data to calculate the scan line separation necessary to eliminate image distortion, with each scan line being separated by a distance that is proportional to the speed of the band 16 at the time of execution of a particular scan. When the adjusted thermal image has been assembled, the image may be filtered at a step 36 to remove high frequency spatial information. Then, in a step 38, temperature anomalies can be identified in the image with respect to hot and / or cold regions present in the material displaced on the strip 16.
    [0005] The filtering step 36 shown in FIG. 3 will now be described with reference to FIG. 4. A filter window is first generated in a step 40. The dimensions of the filter window may be set by a In some embodiments, the dimensions of the filter window are set so as to equal the minimum size of the conveyor belt defect detection system, by means of, for example, the input device 24. In some embodiments, the dimensions of the filter window are set to equal the minimum size. abnormality that a user wishes to detect using the system 10. For example, a user can enter a length and a width or an area of the minimum size anomaly to be identified, by means of the processing unit 14, and this data is then used to specify the length and width of the generated filter window. Abnormalities having dimensions smaller than those of the filter window are therefore eliminated from the filtered image.
    [0006] When generated, the filter window may be scanned across the width of the assembled thermal image. At each scan position, the average pixel value within the filter window is calculated (step 44). The center pixel of the filter window at each scan position is then defined as the average pixel value within that calculated filter window with respect to that position. When the filter has reached the end of the width of the image, at a step 48, the filter window is fed to the next unfiltered portion of the image and the process returns to step 42, the window of filter being scanned across the width of the assembled thermal image. The process is repeated until there is no more image data to be filtered, for example, when the belt conveyor stops or when the system is turned off. The result is a filtered thermal image from which high frequency spatial information has been removed. In other words, small anomalies are obtained that are warmer than the high temperature threshold, or colder than the low temperature threshold, but are smaller than the filter window. These small anomalies are therefore not visible when the filtered image is the subject of a temperature anomaly search. However, larger anomalies remain visible during the search. Moreover, in the case of a search for a temperature anomaly which is at least as important as the minimum size, the fact that a few pixels are outside the temperature threshold does not prevent the detection of this anomaly as long as the remaining pixels that constitute the anomaly sufficiently exceed the threshold so as to compensate and take the average value of the filter window beyond the threshold. A direct temperature threshold may be applied to the filtered thermal image without generating false alarms due to anomalies of dimensions smaller than the specified user threshold. FIG. 5 shows thermal images before (left) and after (right) the above-mentioned filtering treatment, in which anomaly contours are blurred and from which small temperature anomalies have been suppressed. It will be appreciated that the filtering step mentioned above is not critical.
    [0007] However, performing this step increases the overall efficiency of the system since anomalies having dimensions smaller than the threshold set by a user, for example, areas having only very few high value pixels or low value, are not revealed in the filtered image and are therefore absent from the subsequent anomaly search. Any pixel in the filtered image that exceeds the threshold value must be part of a true anomaly. It will be appreciated that alternative low pass filtering methods are known in the art and that they can be used in place of the one mentioned above. For example, a weighted average can be computed within the filter window so that the center pixels contribute more to the output value than the 10 pixels at the contours or angles. the window. In this case, weighting values per pixel could be calculated, the result being similar to the process involving a mean value mentioned above. The choice of a weighted or unweighted filter may depend on factors such as to expect the anomalies being searched to have, or not, a uniform temperature, and the intention of detecting defects in the material on the web, or protecting the web itself against temperature-induced damage. These methods are not within the scope of the present invention. Referring again to FIG. 3, when the thermal image has been assembled and optionally filtered in step 36, in step 38, the thermal image can be processed to identify pixels and groups. pixels that correspond to areas of material moved on the conveyor belt 16 which have a high (or low) temperature anomaly. Figure 6 shows a sequence of operations to identify these anomalies. In step 50, pixels are identified in the thermal image as having a value that exceeds a predefined temperature threshold. This temperature threshold can be set by a user and can be an absolute temperature. According to one variant, the threshold can be set as the difference between a maximum pixel value and an average pixel value with respect to the thermal image. In some embodiments, it is possible to monitor the rate of change of temperature within an identified area and set thresholds based on these characteristics. Additionally or alternatively, the temperature difference between different parts of a linear target can be used. For example, the difference in temperature between the center line and the steel strip contours in a rolling mill could be used as the temperature anomaly thresholds. Pixels of the image that are identified as having a value that exceeds the threshold are then grouped with each other at a step 52. The grouping can be performed by considering neighboring pixels as part of the same anomaly. Pixels that are close to each other but do not touch each other can be considered as belonging to the same anomaly and thus be grouped together with each other to consolidate the number of detected features. This result can also be achieved by decreasing the resolution of the filtered image by taking 10 peak or valley values from the hottest pixel among the coldest pixels in a small region, thereby forming a single pixel of resolution scaled down. Immediately adjacent pixels of this reduced resolution image may then belong to a single consolidated anomaly which may be combined with other low resolution pixels and / or pixels which are immediately adjacent to any higher resolution pixels constituting the pixel. any of the pixels of reduced resolution. In a step 54, for each suspect anomaly detected, that is to say for each group of pixels suspected of constituting the same anomaly, dimensions are calculated and compared with a threshold size, also defined by the user. If the threshold criteria are met by the suspect anomaly, then, in step 56, the suspect anomaly is considered to meet the threshold criteria and data relating to this anomaly may be stored for analysis. additional. Alternatively, if the suspect anomaly is considered to be smaller than that required by the threshold criteria, then the anomaly is ignored in step 58. This processing is repeated for each pixel or group of pixels having a value. which exceeds the threshold criterion. If the low-pass filtering step was performed before this step, there is no need to check whether the anomaly has, or does not have, sufficient dimensions due to the removal of dimension anomalies below the threshold during the filtering step. Under these circumstances, steps 54, 56 and 58 can be ignored. Upon detection and analysis of the thermal image data by the processing unit 14, some of the generated images, where all the generated images, can be displayed on the display 26 coupled to the unit. For example, the display 26 may display images before and after low-pass filtering. Additionally or alternatively, upon detecting an abnormality within the thermal image, one or more marks may be superimposed on the image to indicate to the user the onset position of anomalies on band 16 and anomalies among them that meet the threshold criteria, etc. Figure 7 shows an example of a thermal image generated by the processing unit 14 which can be displayed to the user. Temperature variations are represented by color variations in the image (shown in black and white in the representation of Figure 7); darker areas of the image representing cold areas of the belt conveyor and brighter areas of the image representing hot zones of the belt conveyor. According to this embodiment, the square frames have been drawn around anomalies that have been found to meet the requirements of the threshold criteria set by the user. These thresholds are set to identify hot spots 62 in the material displaced on the belt conveyor 16. However, as explained above, certain embodiments of the present invention allow in addition, or alternatively , to identify cold spots inside thermal images. In addition to visually identifying temperature anomalies in a thermal image, the system 10 may include one or more alarms configured for triggering upon detection of a temperature anomaly that meets the threshold conditions set by the user. . These alarms can be audible or visual alarms, for example, a siren or flashing light to bring an anomaly to the attention of a user. The alarms may be presented to a user through the display 26 in the form of, for example, an on-screen notification. These notifications may be visually appended in some way to an anomaly revealed in the thermal image, also on screen. In response to an alarm condition, the processing unit 14 may generate an output signal to trigger an external event, such as stopping the movement of the tape, etc. The output signal may be in the form of an output signal of 4 to 20 mA or an OPC compatible signal (link and object integration for process control purposes). The processing unit 14 may also use an OPC to interface with additional sensors and monitors (e.g., belt conveyor speedometer 22) to receive additional data from the belt conveyor 16. and any other associated device. An OPC can also be used to interface the belt conveyor monitoring system with other processing and instrumentation control systems used in an installation in which the monitoring system 10 is installed. the monitoring system 10 can be interfaced with a knowledge management system, such as an ABB knowledge manager. Different alarms may be implemented with respect to different thresholds or criteria. In addition or according to a variant, it is possible to set an alarm criterion that requires the presence of a predefined number of anomalies detected within a region of interest, for example, in the section that has made the object of the most recent scan of the tape to a distance specified by the user away from the scan point.
    [0008] An alarm database may be stored to store details of each alarm event, including recorded conveyor data and any other type of data received by the processing unit at the time of the alarm. 'alarm. These alarm events will be subject to further review and analysis.
    [0009] According to the embodiments described above, a single set of threshold criteria is applied to the received image data, meaning that only temperature anomalies responding to this unique set of threshold criteria are identified. However, according to other embodiments, multiple filters having different criteria may be applied to the same input data so as to be able to identify temperature anomalies having different characteristics in the same image. For example, a first filter may be defined to identify points / hot zones in a material moved on the belt conveyor 16 and a second filter may be configured to identify cold spots in the material moved on the belt conveyor 16.
    [0010] In addition to applying multiple filters each having different criteria, according to some embodiments, the area of the thermal image that is being processed can be defined beforehand. Figure 7 shows two boundary lines 64 used to designate the area of the image to be detected by anomalies. Areas outside boundaries 64 are not analyzed. These boundaries may be defined, for example, where the scanning width of the linear scanning radiometer 12 is wider than the band. The boundary lines may prevent areas outside the web 16, such as metal side rails, electric motors, etc., from forming part of the anomaly identification process. These elements may have undesirable effects on calculations made during image processing. By trimming unwanted areas of the image, these elements do not affect the result of the threshold analysis performed by the processing unit 14. In addition, according to some embodiments, two belt conveyors can make the subject of parallel imaging by means of a single linear scanning radiometer. The radiometer 12 can then scan the width of the two bands. In this case, it may be desirable to analyze the displaced material on one strip at a time. Delimitations may be defined around the area of the band requiring analysis, and the processes described in Figures 3, 4 and 6 are applied only to the area for which specific criteria have been specified. In some installation configurations, the line of sight of the linear scanning radiometer may be obstructed. According to any of the embodiments described above, one or more additional linear radiometers may be provided to ensure a totally unobstructed view of the belt conveyor 16. For example, multiple radiometers may be configured to view the web. 16 from different angles. Infrared data generated by each radiometer can then be processed and combined to present a single stream of scan data. The scan data from the optimally located linear scanning radiometer (i.e., the linear scanning radiometer having the sharpest view of the strip 16) can then be selected and be used for thermal imaging purposes to avoid clogging and obtain the best resolution. Light point temperature probes may also be used in addition to, or as an alternative to, the additional linear radiometer (s), in the case of obstructions causing visual interference.
    [0011] According to the embodiments described above, a linear scanning radiometer comprising one or more infrared detectors is provided to ensure a scan of the width of the strip. According to any of the embodiments described above, the linear scanning radiometer may be replaced by a thermographic camera (such as an infrared camera) designed to form a thermal image of a material displaced on the web. The thermographic camera may include a two-dimensional array of band-oriented infrared detectors. Therefore, it is possible to obtain a scan or two-dimensional image of the tape and to use the received image data for the processing unit 14 to generate the thermal image of the material on the tape. The thermographic camera can transmit the data to the processing unit 14 in the form of image frames for processing purposes, or the processing unit 14 can itself generate image frames and process them later. . According to some of the embodiments described above, a tape speed counter 22 provides an indication of the tape speed to the processing unit 14. Although the presence of a tape speed counter 22 is preferable in other embodiments, an analysis of the tracking of hot or cold spots in the thermal image could be used to measure the speed of the strip instead of using the tape speed counter 22. For example, it is possible to calculate in real time the distance an anomaly travels over a defined period of time and thus to determine the speed of the band at any particular time, since at least one anomaly is present in the image. It is not necessary that the anomaly used to determine the tape speed be greater than the threshold required for an identification or an alarm event. 25
    权利要求:
    Claims (33)
    [0001]
    REVENDICATIONS1. A conveyor belt temperature anomaly detection system comprising: a linear infrared scanning radiometer having one or more infrared detectors and arranged to scan the surface of a belt conveyor in a direction perpendicular to the direction of the conveyor belt; routing of the belt conveyor and for generating thermal image data which is related to infrared radiation detected by the infrared detector; and a processing unit configured to process the thermal image data to identify temperature anomalies in the material displaced on the surface of the belt conveyor.
    [0002]
    The belt conveyor temperature anomaly detection system according to claim 1, wherein the processing of the thermal image data comprises: receiving a plurality of scan lines of the thermal linear scanning radiometer, the scan lines; scanning comprising a plurality of pixels each having a pixel value corresponding to a temperature of the material detected at that pixel; Assembling a thermal image of the belt conveyor from the plurality of scan lines, the thermal image consisting of the plurality of pixels; and identifying, in the thermal image, groups of pixels having anomalous pixel values corresponding to temperature anomalies in the material. 25
    [0003]
    A belt conveyor temperature anomaly detection system, comprising: a two-dimensional array of infrared detectors arranged to receive infrared radiation from the surface of a belt conveyor and to generate thermal image data which fall under the received infrared radiation; and a processing unit configured to process the thermal image data to identify temperature anomalies in the material moved on the surface of the belt conveyor. 3035501 16
    [0004]
    The belt conveyor temperature anomaly detection system according to claim 3, wherein the thermal image processing comprises: receiving the thermal image data of the infrared detector array comprising a plurality of pixels each having a pixel value corresponding to a temperature value of the material detected at that pixel; assembling a thermal image of the belt conveyor from the plurality of pixels; and identifying, in the thermal image, groups of pixels having anomalous pixel values corresponding to temperature anomalies in the material.
    [0005]
    The belt conveyor temperature anomaly detection system according to claims 2 or 4, wherein prior to identifying groups of pixels, the processing unit is configured to filter the image so as to eliminate spatial information at high frequency of the image.
    [0006]
    The belt conveyor temperature anomaly detection system of claim 5, wherein the filtering comprises: scanning a filter window on the thermal image; and at each scan position of the filter window, calculating a filtered pixel value of the centered pixel in the filter window, the filtered pixel value being equal to one of a) the value of an average of the pixels at inside the filter window; and b) the value of a weighted average of the pixels within the filter window.
    [0007]
    The belt conveyor temperature anomaly detection system according to claim 6, wherein the dimensions of the filter window correspond to the minimum dimensions of anomalies to be detected by the web.
    [0008]
    The belt conveyor temperature anomaly detection system according to claim 6 or 7, wherein weighting of the weighted average is such that pixels closer to the center of the filter window contribute more to the value. filtered pixel than pixels further away from the center of. the filter window. 5
    [0009]
    The belt conveyor temperature anomaly detection system according to claims 2 to 8, wherein the identification comprises: selecting first pixels of the thermal image having a pixel value that exceeds a first threshold temperature predefined; and grouping with each other the first selected near or substantially adjacent pixels.
    [0010]
    The belt conveyor temperature anomaly detection system according to claim 9, wherein the identification further comprises: selecting second pixels of the thermal image having a pixel value that exceeds a second threshold temperature predefined; and grouping with each other the second selected neighboring or substantially adjacent pixels.
    [0011]
    The belt conveyor temperature anomaly detection system according to claims 9 or 10, wherein the identification further comprises determining whether each group of first pixels has a size greater than a first predefined threshold size and / or determining whether each group of second pixels is larger than a second predefined threshold size.
    [0012]
    The belt conveyor temperature anomaly detection system according to any one of claims 2 to 11, further comprising an input for receiving an indication of a conveyor belt speed of the conveyor belt, wherein the thermal image is assembled according to the received conveyor speed indication.
    [0013]
    The belt conveyor temperature anomaly detection system according to any one of the preceding claims, further comprising a display 3035501 18 operable to display the thermal image data and one or more indications of the temperature anomalies identified in the thermal image.
    [0014]
    The belt conveyor temperature anomaly detection system of claim 13, wherein the one or more indications include lines drawn around the anomalies in the thermal image.
    [0015]
    The belt conveyor temperature anomaly detection system according to any one of the preceding claims, further comprising an input device for receiving threshold criteria for identifying temperature anomalies.
    [0016]
    The belt conveyor temperature anomaly detection system according to any of the preceding claims, wherein the infrared detector is a thermal detector or a photodetector and / or wherein the infrared detector operates in a the waveband of one of the near-infrared band, the mid-infrared band and the far-infrared band.
    [0017]
    A belt conveyor temperature anomaly detection system according to any one of the preceding claims when dependent on claims 1 or 2, wherein the linear scanning radiometer comprises a linear array of infrared detectors arranged for provide electronic scanning of the width of the belt conveyor. 25
    [0018]
    18. A method for detecting temperature anomalies in a material conveyed on a belt conveyor, the method comprising: providing a scanning of a linear infrared scanning radiometer on the surface of the belt conveyor in a direction perpendicular to the direction of the conveyor belt; routing of the conveyor belt; Generating thermal image data based on infrared radiation received by the linear infrared scanning radiometer from the material moved on the belt conveyor; The heat image data is processed to identify temperature anomalies in the material moved on the surface of the belt conveyor.
    [0019]
    The method of claim 18, wherein the processing comprises: receiving a plurality of scan lines in the generated thermal image data, the scan lines comprising a plurality of pixels having pixel values; assembling a thermal image of the belt conveyor from the plurality of scan lines, the thermal image consisting of the plurality of pixels; and identifying, in the thermal image, groups of pixels having anomalous pixel values corresponding to temperature anomalies in the material.
    [0020]
    20. A method of detecting temperature anomalies in a conveyed material on a belt conveyor, the method comprising: orienting a two-dimensional array of infrared detectors towards the surface of a belt conveyor; generating thermal image data that is related to the received infrared radiation; and processing the thermal image data to identify temperature anomalies in the material displaced on the surface of the belt conveyor.
    [0021]
    The method of detecting temperature anomalies of belt conveyors according to claim 20, wherein the processing of the thermal image comprises: receiving the thermal image data of the detector array, the thermal image data. comprising a plurality of pixels each having a pixel value corresponding to a temperature value of the material detected by that pixel; assembling a thermal image of the belt conveyor from the plurality of pixels; and identifying, in the thermal image, groups of pixels having anomalous pixel values corresponding to temperature anomalies in the material. 3035501 20
    [0022]
    The method of claims 19 or 21, further comprising filtering the thermal image to eliminate high frequency spatial information.
    [0023]
    23. The method of claim 22 wherein the filtering comprises: scanning a filter window on the thermal image; and, at each scan position of the filter window, calculating a filtered pixel value of the centered pixel in the filter window, the filtered pixel value being equal to one of: a) the average pixel value inside the filter window; and b) the value of a weighted average of the pixels within the filter window.
    [0024]
    24. The method of claim 23, wherein the dimensions of the filter window correspond to the minimum dimensions of anomalies to be detected by the band. 15
    [0025]
    The method of claim 24, wherein weighting of the weighted average is such that pixels closer to the center of the filter window contribute more to the filtered pixel value than pixels further from the center of the filter window. . 20
    [0026]
    The method of any one of claims 18 to 25, wherein the identifying comprises: selecting first pixels of the thermal image having a pixel value that exceeds a first predefined threshold temperature; and grouping with each other first, near, or substantially adjacent, selected pixels.
    [0027]
    The method of claim 26, wherein the identifying further comprises: selecting second pixels of the thermal image having a pixel value that exceeds a second predefined threshold temperature; and grouping neighboring or near neighbor selected second pixels with each other. 3035501 21
    [0028]
    The method of claims 26 or 27, further comprising determining whether each group of first pixels is larger than a first predefined threshold size and / or determining whether each group of second pixels is greater than one second in size predefined threshold size.
    [0029]
    The method of any one of claims 19 and 21 to 28, further comprising receiving a tape speed indication of the belt conveyor, the thermal image being assembled according to the tape conveyor speed indication. received.
    [0030]
    The method of any one of claims 18 to 29, further comprising receiving threshold criteria for identifying temperature anomalies.
    [0031]
    31. The method of any one of claims 18 to 29 further comprising displaying, on a display, the thermal image data in conjunction with an indication of the identified temperature anomalies.
    [0032]
    The method of claim 31, wherein the one or more indications include lines drawn around the anomalies in the thermal image. 20
    [0033]
    33. A computer-readable information medium having in memory computer-readable instructions which, when executed by a processor in association with a linear thermal scanning radiometer or a two-dimensional array of infrared detectors, implement the steps according to any one of claims 18 to 32.
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    US10043258B2|2018-08-07|
    GB2538700A|2016-11-30|
    DE102016107513A1|2016-10-27|
    GB2538700B|2021-06-09|
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    GB201507124D0|2015-06-10|
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    法律状态:
    2017-04-19| PLFP| Fee payment|Year of fee payment: 2 |
    2018-03-06| PLFP| Fee payment|Year of fee payment: 3 |
    2019-03-27| PLFP| Fee payment|Year of fee payment: 4 |
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    2021-03-23| PLFP| Fee payment|Year of fee payment: 6 |
    2022-01-27| PLFP| Fee payment|Year of fee payment: 7 |
    优先权:
    申请号 | 申请日 | 专利标题
    GB15071244|2015-04-27|
    GB1507124.4A|GB2538700B|2015-04-27|2015-04-27|Conveyor belt monitoring system and method|
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