• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
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    • 专利摘要:
    The invention relates to a disc brake (10) with a sliding caliper comprising an external brake pad (18E) slidably mounted in the fixed support of the brake, characterized in that the disc brake comprises an outer central spring (48E) of resilient return of the external braking pad (18E) to its inactive position, which is fixed to an associated central portion (63) of the outer braking pad (18E) and a front portion (50) of which is axially integral with a central portion associated (58) of the fixed support (14). For its return to its inactive position, the inner brake pad is secured in axial displacement with the brake piston.
    公开号:FR3027081A1
    申请号:FR1459733
    申请日:2014-10-10
    公开日:2016-04-15
    发明作者:Alexandre Foucoin
    申请人:Chassis Brakes International BV；
    IPC主号:
    专利说明:

    [0001] 1 "Disc brake with sliding caliper comprising a central resilient return spring of an external braking pad comprising means of catching the wear play, spring and replacement kit" TECHNICAL FIELD OF THE INVENTION The invention relates to to a disc brake of a motor vehicle with sliding caliper. The invention relates in particular to a resilient return spring of an external braking pad having means for catching, by plastic deformation, the wear set of a friction lining of the braking pad. BACKGROUND OF THE INVENTION The invention relates more particularly to a motor vehicle disc brake of the type described and shown in French Patent Application No. 1353423 filed on April 16, 2013 which comprises: a brake disc which extends in a plane transverse to an axis of axial orientation of rotation of the disc; a fixed support relative to a chassis of the vehicle; two braking pads, inside and outside, each of which comprises a friction lining of which a transverse surface of friction cooperates with an associated braking track of the disk, each braking pad being mounted sliding axially in the support between an active position in which the friction face is in abutment against the associated annular track of the disk, and an inactive position in which the friction face is spaced axially from the associated annular track of the disk, a determined set of operation; 3027081 2 - means for returning each braking pad to its inactive position, which is for example an elastic return spring interposed between the braking pad and the fixed support. In a disk brake, the sliding of the braking pads to their active position is controlled by a piston. The two braking pads, inside and out, then strongly pinch the disc to slow down its rotation. The braking operation is thus an active operation. The braking pads are pushed back to their inactive position by the rotating disc. It is therefore a passive operation. However, the disc may not push the brake pads back with enough force to drive them away from the disc. This can occur, for example, when the sliding of the braking pads is of insufficient quality or seized, or if the design of the shoe itself creates "restitution". Although the brake pads are no longer actively squeezed against the disc, each of the annular tracks of this latter nevertheless permanently rubs against the friction lining carried by the associated brake shoe. The friction linings thus undergo premature non-functional wear. In addition, this permanent friction is likely to cause a damaging heating for certain members 25 of the disc brake. This permanent friction also causes the appearance of a residual torque which opposes the rotation of the disc. This increases the consumption of the vehicle, while decreasing the performance of the vehicle.
    [0002] To solve these wear and heat-up problems, the aforementioned document proposes a disk brake in which, for each of the two shoes, two paired resilient return springs are provided, each of which comprises catching means. a set of wear of the brake shoe friction lining which deform plastically when the travel of the braking pad to its active position is greater than said determined set of operation.
    [0003] For this purpose, an elastic return spring comprises at least one axially oriented section which is elastically deformable by traction between a state of rest and a state of maximum elongation whose value is equal to the determined play of operation, the spring comprising at least one plastically deformable section 10, under the effect of an axial tensile force, forming said means of catching up the wear play, this plastically deformable section being shaped to be plastically elongated when the travel of the brake shoe up to its active position is greater than the determined operating clearance. The invention aims to improve the design and performance of such resilient return springs. In such a brake in which each braking pad, inside and outside, is equipped with a pair of resilient return springs, it is possible in certain cases to observe problems of balancing the sliding brake caliper with respect to the disk. a brake pad pressed against the disc that can cause residual torque. Furthermore, under the action of the elastic return springs 25 which equip it, it can also be found in some that the inner brake pad - with which the front face of the brake piston cooperates - causes an axial depression of the piston in its bore. It is therefore necessary to have elastic return springs of different mechanical characteristics (load and stiffness) for the outer and inner braking pads. The invention aims to remedy these drawbacks by proposing a new design of the resilient return means 3027081 4, including the outer brake pad, a sliding caliper disc brake. BRIEF SUMMARY OF THE INVENTION For this purpose, the invention proposes a motor vehicle disc brake which comprises: a brake disc which extends in a plane transverse to an axis of axial orientation of rotation of the disc; A fixed support relative to a chassis of the vehicle; a stirrup which is slidably mounted axially with respect to the fixed support and which comprises: a rear housing in which a brake piston is axially slidably mounted to cooperate, forwards, with an inner braking pad which comprises a friction lining, a transverse front face of friction cooperates with an associated braking track of the disc; a front wing, axially secured to the housing to cooperate with an external braking pad which comprises a friction lining, a rear transverse friction face cooperating with an associated braking track of the disk; the outer braking shoe being axially slidably mounted in the fixed support between an active rear position in which the friction face bears against the associated annular track of the brake disk, and an inactive front position in which the rear transverse face friction device is spaced axially from the associated annular track of the brake disc, with a determined operating clearance, characterized in that the disc brake comprises an external spring 30 resilient return of the external braking pad to its inoperative position, a rear connecting portion of the resilient outer return spring is fixed, directly or indirectly, to an associated central portion of the outer braking pad, and in that a front portion of the resilient outer spring is secured to axially of an associated central portion of the fixed support. According to other characteristics of the disc brake: the inner braking pad is secured in axial displacement with the brake piston; the external spring of elastic return of the external braking pad to its inactive position comprises means for catching a set of wear of the friction lining of the external braking pad, which deforms plastically when a stroke of outer braking pad, in an axial direction of movement, to an active braking position is greater than said determined set of operation; - The associated central portion of the outer brake pad 15 extends substantially to the right of the sliding axis of the brake piston; the associated central portion of the fixed support consists of a central section of a beam of the fixed support which extends in a front plane orthogonal to the sliding axis of the brake piston, substantially in line with this sliding axis; brake piston; the front wing of the housing comprises two transversely spaced lateral parts which extend symmetrically with respect to the sliding axis of the brake piston and which delimit between them a central clearance in which the external spring is arranged. elastic return; the means which deform plastically comprise a plastically deformable section which is formed by an accordion folding which extends between the rear connecting portion and the front portion of the elastic return spring; - The elastic return spring comprises successively at least: 3027081 6 the front portion of the elastic spring of the elastic return spring with the fixed support; a second rigid branch whose proximal end is connected to the securing portion by a first plastically deformable fold 5 around a first deformation axis orthogonal to the axial direction of movement of the external braking pad and parallel to the plane in which extends the second rigid branch; a rigid third limb whose one proximal end is connected to a distal end of the second rigid branch by a second plastically deformable fold around a second deformation axis parallel to the first deformation axis; a fourth rigid branch, a proximal end of which is connected to a distal end of the third rigid branch by a third plastically deformable fold, around a third axis of deformation parallel to the first deformation axis, and which is fixed to the portion associated central of the outer braking pad to form the rear portion of the connection of the resilient outer spring return; each rigid branch is a strip extending generally in a plane parallel to the first deformation axis; the fourth rigid branch is spaced axially with respect to the fixing portion. the front securing portion of the resilient outer return spring with the fixed support comprises a first rigid branch which is a band which extends in a plane parallel to the first deformation axis, and the proximal end of the second rigid branch. is connected to a distal end of the first rigid branch by the first plastically deformable fold; The front portion for securing the elastic return spring with the fixed support comprises a rigid lug which extends a proximal end of the first rigid leg to form a hook elbow, a concave portion of which receives the central section of the beam. fixed support; each rigid branch is rectilinear; each rigid branch comprises stiffening means; each elastically deformable fold comprises an area 10 of weakening of its mechanical properties; each elastically deformable fold is a bent portion of a strip comprising a window of orientation parallel to the first deformation axis; the elastic return spring is made in one piece by cutting and forming a sheet of material; - The elastic return spring is made in one piece by cutting, stamping and folding a metal sheet; the rigid branches and the folds are made in one piece by cutting stamping and folding a band of constant width; in a state before any plastic deformation of the folds, the first rigid branch and the second rigid branch form an angle equal to the angle formed by the second rigid branch and the third rigid branch, and equal to the angle formed by the third rigid branch and the third rigid branch; the external elastic return spring is made of a material chosen from a group comprising in particular stainless steel, X2CrNbCu21 steel, 304L steel, gold, lead, a synthetic material, a synthetic matrix material polymer reinforced with natural or synthetic fibers; the external spring of elastic return is made of a material whose elongation at break is between 8 and 60%, whose tensile strength is between 400 MPa and 1000 MPa, and whose conventional limit elastic is between 0 and 500 MPa; the external spring of elastic return is made of a material whose elongation at break is between 40 and 60%, whose tensile strength is between 400 MPa and 700 MPa, and whose conventional elastic limit is between 150 and 400 MPa; the external spring of elastic return is made of a material whose elongation at break is between 50% and 60%, whose tensile strength is between 400 MPa and 600 MPa, and whose conventional elastic limit is between 200 and 300 MPa; the resilient outer return spring comprises a functional plate connected to the front fastening portion and extending in a front plane orthogonal to the sliding axis of the brake piston; the elastic return spring is made in one piece with the functional plate; The outer braking pad comprises at least one sliding guide lateral lug which is received in an axial slide of the fixed support; - The disk brake comprises a slide which follows the walls of the slide and which is fixed to the fixed support; The invention also provides an elastic return spring of an outer brake pad for a disk brake according to the invention. The invention also proposes a replacement kit for a motor vehicle disc brake according to the invention, characterized in that it comprises at least one outer braking pad and an outer resilient return spring matched to said outer braking pad . The kit may also include two "radial" springs for mounting the outer brake pad.
    [0004] BRIEF DESCRIPTION OF THE FIGURES Other features and advantages of the invention will appear on reading the following detailed description for the understanding of which reference will be made to the appended drawings in which: FIG. 1 is a diagrammatic view exploded perspective which represents a disk brake made according to an embodiment of the invention; FIG. 2 is a detailed perspective view, according to another angle of view, of the disk brake according to the invention, the outer braking pad of which is equipped with an elastic return outer spring according to the invention; FIG. 3 is an enlarged view of the resilient return spring of FIG. 4; FIG. 4 is a large scale side view of the resilient outer return spring of FIG. 3; FIG. 5 is a right side view of the resilient outer spring of FIG. 4; FIG. 6 is a view similar to that of FIG. 3 which illustrates an alternative embodiment of the resilient outer spring; Figure 7 is a bottom perspective view illustrating the arrangement of the outer braking pad and the resilient outer spring of Figure 7; FIG. 8 is a large scale side view of the resilient outer spring of FIGS. 6 and 7; FIG. 9A is a diagrammatic perspective view which illustrates in detail an ear of a braking pad equipped with a "radial" spring; - Figure 9B is a detail view in section of Figure 9A.
    [0005] DETAILED DESCRIPTION OF THE FIGURES In the remainder of the description, elements having an identical structure or similar functions will be designated by the same references. We will adopt without limitation and without reference to the Earth's gravity, axial, vertical and transverse orientations with reference to the trihedron "A, V, T" of the figures. The axial orientation "A" is directed from back to front, parallel to an axis "B" of rotation of the disk 12. The horizontal plane is defined as being a transverse axial plane. FIG. 1 diagrammatically shows a disc brake 10 of a motor vehicle. This is a disc brake 15 10 called "floating caliper" or "sliding caliper" In known manner, the disc brake comprises a disc 12 which is rotatably mounted about a "B" axis of rotation axial orientation. The disc 12 is secured in rotation with a wheel (not shown) of the motor vehicle.
    [0006] The disc brake 10 includes a support 14, also called clevis, which is fixedly mounted relative to the chassis (not shown) of the vehicle. The fixed support 14 overlaps a peripheral edge 16 of the disc 12. Two opposing braking pads 181 and 18E, rear and front (also called inner braking shoe 181 and outer braking shoe 18E) are mounted to slide axially in the support 14 of The two inner braking shoes 181 and outer 18E have a structure and a guide arrangement on the support 14 which are identical, symmetrically with respect to a median vertical transverse plane. Subsequently, for the design of the braking pad itself, only the outer rear braking pad 3027081 11 18E will be described, the description being applicable to the inner braking pad 181 before reversing the front and rear directions and the indexes " I "and" E ". The outer braking pad 18E is in the form of a vertical transverse plate 19E friction lining support. The outer braking pad 18E has a rear face 20E, which is oriented towards a front face 22E facing the disk 12 which is in the form of an annular track. The front face 20E carries a friction lining 24E with a transverse and vertical rear friction face 25E is adapted to cooperate with the face 22E of the disc 12. Each of the opposite transverse ends of the outer braking shoe 18E has a side lug 26 which is slidably mounted, with play, in a slide 28 associated with an associated arm of the yoke 14. Each slide 28 is axially oriented and has, in section by a vertical and transverse plane orthogonal to the axes A and B, a form of "C" open transversely to the associated lateral ear 26 of the brake shoe 18E. The slide 28 is delimited transversely by a bottom 30 of axial orientation and generally vertical. In the example shown in the figures, a slide 32 is interposed transversely between each lateral lug 26 and the associated slide 28.
    [0007] Each slideway 32 is formed by a "C" -shaped leaf spring that engages the walls of the associated slideway 28. The slide 32 thus comprises a bottom 34 of vertical and axial orientation which is arranged facing the bottom 30 of the slide 28. The slide 32 allows a determined degree of movement 30 of the outer braking pad 18E in the support 14, c ' that is to say, generally but not limited to, an axial sliding movement, and a transverse sliding movement accompanying the rotation of the disc 12, during a braking action. Without departing from the scope of the present invention, and according to a design not shown, each side lug 26 may be equipped with a so-called mounting spring, of the type described and represented in document FR-A1-2.925.636 and illustrated in Figures 9A and 9B. The outer braking pad 18E is thus slidably mounted in an axial direction, parallel to the axis of rotation 10 B of the disk 12, in the support 14 on an operating stroke between: an active rear position in which the rear transverse face friction 25E of the friction lining 24E bears against the face 22E facing the disc 12; and an inactive forward position in which the rear frictional face 25E of the friction lining 24E of the outer braking pad 18E is spaced axially from the associated face 22E of the disk 12 by a determined operating clearance " J1 ".
    [0008] During a braking operation, the braking pads 181 and 18E are clamped from their inactive position to their active position by means of a sliding brake caliper 36 of the disk brake 10. In a known manner, yoke 36 has a roof 38 which extends axially above the support 14 by covering it and two rear and front wings 40 which extend radially from the rear and front end edges of the roof 38 towards the roof. 'B' axis. The front wing 42 extends facing the outer braking shoe 18E, and the rear wing 40 extends opposite the inner braking pad 181. The bracket 36 is here mounted to slide axially relative to the fixed support 14 by means of two parallel guide posts 44 each of which is slidably received in an associated axial bore 45 of the fixed support 14. In known manner, the rear wing 40 of the yoke 36 carries at least one housing 41 which delimits a bore 45 in which an axial piston 46 is slidably mounted and a transverse front face of support is likely, during a braking operation, to cooperate with the transverse face facing the braking pad interior 181 to urge it axially forward, to exert an axial clamping force of the transverse rear friction face 251 of the friction lining 241 bears against the face 221 facing the disk 12. By reaction,the yoke 36 slides axially rearwardly and, in a symmetrical manner, the front wing 42 urges the outer braking pad 18E forward to clamp the rear frictional face 25E of the friction lining 24E of the outer braking pad 18E bears against the front face 22E opposite the disc 12. When, after the braking operation, the piston 46 stops urging the inner braking pad 181, the return of the 20 brake pads 181 and 18E, from their active position to their inactive position, is generally caused by the rotation of the disc 12, and its natural veil, which "pushes" each brake pad to its inactive position. Nevertheless, in some cases, it has been found that the repulsive force exerted by the disc 12 is not sufficient to push each of the braking shoes 181 and 18E back to its respective inactive position. The friction lining 241, 24E of the braking pads 181, 18E thus continues to rub against the disc 12, while no action of clamping the friction linings of the braking pads by the stirrup 36 is controlled. At the end of a braking operation, to ensure that the outer braking pad 18E returns to an inactive position, the disk brake 10 according to the invention is equipped with means 3027081 14 resilient return of the external braking pad 18E to its inactive position. These elastic return means are made in the form of a resilient outer spring return spring 48E which is arranged between the outer braking pad 18E and the fixed support 14. A first embodiment of an outer spring will now be described. elastic return 48E according to the invention. The outer elastic return spring 48E is in the form of a metal strip, for example of steel, of rectangular section whose width extends horizontally and which is made for example by cutting, stamping and bending a metal sheet. stainless steel of constant thickness. Referring in particular to FIGS. 3 to 5, the resilient outer return spring 48E comprises a first front portion 50, generally in the form of an open "hook", forming the means for securing the outer spring 48E to the fixed support 14. The front portion 50 for securing the outer resilient return spring 48E occupies a fixed axial position with respect to the fixed support 14 and the disc 12. The front portion 50 for securing comprises a rigid lug 52 which is extended by a rigid branch B1 to constitute a hook-forming elbow 54 having a concave portion 56 of obtuse angle (10) receives a central section 58 of a beam 60 of the fixed support 14. The beam 60 extends generally horizontally in the transverse direction T between two lateral parts 43 spaced transversely of the flange 42 of the sliding caliper 36, which 30 extend symmetrically with respect to the sliding axis of the brake piston 46, and which delimits between them a central clearance 64 in which is arranged the outer spring 48E elastic return according to the invention.
    [0009] The beam 60 extends in a front plane orthogonal to the sliding axis of the brake piston 46, substantially in line with the sliding axis of the brake piston 46. The design of the front portion 50, in cooperation with the profile of the central section 58 of the beam 60, is such that it ensures the transmission of the forces only along the axis A. From the front portion 50 of connection, and more precisely from the first rigid branch rectilinear Bl, the outer elastic return spring 48E is extended successively by three other straight rigid branches B2, B3 and B4 respectively which form a plastically deformable accordion folded section. Each rigid rectilinear branch Bi has a proximal end Bip relative to the front securing portion 50, 15 and a distal end Bid. Thus, the first branch B1 has its proximal end Bip connected to the leg 52, while its distal end B1 is connected to the second rigid branch B2. The proximal end B2p of the second rigid branch B2 is connected to the distal end B1 d of the first rigid branch B1 by a first fold 131 plastically deformable around a first axis of Al strain. Like the first branch B1 the second rigid branch B2 is shaped as a strip in the extension of the first rigid branch B1. In the mounted position of the resilient outer spring 48E, the first deformation axis A1 is orthogonal to the axial direction A of the displacement of the skid outside braking 18E and is horizontal and transverse orientation.
    [0010] So that the first elbow-shaped fold 131 constitutes a plastically deformable zone, this portion is mechanically weakened, in this case by means of a window or lumen 3027081 16 F1 which is here a rectangular-shaped through cutout. orientation according to the Al axis. The invention is not limited to this embodiment of the plastically deformable zone constituting the ply P1, any other means of modifying the mechanical characteristics of the constituent material in this zone to render it plastically deformable. within the meaning of the invention can be used, such as for example a reduction of the thickness of the material in this area.
    [0011] In the same way, the proximal end B3p of the third rigid branch B3 is connected to the distal end B2d of the second rigid branch B2 by a second plastically deformable fold P2 which is deformable about a second axis of deformation A2 parallel to the first deformation axis A1.
    [0012] The second fold P2 is a bent portion of the web of material having a window F2. Finally, the proximal end B4p of the fourth branch B4 is connected to the distal end B3d of the third rigid branch B3 by a third plastically deformable fold P3 allowing deformation around a third deformation axis A3, parallel to the first deformation axis A1. The third fold P3 comprises a window F3 similar to the windows F1 and F2. The fourth rigid branch B4 is rectilinear, and not limited to, it is extended here by an active tab 62 intended to be connected directly or indirectly to the outer braking shoe 18E. Within the meaning of the invention, the active tab 62 constitutes a rear connecting portion of the outer elastic return spring 48E which is fixed here directly to an associated central portion 63 of the outer braking pad. The active tab 62 is here produced by extending the band of the branches Bi and it extends since the distal end B4d of the fourth rigid branch B4 in a vertical plane orthogonal to the axis of sliding of the outer shoe of braking 18E. For example, the active tab 62 may comprise an axial hole, or several holes, opening (not shown) capable of allowing its attachment to an associated portion of the outer braking pad 18E, and for example of the front face of its plate 19E friction lining. The associated central portion 63 of the outer braking pad 18E to which the active tab 62 is attached extends substantially to the right of the sliding axis of the brake piston 46. Without limitation, each of the branches Bi may be stiffened by a stamped zone Zi (not) shown formed in the constituent body of each branch Bi. The stamped zone Z4 for stiffening the fourth rigid branch B4 can be extended in the body of the active tab 62 so that the right angle elbow 66 which connects them is itself rigid so as to guarantee, in use, the an acute angle conformation a4 between the fourth rigid leg B4 and the active leg 62. In Figures 2 to 5, the outer elastic return spring 48E is shown in a "new" initial state, that is to say before any deformation Plastic Pi folds.
    [0013] In this state, new or initial, the bend 54 and the active tab 62 are arranged at an axial distance D from each other, that is to say spaced apart by a distance D indicated in FIG. By way of nonlimiting example, and as illustrated in the figures, the first rigid branch B1 and the second rigid branch B2 form between them an acute angle α1, the second rigid branch B2 and the third rigid branch B3 are of equal length. and they form between them an acute angle a2, and the third rigid branch B3 and the fourth rigid branch B4 form between them an acute angle a3. The angles al, a2, and a3 are substantially equal. The rigid leg B4 and the active leg 62 form between them an acute angle a4 smaller than the angles a1, a2, and a3. In a state (not shown) of maximum plastic deformation of the elastic outer return spring 48E, corresponding to a state of maximum wear of the friction lining 25E, the three plies P1, P2 and P3 are plastically deformed respectively around the Al, A2 and A3 deformation axes. Each angle a1, a2 and a3 is then opened in such a way that the second branch B2 and the third rigid branch B3 extend axially substantially in the extension of one another with an angle a2 whose value is close to a flat 180 degree angle. In the embodiment just described, the outer elastic return spring 48 is made in one piece by cutting, stamping and folding a band of constant width and rectangular section. By way of example, the thickness of the strip of material is between 0.5 and 0.8 millimeters and the material is a reference stainless steel X2CrNbCu21 or reference 304L (X2CrNi18-9 / X2CrNi19-11).
    [0014] By way of example, the maximum displacement corresponding to the maximum wear J2 is equal to about 14 millimeters. In the new state of the outer brake pad 18E and the elastic return spring 48E, the outer braking pad 18E is arranged axially in front of the disk 12 and the front transverse friction face 25E of the friction pad 24E is a distance equal to the sum of: - the determined operating clearance "J1"; and - a game "J2" of wear.
    [0015] The outer elastic return spring 48E, and its elastically deformable portions, is then in its rest state. When the outer braking pad 18E is biased to its active position by the stirrup 36, it first runs through the path 5 corresponding to the game "J1" determined operation. During this first part of the race, the outer braking pad 18E drives the active tab 62 of the elastic outer return spring 48E and the rigid leg B4 so as to elastically tension the elastic outer return spring 10E 48E between the front portion 50 secured to the support 14, and the active tab 62 attached to the braking shoe 18. The elastically deformable portions of the elastic outer return spring 48E then reach their maximum elongation state.
    [0016] The rear transverse face of the friction lining 24E of the outer braking pad 18E is still spaced, with respect to the associated annular face or track 22E of the brake disk 12, by a distance equal to the wear clearance "J2". . The outer braking pad 18E therefore continues its axial stroke to its active position. During this second part of the race, the plastically deformable folds Pi undergo a force which tends to cause angular deformations of the folds Pi around the associated deformation axes Ai.
    [0017] The plies Pi are then plastically deformed, the elastic deformations of the plastically deformable parts being negligible compared to their plastic deformation. When the braking operation ends, the outer braking pad 18E is returned to its inactive position by the folds which resume a state of rest. The outer braking pad 18E is thus again spaced from the disk 12 by a distance equal to the single set "J1" determined operation; the play "J2" of wear having been absorbed by the plastic deformation of plastically deformable folds Pi. The outer resilient return spring 48E thus ensures that the outer braking pad 18E is returned to its inactive position. In addition, the arrangement of plastically deformable folds Pi makes it possible to prevent the clamping force to be exerted by the piston 46 to actuate the outer braking pad 18E towards its active position to become too high.
    [0018] In addition, while keeping a constant operating clearance "J1" between the external braking pad 18E in the inactive position and the disk 12, the response time of the braking system remains constant regardless of the wear of the friction pad 24E. .
    [0019] The function of the elastic outer return spring 48E is thus to "suppress" any contact between the friction lining and the brake disc when the hydraulic brake pressure applied to the piston 46 is zero. For the choice of the material in which an elastic return spring 48 is made, preferably but not limited to, the elongation at break "A", the tensile strength or tensile strength Rm, and the conventional limit Rp0,2 elastic are selected in the following ranges of values: - 30 <A% <60%; preferably 40 <A% <60%; and more preferably 50 <A% <60%, - 400 <Rm <1000 MPa; preferably 400 <Rm <700 MPa; and more preferably 400 <Rm <600 MPa, - 0 <Rp0.2 <500 MPa; preferably 150 <Rp0.2 <400 MPa; and more preferably 200 <Rp0.2 <300 MPa, with 1 MPa = 106 Pa. For the return of the inner braking pad 181 to its idle rest position, the inner braking pad 181 can be secured in axial displacement with the brake piston 46, 3027081 21 for example by means of a spring (not shown) of "clipping", that is to say elastically nested. Thus, when the hydraulic pressure acting on the brake piston 46 is released, the axial rearward recoil of the piston 46 in its bore, the brake piston 46 drives the braking inner pad 181 and any remaining frictional torque between the inner braking pad 181 and the brake disk 12 is removed. In this design, it is not necessary to equip the inner brake pad 181 with external return springs.
    [0020] FIG. 9A diagrammatically shows a spring 100 for mounting the pad capable of equipping the lugs 26 with a braking pad, and in particular the outer braking pad 18E for mounting and guiding the external braking pad. 18E in the associated axial slides 28 of the support 14, with or without the presence of slides 34. In known manner, each shoe spring 100 comprises a lower sliding branch 102 which cooperates with a lower horizontal face of the associated slide and which urges an upper horizontal facet of the lug 26 bearing 20 vertically upwardly against an upper face opposite the slide 28. According to the conformation illustrated in FIG. 9A, the shoe spring 100 is commonly called " snail spring "and it comprises a branch 104 bearing under a lower horizontal facet 25 of the lug 26 of the outer braking pad 18E, this arm 104 making part of a fastening branch, or clip, 106 which resiliently clips the ear 26 to ensure the attachment of the slipper spring 100 to the ear 26. The slipper spring 100 further comprises a curved limb 108 which connects the limb fastening 106 to the lower sliding branch 102 by providing mainly the elasticity of the slipper spring 100.
    [0021] 3027081 22 With the complete wear of the friction lining, the outer elastic return spring 48E is plastically deformed and, like the worn outside brake pad 18E, it must be replaced.
    [0022] Thus, an assembly or kit for replacing a worn set of brake shoes comprises, for the outer braking pad, a new outer braking pad 18E and an elastic outer return spring 48E. If the braking shoe is of the type equipped with springs 100 10 for mounting the shoe, the replacement kit comprises the new shoe equipped with its external elastic return spring 48E and its two shoe springs 100, one for each of its two 26. The design according to the invention of the elastic spring return spring 48E is not limited to the main embodiment which has just been described. In particular, it may vary considerably as regards the design of the connecting part, or connection of the distal end B4d of the fourth rigid branch B4 with the external braking pad 18E to act, directly or indirectly, on this one. It can also vary by the design of the front portion 50 of securing. FIGS. 6 to 7 show an alternative embodiment of the external elastic return spring 48E according to which the outer spring comprises a functional plate 70 connected to the front fastening portion 50 and which extends in a front plane orthogonal to the sliding axis of the brake piston 46.
    [0023] The outer elastic return spring 48E can be made in one piece with the functional plate 70, or be fixed to it, for example by welding.
    [0024] By way of nonlimiting example, the plate 70 may be a support for graphic representations such as marking or decoration. The conformation of the plate, the choice of its constituent material, etc., also make it possible to perform other functions of a technical nature and associated with the proper functioning of the brake. The dimensioning of the functional plate 70 is such that, irrespective of the axial position of the stirrup 16 and the external braking pad 18E, the functional plate 70 never interferes with the surrounding parts of the stirrup 16.
    权利要求:
    Claims (29)
    [0001]
    REVENDICATIONS1. A disc brake (10) of a motor vehicle comprising: - a brake disc (12) which extends in a plane transverse to an axis (A) of axial rotation orientation of the disc; a support (14) fixed with respect to a chassis of the vehicle; a stirrup (36) which is slidably mounted axially relative to the fixed support (14) and which comprises: - a rear housing (41) in which a brake piston (46) is axially slidably mounted to cooperate, towards the front, with an inner braking pad (181) which has a friction lining (241) of which a front transverse friction face (251) cooperates with an associated brake lane (221) of the disk (12); - A front wing (42), axially secured to the housing (41) to cooperate with an outer brake pad (18E) which comprises a friction lining (24E), a rear transverse friction face (25E) cooperates with a track associated braking (22E) of the disk (12); the outer braking pad (18E) being mounted sliding axially in the fixed support (14) between an active rear position in which said friction face (25E) bears against the associated annular track (22E) of the brake disc 25 (12), and an inactive forward position in which said rear transverse friction face (25E) is spaced axially from said associated annular track (22E) of the brake disc, with a determined operating clearance (J1), characterized in that that the disk brake comprises an external spring (48E) for resilient return of the external braking pad (18E) to its inactive position, in that a rear connecting portion (62) of the external elastic return spring (48E) is attached, directly or indirectly, to an associated central portion (63) of the outer braking pad (18E), and in that a front portion (50) of the resilient outer return spring (48E) is axially integral with 'a e associated central portion (58) of the fixed support (14).
    [0002]
    2. Disc brake according to claim 1, characterized in that the inner brake pad (181) is integral in axial displacement with the brake piston (46).
    [0003]
    3. Disc brake according to claim 1, characterized in that the outer spring (48E) resilient return of the outer brake pad (18E) to its inoperative position comprises means for catching a wear clearance (J2 ) of the friction lining (24E) of the outer braking pad (18E), which deforms plastically when a stroke of the outer braking pad (18E), in an axial direction of movement, to an active braking position is greater than said determined set of operation (J1).
    [0004]
    4. Disc brake according to claim 1, characterized in that said associated central portion (63) of the outer brake pad (18E) extends substantially to the right of the sliding axis of the brake piston (46).
    [0005]
    5. Disc brake according to claim 1, characterized in that said associated central portion of the fixed support (14) is constituted by a central section (58) of a beam (60) of the fixed support (14) which extends in a front plane orthogonal to the sliding axis of the brake piston (46) substantially in line with this sliding axis of the brake piston (46).
    [0006]
    6. Disc brake according to claim 1, characterized in that the front wing (42) of the ring (36) has two transversely spaced side portions (43) which extend symmetrically with respect to the sliding of the brake piston (46), and which delimit between them a central clearance (64) in which is arranged the outer spring (48E) elastic return. 3027081 26
    [0007]
    Disc brake (10) according to claim 3, characterized in that said plastically deforming means comprise a plastically deformable section (P1-B2-P2-B3-P3) which is formed by an accordion folding which extends between said rear connecting portion (62) and said front portion (50) for securing the resilient outer return spring (48E).
    [0008]
    8. Disc brake according to the preceding claim, characterized in that the outer elastic return spring 10 (48E) comprises successively at least: - said front portion (50) for securing the elastic outer return spring (48E) with the support fixed (14); a second rigid branch (B2) whose proximal end (B2p) is connected to the securing portion (50) by a first plastically deformable fold (P1) around a first deformation axis (A1) orthogonal to the axial direction (A) of movement of the outer braking pad (18E) and parallel to the plane in which the second rigid leg (B2) extends; a third rigid branch (B3) whose proximal end (B3p) is connected to a distal end (B2d) of the second rigid branch (B2) by a second plastically deformable fold (P2) around a second axis of deformation (A2) parallel to the first deformation axis (A1); a fourth rigid branch (B4), of which a proximal end (B4p) is connected to a distal end (B4d) of the third rigid branch (B3) by a third plastically deformable fold (P3) around a third axis deformation (A3) parallel to the first deformation axis (A1), and which is attached to said associated central portion (63) of the outer braking pad (18E) to form said rear connecting portion (62) of the outer spring of elastic return (48E); In that each rigid branch (B2, B3, B4) is a band which extends generally in a plane parallel to the first deformation axis (A1); and in that the fourth rigid branch (B4) is spaced axially (D) from the attachment portion (50).
    [0009]
    9. A disc brake according to claim 7, characterized in that the front portion (50) for securing the resilient outer return spring (48E) with the fixed support (14) comprises a first rigid branch (B1) which is a strip. which extends in a plane parallel to the first deformation axis (A1), and in that the proximal end (B2p) of the second rigid branch (B2) is connected to a distal end (B1d) of the first branch rigid (B1) by the first plastically deformable fold (P1). 15
    [0010]
    10. Disc brake according to claim 9 taken in combination with claim 5, characterized in that the front portion (50) for securing the resilient outer return spring (48E) with the fixed support (14) comprises a rigid tab which extends a proximal end (B1p) of the first rigid leg (B1) to form a hook elbow having a concave portion receiving said central section (58) of the beam (60) of the fixed support (14).
    [0011]
    11. Disc brake according to any one of claims 7 to 10, characterized in that each rigid branch (B1, B2, B3, B4) is rectilinear.
    [0012]
    12. Disk brake according to any one of claims 7 to 11, characterized in that each rigid branch (B1, B2, B3, B4) comprises stiffening means (Z1, Z2, Z3). 30
    [0013]
    13. Disc brake according to any one of claims 7 to 12, characterized in that each elastically deformable fold (P1, P2, P3) comprises a zone (F1, F2, F3) of weakening of its mechanical properties. 3027081 28
    [0014]
    14. Disc brake according to any one of claims 7 to 13, characterized in that each elastically deformable fold (P1, P2, P3) is a bent portion of a strip comprising a window (F1, F2, F3) d 5 orientation parallel to the first deformation axis (A1).
    [0015]
    15. Disc brake according to any one of the preceding claims, characterized in that the outer resilient return spring (48E) is formed in one piece by cutting and forming a sheet of material. 10
    [0016]
    16. Disc brake according to claim 15, characterized in that the external elastic return spring (48E) is formed in one piece by cutting, stamping and folding a metal sheet.
    [0017]
    Disc brake according to one of Claims 7 to 14, characterized in that the rigid legs (B1, B2, B3, B4) and the pleats (P1, P2, P3) are formed in one piece by cutting stamping and bending a band of constant width.
    [0018]
    18. Disc brake according to claim 9, characterized in that, in a state prior to any plastic deformation of the folds (P1, P2, P3), the first rigid branch (B1) and the second rigid branch (B2) form a angle (ai) equal to the angle (a2) formed by the second rigid branch (B2) and the third rigid branch (B3), and equal to the angle (a3) formed by the third rigid branch (B3) and the third rigid branch (B4).
    [0019]
    19. Disc brake according to any one of the preceding claims, characterized in that the external elastic return spring (48E) is made of a material selected from a group including in particular stainless steel, X2CrNbCu21 steel, 304L steel, gold, lead, synthetic material, synthetic material with polymeric matrix reinforced with natural or synthetic fibers. 3027081 29
    [0020]
    20. Disc brake according to any one of the preceding claims, characterized in that the external elastic return spring (48E) is made of a material whose elongation at break (A%) is between 30 and 60% , whose tensile strength (Rm) is between 400M Pa and 1000 MPa, and whose conventional elastic limit (Rp0,2) is between 0 and 500 MPa.
    [0021]
    21. Disc brake according to the preceding claim, characterized in that the elastic return outer spring 10 (48E) is made of a material whose elongation at break (A%) is between 40 and 60%, of which Tensile strength (Rm) is between 400M Pa and 700 MPa, and the conventional elastic limit (Rp0,2) is between 150 and 400 MPa. 15
    [0022]
    22. Disc brake according to the preceding claim, characterized in that the external elastic return spring (48E) is made of a material whose elongation at break (A%) is between 50 and 60%, the resistance of which the tensile strength (Rm) is between 400M Pa and 600 MPa, and the conventional elastic limit (Rp0,2) is between 200 and 300 MPa.
    [0023]
    23. Disk brake (10) according to any one of the preceding claims, characterized in that the outer spring (48E) resilient return comprises a functional plate (70) connected to said front portion (50) of connection and which extends in a front plane orthogonal to the sliding axis of the brake piston (46).
    [0024]
    Disc brake according to claim 23, characterized in that the resilient outer return spring (48E) is formed in one piece with said functional plate (70).
    [0025]
    Disc brake (10) according to claim 1, characterized in that the outer brake pad (18E) has at least one sliding lateral guide lug (26) which is received in an axial slide (28). fixed support (14).
    [0026]
    26. Disk brake (10) according to claim 25, characterized in that it comprises a slide (32) which matches the walls of the slide (28) and which is fixed to the fixed support (14).
    [0027]
    27. Resilient return spring of an outer braking pad of a disk brake according to any one of the preceding claims.
    [0028]
    28. Replacement kit for a motor vehicle disc brake according to any one of claims 1 to 25, characterized in that it comprises at least one outer braking pad (18E) and an outer elastic return spring ( 48E) matched to said outer brake pad (18E).
    [0029]
    29. Replacement kit according to claim 28, characterized in that it further comprises two springs (100) for mounting the outer brake pad (18E).
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    同族专利:
    公开号 | 公开日
    JP6140782B2|2017-05-31|
    BR102015025430A2|2017-12-19|
    CN105508467B|2019-03-01|
    EP3020996A1|2016-05-18|
    JP2016080168A|2016-05-16|
    DE15188560T1|2016-10-20|
    US20160102722A1|2016-04-14|
    MX366062B|2019-06-26|
    MX2015014316A|2016-10-10|
    CN105508467A|2016-04-20|
    EP3020996B1|2020-04-22|
    FR3027081B1|2016-12-23|
    US10323706B2|2019-06-18|
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    JPH10259834A|1997-03-21|1998-09-29|Akebono Brake Ind Co Ltd|Disk brake device|
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    DE102017010104A1|2017-10-27|2018-12-13|Daimler Ag|Floating caliper part disc brake and brake pad carrier for a floating caliper part disc brake|
    DE102017129672A1|2017-12-12|2019-06-13|Knorr-Bremse Systeme für Nutzfahrzeuge GmbH|Disc brake for a commercial vehicle and brake pad set|
    FR3089267B1|2018-11-29|2020-11-20|Foundation Brakes France|AUTOMATIC PRELOADING BRAKE PAD RETURN SPRING AND METHOD FOR MANUFACTURING A DISC BRAKE CONTAINING SUCH SPRINGS|
    DE102020101058A1|2020-01-17|2021-07-22|Knorr-Bremse Systeme für Nutzfahrzeuge GmbH|Disc brake for a commercial vehicle and brake pad set|
    法律状态:
    2015-09-28| PLFP| Fee payment|Year of fee payment: 2 |
    2016-04-15| PLSC| Search report ready|Effective date: 20160415 |
    2016-10-24| PLFP| Fee payment|Year of fee payment: 3 |
    2017-09-21| PLFP| Fee payment|Year of fee payment: 4 |
    2017-11-17| CA| Change of address|Effective date: 20171017 |
    2018-09-19| PLFP| Fee payment|Year of fee payment: 5 |
    2019-09-19| PLFP| Fee payment|Year of fee payment: 6 |
    2021-07-09| ST| Notification of lapse|Effective date: 20210605 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1459733A|FR3027081B1|2014-10-10|2014-10-10|"SLIDING CALIPER DISC BRAKE COMPRISING A CENTRAL SPRING OF ELASTIC RECALL OF AN EXTERNAL BRAKE SKATE COMPRISING MEANS OF RETRACTING THE WEAR SET, SPRING AND REPLACEMENT KIT"|FR1459733A| FR3027081B1|2014-10-10|2014-10-10|"SLIDING CALIPER DISC BRAKE COMPRISING A CENTRAL SPRING OF ELASTIC RECALL OF AN EXTERNAL BRAKE SKATE COMPRISING MEANS OF RETRACTING THE WEAR SET, SPRING AND REPLACEMENT KIT"|
    BR102015025430-0A| BR102015025430A2|2014-10-10|2015-10-05|DISC BRAKE WITH SLIDING PUSH INCLUDING THE CENTRAL RETURN SPRING OF AN OUTDOOR BRAKE PANEL INCLUDING WEAR, SPRING AND REPLACEMENT KIT.|
    EP15188560.5A| EP3020996B1|2014-10-10|2015-10-06|Sliding caliper disk brake including a central return spring of an exterior brake shoe including wear play compensation means, spring and replacement kit|
    DE15188560.5T| DE15188560T1|2014-10-10|2015-10-06|Floating caliper brake comprising a central elastic return spring of an external brake pad comprising compensating means of wear clearance, spring and spare parts kit|
    JP2015200804A| JP6140782B2|2014-10-10|2015-10-09|Sliding caliper disc brake, spring and replacement kit with central return spring for outer brake shoe including wear play compensation means|
    US14/879,513| US10323706B2|2014-10-10|2015-10-09|Sliding caliper disk brake including a central return spring of an exterior brake shoe including wear play compensation means, spring and replacement kit|
    MX2015014316A| MX366062B|2014-10-10|2015-10-09|Liding caliper disk brake including a central return spring of an exterior brake shoe including wear play compensation means, spring and replacement kit.|
    CN201510651024.8A| CN105508467B|2014-10-10|2015-10-10|The sliding caliper disc brake of center return spring including external shoe|
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