![]() HEAT EXCHANGER FOR GASES, ESPECIALLY FOR EXHAUST GASES OF AN ENGINE, GAS CIRCULATION DUCT OF SUCH EX
专利摘要:
Heat exchanger for gases, especially for exhaust gases of an engine, gas circulation conduit of said exchanger and method of manufacturing said exchanger. It comprises a heat exchange casing (1) delimiting a circuit for the circulation of a cooling fluid, a plurality of gas circulation conduits (2) that are housed inside the casing (1) to exchange heat with said coolant fluid, and at least two structural parts (3) provided with a plurality of holes (4) to receive the ends of the gas circulation conduits (2) at the respective ends of the housing (1), wherein each duct (2) comprises two open half-ducts (2a, 2b), designed to be mounted opposite one another, resulting in the cross section of the ends of the ducts (2) with a geometry that leads to the appearance of a space (e)) in the holes (4) of the structural parts (3), and is characterized by the fact that the ends of each of the gas circulation conduits (2) comprise at least two locking tabs (6a) arranged so that solap two portions (7) of the sides of one of the semi-conduits (2a) to at least partially seal the space (e) of seal in the holes (4) of the structural parts (3). (Machine-translation by Google Translate, not legally binding) 公开号:ES2679696A1 申请号:ES201730194 申请日:2017-02-16 公开日:2018-08-30 发明作者:Fernando PUÉRTOLAS SÁNCHEZ;Raúl ROMERO PÉREZ;Carlos Rodrigo Marco 申请人:Valeo Termico SA; IPC主号:
专利说明:
5 10 fifteen twenty 25 30 35 Housing can be of different types. Generally, the ducts are fixed at their ends between two support pieces coupled at each end of the housing, both support pieces having a plurality of holes for receiving the ends of the respective tubes. In the prior art, heat exchangers for gases comprising gas circulation ducts formed from two open semi-ducts designed to be mounted opposite each other are known so that the sides of a semi-duct overlap portions of the respective sides of the other semi-duct. EP2096294 describes a heat exchanger provided with this type of gas ducts formed from two open semi-ducts, which have the advantage, compared to ducts formed in one piece, that facilitate assembly without risk of ruptures of the disturbing elements, which are arranged inside the gas ducts to improve the heat transfer of the gas flow. These disturbing elements are usually configured as fins of thin thickness, which are easily damaged by the effect of pressure when they are introduced laterally into the ducts formed in one piece. On the other hand, the exchangers that include gas circulation ducts formed from two open semi-ducts, such as those described in said patent, facilitate the assembly of the disturbing elements, which allows reducing the thickness of these elements, and with This also reduces the overall costs of the exchanger. However, the gas circulation ducts formed from two open semi-ducts have the disadvantage that they do not ensure optimum contact between components (disruptors and semi-ducts). In addition, the cross-section of these ducts results in a geometry that entails the appearance of a joint space (e) in the holes of the support pieces that receive the ends of the same gas circulation ducts. The sealing between the support pieces and the ends of the gas conduits is carried out by welding using a brazing material that is introduced into said joint space (e) for the purpose of ensure an optimum level of sealing between components, however, the joint space (e) in the holes of the support pieces is too wide, so it is necessary to use a lot of welding filler material and, nevertheless, Optimal sealing quality is not ensured. Description of the invention 10 fifteen twenty 25 30 In order to solve the aforementioned drawbacks, according to a first aspect, the present invention provides a heat exchanger for gases, especially for exhaust gases of an engine, comprising; - a heat exchange housing that delimits a circuit for the circulation of a cooling fluid, - a plurality of gas circulation ducts that are housed inside the housing to exchange heat with said cooling fluid, and - at least two structural parts provided with a plurality of holes to receive the ends of the gas circulation ducts at the respective ends of the heat exchanger housing, - wherein each duct comprises two open semi-ducts, preferably two "U" shaped semi-ducts, designed to be mounted opposite each other so that the sides of a semi-duct overlap a portion of the respective sides of another semi-conduit, resulting in the cross section of the gas conduit with a geometry that entails the appearance of a joint space (e) in the holes of the structural parts that receive the ends of said gas circulation conduit, and is characterized by the fact that; - the ends of each of the gas circulation ducts comprise at least two blocking tabs arranged so that they overlap each side portions of one of the semi-ducts to at least partially seal the space (e) of gasket in the holes of the structural parts of the exchanger. According to a second aspect, the present invention provides a conduit of gas circulation for a heat exchanger as claimed, which understands; - two open semi-ducts, preferably two "U" shaped semi-ducts, designed to be mounted opposite each other so that the sides of a semi-duct overlap a portion of the respective sides of another semi-duct, resulting in the cross section of the gas circulation duct with a geometry that entails the appearance of a joint space (e) in the holes of the structural parts that receive the ends of said gas circulation duct, and is characterized by the fact that; - the ends of said gas circulation duct comprise at least two locking tabs arranged so that they overlap both sides of the sides of one of the semi-ducts to seal, at least partially, the joint space (e) in the holes of the structural parts of the exchanger hot. As the exchanger gas circulation ducts formed from two open semi-ducts, the disturbing elements of the exchanger (for example, the 10 heat transfer fins) can easily be mounted inside the gas circulation ducts No risk of being damaged. In this way, the thickness of these disturbing elements can be greatly reduced, which also reduces the total manufacturing costs of the exchanger. In addition, the blocking tabs allow the sealing space (e) to be sealed in the holes of the structural parts that receive the ends of the gas circulation conduits, acting as a barrier for the welding filler material. These locking tabs can be adapted to also act as a stop and delimit the position of said structural parts of the exchanger. In this way, the sealing operation 20 of both components is carried out more effectively, guaranteeing a total seal, without risk of leakage. Preferably, said exchanger comprises a plurality of flanges configured as projections that extend discreetly along each side of one of the semi-ducts, at least two of said projections acting as 25 tabs. locking at the ends of each gas circulation duct According to another embodiment, said at least two locking tabs are configured from a single projection that extends continuously along each of the sides of one of the semi-ducts. These projections are likely to be bent and overlapped on the lateral portions of one of the semi-conduits to ensure the contact of these semi-conduits with the disturbing elements during the assembly and welding phase of both components. In this way, a more robust and compact exchanger with a lower risk of leakage is obtained. Advantageously, said locking tabs are configured as projections provided transversely on the sides of one of said semi-ducts, said projections being susceptible to be bent to overlap side portions of another semi-duct, once said semi-ducts are assembled. According to one embodiment, a portion (D) of the ends of the 5-gas circulation ducts is devoid of locking tabs, the ends of each duct being susceptible to being inserted into two holes of the structural parts of the exchanger until it stops one of the blocking tabs, so that said blocking tabs delineate the position of said structural parts. Preferably, the length (L) of the projections or locking tabs is between 10 0.5 mm and 15 mm. Advantageously, the semi-ducts that form the gas circulation duct are "U" shaped plates, and said blocking tabs are formed, preferably as a projection, on the sides of one of said "U" shaped plates. " Again advantageously, the structural parts that receive the ends of the gas circulation ducts 15 of the exchanger comprise a plurality of rectangular-shaped holes that are arranged to receive the ends of each of the gas circulation ducts at both ends of The heat exchange housing. twenty 25 30 In accordance with a third aspect, the present invention provides a method for manufacturing the exchanger and the claimed gas circulation conduit, comprising the steps of; to. stack two semi-open ducts, preferably two "U" half-ducts, to form each of the gas circulation ducts, b. Fold the locking tabs at the ends of the sides of a semi-conduit over both portions of the sides of another semi-conduit, C. insert the ends of each gas circulation duct into the holes of the structural parts of the exchanger that receive the ends of each duct to seal, at least partially, the respective joint spaces (e) with the locking tabs, d. fill the joint spaces (e) with welding filler material, and and. weld the ends of the gas circulation ducts with the structural parts using said welding filler material. Preferably, in step c) a portion of the end of each circulation duct of 5 10 fifteen twenty 25 30 35 Gases are inserted into a hole in the structural parts until they meet one of the blocking tabs, so that said blocking flange defines the position of said structural piece. According to a preferred embodiment, in step a), a disturbing gas element is disposed between the two open semi-ducts. The claimed manufacturing method ensures and improves the contact between components, in particular, the contact between the semi-conduits and the disturbing elements, and between the gas circulation conduit formed by said open semi-conduits and the structural parts that receive the ends of the gas circulation ducts. In this way, it is possible to ensure a good quality of welding ("brazing or welding"), and with it, a more robust exchanger and a longer service life. Brief description of the figures To better understand how much has been exposed, some drawings are attached in which, schematically and only by way of non-limiting example, a practical case of realization is represented. Figure 1 shows an exploded view of a gas heat exchanger, which includes a heat exchange housing, a plurality of gas circulation ducts formed from open semi-ducts that house disturbing elements therein, and structural pieces that receive the ends of the gas ducts housed inside the housing. Figure 2a shows a perspective view of one end of an open semi-conduit that includes two locking tabs configured as projections on its sides. Figure 2b shows a perspective view of one end of a gas circulation duct formed by two open semi-ducts assembled after folding and overlapping the locking tabs on both side portions of the gas circulation duct. Figure 2c shows an exploded perspective view of one end of a gas circulation conduit that includes a disturbing element and locking flanges inside. 5 10 fifteen twenty 25 30 35 Figure 3 is a section of the gas circulation duct of Figure 2b showing the locking tabs. In this figure, for reasons of clarity, the disturbing element has not been represented. Figure 4 is a schematic perspective view of a structural part provided with holes and of one end of a gas circulation duct inserted inside one of said holes until the stop flanges are blocked. Figure 5 is a detail of the front view of Figure 4 in which a locking flange is seen sealing the joint space (e) formed in the hole of the structural piece. Figure 6 is a figure of a state-of-the-art heat exchanger analogous to Figure 5. This figure shows the joint space (e) that forms the geometry of the cross-section of a gas circulation conduit formed from two U-shaped semi-open ducts. Description of a preferred embodiment Next, a preferred embodiment of a gas heat exchanger, and a gas circulation conduit, of the present invention is described, referring to Figures 1 to 6. The gas exchanger of the present invention comprises; - a heat exchange housing 1 that delimits a circuit for the circulation of a cooling fluid, - a plurality of gas circulation ducts 2 that are housed inside the housing 1 to exchange heat with the cooling fluid, and - two structural parts 3 provided with a plurality of holes 4 for receiving the ends of the gas ducts 2 at the respective ends of the heat exchanger housing 1. Figure 1 illustrates a schematic exploded view of the claimed gas exchanger illustrating by way of example, a gas circulation conduit 2 formed by two open semi-conduits 2a, 2b, configured by two "U" shaped plates, which they receive inside a disturbing element 5 to improve the heat transfer of the gases The assembly of each of the gas circulation ducts 2 is carried out by mounting both semi-ducts 2a, 2b opposite each other so that the sides of a semi-duct 2b overlap a portion 7 of the respective sides of the other semi-conduit 2a, resulting in the cross-section of the ends of the gas conduits 2 with a geometry leading to the appearance of a joint space (e) in the holes 4 of the structural parts 3 that receive the ends of said conduits 2 gas circulation. Figure 6 shows the cross-section of one end of a gas circulation duct 2 of the prior art, formed from two semi-ducts 2a, 2b open in a "U" shape and mounted inside a hole 4 of the structural part 3. which receives the 10 ends of the gas circulation ducts 2. This figure shows the space (e) of gasket resulting from the particular geometry of the cross section of the gas conduit 2. The claimed exchanger has the advantage that the surface of the ends of the gas circulation ducts 2 includes at least two blocking flanges 6a arranged 15 to seal said joint space (e) and act as a barrier to the material of welding filler (see figure 5). In the embodiment described and shown in the figures, a plurality of tabs 6 are provided that extend discreetly along the sides of an open half-conduit 2b configured as a "U" shaped plate. , except in a portion (D) of the end of the semi-conduit 2b. These tabs 6 are configured as projections that can be folded and overlapped on portions 7 of the sides of another open plate or semi-conduit 2a, for forming the gas flow duct 2. In the embodiment described the length (L) of the projections is provided of about 15 mm, however this length (L) may vary depending on the design of the exchanger. At least a couple of the said projections are positioned at the end of the gas circulation conduit 2 to act as a blocking flange 6a. For example, both locking tabs 6a can be located at a distance (D) of 0.5 mm from the end of the plate or semi-duct 2b and act as a stop to delineate the position of each structural part 3. The width (A) of these projections acting as locking tabs 6a 30 can be, for example, about 0.5 mm to seal, at least partially, the joint space (e) of the holes 4 of the pieces 3 structural and act as a barrier of the welding filler material. The remaining projections that extend along the sides of the plate or semi-conduit 2b are designed to ensure contact between components during the sealing operation. 5 10 fifteen twenty 25 30 35 Figure 2a indicates the dimensions relative to the width (A) and length (L), respectively, of the projections or flanges 6 provided in one of the plates or semi-ducts 2a, 2b, which are adjustable according to of the design of the exchanger. Next, the steps of the manufacturing method of the heat exchanger and gas circulation duct claimed with reference to the figures are described. In a first stage, the two semi-open ducts 2a, 2b are stacked to form each of the gas circulation ducts 2. Optionally, the inner cavity of the gas duct 2 can accommodate a gas disturbing element 5 that is inserted between the open semi-ducts 2a, 2b without risk of being damaged. Thanks to this, the thickness of this component can be reduced, which makes it possible to reduce the final cost of the exchanger. In a second stage, the projections or tabs 6 for blocking the ends of each gas duct 2 are folded to overlap two portions 7 of the sides of one of the semi-ducts 2a, thus ensuring contact with the element 5 disturbing during the sealing stage. Then, in a third stage, the ends of each gas circulation duct 2 are inserted into the holes 4 of the respective structural parts 3 that receive the ends of said gas ducts 2, until they meet the projections that act at tab mode 6a lock (see figure 4). In a fourth stage, a sealing operation is carried out by filling the sealing space (e) of the holes 4 of the structural parts 3 that receive the ends of the gas conduits 2 with welding material. Then, all components are welded. As mentioned in the description of the invention, the claimed manufacturing method ensures a good quality of welding ("brazing or welding"), and thus, obtaining a more robust exchanger and a longer service life. long Although reference has been made to a specific embodiment of the invention, it is apparent to one skilled in the art that the heat exchanger, the gas flow duct and the described method are susceptible of numerous variations and modifications, and that all the mentioned details can be replaced by other technically equivalent ones, without departing from the scope of protection defined by the appended claims. For example, although in the description of examples reference has been made to tabs 6,6a configured by a plurality of projections, the same tabs could be configured from a single projection that extends continuously along the sides of one of the plates or semi-ducts 2a, 2b, and similarly overlaps 5 lateral portions of the ends of another semi-duct 2a, 2b to seal the joint space (e) in the holes 4 of the structural parts 3. 1. Heat exchanger for gases, especially for exhaust gases of an engine, 5 comprising; - a heat exchange housing (1) delimiting a circuit for the circulation of a cooling fluid, - a plurality of gas circulation ducts (2) that are housed inside the housing (1) to exchange heat with said cooling fluid, and 10 - at least two structural parts (3) provided with a plurality of holes (4) to receive the ends of the gas circulation ducts (2) at the respective ends of the heat exchanger housing (1), - wherein each duct (2) comprises two open semi-ducts (2a, 2b), designed to be mounted opposite each other so that the sides of a 15 semi-conduit (2b) overlap a portion of the respective sides of another semi- conduit (2a), resulting in the cross section of the ends of the gas circulation conduits (2) with a geometry that leads to the appearance of a joint space (e) in the holes (4) of the structural parts (3) which receive the ends of said gas circulation ducts (2), 20 characterized by the fact that; - the ends of each of the gas circulation ducts (2) comprise at least two blocking tabs (6a) arranged so that they overlap each portion (7) of the sides of one of the semi-ducts (2a) for at least partially seal the joint space (e) in the holes (4) of the parts (3) 25 structural. 2. Exchanger according to claim 1, wherein both semi-open ducts (2a, 2b) of a gas circulation duct (2) are configured as "U" shaped plates. 30 3. Exchanger according to any of claims 1 to 2, comprising a plurality of tabs (6, 6a) configured as protrusions that extend discreetly along each side of one of the semi-ducts (2b), at least two of said projections acting as tabs (6a) of
权利要求:
Claims (17) [1] 5 10 fifteen twenty 25 30 35 blockage at the ends of each gas circulation duct (2). [4] 4. Exchanger according to any of claims 1 to 2, wherein said at least two locking tabs (6a) are configured from a single projection that extends continuously along each of the sides of one of the semi-ducts (2b). [5] 5. Exchanger according to any of claims 3 to 4, wherein said blocking tabs (6, 6a) are configured as projections provided transversely on the sides of one of said semi-ducts (2b), said projections being susceptible if folded to overlap side portions (7) of another semi-duct (2a), once said semi-ducts (2a, 2b) are assembled. [6] 6. Exchanger according to any of the preceding claims, wherein a portion (D) of the ends of the gas circulation ducts (2) is devoid of blocking tabs (6a), the ends of each duct (2) being susceptible to be inserted in two holes (4) of the structural parts (3) of the exchanger until it stops with one of the locking tabs (6a), so that said locking tab (6a) delimits the position of said parts (3) structural. [7] 7. Exchanger according to any of the preceding claims, wherein the length (L) of the projections or tabs (6a) of blocking is comprised between 0.5 mm and 15 mm. [8] 8. Exchanger according to any of the preceding claims, wherein said structural parts (3) are plates provided with a plurality of holes (4) of rectangular shape that are arranged to receive the ends of each of said circulation conduits (2) a both sides of the heat exchange housing (1). [9] 9. Gas circulation duct (2) for a heat exchanger according to any of claims 1 to 8, comprising; - two open semi-ducts (2a, 2b) designed to be mounted opposite each other so that the sides of a semi-duct (2b) overlap a portion (7) of the respective sides of another semi-duct (2a) , resulting in the cross-section of the ends of the gas circulation ducts (2) with a geometry that entails the appearance of a joint space (e) in the holes (4) of the pieces (3) 5 10 fifteen twenty 25 30 35 structural that receive the ends of said gas circulation duct (2), characterized by the fact that; - the ends of each of said gas circulation ducts (2) comprise at least two blocking tabs (6a) arranged so that they overlap each portion (7) of the sides of one of the semi-ducts (2a) for seal the joint space (e) in the holes (4) of the structural parts (3) of the exchanger. [10] 10. Duct (2) according to claim 9, wherein said open half-ducts (2a, 2b) are "U" shaped plates. [11] 11. Duct (2) according to any of claims 9 to 10, wherein said blocking tabs (6, 6a) are configured as projections provided transversely on the sides of one of said semi-ducts (2b), being said projections susceptible to be bent to overlap side portions (7) of another semi-duct (2a), once said semi-ducts (2a, 2b) are assembled. [12] 12. Duct (2) according to any of claims 9 or 11, comprising a plurality of tabs (6,6a) configured as protrusions that extend discretely along each of the sides of one of the semi-conduits (2b), at least two of said projections acting as flanges (6a) blocking at the ends of said gas circulation conduit (2). [13] 13. Duct (2) according to any of claims 9 to 11, wherein said at least two blocking tabs (6a) are configured from a single projection that extends continuously along each of the sides of one of the open semi-ducts (2b). [14] 14. Duct (2) according to any of claims 9 to 13, wherein a portion (D) of the ends of said gas circulation duct (2) is devoid of blocking tabs (6a), said ends being susceptible to being inserted in two holes (4) of structural parts (3) of the exchanger until it stops with one of the locking tabs (6a), so that said locking flange (6a) defines the position of said structural parts (3) . 5 10 fifteen twenty 25 30 35 [15] 15. Duct (2) according to any one of claims 9 to 14, wherein the length (L) of the projections or flanges (6a) of blocking is comprised between 0.5 mm and 15 mm. [16] 16. Duct (2) according to any of claims 9 to 15, wherein the interior of said gas circulation ducts (2) includes a gas disturbing element (5). [17] 17. Method of manufacturing the exchanger and the gas circulation duct according to any of claims 1 to 16, which comprises carrying out the steps of; to. stack two semi-open ducts (2a, 2b) to form each of the gas circulation ducts (2), b. Fold the tabs (6a) for blocking the ends of the sides of a semi-duct (2b) on each side (7) of the sides of another semi-duct (2a), C. insert the ends of each gas circulation duct (2) into the holes (4) of the structural parts (3) of the exchanger that receive the ends of each duct (2) to seal, at least partially, the respective spaces ( e) joint with said locking tabs (6a), d. fill the joint spaces (e) with welding filler material, and and. welding the gas circulation ducts (2) with the structural parts (3) using said welding filler material. [18] 18. The method according to claim 17, wherein in step c), the end of each gas circulation duct (2) is inserted into a hole (4) of the structural parts (3) until it abuts one of the flanges (6a) of blocking, so that said locking tab (6a) delimits the position of said structural part (3). [19] 19. Method according to any of claims 17 to 18, wherein, in step a), a disturbing element (5) is disposed between the two open half-ducts (2a, 2b). image 1
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同族专利:
公开号 | 公开日 EP3583370A1|2019-12-25| ES2679696B1|2019-06-21| WO2018150005A1|2018-08-23| CN110520685A|2019-11-29| CN110520685B|2021-09-28|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 US5185925A|1992-01-29|1993-02-16|General Motors Corporation|Method of manufacturing a tube for a heat exchanger| JP2004293988A|2003-03-27|2004-10-21|Toyo Radiator Co Ltd|Flat tube of heat exchanger| US20070169926A1|2006-01-24|2007-07-26|Denso Corporation|Heat exchanger| JP2013083416A|2011-10-12|2013-05-09|T Rad Co Ltd|Flat tube for header-plate-less heat exchanger| DE102013204740A1|2013-03-18|2014-09-18|Behr Gmbh & Co. Kg|Flat tube and a heat exchanger with such a flat tube| JPH0486489A|1990-07-27|1992-03-19|Showa Alum Corp|Tube for heat exchanger| JPH08178567A|1994-12-27|1996-07-12|Showa Alum Corp|Refrigerant flow tube for heat exchanger| DE10359806A1|2003-12-19|2005-07-14|Modine Manufacturing Co., Racine|Heat exchanger with flat tubes and flat heat exchanger tube| US8915292B2|2006-02-07|2014-12-23|Modine Manufacturing Company|Exhaust gas heat exchanger and method of operating the same| JP5989619B2|2013-09-13|2016-09-07|株式会社ティラド|Header plateless heat exchanger tank structure| JP2015081744A|2013-10-24|2015-04-27|サンデン株式会社|Heat exchanger| DE102015110974A1|2015-07-07|2017-01-12|Halla Visteon Climate Control Corporation|Exhaust gas heat exchanger with several heat exchanger channels|
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申请号 | 申请日 | 专利标题 ES201730194A|ES2679696B1|2017-02-16|2017-02-16|HEAT EXCHANGER FOR GASES, ESPECIALLY FOR EXHAUST GASES OF AN ENGINE, GAS CIRCULATION DUCT OF SUCH EXCHANGER AND MANUFACTURING METHOD OF SUCH EXCHANGER|ES201730194A| ES2679696B1|2017-02-16|2017-02-16|HEAT EXCHANGER FOR GASES, ESPECIALLY FOR EXHAUST GASES OF AN ENGINE, GAS CIRCULATION DUCT OF SUCH EXCHANGER AND MANUFACTURING METHOD OF SUCH EXCHANGER| CN201880010556.5A| CN110520685B|2017-02-16|2018-02-16|Heat exchanger for gases, in particular exhaust gases from an engine, gas circulation tube for an exchanger and method for manufacturing an exchanger| PCT/EP2018/053951| WO2018150005A1|2017-02-16|2018-02-16|Heat exchanger for gases, in particular for exhaust gases from an engine, gas circulation pipe for said exchanger and method for manufacturing said heat exchanger| EP18705921.7A| EP3583370A1|2017-02-16|2018-02-16|Heat exchanger for gases, in particular for exhaust gases from an engine, gas circulation pipe for said exchanger and method for manufacturing said heat exchanger| 相关专利
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