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    • 专利摘要:
    A process for depositing graphene on the surface of a continuous metallic or metallized reinforcement, on the periphery of which is disposed a surface metal layer selected from copper, nickel and copper-nickel alloys, said process comprising least one flame pyrolysis step ("FSP" for Flame Spray Pyrolysis), under a reducing atmosphere, of a precursor of carbon generating in the flame at least one carbon gas such as carbon monoxide, which is projected at the surface of the reinforcement being scrolled, and decomposes thereon to form one or more layers of graphene on the surface of the surface metal; an additional step of functionalizing graphene makes it possible to adhere the reinforcement to a polymer matrix such as rubber.
    公开号:FR3022559A1
    申请号:FR1455568
    申请日:2014-06-18
    公开日:2015-12-25
    发明作者:Wendelin Jan Stark；Robert Nikolaus Grass；Milan Fedurco；Antonio Delfino；Jean Paul Meraldi
    申请人:Michelin Recherche et Technique SA Switzerland ；Compagnie Generale des Etablissements Michelin SCA；Michelin Recherche et Technique SA France；
    IPC主号:
    专利说明:

    [0001] FIELD OF THE INVENTION The present invention relates to processes for treating metallic or metallized reinforcements, which can be used as reinforcing elements for polymer matrices such as, for example, rubber, in particular in tires, pneumatic or non-pneumatic, for vehicles.
    [0002] It is more particularly related to the surface treatment methods of such reinforcements in order firstly to protect them against corrosion, and secondly to allow their subsequent adhesion to matrices of ethylenically unsaturated polymers such as natural rubber, this especially without the need for the use of cobalt salts in these polymer matrices. 2. State of the art Composites of the metal / rubber type, in particular for bandages, are well known. They generally consist of a generally diene-sulfuric unsaturated unsaturated rubber matrix, comprising reinforcing elements (or "reinforcements") of metal such as carbon steel wires or cables.
    [0003] Subject to very significant constraints during the rolling of the bandages, in particular to repeated compressions, flexions or curvature variations, these composites must in a known manner satisfy a large number of technical criteria, sometimes contradictory, such as uniformity, flexibility, endurance in flexion and compression, tensile, wear and corrosion resistance, and maintain these performances at a very high level as long as possible. It is easily understood that the adhesive interphase between the rubber and these reinforcements plays a preponderant role in the durability of the above performances.
    [0004] The traditional method of bonding the rubber compositions to carbon steel is to coat the surface of the steel with brass (copper-zinc alloy), the bond between the steel and the rubber matrix being provided by sulfurization brass (formation of zinc and copper sulfides) upon subsequent vulcanization (i.e., three-dimensional sulfur crosslinking) of the rubber matrix. This sulphurization process is reflected in particular by the in-situ formation of metal clusters at the brass surface called "dendrites", around which it is assumed that anchors (by mechanical and chemical anchoring) the rubber matrix during vulcanization. In addition, organic salts or cobalt complexes are generally incorporated in this rubber matrix as adhesion promoting additives. It is known that cobalt actively participates not only in the vulcanization process of rubber, but also in that of brass dendritization by incorporating itself into the dendrites themselves (by formation of Cu-Zn-Co intermetallic sulphides), according to complexes of redox reactions, leading, it is supposed, to the corrosion of brass, to the dissolution of the metal, and to its redeposition in the form of these dendrites of metallic sulphides (sulphured dendrites). Reference may be made to RCT (Rubber Chemistry and Technology), Vol. 78, pp. 426-457, author W. Stephen Fulton, entitled "Steel pull cordrubber adhesion, including the contribution of cobalt").
    [0005] However, it is also known that the presence of these cobalt compounds in the rubber compositions makes the latter more susceptible to oxidation and aging, so much so that the adhesion between the carbon steel and the matrix rubber is also likely to weaken over time due to the gradual evolution of the sulphides formed, under the effect of the various stresses encountered, particularly mechanical and / or thermal, the degradation process above may be accelerated further in the presence of moisture. Their incorporation also significantly increases the cost of the rubber compositions, notwithstanding the fact that it is desirable to eventually remove cobalt from these compositions, due to the recent evolution of European regulations, cobalt and cobalt salts being considered as relatively toxic to the environment. For all of the reasons set forth above, manufacturers of metal / rubber composites, especially bandage manufacturers, are seeking new solutions to protect metal reinforcements from corrosion, to bond them to rubber compositions, while at least partly overcoming the aforementioned drawbacks. BRIEF DESCRIPTION OF THE INVENTION In the course of their research, the Applicants have found a novel surface treatment method that meets the above objective. The present invention relates to a process for depositing at least one layer of graphene on the surface of a continuous metallic or metallized reinforcement, on the periphery of which a layer of metal known as "metal of surface »chosen from copper, nickel and copper-nickel alloys, said process comprising at least one pyrolysis step by flame projection, under a reducing atmosphere, of a carbon precursor generating in the flame at least one carbon gas which is projected on the surface of the reinforcement being scrolled, and decomposes thereon to form said graphene layer on the surface of the surface metal. Thus, and quite unexpectedly, by "simple" passage through a flame of appropriate composition, it has been found possible to continuously graphenize metallic or metallized reinforcements, and thus effectively protect their surface, especially against corrosion. According to a particularly preferred embodiment of the invention, once the graphene deposited on the reinforcement (that is to say the graphenized reinforcement), the latter is treated in order to graft 15 on graphene at least one functional group crosslinkable to a polymer matrix, thereby making the reinforcement capable of directly reinforcing this polymer matrix. The reinforcements treated according to the process of the invention have the major advantage of being effectively protected against corrosion, so that they can subsequently be bonded directly, that is to say without adhesion primer or metal salt addition. (especially cobalt salt) to unsaturated rubber matrices such as natural rubber. While the deposition of a surface metal is certainly necessary, this technology is simplified compared to the prior art (rubber-bonding for rubber bonding) because it does not require the deposition of both Cu and Zn, then a treatment. high temperature thermodiffusion for forming brass. The invention as well as its advantages will be easily understood in the light of the detailed description and the following exemplary embodiments, as well as figures relating to these examples which represent or schematize: a diagram illustrating the principle of the FSP process of the invention; invention and an example of a device usable for the implementation of this method (FIG 1); a diagram illustrating the surface state of the FSP-treated reinforcement (R), with the formation of graphene (GR) on the surface of the surface metal Ms (Fig. 2); another diagram illustrating the surface state of the reinforcement (R) once graphenized and functionalized, with presence of functionalized graphene (GRf) on the surface of the surface metal Ms (FIG 3); A diagram illustrating the crosslinking, the anchoring of the functionalized graphene (GRf), after reaction of its functional groups, on a polymer matrix (18) (FIG 4) - a reproduction of a TEM shot made on a graphene sample taken from the surface of a treated reinforcement according to the invention (Fig. 5); a Raman spectrum recorded on another sample of graphene taken from the surface of a reinforcement treated according to the invention (Figure 6); a reproduction of an XPS spectrum produced on the surface of a metal reinforcement treated according to the invention, after graphenization, confirming the presence of graphene 10 (FIG. a reproduction of another XPS spectrum produced on the surface of a metal reinforcement treated according to the invention, after graphenization then functionalization, confirming the functionalization of graphene by amine groups NH 2 (FIG 8). 4. DETAILED DESCRIPTION OF THE INVENTION In the present description, unless expressly indicated otherwise, the percentages (%) indicated are percentages by weight.
    [0006] On the other hand, any range of values designated by the expression "between a and b" represents the range of values from more than a to less than b (i.e., terminals a and b excluded) while any range of values designated by the expression "from a to b" means the range from a to b (i.e., including the strict limits a and b).
    [0007] The invention therefore relates to a process for depositing at least one (that is to say one or more) graphene layer on the surface of a continuous reinforcement, metallic or metallized, at the periphery of which is disposed a metal layer called "surface metal" (hereinafter referred to as "Ms") chosen from copper, nickel and copper-nickel alloys, said process comprising at least one pyrolysis step by flame projection, under an atmosphere reducer, a carbon precursor generating in the flame at least one carbon gas which is projected on the surface of the reinforcement being scrolled, and decomposes therein to form said (at least one) layer of graphene which is deposited at the surface of the surface metal.
    [0008] The term "parade" of course means that the continuous reinforcement is in relative motion in the direction of its axis. 4.1 Reinforcement P10-3334 3022559 "Continuous reinforcement" means, in a manner well known to those skilled in the art, a filiform (threadlike) object, that is to say elongated, of very large size. length relative to its section, whatever the shape of the latter, for example circular, oblong, rectangular or square, or even flat, this reinforcement because of its great length being 5 likely to be wound in several turns on a receiving or storage reel; to fix ideas, the ratio of its length to the largest dimension of its cross section is typically greater than 103, preferably greater than 104. This filamentary reinforcement can be rectilinear as non-rectilinear, for example twisted or corrugated. Its thickness, or diameter when it is circular in shape, is preferably between 0.05 and 5 mm, more preferably between 0.1 and 1 mm, in particular between 0.12 and 0.50 mm. According to a particular embodiment, the filamentary reinforcement is a unitary yarn or an assembly of yarns such as for example a cable, a plied yarn or a fabric, in particular a crossed fabric. According to another particular embodiment, the filiform reinforcement is a ribbon (conventionally having a width of at most 5 cm) or a film (by convention, having a width greater than 5 cm), the thickness of which, as already indicated above, is preferably between 0.05 and 5 mm, more preferably between 0.1 and 1 mm, in particular between 0.12 and 0.50 mm. The continuous reinforcement treated according to the invention may be metallic, that is to say completely metallic, core or periphery, or simply metallized in the case of a hybrid reinforcement consisting of metal at its periphery and at its core. of at least one other non-metallic material. Thus the reinforcement could be textile, for example aramid, carbon or glass, but metallized at its periphery by deposition of a metal coating, identical to or different from the actual surface metal Ms.
    [0009] Preferably, the reinforcement is an all-metal reinforcement, core as well as skin or periphery. More preferably, the metal core of the metal reinforcement is a steel, in particular a carbon steel, the latter possibly being coated with another metal, optional, other than the surface metal Ms, arranged therefore between steel and surface metal. Carbon steel is preferentially as commonly used in steel cords for tires; but it is of course possible to use other steels, for example stainless steels. When carbon steel is used, its carbon content is preferably between 0.4% and 1.2%, especially between 0.5% and 1.1%. The invention applies in particular to any steel of the steel cord type with standard resistance (called "NT" for "Normal Tensile"), with high resistance (called "HT" for "High Tensile"), with very high resistance ( said "SHT" for "Super High Tensile") as ultra-high strength (so-called 5 "UHT" for "Ultra High Tensile" J. When the steel, especially carbon steel, above is coated, at least of a so-called "substrate metal" or "coating metal" metal, thus serving as a substrate for the layer of the surface metal Ms, the substrate metal is preferably selected from the group consisting of aluminum, cobalt, tin, manganese, molybdenum, zinc, and alloys containing at least one of these elements, more preferably selected from the group consisting of cobalt, zinc, and alloys comprising at least one of these elements this metal substrate, optional, may be in particular brass 4.2 Metal layer of A common characteristic of all reinforcements treated according to the process of the invention is that they are provided at their periphery, prior to the FSP treatment, of a metal layer called "surface metal" (metal noted "Ms" ) on which graphene will be deposited.
    [0010] This metal Ms is selected from copper, nickel and copper and nickel alloys; preferentially, it is copper. The metal layer Ms has a thickness which is preferably between 0.1 and 10 μm, more preferably between 0.5 and 5 μm. It can be deposited by any means known to those skilled in the art, for example electrochemically or chemically. 4.3 FSP Graphization The essential feature of the surface treatment of the invention is that it comprises a flame projection pyrolysis step, abbreviated "FSP" (for Flame Spray Pyrolysis), of a carbon precursor generating in the flame. at least one carbon gas. The carbonaceous gas formed, preferably carbon monoxide (CO), is propelled, projected by the flame towards the surface of the body to be treated, hence the name attributed to this technology. Pyrolysis by flame projection is a well-known method, which has been mainly developed for the synthesis of ultrafine powders of simple or mixed oxides of various metals (eg SiO2, Al2O3, B2O3, ZrO2, Ge02, W03, Nb2O5 , SnO 2, MgO, ZnO, Ce'Zr (i,) O 2), with controlled morphologies, and / or their deposition on various substrates, this being based on a wide variety of metal precursors, generally in the form of sprayable, organic or inorganic liquids, preferably flammable; the liquids sputtered in the flame, while being consumed, emit nanoparticles of metal oxides which are projected by the flame itself on these various substrates.
    [0011] The principle of this method has been recalled for example in Johnson Matthey's recent publication (2011) "Flame Sray Pyrolyzis: a Unique Facility for the Production of Nanopowders", Platinum Metals Rev., 2011, 55, (2), 149-151. Numerous process variants and FSP reactors have also been described, by way of example, in US Pat. Nos. 5,958,361, WO 01/36332 or US Pat. No. 6,887,566, WO 2004/005184 or US Pat. No. 7,211. 236, WO 2005/103900, WO 2007/028267 or US 8 182 573, WO 2008/049954 or US 8,231,369, US 2009/0123357, US 2009/0126604, US 2010/0055340, WO 2011/020204. However, to the knowledge of the Applicants, the FSP method has never been used to date for the continuous graphenization of metal or metallized reinforcements, these reinforcements being in particular provided with the surface metal layer Ms described above. By "carbon precursor" or "precursor of carbonaceous gas", capable of generating, during its combustion in the flame, at least one carbon-containing gas, in particular and preferably carbon monoxide (CO), is meant in the present application the product that is projected into the flame, regardless of the form or presentation of this product. It can be solid (for example in powder form, sprayed and melted directly in the flame), liquid or gaseous, at room temperature (20 ° C); preferably, it is liquid or gaseous.
    [0012] According to a more preferred embodiment, the carbon precursor is gaseous; it is for example selected from the group consisting of methane, ethane, propane, acetylene, ethylene and mixtures thereof. According to another more preferred embodiment, the carbon precursor is liquid; it is more preferably an aromatic solvent which is liquid at ambient temperature, in particular of the flammable type; those selected from the group consisting of benzene, toluene, xylene, naphthalene, tetrahydrofuran, ethylhexanoic acid and mixtures of such compounds.
    [0013] The FSP treatment can be conducted at any temperature, of course below the melting temperatures of the reinforcement (or one of its constituent elements) and its surface metal. To optimize the duration and effectiveness of the treatment, the The temperature of the surface metal Ms during the graphenization is preferably between 300 ° C. and 600 ° C., preferably between 400 ° C. and 550 ° C.
    [0014] The accompanying FIG. 1 illustrates very schematically, without respecting a specific scale, the principle of the FSP (flame projection pyrolysis) method of the invention as well as an exemplary device (FIG. 1) usable for the implementation of this method.
    [0015] The principle of the method is to inject a carbon donor precursor (P) and then to spray it in a flame (F) using a propellant and oxidizing gas; the combustion of the precursor (P) in the flame (F) allows the formation of the target species (here, according to the invention, a carbon gas).
    [0016] The device 1 of this example essentially comprises three respective power supplies: atomization means (10, 11), comprising at least one capillary (10) and a nozzle (11) for supplying fuel or precursor (P), for example in liquid or gaseous form, whose function is to eject, spray the precursor, for example in the form of fine droplets (12), the shape of the jet being dictated by the particular conditions of atomization; these atomization means (10, 11) are of course preceded by a suitable sizing pump (in the examples which follow, a rotary micropump gerotor, model "mzr-2905" from the company HNP Mikrosysteme GmbH), not shown in this figure for simplification; - A supply of oxidation gas (13) (using a pump not shown in the diagram) ejecting the oxidizing gas in the outlet zone of the supply nozzle (11), whose function is d on the one hand to propel the droplets (12) into the flame (F), on the other hand to oxidize the precursor (P) to transform it into carbon gas; - finally a supply of carrier gas (ignition gas and combustion) (14), for example a mixture of methane and oxygen, feeding two small flames (secondary flames) (15) intended for them to ignite the droplets (12) of precursor (P) for forming the main flame (F). It is therefore the flame (F) generated by the combustion gas (14) and the oxidizing gas (13) which constitutes the FSP reactor, a thermal reactor at a very high temperature since the temperature inside the flame (F ), according to the preferred operating conditions given above, is greater than 300 ° C, for example between 300 ° C and 600 ° C. It is the combustion in the flame (F) of the precursor (P) in the presence of oxygen (13), which will generate the target carbon gas (16), as well as other gaseous species according to the nature P10-3334 3022559 Particularly preferred is the precursor used, these species being preferably reducing as explained in more detail below. Those skilled in the art will understand that the FSP treatment is here implemented in a "low oxygen" atmosphere (so-called "reducing flame" or "reducing atmosphere" conditions), that is to say with the minimum of necessary oxygen (it tends to incomplete combustion), otherwise there would be no formation of carbon gas (and other gaseous reducing species); preferably, the oxygen content in the combustion chamber (measured immediately at the chamber outlet) is less than 200 ppm, in particular in a range from 5 to 200 ppm, preferably less than 100 ppm, particularly understood in a range of 10 to 100 ppm. The entire combustion chamber (in the following examples, a simple enclosed glove box, arranged) is thus swept by a stream of inert gas such as nitrogen. The height of the main flame (F) is typically between 5 and 10 cm.
    [0017] The flame is placed, depending on the intensity of the desired treatment, at a variable distance from the surface (17) of the surface metal Ms to be treated, a distance which the person skilled in the art can easily define according to the particular conditions of the invention. implementation of the FSP treatment. This distance denoted "d" in FIG. 1, measured between the base of the flame (F) and the surface (17) of the metal Ms, is preferably between 30 and 100 mm, preferably between 50 and 80 mm, in particularly between 55 and 75 mm. It is the flame (F), thanks to its kinetic energy, which serves to propel the carbon gas (16) towards the surface (17) of the metal Ms to be treated.
    [0018] Without being bound to this theory, it can be postulated that the carbon gas (CO) produced in the flame is then hydrogenated to form intermediate carbon species (symbolically denoted "CX" in Fig. 1) which interact with in turn, on the surface of the surface metal Ms, to form graphene (in one or more layers).
    [0019] The duration of the graphenization treatment is typically from a few tenths of a second to a few seconds, depending on the particular conditions of implementation of the treatment, in particular according to the speed of travel of the reinforcement, the distance "d" and the temperature of the flame. By way of example, the speed of travel of the reinforcement is between 0.5 cm / s and 50 cm / s, in particular between 1 and 5 cm / s. The installations that can be used for carrying out the process of the invention are of course not limited to the examples and embodiments described above. P10-3334 3022559 -10- To process, especially at high speed, significant amounts of reinforcements such as son, cables, ribbons or films, the facilities used could of course include a combination of several flames arranged in line and / or in parallel, which constitutes a major advantage of the present invention. To accelerate the treatment, the reinforcements could also be preheated by passing through heating means such as ovens, or heated by the Joule effect by passing an electric current through the reinforcements during their processing of graphenization. Figure 2 very schematically shows the surface state of the reinforcement R and its surface metal Ms once it has been FSP treated as previously indicated. As a reminder, graphene is a monolayer of carbon, in the form of benzene rings condensed together; it has typically been produced in the past from graphite by mechanical exfoliation. It is a two-dimensional crystal (monoplane) of carbon (hexagonal crystalline system); each layer of graphene, with a thickness of about 0.4 nm (nanometer), consists essentially of sp2 hybridized carbon atoms. Preferably, in the process of the invention, 1 to 5 layers of graphene are deposited, more preferably 2 to 4 layers.
    [0020] To fix the ideas, under an optical microscope, a monolayer of graphene absorbs about 1 to 3% of the visible light. If the total graphene (in the form of a "sheet" comprising superposed layers) is deposited on a transparent support, after separating it from the reinforcement R, for example by a chemical dissolution of the surface metal Ms, it is known that The human eye sees through the graphene sheet up to a number of layers of graphene equal to 4. From 5 layers, the graphene sheet will appear black. 4.4 Functionalization of graphene According to a particularly preferred embodiment of the invention, once the reinforcement has been graphenized (FSP-treated), the latter is treated, still on the run, with a view to grafting on graphene, preferably on the layer. more external if several layers of graphene are present, at least one functional group crosslinkable to the polymer matrix that it is intended to reinforce, so as to thereby make said reinforcement able to adhere by crosslinking to this polymer matrix. The polymer may be ethylenically unsaturated or not, the crosslinking being possible on the unsaturated polymer, or on components of the polymer matrix other than the polymer itself.
    [0021] The process of the invention is particularly carried out on a metal reinforcement intended to adhere subsequently to an ethylenically unsaturated rubber matrix such as a diene elastomer, to constitute a metal / rubber composite such as those usually encountered. in rubber articles such as tires for automobile vehicles. The functional group may be, for example, of the vulcanizable type, that is to say crosslinkable via sulfur bridges. Preferably, the crosslinkable functional group comprises at least one function denoted "FG" (Graphene Function) chosen from the functions - NH 2, - NHR (R hydrocarbon radical), - OH, - COOH, - CHO, - SH, - Sx - (polysulfide, "x" greater than 1), halogen (especially - Cl, - Br, - F), acrylate, methacrylate, epoxy, vinyl, vinyloxy, isocyanate. According to a more preferred embodiment, the crosslinkable functional group comprising the "FG" function corresponds to the formula: in which: - "m" is equal to 0 or 1; - "n" is an integer from 1 to 5; Z is a linking group, optional, at least divalent (spacer or spacer); by way of examples, mention may be made of an ether-O- bond, a thioether-S- bond, an aliphatic, cycloaliphatic or aromatic hydrocarbon group preferably comprising from 1 to 20 carbon atoms and possibly containing a heteroatom.
    [0022] According to an even more preferred embodiment, the crosslinkable functional group comprising the "FG" function (in this case primary amine function - NH 2) corresponds to the following specific formula: NH 2 Functionalization of graphene, that is to say to say the grafting on graphene functional groups comprising at least one function "FG" as described above, may be conducted by any known means, for example by immersion, in particular by parade, in a liquid bath of appropriate formulation. This liquid bath is, for example, a bath of an aqueous solution containing at least one diazonium salt of formula: in which Z, FG, "m" and "n" have the definitions already given and X-rays. represents the anion 5 of the salt, for example chlorine. In particular, this diazonium salt has the formula: FIG. 3 very schematically shows the surface state of the reinforcement R and of its surface metal Ms once treated FSP, that is to say graphenized, then the outermost layer of functionalized graphene (graphene denoted "GRf" in the figure) by treatment in an aqueous bath of the diazonium salt above. Finally, FIG. 4 is a diagram illustrating in a very simple way the crosslinking, anchoring of functionalized graphene (GRf) after reaction of its functional groups (FG) on a polymer matrix (18) such as, for example, natural rubber epoxide functions reacted with the functions -NH2 of the outermost graphene layer. 5. EXAMPLES OF THE INVENTION 5.1 Test 1 - FSP-Graphenization In this first test, brass-plated carbon steel wire (Cu / Zn: 60/40) was subjected to FSP treatment according to US Pat. invention, implemented using the device shown schematically in Figure 1 (closed glove box swept by a stream of nitrogen) in a low oxygen atmosphere (O 2 content in the combustion chamber, measured immediately at the output of room, less than 10 ppm).
    [0023] Previously, this wire of diameter equal to about 0.30 mm (thickness of the brass layer between 200 and 500 nm) had been cleaned by passing through a 1% aqueous solution of NH 3, rinsed with distilled water and dried, all under a stream of nitrogen (preferably protected from the air to avoid re-oxidation). This wire as a cathode (-0.5 V relative to a reference electrode Ag / AgCl) was electrolytically surface-treated by treating approximately 5 sec in a bath containing 2 g of hydrated copper pyrophosphate (Aldrich, # 34,469-9) and 85% solution of phosphoric acid in water. This resulted in a final deposition of a uniform Ms (Copper) surface metal layer with a thickness of about 3 μm, as attested by SEM (Scanning Electron Microscopy) and EDS (Energy Dispersive) analyzes. Spectrometry), thus perfectly protecting the above wire from corrosion: immersion tests (15 s) in an aqueous bath (water solution distilled at 100 ° C) of sodium thiosulfate (Na 2 S 2 O 3; 1) and iron nitrate III (Fe (NO3) 3, 60 g / 1) indeed revealed the absence of a color change on the wire so copper while a control wire (non-copper) had a strong blackening on the surface due to its corrosion.
    [0024] Then the copper wire, controlled by an automaton, was sent through a FSP reactor at a speed of about 10 mm / s and at a distance "d" of the flame (F) equal to about 70 mm. The combustion chamber (1) was here fed continuously with about 5 ml / min of liquid precursor P (mixture of 34% of THF and 66% of 2-ethylhexanoic acid), 5 l / min of oxygen (gas of oxidation 13) and a mixture of methane and oxygen (carrier gas 14) (CH4: 1.5 ml / min; 02: 2.4 ml / min). The height of the flame (F) was between 6 and 7 cm, the temperature inside the flame was about 500 ° C. In the present embodiment, and for the various operating conditions above, the combustion and oxidation of the precursor (P) resulted in a gaseous composition, measured immediately at the chamber outlet by mass spectrometry ("Pfeiffer Quadstar 100 ") which was as follows (mol%): 1% H 2 O, 1% H 2, 0.5% CO 2, less than 100 ppm O 2; moreover, the flame producing enough CO, no addition of such a gas was necessary.
    [0025] The accompanying FIGURE 5 reproduces a very high-resolution transmission electron microscope (FEI TEM-FEG micrograph, 300 kV power, 620,000 magnification) made on a graphene sample taken from the surface of the wire thus treated, by complete dissolution (overnight) of the surface metal Ms in an aqueous solution (6 ml per graphene sample) of FeCl 3 (1 M); this solution became reddish then was gradually (in 5 times), slowly replaced with water until a clear solution was obtained, avoiding removal of all the solution as well as any contact with graphene, this process allowing a very fine sheet of graphene to float freely on the surface of the water. In this snapshot of FIG. 5, a distance of 7 mm represents 2 nm; this image clearly shows the carbon atoms (in the form of a hexagonal lattice) of the graphene sheet taken, this sheet being here in the form of superimposed monolayers whose number is estimated to be 1 to 3, depending on the part of cliche considered.
    [0026] FIG. 6 reproduces a Raman spectrum (confocal micro-Raman spectroscopy "CRM 200" from Witec) recorded at 532 nm (2.33 eV excitation, YAG-Nd laser) on another sample (sheet) of graphene taken from the surface of the FSP treated yarn as indicated above, and deposited on a silicon wafer. On the ordinate is indicated the intensity of the signal (in arbitrary units) and on the abscissa the Raman shift (in cm-1). This spectrum is the typical graphene signature, distinguishing in particular clearly the latter from graphite; the shape and position of the two peaks at about 1588 cm -1 and 2654 cm -1 indeed confirm the presence of graphene in sp2 hybrid form. More precisely, the very narrow peak at 1587.8 cm-1 (G-band) with a half-height width of about 30 cm-1 corresponds to a monolayer of graphene. The other peak (2D band) at 2654 cm -1, strongly shifted towards blue, with a width at half height of 60 cm -1, corresponds to two superposed monolayers of graphene. The ratio of intensities IG / I2D greater than 1 is explained by an increased resonance of the G-band caused by a strong coupling between 2 layers of differently oriented graphene, as can already be perceived by the previous MET analysis (Fig. 5).
    [0027] For the analysis and identification of graphene by Raman spectroscopy, those skilled in the art can usefully refer to the following publications: Y.Y. Wang, Z.H. Ni, T. Yu, Z.X. Shen, H.M. Wang, Y.H. Wu, W. Chen & A.T.S. "Raman Studies of Graphene Monolayer: The substrates effect"; J. Phys. Chem. C, 2008, 112, 10637-10640; K. Kim, S. Coh, L.Z. Tan, W. Regan, J. M. Youk, E. Chatterjee, M. F. Crommie, M. L. Cohen, S. G. Louie & A. Zettl. "Raman Spectroscopy Study of Rotated Double-Layer Graphene: Misorientation-Angle Dependence of Electronic Structure"; Phys. Rev. Lett. 2012, 108, 246103, 1-6.
    [0028] Finally, Figure 7 reproduces an XPS (X-ray photoelectron spectroscopy) spectrum (Axis Ultra equipment from Kratos, X-ray source: Al Ka monochromatic (1486.6 eV), 10 mA, 15 kV, ultrahigh vacuum less than 10 -8 Torr) made on the surface of the reinforcement with, on the ordinate, the relative intensity of the signal (in counts / s) and, on the abscissa, the binding energy (in 40 eV). In a known manner, this type of analysis makes it possible to access the chemical composition of the surface of the material analyzed to a depth of a few nanometers, in comparison with known spectra. The main peak observed at about 284.6 eV is actually the superposition of two very close peaks, the first at about 284.3 eV typical of C = C bonds, and the second at about 285.1 typical of DC bonds, all attesting to the presence of graphene (hybridized graphene sp2) on the surface of the surface metal Ms (copper). 5.2 Run 2 - Functionalization of Graphene In 0.25 ml of water, 0.2 g of p-phenylenediamine and 0.2 g of sodium nitrite were added, followed by 0.5 ml of hydrochloric acid (36%). %), for forming the diazonium salt of the formula described above (X represents in this example the Cr anion): Then a sample of the previous graphenized yarn was subjected to a functionalization (amination) of graphene by immersion for 2 min in the aqueous solution above stirred with a magnetic bar. The yarn thus treated was then extracted from the solution, rinsed abundantly with water and then dried under a stream of nitrogen.
    [0029] FIG. 8 reproduces the XPS spectrum produced on the surface of the graphenized reinforcement and then functionalized. This spectrum confirms the functionalization of graphene, the two main peaks observed after deconvolution (91% of the total surface of the 3 visible peaks) being typical of the presence of nitrogen. The peak of highest intensity, at about 399 eV, reveals in particular the presence, in large amounts, of NH 2 functions attached to an aromatic ring. 5.3 Test 3 - Crosslinking to a Polymer Matrix Finally, sections of the carbon steel wire thus treated FSP, once covered with graphene and then functionalized graphene, were sandwiched between two layers of a rubber composition for forming a multilayer laminate. This conventional rubber composition for passenger tire belt reinforcement was based on epoxidized diene elastomer (natural rubber) (epoxidation rate of about 25 mol%), carbon black and silica as a filler. , and a vulcanization system (sulfur and sulfenamide accelerator); this composition being free of cobalt salt. The metal / rubber composite specimen so prepared was then pressed and baked at 165 ° C for 30 minutes at a pressure of 20 bar.
    [0030] After vulcanization of the rubber, excellent bonding was obtained between the rubber matrix and the metal reinforcement, despite the absence of cobalt salt in the rubber matrix: in peel tests conducted at room temperature (20 ° C.) it has been found that the rupture occurs systematically in the rubber matrix itself and not at the interface between metal (graphenized) and rubber.
    [0031] In comparative tests carried out under the same conditions (no cobalt salt in the rubber matrix), apart from the absence of treatment according to the invention (FSP-based graphenization and functionalization combined), it was found that the metal reinforcement did not stick to rubber at all.
    [0032] In conclusion, thanks to the process of the invention, the treated reinforcements can be effectively protected against corrosion by means of graphene present on their surface; advantageously, they can be bonded directly, without adhesion primer or addition of metal salt (in particular cobalt salt) to unsaturated rubber matrices such as natural rubber, thanks to the possible functionalization of this graphene. P10-3334
    权利要求:
    Claims (25)
    [0001]
    REVENDICATIONS1. Process for depositing at least one layer of graphene on the surface of a continuous metallic or metallized reinforcement, on the periphery of which is disposed a metal layer called "surface metal" selected from copper, nickel and alloys of copper-nickel, said method comprising at least one pyrolysis step by flame projection, under a reducing atmosphere, of a carbon precursor generating in the flame at least one carbon gas which is projected on the surface of the reinforcement being scrolled, and decomposes therein to form said at least one layer of graphene on the surface of the surface metal.
    [0002]
    The process of claim 1, wherein the carbon precursor is gaseous.
    [0003]
    The process of claim 2, wherein the gaseous carbon precursor is selected from the group consisting of methane, ethane, propane, acetylene, ethylene, and mixtures thereof.
    [0004]
    The method of claim 1, wherein the carbon precursor is liquid.
    [0005]
    The process according to claim 4, wherein the liquid carbon precursor is an aromatic solvent, preferably selected from the group consisting of benzene, toluene, xylene, naphthalene, tetrahydrofuran, ethylhexanoic acid and mixtures thereof. .
    [0006]
    6. Process according to any one of claims 1 to 5, wherein the carbonaceous gas comprises carbon monoxide.
    [0007]
    The method of any one of claims 1 to 6, wherein the surface metal is copper.
    [0008]
    8. Process according to any one of claims 1 to 7, wherein the temperature of the surface metal of the reinforcement being run is between 300 ° C and 600 ° C, preferably between 400 ° C and 550 ° C.
    [0009]
    9. A method according to any one of claims 1 to 8, wherein the distance between the base of the flame and the surface metal of the reinforcement being scrolled is between 30 and 100 mm, preferably between 50 and 80 mm. .
    [0010]
    10. A method according to any one of claims 1 to 9, wherein the speed of travel of the reinforcement is between 0.5 cm / s and 50 cm / s, in particular between 1 and 5 cm / s. P10-3334 3022559 -18-
    [0011]
    The method of any one of claims 1 to 10, wherein the reinforcement is a unitary yarn or a yarn assembly.
    [0012]
    The method of any one of claims 1 to 10, wherein the reinforcement is a ribbon or film.
    [0013]
    The method of any one of claims 1 to 12, wherein the reinforcement is an all-metal reinforcement. 10
    [0014]
    14. The method of claim 13, wherein the core metal of the metal reinforcement is a steel, preferably a carbon steel.
    [0015]
    15. The method of claim 14, wherein the steel is at least partially coated with a so-called "substrate metal" metal substrate for the surface metal layer, the substrate metal preferably being selected from the group. consisting of aluminum, cobalt, tin, manganese, molybdenum, zinc, and alloys having at least one of these elements.
    [0016]
    The method of claim 15, wherein the substrate metal is selected from the group consisting of cobalt, zinc, and alloys having at least one of these elements.
    [0017]
    The method of claim 16, wherein the substrate metal is brass.
    [0018]
    18. A method according to any one of claims 1 to 17, wherein the thickness of the reinforcement is between 0.05 and 5 mm, preferably between 0.1 and 1 mm.
    [0019]
    19. A method according to any one of claims 1 to 18, wherein, once the graphene deposited on the reinforcement, the latter is treated parade to graft on graphene at least one crosslinkable functional group to a polymer matrix .
    [0020]
    20. The method of claim 19, wherein the crosslinkable functional group comprises at least one function denoted "FG" among the functions - NH2, - NHR (R hydrocarbon radical), - OH, - COOH, - CHO, - SH, - Sx - (polysulfide, "x" greater than 1), halogens, acrylate, methacrylate, epoxy, vinyl, vinyloxy, isocyanate.
    [0021]
    21. The process according to claim 20, wherein the crosslinkable functional group has the formula: ## STR2 ## wherein: m is 0 or at 1; - "n" is an integer from 1 to 5; Z is a linking group, optional, at least divalent.
    [0022]
    22. The method of claim 21, wherein the crosslinkable functional group has the formula: NH2
    [0023]
    23. A process according to any one of claims 19 to 22, wherein the grafting treatment takes place by bathing.
    [0024]
    24. The method of claim 23, wherein the bath contains an aqueous solution of a diazonium salt of formula (X- being the salt anion):) 11 (FG) n 15
    [0025]
    25. The method of claim 24, wherein the diazonium salt has the formula: X NN NH2 P10-3334
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    同族专利:
    公开号 | 公开日
    EP3158102A1|2017-04-26|
    EP3158102B1|2019-08-14|
    WO2015193050A1|2015-12-23|
    FR3022559B1|2016-07-01|
    US10465273B2|2019-11-05|
    US20170121806A1|2017-05-04|
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    优先权:
    申请号 | 申请日 | 专利标题
    FR1455568A|FR3022559B1|2014-06-18|2014-06-18|SURFACE GRAPHIZATION OF A METALLIC OR PYROLYTIC METALLIC REINFORCEMENT BY FLAME PROJECTION|FR1455568A| FR3022559B1|2014-06-18|2014-06-18|SURFACE GRAPHIZATION OF A METALLIC OR PYROLYTIC METALLIC REINFORCEMENT BY FLAME PROJECTION|
    PCT/EP2015/061166| WO2015193050A1|2014-06-18|2015-05-20|Surface graphenization of a metallic or metallized reinforcement by flame spray pyrolysis|
    US15/319,545| US10465273B2|2014-06-18|2015-05-20|Surface graphenization of a metallic or metallized reinforcement by flame spray pyrolysis|
    EP15723524.3A| EP3158102B1|2014-06-18|2015-05-20|Surface graphenization of a metallic or metallized reinforcement by flame spray pyrolysis|
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