• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The tire comprises a tread (22) and a crown reinforcement (14) arranged radially inside the tread (22). The crown reinforcement (14) comprises: - a protective reinforcement (36) comprising a protective ply (42, 44) having a breaking force greater than or equal to 1300 daN.cm-1, the protective ply (42) , 44) comprising protection reinforcing elements, each protection reinforcing element having a breaking force greater than or equal to 3000 N; a working armature (38), arranged radially inside the protective reinforcement (36), comprising a working ply (46, 48) comprising reinforcement elements, referred to as working elements, each reinforcing element of work comprising a work cable comprising a strand comprising an outer layer of unsaturated son.
    公开号:FR3020016A1
    申请号:FR1453592
    申请日:2014-04-22
    公开日:2015-10-23
    发明作者:Emmanuel Clement；Alain Domingo；Olivier Sejalon
    申请人:Michelin Recherche et Technique SA Switzerland ；Compagnie Generale des Etablissements Michelin SCA；Michelin Recherche et Technique SA France；
    IPC主号:
    专利说明:

    [0001] - 1 - [1] The invention relates to a tire, especially for civil engineering vehicles. [2] A state-of-the-art tire for a civil engineering vehicle having a radial carcass reinforcement comprising a tread, two inextensible beads, two flanks connecting the beads to the tread and a crown reinforcement is known from the state of the art. disposed circumferentially between the carcass reinforcement and the tread. This crown reinforcement comprises several layers of rubber, possibly reinforced by reinforcing elements such as metal cables. [003] The crown reinforcement comprises at least two superimposed layers, called working plies, whose reinforcing ropes are disposed substantially parallel to each other inside a ply, but crossed with a ply of plywood. other, that is to say, inclined, symmetrically or otherwise, with respect to the median circumferential plane, an angle which is generally between 15 ° and 40 ° depending on the type of tire considered. [004] The crown reinforcement also comprises one or more so-called protective plies responsible for protecting the rest of the crown reinforcement from external aggressions, in particular perforations. [5] In this type of tire, the crown reinforcement may also comprise other plies, for example so-called hooping plies comprising cables oriented substantially in the circumferential direction (also called zero degree plies), which they be radially external or internal with respect to the working plies. [6] Such a heavy industrial vehicle tire is subjected to many attacks. Indeed, the rolling of this type of tire is usually done on a rough surface sometimes leading to perforations of the tread and a portion of the crown reinforcement, including protective plies. [7] These perforations cause the entry of corrosive agents, for example air and water, which oxidize the metal cables of the crown reinforcement and in particular the cables of the working plies when the cables of the reinforcement protection are too degraded. In addition, these perforations allow the entry of solid bodies, for example stones which, under the effect of rolling the tire, progress radially inwardly of the crown reinforcement until reaching the protective plies. The continuous friction of these solid bodies against the metal cables of the protective plies causes their degradation by machining then leaving unprotected the working plies which are in turn attacked and degraded by the corrosive agents. P10-3317_EN - 2 - [008] Whether it is by degradation of the protective plies or of the working plies, the tire often becomes unusable while the tread has a substantial remaining thickness. The non-use of this remaining thickness causes a financial loss for the user of the tire. [009] The invention therefore aims a tire to maximize the use of the tread. [10] For this purpose, the subject of the invention is a tire comprising a tread and a crown reinforcement arranged radially inside the tread, the crown reinforcement comprising: a protective reinforcement comprising at least one protection ply having a breaking force greater than or equal to 1300 daN.cm-1, the protective ply comprising reinforcing elements, referred to as protection elements, each protection reinforcing element having a breaking force greater than or equal to at 3000 N; a working armature, arranged radially inside the protective armature, comprising at least one working ply comprising reinforcing elements, referred to as working elements, each working reinforcing element comprising a working cable comprising at least a strand comprising at least one inner layer of wires and an outer layer of wires wound helically around the inner layer, the outer layer of wires being unsaturated. [11] The protective ply of the tire according to the invention has a particularly high resistance to aggression. Indeed, the combination of a high breaking force of the sheet and a breaking force of each high cable ensures maximum endurance of the protective layer. Contrary to a low-breaking-force ply for which a too high local stress could not be absorbed by the protective ply, the protective ply of the tire according to the invention has a breaking force sufficient to take up without risk of rupture. most efforts imposed by a rough surface. Unlike a sheet comprising low-force cables with individual rupture for which a local stress too high would lead to a break of one or more cable, then gradually, to a break of other cables, the cables of the sheet of protection of the tire according to the invention also have an individual breaking force sufficient to absorb the forces imposed by a rough coating. [012] The unsaturation of the outer layer of the strands of the cables of the working ply makes it possible to obtain highly penetrable cables by the eraser. Thus, during the manufacture of the tire, the gum is penetrated as much as possible in all the spaces between the threads of the outer layer. Indeed, if this penetration is insufficient, too many empty channels or capillaries are formed along the cable, and the corrosive agents likely to penetrate the tire following the aggressions, walk along these channels and reduce the duration of life of the cable and therefore that of the working plies. [13] In addition to these effects specific to each of the protective and working plies which make it possible to extend their respective service life, the combination of the characteristics of these plies makes it possible to use the tread almost completely thanks to a synergistic effect whose importance surprised the inventors at the origin of the invention. This synergistic effect is demonstrated in the comparative tests described below. [14] The total use of the tread therefore limits or even eliminates the financial loss due to the non-use of a part of the tread due to premature deterioration of the tread of summit. [015] Concerning the reinforcement elements, the fracture force measurements denoted Fr (maximum load in N) are made in traction according to the ISO 6892-1 standard of October 2009 on reinforcing elements extracted from tires, preferably substantially new, comprising tire rubber. As regards the plies of reinforcing elements, the breaking strength of the ply, denoted by Fm, is obtained by dividing the breaking force Fr by the laying pitch. It is recalled that the pitch is the distance axis to axis between two adjacent reinforcing elements. [16] By definition, an unsaturated layer of yarns is such that there is sufficient space in this layer to add at least one (X + 1) th yarn of the same diameter as the X yarns of the layer, with several yarns then be in contact with each other. Conversely, this layer is said to be saturated if there is not enough space in this layer to add at least one (X + 1) th thread of the same diameter as the N son of the layer. [17] In the present application, any range of values designated by the expression "between a and b" represents the range of values from more than a to less than b (i.e. terminals a and b excluded ) while any range of values designated by the expression "from a to b" means the range of values from the terminal "a" to the terminal "b" that is to say including the strict limits " a "and" b ". [18] Preferably, each protective and / or working reinforcing element is a wire element. Wire element means any elongate element of great length relative to its cross section, whatever the shape of the latter, for example circular, oblong, rectangular or square, or even flat, this wire element can be rectilinear as non-rectilinear , for example twisted, P10-3317_FR - 4 - or corrugated. [19] Preferably, the protective and / or working reinforcement elements are metallic. By metal, is meant by definition a reinforcing element consisting, in mass, predominantly (that is to say for more than 50% of these son) or integrally (for 100% son) of a metallic material, by example of steel. [20] When carbon steel is used, its carbon content (% by weight of steel) is preferably between 0.5% and 0.9%. It is preferable to use a steel cord type steel with normal resistance (called "NT" for "Normal Tensile"), high resistance (called "HT" for "High Tensile") or very high resistance (called SHT for "Super" High Tensile) whose tensile strength (Rm) is preferably greater than 2500 MPa, more preferably greater than 3000 MPa and even more preferably 3500 MPa (measured in tension according to the ISO 6892-1 standard of 2009. [21] Preferably, the tire comprises a carcass reinforcement arranged radially inside the crown reinforcement and anchored in two beads, a flank connecting each bead to the tread. [22] In a preferred embodiment, the tire protective reinforcement is interposed radially between the tread and the reinforcement [23] Advantageously, the tire comprises a crown topped with the tread, two flanks, two beads, each flank connecting c a bead at the top, a carcass reinforcement anchored in each of the beads and extending into the flanks into the top. [24] In a preferred embodiment, the carcass reinforcement is arranged radially inside the crown reinforcement. [025] Advantageously, the carcass reinforcement comprises at least one carcass ply comprising carcass reinforcing elements, the carcass reinforcement elements making an angle greater than or equal to 65 °, preferably to 80 ° and more. preferably ranging from 80 ° to 90 ° with respect to the circumferential direction of the tire. [026] In a preferred embodiment, the tire has a WRU-type dimension in which lik35, preferably Uk49 and more preferably [027] PROTECTIVE FRAME [028] Advantageously, the protective reinforcement comprises two protective plies, each protection ply having a breaking force greater than or equal to 1300 daN.cm-1, each protection reinforcing element of each protection ply having a breaking force greater than or equal to 3000 N. Thus it further improves the protection of the working plies and the endurance of the tire in general. [29] Advantageously, the breaking force of each protective ply is greater than or equal to 1400 daN.cm-1, preferably 1500 daN.cm-1 and more preferably 1600 daN.cm-1. [30] Advantageously, the breaking force of each protective reinforcement element is greater than or equal to 3500 N, preferably 4500 N and more preferably 5500 N. [031] The combination of a force breaking of the sheet and an individual breaking force of the relatively high reinforcement elements makes it possible to ensure that there is a protective reinforcement with sufficient cables to take up the forces and that these cables are unitarily sufficiently resistant. Thus, it avoids the use of resistant cables but too wide and dense sheets but too weak. [32] Advantageously, the laying pitch of the protective reinforcing elements ranges from 1.2 to 6.5 mm, preferably from 2.5 to 5.0 mm, and more preferably from 3.5 to 4.5 mm. . A step of laying too large would lead to the recovery efforts by a limited number of reinforcing elements and a risk of rupture of these reinforcing elements step by step. A step of installation too small would lead to a heavy tire, increase the industrial cost of the tire and not necessarily to make it more enduring. [33] Optionally, the reinforcing elements of the protective ply or layers have an angle of at least 10 °, preferably from 10 ° to 35 ° and more preferably from 15 ° to 35 ° with the circumferential direction of the tire. [34] Preferably, each protective reinforcement element comprises a protection cable comprising at least one strand comprising at least one inner layer of wires and an outer layer of wires wound helically around the inner layer, the outer layer being unsaturated . The desaturation of the outer layer of the strand (s) of the protection cable makes it possible to obtain highly penetrable cables with the eraser. Thanks to the penetration of the rubber, it avoids the formation of too many channels or empty capillaries along the cable, and the risk of penetration of corrosive agents in the tire following the aggressions, their path along these channels and the reduction the life of the cable and therefore that of the protection plies. [35] In addition to making the elastic cable, this separation of the son and strands with respect to the axis of the strand and the cable, respectively, makes it possible to promote the passage of the gum between the strands of each strand. and between the different strands. The corrosion resistance is thus improved. [036] In another embodiment, each protective reinforcement element comprises a protection cable of structure (K + L) x (M + P) comprising: an inner layer of the cable consisting of K strand ( s) internal (s), - an outer layer of the cable consisting of L outer strands wound helically around the inner layer of the cable, each inner and outer strand comprising: - an inner layer of the strand consisting of M internal wire (s) (s), and - an outer layer of the strand consisting of N outer son helically wound around the inner layer of the strand. [37] In this other embodiment, K> 1 and / or M> 1 are preferentially preferred. [38] Thus, preferably, by its structure (K + L) x (M + P) with K> 1 and M> 1, the cable is of the type "HE" that is to say with high elasticity . The cables therefore deform easily regardless of the coating, especially on rough terrain. [39] In this embodiment, the outer layer of the cable is unsaturated. [40] By definition, an unsaturated layer of strands is such that there is sufficient space in this layer to add at least one (L + 1) th strand of the same diameter as the L strands of the layer, with several strands being then be in contact with each other. Conversely, this layer is said to be saturated if there is not enough space in this layer to add at least one (L + 1) th strand of the same diameter as the L strands of the layer. [41] Thus, the cable has a high resistance to corrosion. In fact, the unsaturation of the outer layer of the cable makes it possible to create at least one opening for the gum to pass between two outer strands in order to effectively penetrate the rubber during the vulcanization of the tire. [42] In another embodiment, each protective reinforcement element comprises a protection cable of structure K x (M + P) comprising a single layer consisting of K strands, each strand comprising: an inner layer the strand consisting of M internal thread (s), and - an outer layer of the strand consisting of N external son wound helically around the inner layer of the strand. [043] WORK ARMATURE [044] Advantageously, the work reinforcement comprises two working plies, each working ply comprising working reinforcement elements, each work reinforcing element of each working ply comprising a P10 cable. Work comprising at least one strand comprising at least one inner layer of wires and an outer layer of wires wound helically around the inner layer, the outer layer being unsaturated. [45] Advantageously, the inter-wire distance of the wires of the outer layer is greater than or equal to 25 μm, or even 30 μm, preferably 40 μm and more preferably 50 μm. The interfil distance of a layer is defined, on a section of the cable perpendicular to the main axis of the cable, as the smallest distance separating, on average on said layer, two adjacent wires of said layer. Thus, channels allow the passage of the rubber, firstly through the outer layer and secondly through the intermediate layer to effectively penetrate the rubber in the cable during the vulcanization of the tire. [46] Preferably, each working cable comprises at least one inner layer of the cable comprising at least one inner strand and one outer layer of the cable comprising a plurality of outer strands. Each outer strand comprises at least one inner layer of wires and one outer layer of wires wound helically around the inner layer of wires, the outer layer of wires being unsaturated. Thus, the penetration of the rubber is allowed through the outer strands of the cables of the reinforcement. [047] Advantageously, the breaking force of each working ply is greater than or equal to 2000 daN.cm-1, preferably 3500 daN.cm-1 and more preferably 4000 daN.cm-1. [48] Advantageously, the breaking force of each reinforcing element is greater than or equal to 15000 N, preferably 20000 N and more preferably 25000 N. [49] Advantageously, the pitch of each reinforcing element Working range is 3.5 to 7.5 mm, preferably 4.0 to 7.0 mm and more preferably 4.5 to 6.5 mm. [50] Optionally, the work reinforcement elements are crossed from one work web to the other and make an angle at most equal to 60 °, preferably from 15 ° to 40 ° with the circumferential direction of the pneumatic. [51] Preferably, the reinforcing element comprises an inner layer of the cable constituted by an inner strand (s) and an outer layer of the cable and constituted by Q outer strands, the strand comprising an outer layer of unsaturated strands. is one of the outer Q strands. More preferably, each of the outer Q strands comprises an outer layer of unsaturated son. Even more preferably, each of the outer strands and each of the inner strands comprises an outer layer of unsaturated yarn. [052] In embodiment, each working cable is of structure (J + Q) x (A + B) and comprises: - an inner layer of the cable constituted by J inner strand (s), - a layer external cable consisting of Q outer strands wound helically around the inner layer of the cable, each inner and outer strand comprising: - an inner layer of the strand consisting of A wire (s) internal (s), - an outer layer of the strand consisting of B external wires wound helically around the inner layer of the strand. [053] In another embodiment, each working cable is of structure (J + Q) x (A + C + B) and comprises: - an inner layer of the cable constituted by J internal strand (s) - an outer layer of the cable consisting of Q outer strands wound helically around the inner layer of the cable, each inner and outer strand comprising: - an inner layer of the strand consisting of A wire (s) internal (s), - a intermediate layer of the strand consisting of C intermediate wires wound helically around the inner layer of the strand, - an outer layer of the strand consisting of B external son helically wound around the intermediate layer of the strand. [54] Friction reinforcement [55] In one embodiment, the crown reinforcement comprises a hoop reinforcement comprising at least one hoop web. Preferably, the hooping reinforcement comprises two hooping webs. [56] Advantageously, each hoop comprises reinforcing elements, said hooping elements, hooping reinforcing elements make an angle at most equal to 10 °, preferably ranging from 5 ° to 10 ° with the circumferential direction of the tire . [57] In a preferred embodiment, the hooping frame is arranged radially inside the working frame. [58] In another embodiment, the hooping frame is arranged between the work frame and the protective frame. [59] The invention will be better understood on reading the description which follows, given solely by way of nonlimiting example and with reference to the drawings in which: FIG. 1 is a simplified sectional view of a tire according to a first embodiment of the invention; FIG. 2 is a detailed view of part I of the tire of FIG. 1; - Figure 3 is a sectional view perpendicular to the axis of the protective reinforcement element (assumed rectilinear and at rest) of a reinforcing element of a protective layer of the tire of Figure 1; FIG. 4 is a view similar to that of FIG. 3 of a reinforcing element of a protective ply of the tire of FIG. 1; and FIG. 5 is a view similar to that of FIG. 3 of a reinforcing element of a working ply of the tire of FIG. 1. [60] EXAMPLES OF TIRES ACCORDING TO THE INVENTION [61] In the description next, in the use of the term "radial", it is appropriate to distinguish several different uses of the word by the person skilled in the art. First, the term refers to a radius of the tire. It is in this sense that a point, a ply or an armature P1 is said to be "radially interior" at a point, a ply or a reinforcement P2 (or " radially inside the P2 point) if it is closer to the axis of rotation of the tire than the point, the ply or the reinforcement P2. Conversely, a point, a ply or a reinforcement P3 is said to be "radially outside a point, a ply or a reinforcement P4 (or" radially outside "the point, of a ply or of a reinforcement P4) if it is farther from the axis of rotation of the tire than the point, the ply or the armature P4. We will say that we are advancing "radially inwards (or outwards)" as we move towards smaller (or larger) radii. When it comes to radial distances, this sense of the term also applies. [62] On the other hand, a reinforcement element or a reinforcement is said to be "radial" when the reinforcing element or reinforcing elements of the reinforcement make with the circumferential direction an angle greater than or equal to 65 ° and less than or equal to at 90 °. [063] An "axial" direction is a direction parallel to the axis of rotation of the tire. A point, a ply or a reinforcement P5 is said to be "axially interior" at a point, a ply or a reinforcement P6 (or "axially inside" the point, the ply or the reinforcement P6) if is closer to the median plane M of the tire than the point, the ply or the armature P6. Conversely, a point, a ply or an armature P7 is said to be "axially outside" at a point P8 (or "axially outside" of the point, the ply or the armature P8) if it is farther from the median plane M of the tire as the point, the ply or the armature P8.The "median plane" P10-3317_FR -10- M of the tire is the plane which is normal to the axis of rotation of the tire and which is located at equidistance of the annular reinforcing structures of each bead. [064] A "circumferential" direction is a direction that is perpendicular to both a tire radius and the axial direction. [065] In the figures, there is shown a reference X, Y, Z respectively corresponding to the usual axial, radial and circumferential orientations of a tire. [66] FIGS. 1 and 2 show a vehicle tire of the civil engineering type, for example of the "dumper" type, and designated by the general reference 10.
    [0002] Thus, the tire 10 has a dimension of the WRU type, for example 40.00 R 57 or even 59/80 R 63. [67] In a manner known to those skilled in the art, W denotes: when it is in the form H / B, the nominal H / B aspect ratio as defined by the ETRTO (where H is the height of the tire section and B is the width of the tire section) - when it is in the H-form .00 or B.00, wherein H = B, H and B being as defined above. U represents the diameter, in inches, of the seat of the rim on which the tire is intended to be mounted, R denotes the type of carcass reinforcement of the tire, here radial. We have lik35, preferably Uk49 and more preferably lik57. [68] The tire 10 has a vertex 12 reinforced by a crown reinforcement 14, two sidewalls 16 and two beads 18, each of these beads 18 being reinforced with a rod 20. The top 12 is surmounted by a tread 22 The crown reinforcement 14 is arranged radially inside the tread 22. A carcass reinforcement 24, arranged radially inside the crown reinforcement 14, is anchored in each bead 18, here rolled up. around each bead wire 20 and comprises an upturn 26 disposed towards the outside of the tire 10 which is represented here mounted on a rim 28. [69] The carcass reinforcement 24 comprises at least one carcass ply 30 comprising reinforcing elements , called carcass (not shown). The carcass reinforcement elements make an angle greater than or equal to 65 °, preferably 80 ° and more preferably 80 ° to 90 ° with respect to the circumferential direction of the tire. The carcass reinforcement elements are arranged substantially parallel to each other and extend from one bead 18 to the other. Examples of such carcass reinforcement elements are described in documents EP0602733 or else EP0383716. P10-3317_EN [70] The tire 10 also comprises a sealing ply 32 made of an elastomer (commonly called "inner liner") which defines the radially inner face 34 of the tire 10 and which is intended to protect the carcass ply 30 of the diffusion of air from the interior space to the tire 10. [71] The crown reinforcement 14 comprises, radially from the outside to the inside of the tire 10, a protective armature 36 arranged radially at the center of the tire. the interior of the tread 22, a working armature 38 arranged radially inside the protective armature 36 and a shrinking armature 39 arranged radially inside the working armature 38. protective reinforcement 36 is interposed radially between the tread 22 and the working reinforcement 38. [72] The protective reinforcement 36 comprises first and second protective plies 42, 44, the first protective ply 42 being arranged radially inside the second protective ply 44. [073] The working frame 38 comprises first and second working plies 46, 48, the first working ply 46 being arranged radially inside the ply. the second working ply 48. [74] The shrink reinforcement 39, also called limiter block, whose function is to partially recover the mechanical stresses of inflation, comprises first and second hooping plies 40, 41, the first the shrinking web 40 being arranged radially inside the second shrouding ply 41. [75] FIGS. 3, 4 and 5 respectively show a first protective reinforcing element 50 of the first protection ply 42, a second protective reinforcing element 52 of the second protective ply 44 and a working reinforcing element 54, 56 of the first and second working plies 46, 48. In a variant, the reinforcing elements Work 54, 56 of the first and second work plies 46, 48 may be different. [76] Each of these elements 50, 52, 54, 56 comprises a wire rope. [077] By wire rope is defined by a cable formed of son consist predominantly (that is to say for more than 50% of these son) or integrally (for 100% son) of a metal material. The invention is preferably implemented with a steel cable, more preferably carbon pearlitic (or ferritoperlitic) steel, hereinafter referred to as "carbon steel", or else stainless steel (by definition, steel comprising at least 11 % chromium and at least 50% iron). But it is of course possible to use other steels or other alloys. [78] When carbon steel is used, its carbon content (% by weight of steel) is preferably between 0.7% and 0.9%. These grades represent a good compromise between the mechanical properties required for the tire and the feasibility of the wires. The metal or steel used is coated with a metal layer, here with a layer of brass (Zn-Cu alloy) or zinc. [79] PROTECTIVE FRAME [80] With reference to FIG. 3, each first protective reinforcement element 50 of the first protective ply 42 comprises a protective metal cable 58 of structure K 'x (M' + P '). [81] Each metal wire 58 of protection comprises K 'strands 60 helically wound at a pitch p. Each strand 60 comprises an inner layer 62 of the strand and an outer layer 64 of the strand. The inner layer 62 consists of M 'internal thread (s) 66 wound helically at one step p1. The outer layer 64 consists of P 'external wires 68 wound helically around the inner layer 62 at the pitch p2. [82] The outer threads 68 are wound in the same direction as the K 'strands 60. Alternatively, they are wound in different directions. [83] The outer layer 64 is unsaturated. [84] In the example of FIG. 3, K '= 4, M' = 1 and P '= 5. [085] The pitch p is greater than or equal to 3 mm and less than or equal to 15 mm, preferably greater than or equal to 5 mm and less than or equal to 10 mm. Here, p = 8 mm. The step p1 is here infinite. The pitch p2 is greater than or equal to 3 mm and less than or equal to 10. Here, p2 = 5 mm. [86] The diameter D1, D2 respectively of (s) internal thread (s) 66 and external 68 is greater than or equal to 0.10 mm and less than or equal to 0.50 mm, preferably greater than or equal to 0.15 mm and less than or equal to 0.35 mm, in this case equal to 0.26 mm. [87] Thus, according to the usual nomenclature, the cable 58 is called cable "24.26". [88] The fracture force FrNSP1 of each first protective reinforcement element 50 is equal to 2550 N. The pitch of the first protective reinforcement elements 50 is equal to 2.5 mm. The breaking force of FmNSP1 of the first protective ply 42 is equal to 1020 daN.cm-1. [89] With reference to FIG. 4, each second protective reinforcement element 52 of the second protective ply 44 comprises a metal cable 70, referred to as protection cable, of structure (K + L) x (M + P). Thus, in this embodiment, each wire rope 70 comprises an inner layer 71 of the cable consisting of K internal strands 73 and an outer layer 75 of the cable and consisting of L> 1 outer strands P10-3317_EN -13- 77 helically wound around the inner layer 71. Preferably, K> 1. [90] The outer layer 75 of the cable is unsaturated. [91] Each inner strand 73 and outer 77 comprises an inner layer 74 consisting of M internal son 78 and an outer layer 76 consisting of P external son 80. The outer layer 76 of each inner strand 73 and outer 77 is unsaturated. [92] For the cable 70 of FIG. 4, K = 3, L = 8, M = 2 and P = 3. [93] The inner threads M 78 of each of K internal strands 73 are helically wound in a pitch pl i with here pl = 7.5 mm. The P external wires 80 of each of the K internal strands 73 are helically wound in a pitch p2i with here p2i = 5 mm. [094] The inner threads M 78 of each of the L outer strands 77 are wound helically at a pitch with here pl e = 15 mm. The external P-wires 80 of each of the L outer strands 77 are wound at a pitch p2e with here p2e = 7.5 mm. [95] The inner strands 73 are helically wound in a pitch pi with here pi = 7.5 mm. The outer strands 77 are wound helically around the inner layer 71 in a step pe with here pe = 15 mm. [96] The inner threads M 78 are wound in the same direction as the P external son 80 and in the same direction as the K strands 73. Alternatively, the M internal son 78 are wound in the same direction as the P external son 80 and in the opposite direction to the winding direction of K strands 73. [097] K internal strands 73 and L outer strands 77 are wound in the same direction of torsion. [098] The diameter D1, D2 respectively of (s) internal thread (s) 78 and external 80 is greater than or equal to 0.10 mm and less than or equal to 0.50 mm, preferably greater than or equal to 0.15 mm and less than or equal to 0.35 mm, in this case equal to 0.26 mm. [099] Thus, in accordance with the usual nomenclature, the cables 70 are called "55.26" cables. The fracture force FrNSP2 of each second protective reinforcement element 52 is greater than or equal to 3000N, or even 3500 N, preferably 4500 N and more preferably 5500 N. In this case, FrNSP2 = 6325 N. The pitch of the second protective reinforcement elements 52 is from 1.2 to 6.5 mm, preferably from 2.5 to 5.0 mm, and more preferably from 3.5 to 4.5 mm. and here is equal to 3.7 mm [0102] The breaking force of FmNSP2 of the second protection ply 44 is greater than or equal to 1300 daN.cm-1 or even 1400 daN.cm-1, preferably 1500 daN.cm-1 and more preferably at 1600 daN.cm-1. Here FmNSP2 = 1709 daN.cm-1. The first 50 and second 52 protective reinforcement elements are respectively within each first 42 and second 44 protection ply P10-3317_FR -14- at least equal to 10 °, preferably ranging from 10 ° to 35 °. ° and more preferably from 15 ° to 35 ° with the circumferential direction Z of the tire 10 and here equal to 24 °. The protective reinforcing elements 50, 52 are substantially parallel to each other within each protective ply 42, 44 and crossed by a protective ply 42, 44 to the other. WORKING FRAME [0105] With reference to FIG. 5, each work reinforcing element 54, 56 of the first and second working plies 46, 48 respectively comprises a metal cable 82, 84, referred to as working, of structure (J + Q) x (A + B). Each cable 82, 84 comprises an inner layer 86 of the cable constituted by J inner strand (s) 88 and an outer layer 90 of the cable and constituted by Q outer strands 92 wound helically around the inner layer 86 In the case where J> 1, the inner J strands are helically wound at pitch pi '. The outer strands are rolled up at a time. Each inner and outer strand 88 and 88 comprises an inner layer 94 consisting of an internal thread (s) 96 and an outer layer 98 consisting of B external threads 100 wound helically around the inner layer 94. In the where A> 1, A internal son 96 are helically wound. In the example of FIG. 5, J = 1, Q = 6, A = 2, B = 7. The internal threads 96 of each of the internal strands 88 are helically wound in a pitch of 10 mm, with a width of 7.5 mm. The outer B-wires 100 of each of the inner strands 88 are helically wound in a pitch p2i 'with here p2i' = 5 mm. The internal threads 96 of each of the outer Q strands 92 are helically wound in a ply with here pl = 15 mm. The outer B-wires 100 of each of the outer strands 92 are wound at a pitch p2e with here p2e = 7.5 mm. The inner strands 88 are helically wound in a pitch pi 'with here pi' = 7.5 mm. The outer strands 92 are wound helically around the inner layer 86 in a step pe 'with here pe' = 15 mm. Each diameter D1, D2 of the inner 96 and outer wires 100 is greater than or equal to 0.15 mm and less than or equal to 0.45 mm, preferably greater than or equal to 0.20 mm and less than or equal to 0. , 40 mm, more preferably greater than or equal to 0.22 mm and less than or equal to 0.38 mm, in this case equal to 0.35 mm. Thus, in accordance with the usual nomenclature, each cable 82, 84 is called cable "63.35". The outer layer 98 of B external son 100 is unsaturated. The interfilential distance d3 between the external wires 100 of the outer layer 98 is greater than or equal to 25 μm, or even 30 μm, preferably 40 μm and more preferably 50 μm. In this case, d3 = 75 μm internal wires 96 and outer B wires 100 are wound in different winding directions. In a variant, they are wound in identical winding directions. The breaking force FrNST1, FrNST2 of each work reinforcing element 54, 56 is greater than or equal to 15000 N. In this case, FrNST1 = FrNST2 = 17400 N. In other embodiments, the force at break FrNST1, FrNST2 of each work reinforcing element 54, 56 is greater than or equal to 20000 N and more preferably 25000 N. The pitch of each first and second work reinforcement element 54, 56 is from 3.5 to 7.5 mm, preferably from 4.0 to 7.0 mm and more preferably from 4.5 to 6.5 mm and here is equal to 5.5 mm. The breaking force of FmNST1, FmNST2 of each first and second working ply 46, 48 is greater than or equal to 2000 daN.cm-1. Here FmNST1 = FmNST2 = 3164 daN.cm-1. In other embodiments, the breaking force of FmNST1, FmNST2 of each first and second working ply 46, 48 is greater than or equal to 3500 daN.cm-1 and more preferably 4000 daN.cm-1. The first 54 and second 56 work reinforcement elements make, respectively within each first 46 and second 48 working ply, an angle at most equal to 60 °, preferably ranging from 15 ° to 40 ° with the circumferential direction Z of the tire 10 and here equal to 19 ° for the first ply 46 and 33 ° for the second ply 48. The work reinforcing elements 54, 56 are substantially parallel to each other within each working ply 46, 48 and crossed a working ply 46, 48 to another. FREQUENCY FRAME [0120] Each hoop 40, 41 comprises reinforcing metal reinforcing elements (not shown), for example as described in FR 2 419 181 or FR 2 419 182 and at an angle at most equal to 10 °, preferably ranging from 5 ° to 10 ° with the circumferential direction Z of the tire 10. [0121] A second embodiment of the invention as described below may also be envisaged. Unlike the tire according to the first embodiment, the mechanical characteristics of the first and second protective plies 42, 44 are substantially identical. In fact, unlike the tire according to the first embodiment, each first and second protective ply 42, 44 respectively comprises first and second protective reinforcing elements 50, 52 comprising metallic cables. 58, 70 identical and, in accordance with the usual nomenclature, called "55.26" cables. The fracture force FrNSP1 of each protective metal cable 58 is greater than or equal to 3000N, or even 3500 N, preferably 4500 N and more preferably 5500 N. In this case, FrNSP1 = FrNSP2 = 6050 N. The pitch of the first protective reinforcing elements 50 is from 1.2 to 6.5 mm, preferably from 2.5 to 5.0 mm, and more preferably from 3.5 to 4.5 mm. . The breaking force FmNSP1 of the first protective ply 42 is greater than or equal to 1300 daN.cm-1 or even 1400 daN.cm-1, preferably 1500 daN.cm-1 and more preferably 1600 daN.cm-1. In this case, FmNSP1 = FmNSP2 = 1709 daN.cm-1. EXAMPLE OF PROCESS FOR MANUFACTURING PNEUMATIC CABLE ACCORDING TO THE INVENTION The metal cables 58, 70, 82, 84 are manufactured by wiring or by twisting, according to conventional methods known to those skilled in the art. COMPARATIVE TESTS [0129] A tire of the state of the art TO, two control tires T1 and T2 and the tire 10 according to the first embodiment were compared below. Unlike the tire 10 according to the invention, each first and second protective layer of the tire of the state of the art TO comprises metal reinforcing elements comprising metal cables "24.26" described above. In addition, unlike the tire 10 according to the invention, each first and second working ply of the tire TO comprises metal reinforcing elements comprising metal cables called "189.23" of structure (J + Q) x ( A + B + C) with J = 1, Q = 6, A = 3, B = 9 and C = 15 and wherein all the wires have a diameter of 0.23 mm. The outer layer of the C wires of each cable "189.23" is saturated. Indeed, the interfering distance d3 of the outer layer of each strand of the metal cables "189.23" is equal to 6 μm. Unlike the tire 10 according to the invention, each first and second protective ply of the control tire T1 comprises metal reinforcing elements comprising metal cables "24.26" as described P10-3317_EN -17- above . Unlike the tire 10 according to the invention, each first and second working ply of the tire T2 comprises reinforcing metal elements comprising metal cables "189.23" as described above. The characteristics of the various cables described below are summarized in Table 1 below. Cable 24.26 55.26 189.23 63.35 Applicable filament NSP1 NST1 No laying (mm) 2.5 3.7 5.5 5.5 Fm of the sheet (daN.cm 1050 1709 3636 3164 Fr (N.mm2) 2550 6325 20000 17400 Desaturation outer layer No Yes Interfilter distance d3 (um) 6 75 Table 1 [0135] A significant number of each tire TO, T1, T2 and 10 were rolled here between 10 and 20 over various uneven terrain, for example mines Thus, in a first field, a significant number of tires of the state of the technique TO have been compared to a significant number of control tires T1, while on a second field the same comparison was made between tires. TO and T2 Finally, on a third ground, the same comparison was made between tires T0 and 10. The proportion of tires to be removed following an attack of the crown reinforcement allowing not to continue to roll the tire, and whose U wear at the retreat t of the tire is less than 95% in the center of the tread of the tire. It was also counted the proportion of tires which could be used almost completely the tread, that is to say, the wear U at the tire retraction is greater than or equal to 95%. The results are summarized in Table 2 below. From experience, observers of these tests consider that for a difference to be significant, a difference of at least 10 points must be observed. P10-3317_EN -18- NST1 NST2 NSP1 NSP2 top Removal Aggression armature Removal with with U k 95% of and U <95% TO Pneumatic tested TO Pneumatic tested TO 189.23 189.23 24.26 24.26 T1 63.35 63.35 24.26 24.26 47% 55% 17% 10% T2 189.23 189.23 55.26 55.26 33% 37% 33% 37% 10 63.35 63.35 24.26 55.26 21% 0% 54% 100% Table 2 [0139] The comparison between the TO and T1 tires shows no significant difference in the proportion of tires to be removed with less than 95% wear, or in the proportion of tires achieving a wear of greater than or equal to 95%, which remains relatively low. Thus, the only change in the frame does not maximize the use of the tread. The comparison between the tires TO and T2 leads to the same conclusion. The only change of the protective armor, here of the two layers of protection, also does not allow to maximize the use of the tread. The comparison between the tires TO and 10 shows that the combination, on the one hand, of a protective reinforcement comprising at least one ply having a particularly high breaking force, here greater than or equal to 1300 daN.cm. 1, and comprising cables having a force with rupture also high, here greater than or equal to 3000 N and, on the other hand, a working reinforcement comprising highly penetrable cables, here a strand comprising an outer layer of unsaturated son , maximizes the use of the tread. Thus, even if independently of each other each protective and working frame is effective, the combination of the two frames gives the tire according to the invention a surprising resistance to attack. Those skilled in the art will readily deduce from the above results that the tire 10 according to the second embodiment in which each protective ply 42, 44 comprises cables 58, 70 "55.26" has performance superior to that of the pneumatic according to the first embodiment. P10-3317_EN -19- [0143] The invention is not limited to the previously described embodiments. It will also be possible to use tires comprising layered metal cables comprising a single strand. It will also be possible to consider different reinforcing elements of the metal cables described above. Work cables and / or protection may also be envisaged comprising a wire of hoop, that this wire of wire is metallic or textile. P10-3317_FR
    权利要求:
    Claims (15)
    [0001]
    REVENDICATIONS1. Tire (10), characterized in that it comprises a tread (22) and a crown reinforcement (14) arranged radially inside the tread (22), the crown reinforcement (14) comprising: - a protective reinforcement (36) comprising at least one protective ply (42, 44) having a breaking force (Fm) greater than or equal to 1300 daN.cm1, the protective ply (42, 44) comprising reinforcing elements (50, 52), said protection element, each protective reinforcement element having a breaking force (Fr) greater than or equal to 3000 N; a working armature (38), arranged radially inside the protective armature (36), comprising at least one working ply (46, 48) comprising reinforcement elements (54, 56), each working reinforcing member (54, 56) comprising a working cable (82, 84) comprising at least one strand (88, 92) comprising at least one inner layer (94) of strands (96) and one layer outer (98) wire (100) helically wound around the inner layer (94), the outer layer (98) of wires (100) being unsaturated.
    [0002]
    2. A tire (10) according to the preceding claim, wherein the protective armature (36) is interposed radially between the tread (22) and the armature (38).
    [0003]
    3. A tire (10) according to any one of the preceding claims, wherein the breaking force (Fm) of each protective ply (42, 44) is greater than or equal to 1400 daN.cm-1, preferably 1500 daN.cm-1 and more preferably at 1600 daN.cm-1.
    [0004]
    4. A tire (10) according to any one of the preceding claims, wherein the breaking force (Fr) of each protective reinforcing element (50, 52) is greater than or equal to 3500 N, preferably 4500 N and more preferably at 5500 N.
    [0005]
    Pneumatic tire (10) according to any one of the preceding claims, wherein the laying pitch of the protective reinforcing elements is from 1.2 to 6.5 mm, preferably from 2.5 to 5.0 mm, and more preferably from 3.5 to 4.5 mm.
    [0006]
    6. A tire (10) according to any one of the preceding claims, wherein the protective reinforcing elements (50, 52) form an angle of at least 10 °, preferably from 10 ° to 35 ° and more preferably from 15 ° to 35 ° with the circumferential direction of the tire (10).
    [0007]
    A tire (10) according to any one of the preceding claims, wherein the inter-wire distance (d3) of the wires (100) of the outer layer (98) is greater than or equal to 25 μm, or even at 30 μm, preferably at 40 μm and more preferably at 50 μm.
    [0008]
    A pneumatic tire (10) according to any one of the preceding claims, wherein each working cable (82, 84) comprising at least one inner layer of the cable comprising at least one inner strand (88) and an outer layer of the cable comprising a plurality of outer strands (92), each outer strand (92) comprises at least one inner layer (94) of wires (96) and an outer layer (98) of wires (100) helically wound around the inner layer (94) wire (96), the outer layer (98) of wires (100) being unsaturated.
    [0009]
    9. A tire (10) according to any one of the preceding claims, wherein each working ply (46, 48) has a breaking force (FmNST) greater than or equal to 2000 daN.cm-1, preferably 3500 daN .cm-1, more preferably at 4000 daN.cm-1.
    [0010]
    A tire (10) according to any one of the preceding claims, wherein, each working ply (46, 48) comprising reinforcing elements (54, 56), said working, each work reinforcing element (54 , 56) has a breaking force (Fr) greater than or equal to 15000 N, preferably 20000 N, more preferably 25000 N.
    [0011]
    11. A tire (10) according to any one of the preceding claims, wherein, each working ply (46, 48) comprising reinforcement elements (54, 56), said working, the laying step of the reinforcing elements. working surface (54, 56) ranges from 3.5 to 7.5 mm, preferably from 4.0 to 7.0 mm, and more preferably from 4.5 to 6.5 mm.
    [0012]
    A tire (10) according to any one of the preceding claims, wherein the work reinforcing members (54, 56) are at most 60 °, preferably 15 ° to 40 °, with the direction circumferential tire (10).
    [0013]
    A tire (10) according to any one of the preceding claims, wherein the crown reinforcement (14) comprises a hooping reinforcement (39) comprising at least one hooping web (40, 41).
    [0014]
    14. Tire (10) according to the preceding claim, wherein each shrink web (40, 41) comprises reinforcing elements, said shrinking, the hooping reinforcing elements are at an angle at most equal to 10 °, preferably ranging from 5 ° to 10 ° with the circumferential direction of the tire (10).
    [0015]
    15. A tire (10) according to claim 13 or 14, wherein the hooping frame (40) is arranged radially inside the working frame (38). P10-3317_FR
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    同族专利:
    公开号 | 公开日
    EP3134279B1|2019-12-04|
    JP2017513769A|2017-06-01|
    CN106232377B|2017-10-10|
    US10940719B2|2021-03-09|
    WO2015162174A1|2015-10-29|
    US20170182846A1|2017-06-29|
    FR3020016B1|2016-04-01|
    CN106232377A|2016-12-14|
    EP3134279A1|2017-03-01|
    CL2016002645A1|2017-04-07|
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    法律状态:
    2015-04-21| PLFP| Fee payment|Year of fee payment: 2 |
    2016-04-21| PLFP| Fee payment|Year of fee payment: 3 |
    2017-04-19| PLFP| Fee payment|Year of fee payment: 4 |
    2018-04-20| PLFP| Fee payment|Year of fee payment: 5 |
    2020-01-10| ST| Notification of lapse|Effective date: 20191205 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1453592A|FR3020016B1|2014-04-22|2014-04-22|PNEUMATIC FOR HEAVY INDUSTRIAL VEHICLE|FR1453592A| FR3020016B1|2014-04-22|2014-04-22|PNEUMATIC FOR HEAVY INDUSTRIAL VEHICLE|
    US15/304,933| US10940719B2|2014-04-22|2015-04-22|Tire for heavy industrial vehicle|
    PCT/EP2015/058712| WO2015162174A1|2014-04-22|2015-04-22|Tyre for heavy industrial vehicle|
    EP15720642.6A| EP3134279B1|2014-04-22|2015-04-22|Tyre for heavy industrial vehicle|
    JP2016564237A| JP2017513769A|2014-04-22|2015-04-22|Industrial heavy vehicle tires|
    CN201580021141.4A| CN106232377B|2014-04-22|2015-04-22|Tire for heavy industry vehicle|
    CL2016002645A| CL2016002645A1|2014-04-22|2016-10-18|Tire with tread and radial crown reinforcement, with protective reinforcement, protective layer, protective reinforcement elements radial work reinforcement inside the protective reinforcement, work layer and work reinforcement elements, and with work cord and filament with outer layer of unsaturated threads|
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