• 专利附录
  • 专利说明
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    • 专利摘要:
    INSTALLATION OF LONG EXTENSION DIRECT ELECTRIC HEATING. The present invention is related to an underwater electric direct heating installation, adapted to heat a steel pipe (1) for the transportation of hydrocarbons, which is disposed on the seabed. The installation comprises a direct electric heating cable (3) that extends along the steel pipe (1) and which is connected to it, and an energy transmission cable (7), which receives electricity from a power source. energy supply (5), which is arranged onshore or offshore, and which feeds the direct electric heating cable (3). The power transmission cable (7) extends from the power supply (5) offshore or onshore, and is then descended to the energy conditioning arrangement (100).
    公开号:BR112014020336B1
    申请号:R112014020336-9
    申请日:2013-02-19
    公开日:2020-12-29
    发明作者:Johan Bjerknes Ole；A Heggdal Ole
    申请人:Aker Solutions As；
    IPC主号:
    专利说明:

    [001] The present invention is related to the heating of long subsea flow lines, hydrocarbon carriers, and the supply of energy over long distances through submarine cables. Specifically, the invention refers to the method known in the art segment as direct electric heating, in which electrical energy is used to heat the pipes in order to prevent the formation of hydrates. The installation is particularly suitable for preventing the formation of hydrates / waxes in long flow lines, through direct electric heating, for example, carbon steel pipes, 10 ”to 30” in diameter, in the range of 60-300 km long or more. Background of the Invention
    [002] The Direct Electric Heating (DEH) method of long flow lines and large export pipelines provides several advantages, when compared to alternative methods. DEH has been actively applied in the past 10 years to prevent the formation of hydrates and is now bringing to light new fundamentals that previously were not considered possible. Through the use of qualified technology and the existence of project models, pipelines that are increasingly extensive can be heated, intermittently or continuously.
    [003] The technology known as (Direct Electrical Heated Pipe-in-Pipe - (DEHPIP) - Direct Electrical Heating of Pipe containing Pipe) is a slightly different technology approach to the same problem, which presents almost similar requirements for the system of electricity supply to be implemented, consequently, most of the topologies of the electricity supply system can be used to energize the DEH and DEHPIP systems, regardless of the topology of end-fed or center-fed piping. What is common for both systems is that the electric current circulates axially through the pipe wall, providing direct heating. Thus, the technologies of the following systems can be cited: Piping with Wet Insulation: Open Circuit System - Piping fed at the end; - Piping fed in the center; Dry Insulated Pipe: Closed Circuit System - Pipe fed at the end, type Pipe-in-Pipe (pipe containing pipe); - Pipe fed in the center, Pipe-in-Pipe (pipe containing pipe).
    [004] DEHPIP systems are sometimes described as Electrical Flowline Heating (EFH) systems, since EFH systems have traditionally been associated with flow line heating system technology " Pipe-in-Pipe, but the term can also be used as a general reference for any flow line heating using electricity.
    [005] Electric pipe heating is attractive for short and long extensions, as the operating costs of DEH are considerably reduced compared to the use of chemicals. The technology is really unique and commercially and technically attractive. It allows the use of the DEH method in the fields of flow lines, clamps and connections, and export piping, with diameters around 6 ”to 30”, and above. An increasing number of DEH facilities have been evaluated for oil and gas fields or project development concepts around the world and the magnitude of this new technology will generally provide greater flexibility in the operation of the field's internal lines during planned or unplanned stops. The aging of the material and other mechanisms of defects caused by high temperatures and water pressure are also of great importance. Precision in design and analysis, as well as industry experience, are important in specific projects that solve the occurrences of hydrate or wax in long DEH systems.
    [006] The use of the DEH process may involve laying a DEH cable along a steel pipe. The current is directed through the DEH cable in one direction, and returned through the steel tubing in the return direction. Heat is generated in the steel pipe, partly due to the ohmic resistance in the steel and partly due to the induced heat, when the current is an alternating current. Since the contact between the DEH cable and the steel pipe is not insulated from the surrounding seawater, a fraction of the current will also circulate through the seawater and not in the pipe.
    [007] The publication of Patent Application EP 2 166 637 (Siemens Aktiengesellschaft) describes an energy supply arrangement for direct electric heating (DEH) of a piping system. The power supply arrangement features a three-phase transformer and a compensation unit, including a capacitor device, being adapted to supply electrical energy to a single-phase load.
    [008] Patent document WO 2007/011230 (Aker Kvasrner Engineering & Technology) describes a system for supplying energy to a flow line heating circuit. An electric power distribution cable (3) is connected to the system, extending to the underwater pipeline (4) to be heated. In the underwater location, three- or two-phase transformers are installed, which connect the electrical energy of a supply cable to sections of “piggyback” cables strung over the heated piping.
    [009] Patent document WO 2006/075913 describes a system for supplying power to subsea installations, comprising electric power supply cables for implementing direct electric heating (DEH) of a pipe. The system is configurable to provide a three-phase power supply to an electric motor disposed in an underwater location, when the pipeline is not heating. Description of the Invention
    [0010] According to the invention, an underwater direct electric heating installation is provided, adapted to heat a hydrocarbon-carrying steel pipe (typically, pipe walls with ferromagnetic or similar properties) disposed on the seabed. The installation comprises a direct electric heating cable (DEH cable) extending along a steel pipe and connected to it, and a power transmission cable, adapted to receive electricity from a power supply source, arranged onshore or offshore surface, to feed said energy to the direct electric heating cable. According to the invention, the subsea direct electric heating installation further comprises an energy conditioning arrangement, disposed in an underwater location, in a position between the power transmission cable and the direct electric heating cable, in which the transmission cable of energy extends from the source of energy supply, located offshore or onshore, descending to the disposition of energy conditioning.
    [0011] The power transmission cable must be understood with the meaning of any cable or a plurality of cables that carry electrical energy from an offshore topside or onshore location to the undersea location of the energy conditioning arrangement. It should be understood that the power transmission cable can also receive electrical energy through another subsea unit, such as a power distribution unit arranged in an underwater location.
    [0012] The energy conditioning arrangement can advantageously comprise an underwater capacitor arrangement. Since the DEH cable combined with the piping to be heated constitutes an inductive load, the use of a capacitor arrangement will adapt the energy released to suit the load. Thus, the power factor will be adjusted to balance the inductive load with the power supply. As a result, the cross section of the power transmission cable can be reduced compared to state of the art solutions, where power conditioning is carried out in an onshore location or in a floating installation, far from the load.
    [0013] The energy conditioning arrangement may also comprise a transformer. The energy conditioning arrangement may further comprise a reactor.
    [0014] The direct electric heating cable is preferably arranged along the pipe and fixed to it. A specialist skilled in the art knows this method as a “piggyback” solution.
    [0015] A piggyback solution can also be used for an underwater power cable, regardless of whether it is a DEH or EFH cable. Thus, a power cable can be attached to a hydrocarbon transfer pipe, or to a produced water or injection water pipe, during the laying of the pipeline, or before the excavation of the ditch, to establish an electrical interconnection between two offshore installations or between onshore and offshore installations. For long interconnections of this type or similar types without the DEH procedure, an underwater reactor is suitable to overcome some of the reactive power flow challenges associated with critical cable extensions and transmission losses in AC and high voltage power cables .
    [0016] In an embodiment according to the present invention, the subsea direct electric heating installation is adapted to heat a plurality of pipe sections, each section constituting a part of a longer pipe. In this mode, the installation comprises a plurality of DEH-type cables, arranged along and / or in the vicinity of the pipe sections. For each section of piping, a said energy conditioning arrangement is arranged between the power transmission cable and the section heating cables associated with each section of piping.
    [0017] In one embodiment, the energy from the power transmission cable is fed to a direct electric heating cable, adapted to heat a pipe that extends between an underwater well and an underwater compression installation, through the underwater arrangement of energy conditioning.
    [0018] The subsea capacitor arrangement can be available in the kV and kVAr range, or above. Preferably, the capacitor arrangement comprises a capacitor element disposed within a tank, which prevents sea water from entering the tank and contacting the capacitor arrangement. The tank is preferably pressure balanced and filled with pressure compensation fluid.
    [0019] Loaded or unloaded tap-changer arrangements or tuning arrangements can be arranged in combination with a magnetic gear, to enable operation without penetration of a metallic tank water barrier or housing of the capacitor's underwater unit.
    [0020] In addition, the transformer is preferably arranged inside the same tank.
    [0021] The loaded or unloaded bypass switch arrangements or tuning arrangements can be adjusted by means of ROV operations or an electric or hydraulic actuator, as typically used in subsea valve operations.
    [0022] The capacitor arrangement is preferably a variable capacitor arrangement. The capacitance can then be adjusted between a higher value and a lower value, preferably by means of an actuator disposed within the tank. In this modality, the operator is able to condition the energy released for the load, after installing the energy conditioning arrangement, that is, by tuning the DEH circuits or increasing the control of the energy level.
    [0023] Correspondingly, the transformer can be an adjustable transformer, for tuning the DEH circuits or increasing the control of the energy level.
    [0024] An adjustable transformer modality is a transformer equipped with a loaded or unloaded tap-changer arrangement, preferably capable of a control range of ± 30% of the voltage, or more.
    [0025] A second mode of an adjustable transformer includes a transformer equipped with a magnetic field load control arrangement, preferably capable of a control range of ± 30% of the voltage, or more, that is, an air spacing adjustable, or a Controllable Inductance Transformer.
    [0026] Optionally, one or more of the transformer output terminals can be equipped with series reactors that can be arranged with bypass or be short-circuited in order to scale the output current.
    [0027] Alternatively, for adjustable transformers, semiconductor solutions based on electronic energizing elements can be used to limit the voltage applied to a section with DEH or EFH, that is, typically, thyristors in non-parallel arrangement, transistors or other arrangements that can be operated in a similar way, such as a soft power starter device for continuous operation. The semiconductors can be pressurized or located in a single controlled atmospheric pressure chamber, associated with or within the pressure compensated transformer tank / housing of the energy conditioning arrangement.
    [0028] The above methods for tuning DEH circuits or increasing EFH energy control can generally be applied for energy conditioning modalities with single-phase transformers, transformers of the three-phase to two-phase type (typically connected by Scott procedures or Le Blanc) or three-phase to four-phase transformers, but some of these methods will be better suited than others for specific solutions.
    [0029] In an advantageous embodiment, the energy transmission cable comprises three phases, and three section heating cables are individually connected between two different pairs of energy transmission cable phases. In a variation of this modality, the installation comprises three sets of section heating cables, each set comprising two or more section cables. A section heating cable is a DEH-type cable adapted to heat a section of piping. This will be described below with reference to the accompanying drawings.
    [0030] Parallel pipes or return flow lines capable of promoting “U” shaped pig procedures, or internal field flow lines may have parallel pipe sections, with DEH applied separately with dedicated piggyback cables in each parallel section of piping energized through three-phase to two-phase transformers, or three-phase to four-phase transformers.
    [0031] In a powered end mode, the energy conditioning arrangement can be connected between the power transmission cable and the powered end pipe section. A phase of the transformer leaves the tank through a penetrating element (s), being connected to the respective remote end of said section of piping. In addition, a second transformer terminal is connected to a connection section cable near the end, which connects to a section near the end in the pipeline, between said respective ends. The connection section cable near the end is short-circuited in a steel structure of the power conditioning arrangement, as it is also the second terminal of the transformer. The steel structure can, for example, be the tank structure.
    [0032] In a central point mode, the energy conditioning arrangement can be connected between the power transmission cable and a section of piping fed at the central point. Two transformer phases leave the tank through penetrating elements and are connected to the respective ends of said section of piping. In addition, a third transformer terminal is connected to a central point connection section cable, which connects to a central point in the piping section between said respective ends. The central section connection cable is short-circuited in a steel structure of the energy conditioning arrangement, as it is also the third transformer terminal. The steel structure can, for example, be the tank structure.
    [0033] In a specific modality, the energy conditioning arrangement is connected to a plurality of DEH cables, which are arranged along different pipes.
    [0034] In another somewhat similar modality, the energy conditioning arrangement is connected to a plurality of DEH-type cable assemblies, in which each assembly is arranged to heat a plurality of separate pipes.
    [0035] In the modalities according to the present invention, the power transmission cable can extend, for example, at least for 30 km, between the source of energy supply and the said energy conditioning arrangement.
    [0036] The term direct electric heating cable (DEH cable) has the meaning of a cable provided with alternating electric current, in order to heat an underwater pipe, adapted to transport hydrocarbons. In the technical segment, this implies solutions known as direct electric heating. Example of a Modality of the Invention
    [0037] Although the invention until then has been described in general terms, a more detailed example of modality will be presented below, making reference to the attached drawings, in which: - figure 1 represents a main illustration of an underwater pipe, which is being heated by means of a direct electric heating installation, activated from a floating surface installation; figure 2 is a perspective view of a thermally insulated steel pipe, having a direct electric heating cable and two power transmission cables tied over it; - figure 3 is a schematic drawing showing an installation of the state of the art, in which an energy supply arrangement arranged on a surface or onshore location is observed; figure 4 is a schematic drawing of the same characteristics shown in figure 3, however, with a power transmission cable disposed between an underwater capacitor array and the remaining components of the power supply array; figure 5 is a schematic view of a DEH installation fed at one end, according to the present invention; figure 6 is a schematic view of a DEH installation fed at a central point, according to the present invention; figure 7 is a schematic view of a DEH installation fed at one end, comprising a plurality of heating cable sections; figure 8 is a schematic view of a DEH installation fed at a central point, comprising a plurality of heating cable sections; figure 9 is a schematic view of a DEH installation, combining end feed and central point feed; figure 10 is a schematic view of another DEH installation, combining end feed and central point feed; figure 11 is a schematic view of a possible energy conditioning arrangement, being used with a DEH installation, according to the invention; figure 12 is a perspective view of the energy conditioning arrangement shown in figure 11; figure 13 is a main perspective view of a variable capacitor element, arranged in the energy conditioning arrangement shown in figure 11; figure 14 is a main perspective view of a variable capacitor element, shown in figure 13 in an adjusted position. figure 15 is a side view of the variable capacitor element shown in figure 14; figure 16 is a schematic view of an embodiment according to the invention; figure 17 is a schematic view of a DEH installation, according to a further embodiment of the present invention, without a capacitor arrangement; figure 18 is a schematic view of a DEH installation, according to the invention, in which different pipes are heated with DEH cables, which are fed from the same energy conditioning arrangement; and - figure 19 is a schematic view of a DEH installation, according to the invention, in which a plurality of sets of pipes extending in parallel is provided with DEH cables, fed from a common conditioning arrangement. energy.
    [0038] Figure 1 shows a part of a hydrocarbon transport pipe (1) disposed on the seabed. Along a section of the pipe (1), a direct electric heating cable (3) (DEH cable) is provided. The DEH cable (3) connects said section of the pipe (1) in two places and causes the alternating electric current to circulate through the steel of the pipe (1), between said locations. In the places of electrical contact between the DEH cable (3) and the steel of the pipe (1), there is also a contact with the seawater environment. In this way, some of the current will circulate through the seawater along the pipeline.
    [0039] Between the DEH cable (3) and a power supply source arranged in a floating installation (5), an energy transmission cable (7) extends. Also, it is known to provide energy through an energy transmission cable (7) arranged at an onshore location.
    [0040] Figure 2 is a sectional perspective view of the pipe (1). A DEH cable (3) and two power transmission cables (7) are attached to the pipe (1). This procedure is known in the technical segment as piggyback type cabling. It should be noted that the power transmission cables (7) shown tied to the pipe (1), as shown in figure 2, do not necessarily need to be used to supply energy to the DEH cable (3). That is, they can be used to power other DEH cables other than the one shown, or to power other subsea equipment.
    [0041] In the steel section of the pipe (1) thermal insulation is provided. This reduces heat loss to the seawater environment when the steel is heated.
    [0042] Figure 3 is a schematic drawing showing an installation of the state of the art, notably the publication of Patent Application EP 2 116 637. The drawing shows an energy supply arrangement adapted to provide electrical power to a DEH cable. underwater location, such as the DEH cable (3).
    [0043] Figure 4 is a modification of the drawing shown in figure 3, according to an embodiment of the present invention. In this modality, the capacitor arrangement that is arranged before the DEH cable (3), is arranged in an underwater location, close to the DEH cable (3). As a result, a power transmission cable (7) is arranged between the DEH cable (3) and the other parts of the power supply. As illustrated in figure 1, the power transmission cable (7) extends from a surface location (or an onshore location), descending to the DEH cable (3).
    [0044] Figures 5 and 6 show two types of configuration for a DEH installation, according to the present invention. In these modalities, as well as, for other modalities yet to be described with reference to the additional drawings, a 30 ”carbon steel pipe and 52 kV power transmission cables are assumed. However, it should be clear to the person skilled in the art that the invention is not limited to these restrictions. Thus, the diameter of the piping can be smaller or larger, and higher or lower voltage power transmission cables can be used, for example, 132 kV. In 2011, the upper limit for subsea electrical connectors or penetration elements recognized by the industry was 132 (145) kV, reference Mecon DM 145 kV. In addition, the modalities described here are not restricted for use in deep waters, such as 1000 to 2000 meters. However, the embodiments described in accordance with the invention are well suited for these depths.
    [0045] In the modality shown in figure 5, approximately 50 km of a thermally insulated pipe (1) is heated with a DEH installation, according to the invention. From a power supply source (not shown), which, for example, can be arranged on a floating installation or an onshore installation, the electrical energy is supplied through a power transmission cable (7). The power transmission cable (7) has three separate conductors or phases (as indicated by the three inclined lines, which schematically intersect said power transmission cable (7)).
    [0046] The three-phase power transmission cable (7) connects to an energy conditioning arrangement (100). In this embodiment, the energy conditioning arrangement (100) comprises a capacitor arrangement (110) and a transformer (120). A DEH cable (3) is connected to the power conditioning arrangement (100), extending along the pipe (1). The electrical energy released by the power transmission cable (7) can be modified and / or compensated at the undersea location, in order to suit the inductive load of the DEH cable (3) (that is, the DEH cable and the connected tubing). Therefore, in the present modality the energy released from the energy transmission cable (7) is transformed into the energy conditioning arrangement (100) for a single-phase load, where the voltage level is reduced (the current is increased) and the power (cos Φ) is adapted to suit an inductive load.
    [0047] Still with reference to figure 5, from the energy conditioning arrangement (100), a direct connection connects a first connection point (9) to the pipe (1) (left side of figure 5). On the opposite side of the pipe section (1) in question, the DEH cable (3) connects to a second connection point (9), 50 km away. The connection points (9) are arranged in a current transfer zone (11) (CTZ) provided with anodes (13). Between the current transfer zones (11), intermediate anodes (15) are also provided for cathodic protection of the piping, particularly in case of cracks in the coating / thermal insulation. The intermediate anodes (15) also function as grounding points for the piping. The mode shown in figure 5 is referred to as an endpoint supply system, in which the two single-phase terminals are connected to the two opposite ends of a section of pipe.
    [0048] Figure 6 schematically illustrates another embodiment of the present invention. In this modality, the central point feeding system is used. Thus, in this modality, two phases are used, one connected to the respective ends of a pipe section of approximately 100 km. The extension of the pipe (1) that is heated with the two phases is then twice the extension heated in the modality shown in figure 5 (using the end point feeding system). Although not shown in figure 6, it is also possible to connect the point between the two distant connection points (9) with the earth (a third conductor for the central point of the pipe coming from the capacitors in the transformer).
    [0049] As shown in figure 6, two DEH cables (3) extend from the energy conditioning arrangement (100). The DEH cables (3) extend in opposite directions, along the pipe (1) to be heated by the DEH installation. Corresponding to the characteristics of the modality shown in figure 5, the DEH cables (3) connect to the respective connection points (9) (100 km away) arranged within a current transfer zone (11).
    [0050] In this modality, as shown in figure 6, the energy conditioning arrangement (100) converts the three phases present in the energy transmission cable (7) into two phases, one of which is applied over each of the respective power cables. DEH (3).
    [0051] In the modalities shown in figures 5 and 6, the capacitor arrangement (110) will adapt the electrical energy released for the DEH cables (3), when the DEH cables (3), together with the piping (1) to be heated, constitute an inductive load. As a result, lower current flows in the power transmission cable (7) and, consequently, a smaller cable with a smaller conductor cross-section (copper) can be installed. The required cross-section of the conductor can be reduced to approximately ^ to M of the cross-section of similar solutions found in the prior art, without the provision of a subsea capacitor (110).
    [0052] Figures 7 and 8 show schematically a DEH layout where the pipe (1) is divided into three sections of heated pipe (1a). In both modes, electrical energy is released through a 52 kV power transmission cable (7). In the modality shown in figure 7, a DEH cable (3) (not shown) extends between two connection points (9) on each side of the three pipe sections (1a). Between each of the three DEH cables (3) and the power transmission cable (7), an energy conditioning arrangement (100) is connected, comprising a capacitor arrangement (110) (according to figure 5). In this modality, each pipe section (1a) is approximately 50 km long.
    [0053] Thus, the illustrated DEH installation heats a length of pipe (1) of approximately 150 km.
    [0054] The modality shown in figure 8 is similar to that shown in figure 7, however, a central point feeding system is used, such as the one described with reference to figure 6, above. Also, in this modality, three sections of tubing (1a) are shown, however, since the central point feeding system is used, each section of tubing (1a) can be made larger, such as, for example, from 50 100 km long. Each pipe section (1a) and associated energy conditioning arrangement (100) can correspond to the modality shown in figure 6.
    [0055] Figure 9 shows another embodiment of a DEH installation according to the present invention. In this modality, two sections of tubing (1a) of 80 km are heated using the central point supply system, while a third section of tubing (1a) of 40 km is heated using the end point supply system. The pipe section (1a) fed by the 40 km long endpoint feed system is close to a source of supply and can be partially arranged above the sea surface. Consequently, there is no provision for energy conditioning (100) between the power transmission cable (7), typically of two cores, and the DEH cable (3), associated with that pipe section (1a). As the pipeline (1) continues for a long distance along the seabed, as, for example, for an underwater hydrocarbon well (not shown), the other two sections of piping are heated with the installation of DEH according to the present invention. Between the three-phase power transmission cable (7) and the DEH cables (3), an energy conditioning arrangement (100) is arranged at the undersea location, close to the pipe (1). In this embodiment, the energy conditioning arrangement (100) comprises a three-phase to two-phase transformer (120). Also, a capacitor arrangement (110) is provided, with a capacitor element (115) disposed between a central point connection section (4) with the piping, at the central point between the connection points (9) of the respective section pipe (1a), and the transformer (120). The transformer (120) provides galvanic segregation between the primary side, supplied through the three-phase power transmission cable (7), and the secondary side, which is electrically connected to the piping through the DEH cable (3) and the point connection central (5).
    [0056] As will be explained later with reference to figure 16, the central point connection section (4) between said central point piping section and the transformer (120) can be connected to the base of the transformer's external tank / hull (120).
    [0057] Figure 10 shows a specific modality displaying three sections of pipe (1a), all, approximately equally long, of 60 km, and a section of shorter pipe of about 20 km. According to the modality shown in figure 9, a short power transmission cable (7), typically of two cores, extends from an onshore power supply source to the 20 km short pipe section (1a) . For this section of piping (1a) there is no provision for energy conditioning (100) placed in an underwater location, or between the power transmission cable (7) and the DEH cable (3). In association with each of the subsequent three sections of piping (1a), there is, however, an energy conditioning arrangement (100). In addition, in this modality, there is no central section connection section (4) between the transformer (120) and the piping (1). In this embodiment, the transformer (120) is a single-phase transformer (that is, a single-phase transformer (120) for each energy conditioning arrangement (100)). The transformer (120) provides galvanic segregation between the primary side supplied through the three-phase power transmission cable (7) and the secondary side that is electrically connected to the piping through the DEH cable (3).
    [0058] In the modality illustrated in figure 10, the DEH installation associated with the three longest pipe sections (1a) is coupled to a single pair of two phases of the three-phase power transmission cable (7). That is, the three respective transformers (120) associated with the three long (60 km) pipe sections (1a) are connected to the transmission cable phase (L1 + L3, L2 + L3, and L1 + L2), respectively. Between each transformer (120) and the DEH cable (3), a capacitor arrangement (110) is coupled. With this coupling layout, it is possible to obtain a load balanced in the phases (L1), (L2), (L3) of the power transmission cable (7), when the load extension of each pipe section (1a) is the same.
    [0059] Figure 11 shows a schematic view of an energy conditioning arrangement (100), adapted to be installed in an underwater environment. The energy conditioning arrangement (100) has a capacitor arrangement (110) arranged inside a rigid tank (105). The tank (105) is filled with a liquid, such as an oil. The capacitor arrangement (110) can also have a transformer arrangement (120), inside the same tank (105). Electrically connected to the capacitor arrangement (110) and / or to the transformer arrangement (120) there is a pair of electrical cables (103) that connect to a pair of penetrating elements (130). The electrical cables (103) can be connected to the capacitor arrangement (110) by connecting to the penetrating elements (130) in an underwater environment. The power conditioning arrangement (100) can then be added to an existing subsea electrical system and / or can be disconnected for maintenance or replacement procedures. The electrical cables (103) can be connected to the DEH cable (s) (3) or, in fact, they can be the DEH cables (3) themselves.
    [0060] In order to make the submarine energy conditioning arrangement (100) suitable for installation in an underwater environment, possibly with great environmental pressures, the liquid inside the tank (105) is pressure balanced. Pressure balancing is provided through a pressure balancing section (135). The pressure balancing section (135) is functionally connected to the inside of the tank (105) through a pressure balanced liquid line (140).
    [0061] The pressure balanced liquid line (140) extends between the inside of the tank (105) and a main metal bellows (145), which can be filled with oil. The main bellows (145) is incompressible. Thus, when the energy conditioning arrangement (100) is lowered into the sea, the ambient pressure will compress the main bellows (145). This results in approximately the same pressure inside the main bellows (145) and the tank (105), depending on the ambient water pressure. In order to provide a slightly higher pressure inside the main bellows (145) and the tank (105), a weight (150) is placed on the main bellows (145), so that it presses or compresses said bellows (145 ). In this way, the pressure in the tank (105) will always be slightly higher than the pressure of the ambient water. This prevents sea water from entering the tank (105). In order to make it possible to fill or discharge liquid from the main bellows (145) (such as using an ROV), a connection line and a valve (147) are arranged in association with the main bellows (145).
    [0062] Outside the main bellows (145) an auxiliary bellows (155) can be arranged. The auxiliary bellows (155) includes the main bellows (145) together with a bottom plate. The auxiliary bellows (155), that is, the volume between the auxiliary bellows (155) and the main bellows (145), can also be filled with an oil or other suitable barrier-type liquid. In this way, the main bellows (145) is protected from sea water.
    [0063] Corresponding to the main bellows (145), the auxiliary bellows (155) is also provided with a connection line and a valve (157). In addition, the auxiliary bellows (155) is provided with an indicative pin (159) which extends upwards from the top of the auxiliary bellows (155). The indicative pin (159) indicates the vertical position of the top of the auxiliary bellows (155) and thus alerts the operator if the amount of liquid in the auxiliary bellows (155) needs to be increased or reduced.
    [0064] As will be observed by the expert versed in the technique, the implementation of the pressure balance is provided without the auxiliary bellows (155). Also, without the auxiliary bellows (155), the indicative pin (159) can be arranged on the main bellows (145).
    [0065] Surrounding the main bellows (145) and the auxiliary bellows (155) there is a rigid confinement (160), which protects the bellows (145), (155) from impacts, falling objects or collision with an ROV .
    [0066] When an energy conditioning arrangement (100) is used in the various embodiments of the present invention, it is possible to have a capacitor arrangement (110) and a transformer arrangement (120) within the same tank (105). It is also possible to dispose of them in separate tanks. In this case, the connection of said capacitor and transformer arrangements must be made together with jumpers and additional wet-mate type connectors. According to the present invention, there may also be modalities, without the availability of transformers (as shown in figure 17).
    [0067] Figure 12 shows a more realistic perspective view of the underwater energy conditioning arrangement (100). In this illustration, the pressure balancing section (135) also comprises some balloon compensators (165). These elements are not present in the modality shown in figure 11. The balloon compensators (165) are connected to the balloon or auxiliary bellows (155), instead of the connection line and valve (157) shown in figure 11. Each balloon compensator (165) presents a rigid vessel, maintaining a volume of gas and a volume of liquid, where the volumes are separated by means of a flexible balloon. The liquid line (not shown) that extends between the balloon compensators (165) and the interior of the auxiliary bellows (155) can have a valve adapted for filling and / or discharging liquid (for example, oil), inside or outside balloon compensators (165) and auxiliary bellows (155).
    [0068] Now, reference will be made to figures 13, 14 and 15. These figures show main illustrations of a possible variation of the capacitor arrangement (110). The capacitor arrangement (110) comprises a set of first plates (111) and a set of second plates (113). Although not shown, but which will be observed by the person skilled in the art, the set of the first plates (111) is functionally connected to one of the electrical cables (103), while the set of the second plates (113) is functionally connected to the other cable electric (103) (as seen in figure 11). In addition, the set of second plates (113) is connected to an articulation rod (115), adapted to be articulated by means of an electric actuator (not shown) inside the tank (105). When the set of second plates (113) is articulated with respect to the stationary set of first plates (111), the capacitance varies.
    [0069] Figure 13 shows a situation in which the first plates (111) are aligned with the second plates (113). Figure 14 shows a situation in which the second plates (113) were rotated around 90 degrees, with respect to the aligned position shown in figure 13. In this position, the overlap area of the first and second plates is smaller than in the aligned position , thereby reducing the capacitance of the capacitor arrangement (110). With additional rotation of the set of second plates (113), they can be moved to a position where, substantially, there is no overlap between the first plates (111) and second plates (113). The capacitance of the capacitor array can then be practically zero. Figure 15 shows in side view the same situation as figure 14.
    [0070] In a more realistic mode, the capacitor arrangement (110) will have more plates (111, 113) and said plates may be arranged closer together.
    [0071] Furthermore, instead of having only one capacitor element, as shown in figure 13, the capacitor arrangement (110) can comprise a plurality of capacitor elements, that is, a plurality of the units shown in figure 13. These can connected in parallel and some of them can be of variable type. The spacings between the plates (111, 113) can be filled with liquid, preferably oil, present in the tank (105).
    [0072] Figure 15 shows schematically the energy conditioning arrangement (100) in association with a centrally fed pipe (1) or with a pipe section (1a). In this embodiment, the energy conditioning arrangement (100) comprises a transformer (120) and a capacitor arrangement (110). Two of the phases of the transformer (120) are connected in parallel with the capacitor arrangement (110). After the capacitor arrangement (110), the two phases leave the tank (105) through the penetrating elements (130). One of the phases is connected to one end of the pipe section (1a), ending in the pipe (1). In this embodiment, the cable (103) that leaves the penetrating element (130) is the same cable as the DEH cable (3), which is arranged in a piggyback arrangement on the pipe (1). The second phase is connected to the other end of the pipe section (1b), ending at the pipe (1). The third phase coming out of the transformer (120) is functionally connected to the central section connecting section cable (4), which connects to the central section of the pipe section (1b).
    [0073] In order to reduce the number of penetration elements and, thus, the cost and complexity, the central point connection section cable (4) connected to the pipe section (1b) is short-circuited in the structure of steel of the energy conditioning arrangement (100), as well as on the outer face of the tank (105). This can be done in different ways. For example, by connecting the central section connection cable (4) with a steel sleeve, with subsequent welding of this steel sleeve to the steel structure of the tank (105). Inside the tank (105), the third phase can then be connected to the transformer (120) with a copper cable that is short-circuited to the inside of the tank (105). In doing so, there is no need for a cable to pass through the capacitor unit and therefore less penetration elements are required.
    [0074] As will be noted by the person skilled in the art, the energy conditioning arrangement (100) is connected to a power transmission cable (7) (not shown), as shown in the modalities described above.
    [0075] Figure 17 shows an additional modality of an underwater DEH installation, according to the invention. The modality corresponds in several aspects to the modality described with reference to figure 10. However, in the modality shown in figure 17, the energy conditioning arrangement (100) does not comprise a transformer, consequently, the different sections with DEH do not present galvanic segregation. . For adjacent systems, galvanic segregation is provided by the power transformers and, optionally, by the receiving transformer at the far end, if installed.
    [0076] Figure 18 shows a specific embodiment according to the present invention. At the bottom of the sea, a plurality of different pipes are arranged (3). Each pipe is arranged with a DEH cable (3). In this mode, each pipe is heated with a system fed at the end point, where each respective DEH cable (3) is fed with a common energy conditioning arrangement (100). As in the above modalities, the energy conditioning arrangement (100), arranged in an underwater location, receives energy through an energy transmission cable (7).
    [0077] Figure 19 represents a modality similar to the modality shown with reference to figure 18. However, in the modality shown in figure 19, each DEH cable (3) is arranged in a configuration, to heat a plurality (three) of pipes . Thus, each DEH cable (3) is associated with three pipe segments that extend between the same locations. In addition, according to the modality shown in figure 19, an energy conditioning arrangement (100) supplies power to three sets of three DEH cables (3). As will be understood by the person skilled in the art, observing the configuration shown in figure 19, it will be advantageous to have pipes (1) close together, in order to reduce the necessary extension of DEH cables (3) and connection elements ( jumpers) that connect each pipe (or each pipe segment (1a) of different pipes, respectively).
    [0078] The person skilled in the art will observe that the present invention is also suitable for other modalities, other than those shown above, such as the pipe-in-pipe technique, which is supposed to be known to the person skilled in the art.
    [0079] The modalities described above, typically, can be used with pipes having a diameter in the range, for example, from 20 ”to 30” and with an extension, for example, greater than 100 km. As shown, by dividing the heated pipe (1) into sections (1a), a pipe that is longer than 100 km in length can be heated.
    [0080] To illustrate the technical advantages provided by the present invention, the following example is presented. When using a direct electric heating installation, according to the present invention, it is possible, for example, to eliminate 2-10 risers (set of pipes) of DEH (as can be seen by the power transmission cable (7 ) shown in figure 1), which extends downwardly from a floating platform (typically, for fields of 2-10 heated flow lines), where each riser typically comprises two conductors with a 1200- copper cross section 1600 mm2. All of these risers can be replaced by a 3-core riser, having three conductors with a cross section of 200 mm2 to 800 mm2.
    权利要求:
    Claims (16)
    [0001]
    1. Subsea direct electric heating installation, adapted to heat a steel pipe (1) for the transport of hydrocarbons, which is disposed on the seabed, the subsea direct electric heating installation comprising a direct electric heating cable (3), which extends along the steel pipe (1) and which is connected to it, and a power transmission cable (7), which receives electrical energy from an energy supply source (5), which is arranged onshore or surface offshore, and which supplies the direct electric heating cable (3), characterized by the fact that the subsea direct electric heating installation also comprises an energy conditioning arrangement (100), arranged in an underwater location, in a position between the power transmission cable (7) and the direct electric heating cable (3), where the power transmission cable (7) extends from the power supply (5) offshore or onshore, and descending to the energy conditioning arrangement (100).
    [0002]
    2. Underwater direct electric heating installation, according to claim 1, characterized by the fact that the energy conditioning arrangement (100) comprises an underwater capacitor arrangement.
    [0003]
    3. Subsea direct electric heating installation, according to claim 1 or 2, characterized by the fact that the energy conditioning arrangement (100) comprises a transformer (120).
    [0004]
    4. Subsea direct electric heating installation, according to any one of the previous claims, characterized by the fact that the direct electric heating cable (3) is arranged along and fixed to the piping (1).
    [0005]
    5. Subsea direct electric heating installation, according to any one of the preceding claims, characterized by the fact that said installation is adapted to heat a plurality of pipe sections (1a), each section constituting a part of a longer pipe (1), insofar as the direct electric heating installation comprises a plurality of direct electric heating cables (3), arranged along and / or in the vicinity of the pipe sections (1a), and in which for each section of pipe (1a), said energy conditioning arrangement (100) is disposed between the energy transmission cable (7) and the heating cables of the section (3) associated with each pipe section (1a).
    [0006]
    6. Underwater direct electric heating installation, according to any one of the preceding claims, characterized by the fact that the energy from said power transmission cable (7) is fed to a direct electric heating cable (3), adapted to heat a pipe that extends between an underwater well and a compression installation, through the underwater energy conditioning arrangement (100).
    [0007]
    7. Underwater direct electric heating installation according to any one of claims 2 to 6, characterized by the fact that the subsea capacitor arrangement (110) is available in the kV and kVAr range or above, comprising a capacitor element (111 , 113) disposed within a tank (105) which prevents sea water from entering the tank (105), in which the tank (105) is pressure balanced and filled with a pressure compensation fluid.
    [0008]
    8. Underwater direct electric heating installation, according to claim 3 or 7, characterized by the fact that the transformer (120) is disposed inside the tank (105).
    [0009]
    9. Underwater direct electric heating installation, according to claim 7 or 8, characterized by the fact that the capacitor arrangement (110) is a variable capacitor arrangement (110), whose capacitance is adjustable between a higher value and a lower value by means of an actuator disposed inside the tank (105).
    [0010]
    10. Subsea direct electric heating installation according to any one of claims 3 to 9, characterized by the fact that the transformer (120) is an adjustable transformer.
    [0011]
    11. Underwater direct electric heating installation, according to any of the previous claims, characterized by the fact that the power transmission cable (7) comprises three phases (L1, L2 and L3) and that three section heating cables (3) are individually connected between a different pair of phases (L1, L2, L3).
    [0012]
    12. Underwater direct electric heating installation, according to claim 11, characterized by the fact that it comprises three sets of section heating cables (3), in which each set comprises two or more section cables (3).
    [0013]
    13. Underwater direct electric heating installation according to claim 8, characterized by the fact that the energy conditioning arrangement (100) is connected between the power transmission cable (7) and a section of piping fed into a central point (1a), where two terminals of the transformer leave the tank (105) through penetrators and are connected to the respective ends of said pipe section (1a), where a third transformer terminal is connected to a section cable central connection cable (4) which connects with a central point in the pipe section (1a) between said respective ends, and in which the cable of the central connection section (4) is short-circuited in a steel structure of the arrangement conditioning unit (100), as well as the third terminal of the transformer.
    [0014]
    14. Underwater direct electric heating installation, according to any of the previous claims, characterized by the fact that the power transmission cable (7) extends for at least 30 km, between the power supply source (5) and said energy conditioning arrangement (100).
    [0015]
    15. Underwater installation of direct electric heating, according to any of the previous claims, characterized by the fact that the energy conditioning arrangement (100) is connected to a plurality of DEH-type cables (3), which are arranged along different pipes (1).
    [0016]
    16. Subsea direct electric heating installation according to any one of the preceding claims, characterized by the fact that the energy conditioning arrangement (100) is connected to a plurality of sets of a plurality of DEH-type cables (3), where each set is arranged to heat a plurality of parallel pipes (1).
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    同族专利:
    公开号 | 公开日
    RU2615503C2|2017-04-05|
    US9964249B2|2018-05-08|
    CA2862574A1|2013-08-29|
    US20180017199A1|2018-01-18|
    NO20120180A1|2013-08-22|
    EP2818024B1|2016-04-13|
    AU2013224165A1|2014-08-21|
    RU2014136791A|2016-04-10|
    MY166486A|2018-06-27|
    US20140376900A1|2014-12-25|
    WO2013124270A1|2013-08-29|
    CN104170522A|2014-11-26|
    NO335863B1|2015-03-09|
    EP2818024A1|2014-12-31|
    CN104170522B|2016-07-06|
    AU2013224165B2|2016-07-14|
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    法律状态:
    2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|
    2019-10-01| B25F| Entry of change of name and/or headquarter and transfer of application, patent and certif. of addition of invention: change of name on requirement|Owner name: AKER SUBSEA AS (NO) Free format text: A FIM DE ATENDER A(S) ALTERACAO(OES) REQUERIDA(S) ATRAVES DA PETICAO NO 870190054597 DE 13/06/2019, E NECESSARIO APRESENTAR PROCURACAO ATUALIZADA ONDE CONSTE O NOVO NOME DA TITULAR E A NOMEACAO DO PROCURADOR DEFINITIVO. |
    2019-11-12| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|
    2019-12-03| B25L| Entry of change of name and/or headquarter and transfer of application, patent and certificate of addition of invention: publication cancelled|Owner name: AKER SUBSEA AS (NO) Free format text: ANULADA A PUBLICACAO CODIGO 25.6 NA RPI NO 2543 DE 01/10/2019 POR TER SIDO INDEVIDA. |
    2019-12-24| B25D| Requested change of name of applicant approved|Owner name: AKER SOLUTIONS AS (NO) |
    2020-10-13| B09A| Decision: intention to grant|
    2020-12-29| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 19/02/2013, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
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    NO20120180A|NO335863B1|2012-02-21|2012-02-21|Direct electric heating assembly for long layouts|
    NO20120180|2012-02-21|
    PCT/EP2013/053272|WO2013124270A1|2012-02-21|2013-02-19|Long step out direct electric heating assembly|
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