method for producing a set for use on a fiber-reinforced structural element and set for use on a fib

专利摘要:
METHOD TO PRODUCE A SET FOR USE IN A STRUCTURAL ELEMENT REINFORCED WITH FIBER. The present invention generally relates to the set of procedures for producing large fiber-reinforced structural elements (208) and, in particular, a set of procedures for fixing screw accessories or screws (10) to the fiber-reinforced structural element.
公开号:BR112014033099B1
申请号:R112014033099-9
申请日:2013-07-03
公开日:2021-01-05
发明作者:Henrik Thorning；Lars Tilsted Lilleheden
申请人:Fiberline A/S；
IPC主号:

专利说明:

[0001] The present invention generally relates to the set of procedures for producing large fiber-reinforced structural elements and in particular a set of procedures for fixing screw accessories or screws to the fiber-reinforced structural element.
[0002] In the present context, the term a fiber-reinforced structural element is interpreted as a generic term comprising any structural element made of materials based on resin or plastics that is reinforced with fiber by means of fibers such as structural elements reinforced with fiberglass, carbon fiber or kevlar fiber produced from a resin material such as polyester, vinyl ester, phenolic, epoxy or polyurethane. In addition, the structural element itself may constitute a load element or a support element such as a building structure element, a facade element, a bridge, a windmill component, a vessel component such as a deck component.
[0003] In the present context, the terms: a screw accessory, a screw and a device, should be interpreted as generic terms that include any elements such as a screw, the screw axis, a nut, a hook, a pin with external thread, a locking element, for example, a closing element with a pressure device or a quick-release device, etc. that serve the purpose of cooperating with another fastening element, for example, a congruent or corresponding fastening element for fixing a structural element which supports the screw, screw or device accessory, or a device that includes an internal thread or a differently configured body that includes a protruding external thread or an internal thread to receive the thread of a screw.
[0004] Within the industry, the use of fiber-reinforced structural elements has increased rapidly over the past few decades, inspired primarily by the successful use of these elements within the windmill industry. In addition to windmill components such as the blades of a windmill, fiber-reinforced structural elements have also been successful within the civil construction and shipbuilding industry and even within certain technical fields in which metal structures have conventionally used. As an example within the chemical industry or the galvanizing and zinc plating industry, conventional metal structures tend to have a relatively short life span due to excessive corrosion impact, while fiber-reinforced structural elements that include containers, ladders, support elements , etc. can withstand exposure to the corrosive atmosphere without being deteriorated or destroyed to any substantial extent.
[0005] Examples of structural elements and sets of procedures for fixing various components within structural elements are described in the patent application and patent documents referenced below and whose North American Patents are incorporated into this application for reference. . References include: EP 0 170 886, EP 1 467 853, US 4,892,462, US 4,339,230, US 4,278,401, FR 2 758 594, FR 2 670 956, US 5,664,820, US 3,372,073, US 7,357,725, GB 2 119 472 and DE 196 25 426.
[0006] It was found by the requesting company that the set of procedures for embedding and securing screw accessories, screws and / or devices within a fiber-reinforced element can pose certain problems in particular with regard to the appropriate and precise location of the accessories screw, screws or devices. While the conventional set of procedures involved the simple positioning of screw accessories, screws or accessories within the fiber-reinforced structural element, whether machined, extruded or pultruded in the production process, it was found by the applicant company that this set of conventional and simple procedures did not it allows screw accessories, screws or devices to be positioned with the necessary precision within the industry and that it is a mandatory provision for further commercial exploitation of the set of procedures for fiber reinforcement for the manufacture of structural elements.
[0007] An objective of the present invention is to provide a set of innovative procedures that allow a simple and precise positioning of screws, screw accessories or devices within a fiber-reinforced structural element at predetermined positions or locations and with acceptable precision within the industry, including the civil construction, shipbuilding and windmill industry, such as an accuracy of +/- 1 mm variation in the location of a screw, screw accessory or specific device or even a lower variation such as a variation of +/- 0.5mm.
[0008] It is a feature of the present invention that the set of innovative procedures, in accordance with the present invention, provides an enhanced transmission of force and impact to and from the fiber-reinforced structural element through screw accessories, screws or devices to thereby allow a reduction in the size of the fiber-reinforced structure, that is, provide a reduction in the weight of the fiber-reinforced structure or alternatively a reduction in the materials used for the fiber-reinforcing structural element.
[0009] It is an additional feature of the present invention that the method and set of procedures according to the present invention allow screw accessories, screws or devices to be located in specific locations and fixed within a fiber-reinforced structural element in a solid shell and with support for high loads.
[0010] It is a particular advantage of the present invention that the innovative set of procedure for positioning and fixing screw accessories, screws or devices within a fiber-reinforced structural element allows the use of sheaths to support high loads for positioning the accessories screw, screws or devices and provide easy positioning of the screw accessories, screws or devices in specific configuration or geometric shape generated by configuring, in particular, the load carrier housing that supports the screw accessories, screws or accessories.
[0011] In connection with known screw accessory sets and screw sets comprising a core, a screw or screw attachment attached to the core and a fiber-reinforced material housing covering the core and the screw or screw accessory, it has been observed by the requesting company that very high stresses occur at the outermost radial interface between the core and the screw or screw accessory. Therefore, it is an additional object of the present invention to provide an innovative set of procedures for producing a fiber-reinforced screw accessory set that has increased structural strength at the location of the highest stresses.
[0012] Additionally, the requesting company is a producer of sets of screw accessories or sets of screws for applications in several different industries, some of which have been mentioned above. Often, each different application requires several sets of screw fixtures that form a fixture set that has a different shape in order to fit a specific profile of the fiber-reinforced structural element which will receive the screw fixture, for example, a wing of a wind farm will possibly require a fixture assembly that has an airfoil shape. These non-standard shapes require frequent exchange of extruder heads, etc. which is very expensive. Therefore, it is still an additional object of the present invention to provide an innovative set of procedures to allow specific non-standard fastening sets to be constructed using a plurality of standard sets.
[0013] The above objective, the above resources and the above advantage together with several other objectives, advantages and resources that will be evident from the detailed description of the present invention below are, according to a first aspect of the present invention, obtained by a a method of producing an assembly for use in a fiber-reinforced structural element, wherein the method comprises the steps of: i) providing an elongated core element, wherein the elongated core element includes an inner core of a first material, and a cap that circumferentially surrounds the inner core and is made of a second material which is a fiber reinforced material, compatible with the materials of the fiber reinforced structural element, in which the elongated core element has an end part, in which the end portion has a conical or partially conical shape, such as a truncated conical shape, where the end portion defines a central end face that exposes the inner core and a circumferential end face that surrounds the central end face and which exposes the cover, ii) provide a screw or screw accessory comprising an end recess that has a conical or partially conical shape, such as a truncated conical shape, where the end recess is congruent with the end part of the elongated core element, iii) producing a subset by receiving and centering the end part of the core element in relation to the end recess of the screw or screw accessory, iv) fix the screw or screw accessory to the end part of the core element in a pultrusion process by pulling the subset through a pultruser, circumferentially covering the subset with fibers and reinforcing resin and heating and curing the resin to make the resin provide, together with the reinforcement fibers, a wrapper that circumferentially surrounds the ubassembly, or alternatively fix the subset by adhering to the casing produced in a separate pultrusion process, and v) machining the circumferentially encircled subset within the reinforcement fiber casing and cured resin to provide the assembly that includes the core element elongated and the screw accessory or the screw.
[0014] The assembly can be a set of screw accessory or a set of screw and is typically used to connect a fiber-reinforced structural element to another structural element, for example, a fiber-reinforced wing to the hub of a wind farm. According to the basic teachings of the present invention, the elongated core element comprises an inner core, preferably composed of soft and light materials, which is pre-positioned within a cover composed of a fiber-reinforced material, preferably made of a pultrusion process. The individual screw or screw accessory is being positioned in a housing within a screw accessory set or screw set. The assembly itself is composed of the elongated core element which is positioned precisely relative to the screw or screw attachment and, in a separate step from the production process, attached to the screw or screw attachment in a pultrusion process. Alternatively, the housing can be a separate part that is adhered to the elongated core element and screw or screw attachment in a separate process. Both the casing and the cover are preferably composed of the same second material which is a fiber reinforced material. As will be described in more detail below, the use of the pultrusion process for the production of the screw, screw or device set allows the screw, screw or device set to be manufactured in a specific metric configuration that promotes or ensures the intentional positioning of screw accessories, screws or individual devices within the final fiber-reinforced structural element. The production of the screw, screw or device assembly also ensures the required load-bearing capacity of the screw, screw or individual device due to the pultrusion process used for fixing the screw, screw or device relative to the element inside the screw accessory, screw or individual device set. In addition, the assembly is typically molded into a corresponding cavity of the fiber-reinforced element, preferably with the use of compatible resins in order to obtain a compatible and thus strong bond between the assembly and the fiber-reinforced element.
[0015] The inner core element can be prefabricated, for example, through molding, machining, etc. from a material that is compatible with the fiber-reinforced structural element materials, which means that the materials used for the inner core element and the fibers and resins used for the pultrusion process for the subset shell are mechanical, structurally and chemically combinable with the materials of the fiber-reinforced structural element. The screw accessory set or screw set must be made of materials compatible with the housing and inner core and, in addition, exhibit improved strength and load bearing capacity. Advantageously, the same materials can be used for the production of the screw accessory set or screw set and for the remainder of the fiber-reinforced structural element.
[0016] As long as a non-precast inner core element is used, the method according to the present invention preferably comprises the step of providing a continuous elongated inner core element body. The cap can then preferably be applied in a separate pultrusion process and the elongated core element that results in this way can be cut to an appropriate length and machined so that it displays the tapered end part. The length of the elongated core element must be sufficient to allow a large contact surface and connection with the structural element.
[0017] Since the load-bearing properties of the elongated core element are provided mostly in the cap, the tapered shape of the end portion of the elongated core element can be partially tapered, such as truncated taper. In this way, the central end face can be substantially flat. Consequently, the inner surface of the end recess of the screw or screw attachment must contact the circumferential end face of the end part, so that any bending forces applied to the subassembly are absorbed by the cap and not by the inner core. It is understood that the circumferential end face also constitutes an end face of the cap. The outermost radial interface between the elongated core and the screw or screw attachment, which is the location of the highest tension, is thus located on the circumferential end face to thereby allow the cap to absorb the high tension applied to the interface outermost radial.
[0018] The set of procedures for centering and mounting the screw or screw accessory on the end part of the elongated core element can be performed easily as long as the elongated core element is configured including the conical end part such as a configured device for receiving the screw or screw accessory. In this context, it should be understood that the terms: screw and screw accessory are used as generic terms that include elements such as the screw axis itself, a device that includes an internal thread or a differently configured body that includes a part of protruding external thread or an internal thread to receive the thread of a screw. The screw or screw fitting has a tapered recess that matches or matches the tapered end portion of the elongated core so that the screw screw fitting can be centered and received in a stable and secure manner on the tapered end portion.
[0019] The subset, which is understood to comprise the elongated core and the screw or screw accessory, is carried through a pultrusion process as discussed above in order to permanently fix the elongated core and the screw or screw accessory.
[0020] According to an additional embodiment of the first aspect, the end part defines an axial distance and a radial distance, in which the axial distance is less than the radial distance. Using an end part that defines the axial distance that is greater than the radial distance, the tapered end part will assume a flattened shape, for example, using a partially tapered shape such as a truncated tapered shape. In this way the inner core will be less exposed compared to using a large axial distance, which will allow a very acute angle at the outermost axial location of the core which, however, will be very brittle.
[0021] According to an additional embodiment of the first aspect, the first material is softer and / or lighter than the second material, the first material being preferably balsa wood or foamed polymer material such as PU (polyurethane) foamed, foamed PVC (polyvinyl chloride) or foamed PE (polyethylene). In order to reduce the weight of the set, preferably the first material of the inner core should be light. Since the structural strength of the assembly, that is, in particular, the transfer of load forces between the screw or screw accessory and the structural element, is carried by the cover and shell, the second material can also be soft. A typical material that meets the above and that, in addition, is compatible with many fibers and resins is balsa wood.
[0022] The above objective, the above resources and the above advantage, together with several other objectives, advantages and resources, which will be evident from the detailed description of the present invention below are obtained, in accordance with a second aspect of the present invention. , by a method for producing a fastening assembly for use on a fiber-reinforced structural element, wherein the method comprises the steps of: i) providing an elongated core element of a material that is compatible with the materials of the reinforced structural element with fiber, preferably a fiber-reinforced material, more preferably made through pultrusion, where the core element has an end part for mounting and fixing a screw accessory or a screw, ii) providing a screw accessory or a screw for fixing the structural element to another structural element, iii) producing a subset by mounting the screw or screw accessory on the pair end of the core element, iv) fix the screw or screw accessory to the end part of the core element in a pultrusion process by pulling the subset through a pultruser, circumferentially covering the subset with fibers and resin reinforcement and heating and curing the resin to make the resin provide, together with the reinforcement fibers, a wrapper that circumferentially surrounds the subset, or alternatively fix the subset by adhering to the wrapper produced in a separate pultrusion process, v) producing a first set that includes the core element and the screw or screw attachment by machining the circumferentially encircled subset within the reinforcement fibers and cured resin casing, the first set defining a first convex surface along the longitudinal geometric axis of the first set, vi) repeat steps iav to produce a second set which and defines a second convex surface along the longitudinal geometric axis of the second set, vii) producing a spacer of a material compatible with the materials of the fiber-reinforced structural element, preferably a solid material, more preferably fiber reinforcing material, the most preferentially done through pultrusion, in which the spacer has a first concave surface that corresponds to the first convex surface of the first set and a second concave surface that corresponds to the second convex surface of the second set, and viii) produce a fixation set positioning it if and preferably adhering the spacer between the first set and the second set so that the first concave surface contacts and preferably adheres to the first convex surface and the second concave surface contacts and preferably adheres to the second convex surface.
[0023] The method for producing the fixation set according to the second aspect involves producing at least two sets. Preferably, each assembly can be manufactured using the method according to the first aspect, however, alternatively, the unitary core made entirely of fiber-reinforced material or a softer and lighter material can also be used. The set of procedures for centering and mounting the screw or screw accessory on the end part of the elongated core element can be easily performed as described above in relation to the first aspect.
[0024] Preferably the first set is made having a standardized shape that includes at least one convex surface, which preferably extends throughout the axial direction of the set and part of the circumferential distance of the set. Preferably, the first and second sets include only convex surfaces, such as a circular cylindrical shape or any similar shape of the set such as shapes having a cross section of a circle, an ellipse, a square, a polygon or combinations thereof. Preferably, any concave surfaces in the assembly are avoided. Concave surfaces typically involve protruding edges which are less durable and more likely to break than convex or rounded surfaces and therefore concave surfaces should be avoided for the load bearing parts of the fixture, ie the first and second sets.
[0025] Preferably these sets, as described above (first and second sets), can be made in a continuous process as described in connection with the first aspect. In this way, a large number of sets can be produced. Therefore, the second set can be produced in the same continuous process as the first set.
[0026] The spacer can be made of any rigid material that is able to fill the space between the two sets (first and second sets). Therefore, the spacer will have the respective concave surfaces congruent with the convex surfaces of the sets. Preferably a strong and light material is used, such as a plastic material or a fiber reinforced material. The concave surfaces of the spacer must correspond to the respective convex surfaces of the first and second sets, that is, the concave and convex surfaces must correspond at least along a significant portion in the circumferential and longitudinal directions. The spacer does not include any screws or screw accessories and can therefore be made very rigid. In addition, as the spacer is not a load bearing, it is unlikely to be subjected to excessive load forces comparable to the forces to which the first and second load bearing assemblies are subjected. In addition, even if the spacer suffered damage related to limited stress, it would not be critical, since the spacer is not inherently load-bearing.
[0027] By varying the shape of the spacer, it will be possible to produce the fixation set with a shape that is entirely occasional. By combining several sets that have the same shape and spacers that have different shapes, the shape of the final fixing set can be chosen arbitrarily, for example, for example, to match the shape of an airfoil wing.
[0028] Additionally, it is considered that the end part can be machined in a conical or partially conical shape, such as a truncated conical shape, for the reception and centering of the screw or screw accessory that has an end recess that has a conical or partially conical shape, such as a truncated conical shape, which is congruent with the end part.
[0029] In the present context, the expression "screw accessory" should be understood as comprising a device that includes a threaded hole or shaft. Alternatively, it can comprise a plurality of holes and a plurality of threaded axes. The screw attachment is preferably made of steel or any other extremely rigid material.
[0030] According to an additional modality of the second aspect, the convex and concave surfaces define a circular arc. By defining the convex and concave surfaces as a circular arc in the transverse direction, the screw accessory set and the spacer can have a common center of rotation, which allows the contact surface between the screw accessory and the spacer to move so that the user is able to define different angles between the spacer and the screw accessory set.
[0031] According to an additional embodiment of the second aspect, the method may additionally comprise repeating steps iav to produce a third set that defines a third convex surface along the longitudinal geometric axis of the third set, in which the spacer has a third concave surface which corresponds to the third convex surface of the first set, in which step viii) comprises contacting and, preferably, adhering the third concave surface to the third convex surface, to thereby supply the first, second and third sets in triangular configuration within the fixing set.
[0032] The fixing set is not limited to a "2D" structure. In fact, as explained above, using the spacer with an arbitrary shape, the shape of the fixation set will be occasional. Preferably, if a layered "3D" structure or box structure is desired, a spacer is considered which has three concave surfaces. Even more complex spacers are possible, which have four, five, six or more surfaces.
[0033] The above objective, the above resources and the above advantage, together with several other objectives, advantages and resources that will be evident from the detailed description of the present invention below, are in accordance with a third aspect of the present invention obtained by a method for producing a fiber-reinforced structural element which includes a plurality of screw accessories or screws for fixing the fiber-reinforced structural element to another structural element, wherein the method comprises the steps for producing the fastening assembly according to second aspect and, additionally, the steps of: ix) positioning the fixing set according to the intentional position of the fixing set inside the final structural element, ex) producing the fiber reinforced structural element that includes the fixing set in a set of extrusion, pultrusion or fiber reinforcement production procedures.
[0034] The fixation set is typically attached to the fiber-reinforced structural element by a set of fiber reinforcement procedures, such as molding. Using the same or at least mutually compatible polymeric material (resins or plastics) for both the fiber-reinforced structural element and the fixing set, a very strong bond can be obtained.
[0035] In accordance with an additional embodiment of any of the previous aspects, step i) of providing the elongated core element comprising the step of cutting the elongated core element from a continuous elongated core element body, being that the continuous elongated core element body preferably has a circular cross-sectional configuration.
[0036] As discussed above, the elongated core element can be cut from a continuous elongated core element body that preferably has a circular cross-sectional configuration in order to obtain strong and resistant assemblies.
[0037] In accordance with an additional embodiment of any of the previous aspects, the elongated core element having respective end parts to receive a respective screw or screw accessory in the respective end parts, steps ii) to iv) comprising assemble and fix two screw accessories or screws in the respective end parts of the core element of the subassembly, and step v) which comprises machining the circumferentially encircled subassembly inside the reinforcement fibers and cured resin casing in two halves where each one constitutes a set.
[0038] It is considered that a continuous process is used in which a plurality of these sets of screw accessories are pultruded one after the other and subsequently cut into elements of two screw accessories or screws, as defined above. Preferably, a small block is interposed between the screw accessories, or screws, corresponding to the width of the cut, in order to prevent damage to the screw or screw accessory.
[0039] According to an additional modality of any of the previous aspects, the enclosure that is produced in step iv) has a circular, square, polygonal or elliptical configuration, preferably a configuration of circular cross section.
[0040] A circular cross section will be the most typical, as it allows for a very simple extrusion head as well as a final product that has a higher rigidity. Alternatively, an elliptical cross-section or otherwise eccentric cross-section can be used, for example, to include additional screws or screw accessories, that is, threaded holes or rods, in the same set.
[0041] According to an additional modality of any of the previous aspects, step v) additionally comprises the step of machining the housing in a circular or elliptical cross-sectional configuration, preferably a circular cross-sectional configuration.
[0042] The circular or elliptical cross section can also be obtained by machining the housing in a separate step after the housing has been produced.
[0043] According to an additional modality of any of the previous aspects, step v) comprises the step of machining the assembly so that a part of the end surface opposite the screw or screw accessory defines an acute angle relative to the geometric axis longitudinal of the set.
[0044] If the surface part of the end opposite the screw or screw fixture defines an acute angle relative to the longitudinal axis instead of being flat, that is, parallel to the longitudinal geometric axis, the total surface area of the set will be increased. This will provide an improved connection between the fixing assembly and the structural element.
[0045] According to an additional modality of any of the previous aspects, the screw or screw accessory has a corrugated external surface.
[0046] Using a corrugated outer surface of the screw accessory screw, the fixation between the screw or screw accessory and the housing will be improved in the longitudinal direction compared to a completely smooth external surface.
[0047] The above objective, the above resources and the above advantage together with several other objectives, advantages and resources that will be evident from the detailed description of the present invention below are in accordance with a fourth aspect of the present invention obtained by a set of fastening for use on a fiber-reinforced structural element, the fastening assembly comprising: a first assembly and a second assembly, each of the first and second assemblies including an elongated core element having an end portion and is made of a material that is compatible with the materials of the fiber reinforced structural element, preferably fiber reinforcing material, more preferably made by pultrusion, and a screw or screw accessory for fixing the structural element to another structural element , where the screw or screw accessory is mounted and attached to the end part of the core element, where the core al nung and the screw or screw accessory are covered and circumferentially surrounded with a reinforced fiber wrap and cured resin, the first set and the second set defining a first convex surface and a second convex surface, respectively, along the axis longitudinal geometric pattern of the respective first and second sets, and a spacer of a material that is compatible with the materials of the fiber-reinforced structural element, preferably a solid material, more preferably fiber reinforcement material, the most preferred being made through pultrusion, wherein the spacer has a first concave surface which corresponds to the first convex surface of the first set and a second concave surface which corresponds to the second convex surface of the second set, where the spacer is positioned and preferably adhered between the first set of screw attachment and the second set of accessory of screw so that the first concave surface contacts and preferably adheres to the first convex surface and the second concave surface contacts and preferably adheres to the second convex surface.
[0048] The fixing set according to the fourth aspect is preferably manufactured using the method according to the second aspect.
[0049] The above objective, the above resources and the above advantage together with several other objectives, advantages and resources that will be evident from the detailed description of the present invention below are in accordance with a fifth aspect of the present invention obtained by a set of production procedures of fiber-reinforced structural element produced in an extrusion, pultrusion or fiber reinforcement, the fiber-reinforced structural element that comprises a fixation set according to the fourth aspect positioned within the structural element.
[0050] The fixation set according to the fifth aspect is preferably manufactured using the method according to the third aspect.
[0051] The above objective, the above resources and the above advantage together with several other objectives, advantages and resources that will be evident from the detailed description of the present invention below are in accordance with a sixth aspect of the present invention obtained by a set for use in a structural element reinforced with fiber, in which the set comprises: an elongated core element that includes an inner core of a first material, and a cover that circumferentially surrounds the inner core and is made of a second material that is a fiber-reinforced material compatible with the materials of the fiber-reinforced structural element, where the elongated core element has an end part, where the end part has a conical or partially conical shape, such as a truncated conical shape , the end part defining a central end face on which the inner core is exposed and a circumferential end face circling surrounds the central end face and exposes the cover, and a screw accessory or a screw for fixing the structural element to another structural element, in which the screw or screw accessory comprises an end recess that has a conical shape or partially conical, such as a truncated conical shape, and is congruent with the end portion of the elongated core element, wherein the end portion of the core element is received and centered in relation to the end recess of the screw or screw attachment , with the elongated core and the screw or screw accessory being covered and circumferentially surrounded with a reinforcement fiber wrap and cured resin.
[0052] The fixation set according to the sixth aspect is preferably manufactured using the method according to the first aspect.
[0053] The present invention will now be described further with reference to the drawings, in which
[0054] Figure 1 is a partial sectional view in perspective and schematic of a first modality of a set from which two screw accessories, screws or sets of devices are produced, Figure 2 is a schematic and perspective view which illustrates a first stage of a method for producing the assembly shown in figure 1 which includes machining a pultruded body into a plurality of core elements, figure 3 is a schematic and perspective view illustrating a second stage of the method for producing the assembly shown in figure 1 which includes mounting screw accessories at opposite ends of the core element produced in the step shown in figure 2, figure 4 is a perspective and schematic overview illustrating a third step of the method for producing the assembly shown in figure 1 that constitutes a process to supply, in a continuous pultrusion process, a body from which the set shown in figure 1 is cut as shown on the right side of figure 4, figure 5 is a schematic view illustrating a step of cutting the assembly shown in figure 1 and on the right side of figure 4 into two sets of screw attachment, figure 6 is a vertical sectional view illustrating the assembly shown in figure 1 and the screw accessory assemblies produced from the assembly as shown in figure 5, figure 7 is a schematic view illustrating the intentional application of the accessory assembly screw shown in figures 5 and 6 for the production of a fiber reinforced main structure such as a windmill element, a bridge piece, a building element, in which the screw accessories are positioned along the arch of a circle, figure 8 is a perspective and schematic view similar to the view in figure 7 that illustrates a slightly modified embodiment of the screw accessory set used to produce a reinforced element with fiber in which the screw fittings are positioned along a straight track, figure 9 is a perspective and schematic view of a segment of a structural element produced from the assembly shown in figure 8 that illustrates the accessory of the structural element fiber-reinforced for an I-beam by means of screws and knots, figure 10 is a perspective and schematic view illustrating the attachment of the fiber-reinforced structural element produced from the assembly shown in figure 7 which has the screw accessories positioned along the arc of a circle, figures 11a, 11b and 11c are partial sectional views in perspective, schematic and illustrating three alternative ways to improve the fixation of screw accessories in the pultrusion process, figures 12a and 12b are seen in perspective and schematic that illustrate an element of distance and the use of an element of distance in the pultrusion process, figure 13 is an overview in perspective and schematic similar to the view in figure 4 that illustrates the method for producing a currently preferred assembly that has a square cross-sectional configuration, figures 14a and 14b are schematic and perspective partial section views that illustrate screw accessories configured in differently attached within the end casing pultrusion, figure 15 is a schematic partial cross-sectional view of two adjacent parts of a set from which the end parts of two sets having protruding screw pins are produced , figures 16a and 16b are partial sectional views in perspective, schematic and similar to the view in figure 15 of an additional embodiment of the assembly according to the present invention, in which a device is embedded within the pultrusion housing for generation of an internal thread inside the pultrusion casing, figure 17 is a partial sectional perspective view and schematic of an additional application of the assembly according to the present invention used as a roller of a rolling belt, figure 18 is a schematic and perspective view of a differently configured assembly produced according to the method as illustrated in figure 13 and shaped in an H-beam configuration, figure 19 is a perspective and schematic view illustrating the use of the set of procedures to produce a load-bearing set in accordance with the teachings of the present invention for use as a load, figure 20 is a diagram illustrating the electronic devices of the load sensor part of the assembly illustrated in figure 19, figure 21 is a schematic and diagrammatic view illustrating the use of the assembly shown in figure 19 as a sensor support load, for example, inside a bridge, figure 22 is a schematic view illustrating a different application of the load set illustrated in figure 19 inside u In a bridge, which includes a parallel connection to a PC-based measuring station, figure 23 is a partial cross-sectional perspective and schematic view of an additional embodiment of the assembly according to the present invention configured as an insulator for a high voltage cable, figure 24 is a perspective and schematic view illustrating the intentional application of the insulator shown in figure 23, figure 25A is a perspective view similar to the view in figure 3 illustrating the components of an additional embodiment of a subassembly of the currently preferred embodiment of the screw accessory set or screw set according to the present invention, figure 25B is a vertical sectional view of the subassembly shown in figure 25A, figure 26A is a perspective view similar to view of figure 25A illustrating the subset of figures 25A and 25B in a state where the components are joined, figure 26B is a vertical section view similar to the view of figure 25B of the subset shown in figure 26A, figure 27A is a perspective view similar to the views of figure 25A and figure 26A of the currently preferred embodiment of the screw accessory set or screw set according to the present invention, a figure 27B is a vertical cross-sectional view of the screw accessory set or screw set shown in figure 27A, figure 28A is a perspective view of a screw accessory set or screw set shown in figure 27A after it has been cut as shown in figure 5, figure 28B is a vertical section view of the assembly of figure 28A, figure 29 is a vertical section view of the assembly shown in figure 28B to which a threaded rod is attached, figure 30 is a perspective view of a fixture assembly that includes a plurality of screw attachment assemblies and concave spacers, Figure 31 is a perspective view of a curved fixture assembly that includes a plurality of screw accessory sets and concave spacers, figures 32A, 32B and 32C are top views of a curved fixture set, a straight fixture set and a box-shaped fixture set, respectively, figure 33 is a top view of a fixture assembly that includes a plurality of elliptical screw accessory assemblies and concave spacers, figure 34 is a perspective view of a wind farm, figure 35 is a perspective view of the interface of the cube and wing of the wind power plant in figure 34.
[0055] The present invention constitutes an improvement and refinement of the set of procedures described in patent documents EP 1 467 853 and US 7,357,725 to which reference is made.
[0056] According to the method for producing a set that includes a screw screw accessory for use in a fiber-reinforced structural element, a core element is initially produced. The core element can be produced from any relevant material including materials based on plastics, wood or metal or composite materials, which are compatible with the materials of the fiber-reinforced structural element which means that the element materials core like all other materials used according to the set of procedures of the present invention are combinable with the remaining materials, that is, they do not react with each other in a chemical process, and mechanically combinable or liable to mean that the materials can be joined in an integral structure and, preferably, exhibit substantially identical mechanical characteristics in terms of expansion coefficients and mechanical strength, such as shear and tear strengths. According to the currently preferred embodiment of the method according to the present invention, a pultruded core body is preferably used as shown in figure 2.
[0057] In figure 2, a pultruser is designated with the reference numeral 30 in its entity and delivers, from its exit, a pultrusion rod 32, that is, a rod of circular cylindrical cross-section configuration made of resin , such as a polyester resin, vinyl or phenolic ester or epoxy in which reinforcement fibers, such as glass fiber, carbon fiber or kevlar fibers, are embedded. The pultrusion rod or body 32 is cut into individual elements, one of which is designated with the reference numeral 12 by means of a cutter schematically illustrated as a saw 34. At opposite ends of the body or rod 12, conical end parts are produced by means of a machining device such as a cutter 36 illustrated schematically in figure 2. The cutter 36 produces the tapered end part designated with the reference numeral 20 at opposite ends of the core body 12.
[0058] In an additional step of the method to produce the set 10 shown in figure 1, the screw fittings 22 are positioned at opposite ends of the core element 20, as shown in figure 3.
[0059] Like the core element 12, preferably the screw fittings 22 are of a circular cylindrical cross-sectional configuration having, at one end, a tapered recess 20 'configured in accordance with the tapered end part 20 of the element with core 12. Each of the screw accessories 22 is additionally provided with a hollow hole that communicates with the tapered recess 20 'and that defines a narrow part of central cylindrical hole 25 and a wider part of orifice 24 that communicate with the exterior and intended to cooperate with a threaded shaft 28, as shown in the lower left part of figure 3. The screw accessories can be configured differently since the screw accessories can, for example, be of a conical configuration generally tapering from one end towards the other end, for example, from the outer end towards the inner end or from the inner end towards the ext external remedy. Alternatively, the screw fittings 22 can be provided with outwardly pultruded flanges. Alternatively, the screw fittings can have a differently shaped hollow hole in which the threaded part of the hole communicates with the tapered recess without the narrow intermediate part of the cylindrical hole. Alternatively, the threaded hole can be omitted since the screw accessory can be provided with an accessory that has an outwardly threaded threaded shaft that constitutes a screw.
[0060] By providing the tapered cooperating end part and the tapered recess 20 'of each of the screw fittings 22, a self-centering and self-alignment feature is obtained since the screw fittings 22, due to the cooperation between the screw part tapered end 20 and tapered recess 20 ', tend to be kept in the intentional aligned orientation in which the circular cylindrical screw fittings 22 are constituting cylindrical continuations of the central part of the core element 12.
[0061] The subset comprising the core body and the two screw accessories 22 shown in figure 3 is, as shown in figure 4, inserted into a pultrusion apparatus 40 comprising a receiving section 46 in which the described subset above, together with a plurality of subsets that together form a continuous chain, is introduced in the receiving section 46 of the pultrusion apparatus 40, together with screens of fiber reinforcing materials, screens which are shown in the left part of the figure 4 and two of which are designated with reference numerals 42 and 44. From the receiving section 46, a chain 48 that includes the aligned subassemblies circumferentially surrounded by the fiber reinforcement materials is introduced into a resin applicator and heater and resin curator 50 that communicates with a resin reservoir 52 for supplying resin therefrom. An output matrix of apparatus 50 is designated with reference numeral 54 and provides a specific molding of pultrusion chain 56 delivered from matrix 54 of apparatus 50 to chain 56 which is introduced into an extractor apparatus 58 to extract the supply chain. pultrusion of matrix 54 of apparatus 50.
[0062] From the extractor 58, the chain 56 is delivered to a cutter 60 that separates the chain 56 into separate sections that constitute the set 10 also shown in figure 1 since the cut of the chain 56 in the sections or sets 10 is synchronized with the entry of the subset comprising the core body 12 provided with the end part covering the screw accessories 20 on the input end of the pultrusion apparatus 40. In an alternative process to produce the subset from which the set 10 is produced shown in figure 1, the screw fittings 20 and the core element 12 are attached by adhesion to a cylindrical casing preferably produced by pultrusion and which constitutes the casing 26 described above. Fixation through adhesion to the casing 26 produced by pultrusion and the set of procedures for fixing the screw accessories 22 and the core element 12 to the casing through the pultrusion process are technical equivalences.
[0063] In figure 1, the core element 12 is shown together with the screw accessory 22 that reveals the threaded hole 24 that communicates with the hole 25 and that additionally reveals the tapered or tapered end part 20 of the core element 12.
[0064] In figure 1, the outer casing produced in the pultrusion process described above with reference to figure 4 is also revealed, which casing is designated with reference numeral 26. Figure 1 additionally reveals the configuration of set 10 whose configuration defines a concave top surface 14, a convex or circular opposite cylindrical bottom surface 18 and parallel parallel flat surfaces 18. The convex / concave configuration illustrated in figure 1 allows, as will be described below with reference to figures 7 and 10, the positioning of the screw accessory set produced from the set 10 with the convex outer surface 16 or a screw accessory set juxtaposed and partially received within the concave surface 14 of the adjacent screw accessory set.
[0065] As illustrated in figure 5, two sets of screw accessories are produced from the set 10 shown in figure 1, by cutting the set 10 in two parts along a line indicated in a dotted line by the reference numeral 64 The cutter is illustrated schematically by a saw 62. The assembly 10 cut in two halves is shown in figure 6 in a vertical section view that reveals the separation line 64 that provides opposite inclined surfaces 66 of each of the two set accessories of screws produced from the set 10. Each set of screw accessories constituting one half of the set 10 includes a cut part that tapers from the core element 12 and the screw accessory 22 attached to the core element 12 by the pultrusion housing 26 By making the inclined surface 66 available, an irregularly shaped screw accessory set is produced that improves the clamping capacity of the ac screw screw within the final fiber reinforcement structure and which additionally provides a main contact surface between the central core element 12 and the final fiber reinforced structure.
[0066] The ability to position the individual screw accessory sets in a different orientation than a straight orientation is shown in figure 7, is shown as three individual screw accessory sets combined in a structure in their designated entity with the numeral of reference 70 and includes three positioned screw accessory sets having the concave surface 14 of a screw accessory set receiving the convex surface 16 of the adjacent screw accessory set in a general angular orientation. The fiber-reinforced structure that surrounds the composite structure shown in figure 7 is designated with the reference numeral 72.
[0067] In figure 8, a slightly modified configuration of the screw accessory set is illustrated when the concave and convex circular surfaces 14 and 16 are replaced by concave and convex outer surfaces that have planar generators. By the flat generator configuration of the convex surface 14 'which has a configuration corresponding to the configuration of the convex surface 16' of screw accessory assemblies, the individual screw accessory assemblies can, as shown in figure 8, be combined in one structure in which the proper rectilinear positioning of individual screw accessory sets is ensured and maintained by providing the corresponding convex and concave surfaces of the screw accessory sets. The combination of a total of four sets of screw accessories in figure 8 is designated in their entirety with the reference numeral 70 '. From the composite structure shown in figure 8, a structural element reinforced with fiber is produced in an additional production process of extrusion, pultrusion or fiber reinforcement, manual or automated by applying fibers and reinforcement resin to the combination of accessory and configuration sets of the structural element according to the intentional geometry of the final product.
[0068] The final product is used, for example, as shown in figure 9, in connection with a load bearing I beam 76 in which the screw shafts 28 received within the screw accessories of the screw accessory sets shown in figure 8 they are fixed to beam I 76 by means of individual screws 74.
[0069] The curved structure shown in figure 7 can be used alternatively for attachment to, for example, a flat plate element 78 as shown in figure 10.
[0070] As mentioned above, the screw accessories 22 described above with reference to figures 1 to 6 can be advantageously configured in a conical or elliptical shape to improve the fixation of the screw accessories within the pultrusion housing 26. In figures 11a to 11c sets of different procedures are illustrated to improve the attachment of screw accessories within the pultrusion casing. Generally throughout the specification, components or elements identical to previously described components or elements are designated with the same reference numerals as those previously designated, while components or elements that are different in geometry from previously described components or elements, respectively, but serve the The same purposes of components or elements described previously are designated by the same reference whole numerals, however, with an added mark to identify the geometric difference.
[0071] In figure 11a the screw accessory 22 'differs from the screw accessory 22 described above shown in figure 3, in which the external surface of the screw accessory 22' is of a rough or rough structure that provides an irregular external surface that improves the attachment of the screw attachment 22 'to the pultrusion casing 26'. In figure 11a, the rough or rough outer surface of the screw attachment 22 'is for the sake of clarity somewhat exaggerated when compared to the rough or rough surfaces of real life.
[0072] In figure 11b a set of different procedures is shown to improve the fixation of the screw accessory 22 'relative to the pultrusion housing 26 "when the screw accessory 22" is provided with external ridges that define a plurality of external threads of right and left configuration that serve the purpose of providing a solid integration of the ridges within the polymer material of the 26 "pultrusion outer shell.
[0073] In figure 11c an additional alternative set of procedures is shown to improve the adhesion between the screw attachment 22 "'and the pultrusion housing 26"'. In figure 11c, the external end of the screw attachment 22 "'is provided with a shallow external thread 23"' in which the fibers and reinforcement resin are received before the screw accessory 22 "'together with the core body 12" 'be moved through the pultruser such as the pultruser shown additionally in figure 4.
[0074] In order to facilitate the cutting of the chain from which, according to the present invention, the sets such as the chain 56 shown in figure 4 are cut, a distance body such as the body 80 shown can be used. in figure 12a. Centrally, the body 80 comprises a circular cylindrical disk 82 on opposite sides from which two pins extending coaxially 84 protrude. The body 80 is generally used in combination with the screw fittings such as two screw fittings 22IV shown in 12b to keep the adjacent ends of the screw fittings 22IV apart and allow the cutter to be moved easily through the outer pultrusion casing, not shown in figure 12b, and through the distance body 80 which is preferably a precast plastic body such as a PE, PP or similar plastic material body.
[0075] Figure 14a shows a set of procedures for using a carbon-reinforced device in combination with a nut. In figure 14a, a nut 22V is encased within the pultrusion casing 26V at the outer end of the core body 12V. In alignment with the 22V nut a cylindrical bushing or device reinforced with carbon fiber 27 is enclosed within the pultrusion housing 26V to allow the 22V nut to be kept away from the outer end of the 10V assembly and, at the same time, through the provision of the 27 carbon fiber reinforced bushing provide rigid mounting.
[0076] In figure 14b a different set of procedures is illustrated to center the screw accessory relative to the core body when the core body 12VI is provided with an external pin coaxially arranged 20VI on which a 22VI screw or nut accessory is mounted .
[0077] In figure 13 a pultrusion apparatus 40IV is shown, which basically corresponds to the pultrusion apparatus 40 described above with reference to figure 4, however, different from the apparatus described above in which, in the receiving section 46, the chain of core bodies 12IV and the screw accessories 22IV additionally include the distance bodies 42 for the production of the 48IV chain which includes the screw accessories 22IV kept apart by means of distance bodies 82.
[0078] From the curing apparatus 50, a chain 56IV is provided which has a cross section or square configuration distinct from the configuration of the set described above 10.
[0079] The set of procedures for providing a distance body 80 for the maintenance of the outer ends of the screw accessories 22IV described above with reference to figure 12b can be changed to keep the outer ends of the received screw pins inside the screw accessories in away relationship.
[0080] In figure 15, a body of precast plastic material 80VII is provided that constitutes a circular cylindrical configuration that has an external diameter that corresponds to the external diameter of the 22VII screw accessories and which has threaded holes for receiving the ends of the 28VII screw pins. After completing the pultrusion process with the pultrusion apparatus, such as the apparatus shown in figure 4 or, alternatively, in figure 13, the pultrusion chain is cut, for example, by means of cutter 10, as illustrated in figures 4 and 13 when the cutter is moved into the space between the two outer ends of the 28VII screw pins received within the 80VII distance body.
[0081] The set of integral pultrusion procedures, according to the present invention, also allows the device fully pultruded in the set, according to the present invention, to be used as a generator for example, for the generation of an internal thread inside the pultrusion casing, as illustrated in figures 16a and 16b.
[0082] In figure 16a an end part of an assembly 10 is shown which, according to the present invention, includes a pultrusion housing 26IX in which a core body 12IX is wrapped together with a generator body 22IX, which body it consists of a 25IX axis that extends from the outer end of the 10IX assembly and that includes a thick 24IX thread that is embedded in the 26IX pultrusion casing. The outer surface of the 24lX thread of the 22IX generating device is provided with a sliding coating such as a PTFE coating, a powder coating or a fatty surface coating that allows the 22IX generating device to be removed from the outer end of the 10IX assembly, as is illustrated in figure 16b in which the generator device 22IX is detached from the remaining part of the 10IX assembly, which exposes the internal thread of the pultrusion housing 26IX originally generated by the external thread 24IX of the generator device 22IX.
[0083] The 26IX pultrusion wrapper can be used to receive, for example, a part of a roller holder such as a roller holder 60 shown in figure 17 and received within the 26IX pultrusion wrapper of the 10IX set, for example, by means of the threads shown in figures 16a and 16b or alternatively fixed relative to the inner wall of the 26IX pultrusion casing by means of an adhesive that fills the cavities of the internal thread of the 26IX pultrusion casing as originally generated by the 22IX generating device. The roller support 60 comprises a roller support part 62 fixed to the outer end of the 10IX assembly as already described and connected through an axis 64 to a roller spool 66 supported on, for example, a support or similar support. At the opposite end of the 10IX assembly, a similar roller holder 60 is provided. The structure shown in figure 17 can, for example, be used for production facilities where a tread is used and where the tread is on the one hand. it can be exposed to aggressive liquids or gases and on the other hand it can provide a lightweight structure that is easily moved from one location to another.
[0084] The set of integral pultrusion production procedures described above also allows the fabrication of elaborated configured structural elements such as an H 10X shaped structural element shown in figure 18 which is expelled from the curing apparatus 50 of an apparatus pultrusion similar to the apparatus described above with reference to figures 4 and 13. in the H-shaped set shown in figure 18 two vertical bars are included in which each has screw accessories, screws or devices integrally included to allow the element in H shape is attached to the other building structure. Each of the vertical bars in the 10X set is designated with the 11X reference numeral and the horizontal screen that interconnects the two vertical bars in the H configuration is designated with the 13X reference numeral.
[0085] The set of procedures for providing a load set that has devices, screw accessories or screws positioned at opposite ends to allow the element or assembly to be used as a load element in accordance with the teachings of the present invention can be combined, additionally, with the set of procedures for measuring the load capacity of the element by integrating a sensor such as an extensometer or similar impact detector sensor in the set according to the present invention. In figure 19 a set 10XI is shown that has two pins with 28XI thread extending from opposite ends of a 26XI circular cylindrical pultrusion casing. Within the 26XI pultrusion casing two 22XI bushings are involved to receive the 28XI threaded pins. Centrally within the 26XI pultrusion housing, a load detector sensor unit 90 is received. The load detector sensor 90 can include an extensometer or similar impact detector element and can be implanted as shown in figure 20. The unit load sensing sensor 90 is connected by two pins 92 to the 22XI bushings for the transmission of the load from the 22XI bushings to the load detector unit 90. The load transmitting pins 92 are each enclosed within a cylindrical housing as indicated on the dotted line in figure 9 and designated with reference number 94.
[0086] The load detector sensor unit can be implanted as shown in figure 20 including an induction circuit 100 to receive electrical energy through induction from an external power source, which induction circuit is connected to a power supply unit 102 for supplying electrical power to electronic circuit blocks 104 and 106. Block 104 constitutes an input amplifier stage that receives an input signal from a sensor element such as an extensometer 108 and delivers its signal output to a transmitting stage 106 that emits a radio wave signal to a remote receiver via an antenna 110. It should be noted that the circuits included in the load detector sensor unit 90 described above with reference to figure 20 can includes any conventional signal shaping or signal conversion elements such as non-linear amplification stages, a / d conversion stages, etc. The set of procedures for providing remote data blocking units is well known in the art and no detailed description of the electronic circuits of the load detector sensor element itself is being provided since the deployment of the load detector sensor unit itself charge 90 is not part of the present invention.
[0087] In figure 21 two different applications of the load detector sensor unit containing the 10XI assembly are illustrated. In figure 21, the application of the 10XI set is as a structural element to interconnect two sections of a bridge and the alternative application comprises the use of the 10XI set as a load element to support a wire of the bridge support structure. In figure 21, a receiver station for receiving data from the load detector sensor unit 90 is also illustrated, comprising a receiving antenna 112 connected to a received stage 114 which delivers an analog signal or, alternatively, a digital signal at its output. for a measuring device consisting of a PC designated with reference number 116.
[0088] In figure 22 the use of a plurality of sets 10XI is illustrated as in figure 22, a total of five sets 10XI is used for the suspension of a bridge 120 from a wire 122. In figure 22 the data record is illustrated as a fixed wiring connection from each of the 10XI sets to the data recording PC 116 which has a total of five parallel inputs, since it is considered that the set of wireless transmission procedures illustrated in figure 21 can be promptly modified to a semi-fixed wiring connection using a set of proximity detection procedures by using a receiver unit positioned juxtaposed to each of the 10XI sets to receive the data or signals provided from the detector sensor unit load and at the same time energize the unit 90 by supplying the energizing current to the induction circuit 100 of each of the units 90 included in the 10XI sets.
[0089] The high load-bearing capacity of the set according to the present invention also allows the set of procedures to be used for alternative applications, such as in a high voltage insulator, as illustrated in figure 23 and figure 24 In figure 23, the assembly described above with reference to figure 19 is modified by the omission of the load detector sensor unit 90 and the introduction of a 12XII high voltage insulating core body consisting of a sealed hollow enclosure in which it is included a highly insulating gas, such as SF6. The insulating core body 12XII serves the same purposes as the core body 12 described above, discussed with reference to figures 1 to 6. In figure 23, the set 10XII additionally comprises an external pultrusion housing 26XII that surrounds the body of insulating core 12XII and, in addition, two insulating bushings 94XII that surround and surround the bushings 22XII to which the 118XII threaded pins are received and fixed. In figure 23, there are also illustrated three external bell-shaped insulating elements 118XII that serve the purpose of preventing water or moisture from generating short-circuit paths on the external surface of the 26XII pultrusion housing, as is well known in the art properly said.
[0090] In figure 24 the intentional application of the high voltage insulating assembly 10XII shown in figure 23 is illustrated when the high voltage insulating assembly 10XII is suspended from a beam 127 to support a high voltage wire 126, which is suspended and supported by a cross-shaped device 128 which is fixed to the outer end of one of the 18XII threaded pins of the 10XII set.
[0091] Figure 25A shows a perspective view and Figure 25B a sectional view, respectively, of an additional and currently preferred modality of a subassembly. The subassembly comprises an elongated 12XIII core and two 22XIII screw fittings. In turn, the elongated core 12XIII is composed of an inner core 130 of a soft and light material, such as balsa wood or a foamed core of, for example, polyurethane and a layer 132 of fiber-reinforced material preferably produced by pultrusion , which covers the inner core 130. The screw accessories 22XIII are made of steel and positioned at opposite opposite ends of the elongated core element 12XIII. The ends of the elongated core 12XIII have truncated conical shapes and are, in turn, divided into a central end face 134 that exposes the inner core 130 and a circumferential end face 136 that exposes the cap 132. A part of an elongated core additional 12XIII and an additional screw accessory 22XIII are shown on the right side of figures 25A and 25B and separate from the right end screw accessory 22XIII of the subassembly first mentioned by a distance body or spacer 80 '.
[0092] Figures 26A and 26B are views similar to the views of figures 25A and 25B, respectively, which illustrate the elements and components shown in figures 25A and 25B, respectively, in an assembled state, in which the screw accessories 22XIII are glued to the opposite ends of the elongated core element 12XIII.
[0093] Also shown in connection with figure 26B is an enlarged section of the outermost radial interface that defines the location of the highest tension 138. The location of the highest tension 138 is at an interface between the cover 132 and the screw accessory 22XIII, thus two rigid materials, namely, the material reinforced with fiber and steel, transfer the forces and the soft inner core 130 is not involved.
[0094] Figure 27A shows a perspective view and Figure 27B a sectional view, respectively, of the final screw accessory set 10XIII. The 10XIII assembly has now been completely enclosed by a circular cylindrical casing 140 of fiber-reinforced material. Therefore, the location of the highest tension is now also completely enclosed by fiber-reinforced material. Preferably, the pultrusion procedure set, as shown above, is used to produce a series of opposing 10XIII screw accessory sets.
[0095] Figure 28A shows a perspective view and Figure 28B a sectional view, respectively, of a series of a 10XIII screw accessory set. The series of opposing 10XIII screw accessory sets were separated from each other, as shown in figures 4 and 13, cutting through distance bodies or spacers to produce, in a first step, two opposing screw accessory sets, and thereafter they were machined at an acute angle using a saw 62 'to thereby supply two separate sets 10', as shown in figure 5.
[0096] Figure 29 shows the 10XIII screw accessory set on an enlarged scale when compared to figure 28B. It can be clearly seen that the circumferential outer surface of the 22XIII screw fitting is completely enclosed by the fiber-reinforced material. The 10XIII screw accessory set was equipped with a 28XIII threaded rod, which was inserted into the 24XIII threaded hole of the 22XIII screw accessory.
[0097] Figure 30 shows a perspective view of a fixing assembly 70 '. The fixation set 70 'includes a plurality of screw accessory sets 10XIII, all designated with the same reference numerals. A spacer is located between each set of 10XIII screw fixtures, all designated with reference numeral 142. Each spacer 142 is adhered to a set of neighboring 10XIII screw fixtures in a linear arrangement. Each set of screw attachment 10XIII defines two oppositely located convex surfaces 144 and each spacer 142 defines two oppositely located concave surfaces 146 which correspond to and combine the convex surfaces 144 in order to form tightly fitting contact surfaces between the accessory sets of screw 10 XIII and the spacers 142. in the present case the convex surfaces 144 and the concave surfaces 146 define circular arcs.
[0098] Figure 31 shows a perspective view of a 70 "curved fixing assembly. Spacers 142 have been rotated around the geometric axis of 10 XIII screw accessory assemblies in order to generate curvature and subsequently the surfaces convex surfaces 144 were adhered to the corresponding concave surfaces 146 with the use of a compatible resin or glue.
[0099] Figure 32A shows a top view of a straight fixing assembly 70III. In order to form the present elongated linear clamping set 70III, the contact surfaces of the screw accessory sets 10XIII and the spacers 142 and the concave surfaces 146 must face each other.
[00100] Figure 32B shows a top view of a curved fixing assembly 70IV. The curved fixture set 70IV looks like the fixture set 70 "in figure 31, except that the first three sets of screw fixtures 10a, 10b and 10c form a curve while the remaining sets of screw fixtures 10XIII define a straight line. configuration, the contact surfaces between the three respective screw accessory sets 10a, 10b and 10c and the corresponding spacers 142A and 142B do not face each other in order to form a bend or curve. concave correspond and constitute a cylindrical joint, it is considered that curves between about 120 degrees and 180 degrees can be implanted with the use of screw and spacer accessories, as illustrated. The use of a smaller spacer will allow a smaller contact surface and therefore, that a smaller angle such as 90 degrees be implanted.
[00101] Figure 32C shows a top view of a 70V box-shaped fixing set. The box-like fixing set 70v includes spacers 1421, which define three concave surfaces 146 which define a mutual angle of about 120 degrees. Each of the three concave surfaces 146 defines a contact surface against a convex surface of a neighboring 10XIII screw accessory assembly.
[00102] Figure 33 shows a top view of a 70VI fixing assembly that includes a plurality of dual 10XVI screw accessory assemblies. Dual sets of 10XVI screw fixtures are not entirely circular, but define two convex surfaces located opposite 146 "on which both define circular arcs in the transverse direction. Between each set of screw fixtures 10 a spacer 142 is located. The accessory set dual 10XVI screwdriver includes two 28XVI holes.
[00103] In the above context and with reference to figures 30 to 33, the convex and concave surfaces, preferably, define a circular arc so that the defined contact surface between the screw accessory and the spacer can slide along a path Circular.
[00104] Figure 34 shows a perspective view of a wind farm 200. The wind farm comprises a tower 202, a generator compartment 204 at the top of tower 202, a rotating hub 206 connected to compartment 204 and three wings 208 attached to the cube 206 at a mutual angle of 120 degrees.
[00105] Figure 35 shows an enlarged perspective view of a cube 206 and wings 208 of a wind power plant. The fixation set 70II shown in figure 31 was molded on the wing 208 of the wind power plant 200 so that the holes of the screw fixtures 22XIII are exposed and the casings 140 of the screw fixture sets 10XIII are connected to the compatible fiber-reinforced polymeric material wing 208. Wing 208 is subsequently bolted to hub 206 by means of 28XIII threaded rods that extend into hub 206 and securely tightened on the hub, for example, using suitable nuts 210. alternative application of the set of fastening procedures described above, the set of procedures is used to join two parts of a larger wing together in an assembled wing structure.
[00106] In this specification, the term pultrusion was used to cover the set of procedures for supplying and producing the core element and the subset. However, the term should be interpreted broadly to cover any set of combined procedures to produce fiber-reinforced products that include sets of known procedures, for example, such as continuous filament winding, etc. Consequently, it should be understood that any set of procedures covered by the above terms or sets of equivalent procedures that comprise continuous, semi-continuous or intermittent production of elements, such as the core element and the subset should be interpreted as equivalences to the set of pultrusion described in this specification.
[00107] Although the present invention has been described above with reference to specific, currently preferred modalities, several modifications and alterations are obvious to an individual skilled in the art and these modifications or alterations should be considered part of the present invention without limiting the scope of the invention to the modalities described above. Instead, the invention must be interpreted in terms of the appended claims.
[00108] It should be noted that the scope of protection, as defined in the attached claims, does not cover the very geometric configuration of set 10 shown in figures 1 to 6, namely, the external geometric shape of the element 'cedar plank' while sets configured differently that have specially configured external surfaces, such as sets that together constitute the structure shown in figure 8 are considered to be part of the scope of protection, as defined in the attached claims. SPOTS
[00109] 1. A method for producing a fiber-reinforced structural element that includes a plurality of screw accessories, screws or devices for fixing said structural element to another structural element, comprising the steps of: i) providing an element elongated core of a material, preferably fiber reinforcing material compatible with the materials of said structural element reinforced with fiber, preferably made by pultrusion, which has an end part for the assembly or fixation of one of said screw accessories, screws or devices, ii) mounting said screw, screw or device accessory on said end part of said core element to produce a subset, iii) fixing said screw, screw or device accessory relative to said part of end of said core element in a pultrusion process by pulling said subset through a pultruser, covering referentially said subset with fibers and reinforcement resin and heating and curing said resin to cause said resin to provide, together with said reinforcement fibers, a wrapper circumferentially surrounding said subset, or that , alternatively, fixes said subset by adhering to said casing produced in a separate pultrusion process, iv) machining said circumferentially encircled subset within said casing of said reinforcement fibers and said cured resin to provide a screw accessory, assembly screw or device set including said core element and said screw, screw or device accessory and said core element, v) repeating said steps i to iv to produce a plurality of said screw accessories, sets of screws or sets of devices, vi) position said plurality of sets according to the intentional position of said plurality of sets screw accessories, screws or devices within said final fiber-reinforced structural element, and vii) producing said fiber-reinforced structural element which includes said plurality of screw accessories, screws or devices consisting of said pluralities of assemblies in a set production procedures for an extrusion, pultrusion or fiber reinforcement.
[00110] 2. The method according to point 1, wherein said step i) of providing said elongated core element comprises the step of cutting said elongated core element from an elongated core element body continuous.
[00111] 3. The method according to any of points 1 and 2, wherein said elongated core element has respective end parts for receiving a screw accessory, screw or respective device in said respective end parts, wherein said steps ii) and iii) comprise assembling and fixing two screw accessories, screws or devices to said respective end parts of said core element of said subset, and wherein said step iv) comprises machining said circumferentially encircled subset within said envelope of said reinforcement fibers and said resin cured in two halves, each of which constitutes a screw, screw or device assembly accessory.
[00112] 4. The method according to any of points 1 to 3, said step i) additionally comprising the step of machining said end part in a specific configuration for receiving and centralizing said screw accessory, screw or device having an end recess part congruent with said specific configuration of said end part of said core element.
[00113] 5. The method according to any of points 1 to 4, the said wrapping being produced in step iii) as a specific cross-sectional configuration such as a circular, elliptical, polygonal and, in particular, as a hexagonal or square cross-sectional configuration or alternatively as a combination of the aforementioned cross-sectional configurations.
[00114] 6. The method according to any of points 1 to 5, said step iv) further comprising the step of machining said housing in a specific cross-sectional configuration such as a circular, elliptical cross-sectional configuration , polygonal and, in particular, as a hexagonal or square cross-sectional configuration or alternatively as a combination of the aforementioned cross-sectional configurations.
[00115] 7. The method according to any of points 1 to 6, said step iv) comprising the step of providing said screw accessory, screw set or device set as an end surface part which defines an acute angle relative to the longitudinal geometric axis of said screw accessory or screw assembly.
[00116] 8. A method for producing a screw accessory, screw assembly or device assembly for use in a fiber-reinforced structural element that includes a plurality of screw accessories, screws or devices for fixing said structural element to another structural element, comprising the steps of: i) providing an elongated core element of a material, preferably fiber reinforcing material compatible with the materials of said fiber reinforced structural element, preferably made through pultrusion, which has a part end piece for mounting or fixing one of said screw, screw or device accessories, ii) mounting said screw, screw or device accessory on said end part of said core element to produce a subset, iii) fixing said screw, screw or device accessory relative to said end part of said core element in a process pultrusion process by pulling said subset through a pultruser, circumferentially covering said subset with fibers and reinforcement resin and heating and curing said resin to make said resin supply, together with said reinforcement fibers, a casing that circumferentially surrounds said subset, or that alternatively fixes said subset by adhering to said casing produced in a separate pultrusion process, and iv) machining said circumferentially surrounded subset within said casing said reinforcement fibers and said cured resin to provide a screw accessory, screw assembly or device assembly that includes said core element and said screw, screw or device accessory and said core element.
[00117] 9. The method according to point 8 for producing a screw accessory, screw set or device set which further comprises any of the method's features for producing a fiber reinforced structural element according to any of the points 2 to 7.
[00118] 10. A fiber-reinforced structural element that includes a plurality of screw accessories, screws or devices for fixing said structural element to another structural element, said fiber-reinforced structural element being produced according to method of any of points 1 to 7 and which includes a plurality of screw accessories, sets of screws or sets of devices produced according to the method of any of points 8 or 9.
[00119] 11. A screw accessory, screw set or device set for use in a fiber-reinforced structural element that is produced according to the method of either of points 8 or 9.

权利要求:
Claims (4)
[0001]
1. Method for producing a set for use in a structural element reinforced with fiber, the said method being characterized by the fact that it comprises the steps of: i) providing an elongated core element (12XIII), in which said element elongated core (12XIII) includes an inner core (130) of a first material, and a cover (132) that circumferentially surrounds said inner core (130) and which is made from a second material which is a material reinforced with fiber compatible with the materials of said fiber-reinforced structural element, wherein said elongated core element (12XIII) has an end part, wherein said end part has a tapered or partially tapered shape, such as a truncated tapered shape , wherein said end part defines a central end face (134) which exposes said inner core (130) and a circumferential end face (136) which surrounds said central end face (134) and which exposes said cover (132), ii) provide a screw accessory (22XIII) or screw that comprises an end recess that has a conical or partially conical shape, such as a truncated conical shape, said end recess being congruent with said end part of said elongated core element (12XIII), iii) producing a subset by receiving and centering said end part of said core element with respect to said end recess of said screw accessory (22XIII) or screw, iv) fixing said screw accessory (22XIII) or screw to said end part of said core element in a pultrusion process by pulling said subset through a pultruser, circumferentially covering said subset with resin and reinforcement fibers and heating and curing said resin to cause said resin to provide, in combination with said reinforcement fibers, a wrapper surrounding cir said subassembly, or alternatively fixing said subassembly by adhering to said casing produced in a separate pultrusion process, and v) machining said circumferentially circled subset within said casing of said reinforcement fibers and said cured resin to supply said assembly, including said elongated core element (12XIII) and said screw accessory (22XI11) or screw.
[0002]
2. Method according to claim 1, characterized by the fact that said end part defines an axial distance and a radial distance, the said axial distance being greater than said radial distance.
[0003]
Method according to any one of claims 1 to 2, characterized in that said first material is softer and / or lighter than said second material, said first material being preferably balsa wood or foamed polymer material such as foamed PU (polyurethane), foamed PVC (polyvinyl chloride) or foamed PE (polyethylene).
[0004]
4. Set for use in a structural element reinforced with fiber, said set characterized by the fact that it comprises: an elongated core element (12XIII) including an inner core (130) of a first material, and a cover (132) that circumferentially surrounds said inner core (130) and which is made from a second material which is a fiber reinforced material compatible with the materials of said fiber reinforced structural element, wherein said elongated core element (12XIII) has an end portion, and that said end portion has a conical or partially conical shape, such as a truncated conical shape, wherein said end portion defines a central end face (134) on which said inner core (130 ) is exposed and a circumferential end face (136) which surrounds said central end face (134) and which exposes said cover (132), and a screw accessory (22XIII) or a screw for fixing the diameter the structural element in another structural element, wherein said screw accessory (22XIII) or screw comprises an end recess which has a conical or partially conical shape, such as a truncated conical shape, and which is congruent with said end part of said elongated core element (12XIII), said end portion of said core element being received in and centered in relation to said end recess of said screw (22XIII) or screw accessory, said core elongated (12XIII) and said screw accessory (22XIII) or screw are covered and circumferentially surrounded with a wrap of reinforcing fibers and cured resin.

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同族专利:

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公开号 | 公开日

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DK2877336T3|2018-11-26|

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CN104822513B|2017-09-08|

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CA2878211A1|2014-01-09|

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TR201816459T4|2018-11-21|

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JP2015530525A|2015-10-15|

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AU2013285468A1|2015-01-29|

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EP2877336A1|2015-06-03|

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AU2013285468B2|2017-09-14|

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EP2682256A1|2014-01-08|

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CN104822513A|2015-08-05|

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WO2014006080A1|2014-01-09|

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JP6302466B2|2018-03-28|

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BR112014033099A2|2017-06-27|

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EP2877336B1|2018-08-08|

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US20150165700A1|2015-06-18|

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US9895850B2|2018-02-20|

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CA2878211C|2019-07-30|

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法律状态:
2018-03-06| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2018-03-13| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2018-03-20| B06I| Technical and formal requirements: publication cancelled|Free format text: ANULADA A PUBLICACAO CODIGO 6.6.1 NA RPI NO 2462 DE 13/03/2018 POR TER SIDO INDEVIDA. |

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2019-11-05| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

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2020-11-03| B09A| Decision: intention to grant|

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2021-01-05| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 03/07/2013, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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EP12174815.6|2012-07-03|

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EP12174815.6A|EP2682256A1|2012-07-03|2012-07-03|A method of producing an assembly for use in a fibre reinforced structural element|

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PCT/EP2013/064011|WO2014006080A1|2012-07-03|2013-07-03|A method of producing an assembly for use in a fibre reinforced structural element|

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