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    • 专利摘要:
    PROPANT SUPPLY AND STORAGE SYSTEM FOR USE IN A WELL LOCATION AND CONTAINER FOR SUCH PROPANT A method of supplying propante to a well location has the steps of transporting a load of propante in a vessel (62) to a desired location, move the propellant charge from the vessel (62) into a container (70, 72, 74, 76), in order to create a propant-loaded container, unload the propant-loaded container in a pneumatic bulk trailer and transport the propellant unloaded in the pneumatic bulk trailer to a pit location. The container is placed on a truck bed (82) and moved in proximity to the vessel. The container loaded with propane is placed on a tilt mechanism (94) and then tilted so that the propane is discharged through a container flow port into a hopper (96, 98). The hopper in the hopper can then be transferred to the pneumatic bulk trailer (108).
    公开号:BR112014023325B1
    申请号:R112014023325-0
    申请日:2013-03-18
    公开日:2020-12-01
    发明作者:John OREN
    申请人:Oren Technologies, Llc；
    IPC主号:
    专利说明:

    FIELD OF THE INVENTION
    [1] The present invention relates to propant storage containers. More particularly, the present invention relates to systems and methods for delivering propant to a well site. More particularly, the present invention relates to containers as part of a propant storage system prior to delivery to a well site. BACKGROUND OF THE INVENTION
    [2] Hydraulic fracturing is the propagation of fractions in a layer of rock caused by the presence of pressurized fluid. Hydraulic fractures can form naturally, in the case of veins or dikes, or they can be artificial to release oil, natural gas, methane, coal gas, or other substances for extraction. Fracturing is done from a well hole drilled in the reservoir rock formations. The energy from the injection of a highly pressurized fracturing fluid creates new channels in the rock that can increase the rates of extraction and final recovery of fossil fuels. The fracture width is typically maintained after injection by introducing a propant into the injected fluid. Propante is a material, such as sand grains, ceramics or other particulate materials, that prevent fractures from closing when the injection stops.
    [3] With the rise in hydraulic fracturing over the past decade, there is a steep rise in propane demand. Global supplies are currently tight. The number of propellant suppliers worldwide has increased since 2000 from a handful to well over fifty producers of sand, ceramic propellant and resin coating.
    [4] By far the dominant propellant is silica sand, composed of ancient worn quartz, the most common mineral in Earth's continental crust. Unlike ordinary sand, which often looks rough when rubbed between the fingers, sand used with a propellant tends to roll to the touch as a result of its spherical, round shape and tight particle distribution. Sand quality is a function of both deposit and processing. The grain size is critical, as any given propellant must be reliably based on certain mesh strips, subject to downhole conditions and completion design. Generally speaking, a thicker propane allows for higher flow capacity due to the larger pore spaces between grains. However, it can break or grind more easily under stress due to relatively less grain-to-grain contact points to withstand the stress often incurred in deep formations that contain gas and oil.
    [5] Typically, in any hydraulic fracturing operation, a large amount of such a propant is required. Typically, it has been difficult to effectively store the propellant at fracture sites. In addition, it has been found to be quite difficult to effectively transport the propellant to the desired location. Often, propante is dragged to the desired locations on the back of trucks and is unloaded on site. Under such circumstances the proponent is often exposed to adverse weather conditions. This will effectively degrade the quality of the propant during its storage. Additionally, the maintenance of propante in containers at the hydraulic fracturing site requires a large capital investment in storage facilities. Typically, the discharge from such storage facilities is carried out on an installation-by-installation basis. As such, there is a need to be able to effectively transport the propellant to and store the propant in a desired location adjacent to the hydraulic fracturing site.
    [6] The present methods of storing propante for use at the well site involved a significant investment in structural facilities. In particular, silos were built to store propellant for use in the fracturing operation. Silos can often cost several million dollars. Whenever such silos are used, there is a possibility of contamination of the propant contained in the silo. Large storage facilities often mix various types and qualities of propant. As such, lower quality propellant can be mixed with higher quality propant in order to create an undesired contaminated combination.
    [7] The availability of high quality propellant is always a major concern during such fracturing operations. If the propellant is not available at the well site, then the fracturing operation can stop until the time the propant is available. In other circumstances, operators of the fracturing operation may be forced to use substandard propellant to continue the operation. As such, there is a need to be able to have high quality propellant available at all times during the fracturing operation. It is also important to provide a system that avoids mixing different types of propellant and prevents contamination of the propellant supply.
    [8] Under certain circumstances, railway wagons are used to supply propellant to the fracture site. The propellant is unloaded from the rail cars on pneumatic bulk trailers. Pneumatic bulk trailers can then supply the propant to the pit location. Often, the bulk material train will have to remain in place for as long as the proponent remains in the bulk material train. As such, the train is not capable of being used for other purposes. This adds an additional cost to the fracturing operation. Finally, after the train is fully unloaded, a new train of bulk material must be transported to the desired location and then serve as a storage facility. As such, a need is developed in order to quickly remove the entire propant from the bulk material train and store such propant until such time as the propant is needed.
    [9] In the past, several patents have been issued for storage and transportation facilities. For example, US patent publication 2008/0179054, published on July 31, 2008 to McGough and others, shows a system for storing and transporting bulk material. In particular, the storage system is mounted on a truck trailer. The storage system includes walls that define an appropriate interior volume to receive the aggregated material in it. Hoppers are provided at the bottom of the container. These hoppers have sloping walls. Hoppers can extend to allow material from inside the container to be properly transferred to an outside location of the container. Actuators are used in order to expand and yield the container.
    [10] US patent number 7,240,681, issued on July 10, 2007 to L. Saik, describes a mobile device mounted on a trailer to dehydrate and recover formation sand. The trailer is mounted on a trailer towable by truck in order to receive sand in it. The container has a pair of sloping end walls. The rear end of the container is properly opened to allow sand to be removed from it. A pneumatic or hydraulic piston is provided in the forward part of the container to allow the container to be lifted upwards angled to allow the sand to be discharged through the door at the rear of the container.
    [11] US patent 4,247,228, issued January 27, 1981 to Gray and others, describes a dump truck or trailer with a pneumatic conveyor. The container is mounted on a wheel frame. A hydraulic plunger tilts the container to pour through a rear outlet. A pneumatic conveyor is loaded by the frame with an entrance at the rear of the container. A door allows solids to be dumped conventionally by gravity or to be blown into a storage facility by the pneumatic container. The container has a top opening formed therein to allow solids to be introduced into the container.
    [12] US patent number 2,865,521, issued on December 23, 1958 to Fisher and others, shows a bulk material truck that has an interior volume suitable for receiving bulk material therein. A pneumatic conveyor is used to allow removal of such material from the bottom of the container. A pair of inclined walls is provided on opposite sides of the container to allow the bulk material in the container to be passed towards the bottom of the container. A top opening is provided at the top of the conveyor. The pneumatic conveyor is connected to the bottom of the container.
    [13] US patent number 4,995,522, issued February 26, 1991 to F.M. Barr, describes a lower discharge bulk container apparatus for a bulk granular material. The transport container has a lower wall with a discharge opening. Doors are provided for opening and closing the discharge opening. The doors are driven by a drive structure that is mounted for vertical movement in relation to the container. The drive structure has upper portions that serve as conventional lifting connectors or receptacles at the corners of the container. These cooperate with conventional hooks so that raising the drive frame opens the door and lowering the drive frame closes the door. This allows granular material in the container to be dumped into a lower or transfer container without requiring specialized lifting or opening equipment.
    [14] US patent number 6,401,983, issued June 11, 2002 to McDonald and others, provides a bulk cargo container for storing and transporting solid and liquid bulk materials. The bulk cargo container includes a vessel suitable for containing the bulk material and a support frame assembly having a generally horizontally arranged support member attachment. The container portion is formed at least in a hopper having a discharge opening therein suitable for discharging bulk material contained in the vessel.
    [15] US patent number 4,138,163, issued February 6, 1979 to Calvert and others, discloses a bulk material container for handling particulate materials in flux. This container has a generally rectangular parallelepiped structure, closed with side walls, extreme walls and a roof. Ducts allow the introduction and removal of particulate material to and from the container body. The lower base portion supports a vertical flexing panel at each corner of it. The vertical bending panel supports opposite pairs of longitudinal and transverse bending panels between the tops thereof.
    [16] US patent 4,909,556 issued on March 20, 1990 to T. Koskinen, provides a shipping container for the transportation of bulk material. This transport container has a filling hole at the top and a drainage device at the rear. For loading and unloading, a side section is provided that can be opened. A deflation device, in the nature of a pneumatic pressure unloader, allows the material to flow freely from the containers through a check valve.
    [17] US patent 7,967,161, issued June 28, 2011 to A.M. Townsend, provides a shipping container coating system for the transportation of bulk materials in flow. The system has a specially adapted transport container liner that is self-supporting without the need for rigid support bars mounted at the rear to retain the liner in the transport container during filling and unloading. The system has an arrangement of inner support deflectors operating in combination with a plurality of outer anchor strips adapted to distribute the load over the entire length of the container.
    [18] US patent 5,690,466, issued on November 25, 1997 to Gaddis and others, shows tilt plate for a truck box of particulate matter. The tilt plate assembly includes a plurality of tilt plate sections pivotally connected to the opposite side walls of the truck box in order to be movable between a raised inoperative position and a lowered operating position. In the lowered position, particulate material flows by gravity along the tilting plate sections for discharge into an anvil assembly residing below the floor of the truck box. In the raised position, bulk material or other cargo can be loaded into the truck box.
    [19] It is the aim of the present invention to provide a system for the storage and transport of propante that is mobile, scalable and flexible.
    [20] Another objective of the present invention is to provide a system for the storage and transport of propant that can be located in proximity to the rail protuberance.
    [21] Another objective of the present invention is to provide a system for the transport and storage of the propant that can be quickly performed.
    [22] Another objective of the present invention is to provide a system for the storage and transport of propant that occupies a small footprint.
    [23] The additional objective of the present invention is to provide a system for storage and transportation of propant that ensures a continuous propant inventory for the fracturing operation.
    [24] Yet another objective of the present invention is to provide a system for the storage and transportation of propante that is mobile and refillable at the drilling site.
    [25] The additional objective of the present invention is to provide a system for the storage and transportation of propant that increases the productivity of the propant supplier.
    [26] The additional purpose of the present invention is to provide a system for storing and transporting propant that reduces driver fatigue.
    [27] Another objective of the present invention is to provide a system for storing and transporting propant that reduces deficiencies.
    [28] The additional purpose of the present invention is to provide a system for storing and transporting propant that improves safety.
    [29] The additional purpose of the present invention is to provide a system for the storage and transportation of propante that complies with the regulations of the Department of Transport.
    [30] Yet, another objective of the present invention is to provide a system for storing and transporting propant that improves profit for the propant supplier.
    [31] These and other objectives and advantages of the present invention will become evident from a reading of the attached specification and attached claims. BRIEF SUMMARY OF THE INVENTION
    [32] The present invention is an apparatus for storing propant. Such apparatus comprises a container having a lower wall, an upper wall, a pair of side walls and a pair of end walls. The pair of side walls extends between the pair of end walls and between the bottom wall and the top wall. The container has an interior volume. An opening is positioned on the top wall. This opening is opened in order to allow the propellant to be introduced into the inner volume of the container. A flow port is positioned on one of the extreme walls. The flow port is opened to allow the propellant to flow out of the inner volume of the container.
    [33] In the apparatus of the present invention, at least one of the end walls is lowered into the end of the pair of side walls and inwardly into the lower wall and inwardly into the upper wall. This extreme wall has a generally convex shape. A propant entrance is affixed to the extreme wall. The propellant inlet communicates with the interior volume of the container. The propant inlet is suitable to allow the propant to be introduced into the inner volume of the container. A sigh also opens up to the interior volume. This sigh is formed in an upper portion of one of the pairs of extreme walls.
    [34] A longitudinal element is positioned in the inner volume of the container. The longitudinal element has an end affixed to one of the pairs of end walls and an opposite end affixed to the other of the pairs of end walls. A first transverse element is positioned in the interior volume of the container. The first transverse element has one end affixed to one of the pairs of sidewalls and an opposite end affixed to the other of the pairs of sidewalls. A second transverse element is positioned in the interior volume of the container and in spaced relation to the first transverse element. The second cross member has one end affixed to one of the pairs of sidewalls and an opposite end affixed to the other of the pairs of sidewalls. A flow port is positioned on one of the extreme walls generally adjacent to the lower wall. This flow port is slidable between an open position and a closed position.
    [35] The present invention is also a method of providing propant that comprises the steps of: (1) transporting a load of propant in a vessel to a desired location; (2) moving the propellant charge from the vessel into a container to create a container loaded with propant; (3) unload the container loaded with propellant in a pneumatic bulk trailer; and (4) transporting the propellant unloaded in the pneumatic bulk trailer to a pit location.
    [36] The vessel is a hopper from a train made of bulk material. The transport step includes loading the hopper with propellant in a remote location and then transporting the propellant loaded in the hopper of the bulk material train to the desired location. The movement step includes transporting the propellant from the hopper of the bulk material train to an opening formed at the top of the container.
    [37] The container can be placed on the bed of a truck. The truck is moved so that the container is adjacent to the vessel. As such, the empty container is available so that the propellant can be transferred from the hopper of the bulk material train to the interior volume of the container.
    [38] The unloading step includes placing the propellant-laden container on a tilt mechanism, tilting the propellant-laden vessel at an angle such that an extreme wall of the container faces down at an angle, and unloading the propellant at from the tilted container to a container flow port. The propant flows through the flow port container into a hopper. This fluid propellant is transferred from the hopper into the pneumatic bulk trailer. Air is injected into the container as the propellant flows through the flow port. A plurality of containers loaded with propant can be stacked in the desired location prior to the discharge step.
    [39] The present invention is also a method of providing and storing propellant for use at the well site. This method includes the steps of: (1) transporting the propant load in a vessel to a desired location; (2) moving the propant load from the vessel to a plurality of containers in order to create a plurality of containers loaded with propant; (3) stacking the plurality of containers loaded with propant in the desired location to form a pile of containers loaded with propant; (4) lifting a higher-loaded container loaded from the stack; (5) moving the loaded container from the uppermost propant to a tilt mechanism; and (6) tilting the propellant-loaded container by the tilt mechanism in order to unload the propant from the container.
    [40] The unloaded container can be transported to another stack of empty containers or to a position adjacent to the container containing propant. The propellant is discharged to a flow port of the container loaded with angled propant into a hopper. The propellant from the hopper can be transported to a pneumatic bulk loader. The propant transported in the pneumatic bulk trailer can then be transported to the pit location. BRIEF DESCRIPTION OF THE DRAWINGS
    [41] Figure 1 is a perspective view of the container apparatus as used in the system of the present invention.
    [42] Figure 2 is an extreme view of the container apparatus as used in the system of the present invention.
    [43] Figure 3 is an illustration of the system of the present invention. DETAILED DESCRIPTION OF THE INVENTION
    [44] With reference to figure 1, the propant storage apparatus 10 according to the preferred embodiment of the present invention is shown. The propant storage apparatus 10 includes a container 12 having a lower wall 14, an upper wall 16, a pair of side walls 18 and 20 and a pair of end walls 22 and 24. The side wall 18 extends between the lower wall 14 and the upper wall 16. The side wall 20 also extends between the lower wall 14 and the upper wall 16 in parallel relation generally spaced with the side wall 18. The extreme wall 22 extends between the lower wall 14 and the upper wall 16. Similarly, the end wall 24 extends between the bottom wall 14 and the top wall 16 and also between the side walls 18 and 20. The top wall 16 has an opening 26 formed thereon. Opening 26 is opened to allow the propellant to be introduced into the inner volume of the container 12. A flow port 28 is positioned on the end wall 22. Flow port 28 is opened to allow the propant to flow out the inner volume of the container 12.
    [45] It can be seen that the end wall 22 is lowered into one end of the pair of side walls 18 and 20 and into the bottom wall 14 and top wall 16. As such, the outer end 30 of the container 12 will provide a protective structure for the generally convex surface of the extreme wall 22. This convex shape of the extreme wall 22 facilitates the ability to taper the propellant from within the inner volume of the container 12 out through the flow port 28. The structure at the end 30 increases the structural integrity of the container 12 at that end while protecting the mechanical structures associated with the flow port 28. The flow port 28 is slidable upwards to open into the interior volume. An inlet 32 is generally positioned on the end wall 22 and opened through the end wall 22 to the interior volume of the container 12. This propant entry is suitable to allow propant and / or air to be introduced into the interior volume of the container. As such, when container 12 is in a pit location or other location, additional propellant can be introduced into the interior volume of container 12 through propellant inlet 32. Inlet 32 also allows air to be introduced into the interior volume of container 12 in order to facilitate the ability of the proponent in the container 12 to exit through the flow port 28. The inlet 32 has the nature of a tube that can be connected to an appropriate hose. A vent 34 is also positioned on the extreme wall 22. The vent 34 opens into the inner volume of the container 12 to allow excess air pressure to escape from the container 18.
    [46] Container 10 is configured to contain 96,000 pounds of propellant in it. Since each rail car can carry 192,000 pounds of propane, a pair of containers 12 can receive all of the propant from the rail car. However, conventional shipping containers may not have the structural integrity to contain such a large weight. As such, the propant storage apparatus 10 includes an interior structure that increases the integrity of the container 12 for its intended purpose.
    [47] In particular, a longitudinal element 36 is positioned in the interior volume of the container 12. The longitudinal element 36 extends generally centrally from the interior volume of the container 12. The longitudinal element 36 has one end rigidly affixed to the extreme wall 22 and an opposite end rigidly affixed to the extreme wall 24. This connection will maintain the integrity of the extreme walls 22 and 24 despite the large propellant weight inducing against it. A first cross member 38 is positioned in the inner volume of the container 12. The first cross member 38 has an end affixed to the side wall 18 and an opposite end affixed to the side wall 20. A second cross element 40 is also positioned in the inner volume of the container and is in a generally spaced parallel relationship to the first cross member 38. Each cross member 38 and 40 is generally positioned centrally with respect to the height of the container 12. The second cross member has one end affixed to the side wall 18 and one opposite end affixed to the side wall 22. The cross member 38 and 40 are configured to maintain the integrity of the side walls 18 and 20 against the large weight of propant contained in the inner volume of the container 12.
    [48] Figure 2 is an extreme view showing the propant storage device 10 of the present invention. In particular, the end wall 22 of the container 12 is illustrated as having an opening 28 slidably received in the guides 42 therein. Appropriate hydraulic or pneumatic mechanisms can be associated with the flow port 28 in order to raise or lower the flow port 28. In the lowered position, the flow port 28 stops the flow of propant from the inner volume of the container 12. In in an elevated position, the flow port 28 will open into the inner volume of the container 12 to allow the propellant to be discharged from it. Propant inlet 32 and vent 34 are illustrated as positioned on end wall 22.
    [49] In the concept of the present invention, it is important to be able to stack several containers on top of each other. As such, the end surface 30 has structural uprights 44 and 46 therein. Similarly, horizontal structural elements 48 and 50 will extend between structural uprights 44 and 46 at the top and bottom of the container 12. The structural elements increase the integrity of the container so that a large amount of weight can be stacked on the container 12. Again , the structural elements 44, 46, 48 and 50 increase the integrity of the container 12 for the heavy weight sustained therein.
    [50] Figure 3 shows a system 60 of the present invention. System 60 initially involves transporting a load of propant to a desired location in a vessel 62. The vessel 62 has the nature of hoppers associated with a bulk material train 64. The bulk material train 64 is driven by a motor 66 located on a rail protrusion 68. As such, in the present invention, the bulk material is supplied by the bulk material train 64 to the desired location. The vessel 62 in the bulk material train 64 can be immediately unloaded at that desired location so that the engine 66 can return the bulk material train 64 for other railroad uses.
    [51] The rail protrusion 68 is illustrated as being located at an elevated location. As such, containers 70, 72, 74 and 76 can be located in proximity to vessel 62 and adjacent to the bulk material train 64. Each of containers 70, 72, 74 and 76 has a configuration similar to that shown here in association with the figures 1 and 2.
    [52] The opening in the upper wall 78 of the container 70 is illustrated as being adjacent to a conveyor 80 associated with vessel 62. In other words, the hopper of the bulk material train 64 is opened adjacent to the conveyor 80. The conveyor 80 extends between the vessel door 62 and the opening in the top wall 78 of the container 70. After that hopper of the bulk material train 64 is discharged into vessel 70, the conveyor 80 can be moved forward along the material train to bulk 64 so that another hopper can discharge its propant content into container 72 of truck 82. Containers 70 and 72 are supported on the bed of truck 82. Similarly, a conveyor 84 allows the discharge of another hopper from the material train to bulk 64 in container 74. Container 76 can be maintained in proximity to another hopper of the bulk material train 64 so that additional discharge can occur.
    [53] A container loader / unloader 86 is positioned to allow the lifting and transportation of containers 70, 72, 74 and 76. In particular, in Figure 3, it can be seen that the container loader / unloader 86 has removed the containers from truck 88 and placed containers 92 and 92 on the tilt mechanisms 94 and 96, respectively. The tilt mechanisms 94 and 96 include a support panel that is pivotally connected to a frame. A hydraulic mechanism can then pivot the plate upwards so that the container 90 is tilted so that the end wall is turned at an angle downwards towards a hopper 98. The tilting mechanism 96 also includes a similar structure such so that the extreme wall of the container 92 is directed down towards the hopper 100. The tilting mechanisms 94 and 96 allow the propeller to be unloaded in a very fast, convenient and safe way in the respective hoppers 98 and 100.
    [54] A conveyor 102 extends to the bottom of the hopper 78 and to the top of a pneumatic bulk trailer 104. As a result, the propellant that is discharged through the flow port on the end wall of the container 92 into the hopper 98 it is transported by the conveyor 102 into the pneumatic bulk trailer 104. Similarly, another conveyor 106 extends from the hopper 100 to another pneumatic bulk trailer 108 in order to discharge propellant into the pneumatic bulk trailer. When each of the pneumatic bulk trailers 108 has been filled with propellant, these pneumatic bulk trailers 104 and 108 can then transport the propant to the pit location.
    [55] Flat level trucks 110 and 112 are in line to receive additional containers 114. Truck 112 is positioned adjacent to container 114 so that container loader / unloader 116 can place the containers on the flatbed of truck 112. The truck 112 can then move to another position adjacent to the bulk material train 64 for further discharge of the hoppers associated with the train. As such, it can be seen that the presentation of the various flat-level trucks allows efficient and effective removal of the propant from the hoppers of the bulk material train 64.
    [56] Importantly, in Figure 3, containers 114 are arranged in a stacked configuration. The containers 114, as illustrated in figure 3, are stacked in a pile of height five since the containers are empty. However, in the concept of the present invention, if it is possible to unload the bulk material train 64 faster than the bulk material trailers 104 and 108 are available, then the full containers can also be arranged in a pile. Typically, containers can only be stacked at a height of four in view of the heavy weight sustained in them. These containers can be stacked until such time that the propellant is required or until such time that the equipment is available for the discharge of such containers.
    [57] Each of the containers as used in the system of the present invention is a specially designed 8ft by 20ft container that is capable of containing 96,000 pounds of propant. The containers can be moved by the flat bed, low bed and container chassis which are accessible and economical. The facilities, as illustrated in Figure 3, require only 1.5 acres to control 45 million pounds of propane. Empty containers can be stacked in full containers and five in height can be stacked in height of three or four. Mooring can be used to ensure safety. The containers associated with the present invention allow the propellant to be removed in an efficient and effective manner. Air can be injected through the inlet to facilitate the flow of propellant out into the flow port. In this arrangement, it was found that 90,000 pounds of propante can be discharged in fifteen minutes.
    [58] Each of the containers can be arranged to hold 360,000 pounds of propant per 160 square feet of footprint. The unloading equipment can unload a rail car in less than twenty minutes or unload a train of 120 wagon units in less than 48 hours. Multiple rail cars can be unloaded at the same time.
    [59] The arrangement of containers is scalable for as much or as little power as required. A WMS inventory control system can be used. In such a system, each container can be bar-coded and logged to track the amount of propant in hand by the size of the propant's mesh. After the containers are loaded, they can be easily and safely stacked on patios. As such, air space is used as opposed to patio space. All that is needed is a solid foundation and suitable container handling equipment.
    [60] The propant is discharged from containers for pneumatic bulk trailers. As such the propellant will remain dry and would be handled less than flat storage propellant. When the propellant is ordered, the container movement machines move the container to the hydraulic chassis. The propant is then poured into the hoppers. An air box is used to blow the propellant out of the container.
    [61] The process of the present invention ensures close proximity of the site to the rail protrusion. The process of the present invention can be quickly implemented when compared to silo installations. Typically, such silo facilities can take up to two years to build. The number of containers is scalable for inventory requirements. A mini-stack of containers can be moved and refilled at the drilling site to ensure continuous inventory for the fracturing operation. The system of the present invention can move the inventory closer to the production field than in the prior art.
    [62] The present invention provides a lower overhead cost per tonne of propant. In particular, empty containers can be presented on site at the mine. This serves to match productivity for the propellant supplier. It also serves to improve productivity / profits for the proponent supplier. Any excess supply or production that remains can be stored on site. This allows the company to negotiate better rates in return for helping the bidder supplier with its supply chain problems.
    [63] In contrast to prior art systems where the pneumatic bulk trailer moves continuously back and forth from the bulk material train to the pit location, the present invention allows for the storage of such propant in a location adjacent to the railway line. As a result, truck drivers may experience reduced fatigue. A safer working environment is promoted by the system of the present invention. A higher quality driver pool is maintained. In addition, this system complies with the regulations of the Department of Transportation.
    [64] The above disclosure and description of the invention is illustrative and explanatory of it. Various changes in the details of the illustrated construction can be made within the scope of the appended claims without departing from the true spirit of the invention. The present invention should be limited only by the following claims and their legal equivalents.
    权利要求:
    Claims (17)
    [0001]
    1. Method for transporting and storing propant in a desired location, characterized by the fact that the method comprises: a) storing propant in the desired location in a plurality of containers (12) in which each contains propant and which are in the desired location each container comprising: an opening adjacent to an upper wall (16) for loading the propant into it; an outlet adjacent to a lower wall (14) for unloading the propellant from it; a pair of end walls (22, 24), each end wall (22, 24) extending between the lower wall (14) and the upper wall (16); a pair of side walls (18, 20), each side wall (18, 20) extending between the pair of end walls (22, 24) and the upper wall (16) and the lower wall (14); a longitudinal member having one end rigidly attached to a first end wall (22) of the pair of end walls (22, 24) and an opposite end rigidly attached to a second end wall (24) of the pair of end walls (22, 24) to provide a connection to maintain the integrity of the extreme walls (22, 24), even with the large weight of the proponent falling against it; a plurality of cross members (38, 40) having one end attached to a first of the pair of side walls (18, 20) and an opposite end attached to the other of the pair of side walls (18, 20); and a flow port (28) positioned adjacent the outlet to control the flow of propant through the outlet, the flow port being operable to allow the propant to flow out of the inner volume of the container through the outlet.
    [0002]
    2. Method, according to claim 1, characterized by the fact that the method comprises a): transporting a load of propant in a vessel to the desired location; and moving the propant load located in the desired location to the plurality of containers (12), in order to create the plurality of containers (12) loaded with propant.
    [0003]
    Method according to claim 2, characterized in that the step of moving also comprises unloading the propant from said vessel to be positioned in the inner volume of the container (12).
    [0004]
    Method according to either of claims 2 or 3, characterized in that said vessel comprises one or more vessels (62), and the method further comprises the transport of the propant load to a location adjacent to a protuberance rail (68) within one or more vessels (62).
    [0005]
    5. Method, according to any one of the preceding claims, characterized by the fact that it comprises even after a): b) transferring one or more of the plurality of containers (12) to a vehicle trailer; c) removing one or more containers (12) loaded with the plurality of containers (12) away from the plurality of containers (12); and d) transporting the one or more containers (12) loaded with propellant in said vehicle trailer to a pit location.
    [0006]
    6. Method according to any one of the preceding claims, characterized in that the container (12) includes an internal molded surface to channel the propellant towards the outlet.
    [0007]
    Method according to any one of the preceding claims, characterized in that the structural integrity of the container (12) is conferred by support members, including a plurality of vertical structural amounts (44, 46), positioned on the respective surfaces (22) of the plurality of containers (12) and extending from the lower wall (14) to the upper wall (16), thus increasing the loading capacity of the containers (12), so that a large amount of weight can be stacked on the containers (12) and so that a large load can be stored in it.
    [0008]
    Method according to any one of the preceding claims, characterized by the fact that the outlet of the container (12) is positioned on one of the extreme walls (22, 24).
    [0009]
    9. Method according to any one of the preceding claims, characterized by the fact that the flow port (28) is slidably received by the guides (42).
    [0010]
    Method according to any one of the preceding claims, characterized by the fact that it comprises a scalable number of containers (12) for the quantity of propant required, in the desired location.
    [0011]
    11. Method, according to any one of the previous claims, characterized by the fact that it also includes the use of an inventory control system, in which each container (12) receives a bar code and is logged to track the quantity of propant available by the size of the propant mesh.
    [0012]
    Method according to any one of the preceding claims, characterized by the fact that it further comprises the stacking of the plurality of containers (12) loaded with propellant in the desired location.
    [0013]
    13. Method according to claim 12, characterized by the fact that up to four containers are positioned in the stack, in which the stack comprises a first stack and in which the method further comprises stacking another plurality of containers (12) in that each of them has a propante adjacent to the first pile.
    [0014]
    14. Method according to any one of the preceding claims, characterized by the fact that the longitudinal member (36) is positioned in the internal volume of the container (12).
    [0015]
    15. Method according to any one of the preceding claims, characterized by the fact that the plurality of containers (12) in which each one has a propant that includes up to four containers (12) positioned in a pile, said plurality of containers (12) arranged to store up to 360,000 pounds of propant per 160 square feet of floor area.
    [0016]
    16. Method, according to any of the preceding claims, characterized by the fact that it also includes unloading a wagon in less than twenty minutes.
    [0017]
    17. Method, according to any one of the preceding claims, characterized by the fact that it further comprises avoiding the mixing of different types of propant and avoiding contamination of the propant supply.
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    同族专利:
    公开号 | 公开日
    EP3421396A1|2019-01-02|
    AU2017201018B2|2019-01-17|
    CN104203781B|2016-08-17|
    EP2828185A4|2015-11-04|
    CN106043983B|2018-05-29|
    EP2828185B1|2018-10-31|
    CA3023011A1|2013-09-26|
    CA3023011C|2021-03-23|
    EP2828185A1|2015-01-28|
    AU2017201018A1|2017-03-23|
    CA3106649A1|2013-09-26|
    CA2916184A1|2013-09-26|
    EP2937826A1|2015-10-28|
    CA2967888A1|2013-09-26|
    AU2013235292A1|2014-10-09|
    CA2967885C|2018-12-18|
    CA2916184C|2018-01-16|
    CA2967888C|2018-01-30|
    AU2013235292B2|2016-11-17|
    AU2019201353A1|2019-03-28|
    MX2014011304A|2014-10-17|
    CN104203781A|2014-12-10|
    MX357594B|2018-07-16|
    PL2828185T3|2019-05-31|
    CN105923284A|2016-09-07|
    EP3480146A1|2019-05-08|
    CA2866623C|2016-07-05|
    CA2866623A1|2013-09-26|
    CO7071109A2|2014-09-30|
    AU2021203262A1|2021-06-17|
    CN105923284B|2019-06-18|
    WO2013142421A1|2013-09-26|
    CA2967885A1|2013-09-26|
    CN106043983A|2016-10-26|
    HUE042941T2|2019-07-29|
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    法律状态:
    2018-04-10| B25A| Requested transfer of rights approved|Owner name: OREN TECHNOLOGIES, LLC (US) |
    2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2019-11-05| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2020-08-11| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2020-12-01| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 18/03/2013, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US13/427,140|US8622251B2|2011-12-21|2012-03-22|System of delivering and storing proppant for use at a well site and container for such proppant|
    US13/427.140|2012-03-22|
    PCT/US2013/032819|WO2013142421A1|2012-03-22|2013-03-18|System of delivering and storing proppant for use at a well site and container for such proppant|
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