paint film structures

专利摘要:
INK FILM STRUCTURES. An ink film construction comprising: (a) a printing substrate; and (b) at least one ink film, fixedly adhered to an upper surface of the printing substrate, the ink film having an upper film surface distal to the upper surface of the substrate, wherein the nitrogen concentration at the surface of top film exceeds the mass concentration of nitrogen within the film, the mass concentration measured at a depth of at least 30 nm below the top film surface, and wherein the ratio of surface concentration to mass concentration is from at least 1.1 to 1.
公开号:BR112014021786B1
申请号:R112014021786-6
申请日:2013-03-05
公开日:2021-06-08
发明作者:Benzion Landa；Gregory Nakhmanovich；Galia Golodetz；Sagi Abramovich
申请人:Landa Corporation Ltd；
IPC主号:

专利说明:

DISCLOSURE FIELD AND BACKGROUND
[001] The present invention relates to ink film structures and more particularly to ink dots adhered to printing substrates. In particular, the ink film structures comprise continuous ink dots, which can, by way of example, be obtained by inkjet technology.
[002] Currently, lithographic printing is the most common process in use for the production of newspapers and magazines. Lithographic printing involves preparing plates with the image to be printed, plates that are mounted on a plate cylinder. An ink image produced on the plate cylinder is transferred to an offset cylinder, which carries a rubber blanket. From the mat, the image is applied to paper, card or another printing medium, the so-called substrate, which is fed between the offset cylinder and a printing cylinder. For a wide variety of well-known reasons, offset lithographic printing is only suitable and economically viable for large print runs.
[003] More recently, digital printing techniques have been developed that allow a printing device to receive instructions directly from a computer without the need to prepare printing plates. Among these are color laser printers that use the xerographic process. Color laser printers using dry toners are suitable for certain applications but do not produce images of an acceptable quality for publications such as magazines.
[004] A process that is best suited for high-quality short-run digital printing is used in the HP-Indigo digital printing press. In this process, an electrostatic image is produced on an electrically charged image support cylinder by exposure to laser light. The electrostatic charge attracts oil-based inks to form a colored ink image on the image support cylinder. The ink image is then transferred by means of a blanket cylinder onto the substrate.
[005] Several printing devices that use an indirect inkjet printing process have been previously proposed, this being a process in which an inkjet print head is used to print an image on the surface of a member of intermediate transfer, which is then used to transfer the image to a substrate. The intermediate transfer member can be a rigid drum or a flexible belt, also here called a mat, guided on rollers.
[006] Use of an indirect printing technique overcomes many of the problems associated with inkjet printing directly onto the substrate. For example, inkjet printing directly onto porous paper, or other fibrous material, results in poor image quality due to the varying distance between the print head and the substrate surface, and because the substrate acts as a strand. Fibrous substrates, such as paper, often require specific coatings designed to absorb liquid from the ink in a controlled manner or to prevent its penetration below the surface of the substrate. The use of coated media is, however, an expensive option, which is not suitable for certain printing applications. Furthermore, the use of coated substrates creates its own problems in that the substrate surface remains wet and costly additional steps are required to dry the ink so that it is not later stained while the substrate is being handled, by example, stacked or rolled into a roll. In addition, excessive substrate wetting causes wrinkling and makes printing on both sides of the substrate (also called enhancement or duplex printing) difficult, if not impossible.
[007] The use of an indirect technique, on the other hand, allows the distance between the image transfer surface and the inkjet print head to be kept constant, reducing substrate wetting, as the ink can be dry onto the image transfer surface before being applied to the substrate. Consequently, the final image quality of the ink film on the substrate is less affected by the physical properties of the substrate.
[008] Notwithstanding various quality ink film structures it is believed that there is a need for further improvements in ink film structures such as inkjet printing structures. SUMMARY OF THE INVENTION
[009] In accordance with some of the teachings of the present invention, an ink film structure including: (a) a printing substrate; and (b) a plurality of continuous ink films fixedly adhered to a surface of the printing substrate, the ink films containing at least one colorant dispersed in an organic polymeric resin; paint films having a first dynamic viscosity in the range of 106 cP to 3*108 cP for at least a first temperature within a first range of 90°C to 195°C, paint films having a second dynamic viscosity of at least 8*107 cP, for at least one second temperature within a second range of 50°C to 85°C.
[010] According to another aspect of the present invention there is provided an ink dot structure including: (a) a first fibrous printing substrate selected from the group consisting of an uncoated fibrous printing substrate and a printing substrate fibrous coated commodity; and (b) at least one continuous ink dot firmly adhered to a surface of the first printing substrate, the ink dot containing at least one colorant dispersed in an organic polymeric resin, the ink dot covering an area of the upper surface; the ink dot fulfilling a structural condition in which, with respect to a direction normal to the surface over the entire area, the ink dot is disposed entirely over the area, an average thickness or characteristic of a single ink dot being at most 1800nm.
[011] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a first fibrous printing substrate selected from the group consisting of an uncoated fibrous printing substrate and a substrate fibrous coated commodity printing; and (b) at least one continuous first ink dot firmly adhered to a first surface of the first printing substrate, the ink dot containing at least one colorant dispersed in an organic, polymeric resin, the dot having an average thickness of minus than 2000nm; the point being generally disposed above a particular surface of the surface; a point penetration below the particular surface, with respect to a direction normal to the first surface being less than 100nm; the ink dot having a generally convex shape in which a convexity offset (DCdot), is defined by:
AA being a calculated projected area of the dot, the area arranged generally parallel to the first fibrous print substrate; and CSA being a surface area of a convex shape that minimally delimits an outline of the projected area; the convexity deviation (DCdot) being a maximum of 0.03.
[012] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a printing substrate; and (b) at least one ink film, fixedly adhered to an upper surface of the printing substrate, the ink film having an upper film surface spaced from the upper surface of the substrate, wherein a nitrogen concentration at the surface at the upper film surface exceeds a mass concentration of nitrogen within the film, the mass concentration to be measured at a depth of at least 30 nanometers, of at least 50 nanometers, of at least 100 nanometers, of at least 200 nanometers , or at least 300 nanometers below the top film surface, and the ratio of surface concentration to mass concentration is at least 1.1 to 1.
[013] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a printing substrate; and (b) at least one ink film fixedly adhered to an upper surface of the printing substrate, the ink film containing at least one colorant dispersed in an organic polymer resin, the ink film having a spaced apart upper film surface. of the upper surface of the substrate, where a nitrogen concentration at the surface of the top film exceeds a mass concentration of nitrogen within the film, the mass concentration to be measured at a depth of at least 30 nm below the top film surface , and where the ratio of surface concentration to mass concentration is at least 1.1 to 1.
AA sendo uma área projetada calculada do ponto, a área disposta genericamente paralela ao primeiro substrato de impressão fibroso; e CSA sendo uma área de superfície de uma forma convexa que minimamente delimita um contorno da área projetada; um desvio médio de convexidade (DCdot mean) do conjunto de pontos de tinta sendo no máximo 0,05.[014] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a first printing substrate selected from the group consisting of an uncoated fibrous printing substrate, a printing substrate commodity coated fibrous, and a plastic printing substrate; and (b) a set of ink dots contained within a square geometric projection projecting onto the first printing substrate, the set of ink dots containing at least 10 distinct ink dots, fixedly adhered to a surface of the first printing substrate, all ink dots within the square geometric projection being counted as individual members of the set, each ink dot containing at least one colorant dispersed in an organic polymeric resin, each dot having a thickness average of less than 2000 nm, and a diameter of 5 to 300 micrometers; each of the ink dots having a generally convex shape in which a convexity offset (DCdot), is defined by: AA being a calculated projected area of the dot, the area disposed generally parallel to the first fibrous print substrate; and CSA being a surface area of a convex shape that minimally delimits an outline of the projected area; a mean deviation of convexity (DCdot mean) of the set of ink dots being a maximum of 0.05.
P sendo um perímetro medido ou calculado do ponto de tinta; A sendo uma área máxima medida ou calculada contida pelo perímetro; um desvio médio (DRdot mean) do conjunto de pontos de tinta sendo no máximo 0,60.[015] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a first printing substrate selected from the group consisting of an uncoated fibrous printing substrate, a printing substrate commodity coated fibrous, and a plastic printing substrate; and (b) a set of ink dots contained within a square geometric projection projecting onto the first printing substrate, the set of ink dots containing at least 10 distinct ink dots, fixedly adhered to a surface of the first printing substrate, all ink dots within the square geometric projection being counted as individual members of the set, each ink dot containing at least one colorant dispersed in an organic polymeric resin, each dot having a thickness average of less than 2000 nm, and a diameter of 5 to 300 micrometers; each of the ink dots having a deviation from a smooth circular shape, (DRdot), represented by: P being a measured or calculated perimeter of the ink dot; A being a maximum measured or calculated area contained by the perimeter; a mean deviation (DRdot mean) from the set of ink dots being a maximum of 0.60.
AA sendo uma área projetada calculada do ponto, a área disposta genericamente paralela ao primeiro substrato de impressão fibroso; e CSA sendo uma área de superfície de uma forma convexa que minimamente delimita um contorno da área projetada; o desvio de convexidade (DCdot) sendo no máximo de 0,05, para o substrato não revestido; o desvio de convexidade (DCdot) sendo, no máximo, 0,025, para o substrato revestido commodity.[016] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a first fibrous printing substrate selected from the group consisting of an uncoated fibrous printing substrate and a coated fibrous printing substrate commodity; and (b) at least one first ink dot, fixedly adhered to a surface of the first printing substrate, the ink dot containing at least one colorant dispersed in an organic polymeric resin, the dot having an average thickness of less than 2000 nm, and a diameter of 5 to 300 micrometers; the ink dot having a generally convex shape in which a convexity offset (DCdot), is defined by: AA being a calculated projected area of the dot, the area disposed generally parallel to the first fibrous print substrate; and CSA being a surface area of a convex shape that minimally delimits an outline of the projected area; the convexity deviation (DCdot) being a maximum of 0.05, for the uncoated substrate; the convexity deviation (DCdot) being a maximum of 0.025 for the commodity coated substrate.
AA sendo uma área projetada calculada do ponto, a área disposta genericamente paralela ao primeiro substrato de impressão fibroso; e CSA sendo uma área de superfície de uma forma convexa que minimamente delimita um contorno da área projetada; o desvio de convexidade (DCdot) sendo, no máximo, 0,04; a estrutura de película de tinta sendo ainda definida por: K sendo um coeficiente; RDC sendo um desvio de convexidade de referência de um ponto de tinta de referência em uma estrutura de película de tinta de referência, incluindo a película de tinta de referência disposta sobre um substrato fibroso de referência substancialmente idêntico ao primeiro substrato de impressão fibroso, o desvio da referência definido por: AAref sendo uma área projetada calculada de referência do ponto, a área disposta geralmente paralela ao substrato de referência; e CSAref sendo uma área de superfície de uma forma convexa que minimamente limita o contorno da área projetada do ponto de referência, o coeficiente (K) sendo no máximo de 0,25.[017] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a first fibrous printing substrate selected from the group consisting of an uncoated fibrous printing substrate and a coated fibrous printing substrate commodity; and (b) at least one first ink dot, fixedly adhered to a surface of the first printing substrate, the ink dot containing at least one colorant dispersed in an organic polymeric resin, the dot having an average thickness of less than 2000 nm; the ink dot having a generally convex shape where a convexity offset (DCdot) is defined by: AA being a calculated projected area of the dot, the area disposed generally parallel to the first fibrous print substrate; and CSA being a surface area of a convex shape that minimally delimits an outline of the projected area; the convexity deviation (DCdot) being, at most, 0.04; the paint film structure being further defined by: K being a coefficient; RDC being a reference convexity offset of a reference ink dot in a reference ink film structure, including the reference ink film disposed on a reference fiber substrate substantially identical to the first fiber printing substrate, the offset of reference defined by: AAref being a calculated projected area of reference of the point, the area arranged generally parallel to the reference substrate; and CSAref being a surface area of a convex shape that minimally limits the contour of the projected area of the reference point, the coefficient (K) being at most 0.25.
P sendo um perímetro medido ou calculado do ponto de tinta; A sendo uma área máxima medida ou calculada contida pelo perímetro; no qual um desvio médio (DRdot mean) do conjunto de pontos de tinta é no máximo 0,60.[018] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a first printing substrate selected from the group consisting of an uncoated fibrous printing substrate, a fibrous substrate of commodity coated printing, and a substrate for plastic printing; and (b) a set of ink dots contained within a square geometric projection projected onto the first printing substrate, the set of ink dots containing at least 10 distinct ink dots fixedly adhered to a surface of the first substrate of printing, all ink dots within the square geometric projection being counted as individual members of the set, each ink dot containing at least one colorant dispersed in an organic polymer resin, each dot having an average thickness of less than that 2000 nm, and a diameter of 5 to 300 micrometers; each ink dot of ink dots having a deviation from a smooth circular shape (DRdot) represented by: P being a measured or calculated perimeter of the ink dot; A being a maximum measured or calculated area contained by the perimeter; where an average deviation (DRdot mean) of the set of ink dots is a maximum of 0.60.
P sendo um perímetro medido ou calculado do ponto de tinta; A sendo uma área máxima medida ou calculada contida pelo perímetro; o desvio (DRdot) para o substrato de impressão fibroso não revestido, sendo, no máximo 1,5, no máximo 1,25, no máximo 1,1, no máximo 1,0, no máximo 0,9, no máximo 0,8, no máximo 0,7, no máximo 0,6, no máximo 0,5, no máximo 0,4, no máximo 0,3, ou no máximo 0,25; o desvio (DRdot) para o substrato de impressão fibroso revestido commodity, sendo no máximo 0,5, no máximo 0,4, no máximo 0,3, no máximo 0,25, no máximo 0,2, no máximo 0,15, no máximo 0,10, no máximo 0,08, no máximo 0,06, ou no máximo 0,05.[019] According to yet another aspect of the present invention there is provided an ink film structure comprising: (a) a first fibrous printing substrate selected from the group consisting of an uncoated fibrous printing substrate and a coated fibrous printing substrate commodity; and (b) at least one first ink dot, fixedly adhered to a surface of the first printing substrate, the ink dot containing at least one colorant dispersed in an organic polymeric resin, the dot having an average thickness of less than 2000 nm; the ink dot having a deviation from a smooth circular shape (DRdot), represented by: P being a measured or calculated perimeter of the ink dot; A being a maximum measured or calculated area contained by the perimeter; the deviation (DRdot) for the uncoated fibrous print substrate, being at most 1.5, at most 1.25, at most 1.1, at most 1.0, at most 0.9, at most 0, 8, maximum 0.7, maximum 0.6, maximum 0.5, maximum 0.4, maximum 0.3, or maximum 0.25; the deviation (DRdot) for commodity coated fibrous printing substrate, being a maximum of 0.5, a maximum of 0.4, a maximum of 0.3, a maximum of 0.25, a maximum of 0.2, a maximum of 0.15 , at most 0.10, at most 0.08, at most 0.06, or at most 0.05.
P sendo um perímetro medido ou calculado do ponto de tinta; A sendo uma área máxima medida ou calculada contida pelo perímetro; o desvio (DRdot) sendo no máximo 0,5, no máximo 0,4, no máximo 0,35, no máximo 0,3, ou no máximo 0,25; a estrutura de pontos de tinta sendo ainda definida por: K1 sendo um coeficiente; RDR sendo um desvio da circularidade de referência de um ponto de tinta de referência em uma estrutura de película de tinta de referência, incluindo a película de tinta de referência disposto sobre um substrato fibroso de referência substancialmente idêntico ao primeiro substrato de impressão fibroso, o desvio de referência definido por: Pref sendo um perímetro medido ou calculado do ponto de tinta de referência; Aref sendo uma área máxima medida ou calculada contida por Pref; o coeficiente (K1) sendo no máximo de 0,25.[020] According to yet another aspect of the present invention there is provided an ink film structure comprising: (a) a first fibrous printing substrate selected from the group consisting of an uncoated fibrous printing substrate and a coated fibrous printing substrate commodity; and (b) at least one first ink dot, fixedly adhered to a surface of the first printing substrate, the ink dot containing at least one colorant dispersed in an organic, polymeric resin, the dot having an average thickness of less than 2000 nm, the average thickness being at least 50 nm, at least 100 nm, at least 150 nm, at least 175 nm, at least 200 nm, at least 225 nm, or at least 250 nm; the ink dot having a deviation from a smooth circular shape (DRdot) represented by: P being a measured or calculated perimeter of the ink dot; A being a maximum measured or calculated area contained by the perimeter; the deviation (DRdot) being a maximum of 0.5, a maximum of 0.4, a maximum of 0.35, a maximum of 0.3, or a maximum of 0.25; the structure of ink dots still being defined by: K1 being a coefficient; RDR being a deviation from the reference circularity of a reference ink dot in a reference ink film structure, including the reference ink film disposed on a reference fiber substrate substantially identical to the first fiber printing substrate, the deviation reference defined by: Pref being a measured or calculated perimeter of the reference ink dot; Aref being a maximum measured or calculated area contained by Pref; the coefficient (K1) being at most 0.25.
[021] According to yet another aspect of the present invention there is provided an ink film structure including: (a) a printing substrate; and (b) a plurality of continuous ink films firmly adhered to a surface of the printing substrate, the plurality of films containing a plurality of colorants dispersed in at least one organic polymeric resin, the ink films covering an area of the surface, the plurality of films with an average thickness of at most 2200 nm, at most 2100 nm, at most 2000 nm, at most 1,900 nm, at most 1800 nm, at most 1,700 nm, at most 1600 nm, at maximum 1500nm, or maximum 1400nm; wherein, within the area, the paint film structure has a color gamut volume of at least 425 kilo(ΔE)3, at least 440 kilo(ΔE)3, at least 460 kilo(ΔE)3, at least minus 480 kilo(ΔE)3, or at least 500 kilo(ΔE)3.
[022] According to still other features of the described preferred embodiments, the first dynamic viscosity is at most 25*107 cP, at most 20*107 cP, at most 15*107 cP, at most 12*107 cP , maximum 10*107 cP, maximum 9*107 cP, maximum 8*107 cP, or maximum 7*107 cP.
[023] According to still further features of the described preferred embodiments, the first dynamic viscosity is within a range of 106 cP to 2.5*108 cP, 106 cP to 2.0*108 cP, 106 cP to 108 cP, 3*106 cP to 108 cP, 5*105 cP to 3*108 cP, 5*106 cP to 3*108 cP, 8*105 cP to 3*108 cP, 8*106 cP to 108 cP, 107 cP to 3*108 cP, 107 cP to 2*108 cP, 107 cP to 108 cP, 2*107 cP to 3*108 cP, 2*107 cP to 2*108 cP, or 2*107 cP to 108 cP.
[024] According to still further features of the described preferred embodiments, the first dynamic viscosity is at least 2*106 cP, at least 4*106 cP, at least 7*106 cP, at least 107 cP, at least 2.5*107 cP, or at least 4*107 cP.
[025] According to still further features of the described preferred embodiments, the second dynamic viscosity being at least 9*107 cP, at least 108 cP, at least 1.2*108 cP, at least 1.5 x 108 cP at least 2.0*108 cP at least 2.5*108 cP at least 3.0*108 cP at least 3.5*108 cP at least 4.0*108 cP at least 5.0*108 cP, at least 7.5*108 cP, at least 109 cP, at least 2*109 cP, at least 4*109 cP, or at least 6*109 cP.
[026] According to still further features of the described preferred embodiments, the ratio of the second dynamic viscosity at 90°C to the first dynamic viscosity at 60°C is at least 1.2, at least 1.3, at least 1.5, at least 1.7, at least 2, at least 2.5, at least 3, at least 4, at least 4.5, at least 5, at least 6, at least 7, or at least 8.
[027] According to still other features of the described preferred embodiments, this viscosity ratio is at most 30, at most 25, at most 20, at most 15, at most 12, or at most 10.
[028] According to still further features of the described preferred embodiments, the paint films have a glass transition temperature (Tg) of at most 50°C, at most 44°C, at most 42°C, at most 39°C, maximum 37°C, maximum 35°C, maximum 32°C, maximum 30°C, or maximum 28°C.
[029] According to still further features of the described preferred embodiments, the plurality of paint films contain at least one water-soluble or water-dispersible material.
[030] According to still further features of the described preferred embodiments, the at least one water-soluble material includes an aqueous dispersant.
[031] According to still further features of the described preferred embodiments, the paint films contain at least 30%, at least 40%, at least 50%, at least 60%, or at least 70% by weight, of water-soluble material or of water-dispersible material.
[032] According to still other features of the described preferred embodiments, the paint films contain at most 5%, at most 3%, at most 2%, at most 1%, or at most 0.5% of inorganic filler particles (such as silica or titanium oxide), by weight.
[033] According to still further features of the described preferred embodiments, the ink films are laminated onto the surface of the printing substrate.
[034] According to still further features of the described preferred embodiments, the paint films contain at least 1.2%, at least 1.5%, at least 2%, at least 3%, at least 4%, at least 6%, at least 8%, or at least 10% colorant, by weight.
[035] According to still further features of the described preferred embodiments, the paint films contain at least 5%, at least 7%, at least 10%, at least 15%, at least 20%, at least 30% at least 40%, at least 50%, at least 60%, or at least 70% resin, by weight.
[036] According to still further features of the described preferred embodiments, the colorant comprises at least one pigment.
[037] According to still further features of the described preferred embodiments, the weight ratio of resin to colorant in the plurality of paint films is at least 1:1, at least 1.25:1, at least 1 .5:1, at least 1.75:1, at least 2:1, at least 2.5:1, at least 3:1, at least 3.5:1, at least 4:1, at least, 5:1, at least 7:1, or at least 10:1.
[038] According to still further features of the described preferred embodiments, the solubility of the resin in water, at a temperature within a temperature range of 20°C to 60°C, and at a pH within a range of pH 8.5 to 10, is at least 3%, at least 5%, at least 8%, at least 12%, at least 18%, or at least 25%, by weight of dissolved resin to weight of solution .
[039] According to still further features of the described preferred embodiments, the ink films fixedly adhered to the surface are mainly adhered, or substantially exclusively, by a physical bond between each of the ink films and the surface.
[040] According to still other features of the described preferred embodiments, the adhesion of the paint films with the surface is substantially devoid of an ionic character.
[041] According to still further features of the described preferred embodiments, the adhesion of the paint films with the surface is substantially devoid of a chemical bonding character.
[042] According to still other features of the described preferred embodiments, the ink spot has a glass transition temperature (Tg) of a maximum of 47°C, a maximum of 40°C, a maximum of 35°C, or no maximum 30°C.
[043] According to still further features of the described preferred embodiments, the ink spot contains less than 2%, less than 1%, less than 0.5%, or less than 0.1% of a or more load drivers, or is substantially devoid of load drivers.
[044] According to still further features of the described preferred embodiments, the ink spot contains less than 5%, less than 3%, less than 2%, or less than 0.5% of one or more hydrocarbons or oils, or is substantially devoid of such hydrocarbons or oils.
[045] According to still further features of the described preferred embodiments, the fibers of the fibrous printing substrate directly contact the ink spot.
[046] According to still further features of the described preferred embodiments, the commodity coated fibrous printing substrate contains a coating having less than 10%, less than 5%, less than 3%, or less than 1%, in weight, of a water-absorbent polymer.
[047] According to still further features of the described preferred embodiments, the first fibrous printing substrate is a paper.
[048] According to still further features of the described preferred embodiments, the fibrous printing substrate is a paper selected from the group of papers consisting of bond paper, uncoated offset paper, coated offset paper, copy paper, mechanical pulp paper, coated mechanical pulp paper, freesheet paper, coated freesheet paper and laser paper.
[049] According to still other features of the described preferred embodiments, an average thickness of a single ink dot or ink film is at most 1600 nm, at most 1200 nm, at most 900nm, at most 800 nm, in maximum 700 nm, maximum 650 nm, maximum 600 nm, maximum 500 nm, maximum 450 nm, or maximum 400 nm.
[050] According to still further features of the described preferred embodiments, the average thickness of a single ink dot is within a range of 100 to 800nm, 100 to 600nm, 100 to 500nm, 100 to 450nm, 100 to 400nm , 100 to 350nm, 100 to 300nm, 200 to 450nm, 200 to 400nm, or 200 to 350nm.
[051] According to still further features of the described preferred embodiments, the average thickness of a single ink dot is at least 50 nm, at least 100 nm, at least 150 nm, at least 200 nm, at least 250 nm, at least 300 nm, or at least 350 nm.
[052] According to still further features of the described preferred embodiments, the ink dot is laminated onto the surface of the printing substrate.
[053] According to still further features of the described preferred embodiments, the total concentration of colorant and resin at the ink point is at least 7%, at least 10%, at least 15%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, or at least 85%.
[054] According to still further features of the described preferred embodiments, the ratio of the nitrogen concentration at the surface of the upper surface of the film to the mass concentration of nitrogen within the film is at least 1.2:1 , at least 1.3:1, at least 1.5:1, at least 1.75:1, at least 2:1, at least 3:1, or at least 5:1.
[055] According to still other features of the described preferred embodiments, the surface atomic concentration ratio of nitrogen to carbon (N/C) at the top surface of the film to the mass atomic concentration ratio of nitrogen to carbon ( N/C) the depth is at least 1.1:1, at least 1.2:1, at least 1.3:1, at least 1.5:1, at least 1.75:1, or at least 2:1.
[056] According to still further features of the described preferred embodiments, the paint film contains at least one colorant dispersed in an organic polymeric resin.
[057] According to still other features of the described preferred embodiments, the surface concentration of secondary amines, tertiary amines, and/or an ammonium group on the upper surface of the film, exceeds their respective mass concentrations by one depth of at least 30 nm below the film surface.
[058] According to still further features of the described preferred embodiments, the upper surface of the film contains at least one polyethylene imine (PEI).
[059] According to still further features of the described preferred embodiments, the upper surface of the film contains a secondary amine exhibiting an x-ray photoelectron spectroscopy (XPS) peak at 402.0 ± 0.4 eV, 402 .0 ± 0.3 eV, or 402.0 ± 0.2 eV.
[060] According to still further features of the described preferred embodiments, the upper film surface exhibits an x-ray photoelectron spectroscopy (XPS) peak at 402.0 ± 0.4 eV, 402.0 ± 0 .3 eV, or 402.0 ± 0.2 eV.
[061] According to still further features of the described preferred embodiments, the top film surface contains a cationic poly quaternium guar.
[062] According to still further features of the described preferred embodiments, the cationic poly quaternium guar includes at least one of a hydroxypropyltrimonium guar chloride and hydroxypropyl hydroxypropyltrimonium guar chloride.
[063] According to still further features of the described preferred embodiments, the surface of the top film contains a polymer having at least one quaternary amine group.
[064] According to still further features of the described preferred embodiments, the ammonium group includes a salt of a primary amine.
[065] According to still further features of the described preferred embodiments, the salt includes, or consists of, an HCl salt.
[066] According to still further features of the described preferred embodiments, the upper surface of the film contains a polymer or a compound selected from the group consisting of poly(diallyldimethylammonium chloride), poly(4-vinylpyridine), dimethylaminopropyl methacrylamide, a copolymer of caprolactam-dimethylaminopropyl vinyl methacrylamide hydroxyethyl methacrylate, a quaternized copolymer of vinylpyrrolidone and dimethylaminoethyl methacrylate with diethyl sulfate.
[067] According to still other characteristics of the preferred embodiments described, the paint film has an average thickness of at most 5,000 nanometers, at most 4,000 nanometers, at most 3,500 nanometers, at most 3,000 nanometers, at most 2,500 nanometers 2,000 nanometers maximum, 1500 nanometers maximum, 1200 nanometers maximum, 1,000 nanometers maximum, 800 nanometers maximum, or 650 nanometers maximum.
[068] According to still further features of the described preferred embodiments, the paint film has an average thickness of at least 100 nanometers, at least 150 nanometers, or at least 175 nanometers.
[069] According to still other characteristics of the described preferred embodiments, the average deviation of convexity is at most 0.04, at most 0.03, at most 0.025, at most 0.022, at most 0.02, in the maximum 0.018, maximum 0.017, maximum 0.016, maximum 0.015, or maximum 0.014.
[070] According to still further features of the described preferred embodiments, the square geometric projection has a lateral length within a range of 0.5 mm to 15 mm.
[071] According to still further features of the described preferred embodiments, the square geometric projection has a lateral length of about 10mm, 5mm, 2mm, 1mm, 0.8mm, or 0.6mm.
[072] According to still further features of the described preferred embodiments, the ink jet dot diameter is at least 7, at least 10, at least 12, at least 15, at least 18, or at least 20 micrometers.
[073] According to still other characteristics of the described preferred embodiments, the average deviation of convexity is at most 0.013, at most 0.012, at most 0.010, at most 0.009, or at most 0.008.
[074] According to still other features of the described preferred embodiments, the average deviation of convexity for plastic substrates is at most 0.013, at most 0.012, at most 0.010, at most 0.009, or at most 0.008.
[075] According to still other characteristics of the described preferred embodiments, the plurality of ink dots presents, on the plastic printing substrate, an adhesive failure of at most 10%, or at most 5%, when subjected to a standard tape test.
[076] According to still further features of the described preferred embodiments, the plurality of ink dots is substantially free of adhesive flaws when subjected to a tape pattern test.
[077] According to still further features of the described preferred embodiments, the set of ink dots has at least 20, at least 50, or at least 200 of the distinct ink dots.
[078] According to still further features of the described preferred embodiments, the DCdot mean is at least 0.0005, at least 0.001, at least 0.0015, at least 0.002, at least 0.0025, at least 0.003, at least 0.004, at least 0.005, at least 0.006, at least 0.008, at least 0.010, at least 0.012, or at least 0.013.
[079] According to still other features of the described preferred embodiments, the average thickness is within a range of 100 to 1200 nm, 200 to 1200 nm, 200 to 1000nm, 100 to 800nm, 100 at 600nm, 100 to 500nm, 100 to 450nm, 100 to 400nm, 100 to 350nm, 100 to 300nm, 200 to 450nm, 200 to 400nm, or 200 to 350nm.
[080] According to still other characteristics of the described preferred embodiments, the average thickness is at most 1800 nm, at most 1,500 nm, at most 1200 nm, at most 1,000 nm, at most 800 nm, at most 500 nm at most 450 nm, or at most 400 nm.
[081] According to still further features of the described preferred embodiments, the average thickness is at least 100 nm, at least 150 nm, at least 175 nanometers, at least 200 nm, at least 250 nm, at least 300 nm, or at least 350 nm.
[082] According to still other characteristics of the described preferred embodiments, the average of the roundness deviation (DRdot mean) is at most 0.60, at most 0.50, at most 0.45, at most 0. 40, maximum 0.35, maximum 0.30, maximum 0.25, or maximum 0.20.
[083] According to still other features of the described preferred embodiments, DCdot is at most 0.04, at most 0.03, at most 0.025, at most 0.022, at most 0.02, at most 0.018, in the maximum 0.017, maximum 0.016, maximum 0.015, maximum 0.014, maximum 0.013, maximum 0.012, maximum 0.011, or maximum 0.010, for an uncoated substrate.
[084] According to still further features of the described preferred embodiments, DCdot is at least 0.0005, at least 0.001, at least 0.0015, at least 0.002, at least 0.0025, at least 0.003, at least minus 0.004, at least 0.005, at least 0.006, or at least 0.008, for an uncoated substrate.
[085] According to still other features of the described preferred embodiments, DCdot is at most 0.022, at most 0.02, at most 0.018, at most 0.016, at most 0.014, at most 0.012 at most 0.010 at most 0.008 maximum 0.006 maximum 0.005 maximum or 0.004 maximum for a commodity coated substrate.
[086] According to still further features of the described preferred embodiments, DCdot is at least 0.0005, at least 0.001, at least 0.0015, at least 0.002, at least 0.0025, at least 0.003, or at least minus 0.0035, for the commodity coated substrate.
[087] According to still further features of the described preferred embodiments, the uncoated printing substrate is a coated or uncoated offset substrate.
[088] According to still further features of the described preferred embodiments, the printing substrate is a commodity coated fibrous printing substrate.
[089] According to still further features of the described preferred embodiments, the color gamut volume exhibited by the paint film structure is at least 520 kilo(ΔE)3, at least 540 kilo(ΔE)3, at least minus 560 kilo(ΔE)3, or at least 580 kilo(ΔE)3.
[090] According to still further features of the described preferred embodiments, the plurality of continuous ink films have a plurality of individual ink dots, arranged over an area of the substrate, the ink dots having an average thickness of 900 nanometers maximum, 800 nanometers maximum, 700 nanometers maximum, 650 nanometers maximum, 600 nanometers maximum, 550 nanometers maximum, or 500 nanometers maximum.
[091] According to still further features of the described preferred embodiments, the plurality of continuous ink films includes a plurality of individual dots of ink having a first thickness disposed above the area and a second thickness disposed below the area , inside the substrate, a total of the first thickness and the second thickness being a maximum of 900 nanometers, a maximum of 800 nanometers, a maximum of 700 nanometers, or a maximum of 600 nanometers.
[092] According to still other features of the described preferred embodiments, the first thickness, or the total thickness, is a maximum of 0.8 micrometers, a maximum of 0.7 micrometers, a maximum of 0.65 micrometers, a maximum 0.6 micrometers, 0.55 micrometers maximum, 0.5 micrometers maximum, 0.45 micrometers maximum, or 0.4 micrometers maximum. BRIEF DESCRIPTION OF THE DRAWINGS
[093] The invention will now be further described, by way of example, with reference to the accompanying drawings, in which:
[094] Figure 1A shows a top view of an enlarged image of a plurality of inkjet ink drops arranged on a paper substrate, according to a prior art inkjet printing technology;
[095] Figure 1B shows a top view of an enlarged image of a plurality of inkjet ink films arranged on a paper substrate, according to the inkjet printing technology of the present invention;
[096] Figures 2A to 2C show magnified three-dimensional images acquired through a laser microscope of ink stains or films on paper substrates, obtained through various printing technologies, in which: Figure 2A is an enlarged image of a stain of offset; Figure 2B is an enlarged image of a liquid electrophotograph (LEP) spot; and Figure 2C is an enlarged image of an inkjet ink film structure of the invention;
[097] Figure 2D shows a two-dimensional shape having the mathematical property of a convex set;
[098] Figure 2E shows a two-dimensional shape having the mathematical property of a non-convex set;
[099] Figure 2F is a schematic top projection of an ink film having a thread and an inlet, the schematic projection showing a smoothed projection of the ink image;
[100] Figures 3A, 3B, and 3C show surface roughness and surface height measurements for the offset ink blot structure, the LEP ink blot structure, and the offset inkjet film structure. paint of the invention provided in Figures 2A to 2C;
[101] Figures 3D and 3E provide, respectively, schematic cross-sectional views of an ink film structure of the invention and a prior art inkjet ink dot structure, wherein the substrate is a fibrous paper substrate ;
[102] Figure 3F provides a graph representing the atomic concentration of copper within the ink dot and within the fibrous paper substrate, as a function of depth, within a first cyan color inkjet ink film structure of the prior art;
[103] Figure 3G provides a graph representing the atomic concentration of copper within the ink dot and within the fibrous paper substrate, as a function of depth, within a second cyan inkjet ink film structure of the prior art;
[104] Figure 3H provides a graph representing the atomic concentration of copper within the ink spot and within the fibrous paper substrate, as a function of depth, within a cyan colored ink film structure of the present invention;
[105] Figures 4A and 4C each show an image of the outer layer surface of an intermediate transfer member; Figures 4B and 4D are corresponding images of the surface of paint films produced using such outer layers in accordance with the present invention;
[106] Figure 5A provides images of ink spots or films obtained using various printing technologies on coated paper, along with corresponding contours computed by image processors and convexity projections thereof;
[107] Figure 5B provides images of ink spots or films obtained using various printing technologies on uncoated paper, along with the corresponding contours computed by image processors and their convexity projections;
[108] Figure 5C provides bar graphs of deviation from roundness for ink dots on each of 19 fibrous substrates, in accordance with some embodiments of the present invention, and for ink dots produced by an inkjet printing technology. prior art ink;
[109] Figure 5D shows bar graphs of the convexity deviation for ink dots on each of the 19 fibrous substrates, according to some embodiments of the present invention, and for ink dots produced by a jet printing technology of prior art ink;
[110] Figure 5E-1 presents comparative bar graphs of deviation from roundness for ink dot structures produced in accordance with some embodiments of the present invention, compared to ink dots produced using a printing ink formulation and method of reference, for each of the 10 fibrous substrates;
[111] Figure 5E-2 presents comparative bar graphs of the convexity deviation of the ink dot structures in Figure 5E-1, for each of the 10 fibrous substrates;
[112] Figure 5F-1 provides an enlarged view of an area of ink dots on a commodity coated fibrous substrate, produced using a commercially available, aqueous, direct inkjet printer;
[113] Figure 5F-2 provides an enlarged view of an area having an ink dot structure in accordance with the present invention, wherein the commodity coated substrate is identical to that of Figure 5F-1;
[114] Figure 5G-1 provides an enlarged view of an area of ink dots on an uncoated fibrous substrate produced using a commercially available, aqueous, direct inkjet printer;
[115] Figure 5G-2 provides an enlarged view of an area of an ink dot structure in accordance with the present invention, wherein the uncoated substrate is identical to that of Figure 5G-1;
[116] Figures 5H-1 to 5H-3 provide enlarged views of ink dot structures in accordance with the present invention, in which an ink dot is printed on each of a plurality of plastic substrates;
[117] Figure 5H-4 provides an enlarged top view and an instrumental cross-sectional view of an ink film structure of the invention having an ink dot disposed on a plastic substrate;
[118] Figures 5H-5 to 5H-7 each provide an enlarged view of an area having an ink dot structure in accordance with the present invention, each area containing ink dots printed on a respective plastic substrate;
[119] Figures 6A-1 through 6J-2 provide smudge or ink film images obtained by various printing technologies on uncoated (6A-1 through 6E-1) and coated (6F-1 through 6J-1) paper , and the optical uniformity profiles (6A-2 to 6J-2) therefor;
[120] Figure 7 is a downward-sloping temperature scan graph of dynamic viscosity versus temperature for various ink formulations of the present invention;
[121] Figure 8 is a downward-sloping temperature scan graph of dynamic viscosity as a function of temperature, for various ink formulations of the present invention, compared to several commercially available inkjet inks;
[122] Figure 9 is an enlarged view of the graph of Figure 8, for lower viscosities;
[123] Figure 10 graphically represents viscosity as a function of temperature for an ink residue recovered from printed films produced from ink formulations of the present invention;
[124] Figure 11 provides a graph of high temperature dynamic viscosity measurements for: a dry ink residue from a prior art black inkjet formulation; a dry ink residue recovered from printed images of that prior art inkjet formulation; a dry ink residue from a black ink formulation of the present invention; and a dry ink residue recovered from printed images of that ink formulation of the present invention;
[125] Figure 12 provides optical density measurements, along with a fitted curve (the lower curve) of optical density obtained as a function of film thickness, for a particular ink formulation;
[126] Figure 13 provides the optical density measurements of Figure 12, plotted as a function of pigment content or calculated pigment thickness;
[127] Figure 14A provides a graph showing seven representations of the color gamut according to ISO 15339; and
[128] Figure 14B graphically depicts a color gamut representation according to an embodiment of the present invention compared to color gamut representation #6 according to ISO 15339. DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
[129] The paint film structures according to the present invention can be better understood with reference to the drawings and the accompanying description.
[130] Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of structure and arrangement of components shown in the following description or illustrated in the drawings. The invention is capable of other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be considered limiting. Description of the printing process and system
[131] The present invention relates to ink film structures that can be obtained, in particular, by the following printing process, or using any printing system implementing that process. A suitable printing process for preparing the ink films according to the invention includes directing droplets of an ink onto an intermediate transfer member to form an image with ink, the ink including an organic polymeric resin and a colorant (e.g. a pigment or dye) in an aqueous vehicle, and the transfer member having a hydrophobic outer surface, each ink droplet in the ink image spreading or colliding with the intermediate transfer member to form an ink film (eg, an thin film preserving a major part of the flatness and horizontal extension of the droplet present at the time of impact, or covering an area dependent on the mass of ink in the droplet). The ink is dried while the ink image is being transported by the intermediate transfer member by evaporating the aqueous vehicle from the ink image to leave a film of resin and colorant residue. The waste film is then transferred to a substrate (eg, pressing the intermediate transfer member against the substrate to print the waste film thereon). The chemical compositions of the ink and surface of the intermediate transfer member are selected such that the intermolecular forces of attraction between molecules on the outer skin of each droplet and on the surface of the intermediate transfer member counteract the tendency of the ink film produced by each droplet to form droplets under the action of the surface tension of the aqueous vehicle, without causing each droplet to spread by wetting the surface of the intermediate transfer member.
[132] The printing process is intended to preserve, or freeze, the thin pancake shape of each aqueous ink droplet, which is caused by the flattening of the ink drop by impacting the surface of the intermediate transfer member (also called the ink layer. release), despite the hydrophobicity of such a layer. To achieve this goal, the present new process is based on electrostatic interactions between the ink molecules and the outer surface of the transfer member, the molecules being either charged in their respective medium, or being mutually chargeable, becoming oppositely charged with the interaction between the ink and the release layer. Further details on printing processes and related systems suitable for preparing ink structures in accordance with the present invention are disclosed in the co-pending PCT patent applications Nos PCT/IB2013/051716 (LIP agent reference 5/001 PCT ); PCT/IB2013/051717 (reference of agent LIP 5/003 PCT); and PCT/IB2013/051718 (reference agent LIP 5/006 PCT).
[133] By way of illustration, a conventional hydrophobic surface, such as a silicone-coated surface, will readily shed electrons and is considered to be negatively charged. Polymeric resins in an aqueous vehicle are also generally negatively charged. Therefore, in the absence of additional steps being taken, the net intermolecular forces will cause the intermediate transfer member to repel ink and the droplets will tend to coalesce into spherical globules.
[134] In the innovative printing process suitable for preparing ink film structures according to the invention, the chemical composition of the surface of the intermediate transfer member is modified to provide a positive charge. This can be achieved, for example, by including on the surface of the intermediate transfer member (eg incorporated in the release layer) molecules having one or more BrOnsted base functional groups and in particular molecules comprising nitrogen. Appropriate positively charged or chargeable groups include primary amines, secondary amines, and tertiary amines. Such groups can be covalently bonded to polymer backbones and, for example, the outer surface of the intermediate transfer member can include amine silicones. Further details on intermediate transfer members which include in their release layer BrOnsted-based functional groups suitable for the preparation of paint film structures according to the present invention are disclosed in co-pending PCT patent application No. PCT/IB2013/051751 (LIP agent reference 10/005 PCT).
[135] Such positively chargeable functional groups of release layer molecules can interact with Br0nsted acid functional groups of ink molecules. Suitable negatively charged or chargeable groups include carboxylated acids, such as having carboxylic acid groups (-COOH), acrylic acid groups (-CH2=CH-COOH), methacrylic acid groups (-CH2=C(CH3)-COOH) and sulfonates, such as having sulfonic acid groups (-SO3H). Such groups can be covalently attached to polymeric backbones and preferably are water soluble or dispersible in water. Suitable ink molecules can comprise, for example, acrylic-based resins such as an acrylic polymer and a styrene-acrylic copolymer which have carboxylic acid functional groups. Further details on ink compositions which can be used to achieve the ink film structures according to the present invention are disclosed in co-pending PCT application No. PCT/IB2013/051755 (LIP agent reference 11/001 PCT ).
[136] An alternative to negating the repulsion of ink droplets by the negatively charged hydrophobic surface of the intermediate transfer member is to apply a conditioning or pretreatment solution to the surface of the intermediate transfer member to reverse its polarity to positive. Such treatment of the transfer member can be seen as the application of a very thin layer of a positive charge which is itself adsorbed onto the surface of the release layer, but which has on its opposite side a total positive charge with which the molecules negatively charged ink can interact. Intermediate transfer members amenable to such treatment may, for example, comprise in their release layer modified or silanol-, silyl- or silane-terminated polydialkyl siloxane silicones and further details on suitable intermediate transfer members are disclosed in the application co-pending PCT No. PCT/IB2013/051743 (LIP Agent reference 10/002 PCT).
[137] Suitable chemical agents for the preparation of such packaging solutions, if necessary, have relatively high charge densities and can be polymers containing amine nitrogen atoms in a plurality of functional groups, which need not be the same and can be combined (eg primary, secondary, tertiary amines or quaternary ammonium salts). Although macromolecules with a molecular weight of a few hundred to a few thousand can be suitable conditioning agents, it is believed that polymers with a high molecular weight of 10,000 g/mol or more are preferred. Suitable conditioning agents include guar hydroxypropyltrimonium chloride, guar hydroxypropyltrimonium hydroxypropyl chloride, polyethylene imine vinyl pyrrolidone-dimethylaminopropyl methacrylamide copolymer, vinyl caprolactam dimethylaminopropyl methacrylamide hydroxyethyl methacrylate, vinyl pyrrolidone copolymer dimethylaminoethyl methacrylate, poly(di) dimethylaminoethyl methacrylate, poly(d) (4-vinylpyridine) and polyallylamine. Further details on elective conditioning solutions suitable for the preparation of paint film structures in accordance with the present invention are disclosed in co-pending PCT application No. PCT/IB2013/000757 (LIP agent reference 12/001 PCT).
[138] The disclosure of the aforementioned applications by the same Applicant, incorporated by reference in their entirety as if they were fully presented herein, may overlap with the current disclosure, but it should be clear that the present invention is not limited to such a process, the use of intermediate transfer elements, elective conditioning solutions, and the paint compositions exemplified therein. Relevant portions of these patent disclosures are included herein for the reader's convenience. Ink Description
[139] The inventors have found that the ink film structures of the invention, if, for example, obtained by the above-described printing system and process, may require an ink or an inkjet ink having particular chemical and physical properties. These physical properties can include one or more thermo-rheological properties.
[140] According to an embodiment of the invention, an exemplary inkjet ink formulation (Example 1) is provided which contains: Pigment: Jet Magenta DMQ (BASF): 2% Joncryl HPD 296 (solution in water to 35.5%) (BASF): 30% Glycerol (Aldrich): 20% BYK 345 (BYK) Polydimethyl-modified polydimethylsiloxane: 0.5% Water (distilled): remaining to 100%
[141] Nominally, the resin solution can be, or include, a styrene acrylic copolymer or co(methacrylic acid ethyl acrylate) solution. The average molecular weight can be less than 20,000 g/mol. Preparation procedure:
[142] A pigment concentrate, containing pigment (10%), distilled water (70%), and resin, in this case Joncryl HPD 296 (20%), was made from the above-described components. The pigment, water and resin were mixed and milled using a home milling machine. Alternatively, milling can be carried out using any one of many commercially available milling machines deemed suitable by one skilled in the art. Milling progression was controlled by particle size measurement (Malvern, Nanosizer). Milling was stopped when the mean particle size (d50) reached about 70 nanometers (nm). The rest of the components were then added to the pigment concentrate to produce the exemplary inkjet ink formulation described above. After mixing, the ink was filtered through a 0.5 micrometer (μm) filter.
[143] The viscosity of the solution was about 9 cP at 25°C. The surface tension at 25°C was about 25 mN/m.
[144] Various other milling processes and milling apparatus will be apparent to those of ordinary skill in the art. Various commercially available nano-pigments can be used in the ink formulations of the invention. These include pigment preparations such as Hostajet Magenta E5B-PT and Hostajet Black O-PT, both by Clariant, as well as pigments that require post-dispersion processes, such as Cromophtal Jet Magenta DMQ and Irgalite Blue GLO, both by BASF.
[145] One skilled in the art can readily recognize that various known colorants and colorant formulations can be used in the ink or inkjet ink formulations of the invention. In one embodiment, such pigments and pigment formulations can include or consist essentially of ink jet colorants and ink jet colorant formulations.
[146] Alternatively or additionally, the colorant may be a colorant. Examples of dyes suitable for use in the ink formulations of the present invention include: Duasyn Yellow 3GF-SF liquid, Duasyn Acid Yellow XX-SF, Duasyn Red 3B-SF, Duasynjet Cyan FRL-SF liquid (all manufactured by Clariant); Basovit Yellow 133, Fastusol 30 Yellow L, Basacid Red 495, Basacid Red 510 Liquid, Basacid Blue 762 Liquid, Basacid Black X34 Liquid, Basacid Black X38 Liquid, Basacid Black X40 Liquid (all manufactured by BASF).
[147] The following examples illustrate some ink compositions according to embodiments of the invention. Print tests using these ink compositions in the method described in co-pending PCT application No. PCT/IB2013/051716 (LIP agent reference 5/001 PCT) show good transfer to various paper and plastic substrates. Example 2
[148] An inkjet ink formulation was prepared containing:
[149] A pigment concentrate, containing pigment (14%), water (79%), and HPD Joncryl 296 (7%) were mixed and ground. Milling progress was controlled based on particle size measurement (Malvern, Nanosizer). Milling was stopped when the mean particle size (d50) reached 70 nm. The remaining materials were then added to the pigment concentrate and mixed. After mixing, the ink was filtered through a 0.5 µm filter.
[150] At 25°C, the viscosity of the paint thus obtained was about 13 cP, the surface tension about 27 mN/m, and the pH from 9 to 10. Example 3
[151] An inkjet ink formulation was prepared containing:
[152] The pigment (10%), water (69%), Neocryl BT-26 (20%) and monoethanolamine (1%) were mixed and ground until the average particle size (d50) reached 70 nm, as described. in Example 2. The remaining materials were then added to the pigment concentrate and mixed. After mixing, the ink was filtered through a 0.5 µm filter.
[153] At 25°C, the viscosity of the paint thus obtained was about 8 cP, the surface tension was about 24 mN/m, and the pH was 9 to 10. Example 4
Procedimento de preparo:[154] An inkjet ink formulation was prepared containing: Preparation procedure:
[155] The pigment (12.3%), Joncryl 683 (3.3%) completely neutralized with a 30% solution of KOH (7.9%) and water (remaining) were mixed and ground to the average particle size of the particles (d50) reach 70 nm as described in Example 2. The remaining materials were then added to the pigment concentrate and mixed. After mixing, the ink was filtered through a 0.5 µm filter.
[156] At 25°C, the viscosity of the paint thus obtained was about 7 cP, the surface tension was about 24 mN/m, and the pH was 7 to 8. Example 5
Procedimento de preparo:[157] An inkjet ink formulation was prepared containing: Preparation procedure:
[158] The pigment (14.6%), Joncryl 671 (3.9%) completely neutralized with a 30% solution of KOH (9.4%) and water (remaining) were mixed and ground as described in Example 2, until the average particle size (d50) reached 70 nm. The rest of the material was then added to the pigment concentrate and mixed. After mixing, the ink was filtered through a 0.5 µm filter.
[159] At 25°C, the viscosity of the paint thus obtained was about 10 cP, the surface tension was about 26 mN/m, and the pH was from 9 to 10.
[160] With respect to the above examples, other milling procedures will be obvious to those skilled in the art. Example 6
[161] An inkjet ink formulation was prepared containing:
[162] The formulation provided above contains about 9.6% paint solids, of which 25% (2.4% of the total formulation) is pigment, and about 75% (40% * 18% = 7, 2% of the total formulation) is resin, by weight. Example 7
[163] An inkjet ink formulation was prepared containing: Duasyn Red 3B-SF liquid (Clariant): 4% Joncryl 296 HPD (35.5% solution in water): 20% Diethylene glycol: 20% N-methylpyrrolidone : 10% BYK 333: 0.5% Water (distilled): remaining to 100% Example 8
Procedimento de preparo:[164] An inkjet ink formulation was prepared containing: Preparation procedure:
[165] A pigment concentrate, containing pigment (14%), water (72%), and Disperbyk 198 (14%) were mixed and ground. Milling progress was controlled based on particle size measurement (Malvern, Nanosizer). Milling was stopped when the mean particle size (d50) reached 70 nm. The remaining materials were then added to the pigment concentrate and mixed. After mixing, the ink was filtered through a 0.5 µm filter.
[166] At 25°C, the viscosity of the paint thus obtained was about 5.5 cP, the surface tension about 25 mN/m, and the pH about 6.5. Example 9
Procedimento de preparo:[167] An inkjet ink formulation was prepared containing: Preparation procedure:
[168] The pigment (14.6%), Joncryl 671 (3.9%), completely neutralized with a 30% solution of KOH (9.4%), and water (remaining) were mixed and ground as well. described in Example 2, until the average particle size (d50) reached 70 nm. The rest of the material was then added to the pigment concentrate and mixed. After mixing, the ink was filtered through a 0.5 µm filter.
[169] At 25°C, the viscosity of the paint thus obtained was about 9 cP, the surface tension was about 26 mN/m, and the pH was 9 to 10. Paint film structures
[170] Referring now to the drawings, Figure 1A is an enlarged image of a plurality of inkjet ink drops arranged near an upper surface of a fibrous substrate (paper) according to the technology of the art. previous. In this prior art, ink and substrate structure, ink jet ink drops penetrate the surface of the paper. Such a structure can be typical of several types of paper, including uncoated paper, where the paper can draw ink and pigment solvent carrier into the matrix of paper fibers.
[171] Figure 1B is an enlarged image of a plurality of exemplary ink film structures, such as inkjet ink film structures, according to one embodiment of the present invention. In contrast to the prior art ink and substrate structure provided in Figure 1A, the inkjet ink film structure of the invention can be characterized by individual, well-defined ink films arranged generally on top and adhered to the fibrous substrate. . The single drop inkjet films shown in Figure 1B have superior optical density. These characteristics are particularly notable when compared to the characteristics of prior art ink and substrate structure, which exhibit malformed ink jet ink drops or smears that have a low optical density.
[172] A laser microscope was used to produce comparative, highly magnified images of prior art ink smears arranged under an upper surface of a sheet of paper. Figures 2A, 2B, and 2C are respectively enlarged three-dimensional images of a lithographic offset inkblot (Figure 2A), an HP-Indigo liquid electro-photography (LEP) inkblot (Figure 2B), and a film of single drop ink jet ink (Figure 2C) produced in accordance with an embodiment of the present invention.
[173] The inkjet ink single drop film (or individual ink dot) was produced using the system of the invention and the apparatus described herein, using the ink formulation of the invention provided herein.
[174] The aforementioned prior art inkblots are commercially available. The offset sample was produced by a Ryobi 755 press using the BestACK process ink by Roller Tiger (Toka Shikiso Chemical Industry). The LEP sample was produced by an HP Indigo 7500 digital press using HP Indigo ink. With reference to substrates, uncoated substrates were 170 gsm Mondy paper; coated substrates were 170 gsm APP paper.
[175] Laser microscopy images were taken using an Olympus LEXT 3D measuring laser microscope, model OLS4000. The film height (dot, drop, or stain) above each substrate and the surface roughness of each analyzed film or stain were calculated by the microscope system in a semi-automatic way.
[176] The perimeter of the offset inkblot and the perimeter of the LEP inkblot have a plurality of protrusions or fillets, and a plurality of inlets or recesses. These ink shapes can be irregular, and/or discontinuous. In contrast, the inkjet ink dot (figure 2C) produced in accordance with the present invention has a manifestly rounded, convex shape. The perimeter of the paint film is relatively smooth and regular, continuous and well defined.
[177] More particularly, projections of the paint film of the invention against the substrate surface (ie, the projections from a top view) tend to be rounded, convex projections, which form a convex set, ie for each pair of points within the projection, each point on the line segment that joins them is also within the projection. Such a convex set is shown in Figure 2D. In contrast, the fillets and entries in the projections of various prior techniques define these projections as non-convex sets, that is, for at least one straight line segment within a particular projection, a portion of that straight line segment is disposed outside the projection, as illustrated in figure 2E.
[178] It should be noted that ink images can contain a very large plurality of individual or single ink films. For example, a 5mm by 5mm ink image at 600 dpi can contain more than 10,000 of these individual ink films. Therefore, it may be convenient to statistically define the paint film structures of the present invention: at least 10%, at least 20%, or at least 30%, and more typically, at least 50%, at least 70%, or at least 90% of single ink dots, or projections of them, can be convex sets. These ink dots are preferably chosen at random.
[179] It should also be noted that ink images may not have sharp boundaries, especially when these boundaries are viewed at high magnification. Therefore, it may be appropriate to relax the definition of convex set in which non-convexities (fillets or entries) having a radial length Lr (as shown in Figure 2F) of up to 3000 nm, up to 1500nm, up to 1000nm, up to 700nm , up to 500nm, up to 300nm, or up to 200nm, are ignored, excluded, or "smoothed", so the ink film or ink film projection is considered to be a convex set. Radial length Lr is measured by drawing a radial line L from the center point Lr of the ink film image, through a particular thread or inlet. The radial length Lr is the distance between the effective end of the fillet or inlet, and a smoothed projection Ps of the ink image, devoid of a fillet or inlet, and corresponding to the contour of the ink film image.
[180] In relative terms, it may be appropriate to relax the definition of convex set where non-convexities (fillets or inlets) having a radial length of up to 15% of the film/drop/stain average diameter or diameter, up to 10% and , more typically, up to 5%, up to 3%, up to 2%, or 1% are ignored, deleted, or "smoothed" as described above, where paint film or paint film projection is considered as being a convex set.
[181] Figures 3A, 3B, and 3C show the surface roughness and surface height measurements of the offset ink blot, the LEP ink blot, and the inkjet ink film provided in Figures 2A through 2C. The instrumentally measured heights (H) or thicknesses of the three samples were 762 nm for the offset ink drop and 1104 nm for the LEP ink drop. In contrast, the instrumentally measured height of the inkjet ink film of the invention (Hfilm) is 355 nm.
[182] Repeating the above-described comparative studies several times, using additional paint film samples, it appears to confirm these results for prior art paint films. LEP specimens typically had a height or thickness in the range of 900 to 1150 nm, while offset lithographic samples typically had a height or thickness in the range of 750 to 1,200 nm.
em que: TAVG(MAX) é a espessura média máxima do supra-substrato; VDROP é o volume da gota jateada, ou um volume nominal ou característico de uma gota jateada (por exemplo, um volume nominal fornecido pelo fabricante ou fornecedor da cabeça de jato de tinta); AFILM é a área medida ou calculada do ponto de tinta; e RVOL é uma relação adimensional do volume original da tinta para o volume do resíduo de tinta seca produzido a partir dessa tinta.[183] With respect to ink dots or paint films produced from blasted ink drops, it was found that the average maximum thickness of the ink dot supra-substrate can be calculated from the following equation: where: TAVG(MAX) is the maximum mean thickness of the suprasubstrate; VDROP is the blasted drop volume, or a nominal or characteristic volume of a blasted drop (for example, a nominal volume provided by the inkjet head manufacturer or supplier); AFILM is the measured or calculated area of the ink dot; and RVOL is a dimensionless ratio of the original ink volume to the volume of dry ink residue produced from that ink.
[184] By way of example, an ink dot disposed on a plastic printing substrate has an area of 1075 square micrometers. The nominal size of the blasted droplet is 10.0 ± 0.3 picoliters. RVOL was determined experimentally: a container containing 20.0 ml of the paint was heated to 130°C until a dry residue was obtained. The residue had a volume of 1.8 ml. Passing the data to equation (I), TAVG(MAX) = 10 picoliters/ [1075μm2 * (20.0/1.8)] = 837 nanometers.
[185] For generally round ink dots, the ink dot area can be calculated from the ink dot diameter. In addition, we have found that the RVOL dimensionless ratio is generally around 10 for a wide variety of inkjet inks.
[186] While for inks that penetrate the substrate, the actual average thickness may be slightly less than TAVG(MAX), this calculation can reliably serve as an upper bound for the average thickness. Furthermore, in the case of multiple plastic substrates, and in the case of multiple coated premium substrates, the maximum average thickness of the super-substrate can substantially equal the average thickness of the super-substrate. In the case of multiple commodity coated substrates, the maximum average thickness of the supra-substrate may approach the average thickness of the supra-substrate, often to 100 nanometers, 200 nanometers, or 300 nanometers.
PiNK é a gravidade específica da tinta; FnRESiDUE é o peso do resíduo de tinta seco dividido pelo peso da tinta original; e PFiLM é a gravidade específica da tinta.[187] With regard to ink dots or films produced from blasted ink drops, it was found that the maximum average thickness of the ink dot super-substrate can be calculated from the following equation: PinK is the specific gravity of the ink; FnRESiDUE is the dry ink residue weight divided by the original ink weight; and PFiLM is the specific gravity of the ink.
[188] Typically, the ratio of PinK to PFiLM is about 1, so equation (ii) can be simplified to:
[189] For a wide variety of aqueous inkjet inks, FnRESIDUE equals approximately the weight fraction of solids in the inkjet ink.
[190] Using the Olympus LEXT 3D laser measuring microscope described above, the height above the substrate surface was measured for various ink dot structures.
[191] Atomic Force Microscopy (AFM) is another highly accurate measurement technique for measuring the height and thickness of ink dots on a substrate. AFM measurements can be performed with a commercially available device, such as a Park Scientific Instruments model AutoProbe CP, Scanning Probe Microscopy equipped with ProScan software version 1.3 (or later). The use of AFM is described in more detail in the literature, for example, by Renmei Xu, et al., "The Effect of Ink Jet Paper Roughness on Print Gloss and Ink Film Thickness" [Department of Paper Engineering, Chemical Engineering, and Imaging Center for Ink and Printability, Western Michigan University (Kalamazoo, MI)].
[192] With regard to the ink film structures of the present invention, the inventors have found that the thickness of the dry ink film on the substrate can be adjusted by modifying the ink jet ink formulation. To obtain a lower spot thickness, such adjustment may involve at least one of the following: • reducing the resin to pigment ratio; • selection of a resin or resins allowing adequate film transfer, even with a reduced resin to pigment ratio; • use of finer pigment particles; • reduction in the absolute amount of pigment.
[193] To obtain thicker dots, at least one of the opposite modifications (eg, increasing the pigment to resin ratio) can be made.
[194] Such formulation changes may require, or make advantageous, several modifications to the process operating conditions. The inventors have discovered that lower resin to pigment ratios may necessitate a relatively high transfer temperature.
[195] For a given inkjet ink formulation, a high transfer temperature can reduce the ink film thickness. Increasing the pressure of the pressure roller or roller against the printing roller during the transfer of film residue to a substrate at the printing station can also reduce the thickness of the ink film. In addition, the ink film thickness can be reduced by increasing the contact time between the substrate and the intermediate transfer member, alternately referred to herein as an "image transfer member", both abbreviated as MTI.
[196] Notwithstanding all of this, an actual minimum (i.e., median) characteristic of thickness or average thickness of paint films produced in accordance with the present invention can be about 100nm. More typically, such paint films can have a thickness of at least 125 nm, at least 150 nm, at least 175 nm, at least 200 nm, at least 250 nm, at least 300 nm, at least 350 nm, at least 400 nm, at least 450 nm, or at least 500 nm.
[197] Using the film thickness guidelines provided above, inventors are able to obtain film structures of the invention having an average characteristic thickness or thickness of at least 600 nm, at least 700 nm, at least 800 nm, at least 1000 nm, at least 1200 nm, or at least 1500 nm. The characteristic average thickness or thickness of a single drop film (or an individual ink dot) may be at most about 2000 nm, at most 1800 nm, at most 1500 nm, at most 1200 nm, at most 1000 nm or at most 900 nm. More typically, the characteristic average thickness or thickness of a single drop film may be at most 800 nm, at most 700 nm, at most 650 nm, at most 600 nm, at most 500 nm, at most 450 nm, 400 nm maximum, or 350 nm maximum.
[198] Using the film thickness guidelines outlined above, the inventors are able to obtain film structures of the invention in which an average thickness or thickness of the characteristic paint film can be within a range of 100 nm, 125 nm or 150 nm to 1800 nm, 1500 nm, 1200 nm, 1000 nm, 800 nm, 700 nm, 600 nm, 550 nm, 500 nm, 450 nm, 400 nm, or 350 nm. More typically, the average thickness or thickness of the characteristic ink film can be within a range of 175 nm, 200 nm, 225 nm or 250 nm to 800 nm, 700 nm, 650 nm, 600 nm, 550 nm, 500 nm, 450 nm, or 400 nm. Suitable optical density and optical uniformity can be achieved using the ink system, process and ink formulations of the present invention. Aspect Ratio
[199] The inventors have found that the diameter of an individual paint dot on the paint film structures of the present invention can be adjusted, inter alia, by choosing a suitable paint delivery system for paint application (e.g. sandblasting ) for the MTI, and adjusting the ink formulation properties (eg surface tension) to the particular ink head requirements.
[200] This paint film diameter, Ddot, or the average diameter of dots on the substrate surface, Ddot average, can be at least 10 micrometers, at least 15 μm, or at least 20 μm, and more typically at least 30 μm, at least 40 μm, at least 50 μm, at least 60 μm, or at least 75 μm. Ddot or Ddot average may be at most 300 micrometers, at most 250 μm, or at most 200 μm, and more typically at most 175 μm, at most 150 μm, at most 120 μm, or at most 100 μm.
[201] Generally Ddot or Ddot average can be in the range of 10 to 300 micrometers, 10 to 250 µm, 15 to 250 µm, 15 to 200 µm, 15 to 150 µm, 15 to 120 µm, or 15 to 100 µm. More typically, with currently used ink formulations, and a particular ink head, Ddot or Ddot average can be in the range of 20 to 120 µm, 25 to 120 µm, 30 to 120 µm, 30 to 100 µm, 40 to 120 µm, 40 to 100 µm, or 40 to 80 µm.
[202] Each single drop ink film or individual ink dot is characterized by a dimensionless aspect ratio defined by: Raspect = Ddot/Hdot where Raspect is the aspect ratio; Ddot is a diameter, characteristic diameter, mean diameter, or longest diameter of the dot; and Hdot is a thickness, characteristic thickness, or average dot thickness, or the height of the top surface of the dot relative to the substrate.
[203] The aspect ratio can be at least 15, at least 20, at least 25, or at least 30, and more typically at least 40, at least 50, at least 60, at least 75. In many cases , the aspect ratio can be at least 95, at least 110, or at least 120. The aspect ratio is typically less than 200 or less than 175. Penetration
[204] In the ink film structures of the present invention, the ink dot can essentially be laminated onto an upper surface of the printing substrate. As described herein, the shape of the dot can be determined or largely determined prior to the transfer operation, and the dot is transferred as an integral unit to the substrate. This integral unit may be substantially solvent free, such that there is no penetration of any type of material from the web transfer member into or between the fibers of the substrate. The continuous dot, which may contain much of the organic polymer resin and colorant, adheres to, or forms a laminated layer over, the upper surface of the fibrous print substrate.
[205] Such continuous dots are typically produced by various ink blasting technologies such as drop-on-demand and continuous blasting technologies.
[206] Organic polymer resins used in conjunction with the present invention are typically water-soluble or water-dispersible.
[207] Figures 3D and 3E provide schematic cross-sectional views of an inventive ink film structure 300 and a prior art ink jet ink film structure 370, respectively. Referring now to Figure 3E, the structure of inkjet ink film 370 includes a single droplet smear 305 adhered to, or laminated to, a plurality of substrate fibers 320 in a given continuous area of a printing substrate. fibrous 350. Fibrous printing substrate 350 can be, by way of example, an uncoated paper such as bond, copy or offset paper. Fibrous Printing Substrate 350 can also be one of several commodity coated fibrous printing substrates, such as a coated offset paper.
[208] An inkblot portion 305 is disposed below the upper surface of the substrate 350, between the fibers 320. Various ink components, including a portion of the colorant, can penetrate the upper surface along with the solvent of the ink vehicle. , to at least partially fill a volume 380 disposed between the fibers 320. As shown, a portion of the colorant may diffuse or migrate beneath the fibers 320, to a volume of 390 disposed beneath the fibers 320. In some cases ( not shown), some of the colorant may permeate the fibers.
[209] In sharp contrast, the ink film structure 300 of the invention (in Figure 3D) includes an integral continuous ink dot such as individual ink dot 310, disposed over, and fixedly adhered (or laminated) to a surface. of a plurality of substrate fibers 320, in a given continuous area of fibrous print substrate 350. Adhesion or lamination can be, first or substantially, a physical bond. Adhesion or lamination may have little or substantially no chemical bonding character or, more specifically, no ionic bonding character.
[210] Ink Spot 310 contains at least one colorant dispersed in an organic polymeric resin. Within the particular continuous area of the fibrous substrate 350, there is at least one direction (as shown by arrows 360 -- various directions) perpendicular to the upper surface of the printing substrate 350. With respect to all directions normal to this upper surface over the entire area of the dot, the ink dot 310 is disposed entirely above the area. The volume 380 between the fibers 320 and the volume 390 beneath the fibers 320 are devoid of, or substantially devoid of, colorant, resin, and any and all ink components.
[211] The thickness (Hdot) of single drop ink film or single ink dot 310 can be maximum 1800 nm, maximum 1500 nm, maximum 1200 nm, maximum 1000 nm, or maximum 800 nm, and more typically, at most 650 nm, at most 600 nm, at most 550 nm, at most 500 nm, at most 450 nm, or at most 400 nm. The thickness (Hdot) of single drop ink dots 310 can be at least 50 nm, at least 100 nm, or at least 125 nm, and more typically, at least 150 nm, at least 175 nm, at least 200 nm, or at least minus 250 nm. The extent of penetration of an ink into a printing substrate can be quantitatively determined using various analytical techniques, many of which will be known to those skilled in the art. Several commercial analytical laboratories can perform such a quantitative determination of the extent of penetration.
[212] These analytical techniques include the use of various staining techniques, such as osmium tetroxide staining (see Patrick Echlin, "Handbook of Sample Preparation for Scanning Electron Microscopy and X-Ray Microanalysis" (Springer Science + Business Media, LLC 2009, pp. 140-143).
[213] An alternative to staining techniques may be particularly suitable for paints that contain metals such as copper. Time of Flight Secondary Ion Mass Spectrometry (TOF-SIMS) was performed using a TOF-SIMS V spectrometer [Ion-ToF (Münster, Germany)]. This apparatus provides elementary and molecular information with respect to the upper layer of organic and inorganic surfaces, and also provides depth and image profiles with depth resolution at the nanometer scale, sub-micrometer lateral resolution and chemical sensitivity on the order of 1 ppm.
[214] The translation of the raw TOF-SIMS data into concentration can be performed by normalizing the signals obtained with the carbon concentration (C+) measured by X-ray photoelectron spectroscopy (XPS) in the sample. XPS data were obtained using a Thermo VG Scientific Sigma Probe (England). Small area chemical analysis of solid surfaces with chemical bond information was obtained using a microfocused (from 15 to 400 µm) monochrome x-ray source. Resolved angular information is obtained with and without sample slope. This allows for depth profiles with good depth resolution.
[215] As a baseline, the atomic concentration of copper in a fibrous paper substrate was measured, as a function of depth. The atomic concentration of copper was determined to be substantially zero at the surface, down to a depth of a few micrometers. This procedure was repeated for two prior art cyan color inkjet ink film structures, and one cyan color ink film structure of the present invention.
[216] Figure 3F provides a graph representing the atomic concentration of copper [Cu] within the ink dot and within the fibrous paper substrate, as a function of approximate depth, within a first ink jet film structure. prior art cyan colored ink. The initial [Cu], measured near the top surface of the cyan-containing paint film structure, was about 0.8% atomic. Within a depth of about 100nm, [Cu] progressively dropped to about 0.1% atomic. Over a depth range of about 100nm to 1000nm, [Cu] has dropped from about 0.1% atomic to about zero. Thus, it is evident that the inkjet ink pigment has penetrated the fibrous paper substrate, possibly reaching a penetration depth of at least 700 nm, at least 800 nm, or at least 900 nm.
[217] Figure 3G provides a graph representing the atomic concentration of copper within the approximate structure within a second prior art cyan inkjet ink film structure. The initial atomic concentration of copper [Cu] within the paint dot structure, measured near the top surface, was approximately 0.02% atomic. This concentration was generally maintained over a depth of about 3000 nm. Over a depth range from about 3,000 nm to nearly 6,000 nm, [Cu] dropped very gradually to about 0.01% atomic. It appears that this prior art structure had little or no ink film on the substrate surface, and that pigment penetration into the substrate was pronounced (at least 5-6 micrometers).
[218] Figure 3H presents graphs that plot the atomic concentration of copper within the ink dot and within the fibrous paper substrate, as a function of approximate depth, within a cyan-colored ink film structure of the present invention. The two graphs represent measurements taken at two different positions ("sample 1" and "sample 2") of the ink dot structure of the invention. The initial atomic concentration of copper [Cu], measured near the upper surface, was approximately 0.2 or 0.4 atomic % for samples 1 and 2, respectively. Over a depth of about 75 to about 100 nm, [Cu] increased to about 0.5 or 0.7 atomic % for the respective samples. At a depth of about 100nm to about 175nm, [Cu] began to drop dramatically, yielding a copper content of substantially zero at a depth of 200 to 250nm for both samples. It appears that the structure of the invention is only disposed on the surface of the substrate, and that penetration of the pigment into the substrate was negligible or substantially negligible, both in terms of depth of penetration and in terms of the amount or fraction of penetration.
[219] Without intending to be bound by theory, the inventors believe that the initial increase in [Cu] over the depth of 75 to 100 nm can be attributed to ink dot orientation due to micro-contours of the substrate, and to roughness of the substrate. ink spot surface itself. Likewise, the drop from [Cu] to substantially zero at a depth of 200 to 250nm can be attributed to the micro-contours of the substrate: for a given interior cross section, and generally parallel to the top face or surface of the substrate, some of the ink dots may be present (see dashed line in Figure 3D). Nevertheless, the ink dot is completely placed over the substrate, with respect to a direction perpendicular to the substrate surface. The surface roughness
[220] Using laser microscopy imaging and other techniques, the inventors have observed that the upper surface of ink dots in the ink film structures of the present invention can be characterized by a low surface roughness, particularly when the substrates of such structures have a high gloss of paper (or substrate).
[221] Without wishing to be bound by theory, the inventors believe that the relative flatness or smoothness of the paint film structures of the present invention can be largely attributed to the smoothness of the release layer on the surface of the MTI, and to the system and process of invention wherein the surface of the emerging ink film substantially complements that of the surface layer, and wherein the developing ink film image can substantially or completely retain that complementary topography through transfer to the printing substrate.
[222] Referring now to Figure 4A, Figure 4A is an image of the surface of a release layer of an MTI or mat used in accordance with the present invention. While the surface may be nominally flat, several craters (recesses) and bumps, typically on the order of 1 to 5 µm, can be observed. Many of these marks have irregular, pronounced features. An image of a surface of an ink dot produced using this mat, provided in Figure 4B, presents topographical features that are remarkably similar in nature to those shown in Figure 4A. The stitch surface is peppered with a large plurality of marks with jagged, sharp features, which strongly resemble (and are within the same size range as) the jagged marks on the surface of the mat.
[223] A smoother blanket was installed; Figure 4C provides an image of the release layer of this mat. The jagged craters in Figure 4A are conspicuously absent. Dispersed on the highly smooth surface are highly circular surface patches, perhaps made by air bubbles, typically with a diameter of about 1 to 2 µm. An image of a surface of ink dots produced using this blanket, provided in Figure 4D, exhibits topographical features that are remarkably similar in nature to those shown in Figure 4C. This image has virtually no distinct craters, but it does have a number of highly circular surface defects that are remarkably similar in size and shape to those shown on the mantle surface. Point perimeter characterization
[224] The perimeter of various prior art dots or paint films may characteristically have a plurality of protrusions or fillets, and a plurality of inlets or recesses. These ink shapes can be irregular, and/or discontinuous. In sharp contrast, the inkjet ink dot produced in accordance with the present invention typically has a conspicuously rounded, convex shape. The perimeter of the ink dot of the invention can be relatively smooth and even, continuous and well defined. Roundness, convexity, and ink dot edge irregularity are structural parameters used to evaluate or characterize shapes, or their optical representations.
[225] It can be readily seen by comparing the magnified images of the prior art ink shapes of Figure 1A with the inventive ink dots of Figure 1B, or by comparing the magnified images of the prior art ink shapes of Figures 2A and 2B, with the ink dots of the invention of Figure 2C, that the appearance of the ink dots of the present invention is manifestly different from such prior art ink forms. What is easily observed by the human eye can be quantified using image processing techniques. Various characterizations of the ink forms are described here below, after the description of the image acquisition method. acquisition method
[226] (1) For each of the known printing technologies to be compared in the study, individual dots, spots, or film images printed on coated and uncoated paper were used. In the initial tests, the coated paper used was Condat Gloss® 135 gsm, or similar; the uncoated paper used was Multi Fine Uncoated, 130 gsm, or similar. Subsequently, a wide variety of substrates have been used, including numerous coated and uncoated fibrous substrates, and various substrates for plastic printing.
[227] (2) In relation to the printing technology of the applicant's invention, single drop dot images were printed on coated paper and on uncoated paper. Care has been taken to select substrates with similar characteristics to the substrates of the known ink dot structures used in (1).
[228] (3) The acquisition of the dot images was performed using an OLS4000 microscope (Olympus). Those skilled in the art know how to adjust the microscope to achieve the necessary focus, brightness and contrast so that image details are highly visible. These image details include the stitch outline, the color variation in the stitch area, as well as the fibrous structure of the substrate surface.
[229] (4) Images were taken with an X100 optical zoom lens with a resolution of 129 micrometers X 129 micrometers. This high resolution can be essential in obtaining fine detail of the dot and the fibrous structure of the substrate surface.
[230] (5) Images were recorded in uncompressed (Tiff) format with a resolution of 1024x1024 pixels. Compressed formats can lose image data.
[231] (6) In general, a single dot or smear was evaluated for each printing technology. From a statistical point of view, however, it may be advantageous to obtain 15 dot images (at least) for each type of print copy to be analyzed, and manually select the 10 (at least) most representative dot images for processing of image. The selected stitch images must be representative in terms of stitch shape, outline, and color variation within the stitch area. Another approach to printing dot sampling, called "field of view", is described here below. Point Contour Computation
[232] Dot images have been loaded into the image processing software (ImageXpert). Each image was loaded into each of the red, green and blue channels. The processing channel was chosen based on the criterion of greater visibility. For example, for cyan dots, the red channel typically produced the best visibility of dot features, and was thus selected for the image processing step; the green channel was typically more appropriate for a magenta dot. Stitch edge contour was detected (automatically calculated) based on a single threshold. Using a "full-screen view" mode on a 21.5-inch screen, this threshold was chosen manually for each image, so that the calculated edge contour best matched that of the actual, visible edge of the point. Since a single image channel was processed, the threshold was a gray value (0 to 255, the gray value not being a non-color value).
[233] A calculated perimeter value was obtained from image processing software (eg ImageXpert), the perimeter value being the sum of all distances between adjacent, joined pixels at the edge of the dot or blur. If, for example, the XY coordinates for adjacent pixels (x1, y1) and (x2, y2), the distance is V [(x2-xl)2 + (y2-y1)2], while the perimeter is equal to ∑ {V(xi+i-xi)2 + (yi+i-yi)2]} .
[234] In various embodiments of the invention, it is desirable to measure the perimeter length of an ink dot. An alternative method for measuring perimeter length will now be described. As a first step, an image comprising an ink dot is used as input to the algorithm that generates a perimeter length. The MxN pixel dimension of the image can be stored in an array of two elements or in an ordered pair image_pixel_size. An example of the value of image_pixel_size is 1280,760 - in this example M = 1280 and N = 760. This corresponds to an image with 1280 pixels on the horizontal axis and 760 pixels on the vertical axis. Afterwards, the image magnification ratio or scale is obtained and stored in the image_magnification variable. An example of the image_magnification variable is 500. When comparing perimeters between ink dots in the first and second image, it is mandatory that the image_pixel_size and image_magnification variables of the two images are equal. It is now possible to calculate the corresponding length of a square pixel, that is, the length of the side in real units of length (eg micron) or one pixel. This value is stored in a pixel_pitch variable. An example of the pixel_pitch variable is 0.05 µm. The image is now converted to grayscale using methods known to those skilled in the art. One proposed method is to convert the input image, the image typically in an sRGB color space, to the L*a*b* color space. Once the image is in the Lab color space, the values for variables a and b are changed to zero. It is now possible to apply an edge detection operator to the image. The preferred operator is a Canny edge detection operator. However, any operator known in the art can be applied. Operators are not limited to first-order derivatives, such as the Canny operator, but also to second-order derivatives. Furthermore, a combination of operators can be used to obtain results that can be compared between operators and subsequently removed the "unwanted" edges. It may be favorable to apply a smoothing operator, such as a Gaussian blur, before applying the edge detection operator. The threshold level applied when applying the edge detection operator is such that an edge forming an infinite loop is obtained first in the area between the circle of minimum circumference encompassing the ink dot described above and the circle of maximum circumference which encompasses the ink dot. A thinning operator is now implemented to make the loop edge infinite substantially one pixel wide. Any pixel that is not a part of the infinite loop edge has its L* value changed to zero, while any pixel that is part of the infinite loop edge has its L* value changed to 100. The infinite loop edge is defined as the perimeter of the ink dot. A pixel link is defined as a straight line connecting two pixels. Each pixel along the perimeter incorporates two pixel links, a first pixel link and a second pixel link. These two pixel bindings define a pixel binding path within a single pixel. In this method of calculating the perimeter length, each pixel is a square pixel. Therefore, each pixel link can form a line from the pixel center to one of eight possible nodes. The possible nodes being the pixel corners or a midpoint between two neighboring pixel corners. Nodes at the corners of pixels are of type node_1, nodes at the midpoint between two corners are of type node_2. As such, there are six possibilities for pixel binding paths within a pixel. These can be classified into three groups. Group A, B, and C. Each group has its own corresponding coefficient, namely, coefficient_A, coefficient_B, and coefficient_C. The value of coefficient_A is 1, the value of coefficient_B the square root of 2, and the value of coefficient_C is (l + square root of 2)/2. Group A contains pixels whose pixel binding path matches nodes of type node_2. Group B contains pixels whose pixel binding path matches nodes of type node_l. Group C contains pixels whose pixel binding path matches nodes of type node_1 and type node_2. It is now possible to calculate the perimeter pixel length. The perimeter pixel length is calculated by adding all pixels in the perimeter multiplied by their corresponding coefficient. This value is stored in the perimeter_pixel_length variable. It is now possible to calculate the actual perimeter length of ink dots. This is done by multiplying perimeter_pixel_length by pixel_pitch. Circularity
[235] A dimensionless circularity factor (ER) can be defined by: ER = P2/ (4π»A) where P is the measured or calculated perimeter, and A is the measured or computed area inside the film, point or inkblot. For a perfectly smooth and circular ink dot, ER is equal to 1.
[236] The deviation from a smooth, circular shape can be represented by the expression (ER - 1). For an idealized perfectly circular ink dot, this expression is equal to zero.
[237] The R-squared circularity factor can be calculated for each of the 10 most representative images of selected dots for each type of printing technology, and averaged to a single value.
[238] For ink film structures where the fibrous substrate (eg paper) is coated, or for ink film structures where the fibrous substrate is coated with a coating such as commodity coating on coated offset paper (or, such as coatings that allow the vehicle of traditional water-based inkjet ink to reach the paper fibers), the deviation from a circular, circular and smooth shape [(ER - 1), from from now on, "offset"] for the ink dots of the present invention is not ideal, and will exceed 0.
[239] Examples of ink film images arranged on coated substrates (Figure 5A) and uncoated substrates (Figure 5B) are provided for the following printers: HP DeskJet 9000 (1); Digital Press: HP Indigo 7500 (2); Offset lithograph: Ryobi 755 (3); and Xerox DC8000 (4), and for the digital printing technology of the invention (5). These ink film images were generally obtained according to the image acquisition method detailed above. Next to each original image a corresponding processed black and white image is provided, in which the outline of the dot, film or inkblot computed by the image processor is highlighted, and in which the computed outlines are manifestly similar to the outlines of the original images.
[240] For all fibrous coated substrates (paper) tested, the typical individual ink dots of the invention exhibited a deviation from a smooth, circular shape (ER - 1) of 0.16 to 0.27. In contrast, the roundness deviation of the coated prints from the various prior art technologies ranged from 1.65 to 7.13.
[241] For all uncoated fibrous (paper) substrates tested, typical individual ink dots of the invention exhibited a deviation (ER - 1) from 0.28 to 0.89. On each of these substrates, some of the ink dots of the invention exhibited a deviation (ER - 1) of at most 0.7, at most 0.6, at most 0.5, at most 0.4, at most 0 .35, maximum 0.3, maximum 0.25, or maximum 0.20.
[242] In contrast, the roundness deviation of ink films in uncoated prints from various prior art technologies ranged from 2.93 to 14.87.
[243] An additional study was performed on 19 fibrous substrates with different physical and chemical properties. Substrates included coated and uncoated substrates and wood-free and mechanical substrates. Substrates are characterized by differences in thickness, density, roughness (eg Bendtsen number) or smoothness (gloss), etc. These substrates are identified and partially characterized in Table 1.
[244] In the case of multiple substrates, the deviation from circularity of the ink dot structures of the invention is compared to ink images produced by a commercial inkjet printer (using compatible ink cartridges supplied by the manufacturer) in bar graphs provided in Figure 5C.
[245] It should be noted that, in this additional study, the ink film structures of the present invention were produced on a semi-automatic, pilot and inventive digital printing press, in which the transfer of ink dots from the MTI to the substrate printing is performed manually, and consequently, with a printing pressure which may be somewhat lower, and more variable than with the previously described commercial prototype of a fully automatic digital printing press of the present invention.
[246] For example, substrate number 6, Condat Gloss 135, is the same substrate used above for the inventive ink dot shown in Figure 5A. However, the deviation from roundness achieved by a typical ink dot was 0.362, which represents a greater deviation than the deviations (0.16 to 0.27) of all ink dots of the invention printed by the commercial prototype of the digital printing press of the invention. However, a portion (albeit smaller) of the inventive ink dots produced on the pilot semi-automatic digital printing press achieved deviations as low or less than the typical smallest deviation (0.16) achieved with the commercial prototype digital printing press.
[247] Table 1
[248] Considering coated and uncoated fibrous (paper) substrates together, the circularity deviation of the ink dots of the invention is greater than zero, and can be at least 0.01, at least 0.02, or at least minus 0.03. For each of the 19 tested fibrous substrates provided in Table 1, at least some of the ink dots of the invention exhibited a deviation from roundness (on both uncoated and coated fibrous substrates) of a maximum of 0.30, a maximum of 0.25 , at most 0.20, at most 0.15, or at most 0.12.
[249] The ink dots of the invention, when adhered to coated (or commodity coated) fibrous substrates, may typically have a deviation of a maximum of 0.20, a maximum of 0.18, a maximum of 0.16, a maximum of 0. 14, at most 0.12, or at most 0.10. For each of the coated substrates provided in Table 1, at least some of the ink dots of the invention exhibited a deviation from roundness of at most 0.25, at most 0.20, at most 0.15, at most 0.12. maximum 0.10, maximum 0.09, maximum 0.08, maximum 0.07, or maximum 0.06.
[250] Because, as mentioned above, ink images can contain an extremely large plurality of individual ink dots or single drop ink films, it may be important to statistically define the ink film structures of the invention, in which at least 20% or at least 30%, and in some cases at least 50%, at least 70%, or at least 90% of the invention ink dots (or single drop ink dots of the invention), arranged on any uncoated or coated (or commodity coated) fibrous substrate, and randomly selected, may have a roundness deviation that is at least 0.01 or at least 0.02, and may be at most 0.8, at most 0.65, at most 0.5, at most 0.35, at most 0.3, at most 0.25, at most 0.2, at most 0.15, at most 0.12, or at maximum 0.10.
[251] As with a single ink dot or an individual single drop ink dot, at least 20% or at least 30%, and more typically at least 50%, at least 70%, or at least 90% , of the ink dots of the invention (or of the single drop ink dots of the invention), disposed on any coated (or commodity coated) fibrous substrate, and selected at random, may exhibit a circularity deviation that is at least 0 .01 or at least 0.02, and can be a maximum of 0.8, a maximum of 0.65, a maximum of 0.5, a maximum of 0.35, or a maximum of 0.3, and more typically, in the maximum 0.25, maximum 0.2, maximum 0.15, maximum 0.12, maximum 0.10, maximum 0.08, maximum 0.07, or maximum 0.06.
[252] Additional characterizations regarding roundness deviation are provided here below. Convexity
[253] As described above, prior art dots or paint films may characteristically have a plurality of protrusions or fillets, and a plurality of inlets or recesses. These ink shapes can be irregular, and/or discontinuous. In sharp contrast, the inkjet ink film produced in accordance with the present invention typically has a conspicuously rounded, convex shape. Point convexity, or deviation from it, is a structural parameter that can be used to evaluate or characterize shapes, or optical representations of them.
[254] The image acquisition method can be substantially identical to that described above. Convexity measurement
[255] Dot images have been loaded into the image processing software (ImageXpert). Each image was loaded into each of the red, green and blue channels. The processing channel was chosen based on a criterion of greater visibility. For example, for cyan dots, the red channel typically produced the best visibility of dot features, and was thus selected for the image processing step; the green channel was typically more appropriate for a magenta dot. Stitch edge contour was detected (automatically calculated) based on a single threshold. Using a "full-screen view" mode on a 21.5-inch screen, this threshold was chosen manually for each image so that the calculated edge contour best matched that of the actual, visible edge of the point. Since a single image channel was processed, the threshold was a gray value (0 to 255, the gray value not being a color value).
[256] A MATLAB script was created to calculate the ratio between the area of the minimum convex shape that delimits the point outline and the effective area of the point. For each ink dot image, the set (X, Y) of dot edge outline dots, created by ImageXpert, was loaded into MATLAB.
[257] In order to reduce the measurement sensitivity to noise, the dot edge was passed through a Savitzky-Golay filter (image processing low-pass filter) to smooth the edge contour slightly, but without significantly modifying its characteristic irregularity. A window frame size of 5 pixels has been determined to be generally adequate.
[258] Subsequently, a convex shape of minimal area was produced to bind the smooth edge contour. The convexity ratio between the convex shape area (CSA) and the actual (calculated) area of the spot or film (AA) was then calculated as follows: CX = AA/CSA
[259] The deviation from this convexity relationship, or "non-convexity", is represented by 1-CX or DCdot.
[260] For the above-described exemplary images of ink dots arranged on coated (Figure 5A) and uncoated (Figure 5B) substrates, the convex shaped area (CSA) is shown enclosing the actual dot area (AA), and the convexity ratio is given as a percentage.
[261] In the ink film images of Figure 5A, arranged on coated substrates, the convexity of print images of various prior art technologies ranged from 87.91% to 94.97% (0.879 to 0.950 in fractional form), which corresponds to a convexity deviation from 0.050 to 0.121. In contrast, the ink dot of the invention exhibited a 99.48% convexity (~0.995), corresponding to a convexity deviation of about 0.005. This deviation is about 1/10 to 1/25 of the deviation exhibited by the various prior art technologies. In absolute terms, the deviation is at least 0.04 less than the deviation exhibited by the various prior art technologies.
[262] The difference between the dot images of the invention and those of various prior art technologies may be more pronounced on uncoated substrates. In the ink film images of Figure 5B, arranged on uncoated substrates, the convexity of print images of various prior art technologies ranged from 65.58% to 90.19% (~0.656 to 0.902 in fractional form), which corresponds to a convexity deviation from 0.344 to 0.098. In contrast, the ink dot of the invention exhibited a convexity of 98.45% (~0.985), corresponding to a convexity deviation of about 0.015. This deviation is at least 1/6 to 1/20 of the deviation exhibited by the various prior art technologies. In absolute terms, the deviation is at least 0.08 less than the deviation exhibited by the various prior art technologies.
[263] Another study, described above, was carried out, in which the paint film structures of the present invention were produced on 19 different fibrous substrates. In Table 1, the non-convexity of points typical of the invention is given. The non-convexity of ink dots on film ink structures is graphically displayed in bar graphs provided in Figure 5D.
[264] As in the roundness deviation study, the printed dots of the present invention exhibit superior convexity with respect to prior art images, for any specific substrate, coated or uncoated.
[265] For all 19 fibrous substrates tested, ink dots typical of the invention exhibited a non-convexity of 0.004 to 0.021. For each of the 19 fibrous substrates tested, at least some of the ink dots of the invention exhibited a non-convexity of at most 0.018, at most 0.016, at most 0.015, at most 0.014, or at most 0.013.
[266] For all commodity coated fibrous substrates tested, ink dots typical of the invention exhibited a non-convexity of 0.004 to 0.015. For each of these coated fibrous substrates, at least some of the ink dots of the invention exhibited a non-convexity of at most 0.014, at most 0.012, at most 0.010, at most 0.009, at most 0.008, or at most 0.007.
[267] For each of the coated substrates, at least some of the ink dots of the invention exhibited a non-convexity of at most 0.03, at most 0.025, at most 0.022, at most 0.020, at most 0.018, at most 0.016 , at most 0.015, at most 0.014, or at most 0.013.
[268] Because, as mentioned above, ink images can contain an extremely large plurality of individual dots or single-drop ink films (at least 20, at least 100, or at least 1,000), it can be meaningful to statistically define the paint film structures of the invention wherein at least 10%, at least 20%, or at least 30%, and, in some cases, at least 50%, at least 70%, or at least 90%, of the dots ink of the invention (or single drop ink dots of the invention), arranged on any uncoated or coated (or commodity coated) fibrous substrate, and selected at random, may have a non-convexity of a maximum of 0.04 in the maximum 0.035, maximum 0.03, maximum 0.025, maximum 0.020, maximum 0.017, maximum 0.014, maximum 0.012, maximum 0.010, maximum 0.009, maximum 0.008, or maximum 0.007.
[269] At least 10%, at least 20%, or at least 30%, and in some cases at least 50%, at least 70%, or at least 90%, of these ink dots of the invention (or single drop ink dots of the invention) may exhibit a non-convexity of at least 0.001, at least 0.002, or at least 0.0025.
[270] As with a single ink dot or an individual single drop ink dot, at least 10%, at least 20%, or at least 30%, and more typically at least 50%, at least 70 %, or at least 90%, of the ink dots of the invention (or the single drop ink dots of the invention), laid out on any uncoated or coated (or commodity coated) fibrous substrate, and selected at random, may show a non-convexity within a range of 0.001-0.002 to 0.05, 0.001-0.002 to 0.04, 0.001-0.002 to 0.035, 0.001-0.002 to 0.030, 0.001-0.002 to 0.025, 0.001-0.002 to 0.020, 0.0010 .002 to 0.015, 0.001-0.002 to 0.012, or 0.001 to 0.010.
[271] For any coated or "commodity coated" fibrous print substrate, these same dots may have a lower non-convexity within a range of 0.001-0.002 to 0.020, 0.001-0.002 to 0.015, 0.001-0.002 to 0.012 , 0.001-0.002 to 0.010, 0.001 to 0.008, 0.001 to 0.007, 0.001 to 0.006, 0.001 to 0.005, or 0.001 to 0.004.
[272] For any uncoated fibrous print substrate, these same dots may have a non-convexity within a range of 0.001-0.002 to 0.05, 0.001-0.002 to 0.04, 0.001-0.002 to 0.035, 0.001- 0.002 to 0.030, 0.001-0.002 to 0.025, 0.001-0.002 to 0.020, 0.001-0.002 to 0.015, 0.001-0.002 to 0.012, or 0.001 to 0.010.
[273] Additional characterizations regarding the convexity of ink dots are provided here below. Reference Ink
[274] Ink dots in ink dot structures of the present invention can consistently exhibit good shape properties (eg, convexity, circularity, edge irregularity, and the like), regardless to a large extent of particular topographical features, on the substrate, and independently, to some degree, on the type of print substrate (eg, commodity coated or uncoated print substrates). However, the ink dot shape properties in the ink dot structures of the present invention are not completely independent of the type of printing substrate, as evidenced by the lower frames of Figures 5A (coated fibrous substrate) versus the lower frames of the Figures 5B (uncoated fibrous substrate). The quality of ink dots in various known printing technologies, and in aqueous direct inkjet technologies in particular, can vary more significantly with the type of printing substrate.
[275] A reference inkjet ink, together with a reference printing method for it, can be used to structurally define the various optical properties of ink dot structures on a substrate-to-substrate basis, by normalizing these properties for the printing substrate.
[276] The reference paint contained 15% Basacid Black X34 liquid (BASF), 60% propylene glycol and 25% distilled water. The dye was added to a mixture of water and propylene glycol. After 5 minutes of stirring, the ink was passed through a 0.2 micrometer filter. The reference paint composition is simple, and the components are generic, or at least commercially available. In the event that Basacid Black X34 liquid (BASF) is not available, a similar black inkjet dye can be substituted for this purpose. In any case, reference ink supply can be obtained from Landa Corporation, POB 2418, Rehovot 7612301, Israel.
[277] The reference ink was printed using a FUJIFILM Dimatix Materials Printer, DMP-2800, equipped with a 10pL printhead, DMC-11610. The printing parameters have been defined as follows: Ink temperature: 25°C Substrate temperature: 25°C Trigger voltage: 25 V Meniscus setpoint: 2.0 (inches of water) Printhead distance to the substrate: 1mm.
[278] The printing apparatus is commercially available. If not available, a functionally equivalent (or substantially functionally equivalent) printer can be used. Alternatively, such printing apparatus may be made available, courtesy of Landa Corporation, POB 2418, Rehovot 7612301, Israel.
[279] The reference inkjet ink was prepared and printed on various printing substrates as described above. The printed dots were submitted to image processing to characterize circularity and convexity.
[280] Figure 5E-1 shows comparative bar graphs of deviation from roundness of ink dots produced according to some embodiments of the present invention, compared to ink dots produced using the reference ink formulation and printing method described above. The comparative study was carried out using 10 fibrous substrates with varied physical and chemical properties; these included both coated and uncoated substrates. The substrates are identified and partially characterized in Table 2, which also provides the circularity deviation resulting from the comparative study, for each of the 10 fibrous substrates.
[281] It is evident that for all fibrous substrates, coated (commodity) and uncoated, the dot structures of the invention have smaller deviations of circularity (ER-1 or DRdot). The highest DRdot value, 0.19, obtained for an uncoated substrate (Hadar Top), is still less than 1/5 of the lowest reference ink dot circularity deviation (RDR) value, 1.16, obtained for a coated "silk" substrate (Sappi Magno Satin).
[282] Table 2
[283] On a per-substrate basis, the differences between DRdot and RDR are even more pronounced. The DRdot/RDR ratio, also referred to as the "K1" coefficient, ranges from about 0.02 to about 0.07, which corresponds to a factor of 14:1 to 50:1, on a per- substrate.
[284] Thus, according to some embodiments of the present invention, the coefficient K1 can be at most 0.25, at most 0.22, at most 0.20, at most 0.17, at most 0, 15, maximum 0.12, maximum 0.10, maximum 0.09, or maximum 0.08, both for coated (commodity coating) and uncoated substrates, and in some cases, maximum 0.070, maximum 0.065, maximum 0.060, maximum 0.055, maximum 0.050, maximum 0.045, or maximum about 0.04.
[285] Coefficient K1 can be at least 0.010, at least 0.015, at least 0.180, or at least about 0.020. In some cases, the K1 coefficient may be at least 0.03, at least 0.04, at least 0.05, at least 0.06, at least about 0.07, at least about 0.075, at least about 0.08, at least about 0.09, or at least about 0.10.
[286] For coated substrates, the K1 coefficient can be a maximum of 0.070, a maximum of 0.065, a maximum of 0.060, or a maximum of 0.055, and in some cases, a maximum of 0.050, a maximum of 0.045, a maximum of 0.040, a maximum of 0.035 , at most 0.030, at most 0.025, or at most 0.022.
[287] Figure 5E-2 presents comparative bar graphs of ink dot convexity of the ink dot structures in Figure 5E-1, for each of the 10 fibrous substrates described above. Table 3 provides the non-convexity results of the comparative study for each of the 10 fibrous substrates.
[288] Table 3
[289] It is evident that for all fibrous substrates, coated (commodity) and uncoated, the dot structures of the invention exhibit minor non-convexities (1-CX or DCdot). The highest value of DCdot, obtained for an uncoated substrate (Hadar Top), 0.010, is still less than 2/5 of the lowest value of circularity deviation of the reference ink dots (RDR) obtained for a glossy substrate coated (Arjowiggins Gloss), 0.026.
[290] On a per-substrate basis, the difference between DCdot and RDC is even more pronounced. The DCdot/RDC ratio, also referred to as the "K" coefficient, ranges from about 0.04 to about 0.17, which corresponds to a factor of 6:1 to 25:1, on a per- substrate.
[291] Thus, according to some embodiments of the present invention, the coefficient K can be at most 0.35, at most 0.32, at most 0.30, at most 0.27, at most 0, 25 maximum 0.22 maximum 0.20 maximum 0.19 maximum or 0.18 maximum for both coated (commodity coated) and uncoated substrates. Coefficient K can be at least 0.010, at least 0.02, at least 0.03, or at least about 0.04. In some cases, the K coefficient may be at least 0.05, at least 0.07, at least 0.10, at least 0.12, at least 0.15, at least 0.16, at least 0, 17, at least 0.18, at least 0.19, or at least about 0.20.
[292] For uncoated substrates, the K coefficient can be a maximum of 0.15, a maximum of 0.12, a maximum of 0.10, a maximum of 0.09, a maximum of 0.08, or a maximum of 0.075, and in some cases, at most 0.070, at most 0.065, at most 0.060, or at most 0.055, and in some cases, at most 0.050, at most 0.045, or at most 0.040.
[293] Coefficient K can be at least 0.020, at least 0.03, at least 0.04, at least 0.06, at least 0.07, or at least about 0.08. In some cases, especially for various commodity coated substrates, the K coefficient may be at least 0.10, at least about 0.12, at least about 0.14, at least about 0.16, at least about of 0.18, or of at least about 0.20. Field of vision
[294] Ink dots in the ink dot structures of the present invention can consistently exhibit good properties (e.g., convexity, circularity, edge irregularity, and the like), regardless, to a large extent, of particular topographical characteristics, locations, of the substrate, and regardless, to some degree, of the type of printing substrate (coated or uncoated printing substrates, plastic printing substrates, etc.) The quality of ink dots in various known printing technologies, and in technologies Aqueous direct inkjet inks, in particular, can vary considerably with the type of printing substrate, and with the particular, local topographical characteristics of the substrate. It will be readily appreciated that, by way of example, when an ink drop is blasted to a particularly flat local contour having a relatively homogeneous substrate surface (such as a broad fiber), the ink spot obtained can exhibit significantly better shape properties, with respect to other ink dots, or to medium ink dots placed elsewhere on the substrate.
[295] Using a more statistical approach, however, you can better distinguish between the ink dot structures of the invention versus the ink dot structures of the technique. Thus, in some embodiments of the present invention, ink dot structures can be characterized as a plurality of ink dots disposed on the substrate within a representative field of view. Assuming that the dot characterization is achieved through image processing, a field of view contains a plurality of dot images, of which at least 10 dot images are suitable for image processing. Both the field of view and the dot images selected for analysis are preferably representative of the total population of ink dots on the substrate (eg, in terms of dot shape).
[296] As used herein in the specification and claims section that follows, the term "geometric projection" refers to an imaginary geometric structure that is projected onto a printed face of a printing substrate.
[297] As used herein in the specification and claims section that follows, the term "distinct ink dot" refers to any ink dot or ink dot image at least partially disposed within the "projection geometric", which is neither a "satellite" nor an overlapping dot or dot image.
[298] As used herein in the specification and in the claims section that follows, the term "mean deviation", with respect to circularity, convexity, and the like, of a plurality of "distinct ink dots", if refers to the sum of the deviations of distinct individual ink dots divided by the number of distinct individual ink dots. Procedure
[299] A printed sample, preferably containing a high incidence of individual ink dots, is manually scaled on the LEXT microscope using 20x magnification to obtain a field that includes at least 10 isolated dots in a single frame. Care should be taken to select a field whose ink dot quality is quite representative of the overall ink dot quality of the printed sample.
[300] Each point within the selected frame is analyzed separately. Points that are "cleaved" by the edges of the frame (which can be considered a square geometric projection) are considered to be part of the frame, and are analyzed. Any overlapping satellites and points are excluded from the analysis. A "satellite" is defined as an ink dot whose area is less than 25% of the midpoint area of the dots within the frame, for frames that have a generally homogeneous dot size, or as an ink dot whose area is less than 25% of the nearest adjacent point, for inhomogeneous frames.
[301] Each distinct ink dot is further enlarged with a 100x zoom, and image processing can be performed according to the procedure set out above with regard to the convexity and circularity procedures. Results
[302] Figure 5F-1 provides a close-up view of a small field of ink dots on a commodity coated fibrous substrate (Arjowiggins coated recycled gloss, 170g/m2), the field produced using a commercially available aqueous direct inkjet printer . Ink image A is a satellite, and is excluded from analysis. Point B is cleaved by the frame edge, and is included in the analysis (ie, the entire ink dot is analyzed). Tail or projection C is considered to be part of the ink dot disposed to its left. Thus, the field contains only 6 ink dots for image processing.
[303] Figure 5F-2 provides an enlarged view of an area of an ink dot structure in accordance with the present invention, wherein the commodity coated substrate is identical to that of Figure 5F-1. The ink D image, for example, is a satellite, and is excluded from analysis. Thus, the field contains 12 ink dots for image processing.
[304] It is evident from a comparison of the figures that the ink dot field shown in Figure 5F-1 has superior dot shape and middle dot shape with respect to the ink dot field shown in Figure 5F -two.
[305] Figure 5G-1 provides an enlarged view of a field of ink dots or smears on an uncoated fibrous substrate (Hadar Top uncoated-offset 170g/m2), the field produced using a direct aqueous inkjet printer available on the market. Marketplace. On higher magnification, it became evident that points E and F are separate individual points. While many speckles are reasonably round and well formed, most speckles exhibit poor circularity and convexity, have ill-defined edges, and appear to contain several ink centers that are associated or loosely associated.
[306] In contrast, Figure 5G-2 provides an enlarged view of an area of an ink dot structure in accordance with the present invention, where the uncoated substrate is identical to that of Figure 5G-1. Each ink dot exhibits good roundness and convexity, and has sharp edges. In addition, each ink dot is disposed on top of the rough, uncoated fibrous substrate.
[307] Roundness and non-convexity offset data for each of the fields is provided in Tables 4A-4D.
[308] The fields of the ink dot structure according to the present invention exhibited non-convexities (on average) of 0.003 for the Arjowiggins coated substrate and 0.013 for the Hadar Top uncoated substrate. These average values are highly similar to the non-convexities exhibited by the individual ink dots of the present invention on these substrates (0.004 and 0.010, respectively). Likewise, the fields of the ink dot structure according to the present invention exhibited (average) roundness deviations of 0.059 for the coated Arjowiggins substrate and 0.273 for the coated Hadar Top. These average values are greater than, but quite similar to, the circularity deviations exhibited by the individual ink dots of the present invention on these substrates (0.026 and 0.239, respectively). As articulated above, and as is evident to the eye from Figures 5F-2 and 5G-2, ink dots in ink dot structures of the present invention tend to consistently exhibit good shape properties (such as convexity and circularity) , largely independently of the particular, local, topographical characteristics of the substrate.
[309] These exemplary results have been confirmed on several additional fibrous substrates, both commodity coated and uncoated.
[310] For all tested commodity coated fibrous substrates, fields of the ink dot structure according to the present invention exhibited an average non-convexity of 0.05 maximum, 0.04 maximum, 0.03 maximum, maximum 0.025, maximum 0.020, maximum 0.015, maximum 0.012, maximum 0.010, maximum 0.009, or maximum 0.008.
[311] For all uncoated fibrous substrates tested, fields of the ink dot structure according to the present invention exhibited an average non-convexity of 0.085 maximum, 0.07 maximum, 0.06 maximum, maximum 0.05, maximum 0.04, maximum 0.03, maximum 0.025, maximum 0.020, maximum 0.018, or maximum 0.015.
[312] Table 4A Coated substrate Prior art ink dot structure (Fig. 5F-1)
[313] Table 4B Coated substrate Ink dot structure of the invention (Fig. 5F-2)
[314] Table 4C Uncoated Substrate Prior Art Ink Dot Structure (Fig. 5G-1)
[315] Table 4D Uncoated Substrate
[316] In some embodiments, the field non-convexity is at least 0.0005, at least 0.001, at least 0.002, at least 0.003, or at least about 0.004. In some cases, and in particular for uncoated fibrous substrates, the field or mean non-convexity may be at least 0.05, at least 0.07, at least 0.10, at least 0.12, at least 0.15, at least 0.16, at least 0.17, or at least 0.18.
[317] For all tested commodity coated fibrous substrates, the ink dot structure fields according to the present invention exhibited a significant deviation from roundness of maximum 0.60, maximum 0.50, maximum 0.45 , maximum 0.40, maximum 0.35, maximum 0.30, maximum 0.25, maximum 0.20, maximum 0.17, maximum 0.15, maximum 0.12, or at most 0.10.
[318] For all uncoated fibrous substrates tested, fields of the ink dot structure according to the present invention exhibited a significant deviation from roundness of at most 0.85, at most 0.7, at most 0.6, at most 0.5, at most 0.4, at most 0.35, at most 0.3, at most 0.25, at most 0.22, or at most 0.20.
[319] In some embodiments, the mean deviation from roundness is at least 0.010, at least 0.02, at least 0.03, or at least about 0.04. In some cases, the deviation from roundness can be at least 0.05, at least 0.07, at least 0.10, at least 0.12, at least 0.15, at least 0.16, at least 0 .17, or at least 0.18.
[320] While the non-convexity and deviation from circularity values described above are for fields that have at least 10 points suitable for evaluation, they still apply to fields with at least 20, at least 50, or at least minus 200 of such suitable points. Furthermore, the inventors have found that the distinction of both the non-convexity values and the circularity deviation values of the ink dot structures of the invention versus those of the prior art ink dot structures becomes even more significant with the increasing the size of the field.
[321] For all plastic substrates tested, described in more detail below, the ink dot structure fields according to the present invention exhibited an average non-convexity of at most 0.075, at most 0.06, at most 0.05, maximum 0.04, maximum 0.03, maximum 0.025, maximum 0.020, maximum 0.015, maximum 0.012, maximum 0.010, maximum 0.009, or maximum 0.008; the fields of the ink dot structure according to the present invention exhibited a significant deviation from roundness of at most 0.8, at most 0.7, at most 0.6, at most 0.5, at most 0.4 , at most 0.35, at most 0.3, at most 0.25, at most 0.20, at most 0.18, or at most 0.15. Smooth plastics, such as atactic polypropylene and various polyesters, exhibited a significant deviation from roundness of a maximum of 0.35, a maximum of 0.3, a maximum of 0.25, a maximum of 0.20, a maximum of 0.18, in the maximum 0.15, maximum 0.12, maximum 0.10, maximum 0.08, maximum 0.06, maximum 0.05, maximum 0.04, or maximum 0.035. plastic substrates
[322] Figures 5H-1 to 5H-3 provide an enlarged top view of ink dot structures in accordance with the present invention, in which an ink dot is printed on each of several exemplary plastic printing substrates, including biaxially oriented polypropylene - BOPP (Figure 5H-1); antistatic polyester (Figure 5H-2); and atactic polypropylene (Figure 5H-3).
[323] In all of the different plastic media used, and as exemplarily shown in Figures 5H-1 to 5H-3, the ink dots of the present invention exhibited superior optical and shaping properties, including roundness, convexity , edge irregularity, and surface roughness.
[324] Figure 5H-4 provides an enlarged top view of an ink dot printed on a polyester substrate in accordance with the present invention. Figure 5H-4 also provides a cross-sectional representation, which shows the surface roughness of the ink dot and substrate. The ink dot has a height of about 600 nm. The height deviation is less than ±50 nm along 80% of the center of the spot diameter, and less than ± 25 nm along 60% of the center of the spot diameter.
[325] Examples of roundness deviations and non-convexities are given in Table 5.
[326] Table 5
[327] The non-convexity, or convexity deviation of ink dots printed on a wide variety of plastic printing substrates, was 0.020 maximum, 0.018 maximum, 0.016 maximum, 0.014 maximum, 0.012 maximum or at most 0.010. At least some of the ink dots on all of these substrates, including BOPP, exhibited non-convexities of 0.008 maximum, 0.006 maximum, 0.005 maximum, 0.004 maximum, 0.0035 maximum, 0.0030 maximum, at most 0.0025, or at most 0.0020. On atactic polyester and polypropylene substrates, typical ink dots exhibited non-convexities of at most 0.006, at most 0.004, at most 0.0035, and even more typically at most 0.0030, at most 0.0025, or at most 0.0020.
[328] On all plastic substrates tested, individual ink dots in the ink dot structures according to the present invention exhibited a typical deviation from roundness of at most 0.8, at most 0.7, at most 0.6 , maximum 0.5, maximum 0.4, maximum 0.35, maximum 0.3, maximum 0.25, maximum 0.20, maximum 0.18, or maximum 0.15. On various smooth plastics, such as atactic polypropylene and various polyesters, individual ink dots exhibited a typical circularity deviation of at most 0.35, at most 0.3, at most 0.25, at most 0.20 at maximum 0.18, maximum 0.15, maximum 0.12, maximum 0.10, maximum 0.08, maximum 0.06, maximum 0.05, maximum 0.04, or maximum 0.035.
[329] Figures 5H-5 to 5H-7 each provide an enlarged view of a field having an ink dot structure in accordance with the present invention, each field containing ink dots printed on a respective plastic substrate. In Figure 5H-5, the substrate is antistatic polyester; in Figure 5H-6, the substrate is polypropylene (BOPP WBI 35 micron (Dor, Israel)); in Figure 5H-7, the print substrate is atactic polypropylene. In all these fields, each ink dot has a good sphericity and convexity, having well-defined boundaries, and is arranged on top of the particular plastic substrate. The ink dots of the ink dot-on-plastic ink structures of the invention can be very similar to ink dots on commodity coated substrates, in particular with respect to roundness, convexity, edge irregularity, and other optical shape properties . For a wide variety of plastic substrates, the ink dot-on-plastic ink structures of the invention exhibit optical shape properties (eg, roundness deviation, non-convexity) that match, or exceed, those of the substrates. coated commodity. Optical Uniformity
[330] The original ink film images provided in Figures 5A and 5B are not optically uniform. Generally, ink film images arranged on uncoated papers are less optically uniform than the corresponding ink film images arranged on coated paper.
[331] Furthermore, it can be seen that the ink dots of the invention exhibit superior optical uniformity compared to the various ink forms of the prior art. This appears to be true for both coated and uncoated printed substrates. What is easily observed by the human eye can be quantified using image processing techniques. The ink dot uniformity measurement method is given below. Optical Uniformity Measurement
[332] Spot images are loaded into the ImageXpert software, preferably using the statistical rules provided above. Each image is loaded into each of the red, green and blue channels. The channel selected for image processing is the channel that exhibits the greatest visible detail, which includes the dot outline and color variation in the dot area, as well as the fibrous structure of the substrate surface. For example, the red channel is typically more suitable for a cyan dot, while the green channel is typically more suitable for a magenta dot.
[333] For each of the selected points, a line profile (preferably three line profiles for each of the at least 10 most representative points) is measured across the point area, crossing the center of the point. Since the line profile is measured on a single channel, gray values (0 to 255, gray value not being a color value) are measured. Line profiles are taken across the center of the stitch and cover only the inside two-thirds of the stitch diameter to avoid edge effects. The default for sampling frequency is about 8 optical measurements along the line profile (8 gray values measured with regular spacing along each micrometer, or 125 nanometers +/- 25 nanometers per measurement along the line profile line), which was the automatic frequency of the ImageXpert software, and which was deemed adequate and robust for the task at hand.
[334] The standard deviation (SD) of each of the line profiles is calculated, and a single mean value of multiple line profile SDs is calculated for each type of printed image.
[335] Figures 6A-1 through 6J-2 provide images of ink smears or dots obtained using various printing technologies and their optical uniformity profiles. More specifically, Figures 6A-1 through 6E-1 provide images of ink dots arranged on uncoated paper for the following print technologies: HP DeskJet 9000 (Figure 6A-1); HP Indigo 7500 Digital Press (Figure 6A-2); Offset: Ryobi 755 (Figure 6A-3); Xerox DC8000 (Figure 6A-4); and to an embodiment of the inventive printing technology (Figure 6A-5). Likewise, Figures 6F-1 through 6J-1 provide images of ink dots arranged on commodity coated paper for these printing technologies.
[336] Figures 6A-2 through 6J-2, respectively, provide a graph that translates the relative gray (uncolored) value as a function of the position on the line passing through the center of the ink dot image, for each. from the ink dot images provided by Figures 6A-1 through 6E-1 (on uncoated paper), and Figures 6F-1 through 6J-1 (on coated paper). A relatively flat linear profile of a particular ink dot image indicates high optical uniformity along the line.
[337] The DP of each of the line profiles of each type of printed image is shown in Table 6, for both coated and uncoated substrates. The results appear to confirm that the ink dots disposed on the uncoated fibrous print media exhibit poorer uniformity compared to the corresponding ink dots disposed on the coated fibrous print substrates.
[338] In addition, for uncoated substrates, the line profile of the ink film of the invention produced by the inventive system and process had a DP of 4.7, which compares favorably with the DPs achieved using the various technologies of the prior art (13.7 to 19.1). For the coated substrates, the ink dot line profile of the invention produced by the inventive system and process had a DP of 2.5, which compares favorably, although not surprisingly, with the DPs achieved using the various technologies of the prior art. (4 to 11.6).
[339] When comparing between films or dots on coated papers, the mean of each of the standard deviations (SD) of the dot profiles of the present invention was less than 3. More generally, the DP of the dot profiles of the present invention is less than 4.5, less than 4, less than 3.5, less than 3, or less than 2.7.
[340] Table 6
[341] In contrast, the SD for the offset dot uniformity profile was 5.75, and the SD for the LEP dot uniformity profile (Indigo) was 11.6.
[342] Thus, the DP values for the dots of the present invention are conspicuously differentiated from the DP values of exemplary prior art printed dots on both coated and uncoated papers.
[343] When comparing films or dots on uncoated papers, the standard deviation (SD) of the dot profiles of the present invention was always less than 5. More generally, the DP of the dot profiles of the present invention is less than 10, less than 8, less than 7, or less than 6.
[344] Because, as mentioned above, ink images can contain an extremely large plurality of individual or single ink dots (at least 20, at least 100, at least 1000, at least 10,000, or at least 100,000), it may be meaningful to statistically define the ink dot structures of the invention where at least 10%, at least 20%, or at least 30%, and in some cases at least 50%, at least 70%, or at least 90% of inventive ink dots (or inventive single drop ink dots) disposed on any uncoated or coated (or commodity coated) fibrous substrate have the above-mentioned standard deviations for uncoated papers and for coated commodity papers . Optical Density
[345] Ink formulations containing a 1:3 ratio of pigment (Clariant Hostajet Black O-PT nano-dispersion) to resin were prepared according to Example 6. The formulations were applied to Condat Gloss® coated paper (135 gsm) using several coating rods producing wet layers with a characteristic thickness of 4 to 50 micrometers.
[346] The formulation provided above contains about 9.6% paint solids, of which 25% is pigment, and about 75% is resin by weight. In all tests, the resin to pigment ratio was kept at 3:1. The fraction of paint solids in paint formulations ranged between 0.05 and 0.12 by weight (5% to 12%). The drawdown was carried out in a normal way, directly onto the paper. The thickness of each paint film obtained was calculated.
[347] Optical density was measured with an X-Rite® 528 spectrodensitometer using absolute "T" state mode. The results are given in Table 7. Figure 12 provides the optical density points obtained, along with a curve fitted (the lowest curve) of the optical density obtained as a function of film thickness. Although it is not known whether the formulation is a prior art formulation, the fitted curve may represent the optical density capabilities of the prior art.
[348] Table 7
[349] The optical density of the paint film structures of the invention can be at least 5%, at least 7%, at least 10%, at least 12%, at least 15%, at least 18%, at least 20% , at least 22%, at least 25%, at least 28%, at least 30%, at least 35%, or at least 40% higher than any of the optical density points obtained and graphically represented in Figure 12, and/or higher than any point on the fitted curve represented by the function: ODbaseline = 0.5321425673 + 1.87421537367*Hfiim - 0.8410126431754*(Hfilm)2 + 0.1716685941273*(Hfiim)3 - 0.0128364454332*( Hfiim)4 where: ODbaseiine is the optical density given by the fitted curve, and Hfiim is the average thickness or average height of the ink thinning disposed on a printing substrate, such as a fibrous printing substrate.
[350] The exemplary curves arranged above the fitted curve in Figure 12 are the optical density curves of the ink film structure of the invention, wherein the optical density is 7% higher or 15% higher, respectively, than ODbaseline .
[351] In absolute terms, the optical density of the paint film structures of the invention (ODinvention) can be at least 0.08, at least 0.10, at least 0.12, at least 0.15, at least 0.18, at least 0.20, at least 0.25, at least 0.30, at least 0.35, or at least 0.40 greater than any of the optical density points obtained and graphically represented in the Figure 12, and/or higher than any point on the fitted curve represented by the function given above (ODbaseline). Furthermore, for a film thickness of at least 1.5 microns, ODinvention can be at least 0.45, at least 0.50, at least 0.55, at least 0.60, at least 0.70, at least 0.80, at least 0.90, at least 1.00, at least 1.10, or at least 1.25 greater than any of the optical density points obtained and graphically represented in Figure 12, and/ or greater than any point on the fitted curve represented by the function given above.
[352] Figure 13 provides the optical density measurements from Figure 12, plotted as a function of pigment content or calculated mean pigment thickness (Tpig). The optical densities (Y-axis) of Figure 13 are identical to those shown in Figure 12, but the X-axis variable is the pigment content or average calculated pigment thickness, rather than the average measured or calculated paint film thickness. Thus, ODbaseline = 0.5321425673 + 7.49686149468* Tpig - 3.3640505727016 * (Tpig)2 + 0.6866743765092 * (Tpig)3 - 0.0513457817328 * (Tpig)4
[353] In the case of black pigments, such as black pigments including or consisting essentially of carbon black, the calculated average pigment thickness may more or less equal the thickness of the ink solids multiplied by the pigment weight fraction within the fraction of ink solids (by way of example, in the above formulation, the pigment weight fraction is 0.25).
[354] The optical density of the paint film structures of the invention can be at least 5%, at least 7%, at least 10%, at least 12%, at least 15%, at least 18%, at least 20 %, at least 22%, at least 25%, at least 28%, at least 30%, at least 35%, or at least 40% higher than any of the optical density points obtained and graphically represented in Figure 13 , and/or greater than any point on the adjusted ODbaseline curve as a function of the calculated average pigment thickness.
[355] In absolute terms, the optical density of paint film structures (ODinvention) can be at least 0.08, at least 0.10, at least 0.12, at least 0.15, at least 0, 18, at least 0.20, at least 0.25, at least 0.30, at least 0.35, or at least 0.40 greater than any of the optical density points obtained and plotted in Figure 13, and/or greater than any point on the fitted curve represented by the function given above (ODbaseline). Furthermore, for a film thickness of at least 1.5 microns, ODinvention can be at least 0.45, at least 0.50, at least 0.55, at least 0.60, at least 0.70, at least 0.80, at least 0.90, at least 1.00, at least 1.10, or at least 1.25 greater than any of the optical density points obtained and graphically represented in Figure 13, and/ or greater than any point on the fitted ODbaseline curve as a function of the calculated average pigment thickness. color gamut volume
[356] The color gamut of a particular printing technology can be defined as the sum total of all the colors that the printing technology can reproduce. While gamuts of colors can be represented in a number of ways, a full gamut of colors is usually represented in a three-dimensional color space.
[357] ICC (International Color Consortium) profiles are often used by commercially available software to assess color gamut volume.
[358] ISO standard 12647-2 (version 'amended standard'), which is incorporated by reference for all intents and purposes, as if fully set forth herein, relates to various printing parameters for offset lithographic processes, including CIELAB coordinates, ISO brightness and brightness for five typical offset substrates.
[359] Changed standard ISO 12647-2 defines CIELAB color coordinates for the black-cyan-magenta-yellow print sequence for each of the five typical offset substrates, and based on this, defines, for each of these substrates, a range of colors that result from offset lithographic printing.
[360] In practice, prior art color gamut volume capacities can be a maximum of around 400 kilos(ΔE)3 for coated wood free paper (eg Type 1 and possibly Type 2, of the Amended standard ISO 12647-2) used as an offset lithographic printing substrate.
[361] Prior art gamut volume capacities may be somewhat smaller for Type 3 substrates (about 380 kilo (ΔE)3 maximum) and for other types of offset lithographic printing substrates such as uncoated papers, for example, various uncoated offset papers such as Type 4 and Type 5 of Amended ISO Standard 12647-2. Prior art gamut volume capacities can be a maximum of about 350 kilos(ΔE)3 for uncoated offset papers.
[362] It is assumed that the thickness of the printed image (single dot or film) associated with these color gamut volumes is at least 0.9 to 1.1 micrometers.
[363] In contrast, the color gamut volume of the ink film structures of the present invention, as determined, for example, by ICC profiles, can appreciably exceed or exceed the gamut volumes given above. For each particular substrate type, the gamut volume of the ink film structures of the invention can exceed their existing gamut volume capacity by at least 7%, at least 10%, at least 12%, at least 15%, at least 18%, at least 20%, at least 25%, at least 30%, or at least 35%.
[364] The gamut volume of the ink film structures of the invention can exceed their predicted gamut volume capacities by at least 25 kilo(ΔE)3, at least 40 kilo(ΔE)3, at least 60 kilo(ΔE)3, at least 80 kilo(ΔE)3, at least 100 kilo(ΔE)3, at least 120 kilo(ΔE)3, at least 140 kilo(ΔE)3, or at least 160 kilo(ΔE) )3.
[365] In absolute terms, the color gamut volume of the paint film structures of the invention can be characterized by color gamut volumes of at least 425 kilo(ΔE)3, at least 440 kilo(ΔE)3, at least minus 460 kilo(ΔE)3, at least 480 kilo(ΔE)3, or at least 500 kilo(ΔE)3. For Type 1 and Type 2 and similar substrates, the ink film structures of the invention can be further characterized by color gamut volumes of at least 520 kilo(ΔE)3, at least 540 kilo(ΔE)3, at least 560 kilo(ΔE)3, or at least 580 kilo(ΔE)3.
[366] Without wishing to be bound by theory, the inventors believe that the improved color gamut volume, as well as the improved optical density described herein above, can be at least partially, or in large part, attributed to the lamination of the film. ink of the invention to an upper surface of the printing substrate. Because the shape of the film can be largely determined prior to transfer to the substrate, the film can be integrally transferred from the MTI to the substrate. This integral continuous unit may be substantially solvent free, such that there is no penetration of any type of web material into or between the substrate fibers. The integral film can form a laminated layer entirely disposed above the upper surface of the fibrous print substrate.
[367] The paint film structures of the invention can achieve the various stated color gamut volumes, not only within the 0.9 to 1.1 micrometer film thickness range, but surprisingly at average thicknesses or heights of film that are lower or considerably lower than the 0.9 to 1.1 micrometer range. The ink film structures of the invention can be characterized by said color gamut volumes for an ink film thickness of less than 0.8 µm, less than 0.7 µm, less than 0.65 µm, less than 0.6 μm, less than 0.55 μm, less than 0.5 μm, less than 0.45 μm, or less than 0.4 μm.
[368] The paint film structures of the invention can also achieve the various color gamut volumes indicated with an average film thickness of 4 micrometers maximum, 3.5 μm maximum, 3 μm maximum, 2 μm maximum ,6 μm, maximum 2,3 μm, maximum 2 μm, maximum 1,7 μm, maximum 1,5 μm, maximum 1,3 μm, or maximum 1,2 μm.
[369] In addition, the ink film structures of the invention can also achieve full coverage of the color ranges defined by the above referenced ISO Standard, within any of the film thickness ranges described above.
[370] A new standard in development, the ISO 15339 standard is given in Table 8.
[371] Table 8
[372] Color gamut prints were made using Dimatix SAMBA single pass inkjet printheads with a nominal resolution of 1200dpi and providing an average drop volume of 9pL.
[373] Ink in the print head was kept at 22°C, the mat was kept at 70°C. Manual drying was carried out at about 450°C at a volume flow of 16CFM. The transfer temperature was about 130°C. Ink formulations were prepared substantially as described above in relation to Examples 2, 5, 8 and 9.
[374] For each operation, 170 areas of different color combinations were printed and measured using a spectrophotometer to create the color gamut. Each color separation was sequentially printed onto a heated blanket and manually dried for about 2 seconds. The order of separations was yellow, magenta, cyan, and black. After all separations were printed, the image was transferred to the paper by applying pressure through a cylindrical weight.
[375] Each individual color separation had a thickness of up to 600, up to 650, or up to 700nm. The total thickness is at most 2000nm, and on average around 1700nm, 1800nm or 1900nm. In some runs, each individual color separation had a thickness of up to 450, up to 500, or up to 550nm, and the corresponding average total thickness was about 1300nm, 1400nm, or 1500nm.
[376] All comparisons were made with normalized white, as if printed on the same media.
[377] The software used to create a color profile from the prints was an i1Profiler, version 1.4.2 (X-Rite® Inc., Grand Rapids, MI). Measurements were made using an i1Pro2 spectrophotometer (X-Rite ® Inc.) and standard techniques (similar to those of the i1Profiler) were used to plot the frames and calculate the color gamut volume. Abrasion resistance
[378] An important feature of printed ink films is abrasion resistance. Abrasion resistance is a property of printed ink describing the degree to which the printed image can maintain its surface and structural integrity under prolonged friction, scratches and abrasions. During transport and handling, the exposed surface of printed ink films can be significantly eroded, thus impairing print quality. Consequently, a wide variety of printed products (eg magazines and brochures) may require ink film structures with excellent abrasion resistance.
[379] Abrasion resistance can normally be improved by suitable formulations comprising resins having good abrasion resistance properties. Alternatively or additionally, special components such as waxes and/or drying oils can be introduced into the formulation.
[380] The introduction of waxes and oils in the ink formulation can affect the general attributes of the ink and can also lead to other process related or printing related problems. Thus, providing the necessary abrasion resistance exclusively by means of abrasion resistant resins can be advantageous in at least this respect.
[381] The inventors have found that in the paint formulations and paint film structures of the present invention, various resins, having relatively poor mechanical or "bulk" abrasion resistance properties, may advantageously contribute to thermo-rheological behavior of ink formulations, in which at least one of: ink film development, transfer from the intermediate transfer member or mat, and adhesion to the printing substrate, can be considerably improved. The poor mechanical properties of resins can include a low hardness value.
[382] The inventors found that the abrasion resistance of printed images printed with the
[383] Abrasion resistance was measured by sweeping an abrasive block on top of each sample a number of times, and measuring the optical density of the samples, compared to baseline values established for the samples prior to testing. abrasion. The samples were placed in a TMI (Testing Machines Incorporated) paint scrub tester (model # 10-18-01) and a dry paint scrub test was performed using a 1.8 kg test pad having a piece of paper Condat Gloss® (135 gsm) disposed therein. The optical densities of the samples were measured before testing and after 100 abrasion cycles. This abrasion resistance measurement procedure is recommended by the TMI Instruction Manual, and is based on ASTM procedure D5264.
[384] By way of example: Joncryl® 2178 high molecular weight emulsion film-forming polymer was tested for abrasion resistance, and found to have excellent abrasion resistance properties. An ink formulation containing Joncryl® 2178 was prepared and applied to Condat Gloss® paper (135 g/m2) using a 12 micrometer coating rod. With this paint formulation, a wet film thickness of 12 µm corresponds approximately to a dry film with a film thickness of 1.2 µm. The drawdown was carried out in a standard way. The dry paint film sample was then tested for abrasion resistance. Optical density loss was only 18% after 100 abrasion cycles, which is considered an excellent result for various printing applications.
[385] Joncryl® 2178 film-forming emulsion was further tested for thermo-rheological compatibility with the process of the invention, and found to have poor transfer properties.
[386] A second lower molecular weight resin (Neocryl® BT-26) was tested for abrasion resistance, and found to have relatively poor abrasion resistance properties. As with the first resin, a second paint formulation containing the above resin was prepared and applied to Condat Gloss® paper (135 gsm) using the 12 µm coating rod. The obtained dry film, having a film thickness of about 1.2 µm, was subjected to the abrasion resistance test described above. The optical density loss was 53% after 100 abrasion cycles, almost three times the loss suffered by sample 1.
[387] The ink formulation of the invention was further tested for thermo-rheological compatibility with the process of the invention, and found to have adequate transfer properties.
[388] The inventors then tested this second ink formulation containing the resin, which has relatively poor abrasion resistance properties, in a printing system and the processing method of the present invention. Again, Condat Gloss® paper (135 g/m2) was used as the printing substrate. Some of the ink film structures produced were evaluated to verify various ink film and print structure properties, including abrasion resistance.
[389] The printed substrate obtained using the second ink formulation was subjected to an abrasion resistance test identical to that performed for the embossing samples. Surprisingly, the optical density loss was 16.6%, which is comparable to the abrasion resistance of the first highly abrasion resistant dry ink film sample, and which is a good enough result for a wide range of printing applications. .
[390] In another exemplary abrasion resistance test, an ink formulation was prepared in accordance with the composition given in Example 8. The ink was applied onto Condat Gloss® paper (135 gsm) using the 12 µm coating rod . Then the paint was dried by hot air and the abrasion resistance was tested as described above. Optical density loss was 30% after 100 abrasion cycles.
[391] In another exemplary abrasion resistance test, the paint formulation described above was used to produce a dry film by means of the process of the invention. The dry film, with a thickness of about 1 micrometer, was obtained by applying the wet paint (12 μm, as above) on a blanket of hot silicone (130°C) [silanol-terminated dimethyl polysiloxane], drying the film, and transferring the dry film to Condat Gloss® paper (135 gsm). Optical density loss was 19% after 100 abrasion cycles. Adhesive failure
[392] The adhesive properties of the ink film structures of the invention (namely, Example 4) were evaluated and compared with the adhesive properties of the ink spot or ink film structures of the prior art. A standard test procedure used: FINAT (Fédération Internationale des Fabricants et Transformateurs d'Adhesifs et Thermocollants sur Papiers et Autres Supports) quantitative FTM 21 ink adhesion test, provided below. FINAT FTM 21 Ink adhesion - basic
[393] Scope. This method allows a quick assessment of the degree of adhesion of a printing ink or varnish to a label substrate.
[394] Definition. Printing ink or varnish is applied to the substrate and cured on the printing press or by a standard method appropriate for the type of ink. Ink adhesion is then estimated by the amount of ink that can be removed when adhesive tape is applied and removed. The resistance of paint to mechanical removal is also measured by paint scraping and pressure deformation.
[395] Test Equipment. A means of applying and curing paint. Removable high tack ("aggressive") adhesive tape, eg Tesa 7475 (acrylic base), Tesa 7476 (rubber base) or 3M Scotch 810. FINAT roller to smooth the tape onto the test piece. Metal spatula. Gloves.
[396] Test pieces. If the required ink has not yet been applied to the substrate as part of the printing process, prepare test samples by coating the ink to a uniform thickness (eg with a Meyer bar for low viscosity inks) and curing the coating as recommended by the supplier. A4 sheets are a convenient sized sample for this test. Test conditions of 23°C ± 2°C and 50% relative humidity (RH) ± 5% RH. If possible, test pieces should be conditioned for at least four hours before testing.
[397] Tape Test. Place the sample on a smooth, flat, rigid surface and apply the adhesive tape, leaving a small portion of the tape unfixed to the test piece, ensuring that there are no air bubbles trapped under the tape. Using the FINAT cylinder, press down on the tape, running the roller twice in each direction along the sample, then fold the loose tape back onto itself at an angle of 180°. Within 20 minutes after rolling the tape, mount the sample on a frame or use one hand to hold the specimen firmly, then pull the piece of tape free towards you using the other hand: slowly at first to one constant speed then very quickly and accelerating. (The fastest speed is the most aggressive test). FINAT Technical Manual 6th edition, 2001 53.
[398] Specimen performance is recorded by comparison to control samples that have been previously measured, or by reference to the following rating: Grade 1 No ink removal Grade 2 Light ink removal (<10%) Grade 3 Moderate ink removal (10 to 30%) Grade 4 Severe Ink Removal (30 to 60%) Grade 5 Nearly Complete Ink Removal (> 60%)
[399] Examples of results are shown in Table 9.
[400] Direct inkjet (drop-on-demand) technologies have exhibited poor ink adhesion to various plastic substrates. Solid ink technology exemplified by the XEROX Phaser 8560 and latex printing technology exemplified by the HP Designjet Z6200 also exhibited poor ink adhesion to various plastic substrates. Offset lithography printing, gravure, and some LEP and DEP technologies exhibited strong adhesive properties on the plastic substrates tested.
[401] With respect to various plastic substrates, including polypropylene sheets (eg, biaxially oriented polypropylene -- BOPP), polyethylene sheets, and polyethylene terephthalate sheets, the film paint structures of the present invention exhibited strong adhesive properties.
[402] In some embodiments of the invention, dot-on-plastic paint structures exhibited an adhesive failure of at most 10%, and more typically at most 5%, when subjected to a standard tape test ( FINAT FTM 21, Basic Ink Adhesion Test). In most cases, paint dot-on-plastic paint structures were free or substantially free of adhesive flaws when subjected to this tape test.
[403] TABLE 9
[404] The inventors have found that, when selecting resins for use in the formulations that support the paint film structures of the present invention, the softening temperature (or glass transition temperature for at least partially amorphous resins) can be a useful indicator of resin suitability. Specifically, resins used in paint formulations (and disposed in paint films of the present invention) can have a Tg of less than 47°C or less than 45°C, and more typically, less than 43°C, less than 40° C, less than 35°C, less than 30°C, less than 25°C, or less than 20°C.
[405] More generally, from a process standpoint, the paint formulations disposed in the MTI, after becoming devoid of, or substantially devoid of, water, any co-solvent, and any other vaporizable material that would be vaporized under process conditions, for example, pH adjusting agents, (producing "paint solids", a "paint residue", or the like), and/or their resins, may have a Tg of less than 47°C or less than 45°C, and more typically, less than 43°C, less than 40°C, less than 35°C, less than 30°C, less than 25°C, or less than 20°C. Thermorheological Properties
[406] The inventive process may include heating the ink film or images, during transport over the surface of the image transfer member, to evaporate the aqueous vehicle from the ink image. Heating can also facilitate the reduction of ink viscosity to allow conditions for transfer from the MTI to the substrate. The ink image can be heated to a temperature at which the organic polymer resin residue film and colorant that remains after evaporation of the aqueous vehicle is made adherent (e.g., by softening the resin).
[407] The residue film on the surface of the image transfer member can be dry or substantially dry. The film includes the resin and colorant from the ink formulation. The residue film can further include small amounts of one or more surface active or dispersing agents, which are typically water soluble at the pH of the paint (i.e., prior to blasting). The waste film can further include one or more plasticizers.
[408] The waste ink film can become sticky before reaching the platen cylinder. In this case, the film can cool down at the printing station, due to its contact with the substrate and exposure to the environment. The already sticky ink film can immediately adhere to the substrate on which it is printed under pressure, and the cooling of the film can be sufficient to reduce the adhesion of the film to the image transfer surface to such an extent that the film easily detaches from the image transfer member without compromising substrate adhesion.
[409] Tackiness (or adhesion) can be defined as the property of a material that allows it to bond with a surface in immediate contact with light pressure. Adhesion performance can be highly related to various viscoelastic properties of the material (polymer resin, or paint solids). Both viscosity and elastic properties appear to be important: viscous properties at least partially characterize the ability of a material to spread over a surface and form intimate contact, while elastic properties at least partially characterize the bond strength of the material. material. These and other thermo-rheological properties are cadence and temperature dependent.
[410] Through proper selection of the thermo-rheological characteristics of the waste film, the effect of cooling can be to increase the cohesion of the waste film, where its cohesion exceeds its adhesion with the transfer member in order to that all or substantially all of the waste film is separated from the image transfer member and printed as a film onto the substrate. In this way, it is possible to ensure that the waste film is printed on the substrate, without significant change in the area covered by the film or its thickness.
[411] Viscosity temperature sweeps -- both ramp and step -- were performed using a Thermo Scientific HAAKE RheoStress® 6000 rheometer having a TM-PE-P Peltier plate temperature module and P20 Ti L (spindle) geometry measurement ).
[412] Dry residue paint samples with a depth of 1 mm in a module 2 cm in diameter were tested. The samples were dried overnight in an oven at an operating temperature of 100°C. A volume of sample (precipitate) was inserted into the 2 cm diameter module and softened by gentle heating. The sample volume was then reduced to the desired size by lowering the spindle to reduce the sample volume to the desired depth of 1 mm.
[413] In ramp temperature mode, the sample temperature was allowed to stabilize at a low temperature (typically 25°C to 40°C) before being raised to a high temperature (typically 160°C to 190°C) with a cadence of about 0.33°C per second. Viscosity measurements were taken at approximately 10 second intervals. The sample temperature was then allowed to stabilize at elevated temperature for 120 seconds before ramping down to low temperature at a rate of about 0.33°C per second. Again, viscosity measurements were taken at approximately 10 second intervals. Temperature swing scans were performed with a Gamma of 0.001 and a frequency of 0.1 Hz.
[414] In the specification and claims section that follows, dynamic viscosity values are quantitatively determined solely by the ramp-up and ramp-down temperature method described herein above.
[415] Figure 7 provides downward-sloping temperature scan graphs of dynamic viscosity as a function of temperature for various dry ink formulations suitable for the ink film structure of the present invention. After reaching a maximum temperature of about 160°C, and waiting 120 seconds, the temperature was ramped down as described.
[416] The lowest viscosity curve is that of a dry residue of an inventive yellow paint formulation, containing about 2% pigment solids, and produced according to the procedure described above. At about 160°C, the rheometer measured a viscosity of about 6.7^106 cP. As the temperature was ramped down, the viscosity steadily and monotonously increased to about 6,107 cP at 95°C, and up to about 48°107 cP at 58°C.
[417] The intermediate viscosity curve is that of a dry residue of an inventive cyan ink formulation, containing about 2% pigment solids, and produced according to the procedure described above. At about 157°C, the rheometer measured a viscosity of about 86-106 cP. As the temperature was ramped down, the viscosity increased to about 187-106 cP at 94°C, and up to about 8*108 cP at 57°C.
[418] The highest viscosity curve is that of a dry residue of a black ink formulation of the invention, containing about 2% pigment solids, and produced according to the procedure described above. At about 160°C, the rheometer measured a viscosity of about 196 ^106 cP. As the temperature was ramped down, the viscosity steadily and monotonously increased to about 763*106 cP at 95°C, and up to about 302*107 cP at 59°C.
[419] Figure 8 is a downward-sloping temperature scan graph of dynamic viscosity versus temperature for various dry ink formulations of the present invention, compared to various ink residues from prior art ink formulations. Viscosity curves of prior art formulations are marked from 1 to 5, and are represented by dashed lines; the viscosity curves of the formulations of the invention are marked from A to E, and are represented by solid lines. The ink formulations of the present invention include the three previously described in conjunction with Figure 7 (A = black, C = cyan, and E = yellow), and two ink formulations ("B", "D"), containing about 2% by weight solids of an aqueous preparation of magenta pigment [Hostajet Magenta E5B-PT (Clariant)], together with about 6% of various styrene-acrylic emulsions. Prior art waste inks have been prepared from various commercially available inkjet inks of different colors.
[420] An enlarged view of the graph of Figure 8, for viscosities less than 36*108, is provided in Figure 9. Only the viscosity curves of inventive formulations A to E, and formulation 5 of the prior art, can be seen in the Figure 9.
[421] It is evident from the graphs, and from the magnitude of the viscosities, that dry paint residues from various prior art paint formulations exhibit no or substantially no flow behavior over the entire temperature measurement range, up to at least 160°C. The peaks observed at extremely high viscosities on some graphs of prior art formulations appear to have no physical significance. The lowest viscosity measured for each of the prior art waste films was within a range of at least 135*107 cP to at least 33*108 cP. The lowest value within this range, 135*107 cP, is well over 6 times the highest viscosity value of any of the residues of the ink formulations of the invention, at about 160°C.
[422] Furthermore, during the ramp-down phase of the test, prior art samples 1 to 5 exhibited viscosity values that exceeded the measured viscosity at about 160°C, and/or that appeared high enough to prevent the transfer of the film. In practice, the inventors of the present invention successfully transferred all five of the ink films of the invention to a printing substrate, but failed to transfer any of the five prior art ink films to a printing substrate, even after heating at over 160°C.
[423] The inventors have calculated the ratio of a dynamic "cold" viscosity at at least one temperature in the range of 50°C to 85°C to a dynamic "hot" viscosity at at least one temperature in the range of 125°C to 160°C. The inventors believe that this ratio may be important in distinguishing between paint formulations that meet the various requirements of the inventive process, and paint formulations that fail to meet the various requirements of the inventive process. Ink Film Analysis on Printed Substrates Basic Procedure:
[424] Three sheets of Condat Gloss ® paper (135 g/cm2, B2, 750x530 mm) were printed on a digital press in accordance with co-pending PCT No. PCT/IB2013/051716 (agent reference LIP 5/001 PCT), using ink formulations of the present invention (magenta, yellow, cyan and black). After 1 week, the sheets were cut into 3x3 cm pieces and introduced into 300 grams of a solution containing 1% 2-amino-2-methyl-1-propanol dissolved in water capable of sufficiently dissolving images printed with various ink inks. soluble in water. In this ink de-inking process, the solution was stirred for 10 minutes at room temperature (eg, about 23°C), after which the mixture was filtered through a 10 micrometer filter. The filtrate, mainly containing the dissolved ink and pigment particles, was dried using a rotary evaporator. The filtered residue was then dissolved in 5 grams of dimethyl sulfoxide (DMSO) and then dried in an oven at 110°C for 12 hours to yield the "recovered residue".
[425] The thermo-rheological behavior of the recovered residue obtained from the ink de-inking process was characterized by means of temperature-sweep and descending-slope viscosity measurements (as described above). The results obtained are shown in Figure 10.
[426] From Figure 10, it becomes evident that the thermo-rheological behavior of the ink solids extracted from the printed images is similar to the thermo-rheological behavior characteristic of the dry ink residues produced by direct drying of the present ink formulations. invention. Furthermore, it seems evident that the thermo-rheological behavior of the recovered waste is markedly different from the thermo-rheological behavior of the dry waste of various water-based inkjet formulations, such as samples 1 to 5 (as shown in Figure 8 ).
[427] In another test, the HP Black Inkjet ink (as supplied for use in the HP DeskJet 9803) from the cartridge was dried to form a residue. The residue was dissolved in 5 grams of dimethyl sulfoxide (DMSO) and then dried in an oven at 110°C for 12 hours. 100 mg of the dry sample was dissolved/dispersed in 0.5 ml of distilled water (or a suitable solvent such as DMSO). After stirring, the liquid material was introduced into a silicone rubber mold. Then, the mold was placed on a plate (heated to 250°C) for 10 minutes. The obtained dry tablet was allowed to cool to room temperature, and was then subjected to a dynamic viscosity measurement at an elevated temperature (~190°C). Viscosity, in cP, is shown in Figure 11.
[428] The identical black inkjet ink was also printed on multiple sheets of Condat Gloss® paper using the aforementioned HP inkjet printer. After 1 week, the leaves were cut into small pieces and introduced into a 1% solution of 2-amino-2-methyl-1-propanol in distilled water, substantially as described herein before. The vial was shaken for 10 minutes at room temperature, after which the mixture was filtered through a 10 micrometer filter. The filtrate was dried using a rotary evaporator. The residue was dissolved in 5 grams of dimethyl sulfoxide (DMSO) and then dried in an oven at 110°C for 12 hours. 100 mg of the dry sample was dissolved in 0.5 ml of distilled water (or a suitable solvent such as DMSO). After stirring, the liquid material was introduced into the silicone rubber mold. Then, the mold was placed on a plate (heated to 250°C) for 10 minutes. The dry tablet obtained from de-inking of the HP printed inkjet samples was allowed to cool to room temperature, and was then subjected to a dynamic viscosity measurement at an elevated temperature (~190°C). Viscosity, in cP, is shown in Figure 11.
[429] The residue obtained by de-inking the HP Inkjet Ink samples exhibited a dynamic viscosity that was similar to the dynamic viscosity exhibited by the dry residue of the identical HP Inkjet Ink.
[430] A similar test was performed for a black ink formulation of the present invention. Dynamic viscosity measurements at high temperature (~190°C) were carried out for both the dry ink residue and the recovered ink residue according to the procedure described above. The viscosity of each sample, in cP, is shown in Figure 11.
[431] Again, the recovered inkjet ink residue, obtained by de-inking the ink film structures of the invention, exhibited a dynamic viscosity that was similar to the displayed dynamic viscosity of dry inkjet ink residue. identical ink of the invention.
[432] In a more advanced process, 3 sheets of Condat paper (135 g/cm 2, B2, 750x530 mm) were printed on a printing system as described in Applicant's co-pending PCT application, No. PCT/IB2013 /051716, using inks as described herein, and further detailed in co-pending PCT application No. PCT/IB2013/051755 (LIP agent reference 11/001 PCT) using Landa inks, and subjected to the following procedure: after 1 week, the sheets are cut into 3x3 cm pieces and introduced into 300 grams of a solution containing 1% 2-amino-2-methyl-1-propanol dissolved in water, which is capable of sufficiently dissolving images printed with various ink inks. soluble in water. If, however, the solution remains colorless, water is separated and an equal weight of a less polar solvent, ethanol, is introduced. Again, if the solution remains colorless, the solvent is separated, and an equal weight of a less polar solvent, methyl ethyl ketone, is introduced. The process continues successively with less polar solvents: ethyl acetate, toluene, and Isopar™ (synthetic ambient mixture, with the most appropriate solvent, the mixture is filtered through a 5 micrometer filter. The filtrate or filtrates containing the dissolved ink are dried using a rotary evaporator.The residues are then dissolved in 5 grams of DMSO (or one of the above mentioned solvents) and dried in an oven at 110°C for 12 hours to produce the “recovered residue.” Thermo-rheological behavior of the recovered waste is characterized and compared with a dry sample of the original paint, where available.
[433] The inventors attribute the improved thermo-rheological results of this process (ie, appreciably closer to the results obtained by direct drying of the inkjet ink) to the increased dissolution of the printed ink, due both to the increased residence time. and the use of additional solvents. Thus, this advanced procedure can be advantageously used to determine the thermo-rheological properties of dry ink from ink residues recovered from printed material, such as brochures and magazines.
[434] The absolute dynamic viscosity values of prior art inkjet ink residues exceed the dynamic viscosity values of inventive inkjet ink residues by a factor of more than 30 to 40.
[435] It is evident that the absolute dynamic viscosity values of the inkjet ink residues of the prior art and the invention can be substantially reproduced by measuring the absolute dynamic viscosity values of the corresponding recovered inkjet ink residues of printed images. Furthermore, it is clear that this method can be used to characterize an inkjet ink residue by reconstituting ink from printed substrates.
[436] One skilled in the art will readily appreciate that other potentially superior procedures can be used to de-ink a printed substrate and produce the recovered ink residue for rheological, thermo-rheological and/or chemical analysis. Ink Formulations and Ink Film Compositions
[437] Among other things, current inkjet inks are aqueous inks, in that they contain water, usually at least 30% by weight and more generally about 50% by weight or more; optionally, one or more water miscible co-solvents; at least one colorant dispersed or at least partially dissolved in the water and the optional co-solvent; and an organic polymeric resin binder, dispersed at least partially dissolved in the water and optional co-solvent.
[438] It will be appreciated that acrylic-based polymers can be negatively charged at alkaline pH. Therefore, in some embodiments, the resin binder has a negative charge at a pH of 8 or greater; in some embodiments the resin binder has a negative charge at a pH of 9 or greater. Also, the solubility or dispersibility of the resin binder in water can be affected by pH. Thus, in some embodiments, the formulation includes a pH enhancing compound, non-limiting examples of which include diethylamine, monoethanolamine, and 2-amino-2-methyl-propanol. Such compounds, when included in the ink, are generally included in small amounts, for example about 1% by weight of the formulation and generally not more than about 2% by weight of the formulation.
[439] It will also be appreciated that acrylic-based polymers that have free carboxylic acid groups can be characterized in terms of their charge density or, equivalently, the acid number, i.e., the number of milligrams of KOH needed to neutralize a dry polymeric gram. Thus, in some embodiments, the acrylic-based polymer has an acid number in the range 70 to 144.
[440] The paint film of the paint film structure of the invention contains at least one colorant. The concentration of the at least one colorant in the paint film can be at least 2%, at least 3%, at least 4%, at least 6%, at least 8%, at least 10%, at least 15%, at least at least 20%, or at least 22%, by weight of the complete ink formulation. Typically, the concentration of the at least one colorant in the paint film is a maximum of 40%, a maximum of 35%, a maximum of 30%, or a maximum of 25%.
[441] More typically, the paint film can contain 2 to 30%, 3 to 25%, or 4 to 25% of at least one colorant.
[442] The colorant can be a pigment or a dye. The particle size of pigments may depend on the type of pigment and the size reduction methods used to prepare the pigments. Generally, the d50 of pigment particles can be within a range of 10nm to 300nm. Pigments of various particle sizes, used to give different colors, can be used for the same print.
[443] The paint film contains at least one resin or a resin binder, typically an organic polymeric resin. The concentration of the at least one resin within the paint film can be at least 10%, at least 15%, at least 20%, at least 25%, at least 35%, at least 40%, at least 50% , at least 60%, at least 70%, or at least 80% by weight.
[444] The total concentration of colorant and resin within the paint film can be at least 10%, at least 15%, at least 20%, at least 30%, or at least 40% by weight. More typically, however, the total concentration of colorant and resin within the paint film can be at least 50%, at least 60%, at least 70%, at least 80%, or at least 85%. In many cases, the total concentration of colorant and resin within the paint film can be at least 90%, at least 95%, or at least 97% of the weight of the paint film.
[445] Within the paint film, the weight ratio of resin to colorant can be at least 1:1, at least 2:1, at least 2.5:1, at least 3:1, at least 4 :1, at least 5:1, or at least 7:1.
[446] The resin to colorant weight ratio according to the paint film structures of the invention can be a maximum of 15:1, a maximum of 12:1, or a maximum of 10:1. In some applications, particularly where it is desirable to have an ultra-thin ink film laminated onto the printing substrate, the resin to colorant weight ratio can be a maximum of 7:1, a maximum of 5:1, a maximum of 3:1 , at most 2.5:1, at most 2:1, at most 1.7:1, at most 1.5:1, at most 1.2:1, at most 1:1, at most 0 .75:1, or at most 0.5:1.
[447] Specific resins that may be suitable for use in the paint formulation of the invention, system and process of the present invention include water soluble styrene acrylic copolymers within a particular molecular weight range and a low glass transition temperature ( Tg). Commercial examples of such copolymers may include Joncryl® HPD 296, Joncryl® 142E, Joncryl® 637, Joncryl® 638, and Joncryl® 8004; Neocryl® BT-100, Neocryl® BT-26, Neocryl® BT-9, and Neocryl® BT-102.
[448] Nominally, the resin solution or dispersion can be, or include, a styrene acrylic copolymer (or co(methacrylic acid ethyl acrylate) solution or dispersion. The styrene acrylic copolymer of the paint formulation ultimately remains in the ink film that adheres to the printing substrate.
[449] The average molecular weight of styrene acrylic copolymer (or co(methacrylic acid ethyl acrylate) may be less than 100,000, less than 80,000, less than 70,000, less than 60,000, less than 40,000, or less than 20,000 g/ mol.
[450] The average molecular weight of styrene acrylic copolymer can be at least 10,000, at least 12,000, at least 13,000, or at least 14,000, and, in some cases, at least 16,000, or at least 18,000 g/mol.
[451] In one embodiment, the paint film in the paint film structures according to the present invention is devoid or nearly devoid of wax. Typically, the paint film according to the present invention contains less than 30% wax, less than 20% wax, less than 15% wax, less than 10%) wax, less than 7% wax, less than 5% wax, less than 3% wax, less than 2% wax, or less than 1% wax.
[452] In one embodiment, the paint film according to the present invention is devoid or nearly devoid of oils, such as mineral oils and vegetable oils (e.g., linseed oil and soybean oil), or various oils used in offset ink formulations. Typically, the paint film according to the present invention contains at most 20%, at most 12%, at most 8%, at most 5%, at most 3%, at most 1%, at most 0. 5%, or at most 0.1%, by weight of one or more oils, cross-linked fatty acids, or fatty acid derivatives produced by air drying.
[453] In one embodiment, the ink film according to the present invention is devoid or nearly devoid of one or more salts, including salts used to coagulate or precipitate ink onto a transfer member or onto a substrate ( for example calcium chloride). Typically, the paint film according to the present invention contains at most 8%, at most 5%, at most 4%, at most 3%, at most 1%, at most 0.5%, at most 0 .3%, or at most 0.1% of one or more salts.
[454] In one embodiment, the paint film according to the present invention is devoid or nearly devoid of one or more photoinitiators. Typically, the paint film according to the present invention contains at most 2%, at most 1%, at most 0.5%, at most 0.3%, at most 0.2%, or at most 0.1 % of one or more photo initiators.
[455] In one embodiment, the printing substrate of the ink film structure of the invention is devoid or nearly devoid of one or more soluble salts, including salts used for, or suitable for, coagulation or precipitation of ink, or components thereof, on the substrate (eg calcium chloride). In one embodiment, the printing substrate of the ink film structure of the invention contains, per 1m2 of paper, a maximum of 100 mg of soluble salts, a maximum of 50 mg of soluble salts, or a maximum of 30 mg of soluble salts, and more typically, no more than 20 mg of soluble salts, no more than 10 mg of soluble salts, no more than 5 mg of soluble salts, or no more than 2 mg of soluble salts.
[456] In one embodiment, the paint film in the paint film structures according to the present invention contains at most 5%, at most 3%, at most 2%, at most 1%, or at most 0 .5% by weight of inorganic filler particles such as silica.
[457] In one embodiment, the dry resins present in the paint film of the invention may have a solubility of at least 3%, at least 5%, or at least 10% in water, at at least a certain temperature within a temperature range from 20°C to 60°C, at a pH within a range of 8 to 10 or within a range of 8 to 11.
[458] In one embodiment, the recovered paint film of the invention may have a solubility of at least 3%, at least 5%, or at least 10% in water, at at least a given temperature within a range of temperature of 20°C to 60°C, at a pH within a range of 8 to 10 or within a range of 8 to 11. Water resistance of printed images
[459] ASTM Standard F2292 - 03 (2008), "Standard Practice for Determining the Water Fastness of Images Produced by Ink Jet Printers Using Four Different Test Methods - Drip, Spray, Submersion and Rub", can be used to assess water resistance of ink dots and films printed on various substrates. The inventors used these three test methods: drip, spray, and immersion, to assess water resistance.
[460] In all three tests, the paint film structures of the invention exhibited complete water resistance; no bleeding, smearing or ink transfer was observed. Identification of nitrogen-based conditioners in an image printed on a substrate
[461] When, prior to printing, the outer surface of the MTI is pretreated or conditioned with a chemical agent that is, or contains, at least one nitrogen-based conditioning agent, such as a polyethylene imine (PEI), the transferring the printed image to a substrate can typically result in at least a portion of the nitrogen-based conditioner being transferred as well. This conditioner can be detected using x-ray photoelectron spectroscopy (XPS) or by other means that will be known to those skilled in the art of polymeric analysis or of polymeric chemistry or organic nitrogen-containing species analysis.
[462] In an exemplary demonstration, two printed paper substrates were prepared under substantially equal conditions (including: blasting aqueous inkjet ink having nano-pigment particles onto a transfer member; drying the ink on the transfer member, and transferring the produced ink film to the particular substrate), except that the first substrate was printed without preconditioning the transfer member, whereas for the second substrate the MTI was conditioned with a polyethylene imine. XPS analysis of the printed images was performed using a VG Scientific Sigma Probe and an Al Kα monochromatic x-ray at 1486.6eV having a beam size of 400 µm. Probing spectra were recorded with a pass energy of 150eV. To identify the chemical state of nitrogen, high-resolution measurements of N1s energy were performed with a pass energy of 50eV. The binding energies at the core level of the different peaks were normalized, setting the binding energy for the C1s at 285.0eV. Deconvolution of observed peaks revealed that the pretreated sample contained a single PEI peak at about 402eV, which corresponds to a C-NH2+-C group.
[463] Thus, in some embodiments of the invention, a printed ink image is provided that has an XPS peak of 402.0 ± 0.4eV, 402.0 ± 0.3eV, or 402.0 ± 0. 2eV.
[464] The inventors have found that on the top or top surface of the film, distal to the top surface of the substrate, nitrogen surface can significantly exceed the overall concentration of nitrogen within the film. The overall nitrogen concentration within the film may be measured at a depth of at least 30 nanometers, at least 50 nanometers, at least 100 nanometers, at least 200 nanometers, at least 300 nanometers below the top surface of the film.
[465] In some embodiments, the ratio of surface nitrogen concentration to an overall nitrogen concentration within the film is at least 1.1:1, at least 1.2:1, at least 1, 3:1, at least 1.5:1, at least 1.75:1, at least 2:1, at least 3:1, or at least 5:1.
[466] In some embodiments, the ratio of nitrogen to carbon (N/C) at the surface of the top film to a ratio of nitrogen to carbon (N/C) within the overall interior of the film is at least 1.1: 1, at least 1.2:1, at least 1.3:1, at least 1.5:1, at least 1.75:1, or at least 2:1.
[467] In some embodiments, the concentration of a secondary amine group at the top surface of the film exceeds an overall concentration of a secondary amine group within the film.
[468] In some embodiments, the concentration of a tertiary amine group at the top surface of the film exceeds an overall concentration of a tertiary amine group within the film.
[469] In some embodiments, the concentration of secondary and tertiary amine groups at the top surface of the film exceeds an overall concentration of secondary and tertiary amine groups within the film.
[470] In some embodiments, the top surface of the film contains at least one PEI.
[471] In some embodiments, the top surface of the film contains at least one cationic poly quaternium guar, such as a hydroxypropyltrimonium chloride guar, and a hydroxypropyl hydroxypropyltrimonium chloride guar.
[472] In some embodiments, the top surface of the film contains a polymer with quaternary amine groups, such as an HCl salt of various primary amines.
[473] As used herein in the specification and claims section that follows, the term "colorant" refers to a substance that is considered, or would be considered, a colorant in the printing art.
[474] As used herein in the specification and claims section that follows, the term "pigment" refers to a finely divided solid dye having an average particle size (D50) of no more than 300 nm. Typically, the average particle size is in the range of 10nm to 300nm. The pigment can have an organic and/or inorganic composition. Typically, pigments are insoluble in, and essentially physically and chemically unaffected by, the vehicle or medium in which they are incorporated. Pigments can be colored, fluorescent, metallic, magnetic, transparent or opaque.
[475] Pigments can alter appearance by selective absorption, interference, and/or light scattering. They are usually incorporated by dispersion in a variety of systems and can retain their crystalline or particulate nature during the pigmentation process.
[476] As used herein in the specification and claims section which follows, the term "dye" refers to at least one colored substance that is soluble or goes into solution during the application process and imparts color by selective light absorption.
[477] As used herein in the specification and claims section that follows, the term "average particle size", or "d50", with reference to pigment particle size, refers to an average size of particles, by volume, as determined by a ray diffraction particle size analyzer Instruments, England) using common practice.
[478] With respect to fibrous printing substrates, persons skilled in the printing art will appreciate that coated papers used for printing can generally be classified, functionally and/or chemically, into two groups, coated papers designed to be used with non-inkjet printing methods (eg offset printing) and coated papers specifically designed for use with inkjet printing methods using aqueous inks. As is known in the art, the first type of coated papers uses mineral fillers not only to replace some of the paper fibers in order to reduce costs, but to impart specific properties to the paper, such as improving print quality, gloss. , opacity and smoothness. In paper coating, minerals are used as white pigments to hide the fiber, thereby increasing brightness, whiteness, opacity, and smoothness. The minerals commonly used for this purpose are kaolin, calcined clay, ground calcium carbonate, precipitated calcium carbonate, talc, gypsum, alumina, satin white, blanc fixe, zinc sulfide, zinc oxide, and pigment plastic (polystyrene).
[479] Coated papers designed for use in non-inkjet printing methods have hitherto not been suitable for use with aqueous inkjet inks, or produce print dots or smears that may be manifestly different from inkjet film structures. printed ink of the present invention.
[480] In contrast, specialty coated papers designed for use with inkjet inks, which in some cases may have filler pigment layers as with other types of coated papers, may also include a layer of highly porous mineral , usually silica, in combination with a water-soluble polymer such as polyvinyl alcohol (PVA) or polyvinylpyrrolidone (PVP), which acts as a binder, on which the ink is printed. Such coated inkjet papers are designed to quickly remove water from the printed ink, which facilitates the printing of ink droplets with good uniformity and edge roughness. The present invention encompasses ink drops printed on uncoated paper as well as coated paper not designed for inkjet use, but some embodiments of the present invention are not intended to cover ink drops printed on special inkjet paper. inkjet coated.
[481] Thus, in some embodiments, the substrate is an uncoated paper. In other embodiments, the substrate is a coated paper that does not contain a water-soluble polymeric binder in a layer on which the ink is printed.
[482] As used herein in the specification and claims section which follows, the term "commodity coated printing fibrous substrate" is intended to exclude high quality and specialty coated papers, including photographic paper and high quality jet papers. paint coated.
[483] In a typical paper coating of a commodity coated fibrous printing substrate, the coating formulation can be prepared by dispersing pigments such as kaolin clay and calcium carbonate in water, then adding a binder such as as a polystyrene-butadiene copolymer and/or an aqueous solution of cooked starch. Other paper coating ingredients such as rheological modifiers, biocides, lubricants, defoamers, crosslinking agents and pH adjustment additives may also be present in small amounts in the coating.
[484] Examples of pigments that can be used in coating formulations are kaolin, calcium carbonate (chalk), kaolin, amorphous silica, silicate, barium sulfate, satin white, aluminum trihydrate, talc, titanium dioxide and its mixtures. Examples of binders are starch, casein, soy protein, polyvinyl acetate, styrene butadiene latex, vinyl acrylic latex acrylate latex, and mixtures thereof. Other ingredients that may be present in the paper coating are, for example, dispersing agents such as polyacrylates, lubricants such as stearic acid salts, preservatives, anti-foaming agents, which may be oil-based, such as dispersed silica. in hydrocarbon oil, or water-based such as hexalene glycol, pH agents such as sodium hydroxide, rheology modifiers such as sodium alginates, carboxymethylcellulose, starch, protein, high viscosity hydroxyethylcellulose and alkaline-soluble crosslinks .
[485] As used herein in the specification and claims section which follows, the term "fibrous printing substrate" of the present invention is specifically intended to include: • newsprint, including standard newsprint, listing paper telephone, mechanically finished paper, and super calendered paper; • coated mechanical papers, including light weight coated paper, medium weight coated paper, heavy weight coated paper, mechanically finished coated paper, film coated offset; • wood-free uncoated papers, including offset papers, lightweight papers; • wood-free coated papers, including standard wood-free coated papers, lightweight coated papers, art papers; • special thin papers, including copy papers, digital printing papers, continuous stationery; • Card stock and cards; and • Packaging cards.
[486] As used herein in the specification and claims section which follows, the term "fibrous printing substrate" of the present invention is specifically intended to include all five types of fibrous offset substrates described in ISO 12647-2 .
[487] The patent or application file contains at least one drawing executed in color. Copies of this patent publication or patent application with the color drawing(s) will be provided by the Secretariat upon request and payment of the necessary fee.
[488] It will be appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. On the other hand, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination.
[489] Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. In this way, it is intended to cover all these alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. All publications, patents and patent applications mentioned in this specification, including the annexes, are hereby incorporated in their entirety by reference to this specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. Furthermore, the citation or identification of any reference to this application is not to be construed as an admission that such reference is available as prior art to the present invention.

权利要求:
Claims (19)
[0001]
1. An ink dot structure characterized in that it comprises: (a) a first fibrous printing substrate selected from the group consisting of an uncoated fibrous printing substrate and a commodity coated fibrous printing substrate; and (b) a plurality of continuous ink dots, each ink dot of said ink dots fixedly adhered to an upper substrate surface of said first printing substrate, said ink dots containing at least one colorant dispersed in a resin organic polymer, each said ink dot covering a continuous area of said upper surface of the substrate; each said ink dot being disposed entirely above said continuous area, such that a projecting perpendicular line extending downwardly towards said upper surface of the substrate, first meets said ink dot, before meeting the upper surface of the substrate. substrate, at all points of said continuous area; each of said ink dots having a diameter of 15 to 300 micrometers; each of said dots of ink having a dimensionless aspect ratio (Raspect) being defined by: Raspect= Ddot /Hdot where Ddot is said diameter; and Hdot is said average thickness; said aspect ratio being at least 50, each of said dots of ink having an average or characteristic thickness of at most 1800 nm.
[0002]
2. Ink dot structure, according to claim 1, characterized in that the ink dots have a glass transition temperature (Tg) of at most 50oC, at most 45oC, at most 42°C, at most 40°C, maximum 38°C, maximum 35°C, maximum 32°C, maximum 30°C, maximum 28°C, or maximum 25°C.
[0003]
3. Ink dot structure according to any one of claims 1 or 2, characterized in that said ink dots have a first dynamic viscosity in a range of 106 cP to 3x108 cP for a temperature in a range of 90°C to 195°C.
[0004]
4. Structure of ink dots, according to claim 1, characterized in that at least one of: (a) at least one of said ink dots contains less than 2%, less than 1%, less than 0.5%, or less than 0.1% charge directors, or (b) said ink dots are substantially free of charge directors.
[0005]
5. Ink dot structure according to any one of claims 1 to 4, characterized in that said fibrous printing substrate is a paper selected from the group of papers consisting of bond paper, uncoated offset paper, coated offset paper, copy paper, shredded wood paper, coated shredded wood paper, freesheet paper, coated freesheet paper and laser paper.
[0006]
6. Ink dot structure, according to any one of claims 1 to 5, characterized in that said thickness is at most 1,500 nm, at most 1,200 nm, at most 1,000 nm, at most 800 nm 650 nm maximum, 500 nm maximum, 450 nm maximum, or 400 nm maximum.
[0007]
7. Ink dot structure according to any one of claims 1 to 6, characterized in that at least one of: (a) said ink dots contain at least 1.2%, at least 1.5 %, at least 2%, at least 3%, at least 4%, at least 6%, at least 8% or at least 10% of said colorant, by weight; (b) said ink dots contain at least 5%, at least 7%, at least 10%, at least 15%, at least 20%, at least 30%, at least 40%, at least 50%, at least at least 60%, or at least 70% of said resin, by weight; (c) a total concentration of said colorant and said resin in said ink dots is at least 7%, at least 10%, at least 15%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, or at least 85%.
[0008]
8. Structure of ink dots, according to any one of claims 1 to 7, characterized in that a weight ratio of said resin to said colorant within said ink dots is at least 1:1, at least 1.25:1, at least 1.5:1, at least 1.75:1, at least 2:1, at least 2.5:1, at least 3:1, at least 4:1 at least 5:1, at least 7:1, or at least 10:1.
[0009]
9. Ink dot structure according to claim 1, characterized in that at least a subset of said plurality forms an ink film, fixedly adhered to an upper surface of said fibrous printing substrate, said film of ink having an upper film surface distal to said upper surface of said substrate, wherein a surface concentration of nitrogen on said upper surface of the film exceeds a bulk concentration of nitrogen in said film, said bulk concentration is measured at a depth of at least 30 nanometers below said upper surface of the film and wherein a ratio of said surface concentration to said bulk concentration is at least 1.1 to 1.
[0010]
10. Ink dot structure, according to claim 9, characterized in that said ratio is at least 1.2: 1, at least 1.3: 1, at least 1.5: 1, at least minus 1.75: 1, at least 2: 1, at least 3: 1 or at least 5:1.
[0011]
11. Ink dot structure according to claim 9, characterized in that a ratio of atomic concentration of the surface of nitrogen to carbon (N/C) on said upper surface of the film to a ratio of atomic concentration by mass of nitrogen to carbon (N/C) at said depth is at least 1.1: 1, at least 1.2: 1, at least 1.3: 1, at least 1.5: 1, at least 1, 75: 1 or at least 2: 1.
[0012]
12. Ink dot structure according to claim 9, characterized in that at least one of: (a) the surface concentration of secondary amines on said upper film surface exceeds a mass concentration of said secondary amines on the said depth; (b) a surface concentration of tertiary amines at said top film surface exceeds a mass concentration of said tertiary amines at said depth; (c) a surface concentration of at least one ammonia group at said top film surface exceeds a mass concentration of said ammonia group at said depth; (d) a surface concentration of secondary and tertiary amines at said top film surface exceeds a mass concentration of said secondary and tertiary amines at said depth.
[0013]
13. Ink dot structure according to claim 9, characterized in that said upper surface of the film contains at least one of (a) a secondary amine exhibiting an X-Ray Photoelectron Spectroscopy (XPS) peak at 402.0 ± 0.4 eV, 402.0 ± 0.3 eV, or 402.0 ± 0.2 eV; (b) a polyquaternary cationic guar; (c) a polymer with at least one quaternary amine group; (d) a polymer or compound selected from the group consisting of poly(diallyldimethylammonium chloride), poly(4-vinylpyridine), polyallylamine, a vinyl pyrrolidone-dimethylaminopropyl methacrylamide copolymer, a vinyl hydroxyethyl methacrylate copolymer of caprolactam- dimethylaminopropyl methacrylamide, a quaternized copolymer of vinyl pyrrolidone and dimethylaminoethylmethacrylate with diethyl sulfate; (e) at least one polyethylene imine (PEI).
[0014]
14. Ink dot structure according to claim 13, characterized in that said cationic polyquaternium guar includes at least one of a hydroxypropyltrimonium guar chloride and a hydroxypropyl guar hydroxypropyltrimonium chloride.
[0015]
15. Ink dot structure according to claim 12, characterized in that said ammonium group includes a salt of a primary amine.
[0016]
16. Ink dot structure according to claim 9, characterized in that the depth is at least 50 nanometers, at least 100 nanometers, at least 200 nanometers or at least 300 nanometers below said upper surface of the film .
[0017]
17. Structure of paint dots, according to claim 9, characterized in that said paint film has an average thickness of at most 5000 nanometers, at most 4000 nanometers, at most 3500 nanometers, at most 3000 nanometers, 2500 nanometers maximum, 2000 nanometers maximum, 1500 nanometers maximum, 1200 nanometers maximum, 1000 nanometers maximum, 800 nanometers maximum or 650 nanometers maximum.
[0018]
18. Ink dot structure, according to claim 17, characterized in that said ink film has an average thickness of at least 100 nanometers, at least 150 nanometers or at least 175 nanometers.
[0019]
19. Ink dot structure according to claim 1, characterized in that at least one of: (a) said proportion is at least 60, at least 75, at least 95, at least 110 or at least 120 ; (b) said proportion is a maximum of 200 or a maximum of 175.

类似技术:

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同族专利:

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JP2015514605A|2015-05-21|

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JP2018126739A|2018-08-16|

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CA2866209C|2021-01-12|

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CA2866209A1|2013-09-12|

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AU2013229142A1|2014-09-11|

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MX2014010681A|2014-10-17|

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US20150044437A1|2015-02-12|

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法律状态:
2018-03-27| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-09-03| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-03-23| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-06-08| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 05/03/2013, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201261606913P| true| 2012-03-05|2012-03-05|

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US201261606985P| true| 2012-03-05|2012-03-05|

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US201261607537P| true| 2012-03-06|2012-03-06|

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US201261611557P| true| 2012-03-15|2012-03-15|

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US201261611567P| true| 2012-03-15|2012-03-15|

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US201261611570P| true| 2012-03-15|2012-03-15|

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US201261619349P| true| 2012-04-02|2012-04-02|

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US201261619372P| true| 2012-04-02|2012-04-02|

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US61/619,349|2012-04-02|

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US201261640493P| true| 2012-04-30|2012-04-30|

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US201261641223P| true| 2012-05-01|2012-05-01|

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US201261641258P| true| 2012-05-01|2012-05-01|

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US201261640881P| true| 2012-05-01|2012-05-01|

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US201261641133P| true| 2012-05-01|2012-05-01|

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US61/640,881|2012-05-01|

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US61/641,258|2012-05-01|

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US61/641,223|2012-05-01|

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US61/641,133|2012-05-01|

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US201261641653P| true| 2012-05-02|2012-05-02|

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US201261645089P| true| 2012-05-10|2012-05-10|

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US201261645086P| true| 2012-05-10|2012-05-10|

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US201261645093P| true| 2012-05-10|2012-05-10|

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---