![]() EXTERNAL HIGH SURFACE ZEOLITHIC ADSORBENTS, PROCESS FOR THEIR PREPARATION AND USES THEREOF
专利摘要:
The present invention relates to the use, for the separation and / or drying of gases, of at least one zeolite adsorbent material comprising at least one type A zeolite, said adsorbent having an external surface greater than 20 m 2 g -1 , a non-zeolitic phase (PNZ) content such that 0 <PNZ ≤ 30%, and an Si / Al atomic ratio of between 1.0 and 2.0. The invention also relates to a zeolitic adsorbent material having an Si / Al ratio of between 1.0 and 2.0, a mesoporous volume of between 0.07 cm3g-1 to 0.18 cm3g-1, a ratio of Vmicro - Vmeso) / Vmicro between -0.3 and 1.0, terminals not included, and a non - zeolitic phase (PNZ) content such that 0 <PNZ ≤ 30%. 公开号:FR3032131A1 申请号:FR1550783 申请日:2015-02-02 公开日:2016-08-05 发明作者:Jullian Vittenet;Guillaume Ortiz;Serge Nicolas;Ludivine Bouvier;Cecile Lutz 申请人:Carbonisation et Charbons Actifs CECA SA; IPC主号:
专利说明:
[0001] The invention relates to the use of zeolitic adsorbent materials in the form of agglomerates comprising at least one zeolite of type A, the said adsorbents exhibiting a composition of at least one type of zeolite. a large external surface characterized by nitrogen adsorption, and a high microporous volume, for separation in the gas phase, in particular in pressure-modulated processes, either of the PSA (Pressure Swing Adsorption) type or English language) either of the type VSA (Vacuum Swing Adsorption in the English language), or of the VPSA type (hybrid process of the two previous ones), or of the RPSA type ("Rapid Pressure Swing Adsorption" in English) in temperature modulated methods of the temperature-modulated Adsorption ("Temperature Swing Adsorption" type in English) and / or in PTSA pressure and temperature modulated processes (Pressure and Temperature Swing Adsorption). The present invention also relates to a gas separation and purification process using said zeolite adsorbents having a large zo external surface. The invention also relates to zeolitic adsorbent materials that can be used in the context of the present invention, comprising potassium and / or calcium and / or sodium. [0004] The use of this type of agglomerate is particularly advantageous in applications where the kinetics of transfer, the adsorption volume capacity, parameters determining the efficiency and the overall productivity of the process, as well as low losses. load are sought. In adsorption separation technologies, much effort has been made in recent years to increase the hourly productivity of the adsorbent beds, in particular by increasing the frequency of the adsorption / desorption cycles, which means that the adsorbent used, in addition to its thermodynamic adsorption properties, must be able to saturate by adsorption and restore desorption adsorbed gas in times of shorter and shorter periods. The adsorbents must therefore be designed so as to have the most efficient mass transfer possible, that is, so that the gases to be separated or purified reach the sites as quickly as possible. adsorption and also be desorbed as quickly as possible. Several tracks have been explored to achieve this goal. The first method proposed by the literature consists in reducing the size of the adsorbent particles. It is generally accepted that this has the effect of allowing a faster diffusion of the gases in the macroporous network, the material transfer kinetic constant being inversely proportional to the square of the particle diameter (or equivalent dimension, according to the morphology of the adsorbents). For example, the article "Adsorbent particle size effects in the separation of air adsorption" by E. Alpay et al., Chemical Engineering Science, 49 (18), 3059-3075, (1994). WO2008 / 152319 describes the preparation, by atomization, mechanically resistant adsorbents of small sizes, which are for example used in portable medical oxygen concentrators, as shown in US2013 / 0216627. The main drawback of the reduction in the size of the adsorbent particles is the increase in the pressure losses in the adsorbers and the significant energy consumption associated therewith. This is particularly unacceptable in industrial gas production adsorption processes. The second method is to improve the ability to intra-granular transfer adsorbents, without changing their size. International applications JP2157119, JP2002068732 and WO2002 / 49742 describe improved kinetics adsorbents obtained by zeolite active conversion of the agglomeration binder and the associated methods of gas separation, more effective than with conventional particles. [0009] The document WO2008 / 051904 proposes a method of manufacturing by extrusion / spheronization of zeolite adsorbent beads based on zeolites with improved diffusion. WO2008 / 109882 describes for its part the preparation of adsorbents with high mechanical strength and improved mass transfer from zeolites and less than 15% of silicic binder introduced in colloidal form. The application EP1240939 proposes to select for uses in the PSA or VSA process adsorbents having a ratio between their kinetic constants for transporting the adsorbable compounds in the gas phase and in the solid phase. US6328786 defines a minimum threshold of mechanical strength and a kinetic coefficient above which adsorbents are preferred for use in the PSA process. EP1048345 discloses high macroporosity adsorbents made by a spheronization and lyophilization technique. A third method is to improve access to the adsorbent by using different shaping geometries combining both reduced thicknesses of active material and fluid passage sections sufficiently wide to allow flow to occur. with limited losses. Adsorbent sheets and fabrics, monoliths of the honeycomb type, foams or others may be mentioned. Document FR2794993 proposes to use heterogeneous beads, with a thin adsorbent peripheral layer encapsulating an inert core: the diffusion distance is reduced, without increasing the loss of charge. This system has the defect of being of low volume efficiency: a substantial part of the adsorber is occupied by inert material in the sense of adsorption, which has a significant impact in terms of the dimensions of the installations and therefore investments, or even weight, which can be inconvenient, in the case of portable purification / separation apparatus, such as for example the medical oxygen concentrators. US2012 / 0093715 and US2013 / 0052126 patent applications teach that one can form monolithic zeolite structures with a hierarchical structure, by adding a polymer to the synthesis reaction medium: as for the sheets and the adsorbent tissues the solids obtained have a macroporous volume and a very large mesoporous volume, these solids are therefore very sparse and their volume efficiency is low, because of their low capacity for adsorption volume. Thus, all these adsorbent geometries of various natures pose relatively complex implementation problems, mechanical resistance to fatigue or attrition and low volume efficiency, since the content of active ingredient is often reduced to the benefit. inert binders or other mechanical reinforcing fibers or since the materials obtained are very sparse. There remains a need for zeolite adsorbents useful for the separation and purification of gases having good transfer properties that do not have the disadvantages associated with the use of the adsorbents of the prior art. In particular, there remains a need for a zeolitic adsorbent having greater adsorption capacities and better adsorption / desorption kinetics, allowing in particular a more intensive use of processes, including PSA processes, TSA or VPSA. The inventors have now discovered that the above objectives can be achieved in whole or at least in part through the adsorbents specifically dedicated to the uses of separation and purification of gases as they will be described now. Thus, and according to a first aspect, the invention relates to the use for the separation and / or the drying of gas, of at least one zeolite adsorbent material comprising at least one type A zeolite, said adsorbent having: - an external surface, measured by nitrogen adsorption and expressed in m2 per gram of adsorbent, greater than 20 m2.g-1, and preferably between 20 m2.g-1 and 300 m2.g- 1, and more preferably between 30 m2.g-1 and 250 m2.g-1 and even more preferably between 40 m2. g-1 and 200 m2.g-1, and especially between 50 m2.g-1 and 200 m2.g-1, a non-zeolite phase content (PNZ), such that 0 <PNZ 30%, preferably 3% PNZ 25%, more preferably 3% PNZ 20%, advantageously 5% PNZ 20%, more preferably 7% PNZ 18%, measured by XRD (X-Ray Diffraction), by weight by relative to the total weight of the adsorbent, and of the Si / Al atomic ratio of the adsorbent of between 1.0 and 2.0, preferably between 1.0 and 1.6, and very preferably, between 1.0 and 1.4, all measurements being performed on the adsorbent material exchanged at least 90% calcium. In the present description, the term "type A zeolite" refers to an LTA zeolite. According to a preferred embodiment, the type A zeolite is a mesoporous zeolite A chosen from zeolites 3A, 4A and 5A. By "3A" is meant a zeolite whose pore opening is equal to about 3 °; "4A" means a zeolite whose pore opening is equal to about 4; and "5A" means a zeolite whose pore opening is equal to about 5 Å. According to one embodiment of the invention, the zeolitic adsorbent material may also comprise one or more other zeolite (s) chosen from zeolites of type FAU (LSX, MSX, X, Y), of type LTA, CHA (Chabazite) type, HEU type (Clinoptilolite), and mixtures of two or more of them, and more preferably from zeolites 3A, 4A, 5A, and mixtures of two or more of between them. Other zeolites may be present in minor amounts in the adsorbents of the invention or used in the process of the invention. These zeolites can be considered as pollutants, in particular because they do not contribute to the adsorption of the gases, in other words they are inert with respect to the adsorption of the gases. These zeolites include, by way of nonlimiting examples, sodalite, hydroxysodalite, zeolite P and other zeolites inert with respect to the adsorption of gases. The different types of zeolites present in the zeolite adsorbent material are determined by XRD. The amount of zeolites is also measured by XRD and is expressed in% by weight relative to the total weight of the zeolitic adsorbent material. As a corollary, in the present invention, the term "non-zeolite phase" (or "PNZ") denotes any phase present in the adsorbent material, other than the zeolite (s) defined above, referred to as "zeolite phase" or "PZ". The amount of non-zeolitic phase is expressed by the complement at 100% of the zeolite phase of the adsorbent, that is: c / oPNZ = 100-% PZ, where c / oPNZ is the weight percent of PNZ and% PZ the percentage by weight of zeolite phase, relative to the total weight of the adsorbent. By "adsorbent exchanged at least 90% calcium" is meant that at least 90% of the cationic exchangeable sites of the zeolite phase are occupied by calcium cations. This zeolitic adsorbent material exchanged at least 90% calcium can be obtained and is preferably obtained according to the following protocol: the zeolite adsorbent material to be exchanged with calcium is introduced into a solution of calcium chloride at 0, 5 moles of CaCl 2 per liter, at 70 ° C, for 2 hours, with a liquid to solid ratio of 10 ml / g. The operation is repeated n times, n being at least 1, preferably at least 2, preferably at least 3, more preferably at least 4. [0025] Solids from operations n-1 and n are successively washed four times by immersing in water at a rate of 20 ml / g to remove the excess salt, and then dried for 12 hours at 80 ° C. in air, before The calcium oxide mass percentage of the zeolite adsorbent material, between the n-1 and n exchange operations, is stable to within ± 1%, said zeolite adsorbent material is considered to be "within the range of its form is at least 90% exchanged with calcium ". If necessary, it carries out additional exchanges as described above until a stability of the mass percentage of calcium oxide of ± 1%. In particular, it is possible to proceed with successive batch cation exchanges, with a large excess of calcium chloride, until the calcium oxide mass content of the zeolite adsorbent material, determined by X-ray chemical analysis, be stable at ± 1%. This measurement method is explained later in the description. [0027] The Si / Al atomic ratio of the zeolitic adsorbent material is measured by elemental chemical analysis in X-ray fluorescence, a technique well known to those skilled in the art and explained further in the description. If necessary, the calcium exchange is carried out before analysis according to the detailed procedure above. From the Dubinin-Raduskevich microporous volume measured on the zeolitic adsorbent material exchanged with calcium, it is therefore possible to calculate an overall Dubinin-Raduskevitch volume of zeolite (s) A, weighted with PNZ. By "Vmicro" is meant the microporous volume of the zeolite adsorbent material whose measurement technique is explained below. By "Vmeso" is meant the mesoporous volume of the zeolite adsorbent material whose measurement technique is explained below. According to a preferred embodiment, said at least one zeolitic adsorbent material that can be used in the context of the present invention has a mesoporous volume (Vmeso) of between 0.07 cm3g-1 and 0.18 cm3. 1, preferably between 0.10 cm3g-1 and 0.18 cm3g-1, and more preferably between 0.12 cm3g-1 and 0.18 cm3g-1, more preferably between 0.14 cm3g-1 and 0.18 cm3g-1, limits included, measured on the adsorbent material exchanged at least 90% calcium. According to another preferred embodiment, said at least one zeolitic adsorbent material that can be used in the context of the present invention has a (Vmicro-Vmeso) / Vmicro ratio between -0.3 and 1.0, terminals not included. , preferably between -0.1 and 0.9, terminals not included, preferably between 0 and 0.9, terminals not included, more preferably between 0.2 and 0.8, terminals not included, preferably between 0.4 and 0.8, bounds not included, preferably between 0.6 and 0.8, limits not included, where Vmicro is the microporous volume measured by the Dubinin-Raduskevitch method and Vmeso is the mesoporous volume determined by the Barrett-Joyner-Halenda method (BJH), all measurements being performed on the adsorbent material exchanged at least 90% calcium. According to yet another embodiment, said at least one zeolitic adsorbent material has a microporous volume (Vmicro, or DubininRaduskevitch volume), expressed in cm3 per gram of adsorbent material, of between 0.160 cm3g-1 and 0.280 cm3g-1, preferably between 0.180 cm3g-1 and 0.280 cm3g-1, preferably between 0.200 cm3g-1 and 0.280 cm3g-1, more preferably 0.220 cm3g-1. and 0.280 cm3g-1, measured on the adsorbent material exchanged at least 90% calcium. The total volume of macro- and meso-pores zeolitic adsorbent materials used in the context of the present invention, measured by mercury intrusion, is advantageously between 0.15 cm3g-1 and 0.50 cm3. g-1, preferably between 0.20 cm3g-1 and 0.40 cm3g-1 and very preferably between 0.20 cm3g-1 and 0.35 cm3g-1, the measurements being made on the adsorbent material exchanged at least 90% calcium. [0034] The volume fraction of the macropores of the zeolitic adsorbent material that can be used in the context of the present invention is preferably between 0.20 and 1.00 of the total volume of the macro- and meso-pores, in a very preferred between 0.40 and 0.80, and even more preferably between 0.45 and 0.65 inclusive, the measurements being made on the zeolite adsorbent material exchanged at least 90% calcium. [0035] The zeolitic adsorbent materials that can be used in the context of the present invention are either known or can be prepared from known procedures, or are new and, as such, form an integral part of the present invention. According to another preferred embodiment, the use according to the invention uses a zeolitic adsorbent material comprising at least one mesoporous type A zeolite. By "mesoporous" is meant a zeolite which, together with the microporosity inherent in the structure of the zeolite, exhibits internal cavities of size / nanoscale (mesoporosity), easily identifiable by observation by means of a transmission electron microscope ( MET or "TEM" in English), as described for example in US7785563. More precisely, said zeolite A of the zeolite adsorbent material is a mesoporous zeolite A, that is to say a zeolite having an external surface, defined by the t-plot method described below, of between 40 m.sup.2. .g-1 and 400 m2.g-1, preferably between 60 m2.g-1 and 200 m2.g-1, limits included. By extension, in the sense of the present invention, a "non-mesoporous zeolite" is a zeolite possibly having an external surface, defined by the t-plot method described below, strictly less than 40 m 2 g -1. In particular, the zeolitic adsorbent materials that can be used in the context of the present invention comprise at least one type A zeolite, in which the said at least one type A zeolite has a Si / Al ratio equal to 1.00 +. 1 to 0.05, said Si / Al ratio being measured by Nuclear Magnetic Resonance (NMR) solid of silicon 29 (295i NMR), according to techniques well known to those skilled in the art. The Si / Al ratio of each of the zeolites present in the adsorbent is also measured by solid NMR. According to a preferred embodiment, the zeolite A of the zeolite adsorbent material is in the form of crystals whose number-average diameter, measured by scanning electron microscope (SEM), is less than 20 μm, preferably included. between 0.1 .mu.m and 20 .mu.m, preferably between 0.1 and 10 .mu.m, preferably between 0.5 .mu.m and 10 .mu.m, more preferably between 0.5 .mu.m and 5 .mu.m. included. According to yet another preferred embodiment, said zeolitic adsorbent material comprises at least one cation chosen from the ions of groups IA, IIA, IIIA, IB, IB, III B of the periodic table, the trivalent ions of the lanthanide or rare-earth series, zinc (II) ion, silver ion (I), cupric ion (II), chromium ion (III), ferric ion (III), ammonium ion and / or hydronium ion, the preferred ions being calcium, lithium, sodium, potassium, barium, cesium, strontium, zinc and rare earth ions, and more preferably the sodium, calcium and potassium ions, and mixtures thereof; . According to the present invention, the zeolitic adsorbent materials described above are particularly suitable and effective in processes for the separation and / or drying in the gas phase, in particular in pressure-modulated processes, or of type PSA, either of the VSA type, or of the VPSA type, or of the RPSA type, or of the TSA type, and / or in PTSA type processes. More specifically, the present invention relates to the use of at least one zeolitic adsorbent material, comprising at least one type A zeolite, as defined above, for drying and / or gas separation, said more usually simply "gas separation". By gas separation is meant drying, purification, pre-purification, removal, and other separations of one or more gaseous compounds present in a mixture of one or more gaseous compounds. More specifically, by "drying" is meant the selective trapping, by adsorption with the zeolite adsorbent material, of the water molecules present in a gaseous medium. The term "drying" is thus included in the definition of the present description of the term "separation", the term "drying" to be interpreted as the separation, from a gaseous medium, of the water molecules included in said gaseous medium. According to a preferred aspect of the present invention, the zeolitic adsorbent materials that can be used for drying and purifying gases are materials that generate only a small amount of pressure drop or acceptable pressure drop for the aforementioned uses. Thus, agglomerated and shaped zeolite adsorbent materials made according to all techniques known to those skilled in the art are preferred, such as extrusion, compacting, agglomeration on a granulator plate, granulator drum, atomization and the like. The proportions of agglomeration binder and zeolites used are typically those of the prior art, that is to say between 5 parts and 30 parts by weight of binder for 95 parts to 70 parts by weight of zeolite . The zeolitic adsorbent material which can be used in the context of the present invention, whether in the form of beads, extrudates or the like, generally has an average volume diameter, or an average length (larger dimension). when not spherical), less than or equal to 7 mm, preferably between 0.05 mm and 7 mm, more preferably between 0.2 mm and 5.0 mm and more preferably between 0, 2 mm and 2.5 mm. The zeolitic adsorbent materials useful in the context of the present invention also have mechanical properties that are particularly suitable for the applications for which they are intended, that is to say: either a crush resistance in bed ( REL) measured according to standard ASTM 7084-04 between 0.5 MPa and 3 MPa, preferably between 0.75 MPa and 2.5 MPa, for a material of average volume diameter (D50) or a length (larger dimension when the material is not spherical), less than 1 mm, inclusive, - a grain crush strength, measured in accordance with ASTM D 4179 (2011) and ASTM D 6175 (2013), between 0.5 daN and 30 daN, preferably between 1 daN and 20 daN, for a material of average volume diameter (D50) or a length (greater dimension when the material is not spherical), higher (e ) or equal to 1 mm, limits included. According to another preferred embodiment, the use according to the invention uses at least one zeolitic adsorbent material having a high adsorption capacity, that is to say a microporous volume volume expressed in cm3. .cm-3 of adsorbent material exchanged at least 90% calcium, said volume micropore volume being greater than 0.01 cm3.cm-3, preferably greater than 0.02 cm3.cm-3, more preferably greater than 0.03 cm3.cm-3, more preferably greater than 0.04 cm3.cm-3, more preferably greater than 0.05 cm3.cm-3. According to yet another embodiment, the use according to the invention preferably employs at least one zeolitic adsorbent material having a loss on ignition, measured at 950 ° C according to the standard NF EN 196-2, included between 0 and 5%, preferably between 0 and 3% by weight. In particular, the present invention relates to the use of at least one zeolite adsorbent material as just defined for the drying of cracked gases. The term "cracked gas" is defined by the gases obtained by cracking (for example steam cracking, catalytic cracking, catalytic dehydrogenation and the like) of hydrocarbon feedstocks, at high temperature (> 350 ° C.), said feeds possibly being, for example, and non-limiting, LPG, ethane, naphtha, gas oil, vacuum distillate, and others. TSA processes are particularly suitable for these cracked gas drying uses. It is particularly preferred to use for these types of applications, the adsorbent materials comprising at least one zeolite 3A, preferably mesoporous. For these types of applications, a zeolitic adsorbent material whose volume average diameter (or the greatest length) is between 0.5 mm and 7.0 mm, preferably between 1.0 mm and 1.0 mm, is preferred. 7.0 mm, and more preferably between 1.5 mm and 7.0 mm, inclusive. According to another embodiment, the present invention relates to the use of at least one zeolite adsorbent material as just defined for the drying and / or the separation of refrigerants, in particular HFCs and HFO, such as, but not limited to, 1,1,1,2-tetrafluoroethane, 2,3,3,3-tetrafluoropropene, and others, such as those cited in WO2007 / 144632. TSA processes are particularly suitable for these refrigerant drying uses. In particular, it is preferable for these types of applications to employ adsorbent materials comprising at least one zeolite A, preferably of the mesoporous type selected from zeolites 3A, 4A, 5A, and mixtures thereof. For these types of applications, a zeolitic adsorbent material having a volume average diameter (or the greatest length) of between 0.3 mm and 7.0 mm, preferably between 0.8 mm and 5 mm, is preferred. , 0 mm, and more preferably between 1.0 mm and 4.0 mm, inclusive. According to another embodiment, the present invention relates to the use of at least one zeolite adsorbent material as just defined for drying alcohols, and in particular ethanol, and in particular according to pressure modulated processes (PSA). It is particularly preferred to use for these types of applications adsorbent materials comprising at least one zeolite 3A, preferably mesoporous. For these types of applications, a zeolitic adsorbent material is preferred, the volume average diameter of which (or the greatest length) is between 0.3 mm and 7.0 mm, preferably between 0.8 mm and 5 mm. , 0 mm, and more preferably between 2.0 mm and 5.0 mm, inclusive. According to another embodiment, the present invention relates to the use of at least one zeolite adsorbent material as just defined for the drying and / or separation of air and gases. industrial. TSA processes are particularly suitable for these uses of drying air and industrial gases. In particular, it is preferred for these types of applications to employ adsorbent materials comprising at least one zeolite A, preferably mesoporous, chosen from zeolites 3A, 4A, 5A, and mixtures thereof. - 1 1 - [0057] A particularly interesting application is the separation of nitrogen and oxygen from the air, according to a PSA or VPSA process, using a zeolite adsorbent material as defined above, and comprising at least minus one zeolite 5A, preferably mesoporous. For these types of applications, a zeolitic adsorbent material is preferred, the volume average diameter of which (or the greatest length) is between 0.3 mm and 7.0 mm, preferably between 0.8 mm and 5 mm. , 0 mm, and more preferably between 1.0 mm and 5.0 mm, inclusive. According to another embodiment, the present invention relates to the use of at least one zeolite adsorbent material as just defined for the purification of olefins, in particular for the removal of impurities, and preferably for the removal of oxygenated impurities, and more preferably for the removal of methanol, especially according to TSA adsorption methods. In particular, it is preferred to use, for these types of applications, the adsorbent materials comprising at least one zeolite A, preferably mesoporous, chosen from zeolites 3A, 4A, 5A and their mixtures, preferably from zeolites 3A, 4A, and their mixtures. For these types of applications, a zeolitic adsorbent material is preferred, the volume average diameter of which (or the greatest length) is between 0.3 mm and 7.0 mm, preferably between 0.8 mm and 5 mm. , 0 mm, and more preferably between 2.0 mm and 4.0 mm, inclusive. According to another embodiment, the present invention relates to the use of at least one zeolite adsorbent material as just defined for the drying and / or the separation of natural gas, in particular for the removal of impurities and preferably for the removal of carbon dioxide, hydrogen sulfide, and / or light mercaptans (at one or two carbon atoms: CiSH, C2SH), especially according to adsorption methods TSA, PSA or PTSA. In particular, it is preferable to use, for these types of applications, the adsorbent materials comprising at least one zeolite A, preferably mesoporous, chosen from zeolites 3A, 4A and 5A, and mixtures thereof. For these types of applications, a zeolitic adsorbent material is preferred, the volume average diameter (or the greatest length) of which is between 0.3 mm and 7.0 mm, preferably between 0.8 mm and 5 mm. , 0 mm, and more preferably between 2.0 mm and 5.0 mm, inclusive. According to another embodiment, the present invention relates to the use of at least one zeolite adsorbent material as it has just been defined for the separation of paraffins, preferably in the gas phase, in particular according to methods adsorption - TSA. It is particularly preferred to use for these types of applications, the adsorbent materials comprising at least one 5A zeolite, preferably mesoporous. For these types of applications, a zeolitic adsorbent material having a volume average diameter (or the greatest length) of between 0.3 mm and 7.0 mm, preferably between 0.8 mm and 0.8 mm, is preferred. 5.0 mm, and more preferably between 2.0 mm and 5.0 mm, inclusive. According to another embodiment, the invention relates to the use of at least one zeolite adsorbent material as just defined for drying and / or purification of synthesis gas. An example of a synthesis gas purification process is described in EP1312406. The synthesis gases referred to herein are in particular synthesis gases based on hydrogen and carbon monoxide and / or on hydrogen and nitrogen (synthesis gas for the production of hydrogen), and more particularly on mixtures hydrogen and carbon monoxide and / or hydrogen and nitrogen, these synthesis gases may further contain, or be polluted by, carbon dioxide and one or more other possible impurities, such as for example and without limitation one or more impurities chosen from nitrogen, carbon monoxide, oxygen, ammonia, hydrocarbons and oxygenated derivatives, in particular alkanes, in particular methane, alcohols, in particular methanol, and others. The use according to the present invention is thus particularly suitable for the removal of nitrogen, carbon monoxide, carbon dioxide, methane, and other impurities, preferably by adsorption processes. pressure modulated (PSA), for the production of hydrogen. For these types of applications, adsorbent materials comprising at least one zeolite A, preferably mesoporous, chosen from zeolites 3A, 4A and 5A, and mixtures thereof, are preferred. For these types of applications, a zeolitic adsorbent material having a volume average diameter (or the greatest length) of between 0.3 mm and 7 mm, preferably between 0.8 mm and 5, is preferred. 0 mm, and more preferably between 1.0 mm and 3.0 mm, inclusive. In another aspect, the invention relates to a zeolitic adsorbent material having: an Si / Al ratio of said adsorbent, such as 1.0 Si / Al <2.0, preferably 1.0 Si / Al 1.6, more preferably 1 Si / Al 1.4, - a mesoporous volume of between 0.07 cm3g-1 to 0.18 cm3. 1, preferably between 0.10 cm3g-1 and 0.18 cm3g-1, and more preferably between 0.12 cm3g-1 and 0.18 cm3g-1, more preferably between 0.14 cm3. g-1 and 0.18 cm3g-1, included terminals - 13 - - of ratio (Vmicro-Vmeso) / Vmicro between -0.3 and 1.0, terminals not included, preferably -0.1 and 0.9, terminals not included, preferably 0 and 0.9, terminals not included, more preferably between 0.2 and 0.8, terminals not included, more preferably between 0.4 and 0.8, terminals not included, preferably between 0.6 and 0.8, terminals not included, where the Vmicro is measured by the Dubinin-Raduskevitch method and the Vmeso is measured by the BJH method, and - a non-zeolitic phase content (PNZ ), such as 0 <PNZ 30%, preferably 3% PNZ 25%, more preferably 3% PNZ 20%, advantageously 5% PNZ 20%, more preferably 7% PNZ 18%, measured by XRD, by weight relative to the total weight of the zeolite adsorbent material, all measurements being performed on the zeolitic adsorbent material exchanged at least 90% calcium. The zeolitic adsorbent material of the invention as it has just been defined is a novel material in that it results from the agglomeration, with a binder as further described, of at least one zeolite A mesoporous, where the term "mesoporous", already defined previously, designates a zeolite which, together with the microporosity inherent in the structure of the zeolite, presents internal cavities of nanometric size (mesoporosity), easily identifiable by observation by means of a transmission electron microscope (TEM or "TEM" in English), as described for example in US7785563. More specifically, the zeolitic adsorbent material comprises at least one mesoporous zeolite A, that is to say a zeolite having an external surface, defined by the t-plot method described below, of between 40 m 2. -1 and 400 m2.g-1, preferably between 60 m2.g-1 and 200 m2.g-1, limits included. [0071] In addition, the zeolitic adsorbent material according to the invention comprises at least one metal chosen from potassium, sodium, calcium and mixtures of two or more of these metals, preferably two metals chosen from potassium, sodium and calcium. These characteristics make the zeolitic adsorbent material according to the invention particularly suitable for treating gas, as described above in the present description. The zeolitic adsorbent material according to the invention can be in any form known to those skilled in the art, and preferably in simple geometric shapes, that is to say in granular forms, for example of the ball type. or sticks, i.e. in spherical or cylindrical forms, respectively. Such simple shapes are particularly well suited because they are easy to implement - especially because of their shapes and sizes compatible with existing technologies. In addition, these simple forms make the processes used energy-efficient, the zeolitic adsorbent material generating low pressure losses, and having improved transfer properties. The zeolitic adsorbent material according to the invention may be prepared according to any method known to those skilled in the art, and in particular, and preferably, from the process for the preparation of mesoporous A, as described, for example, in WO2007 / 043731 and by agglomerating the crystals obtained with at least one organic or inorganic binder, preferably mineral, more preferably a binder selected from clays, zeolitizable or otherwise, and in particular from kaolin, kaolinite, nacrite, dickite, halloysite, attapulgite , sepiolites, montmorillonites, bentonites, illites and metakaolins, as well as mixtures of two or more of these clays, in all proportions. Agglomeration and shaping can be carried out according to all the techniques known to those skilled in the art, such as extrusion, compaction, agglomeration on granulator plate, granulator drum, atomization and others. These different techniques have the advantage of allowing the preparation of adsorbent materials according to the invention having the sizes and shapes previously described and particularly well suited to the treatment of gases. The proportions of agglomeration binder (for example clays, as indicated above) and of zeolite (s) used for the preparation are typically those of the prior art, and vary according to the desired PNZ content and the degree of zeolitization of the binder. These proportions are easily calculable by those skilled in the art of zeolite agglomerate synthesis. Agglomerates of zeolitic adsorbent materials, whether in the form of beads, extrudates or the like, generally have a mean volume diameter, or an average length (larger dimension when they are not spherical), less than or equal to 7 mm, preferably between 0.05 mm and 7 mm, more preferably between 0.2 mm and 5 mm and more preferably between 0.2 mm and 2.5 mm. The process for preparing the zeolitic adsorbent materials according to the invention is easily adaptable from the preparation processes known to those skilled in the art, as already indicated, the use of at least one mesoporous zeolite A that does not modify These processes are not substantially known, which means that the preparation process is an easy, fast and economical method of implementation which is therefore easy to industrialize with a minimum of steps. The zeolitic adsorbent material of the invention preferably comprises both macro-pores, mesopores and micropores. By "macro-pores" is meant pores whose opening is greater than 50 nm, preferably between 50 nm and 400 nm. By "meso-pores" is meant pores whose opening is between 2 nm and 50 nm, limits not included. By "micro-pores" is meant pores whose opening is less than 2 nm. According to a preferred embodiment, the zeolitic adsorbent material according to the present invention has a microporous volume (Dubinin-Raduskevitch volume), expressed in cm 3 per gram of zeolitic adsorbent material, of between 0.160 cm 3 .g -1 and 0.280. cm3.g-1, preferably between 0.180 cm3g-1 and 0.280 cm3g-1, more preferably between 0.200 cm3g-1 and 0.280 cm3g-1, advantageously between 0.220 cm3g-1 and 0.280 cm3g-1, said microporous volume being measured on a zeolite adsorbent material exchanged at least 90% calcium. The total volume of macro- and meso-pores zeolite adsorbent materials according to the invention, measured by mercury intrusion, is advantageously between 0.15 cm3. g-1 and 0.50 cm3g-1, preferably between 0.20 cm3g-1 and 0.40 cm3g-1 and very preferably between 0.20 cm3g-1 and 0.35 cm3g-1, the measurements being made on the adsorbent material exchanged at least 90% calcium. The volume fraction of the macropores of the zeolitic adsorbent material is preferably between 0.2 and 1.0 of the total volume of the macro- and meso-pores, very preferably between 0.4 and 0.8, and even more preferably between 0.45 and 0.65 inclusive, the measurements being made on the zeolite adsorbent material exchanged at least 90% calcium. The size of the zeolite type A crystals used to prepare the zeolite adsorbent material of the invention, as well as the size of the zeolite type A elements in the zeolite adsorbent material, are measured by observation under a scanning electron microscope. (SEM). Preferably, the mean diameter of the zeolite type A crystals is between 0.1 μm and 20 μm, preferably between 0.5 μm and 20 μm, and more preferably between 0.5 μm and 10 μm. The observation SEM also makes it possible to confirm the presence of non-zeolitic phase comprising, for example, residual binder (not converted during the possible zeolitization step) or any other amorphous phase in the agglomerates. According to a preferred embodiment, the zeolitic adsorbent material according to the invention has an external surface, measured by nitrogen adsorption and expressed in m2 per gram of adsorbent, greater than 20 m2.g-1, and of preferably between 20 m2.g-1 and 300 m2.g-1, and more preferably between 30 m2.g-1 and 250 m2.g-1 and more preferably between 40 m2.g-1 and 200 m2.g-1, and especially between 50 m2.g-1 and 200 m2.g-1 measurements being performed on the zeolite adsorbent material exchanged at least 90% calcium. According to a preferred embodiment, the zeolitic adsorbent material according to the invention has a high adsorption volume capacity, that is to say a microporous volume volume expressed in cm3.cm-3 of zeolitic adsorbent material exchanged. at least 90% calcium, said microporous volume volume being greater than 0.01 cm3.cm-3, preferably greater than 0.02 cm3.cm-3, more preferably greater than 0.03 cm3.cm-3 more preferably greater than 0.04 cm3.cm-3, more preferably greater than 0.05 cm3.cm-3. According to a preferred embodiment, the zeolitic adsorbent material according to the invention comprises at least one mesoporous zeolite A as defined above, said at least one zeolite having a Si / Al ratio equal to 1.00 +/- 0 , 05, the measurements being made on the zeolite adsorbent material exchanged / at least 90% calcium. According to yet another preferred embodiment, said zeolitic adsorbent material comprises at least one cation chosen from the ions of groups IA, IIA, IIIA, IB, IB, III B of the periodic table, the trivalent ions of the lanthanide or rare-earth series, zinc (II) ion, silver ion (I), cupric ion (II), chromic ion (III), ferric ion (III), ammonium ion and / or hydronium ion, the preferred ions being calcium, lithium, sodium, potassium, barium, cesium, strontium, zinc and rare earth ions and more preferably the sodium, calcium and potassium ions. According to another preferred aspect, the zeolitic adsorbent material according to the invention does not have a zeolite structure other than structure A (LTA). The expression "does not have a zeolite structure other than structure A" means that a X-ray diffraction analysis of the adsorbent material according to the invention does not make it possible to detect more than 5% by weight, preferably not more than 2% by weight, inclusive limits, of zeolitic structure other than an LTA structure, relative to the total weight of the zeolitic adsorbent material. [0089] According to yet another preferred embodiment, the material according to the present invention has a total volume of macro- and meso-pores, measured by mercury intrusion, of between 0.15 cm3g-1 and 0, 50 cm3g-1, and a fraction by volume of the macropores between 0.2 and 1 times said total volume of the macro- and meso-pores, preferably between 0.4 and 0.8, inclusive, the measurements being carried out on the adsorbent material exchanged at least 90% calcium. Characterization Techniques The physical properties of zeolite adsorbent materials are evaluated by methods known to those skilled in the art, the main of which are recalled below. [0002] Particle size distribution of zeolite crystals: The estimation of the number average diameter of the zeolite type A crystals contained in the zeolite adsorbent materials, and which are used for the preparation of said zeolitic adsorbent material, is carried out by microscopic observation. scanning electron microscope (SEM). In order to estimate the size of the zeolite crystals on the samples, a set of images is carried out at a magnification of at least 5000. The diameter of at least 200 crystals is then measured using a dedicated software, for example the Smile View software from the LoGraMi editor. The accuracy is of the order of 3%. Granulometry of Zeolite Adsorbents The determination of the average volume diameter (or "volume average diameter") of the zeolite adsorbent material of the process according to the invention is carried out by analysis of the particle size distribution of a sample of adsorbent material by imaging according to ISO 13322-2: 2006, using a treadmill allowing the sample to pass in front of the camera lens. The volume mean diameter is then calculated from the particle size distribution by applying the ISO 9276-2: 2001 standard. In this document, the term "volume mean diameter" or "size" is used for zeolite adsorbent materials. The accuracy is of the order of 0.01 mm for the size range of the adsorbent materials useful in the context of the present invention. Chemical analysis of zeolitic adsorbent materials - Si / Al ratio and exchange rate: [0095] Elemental chemical analysis of a zeolite adsorbent material described above can be carried out according to various analytical techniques known to those skilled in the art. Among these techniques, mention may be made of the X-ray fluorescence chemical analysis technique as described in standard NF EN ISO 12677: 2011 on a wavelength-dispersive spectrometer (VVDXRF), for example Tiger S8 of FIG. Bruker company. X-ray fluorescence is a nondestructive spectral technique exploiting the photoluminescence of atoms in the X-ray domain to establish the elemental composition of a sample. The excitation of the atoms generally by an X-ray beam or by bombardment with electrons, generates specific radiations after return to the ground state of the atom. A measurement uncertainty of less than 0.4% by weight is obtained conventionally after calibration for each oxide. Other analysis methods are, for example, illustrated by the atomic absorption spectrometry (AAS) and inductively coupled plasma atomic emission spectrometry (ICP-AES) methods described in NF EN standards. ISO 21587-3 or NF EN ISO 21079-3 on a device such as Perkin Elmer 4300DV. [0098] The X-ray fluorescence spectrum has the advantage of relying very little on the chemical combination of the element, which offers a precise determination, both quantitative and qualitative. After calibration for each oxide SiO 2 and Al 2 O 3 as well as the various oxides (such as those obtained from exchangeable cations, for example calcium), a measurement uncertainty of less than 0.4% by weight is obtained in conventional manner. Thus, the elemental chemical analyzes described above allow the zo times to check the Si / Al ratio of the zeolite used in the zeolite adsorbent material and the Si / Al ratio of the zeolitic adsorbent material. In the description of the present invention, the measurement uncertainty of the Si / Al ratio is ± 5%. Measurement of the Si / Al ratio of the zeolite present in the adsorbent material can also be measured by solid nuclear magnetic resonance spectroscopy (NMR) of silicon. The quality of the ion exchange is related to the number of moles of the cation under consideration in the zeolite adsorbent material after exchange. More precisely, the exchange rate by a given cation is estimated by evaluating the ratio between the number of moles of said cation and the number of moles of all the exchangeable cations. The respective amounts of each of the cations are evaluated by chemical analysis of the corresponding cations. For example, the exchange rate by calcium ions is estimated by evaluating the ratio between the total number of Ca 2+ cation and the total number of exchangeable cations (for example Ca 2+, K +, Li, Ba 2+, Cs, Na, etc. ), the amount of each of the cations being evaluated by chemical analysis of the corresponding oxides (Na 2 O, CaO, K 2 O, BaO, Li 2 O, Cs 2 O, etc.). This calculation method also accounts for any oxides present in the residual binder of the zeolitic adsorbent material. However, the quantity of such oxides is considered to be minor compared with the oxides originating from the cations of the exchangeable sites of the zeolite or zeolites of the zeolitic adsorbent material according to the invention. Macroporous and Mesoporous Volume [00101] Macroporous and mesoporous volumes are measured by mercury intrusion porosimetry. A mercury porosimeter type Autopore® 9500 from Micromeritics is used to analyze the distribution of the pore volume contained in macropores and in mesopores. The experimental method, described in the operating manual of the apparatus referring to ASTM D4284-83, consists in placing a sample of zeolite adsorbent material to be measured (known fire loss) previously weighed, in a cell. of the porosimeter, then, after a prior degassing (discharge pressure of 30 pm Hg for at least 10 min), to fill the cell with mercury at a given pressure (0.0036 MPa), and then to apply increasing pressure stepwise up to 400 MPa in order to gradually penetrate the mercury into the porous network of the sample. In this document, the macroporous and mesoporous volumes of the zeolitic adsorbent materials, expressed in cm3.g-1, are thus measured by mercury intrusion and reported to the mass of the sample in anhydrous equivalents, that is, that is, the mass of said material corrected for loss on ignition. The measurements are made on the zeolitic adsorbent material exchanged at least 90% calcium. Mechanical Resistance of Zeolite Adsorbent Materials: [00104] The crush resistance in bed of zeolite adsorbent materials as described in the present invention is characterized according to ASTM 7084-04. The mechanical resistance to crushing grains are determined with a device "Grain Crushing Strength" marketed by Vinci Technologies, according to ASTM D 4179 and D 6175. [0003] Microporous Volume Measurement: The measurement of the microporous volume is estimated by conventional methods such as measurements of Dubinin-Raduskevitch volumes (adsorption of 77 K liquid nitrogen or 87 K liquid argon). The Dubinin-Raduskevitch volume is determined from the measurement of the gas adsorption isotherm, such as nitrogen or argon, at its liquefaction temperature, as a function of the pore opening. zeolite: nitrogen will be selected for zeolite A, previously exchanged at least 90% calcium. Prior to the adsorption, the zeolitic adsorbent material is degassed between 300 ° C. and 450 ° C. for a period of between 9 hours and 16 hours, under vacuum (P <6.7 × 10 4 Pa). The measurement of the adsorption isotherms is then carried out on an ASAP 2020 Micromeritics type apparatus, taking at least 35 measuring points at relative pressures of P / PO ratio of between 0.002 and 1. The microporous volume is determined according to Dubinin. and Raduskevich from the obtained isotherm, applying the ISO 15901-3 (2007) standard. The microporous volume evaluated according to the Dubinin and Raduskevitch equation is expressed in cm 3 of liquid adsorbate per gram of zeolitic adsorbent material. The measurement uncertainty is ± 0.003 cm3g-1, the measurements being made on the zeolite adsorbent material exchanged at least 90% calcium. Measurement of the microporous volume volume: The microporous volume volume is calculated from the microporous volume as defined above and by multiplying said microporous volume by the bulk density of said zeolitic adsorbent material. Bulk density is measured as described in DIN 8948 / 7.6. Loss on ignition of zeolite adsorbent materials: The loss on ignition is determined in an oxidizing atmosphere by calcining the sample in air at a temperature of 950 ° C. ± 25 ° C., as described in the NF EN standard. 196-2 (April 2006). The standard deviation of measurement is less than 0.1%. Qualitative and Quantitative Analysis by X-ray Diffraction The purity of the zeolites in the zeolite adsorbent materials is evaluated by X-ray diffraction analysis, known to those skilled in the art under the acronym XRD. This identification is carried out on a DRX device of the brand Bruker. This analysis makes it possible to identify the different zeolites present in the adsorbent material because each of the zeolites has a single diffractogram defined by the positioning of the diffraction peaks and by their relative intensities. The zeolitic adsorbent materials are crushed then spread and smoothed on a sample holder by simple mechanical compression. The diffractogram acquisition conditions realized on the Brucker D5000 device are the following: Cu tube used at 40 kV - 30 mA; - size of the slots (diverging, diffusion and analysis) = 0.6 mm; - 2 1 - - filter: Ni; - rotating sample device: 15 rpm; - measuring range: 3 ° <2e <50 °; - not: 0.02 °; - counting time in steps: 2 seconds. The diffractogram obtained is interpreted using EVA software with identification of zeolites using the ICDD base PDF-2, release 2011. The quantity of zeolite fractions LTA, by weight, is measured. by XRD analysis, this method is also used to measure the amount of zeolite fractions other than LTA. This analysis is carried out on a device of Bruker brand, then the amount by weight of zeolite fractions is evaluated using the software TOPAS Bruker company. Measurement of the external surface (m2 / g) by the so-called t-plot method: The so-called t-plot calculation method exploits the data of the adsorption isotherm Q ads = f (P / PO) and allows to calculate the microporous surface. The outer surface can be deduced by differentiating it with the BET surface which calculates the total porous surface in m2 / g (S BET = Microporous surface + External surface). To calculate the microporous surface by the t-plot method, the curve Q ads (cm3.g-1) is plotted as a function of t = thickness of the layer dependent on the partial pressure P / PO which would be formed on a non-porous reference material (t log function (P / PO): Harkins equation and applied Jura: [13,991 (0,034-log (P / PO)) "0,5] .In the interval t between 0, At 35 nm and 0.5 nm, a line can be drawn which defines an adsorbed Y intercept which allows the microporous surface to be calculated.If the material is not microporous the straight line passes through 0, the measurements being made on the zeolitic adsorbent material at least 90% exchanged with calcium Mesoporous Volume Measurement: The measurement of the mesoporous volume is estimated by conventional methods such as measurements of Barret-Joyner-Halenda volumes (adsorption of liquid nitrogen at 77 K) The mesoporous volume is determined from the measurement of the adsorption isotherm gas ion, such as nitrogen, at its liquefaction temperature, depending on the pore opening of the zeolite: nitrogen will be chosen for zeolite A, previously exchanged at least 90% calcium. Prior to adsorption, the zeolitic adsorbent material is degassed at between 300 ° C. and 450 ° C. for a period of between 9 hours and 16 hours under vacuum (P <6.7 × 10 -4 Pa). The measurement of the adsorption isotherms is then carried out on an ASAP 2020 Micromeritics type apparatus, taking at least 35 measuring points at relative pressures of P / PO ratio of between 0.002 and 1. The mesoporous volume is determined according to Barret -Joyner- Halenda from the isotherm obtained, applying the standard ISO 15901-2 (2007). The mesoporous volume evaluated according to the Barret-Joyner-Halenda equation is expressed in cm 3 of liquid adsorbate per gram of zeolitic adsorbent material, the measurements being made on the zeolitic adsorbent material exchanged at least 90% calcium.
权利要求:
Claims (28) [0001] REVENDICATIONS1. Use, for the separation and / or drying of gases, of at least one zeolite adsorbent material comprising at least one type A zeolite, said adsorbent having: an external surface, measured by nitrogen adsorption and expressed in m 2 by gram of adsorbent, greater than 20 m2.g-1, and preferably between 20 m2.g-1 and 300 m2.g-1, and more preferably between 30 m2.g-1 and 250 m2.g -1 and even more preferably between 40 m2. g-1 and 200 m2.g-1, and especially between 50 m2.g-1 and 200 m2.g-1, a non-zeolite phase content (PNZ), such that 0 <PNZ 30%, preferably 3% PNZ 25%, more preferably 3% PNZ 20%, advantageously 5% PNZ 20%, more preferably 7% PNZ 18%, measured by XRD (X-Ray Diffraction), by weight relative to the total weight of the adsorbent, and Si / Al atomic ratio of the adsorbent between 1.0 and 2.0, preferably between 1.0 and 1.6, and very preferably between 1.0 and 1, 4, all measurements being performed on the adsorbent material exchanged at least 90% calcium. [0002] 2. Use according to claim 1, wherein said at least one zeolitic adsorbent material has a mesoporous volume of between 0.07 cm3.g-1 to 0.18 cm3.g-1, preferably between 0.10 cm3.g -1 and 0.18 cm3g-1, and more preferably between 0.12 cm3g-1 and 0.18 cm3g-1, more preferably between 0.14 cm3g-1 and 0 , 18 cm3g-1, limits included, measured on the adsorbent material exchanged at least 90% calcium. [0003] 3. Use according to claim 1 or 2, wherein said at least one zeolite adsorbent material has a ratio (Vmicro-Vmeso) Nmicro between -0.3 and 1.0, not included, preferably between -0, 1 and 0.9, terminals not included, preferably between 0 and 0.9, terminals not included, more preferably between 0.2 and 0.8, terminals not included, more preferably between 0.4 and 0.8 , bounds not included, preferably between 0.6 and 0.8, terminals not included, where Vmicro is the microporous volume measured by the Dubinin-Raduskevitch method and Vmeso is the mesoporous volume determined by the Barrett-Joyner-method. Halenda (BJH), all measurements being made on the adsorbent material exchanged at least 90% calcium.-24- [0004] 4. Use according to any one of claims 1 to 3, wherein said at least one zeolite adsorbent material has a microporous volume (Dubinin-Raduskevitch volume), expressed in cm3 per gram of zeolitic adsorbent material, between 0.160 cm3. g-1 and 0.280 cm3g-1, preferably between 0.180 cm3g-1 and 0.280 cm3g-1, preferably between 0.200 cm3g-1 and 0.280 cm3g-1, more preferably 0.220 cm3. .g -1 and 0.280 cm3g-1, measured on the adsorbent material exchanged at least 90% calcium. / o [0005] The use according to any one of claims 1 to 4, wherein said at least one type A zeolite has an Si / Al ratio of 1.00 +/- 0.05, said Si / Al ratio being measured by Nuclear Magnetic Resonance (NMR) solid silicon 29. [0006] 6. Use according to any one of claims 1 to 5, said zeolitic adsorbent material comprising at least one cation selected from the ions of Groups IA, IIA, IIIA, IB, IIB, IIIB of the Periodic Table, the trivalent ions of the lanthanide or rare-earth series, the zinc (II) ion, the silver ion (I), the cupric ion (II), the chromium ion (III), the ferric ion (III), the ammonium ion and / or hydronium ion, the preferred ions being calcium, lithium, sodium, potassium, barium, cesium, strontium, zinc and rare earth ions and more preferably sodium, calcium and potassium ions, and their mixtures. [0007] 7. Use according to any one of claims 1 to 6 for drying cracked gases. 25 [0008] 8. Use according to claim 7, wherein the zeolite adsorbent material comprises at least zeolite 3A, preferably mesoporous. [0009] 9. Use according to any one of claims 1 to 6 for drying and / or separation of refrigerants, preferably HFCs and HFOs, and preferably drying of 1,1,1,2-tetrafluoroethane and the like. 2,3,3,3-tetrafluoropropene. [0010] 10. Use according to claim 9, wherein the zeolitic adsorbent material comprises at least one zeolite A, preferably mesoporous, selected from zeolites 3A, 4A, 5A, and mixtures thereof. 35-25- [0011] 11. Use according to any one of claims 1 to 6, for drying alcohols, in particular ethanol. [0012] 12. Use according to claim 11, wherein the zeolitic adsorbent material comprises at least one zeolite 3A, preferably mesoporous. [0013] 13. Use according to any one of claims 1 to 6, for drying and / or separation of air and industrial gases. / o [0014] 14. Use according to claim 13, wherein the zeolitic adsorbent material comprises at least one zeolite A, preferably mesoporous, selected from zeolites 3A, 4A, 5A, and mixtures thereof. [0015] 15. Use according to any one of claims 1 to 6 for the purification of olefins, in particular for the removal of impurities, preferably for the removal of oxygenated impurities, and more preferably for the elimination of methanol. [0016] 16. Use according to claim 15, wherein the zeolitic adsorbent material comprising at least one zeolite A, preferably mesoporous, selected from zeolites 3A, 4A, 5A, and mixtures thereof, preferably from zeolites 3A, 4A, and their mixtures. [0017] 17. Use according to any one of claims 1 to 6 for drying and / or purifying natural gas, in particular for the removal of impurities and preferably for the removal of carbon dioxide, sulfide from hydrogen, and / or light mercaptans. [0018] 18. Use according to claim 17, wherein the zeolitic adsorbent material comprising at least one zeolite A, preferably mesoporous, selected from zeolites 3A, 4A, 5A, and mixtures thereof. [0019] 19. Use according to any one of claims 1 to 6 for the separation of paraffins. 35 [0020] 20. Use according to claim 19, wherein the zeolitic adsorbent material comprises at least one 5A zeolite, preferably mesoporous. [0021] 21. Use according to any one of claims 1 to 6 for the drying and / or purification of synthesis gases, in particular for the production of hydrogen. [0022] 22. Use according to claim 21, wherein the zeolitic adsorbent material comprising at least one zeolite A, preferably mesoporous, selected from zeolites 3A, 4A, 5A, and mixtures thereof. [0023] 23. Zeolitic adsorbent material having: an Si / Al ratio of said adsorbent, such as 1.0 Si / Al <2.0, preferably 1.0 Si / Al 1.6, more preferably 1 Si / Al 1, 4, a mesoporous volume of between 0.07 cm3g-1 and 0.18 cm3g-1, preferably between 0.10 cm3g-1 and 0.18 cm3g-1, and preferably still between 0.12 cm3g-1 and 0.18 cm3g-1, more preferably between 0.14 cm3g-1 and 0.18 cm3g-1, inclusive-a ratio (Vmicro - Vméso) / Vmicro between -0.3 and 1.0, terminals not included, preferably -0.1 and 0.9, terminals not included, preferably 0 and 0.9, terminals not included, preferably between 0.2 and 0.8, terminals not included, more preferably between 0.4 and 0.8, terminals not included, preferably between 0.6 and 0.8, terminals not included, where the Vmicro is measured by the Dubinin-Raduskevitch method and the Vmeso is measured by the BJH method, and - a non-zeolitic phase (PNZ) content such that 0 <PNZ 30%, preferably 3% PNZ 25%, more preferably 3% PNZ 20%, advantageously 5% PNZ 20%, more preferably 7% PNZ 18%, measured by XRD, by weight relative to the total weight of the zeolitic adsorbent material, all measurements being made on the zeolite adsorbent material exchanged at least 90% calcium. [0024] 24. Zeolitic adsorbent material according to claim 23, having a microporous volume (Dubinin-Raduskevitch volume), expressed in cm 3 per gram of zeolitic adsorbent material, of between 0.160 cm3g-1 and 0.280 cm3g-1, preferably between 0.180 cm3g-1 and 0.280 cm3g-1, more preferably between 0.200 cm3g-1 and 0.280 cm3g-1, advantageously between 0.220 cm3g-1 and 0.280 cm3g-1, microporous volume being measured on a zeolitic adsorbent material exchanged at least 90% calcium. [0025] 25. The zeolite adsorbent material according to claim 23, wherein the total volume of the macro- and meso-pores, measured by mercury intrusion, is between 0.15 cm3g-1 and 0. , 50 cm3g-1, preferably between 0.20 cm3g-1 and 0.40 cm3g-1 and very preferably between 0.20 cm3g-1 and 0.35 cm3g. 1, measured on a zeolitic adsorbent material exchanged at least 90% calcium. [0026] 26. Zeolitic adsorbent material according to any one of claims 23 to 25, having an external surface, measured by nitrogen adsorption and expressed in m2 per gram of adsorbent, greater than 20 m2.g-1, and preferably included between 20 m2.g-1 and 300 m2.g-1, and more preferably between 30 m2.g-1 and 250 m2.g-1 and more preferably between 40 m2.g-1 and 200 m2. g-1, and especially between 50 m2.g-1 and 200 m2.g-1, measured on the zeolitic adsorbent material exchanged at least 90% calcium. [0027] 27. Zeolitic adsorbent material according to any one of claims 23 to 26, having a microporous volume volume expressed in cm3.cm-3 of zeolite adsorbent material exchanged at least 90% calcium, greater than 0.01 cm3.cm- 3, preferably greater than 0.02 cm3.cm-3, more preferably greater than 0.03 cm3.cm-3, more preferably greater than 0.04 cm3.cm-3, more preferably greater than 0, , 05 cm3.cm-3. zo [0028] 28. Material according to any one of claims 23 to 27, having a total volume of macro- and meso-pores, measured by mercury intrusion, between 0.15 cm3g-1 and 0.5 cm3. 1, and a volume fraction of the macropores between 0.2 and 1 times said total volume of the macro- and meso-pores, preferably between 0.4 and 0.8 inclusive, the measurements being made on the material adsorbent exchanged at least 90% calcium.
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同族专利:
公开号 | 公开日 EA201791746A1|2017-12-29| EP3253484B1|2021-04-21| KR20170110673A|2017-10-11| FR3032131B1|2019-12-27| ES2871076T3|2021-10-28| US10882002B2|2021-01-05| SA517382041B1|2021-03-08| CA2974766C|2019-09-03| BR112017016449A2|2018-04-10| AU2016214209B2|2018-02-08| WO2016124843A1|2016-08-11| US20180015407A1|2018-01-18| ZA201705340B|2019-06-26| EP3253484A1|2017-12-13| PT3253484T|2021-05-25| CA2974766A1|2016-08-11| EA035737B1|2020-08-03| KR102038759B1|2019-10-30| MX2017009948A|2017-11-28| AU2016214209A1|2017-08-24| JP2018505048A|2018-02-22| JP6615898B2|2019-12-04| CN107810053A|2018-03-16|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 FR2516499A1|1981-11-16|1983-05-20|Grace W R Ltd|PROCESS FOR PRODUCTION OF ZEOLITE 3A-FREE BLEACH PEARLS, PROCESS FOR PRODUCTION OF BIN-FREE EXTRUDAT 3A, EXTRUDAT AND ADSORBENT AGENT OBTAINED AND PROCESS FOR DRYING HYDROCARBON| US6168720B1|1997-06-20|2001-01-02|Uop Llc|Process for drying CH2F2 refrigerant utilizing zeolite|FR3086287A1|2018-09-26|2020-03-27|Arkema France|STABILIZATION OF 1-CHLORO-3,3,3-TRIFLUOROPROPENE| US11242304B2|2018-05-16|2022-02-08|Arkema France|Method for producing 1-chloro-3,3,3- trifluoropropene|NL255368A|1959-09-25| US4671813A|1984-03-29|1987-06-09|Daidousanso Co. Ltd.|Highly pure nitrogen gas producing apparatus| GB8726804D0|1987-11-16|1987-12-23|Boc Group Plc|Separation of gas mixtures including hydrogen| JP2782744B2|1988-12-09|1998-08-06|東ソー株式会社|Method for producing binderless zeolite molded body| US5245099A|1992-07-22|1993-09-14|Uop|PSA process for recovery or ethylene| FR2792220B1|1999-04-19|2001-06-15|Air Liquide|PSA PROCESS USING AN INTRINSICALLY RESISTANT ADSORBENT PROMOTING ADSORPTION KINETICS| FR2792850B1|1999-04-29|2001-07-13|Air Liquide|HIGH MACROPOROSITY ADSORBENT FOR USE IN A GAS ADSORPTION PROCESS, IN PARTICULAR A PSA PROCESS| FR2794993B1|1999-06-18|2001-10-05|Air Liquide|USE OF A NON-HOMOGENEOUS PARTICULATE ADSORBENT IN A GAS SEPARATION PROCESS| JP2002068732A|2000-06-16|2002-03-08|Tosoh Corp|Binder-less zeolite bead moldings, method for manufacturing the same, and adsorption removal method by using the same| CN1128651C|2000-12-05|2003-11-26|中国石油化工股份有限公司|Adsorbent for gas separation and its preparing process| US6790260B2|2000-12-20|2004-09-14|Praxair Technology, Inc.|Enhanced rate PSA process| FR2822085B1|2001-03-16|2003-05-09|Air Liquide|ADSORBENT WITH IMPROVED MATERIAL TRANSFER FOR VSA OR PSA PROCESS| FR2832141B1|2001-11-14|2004-10-01|Ceca Sa|SYNTHESIS GAS PURIFICATION PROCESS| KR100727288B1|2005-10-14|2007-06-13|한국과학기술원|Method of the preparation of microporous crystalline molecular sieve possessing mesoporous frameworks| CN101326495B|2005-10-18|2012-11-14|阿彻-丹尼尔斯-米德兰公司|Regenerating molecular sieve absorbents used for ethanol dehydration| GB0611742D0|2006-06-14|2006-07-26|Ineos Fluor Holdings Ltd|Desiccants for fluids| WO2008051904A1|2006-10-20|2008-05-02|Praxair Technology, Inc.|Gas separation adsorbents and manufacturing method| ES2761656T3|2007-03-08|2020-05-20|Praxair Technology Inc|High speed, high crush resistance adsorbents| FR2916654B1|2007-06-04|2011-04-08|Ceca Sa|SPHERICAL AGGLOMERS BASED ON ZEOLITE , PROCESS FOR OBTAINING THEM AND USE THEREOF IN PROCESSES OF ADSORPTION OR CATALYSIS.| FR2921470B1|2007-09-24|2015-12-11|Inst Francais Du Petrole|METHOD FOR LIQUEFACTING DRY NATURAL GAS| US20130052126A1|2010-10-19|2013-02-28|Uop Llc|Monolithic zeolite structures with and without hierarchical pore structures and methods for producing the same| US20120093715A1|2010-10-19|2012-04-19|Uop Llc|Monolithic zeolite structures with and without hierarchical pore structures and methods for producing the same| FR2973809B1|2011-04-08|2015-11-13|Ceca Sa|USE OF ZEOLITES FOR OIL STABILIZATION| US8888902B2|2011-08-26|2014-11-18|Separation Design Group Llc|Portable oxygen enrichment device and method of use| FR2999098B1|2012-12-12|2022-01-14|Ceca Sa|ZEOLITHIC ADSORBENTS, THEIR PREPARATION PROCESS AND THEIR USES| FR3009300A1|2013-08-05|2015-02-06|Ceca Sa|ZEOLITHES HIERARCHISED POROSITY| FI126195B|2014-01-28|2016-08-15|Upm-Kymmene Corp|Fiber-based product| CN104016370A|2014-06-05|2014-09-03|诺威尔(天津)能源装备股份有限公司|Method for preparing 5A molecular sieve from kieselguhr|FR3009300A1|2013-08-05|2015-02-06|Ceca Sa|ZEOLITHES HIERARCHISED POROSITY| RU2018121824A3|2015-11-16|2020-09-24|
法律状态:
2016-01-08| PLFP| Fee payment|Year of fee payment: 2 | 2016-08-05| PLSC| Publication of the preliminary search report|Effective date: 20160805 | 2017-01-12| PLFP| Fee payment|Year of fee payment: 3 | 2017-10-27| TP| Transmission of property|Owner name: ARKEMA FRANCE, FR Effective date: 20170922 | 2018-01-11| PLFP| Fee payment|Year of fee payment: 4 | 2019-01-11| PLFP| Fee payment|Year of fee payment: 5 | 2020-01-13| PLFP| Fee payment|Year of fee payment: 6 | 2021-01-13| PLFP| Fee payment|Year of fee payment: 7 | 2022-01-18| PLFP| Fee payment|Year of fee payment: 8 |
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申请号 | 申请日 | 专利标题 FR1550783|2015-02-02| FR1550783A|FR3032131B1|2015-02-02|2015-02-02|ZEOLITHIC ADSORBENTS WITH A HIGH EXTERNAL SURFACE, THEIR PREPARATION METHOD AND THEIR USES|FR1550783A| FR3032131B1|2015-02-02|2015-02-02|ZEOLITHIC ADSORBENTS WITH A HIGH EXTERNAL SURFACE, THEIR PREPARATION METHOD AND THEIR USES| KR1020177024579A| KR102038759B1|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof| US15/546,850| US10882002B2|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof| BR112017016449-3A| BR112017016449A2|2015-02-02|2016-01-29|high outer surface zeolitic adsorbents and their uses| CN201680019842.9A| CN107810053A|2015-02-02|2016-01-29|Zeolite adsorbents with high external surface area and application thereof| PCT/FR2016/050198| WO2016124843A1|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof| PT167052489T| PT3253484T|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof| AU2016214209A| AU2016214209B2|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof| EA201791746A| EA035737B1|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof| CA2974766A| CA2974766C|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof| EP16705248.9A| EP3253484B1|2015-02-02|2016-01-29|Use of zeolite adsorbents having a high external surface area| ES16705248T| ES2871076T3|2015-02-02|2016-01-29|Use of zeolitic adsorbents with a high external surface area| MX2017009948A| MX2017009948A|2015-02-02|2016-01-29|Zeolite adsorbents having a high external surface area and uses thereof.| JP2017540710A| JP6615898B2|2015-02-02|2016-01-29|Zeolite adsorbent with a large external surface area and use of the zeolite adsorbent| SA517382041A| SA517382041B1|2015-02-02|2017-08-02|Zeolite Adsorbents Having A High External Surface Area and Uses Thereof| ZA2017/05340A| ZA201705340B|2015-02-02|2017-08-07|Zeolite adsorbents having a high external surface area and uses thereof| 相关专利
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