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    • 专利摘要:
    Summary "method of producing a forged steel cylinder" is a method of producing a forged steel cylinder comprising: melting, by means of the esr method, a steel ingot containing, by weight, c: 0.3% or more, bs: 0.2% or more, cr: 2.0 to 13.0% and mo: 0.2% or more, and furthermore contains bi at 10 to 100 ppm by mass ; and forge the steel ingot to produce the cylinder. According to this method, since freckle defects can be sealed near the center of the steel ingot, the cylinder can be used stably for a long period of time. 1/1
    公开号:BR112014019024B1
    申请号:R112014019024-0
    申请日:2013-02-01
    公开日:2019-03-06
    发明作者:Hirofumi Onishi；Akihiro Yamanaka；Hideo Mizukami；Tomoaki Sera；Hideyoshi Yamaguchi
    申请人:Nippon Steel & Sumitomo Metal Corporation；
    IPC主号:
    专利说明:

    “METHOD FOR PRODUCTION OF A FORGED STEEL CYLINDER”
    FIELD OF TECHNIQUE [0001] The present invention relates to a method for producing a forged steel cylinder for hot or cold use and, particularly, it relates to a method for producing a forged steel cylinder that can hold satisfactory surface properties even when cutting the cylinder surface is repeated in association with its long-term use.
    BACKGROUND [0002] In general, forged steel cylinders are produced, due to their large diameter, through the melting of large-scale ingots (steel ingots) through the method of producing ingots and forging ingots. In large-scale ingots, a macrosegregation called phantom segregation tends to occur from the center to the surface adjacencies during casting, and this phantom segregation remains inside the forged steel cylinders produced as a segregation even after going through a step forging and a heat treatment step.
    [0003] Figure 1 is a longitudinal sectional view of a general ingot obtained using the ingot production method. As shown in this figure, segregation V and phantom segregation appear within the ingot as generic macrosegregations. Segregation V is formed in a V shape in the central part of the ingot and includes a dense V segregation at the top and a pale V segregation at the bottom. There are sedimented crystals below the pale V segregation. The phantom segregation, in which C, P, Mn or other alloying components are thickened, is located in an area that extends from the outside of segregation V to a position of approximately 1/2 the radius of the ingot, and is shaped of linear segregation that extends in the vertical direction of the ingot.
    2/20 [0004] Since the position of generation of phantom segregation is closer to the surface of the ingot than segregation V, cracks that start from phantom segregation can be caused in the forging and heat treatment stages after the casting of the ingot, due to stresses in processing deformation and thermal stresses in the heat treatment until cooling.
    [0005] In addition, forged steel cylinders, when the surface of the forged steel cylinders are worn or subjected to abrasion during use, are repaired by cutting the cylinder surface to restore smoothness in a regulated range. If phantom segregation is left adjacent to the surface of the forged steel cylinders at that time, the segregation lines can be exposed to the surface of the cylinders through this cutting repair, even if no defects, such as cracks, are caused in the cutting process. original production. When a cylinder with exposed segregation lines is used for processing, such as lamination, the cylinder itself becomes unsuitable for reuse once the segregation lines are transferred to a workpiece.
    [0006] Therefore, it is highly necessary to establish a technique to produce a forged steel cylinder that can be used in a stable manner for a long period of time without cracking in the heat treatment and forging steps and without exposing the segregation lines through repairs repeated cutting of the surface of the forged steel cylinder.
    [0007] When ingots obtained using the ingot production method are used as material for forged steel cylinders as they are originally, the quality of the resulting forged steel cylinders is noticeably deteriorated, particularly as a result of ghost segregation. In this context, steel ingots obtained through the electroplating remelting method (hereinafter referred to as “ESR”) are generally known for having a solidified structure with less segregation. Therefore, as material for forged steel cylinders, ingots
    3/20 steel obtained using the ESR method is generally applied.
    [0008] Figure 2 is a longitudinal sectional view of a general steel ingot obtained using the ESR method. Within the steel billet, freckle defects appear in the vicinity of an area of approximately 1/2 the radius of the steel billet in which the curvature of the molten steel pool is increased, depending on the depth of the molten steel pool. Freckle defects appear inside the steel ingots using the ESR method which is less, compared to the V segregation and phantom segregation that appear inside the ingots using the ingot production method. Therefore, the application of steel ingots obtained through the ESR method as the material for forged steel cylinders includes a promise to improve the quality of forged steel cylinders in a model.
    [0009] However, the freckle defect is a type of segregation channel that has the same generation mechanisms as phantom segregation. Thus, even when steel ingots obtained using the ESR method are used as the material for forged steel cylinders, deterioration in the quality of forged steel cylinders that result from freckle defects that become obvious, similarly to what results from segregation -ghost.
    [0010] The mechanism for generating freckle defects can be explained as follows.
    [0011] In a forging process, light elements such as C, P, and Si in steel are microsegregated between dendrite trees in the course of solidification. Such microsegregation molten steel has a lower density than crude molten steel (base metal) since these light elements are thickened and receive an upward force vertically opposed to gravity through buoyancy.
    [0012] Although the microsegregation molten steel stops between branch-like dendrite trees in the initial generation stage, the same
    4/20 is then slightly moved upwards by float, integrated with another microsegregation molten steel located above, and developed in an aggregate of microsegregation molten steels, in this way its volume is increased. Such microsegregation molten steel is increased in volume additionally through an additional upward movement and the promotion of integration, and ascended through great fluctuation produced in this way, while crossing existing dendrite branches further up and breaking the branches to collect additional steel. microsegregation castings.
    [0013] This microsegregated molten steel freezes according to the progress of solidification during the ascendancy between the dendrite trees, and a segregation line remains inside the steel billet, and it emerges as a freckle defect.
    [0014] It is evident that the freckle defect is more likely to occur since the content of light elements in molten steel is higher, from the point of its generation mechanism.
    [0015] When the dendritic structure, which is a solidified structure, is coarse, the volume of the microsegregation molten steel tends to increase and the freckle defects tend to become coarse. This is attributed to, when the dendritic structure is coarse, an upward flow of molten steel is easily generated due to an increased volume of the microsegregation molten steel that is generated first between the dendrite trees and a small resistance when the molten steel of microsegregation begins to ascend through fluctuation.
    [0016] In general, when the radius of a steel billet is represented by R, freckle defects tend to occur in the vicinity of R / 2 of the steel billet in which the radius of curvature of the molten steel pool is increased to facilitate the apex extension of the dendrite arm spacing. However, when the steel billet is large in size and has a high content of light elements, freckle defects tend to be generated,
    5/20 also close to the surface of the steel billet, causing a problem such as the generation of cracks in the heat treatment step, similarly to the case of phantom segregation mentioned above.
    [0017] As described above, it is highly necessary to establish a technique capable of preventing the generation of cracks in the heat treatment and forging stages, in the production of forged steel cylinders, and to prevent segregation lines from being exposed even when the surface of the cylinders forged steel is repeatedly repaired by cutting, so that forged steel cylinders can be used in a stable manner for a long period of time. To satisfy this requirement, it is necessary to perfectly eliminate freckle defects in the steel billet casting stage or to seal freckle defects at least close to the center in relation to the surface of the steel billets.
    [0018] It is assumed that the generation of freckle defects can be suppressed by miniaturizing the dendritic structure, from the point of view of this generation mechanism. Although miniaturization of the dendritic structure can be accomplished by increasing the cooling rate in the foundry, even the production of small diameter steel ingots at a high cooling rate, for example, involves problems such as restrictions on the diameter of the product cylinder. and an insufficient forging ratio in the forging of steel ingots.
    [0019] Patent Document 1 describes a method for miniaturizing the dendritic structure by defining the P content at 0.025 to 0.060% by weight, as a method for improving the surface roughing of a working cylinder for rolling mill cold since the surface roughing of the cylinder is caused by the dendritic structure generated during casting. However, since P is generally an impurity element, and causes iron and steel material to weaken, it is not preferable to increase the P content. In addition, P is a light element that causes freckle defects as described above, and a increased content
    6/20
    P is considered to stimulate the generation of freckle defects.
    [0020] Patent Document 2 proposes a method of determining in a simulator for the casting processes, which is characterized by simultaneously evaluating a freckle defect assessment index (Ra number (Rayleigh number)) with consideration for a flow of segregated molten steel, or a heterocrystal defect rating index with consideration for a concentration or temperature heterocrystallization mechanism calculated in a casting process simulation based on an optional casting plan to determine the quality of the plane Of foundry. As described in paragraph 80 of this document, although it can be suggested from the calculation example in Figure 12 in this document that freckle defects are likely to occur in a place where the Ra number is 0.07 or greater, the reference values defect assessment needs to be fixed again when the fusing material is changed.
    CITATION LIST PATENT DOCUMENT [0021] Patent Document 1: Patent Application Publication No. JP 61-009554 [0022] Patent Document 2: Patent Application Publication No. JP 2003-033864
    SUMMARY OF THE INVENTION PROBLEM OF THE TECHNIQUE [0023] As described above, the miniaturization of the dendritic structure in steel ingots as the material for forged steel cylinders has problems such as cylinder diameter restrictions and the occurrence of fragility or segregation due to the increase light element content. The present invention is achieved in view of such problems, and aims to provide a method for producing a forged steel cylinder, capable of perfectly suppressing freckle defects, in the casting of a
    7/20 steel billet as the material for steel cylinders forged using the ESR method, or seal freckle defects at least close to the center in relation to a position where freckle defects emerge in conventional steel billets.
    SOLUTION TO THE PROBLEM [0024] As a result of rigorous examinations to achieve the objective mentioned above, the present inventors have found that the dendrite structure can be miniaturized at the same time as the generation of freckle defects by adding Bi to the molten steel , in the casting process using the ESR method, to melt a steel billet that contains a predetermined amount of Bi. The exam content will be described later.
    [0025] The present invention is achieved based on this knowledge, and the essence of it is the next method for producing a forged steel cylinder. In other words, the method for producing a forged steel cylinder of the present invention is characterized by casting, using the ESR method, a steel ingot that contains,% by mass, C: 0.3% or more, Si: 0.2% or more, Cr: 2.0 to 13.0% and Mo: 0.2% or more, and still contains Bi in 10 to 100 ppm by weight; and forging the steel billet to produce the cylinder.
    [0026] In the following description, in relation to the components of the steel composition, “%” means “% by mass” and “ppm” means “ppm by mass”, except when otherwise specified.
    ADVANTAGE EFFECTS OF THE INVENTION [0027] According to the method for producing a forged steel cylinder of the present invention, freckle defects that are a macrosegregation generated in the casting of a steel ingot using the ESR method can be sealed close to the center in relation to the surface of the steel billet. Since the cracks that start from segregation can thus be removed during forging and heat treatment of the ingot
    8/20 steel, and the freckle defect segregation lines are barely exposed until when the cylinder is repaired by cutting to reuse the cylinder, the cylinder can be used stably for a long period of time.
    BRIEF DESCRIPTION OF THE DRAWINGS [0028] Figure 1 is a longitudinal sectional view of a general ingot obtained using a method for producing ingot.
    [0029] Figure 2 is a longitudinal sectional view of a general steel ingot obtained through the ESR method.
    [0030] Figure 3 is a schematic view showing, in the method for producing a forged steel cylinder of the present invention, an example of casting a steel billet used as the material using the ESR method.
    [0031] Figure 4 is a view showing the relationship between the Bi content and the primary dendrite arm spacing.
    [0032] Figure 5 is a view showing the relationship between the radial distance in relation to the surface of the steel billet and the primary dendrite arm spacing.
    [0033] Figure 6 is a view that shows the relationship between the radial distance in relation to the surface of the steel billet and the value of Ra / Ra0.
    DESCRIPTION OF THE MODALITIES [0034] The method for producing a forged steel cylinder of the present invention is characterized by: melting, through the ESR method, a steel ingot containing C: 0.3% or more, Si: 0, 2% or more, Cr: 2.0 to 13.0% and Mo: 0.2% or more, and still contains Bi in 10 to 100 ppm; and forging the steel billet to produce the cylinder.
    [0035] The reasons for specifying the method for producing a forged steel cylinder of the present invention as described above and the preferred modalities of it will then be described.
    [0036] 1. Steel billet casting using the ESR method [0037] Figure 3 is a schematic view showing, in the
    9/20 method for producing a forged steel cylinder of the present invention, an example of a state for melting a steel billet used as a material using the ESR method.
    [0038] As shown in this figure, in the ESR method, a fragment 4 is connected by welding to the upper end of a cylindrical consumable electrode 2 which is a metal base of a steel ingot 1, and the electrode is moved downwards according to the reduction of fragment 4 through a lifting and lowering mechanism not shown. A molten slag 7 is kept in a casting mold (water-cooled copper mold) 6 inside a chamber 5, and energization is carried out with the consumable electrode 2 which is immersed in the molten slag 7, thus the electricity is charged for molten slag 7, and molten slag 7 generates heat. Consumable electrode 2 is successively melted from the lower end through the Joule heat of molten slag 7. Consumable electrode 2 sediments through molten slag 7 as droplets, and solidifies in layers while being retained as a puddle of molten steel 3 within the casting mold 6. Consumable electrode 2 is successively melted to the upper end, and molten steel 3 is successively solidified into the casting mold 6, thus the steel ingot 1 for the forged steel cylinder is obtained.
    [0039] In the present invention, since steel ingot 1 obtained using the ESR method contains a predetermined amount of Bi, the molten steel 3 must be induced to contain Bi in the casting process using the ESR method. As a method, therefore, Bi can be added to molten steel 3 in a casting stage using the ESR method, or Bi can be added, in a stage prior to casting using the ESR method or in the production stage the consumable electrode 2 which is the base metal through the ingot production method, for the molten steel of the electrode.
    [0040] When Bi is added to molten steel 3 in the
    10/20 casting using the ESR method as described above, the addition of Bi can be obtained by supplying a Bi 8 wire containing Bi to the molten steel 3 as shown in Figure 3. In addition, it can be obtained through the anterior welding of the Bi wire to the side surface of the consumable electrode 2 along the axial direction.
    [0041] When casting using the ESR method, the temperature of the molten steel exceeds 1,600 ° C. On the other hand, the pure boiling point of Bi is only 1,564 ° C which falls below the temperature of the molten steel. Therefore, when the Bi wire is composed of a single body of Bi, Bi cannot be effectively retained in the molten steel since Bi is evaporated during casting. Thus, the Bi wire is suitably composed of a Bi alloy with Ni or the like. The inclusion of Ni or similar leads to an apparent increase in the boiling point of Bi. When the Ni-Bi series is selected as the alloy, the Bi content in the Bi wire is preferably set at 20 to 70% by mass so that Bi is present in a liquid phase state in the molten steel.
    [0042] When Bi is added to the molten steel in the production stage of consumable electrode 2 according to the latter, Bi can be added in the prospectus of the amount of evaporation of Bi during the casting using the ESR method.
    [0043] 2. Composition of Forged Steel Cylinder component and Ratio of Determination thereof [0044] C: 0.3% or more [0045] C increases the hardenability of steel. C also increases the wear resistance of steel by bonding with Cr or V to form a carbide. Therefore, the C content is set at 0.3% or more, more preferably 0.5% or more, moreover, preferably at 0.85% or more. The upper limit of the C content is not particularly limited, but when C is contained in excess, sufficient hardness particularly as forged steel rollers for cold rolling cannot
    11/20 be ensured, and the toughness and machinability of the steel are deteriorated due to the uneven distribution of the carbide. Thus, the C content is preferably set at 1.3% or less, more preferably at 1.05% or less.
    [0046] Si: 0.2% or more [0047] Si is an effective element for the deoxidation of steel. Si also increases the resistance to temper softening of the steel and increases the hardness of the steel by being solid dissolved in the steel. Therefore, the Si content is set at 0.2% or more, more preferably at 0.3% or more. Although the upper limit on the Si content is not particularly limited, the cleanliness of the steel is impaired when Si is contained in excess. Thus, the Si content is preferably set at 1.1% or less, more preferably at 0.85% or less, moreover, preferably at 0.6% or less.
    [0048] Cr: 2.0 to 13.0% [0049] Cr increases the hardenability of steel. Cr also increases the wear resistance of steel by forming a carbide. On the other hand, when Cr is in excess, the ductility or toughness of steel is deteriorated due to the uneven distribution of the carbide. Thus, the Cr content is defined at 2.0 to 13.0%, more preferably at 2.5 to 10.0%.
    [0050] Mo: 0.2% or more [0051] Mo increases the hardness of steel. Mo also increases resistance to temper softening. Therefore, the Mo content is set at 0.2% or more, more preferably at 0.3% or more. The upper limit of the Mo content is not particularly limited. However, when Mo is contained in excess, the ductility or toughness of the steel is deteriorated due to the formation of a carbide. Thus, the Mo content is preferably set at 1.0% or less, more preferably 0.7% or less.
    12/20 [0052] Bi: 10 to 100 ppm [0053] Since C and Si are light elements, freckle defects tend to occur when 0.2% or more Si is contained in high carbon carbon steel that has a C content of 0.3% or more. However, Bi is contained in steel melted in the smelting process using the ESR method to define the Bi content at 10 ppm or more, as will be described below, so that the generation of freckle defects can be suppressed. When the Bi content exceeds 100 ppm, embrittlement becomes problematic, even if it is a trace, in the formation of a cylinder through forging. Therefore, the Bi content is set at 100 ppm or less.
    [0054] The forged steel cylinder can additionally contain the following elements, in addition to the essential elements mentioned above.
    [0055] Mn: 0.4 to 1.5% [0056] Mn increases the hardenability of steel. In addition, Mn is an effective element for the deoxidation of steel. When Mn is contained in excess, the crack resistance of the steel is deteriorated. Therefore, when Mn is aggressively contained, its content is set at 0.4 to 1.5%.
    [0057] Ni: 2.5% or less [0058] Ni increases the toughness of steel. Ni also increases the hardenability of steel. On the other hand, when Ni is contained in excess, the cracking of hydrogen tends to occur after heat treatment. Since Ni is an austenite-forming element, the hardness of the steel is deteriorated when Ni is contained in excess. Therefore, when Ni is contained aggressively, the Ni content is set at 2.5% or less, more preferably at 0.8% or less.
    [0059] V: 1.0% or less [0060] V increases the wear resistance of steel; through the formation of a carbide. However, when V is in excess, the ductility or toughness of the steel is impaired due to the formation
    13/20 of carbon. Therefore, when V is aggressively contained, their content is set at 1.0% or less, preferably at 0.2% or less.
    [0061] In steel ingots that have the composition mentioned above, the dendritic structure becomes thin through casting using the ESR method. Therefore, in forged steel cylinders produced by forging these steel ingots as the material, the freckle defects are perfectly suppressed or the freckle defects are sealed close to the center of the steel ingots, compared to a case where Bi is not contained, so that segregation lines are not exposed even when the surface of the forged steel cylinders is repeatedly repaired by cutting, and the forged steel cylinders can thus be used in a stable manner also with the recycled cylinders.
    [0062] 3. Inclusion effects of Bi [0063] The present inventors have found, through the following unidirectional solidification test, that the dendritic structure can be miniaturized to suppress the generation of freckle defects by inducing molten steel to contain Bi in the casting process using the ESR method so that a resulting steel billet contains a trace (10 ppm or more) of Bi.
    [0064] 3-1. Test condition [0065] A test was carried out for casting a columnar steel billet with a diameter of 15 mm and a height of 50 mm using the ESR method. In relation to it, steel ingots that have Bi contents of 10 ppm, 21 ppm and 38 ppm are produced respectively by adding Bi to molten steels, and a free Bi steel ingot was also produced without adding Bi. The cooling rate was set at 5 to 15 ° C / min according to the actual operating condition.
    [0066] With respect to each of the steel ingots obtained, the spacings, each, between approximately 10 primary arms that are
    14/20 extend substantially in parallel with the axial direction in a longitudinal section that passes through the center were measured, and an arithmetic mean value was obtained as the primary dendrite arm spacing of each steel billet.
    [0067] 3-2. Test result [0068] Figure 4 is a view showing the relationship between the Bi content and the primary dendrite arm spacing. In this figure, the primary dendrite arm spacing (d) was shown on the vertical geometric axis as the ratio (d / de) for the primary dendrite arm spacing (ds) of Bi free steel ingot. It was found in this Figure that, as the Bi content is high, the primary arm spacing of carbon steel dendrite is narrower, and the dendritic structure is thinner. This is attributed to the fact that Bi is an element that has an effect of reducing the interface energy of the liquid-solid interface of carbon steel, and shows an effect on the miniaturization of the primary dendrite arm spacing even if this content is a trace. . If the Bi content is 10 ppm or more, the generation of freckle defects can be effectively suppressed, as shown in the examples to be described.
    [0069] 4. Mackerel Defect Generation Index [0070] The present inventors have focused attention on the use of the Ra number as an index of mackerel defect generation. The Ra number is a dimensionless number that indicates a convective flow in the temperature field, or a product of the number Pr (number of Prandtl) and number Gr (number of Grashof), and is represented by the following equation (1).
    Ra = PrGr = gP (Ts-T-) L 3 / va ... (1) [0071] In the equation, g [m / s 2 ]: acceleration of gravity, β [1 / K]: expansion coefficient of volume, Ts [KJ: surface temperature of the object, T. [K]: fluid temperature, v [m 2 / s]: kinetic viscosity coefficient, a [m 2 / s]: thermal diffusivity, and L [m ]: typical length.
    [0072] The Ra number is considered physically as a reason
    15/20 of float which is the driving force of flow for the flow resistance force, and is proportional to the cube of the typical length as shown in equation (1) mentioned above. If the critical state of the generation of mackerel defects is taken into account, the typical length in the number Ra needs to be defined for the magnitude of micro-segregation among dendrite trees. Since the microsegregation molten steel is filled between dendrite trees in the initial generation stage, the magnitude of microsegregation can be considered as the primary dendrite arm spacing. Consequently, the typical length in the number Ra can be defined for the primary dendrite arm spacing. Thus, it can be said that the number Ra is proportional to the cube of the primary dendrite arm spacing.
    [0073] As described above, although freckle defects become more likely to be coarse since the dendritic structure is coarser, freckle defects are considered to occur more easily since the Ra number is greater. If the results of the generation of freckle defects in real steel ingots are compared with the Ra number, the Ra number can be obtained as an index for the critical state of the generation of freckle defects. Since the Ra number is proportional to the cube of the primary dendrite arm spacing even if the reduction in the primary dendrite arm spacing that contains a trace of Bi in the steel billets is relatively small, the inclusion of Bi in the steel billets it is effective in reducing the Ra number, and thus extremely effective in suppressing the generation of freckle defects.
    EXAMPLES [0074] The effects of the present invention were evaluated through a preliminary test performed using real steel ingots and a simulation using numerical calculations.
    [0075] 1. Preliminary Test [0076] A casting test of an 800 mm steel billet in
    16/20 diameter using the ESR method was performed as a preliminary test. Like the steel object, a high-carbon steel of 0.87% C-0.30% Si0.41% Mn-0.10% Ni-4.95% Cr-0.41% Mo-0, 01% V (free of Bi) was adopted. The liquid line temperature of this steel is 1,460 ° C, and the solid line temperature of the steel is 1,280 ° C. As with the casting conditions, a cast steel scale of 9 t (ton) and a length of steel ingot of 2.3 m were adopted.
    [0077] As a result, freckle defects were not generated to a position of 133 mm radially inward from the surface of the steel billet, and freckle defects were generated on the inside of the billet. Namely, the critical point in the generation of mackerel defects was the position of 133 mm radially inward from the surface of the steel billet. The primary dendrite arm spacing and the Ra number at this critical point in the generation of mackerel defects were represented by d 0 and Ra 0 , respectively, and used as reference values for the simulation to be followed by numerical calculation.
    [0078] 2. Numerical Calculation Simulation [0079] The conditions for evaluating the numerical calculation simulation were defined as follows. The steel object has the same composition as in the preliminary test mentioned above of 0.87% C-0.30% Si0.41% Mn-0.10% Ni-4.95% Cr-0.41% Mo-0 , 01% V, with the Bi content being 0 ppm (free of Bi), 10 ppm, 21 ppm and 38 ppm. The diameter of the steel billet object was set at 800 mm, similarly to the preliminary test.
    [0080] In the evaluation conditions mentioned above, the solidification rate and cooling rate of each part of the steel billet were calculated through analysis of unstable one-dimensional radial heat transfer of the steel billet, and the distribution of spacing of primary dendrite arm in radial direction from the surface of the steel billet was calculated using the following equation (2) (“Solidification of Iron and Steel”, Joint Research The Iron and Steel Institute of Japan-Iron and
    17/20
    Steel Basic, Solidification Division, 1997, Appendix 4). Equation (2) is an experimental expression of the dendrite d (pm) primary arm spacing using the solidification rate V (cm / min) and the temperature gradient G (° C / cm) as parameters in one case in which a Cr-Mo steel is adopted.
    d = 1.620V -0.2 G -0.4 . „(2) [0081] Figure 5 is a view showing the relationship between the radial distance in relation to the steel billet surface and the primary arm spacing of dendrite. The primary dendrite arm spacing (d B ) in the free case of Bi, shown in this figure, was calculated in equation (2) mentioned above. The primary dendrite arm spacing (d) in the case containing Bi was calculated by multiplying the ratio (d / d B ) of dendrite primary arm spacing in relation to each Bi content (10 ppm, 21 ppm and 38 ppm) shown in Figure 4 mentioned above by the dB value that was calculated in equation (2).
    [0082] Figure 6 is a view showing the relationship between the radial distance in relation to the surface of the steel billet and the value of Ra / Ra 0 . Regarding the number Ra (Ra) in each Bi content, it can be said that Ra / Ra 0 is the cube of d / d 0 , as shown in the following equation (3) derived from equation (1) mentioned above. The Ra / Ra0 shown in this Figure was calculated based on equation (3).
    Ra / Ra0 = (d / d0) 3 „(3) [0083] In the equation, Ra / Ra 0 is the ratio of the Ra (Ra) number in each Bi content to the basic Ra number (Ra0 determined in the mentioned preliminary test above), ed / d0 is the ratio of the primary dendrite arm spacing d of each steel billet containing Bi to the primary dendrite arm spacing d0 at the critical point in the generation of freckle defects in the free steel billet of Bi .
    [0084] It was found in Figure 5 mentioned above that the dendrite primary arm spacing d0 at the critical point of the generation of
    18/20 freckle defects of the Bi free steel billet are approximately 400 pm. Within the steel billet where the primary dendrite arm spacing d is greater than d0, freckle defects are generated. On the other hand, when Bi is contained in the traces (10 ppm, 21 ppm and 38 ppm), the primary arm spacing of dendrite d becomes less than the arm spacing mentioned above at critical point d0 in almost the entire area that extends radially from the surface of the steel billet. In that case, or when d / d0 <1 is satisfied, the generation of freckle defects is suppressed. Since d / d0 <1 corresponds to Ra / Ra0 <1 in equation (3) mentioned above, when reformulated using the number Ra, it can be said that the generation of freckle defects is suppressed in the case where Ra / Ra0 <1 is satisfied.
    [0085] According to Figure 6 mentioned above, once Ra / Ra 0 <1 is satisfied to a deeper part (the adjacencies of the center of the steel billet) from the surface of the steel billet in the case containing Bi, it was indicated that freckle defects can be sealed not only in the vicinity of the steel billet surface, but also close to the center, or the generation of freckle defects can be perfectly suppressed.
    [0086] From the results above, if the Bi content is 10 ppm or more, the generation of freckle defects can in fact be suppressed.
    [0087] Furthermore, it is assumed from Figure 6 mentioned above that the area where Ra / Ra0 is less than 1 in the case containing Bi is extended closer to the central side of the steel billet than in the case free from Bi. Therefore, it is quite possible that the purpose of maintaining the position of generating freckle defects as far as possible from the surface of the steel billet can be achieved on optional sides of the steel billets. However, since the actual cooling of the steel ingots is not necessarily performed uniformly, but is often performed irregularly, it is possible to assume that the spacing of
    19/20 primary dendrite arm is partially extended. From there, it is important to set the Bi content to 10 ppm or more.
    [0088] Furthermore, when the same preliminary test and simulation were performed by selecting, as the steel object, a high carbon steel of 1.30% C-0.24% Si-0.32 % Mn-0.51% Ni9.75% Cr-0.50% Mo-0.11% V, the same results were obtained.
    [0089] As seen above, the possible effect through the inclusion of a trace (10 ppm or more) of Bi in the steel ingots was provided.
    [0090] As mentioned above, since embrittlement becomes problematic in the formation of cylinders through forging if the Bi content exceeds 100 ppm, the Bi content is up to 100 ppm.
    [0091] Although the shape of the steel billet is a cylindrical shape in the examples mentioned above, it is obvious that the same effects can be obtained even when dealing with a square columnar shape.
    INDUSTRIAL APPLICABILITY [0092] According to the method for producing a forged steel cylinder of the present invention, freckle defects that are a macrosegregation generated during the casting of steel ingots can be sealed closer to the center in relation to the surface of the steel ingot. Therefore, cracks that start from segregation in the heat treatment of steel ingots can be suppressed, and the cylinders can be used in a stable manner for a long period of time since the lines of segregation of freckle defects are hardly exposed even when the cylinder surface is repaired by cutting for reuse.
    LIST OF REFERENCE NUMBERS
    1. Steel ingot
    2. Consumable electrode
    3. Cast steel
    4. Fragment
    20/20
    5. Chamber
    6. Casting mold
    7. molten slag
    8. Bi wire
    权利要求:
    Claims (1)
    [1]
    1. Method for producing a forged steel cylinder, CHARACTERIZED by the fact that:
    melt, using the electroslag remelting method, a steel ingot containing,% by mass, C: 0.3% or more, Si: 0.2% or more, Cr: 2.0 to 13.0% and Mo: 0.2% or more, and, in addition, contains Bi in 10 to 38 ppm by mass; and forging the steel billet in a cylinder.
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    同族专利:
    公开号 | 公开日
    CN104144759B|2016-11-02|
    KR101630107B1|2016-06-13|
    JP2013169571A|2013-09-02|
    TWI541088B|2016-07-11|
    JP5672255B2|2015-02-18|
    TW201347876A|2013-12-01|
    CN104144759A|2014-11-12|
    US20150026957A1|2015-01-29|
    US10144057B2|2018-12-04|
    AU2013223629B2|2015-08-20|
    IN2014DN07287A|2015-04-24|
    KR20140125423A|2014-10-28|
    WO2013125162A1|2013-08-29|
    AU2013223629A1|2014-09-25|
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    法律状态:
    2018-05-02| B07A| Technical examination (opinion): publication of technical examination (opinion)|
    2019-01-15| B09A| Decision: intention to grant|
    2019-03-06| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 01/02/2013, OBSERVADAS AS CONDICOES LEGAIS. |
    2019-10-22| B25D| Requested change of name of applicant approved|Owner name: NIPPON STEEL CORPORATION (JP) |
    优先权:
    申请号 | 申请日 | 专利标题
    JP2012035164A|JP5672255B2|2012-02-21|2012-02-21|Manufacturing method of forged steel roll|
    JP2012-035164|2012-02-21|
    PCT/JP2013/000567|WO2013125162A1|2012-02-21|2013-02-01|Forged steel roll manufacturing method|
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