• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    A stacking-palletizing machine (100), of a set of boxes (6) comprising a stacking module (1) configured to stack boxes (6) until obtaining a stack (7) of boxes of desired size, a palletizing module (2) configured to palletize, a stacking and transport cart (3) configured to receive boxes (6) and transport the stacks (7) of boxes stacked therein from the stacker module (1) to the palletizer module (2) and a stacking surface (9) located in the stacker module (1). The stacking and transport trolley (3) is located on the stacking surface, and the stacking surface (9) is configured to receive the boxes (6) and to serve as a stacking support for the boxes (6) once the stacking and transport trolley (3) has been removed from the stacking module (1) in order to carry out a continuous and more productive stacking. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2667442A1
    申请号:ES201631429
    申请日:2016-11-10
    公开日:2018-05-10
    发明作者:Mario DE LAMA ARENALES；Jose Manuel CARRERA MORENO；Jesús MARTÍNEZ MARTÍN；Mariano ROMERO PÉREZ
    申请人:Sinter Iberica Packaging S A；Sinter Iberica Packaging Sa；
    IPC主号:
    专利说明:

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    DESCRIPTION
    A stacking-palletizing machine of a set of boxes and stacking and palletizing method of said set of boxes
    Field of the Invention
    The present invention relates to a stacking and palletizing machine that provides a stacking and palletizing system to a set of stackable boxes in a small space.
    Background of the invention
    In the state of the art there are pallet stacking and subsequent systems that form piles of a box in base or of a row in base and that are subsequently passed to a platform where the piles are formed until a pallet is completed.
    In general, all these processes are designed for specific types of boxes and cannot stack more than very small variations of these types.
    The stacking processes can be by pressure of a whole row of batteries which forces the boxes to be very resistant so as not to damage them.
    In the current state of the art, the stacking is carried out on the conveyor itself that carries the boxes and therefore cannot be carried out while the batteries are being transferred from said conveyor to the following processes, thereby stopping the transport of boxes being able to stop previous stacking processes, such as filling the boxes, with the consequent decrease in productivity.
    Description of the invention
    The stacking-palletizing machine is designed to stack and palletize boxes from different production processes that must be stackable. The boxes to be stacked can be for example 600 mm long by 400 mm wide or 300 mm long by 400 mm wide, with a tolerance of 10 mm, these being the most common stackable boxes in the industry. In addition, and preferably, the height of the boxes will be the same within the same lot to be palletized, and may vary between different lots.
    Said stacking-palletizing machine comprises two main modules, these being a stacking module and a palletizing module. However, the stacking machine and
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    Palletizing can also comprise a positioning module that will be in charge of positioning the boxes as they arrive manually, or by means of a conveyor and ideally arranging the boxes to be introduced towards the stacking module or another intermediate module. To introduce the boxes into the stacking module, the stacking-palletizing machine can also comprise an automatic box introducer module that will be in charge of placing the boxes in the ideal position for immediate stacking of the boxes. Finally, but not restrictively, the stacking-palletizing machine may comprise an automatic pallet feeder system such that it feeds the pallet module from empty pallets and removes said pallets once they have been palletized.
    The stacking-palletizing machine of a set of boxes comprises:
    - a stacking module comprising a lifting platform adapted for lifting and being configured to stack boxes one below the other until a stack of boxes of desired size is made,
    -a stacking and transport carriage configured to receive boxes and transport stacks of boxes stacked in it from the stacker module to the palletizer module,
    - a palletizing module located next to the stacking module configured to receive at least one stack of palletizing boxes and adapted to receive pallets on which the stacks of boxes are deposited,
    -a stacking surface configured to receive boxes located in the stacker module.
    The stacking and transport carriage is configured to be located on the stacking surface in the stacking module to receive the boxes and be a stacking surface, and the stacking surface is configured to receive the boxes and to serve as stacking support for the boxes once the stacking and transport carriage has been removed from the stacker module to transport the stack of boxes to the palletizer module to carry out continuous stacking of the boxes.
    The stacker module creates stacks of boxes with the set of boxes that arrive. It is also capable of stacking only one box which is useful when a pallet end is made in which one battery can have one box less than the other.
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    The boxes are entered consecutively in the stacker module manually or by an introduction system that pushes the boxes on two possible surfaces: on the stacking and transport carriage that can move forward or backward in the direction of advance of the boxes , or on the stacking surface which, according to the preferred embodiment, but not exclusively, is integral with the stacking module. Initially, the stacking and transport carriage is inside the stacker module in its most delayed position and serves as a surface for depositing the boxes. But during the battery removal maneuver, this stacking and transport carriage advances to remove the stacks of boxes from the stacker module and the stacking surface, which is at a lower level, is then responsible for receiving the boxes and providing a surface for stacking. In this way the boxes can continue to enter the stacking module even though the stacking and transport carriage is not in its initial position. Both the stacking and transport carriage and the stacking surface can have gaps open to allow the entry of mobile stacking elements when it is desired to lift the boxes for stacking at the bottom.
    The stacking module has a lifting platform that is driven by a lifting system. This lifting system can consist, among other systems, of electric motors that move the lifting platform in a vertical direction by guides fixed to the stacker module.
    The method of stacking and palletizing a set of boxes comprises the following steps:
    - stacking of boxes in a stacking module inserted in said stacking module until at least one stack of boxes of desired size is obtained, the stacking module stacks the boxes on a stacking and transport carriage or on a stacking surface in the event that the stacking and transport carriage is not in its initial position,
    - displacement of the stacking carriage and transport once the stacking and transport carriage contains the desired number of batteries, in the direction of a palletizing module to start the palletizing procedure,
    - introduction of a pallet in the palletizer module,
    - introduction of the stacking carriage and transport in the palletizing module, so that the stacks of boxes are positioned on the vertical of the pallet,
    - removal of the stacking carriage and transport of the palletizing module in the direction of the stacking module in such a way that the stacks of boxes are deposited on the pallet until said pallet has been completely palletized and is ready for subsequent removal.
    5 - displacement of the stacking carriage and transport from the palletizer module to
    the stacker module in order to return to its starting position.
    The stacking module stacks by lifting the first box or the stack of boxes and lowering it on a new box entering the stacking module, this system is faster and simpler than keeping the entire elevated battery held by a retention mechanism while another 10 system raises each new box until it makes contact with the battery. Thus, depositing the first box or the stack of boxes directly on a new incoming box immediately ends the iteration of the stacking procedure, and in addition, only one device is necessary to retain and lift the box or the stacks of boxes avoiding a system specifically dedicated to retaining the stack of boxes and another to lift the boxes to stack 15 on the stack of boxes.
    The palletizing module is located next to the stacking module in the direction of advance of the boxes and batteries, connected by the stacking and transport carriage that circulates between the stacking module and the palletizing module, the advantages of using the carriage of Stacking and transportation are several.
    20 First, the stacking and transport carriage is combined with a fixed stacking surface located in the stacking module under the stacking and transport carriage. Once the stacks of boxes are stacked on the stacking and transport carriage, it can transport the stacks of boxes in the direction of the palletizing module without the stacking process being stopped in the stacking module since by the presence of the surface 25 of stacking a support is achieved in which to continue stacking until the stacking and transport carriage returns to its initial position.
    The use of the stacking and transport carriage for stacking and subsequently palletizing is very advantageous when carrying out the lifting of boxes and when creating the stacks of boxes.
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    Brief description of the drawings
    To complete the description and in order to provide a better understanding of the invention, a set of drawings has been provided. Said drawings form an integral part of the description and illustrate the preferred embodiments of the invention. The drawings comprise the following figures.
    Figure 1 shows a perspective view of an embodiment example of the stacker-palletizing machine.
    Figure 2.A shows a front perspective view of the stacker module of the embodiment of Figure 1
    Figure 2.B shows a rear perspective view of the stacker module of the embodiment of Figure 1.
    Figures 3.A and 3.B show an embodiment section shown in Figure 1 of the stacker module exemplifying the positions of a closed stacking mobile elements on the protruding surfaces of a type of boxes and the positions of the mobile stacking elements open.
    Figure 4.A and 4.B show a section of the stacking module of the embodiment of Figure 1 exemplifying the holding of boxes by the bottom of said boxes by introducing the mobile stacking elements in the gaps of both the carriage of stacking and transport as in the gaps of the stacking surface. Figure 4.B also shows a detail that shows an extension of the protruding elements, exemplifying the holding of boxes by the lower part of said boxes.
    Figures 5.A and 5.B show a perspective view of the stacking module of the embodiment of Figure 1 exemplifying the displacement of the stacks of boxes by means of the front stops of the stacking module on the stacking and transport carriage in order of allowing the stacking of new stacks of boxes on said stacking and transport carriage.
    Figures 6.A and 6.B show a perspective view of the palletizing module of the embodiment example of Figure 1 with the stop of the palletizing module in the path of the stack of boxes, once the stacking carriage and transport has been introduced in the palletizer module.
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    Figures 7.A and 7.B show a perspective view of the palletizing module of the embodiment example of Figure 1 with the side thrusters in an advanced position, such that they compress and block the stacks of boxes, and also exemplify the deposition of stacks of boxes on the pallet by removing the stacking and transport carriage.
    Figure 8 shows a perspective view of the palletizing module of the embodiment of Figure 1 in conjunction with an automatic pallet feeder system in which it can be seen that the stacks of boxes have already been deposited on the pallet.
    Figures 9.A, 9.B and 9.C show sectional views of the palletizing module of the embodiment example of Figure 1 which has been provided with an automatic pallet feeding system and in which it can be observed a pallet elevator located below the palletizer module, which raises the pallet to place it immediately below the stacker and conveyor carriage and, subsequently, deposit the stacks of boxes on the pallet.
    Preferred Embodiment of the Invention
    Figure 1 shows the different modules and components of the stacker-palletizing machine (100). A detailed embodiment of the stacking module (1) and, following this, the palletizing module (2) can be observed. You can also see the stacking and transport carriage (3) responsible for serving both as a surface for stacking, and for transporting the stacks (7) of boxes to the palletizing module (2).
    Figures 2.A and 2.B show a preferred embodiment of the stacking module (1), this stacking module (1) is configured so that the lifting platform (4), which can be operated by a lifting system (5) , lift the box (6) or a stack (7) of boxes to subsequently deposit them on a new incoming box (6). The lifting platform (4) comprises at least two mobile stacking elements (10), which by means of pneumatic cylinders or other displacement elements can be closed or opened at a certain height until contact with the box (6) is perpendicular to the advance of said box (6). In the lower part of the mobile stacking elements (10), which also show figures 3.A, 3.B, 4.A and 4.B you can see protruding elements (13), which can be machined parts in the form of a triangular base prism responsible for creating a horizontal plane for
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    hold the box (6) during lifting and once in position, keep the batteries (7) of raised boxes. At the same time, the inclined plane of the prism of the protruding elements (13) facilitates that the distance at which the stack (7) of boxes is left on the new box (6) is as short as possible so as not to damage the new box ( 6) that is under the stack (7) of boxes. In each mobile stacking element (10) more than one protruding element (13) could be placed in order to lift a single box (6), or two boxes (6) having a length that is half of the first box (6).
    In figure 2.B it can be seen that the stacking module (1) can contain rear stops of the stacking module (11.1), pneumatic or of other characteristics, which prevent the boxes from entering the stacking module (1) during the maneuver Stacking At the moment in which the stacking module (1) requires another box (6), said rear stops of the stacking module (11.1) will be removed by means of an actuator that could be a pneumatic cylinder, leaving the passage for the entrance of another box free. (6) towards the stacker module (1).
    In the stacking module (1) you can also find front stops of the stacking module (11), as can be seen in Figure 2.A, these front stops of the stacking module (11) can be pneumatic or of other characteristics , which will be responsible for performing two main functions:
    -the first main function is to set the correct position of the box (6) to keep the vertical with the rest of the stack (7) of boxes in formation, and which at the same time serves as a guide during the formation of the pile (7) of boxes in the direction of advance of the boxes (6),
    -the second main function, which is illustrated in Figures 5.A and 5.B, is that once the first stacks (7) of boxes to be transferred to the pallet (8) are formed, the front stops of the stacker module (11) allowing its exit when the stacking and transport carriage (3) is moved to which they are in solidarity. Once the front stops of the stacker module (11) have been exceeded, they are closed and the stacking and transport carriage (3) is reversed so that the first stacks (7) of boxes also reverse their direction of movement, stopping at front stops of the stacking module (11) while the stacking and transport carriage (3) continues in reverse until it reaches its initial position. In this way, the stacks (7) of boxes are displaced to the front of the stacking and transport carriage (3) to allow stacking new stacks (7) of boxes in the back of the stacking and transport carriage (3)
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    which is again in its initial position. At the same time, the front stop of the stacking module (11) separates the stacks (7) of boxes already formed with the new stacks (7) of boxes in formation so that they do not interfere with the stacking process. .
    With the aim of perfecting the stacking of the boxes (6), the stacking module (1) can also comprise additional support guides (18), both vertical and longitudinal, that function as positioning elements during stacking and also fix the stacks (7) of boxes to guide them perfectly during stacking and transporting the stacks (7) of boxes when they are removed from the stacker module (1).
    Figure 2.A also shows a preferred embodiment of the stacking carriage. Preferably, the stacking and transport carriage (3) will be formed by a sheet whose sides are provided with carriages that move along guides, fixed to the stacker-palletizing machine (100), which allow its rolling from the stacker module (1) to the palletizer module (2). For this displacement, a translation system (19) is preferably available, which can be an electric motor which, for example, can use the belt and pulley system, for example, to move the stacking and transport carriage (3) in both directions. In the sheet of the stacking and transport carriage (3), some gaps (12.2) may be opened in order to be able to introduce mobile stacking elements (10), such as mechanical nails, which will lift the boxes (6). ) below these, as shown in Figures 4.A and 4.B, so that said mobile stacking elements (10) can be programmed to hold the boxes (6) in dimensions that can go from the lower surface of the boxes (6) to the upper edge of the boxes, as shown in Figures 3.A and 3.B, making it possible to stack numerous types of boxes (6) without having to make any mechanical adjustment in the lifting platform system (4) and therefore, being able to stack different types of boxes (6).
    In addition, the sheet metal surface of the stacking and transport carriage (3) allows the first stacks (7) of boxes made from the most delayed position of the stacking and transport carriage (3) to move to the most advanced. To this end, the use of the front stops of the stacking module (11) is combined, by controlling the opening and closing of the front stops of the stacking module (11) with the movement of the stacking and transport carriage (3), such and as shown in figures 5.A and 5.B, with the
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    in order to carry out said displacement of the batteries (7) of boxes on the stacking and transport carriage (3).
    The stacking surface (9), shown in Figure 2.A, located in the stacking module (1) may comprise gaps (12.1) to allow the entry of the projecting elements (13) below the bearing surface of the boxes (6) or the batteries (7) of boxes, as also shown in Figure 4.B.
    Figures 6.A and 6.B show the stacking and transport carriage (3) charged with batteries (7) of boxes in the palletizing module (2). Figure 6.B shows the stops of the palletizing module (14), in a position that prevents the advance of the batteries (7) of boxes once the stacking and transport carriage (3) is in the palletizing module (2) , and therefore, joining the stacks (7) of boxes located in the stacking and transport carriage (3) with each other along the displacement axis of the stacking and transport carriage (3).
    Figures 7.A and 7.B show a preferred embodiment of deposition of the batteries (7) of boxes on a pallet (8). Once the stacking and transport carriage (3) stops, the side pushers (15), being able to be pneumatic scissors, located on the sides of the palletizing module (2) press the sides of the stacks (7) of boxes moving them perpendicularly to the direction of advance until said stacks (7) of boxes are located on the vertical of a pallet (8) previously placed in the palletizing module (2) manually or automatically.
    In addition, Figures 7.A and 7.B also show the recoil of the stacking and transport carriage (3) and the deposition of the stacks (7) of boxes on a pallet (8). Due to the side pushers of the palletizer (15), the stacks (7) of boxes remain in a fixed position determined by the pressure that the side pushers of the palletizer
    (15) have made on the piles (7) of boxes in the first place, being thus, the piles (7) of palletized boxes in a very compact manner.
    The stacking-palletizing machine (100) may comprise an automatic pallet feeder module (16), shown in Figure 1 and more visibly in Figure 8, configured to provide pallets (8) to the palletizer module (2) and for remove the pallets (8) already palletized from the palletizer module (2).
    In figures 9.A, 9.B and 9.C you can see the automatic pallet feeder module
    (16) which also comprises a pallet elevator (17), which can be a pneumatic scissor mechanism, configured to raise the pallets (8) from the feeder module
    of pallets (16) to a reception position of the batteries (7) of boxes, so that the batteries (7) of boxes can be deposited without undue disturbance that affects the balance of said batteries (7) of boxes
    权利要求:
    Claims (15)
    [1]
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    1. - A stacking-palletizing machine (100) of a set of boxes (6), comprising:
    - a stacking module (1) comprising a lifting platform (4) adapted for lifting and being configured to stack boxes (6) one below the other until a stack (7) of boxes of desired size is made,
    -a stacking and transport carriage (3) configured to receive boxes (6) and transport the stacks (7) of boxes stacked thereon from the stacking module (1) to the palletizing module (2),
    - a palletizing module (2) located next to the stacking module (1) configured to receive at least one stack (7) of palletizing boxes and adapted to receive pallets (8) on which the stacks (7) of boxes are deposited ,
    -a stacking surface (9) configured to receive boxes (6) located in the stacker module (1),
    characterized by:
    - the stacking and transport carriage (3) is configured to be located on the stacking surface (9) in the stacking module (1), and
    - the stacking surface (9) is configured to receive the boxes (6) and to serve as a stacking support for the boxes (6) once the stacking and transport carriage (3) has been removed from the stacking module ( 1) to transport the stack (7) of boxes to the palletizing module (2) in order to carry out a continuous stacking of the boxes (6).
    [2]
    2. - A stacking-palletizing machine (100) of a set of boxes (6), according to claim 1 characterized in that the stacking module (1) is configured so that the lifting platform (4) lifts the box (6) or a stack (7) of boxes for later deposit on a new incoming box (6).
    [3]
    3. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the lifting platform (4) comprises at least two mobile stacking elements (10) configured to close or open on the boxes (6) for holding said boxes (6).
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    [4]
    4. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the lower part of the mobile stacking elements (10) comprises at least one projecting element ( 13) in the form of a prism configured to provide a horizontal plane to hold the boxes (6) during lifting and also configured to provide an inclined plane with respect to the horizontal plane adapted so as not to damage the lower box (6) during stacking.
    [5]
    5. - A stacking-palletizing machine (100) of a set of boxes (6), according to claim 4 characterized in that the stacking surface (9) comprises holes (12.1) to allow the entry of the projecting elements ( 13) located in the mobile stacking elements (10) below the bearing surface of the boxes (6) or the stacks (7) of boxes.
    [6]
    6. - A stacking-palletizing machine (100) of a set of boxes (6), according to claim 4 characterized in that the stacking and transport carriage (3) comprises holes (12.2) to allow the entry of the elements projections (13) located in the mobile stacking elements (10) below the bearing surface of the boxes (6) or the stacks (7) of boxes.
    [7]
    7. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the stacking module (1) comprises at least one rear stop of the stacking module (11.1) configured to prevent the boxes (6) from entering the stacking module (1) during the stacking maneuver and also configured to allow the boxes (6) to access the stacking module (1) once the stacking maneuver is completed.
    [8]
    8. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the stacking module (1) comprises at least one front stop of the stacking module (11) configured to fix the position of a new box (6) to be stacked, by means of actuators that move said front stop of the stacker module (11) and to retain the stacks (7) of boxes in a fixed absolute position when the stacking and transport carriage ( 3) be retracted to its initial position in the stacking module (1) by changing the relative position of the stacks (7) of boxes in relation to the stacking and transport carriage (3).
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    [9]
    9. - A stacking-palletizing machine (100) of a set of boxes (6), according to claim 6 wherein the front stop of the stacking module (11) is further configured to keep the stacks (7) separated from boxes located outside the stacker module (1) of the stacks (7) of boxes that are stacked in the stacker module (1).
    [10]
    10. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the stacking module (1) comprises supporting guides (18), both vertical and longitudinal configured as positioning elements during stacking and which are also configured to guide the stacks (7) of boxes during stacking and transport of the stacks (7) of boxes at the time of removing the stacks (7) from boxes of the stacker module (1).
    [11]
    11. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the palletizing module (2) comprises at least one stop of the palletizing module (14) configured for retain the batteries (7) depending on the progress of the stacking and transport carriage (7).
    [12]
    12. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the palletizing module (2) comprises at least one side pusher (15) on each side of the palletizer module (2) configured to compress the batteries (7) of boxes perpendicular to the advance of the stacking and transport carriage (3) and configured to retain the batteries (7) of boxes in a fixed absolute position once the stacking carriage and transport (3) is removed in the direction of the stacking module (1), and adapted to deposit the batteries (7) of boxes on the pallet (8) located in the palletizing module (2) at a lower level than the batteries (7) of boxes.
    [13]
    13. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that it comprises a pallet feeder module (16) configured to provide pallets (8) to the palletizer module ( 2) and to remove the pallets (8) already palletized from the palletizer module (2).
    [14]
    14. - A stacking-palletizing machine (100) of a set of boxes (6), according to any of the preceding claims characterized in that the pallet feeder module (16) comprises a pallet elevator (17) configured to
    raise the pallets (8) from the pallet feeder module (16) to a position for receiving the batteries (7) from boxes.
    [15]
    15.- Stacking and palletizing method of a set of boxes comprising the following steps:
    5 a. stacking boxes (6) in a stacker module (1) inserted in said stacker module (1) until at least one stack (7) of boxes of desired size is obtained, the stacker module (1) stacks the boxes on a carriage of stacking and transport (3) or on a stacking surface (9) in the event that the stacking and transport carriage (3) is not in its initial position,
    10 b. displacement of the stacking and transport carriage (3) once the stacking and transport carriage (3) contains the desired number of batteries (7), in the direction of a palletizing module (2) to start the palletizing procedure,
    C. insertion of a pallet (8) into the palletizer module (2),
    d. introduction of the stacking and transport carriage (3) in the palletizing module (2), so that the stacks (7) of boxes are positioned on the vertical of the pallet (8),
    and. removal of the stacking carriage and transport (3) from the palletizing module (2) in the direction of the stacking module (1) so that the stacks (7) of boxes are deposited on the pallet (8) until said pallet has It has been completely palletized and is ready for further extraction.
    20 f. displacement of the stacking and transport carriage (3) from the palletizing module (2) to the stacking module (1) in order to return to its starting position.
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    同族专利:
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    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    GB1118748A|1964-08-03|1968-07-03|Kumag Ag|A device for stacking and un-stacking open-topped containers, in particular crates|
    FR2319554A2|1975-07-31|1977-02-25|Thibault Jacques|Machine loading packages onto pallet - each layer assembled on rollers lifted under previous layers by fork on reciprocating arm|
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