专利摘要:
GROUND PENETRATION TIP AND GROUND PENETRATION TOOTH ARRANGEMENT A ground penetrating tooth arrangement (10) for a cutting edge of a ground penetrating implement (1) may include an adapter (12) and a ground penetration tip. soil penetration (14, 160, 190). The adapter (12) may have a forwardly extending adapter end (26) having an inverted or reverse trapezoid shape contour, with the ground penetrating tip (14, 160, 190) having an end cavity (120) for receiving the adapter end (26) and outer surfaces (72, 74, 90, 92, 162, 164, 170, 172, 192, 194, 200, 202) having shapes complementary to the adapter end (26). The adapter end (26) and the end cavity (120) of the ground penetrating tip (14, 160, 190) may also be configured with complementary surfaces that increase retention between the adapter end (26) and the tip. (14) when downward forces are applied to the tip (14, 160, 190). In other embodiments, the surfaces of the ground penetrating tip (14, 160, 190) may include reliefs (102, 104, 174, 176, 204, 206) extending internally within the tip body (14, 160, 190) to reduce weight and facilitate penetration of the point (14, 160, 190) into the work material as the wear material wears out beyond the front edge (76, 166, 196) of the point (14, 160, 190).
公开号:BR112014008639B1
申请号:R112014008639-7
申请日:2012-10-05
公开日:2021-05-11
发明作者:William J. Renski;James Robert Lahood;Thomas Marshall Gongdon
申请人:Caterpillar Inc;
IPC主号:
专利说明:

Technical Field
[001] The present description generally refers to ground working machines with ground penetrating implements and, in particular, to tooth arrangements with replaceable adapter and tip systems attached to the leading or base edges of such cutting implements. soil penetration. Historic
[002] Ground moving machines known in the art are used to dig in ground or stone or move loose work material from one location to another in a workplace. Such machines and equipment typically include a body portion housing the engine and having rear wheels, tracks or similar engine driven components, and a raised cab for the operator. Machines and equipment additionally include mechanical articulated arms or other types of links, such as Z-bar links, to manipulate one or more machine implements. The linkages are capable of raising and lowering implements and rotating the implements to join soil or other work material in a desired manner. In soil-moving applications, machine attachments or other equipment are buckets provided with a beveled end or blade over a base edge for moving or digging dirt or other types of work material.
[003] To facilitate the ground movement process, and to prolong the life of the implement, a plurality of tooth arrangements are spaced along the edge of the base of the implement and attached to the surface of the implement. Tooth arrangements protrude forward from the base edge as a first point of contact and penetration with the work material, and to reduce the amount of base edge wear. With this arrangement, tooth arrangements are subjected to wear and tear caused by repetitive contact with the work material. Eventually the tooth arrangements must be replaced, but the implement remains usable through multiple replacement tooth arrangement cycles. Depending on the variety of uses and working material for the equipment, it may also be desirable to change the type or shape of the tooth arrangements to more effectively utilize the implement.
[004] In many deployments, the installation and replacement of the tooth arrangements can be facilitated by providing the tooth arrangements as a two-part system. The system can include an adapter that attaches to the edge of the implement base, a ground penetration tip configured to attach to the adapter, and a retention mechanism securing the tip to the adapter during use. The adapter can be soldered, bolted or otherwise secured to the edge of the base, and then the tip can be attached to the adapter and held in place by the retaining mechanism. The tip suffers most of the impact and abrasion caused by penetration with the work material, and wears out faster and breaks more often than the adapter. Consequently, multiple tips can be attached to the adapter, frayed and replaced before the adapter itself is replaced. Eventually the adapter can wear out and require replacement before the attachment base edge wears out.
[005] An example of an excavating tooth arrangement is illustrated and described in US Patent No. 4,949,481 to Fellner. The digging tooth for a bucket has a concave top surface and a convex bottom surface, which intersect to form a front cutting edge. The side walls connect the two surfaces and are concave having a plow shape. The rear portion of the tine is provided with a support arrangement for mounting the digging tine in a bucket. The lower surface continually diverges from the cutting edge front to the back portion; where the top surface first converges and then diverges from the front cutting edge to the rear portion. The rear portion includes a cavity receiving a shaft with upper and lower walls that converge as the cavity extends forwardly within the tooth to provide the cavity with a triangular or wedge shape when viewed in profile.
[006] An example of a bucket excavator tooth is provided in US Patent No. 5,018,283 to Fellner. The digging tooth for a bucket excavator includes an upper surface having a concave embodiment and a lower surface having a flat front portion and a convex rear portion. The flat front portion and top surface intersect to form a front cutting edge. The side walls connect the two surfaces and are concave having a plow blade shape. The rear portion of the tine is provided with a support arrangement for mounting it to a bucket. The lower surface continuously converges from the front cutting edge to the rear portion; whereas the upper surface first converges then diverges from the cutting edge front to the back. The rear portion includes a cavity receiving a rod with the bottom wall extending inwardly, and a top wall having a first portion extending approximately parallel to the bottom wall and a second portion angled toward the bottom wall and extending a rounded front portion.
[007] US Patent No. 2,982,035 to Stephenson provides an example of an excavator tooth having an adapter that attaches to the leading edge of a shell body, and a tip that attaches to the adapter. The tip includes an upper surface and a lower surface that converge at a relatively sharp point, with the tip having a horizontal plane of symmetry. The top and bottom surfaces of the adapter have recessed center surfaces, with the top center surface having a front surface that diverges upward from the plane of symmetry and rounds off a front surface of the adapter. The interior of the tip has corresponding flat surfaces that are received by the center surfaces of the adapter, and include the front surfaces diverging from the plane of symmetry as they approach a front surface, with one of the front surfaces of the tip meeting the surface front of the adapter when the parts are properly assembled.
[008] The implements as discussed can be used in a variety of applications having different operating conditions. In excavator applications, buckets installed in front of wheel or crawler excavators have the bottom surfaces and base edges scraping along the ground and digging into the ground or pile of work material as the excavator is driven forward. Forces on the tooth arrangements as the bucket enters the stack push the tip into engagement with the mating adapter. The bucket is then lifted and loaded with the load of work material, and the excavator moves and empties the work material at another location. As the bucket is lifted through the work material, a downward force is exerted on the tine arrangement. With the combination of scraping and contacting the work material and, in other types of bottom wear applications, where the bottom surface typically wears out more quickly due to more frequent contact with the work material, the wear material tip wears away from the front of the tip and the underside of the tip and adapter. Loss of wear material at the front of the tip converts the initially pointed front end of the tip to a rounded blunt surface, similar to the change in the hand from having the fingers extended to having a clenched fist. The worn shape is less efficient when digging through work material as the excavator moves forward, although the tip may still have enough wear material to be used on the implement for a period of time before replacement.
[009] In excavator applications and other types of top wear applications where the top surface typically wears out more quickly due to more frequent contact with the work material, the buckets couple and pass through the ground or work material at different angles than under wear applications such as excavator applications described above and therefore cause the wear material of the tooth arrangements to wear in a different way. An excavator device, such as a backhoe, initially contacts the work material with the edge of the base and tooth arrangements oriented close to perpendicular to the work material surface, and generally enters the work material in a motion to low. After initial penetration into the work material, the mechanical arm additionally breaks up the work material and collects a load of work material in the bucket by withdrawing the bucket back to the excavator and rotating the bucket inward to harvest the work material in the bucket. . The complex bucket movement causes wear on the tip of the tooth arrangement during the downward penetration movement when forces act to push the tip into engagement with the adapter. After the initial penetration, the bucket is withdrawn towards the machine and rotated to additionally, in a withdrawing motion, break the work material and start loading the implement. During this movement, forces initially act in a direction that is perpendicular to the top surface of the tooth arrangement, and the work material passes over and around the top of the tooth causing wear on the top surface of the tooth. As the implement further rotates, and is pulled through the work material, forces and work material again act on the tooth tip to cause wear on the tip. According to excavator tine arrangements, excavator tine arrangements wear out to less efficient shapes after repeated thrusts into the work material, but may still retain sufficient wear material for continued use without replacement. In view of this, a need exists for improved tooth arrangement designs for excavator and excavator implements that distribute wear material so that the tips dig into the work material more efficiently as the wear material wears out and reshapes the tips until the tips are finally replaced. Description Summary
[0010] In one aspect of the present description, the invention is directed to a ground penetrating tip of a tooth arrangement for a cutting edge of a ground penetrating implement, the tooth arrangement including an adapter configured to be attached to an edge of the base of the ground penetrating implement and having an adapter end extending forward. The ground penetrating tip may include a trailing edge, an upper outer surface, a lower outer surface, with the upper outer surface and the lower outer surface extending forward from the trailing edge and converging on a leading edge, and oppositely disposed lateral outer surfaces extend upward from the lower outer surface to the upper outer surface. The ground penetration tip may additionally include an inner surface extending inwardly into the ground penetration tip from the trailing edge and defining an end cavity within the ground penetration tip having a shape complementary to the adapter end of the adapter for receiving the adapter end therein, and a pair of reliefs, each relief extending internally into the ground penetrating tip from a corresponding one on one side of the outer surfaces, and each relief being disposed close to the front edge.
[0011] In another aspect of the present description, the invention is directed to a ground penetrating tip of a tooth arrangement for a cutting edge of a ground penetrating implement, the tooth arrangement including an adapter configured to be attached to an edge of the base of the ground penetrating implement and having an adapter end extending forward. The soil penetration tip may include a trailing edge, an upper outer surface, a lower outer surface, with the upper outer surface and the lower outer surface extending forward from the trailing edge and converging on a leading edge to the front, disposed oppositely from the lateral outer surfaces extending upward from the lower outer surface to the upper outer surface, and an inner surface extending inwardly into the soil penetration tip from the trailing edge and defining an edge cavity within the tip ground penetration tube having a complementary shape to the adapter end of the adapter for receiving the adapter end therein. The inner surface may include a lower inner surface, a front inner surface, an upper inner surface having a first support portion near the front inner surface, a second support portion near the trailing edge of the soil penetration tip, and a portion intermediate extending between the first support portion and the second support portion, where a distance between the first support portion and the lower inner surface is less than a distance between the second support portion and the lower inner surface, and the surfaces oppositely disposed lateral inner surfaces extending upward from the lower inner surface to the upper inner surface.
[0012] In a further aspect of the present description, the invention is directed to a ground penetrating tip of a tooth arrangement for a cutting edge of a ground penetrating implement, where the tooth arrangement includes an adapter configured to be attached to the base edge of the ground penetrating implement and having one end of the adapter extending forward. The ground penetrating tip may include a trailing edge, an upper outer surface, a lower outer surface, with the upper outer surface and the lower outer surface extending forward from the trailing edge and converging on a leading edge, oppositely disposed on the lateral outer surfaces extending upward from the lower outer surface to the upper outer surface, where the outer lateral surfaces are tapered so that a distance between the outer lateral surfaces decreases as the outer outer surfaces extend upwards from from the lower outer surface towards the upper outer surface, and an inner surface extending inwardly into the soil penetration tip from the trailing edge and defining an extreme cavity within the soil penetration tip having a complementary shape to the end of the adapter to receive the end of the adapter or in the same.
[0013] In still a further aspect of the present description, the invention is directed to an adapter of a tooth arrangement for a cutting edge of a ground penetrating implement. The adapter may include an upper latch extending posteriorly, a lower latch extending posteriorly, the upper latch and lower latch defining a distance between them to receive the cutting edge of the ground penetrating implement, and one end of the adapter extending forward. The end of the adapter may include a lower surface, a front surface, an upper surface having a first support surface proximate the front surface, a second support surface proximate the upper latch and the lower latch, and an intermediate surface extending between the first. support surface and second support surface, where a distance between the first support surface and the lower surface is less than a distance between the second support surface and the lower surface, and oppositely disposed side surfaces extending upwardly from from the bottom surface to the top surface.
[0014] In a still further aspect of the present description, the invention is directed to a ground penetrating tine arrangement for a cutting edge of a ground penetrating implement that may include an adapter and a ground penetrating tip. The adapter may include an upper latch extending posteriorly, a lower latch extending posteriorly, the upper latch and lower latch defining a distance therebetween to receive the cutting edge of the ground penetrating implement, and an adapter end extending forward. The end of the adapter may include a lower surface, a front surface, an upper surface having a first support surface proximate the front surface, a second support surface proximate the upper latch and the lower latch, and an intermediate surface extending between the first. support surface and second support surface, where a distance between the first support surface and the lower surface is less than a distance between the second support surface and the lower surface, and oppositely disposed side surfaces extending upwardly from from the bottom surface to the top surface.
[0015] The ground penetration tip may include a trailing edge, an upper outer surface, a lower outer surface, with the upper outer surface and the lower outer surface extending forward from the trailing edge and converging on an edge front front disposed oppositely to lateral outer surfaces extending upward from the lower outer surface to the upper outer surface, and an inner surface extending inwardly into the soil penetration tip from the rear edge, and defining an end cavity within of the ground penetrating tip having a complementary shape to the adapter end of the adapter to receive the end of the adapter therein.
[0016] Additional aspects of the invention are defined by the claims of this patent. Brief description of the drawings
[0017] Figure 1 is an isometric view of an excavator bucket having the tooth arrangements in accordance with the present description attached to an edge of the base thereof;
[0018] Figure 2 is an isometric view of an excavator bucket having tooth arrangements in accordance with the present description attached to an edge of the base thereof;
[0019] Figure 3 is an isometric view of a tooth arrangement in accordance with the present description;
[0020] Figure 4 is a side view of the tooth arrangement of Figure 3;
[0021] Figure 5 is an isometric view of an adapter of the tooth arrangement of Figure 3;
[0022] Figure 6 is a side view of the adapter of Figure 5 attached to an edge of the base of an implement;
[0023] Figure 7 is a top view of the adapter of Figure 5;
[0024] Figure 8 is a bottom view of the adapter of Figure 5;
[0025] Figure 9 is a cross-sectional view of the adapter of Figure 5 taken through line 9-9 of Figure 7;
[0026] Figure 10 is an isometric view of a tip of the tooth arrangement of Figure 3;
[0027] Figure 11 is a side view of the tip of Figure 10;
[0028] Figure 12 is a top view of the tip of Figure 10;
[0029] Figure 13 is a bottom view of the tip of Figure 10;
[0030] Figure 14 is a front view of the tip of Figure 10;
[0031] Figure 15 is a cross-sectional view of the tip of Figure 10 taken through line 15-15 of Figure 11;
[0032] Figure 16 is a rear view of the tip of Figure 10;
[0033] Figure 17 is a cross-sectional view of the tip of Figure 10 taken through line 17-17 of Figure 16;
[0034] Figure 18 is an isometric view of an alternative embodiment of a point for a tooth arrangement in accordance with the present description;
[0035] Figure 19 is a top view of the tip of Figure 18;
[0036] Figure 20 is a front side view of the tip of Figure 18;
[0037] Figure 21 is a left side view of the tip of Figure 18;
[0038] Figure 22 is an isometric view of an additional alternative embodiment of a tip for a tooth arrangement in accordance with the present description;
[0039] Figure 23 is a top view of the tip of Figure 22;
[0040] Figure 24 is a front view of the tip of Figure 22;
[0041] Figure 25 is a left side view of the tip of Figure 22;
[0042] Figure 26 is a cross-sectional view of the tooth arrangement of Figure 3 taken through line 26-26 with the tip as shown in Figure 17 installed in the adapter of Figure 6;
[0043] Figure 27 is a cross-sectional view of the tooth mounting arrangement of Figure 26 with the tip moved forward due to tolerances within a retaining mechanism;
[0044] Figure 28 is a cross-sectional view of the tooth mounting arrangement of Figure 26 with the cut lines removed and showing a force applied to the tooth arrangement when an implement digs into a pile of work material;
[0045] Figure 29 is a cross-sectional view of the tooth arrangement of Figure 28 with the tooth arrangement and the implement directed partially upwards and showing the forces applied to the tooth arrangement when the implement is lifted through the material pile of work;
[0046] Figure 30 is an enlarged view of the tooth arrangement of Figure 29 illustrating the forces acting on the adapter end and the tip end cavity surfaces;
[0047] Figure 31 is a cross-sectional view of the tooth arrangement of Figure 4 taken through line 31-31;
[0048] Figure 32 is a cross-sectional view of the tooth arrangement of Figure 4 taken through line 32-32;
[0049] Figure 33 is a cross-sectional view of the tooth arrangement of Figure 4 taken through line 33-33;
[0050] Figure 33a is a bottom view of the tooth arrangement of Figure 3 with the wear material used at the front and rear of the tip for the cutting surface shown in Figure 33;
[0051] Figure 34 is a cross-sectional view of the tooth arrangement of Figure 4 taken through line 34-34;
[0052] Figure 35 is a cross-sectional view of the tooth arrangement of Figure 4 taken through line 35-35; and
[0053] Figure 36 is a cross-sectional view of the tooth arrangement of Figure 62 taken through line 36-36. Detailed Description
[0054] Although the following text sets out a detailed description of numerous different embodiments of the invention, it is to be understood that the legal scope of the invention is defined by the words of the claims. The detailed description is to be interpreted as an example only, and does not describe every possible embodiment of the invention. Numerous alternative embodiments could be implemented, using current technology or technology developed after the filing date of this patent, which would still be within the scope of the claims defining the invention.
[0055] It is also to be understood that, unless a term is expressly defined in this patent using the phrase "As used herein, the term ' ' is hereby defined as meaning..." or a similar sentence, there is no is intended to limit the meaning of such term, either expressly or by implication, beyond its simple and commonplace meaning, and such term is not to be construed as limited in scope based on any statement made in any section of this patent other than the language of the claims . To the extent that any term mentioned in the claims at the end of this patent is referred to in this patent in a manner consistent with a single meaning, this is for clarity purposes only so as not to confuse the reader, and such term is not intended to claim is limited, by implication or otherwise, to such a single meaning. Finally, unless an element of the claim is defined by mentioning the word "means" and a function without reporting any structure, the scope of any element of the claim is not intended to be interpreted based on the application of USC 35 § 112, sixth paragraph.
[0056] Referring now to Figure 1, there is shown an implement for a lower wear application, such as a wheel loader machine, in the form of an excavator bucket arrangement 1 that incorporates the features of the present description. The loader bucket arrangement 1 includes a bucket 2 which is partially shown in figure 1. The bucket 2 is used in the excavator to excavate work material in a known manner. The bucket arrangement 10 can include a pair of oppositely arranged support arms 3 on which corresponding corner protectors 4 can be mounted. The bucket arrangement 10 may additionally include a number of edge guard arrangements 5 interposed between the tooth arrangements 10 in accordance with the present description, with the edge guard arrangements 5 and the tooth arrangements being secured along. an edge of the base 18 of the bucket 2. Figure 2 illustrates an attachment for a superior wear application, such as an excavator, in the form of an excavator bucket arrangement 6. The excavator bucket arrangement 6 includes an excavator bucket arrangement. excavator 7 having corner guards 4 connected on either side, and a plurality of tine arrangements 10 attached through the edge of base 18 of bucket 7. Various embodiments of tine arrangements are described herein may be implemented in lower wear and wear applications. higher. Even where a specific tooth arrangement or component embodiment can be described in relation to a specific lower wear or higher wear application, those skilled in the art will understand that tooth arrangements are not limited to a specific type of application, and can be interchangeable between implements of various applications, and such interchangeability is contemplated by the inventors for the tooth arrangements in accordance with the present description.
[0057] Figures 3 and 4 illustrate an embodiment of a tooth arrangement 10 according to the present description that can be used with ground moving implements, and has specific use in lower wear applications. However, tine arrangement 10 may be used on other types of ground penetrating implements having base edges 18. tine arrangement 10 includes an adapter 12 configured for attachment to a base 18 edge of an implement 1, 6 (Figures 1 and 2, respectively), and a spike 14 configured for attachment to adapter 12. Tooth arrangement 10 further includes a retaining mechanism (not shown) securing spike 14 to adapter 12. The retaining mechanisms may utilize features. of adapter 12 and tip 14, such as retaining apertures 16 through the sides of tip 14, but those skilled in the art will understand that many alternative retaining mechanisms can be implemented in tooth arrangements 10 in accordance with the present description, and 10 tooth arrangements are not limited to any specific retention mechanism(s). As shown in figure 4, once attached to adapter 12, point 14 can extend outwardly from an edge of base 18 of implement 1, 6 for initial engagement with work material (not shown). Adapter for lower wear applications (figures 5-9)
[0058] An embodiment of adapter 12 is shown in greater detail in figures 5-9. Referring to Figure 5, adapter 12 may include a rear portion 19 having an upper latch 20 and a lower latch 22, an intermediate portion 24 and an end 26 disposed in the forward or forward position of the adapter 12 as indicated by the brackets. The upper lock 20 and the lower lock 22 can define a distance 28 between them, as shown in Figure 6, to receive the edge of the base 18 of the implement 1, 6. The upper lock 20 may have a lower surface 30 that can face and be disposed proximate an upper surface 32 of the edge of base 18, and the lower latch 22 may have an upper surface 34 that can face and engage a lower surface 36 of the edge of base 18.
[0059] The adapter 12 can be secured in place over the edge of the base 18 of the implement 1, 6, by attaching the upper latch 20 and the lower latch 22 to the edge of the base 18 using any connection method or mechanism known to technicians in subject matter. In one embodiment, the straps 20, 22 and base edge 18 may have corresponding openings (not shown) through which fasteners (not shown) such as screws or rivets can be inserted to hold adapter 12 in place. Alternatively, the upper and lower bands 20, 22 can be welded to the corresponding upper and lower surfaces 32, 36 of the base edge 18 so that the adapter 12 and the base edge 18 do not move relative to each other during use. . To reduce the impact of the upper and lower surface welds on the strength of the base edge metal 18, the strips 20, 22 can be configured with different shapes so as to minimize overlapping of the welds formed on the upper surface 32 and the lower surface 36 of the base edge 18. As seen in Figures 7 and 8, an outer edge 38 of the upper latch 20 may have a different shape than an outer edge 40 of the lower latch 22, so that the upper latch 20 may be generally smaller and wider than the lower latch 22. In addition to the strength maintenance benefits, the additional length of the lower latch 22 can also provide additional wear material on the lower surface 36 of the base edge 18 of the implement 1, 6 where a greater amount Abrasion occurs in top wear applications.
[0060] Those skilled in the art will understand that other connection configurations for adapter 12 may be provided as alternatives to the upper and lower bands 20, 22 illustrated and described above. For example, the rear portion of adapter 12 may be provided with a single upper latch 20 and no lower latch 22, with the upper latch 20 being attached to the upper surface 32 of the edge of base 18. Conversely, a single lower latch 22 and no upper latch 20 can be provided, with the lower latch 22 being attached to the lower surface 36 of the edge of the base 18. As a further alternative, a single center latch may be provided over the rear portion of the adapter 12, with the center latch being inserted at a distance at the edge of the base 18 of the implement 1, 6. Alternative additional adapter binding configurations will be apparent to those skilled in the art, and are contemplated by the inventor as having use in the tooth arrangements in accordance with the present description.
[0061] Returning to Figure 5, the intermediate portion 24 of the adapter 12 provides a transition between the strips 20, 22 and the end 26 extending outwardly from the front end of the adapter 12. The end 26 is configured to be received by a corresponding end cavity 120 (figure 16) of tip 14, as will be described in more detail below. As shown in Figures 5 and 6, end 26 may have a lower surface 42, an upper surface 44, opposing side surfaces 46, 48, and a front surface 50. The lower surface 42 may be generally flat, and approximately parallel to the upper surface. 34 of the lower lock 22 and, correspondingly, the lower surface 36 of the implement 1.6. Additionally, with respect to a substantially longitudinal geometric axis "A" defined by a mating surface of the main base edge 18 of one of the straps 20, 22 of the adapter 12, such as the lower surface 30 of the strap 20 or the upper surface 34 of the lower latch 22, as shown, the lower surface 42 may be disposed lower of the adapter 12 than the top surface 34 of the lower latch 22. Depending on the implementation, the lower surface 12 may have a slight upward exit angle with respect to the longitudinal axis "A" in a range of approximately 1°-3° additional to facilitate the removal of the adapter 12, from a mold or die in which the adapter 12 is manufactured, and the coupling of the end 26 within of the cavity of the end 120 (figure 16) of the tip 14.
[0062] The upper surface 44 of the end 26 can be configured to support the tip 14 during the use of the implement 1, 6, and to facilitate the retention of the tip 14 on the end 26 when supporting the load of work material. The upper surface 44 may include a first support surface 52 disposed proximate the front surface 50, an intermediate sloping surface 54 extending posteriorly from the first support surface 52 towards the intermediate portion 24, and the second support surface 56 located between the intermediate surface 54 and the intersection with the intermediate portion 24 of the adapter 12. Each of the surfaces 52, 54, 56 may have a generally planar configuration but may be oriented at angles relative to one another. In the illustrated embodiment, the first support surface 52 may be approximately parallel to the lower surface 42, and may have a slight rake angle to facilitate removal from a mold or die. The second support surface 56 may also be oriented approximately parallel to the lower surface 42 and the first support surface 52. Additionally, with respect to the longitudinal axis A, the second support surface 56 may be disposed at an upper elevation on the adapter 12. than the first support surface 52. The intermediate surface 54 extends between a trailing edge 52a of the first support surface 52 and a transition area 56a of the second support surface 56, with the distance between the intermediate surface 54 and the surface. lower surface 42 increasing as intermediate surface 54 approaches second support surface 56. In one embodiment, intermediate surface 54 may be oriented at an angle α of approximately 30° relative to lower surface 42 of end 26, upper surface 34 of the lower latch 22, and the first and second support surfaces 52, 56. The slope of the intermediate surface ria 54 facilitates insertion of end 26 into cavity 120 of tip 14, while flat, broad intermediate surface 54 limits contortion of tip 14 as tip 14 is installed in end 26. First and second support surfaces 52, 56 also aid in maintaining the orientation of point 14 on adapter 12, as will be discussed in more detail below.
[0063] The side surfaces 46, 48 of the end 26 may be generally flat and extend upwards between the lower surface 42 and the upper surface 44. A cylindrical surface 58, oriented substantially coaxially along a geometric axis " B". The geometry axis “B” is approximately perpendicular to the longitudinal axis “A”. Cylindrical surface 58 may extend through end 26 and side surfaces 46, 48 to receive a retaining mechanism (not shown) to hold point 14 at end 26. Cylindrical surface 58 may be positioned to align. with retaining openings 16 (figure 3) of tip 14. Side surfaces 46, 48 may be approximately parallel or angled inward at a longitudinal taper angle "LTA" of approximately 3° with respect to a line parallel to the geometric axis longitudinal "A" (shown in Figure 7 in relation to a line parallel to geometric axis "A" for clarity) as it extends forward from intermediate portion 24 toward front surface 50 of end 26, so that the end 26 is tapered as shown in Figures 7 and 8. As best seen in the cross-sectional view of Figure 9, the side surfaces 46, 48 can be angled so that the distance between the side surfaces 46 , 48 decreases substantially symmetrically in the vertical taper angle "VTA" of approximately 6° in relation to the parallel vertical lines "VL" oriented perpendicularly to the geometric axes "A" and "B" according to the lateral surfaces 46, 48 and extend downward from lower surface 42 toward upper surface 44. Configured in this way, end 26 may have a substantially reverse or inverted keystone contour 62 defined by lower surface 42, upper surface 44 and side surfaces 44, 46, with end 26 having a greater amount of wear material near the bottom surface 42 than near the top surface 44. The substantially reverse trapezoid-shaped contour 62 may be complementary to the contours 93, 131 (figure 16) of tip 14 which can provide additional wear material at the bottom of tooth arrangement 10 where a greater amount of abrasion occurs in the applications. inferior wear actions.
[0064] The front surface 50 of end 26 may be flat, as shown in Figure 6, or may include a degree of curvature. As shown in the illustrated embodiment, the front surface 50 may be generally flat, and may be angled away from the intermediate portion 24 as it extends upward from the lower surface 42. In one embodiment, the front surface 50 may extend forwardly. at an angle y of approximately 15° with respect to a line 50a perpendicular to the lower surface 42 or upper surface 34 of the lower latch 22. With the front surface 50 angled as shown, a reference line 60 extending inwardly approximately perpendicular to the front surface 50 and substantially cutting the cylindrical surface 58 would create angles β1, β2, each measuring approximately 15° between the lower surface 42 and the reference line 60, and also between the intermediate surface 54 of the upper surface 44 and the reference line 60 The reference line 60 may also approximately pass through an intersection point 60a of the lines 60b, 60c which are extensions of the lower surface 42 and intermediate surface 54, respectively. Using the lower surface 42 as a base reference, the reference line 60 is oriented at angle β1 with respect to the lower surface 42, and cuts the cylindrical surface 58, the intermediate surface is oriented at angle β2 with respect to the reference line 60 , and front surface 50 is approximately perpendicular to reference line 60. In alternative embodiments, angle β1 may be approximately 16° to provide approximately 1° of exit angle to facilitate removal of a mold or die during fabrication . Similarly, the angle α can be approximately 29° to provide approximately 1° of the exit angle. General heavy duty tip for lower wear applications (figures 10-17)
[0065] Tip 14 of tooth arrangement 10 is shown in greater detail in figures 10-17. With reference to Figures 10 and 11, point 14 may be generally wedge-shaped, and may include a trailing edge 70 having an upper outer surface 72 extending forwardly from an upper edge 70a of the trailing edge 70, and a surface. lower outer surface 74 extending forward from a lower edge 70b of the trailing edge 70. The upper outer surface 72 may be angled downward, and the lower outer surface 74 may extend generally perpendicular to the trailing edge 70 so that the outer surface upper 72 and lower outer surface 74 converge with a front edge 76 in front of tip 14. Upper outer surface 72 may have a generally flat surface of tip 14, but may have distinct portions that may be slightly angled with respect to one another. other. Accordingly, the upper outer surface 72 may include a trailing portion 78 extending from the trailing edge 70 to an upper first transition area 80 at a first downward angle "FDA" of approximately 29° with respect to a line perpendicular to a plane. "P" defined by trailing edge 70, a front portion 82 extending forward from transition area 80 at a second downward angle "SDA" of approximately 25° relative to a line perpendicular to plane "P", and a tip portion 84 extending from a second upper transition area 82a between front portion 82 and tip portion 84 at a third downward angle "TDA" of approximately 27° with respect to a line perpendicular to plane "P" . The generally flat configuration of the upper outer surface 72 may allow the work material to slide to the upper outer surface 72 and towards the edge of the base 18 of the implement 1, 6, when the front edge 76 digs into a pile of work material with less resistance to forward movement of implement 1, 6 that could be provided if the tooth arrangement had an upper outer surface with a greater amount of curvature or with one or more recesses redirecting the flow of work material.
[0066] The lower outer surface 74 may also be generally flat, but with an intermediate elevation change in a lower transition area 80a, of the transition area 80, on the lower outer surface 74. Consequently, a posterior portion 86 of the outer surface The lower 74 may extend from the trailing edge 70, in approximately perpendicular relationship, to the transition area 80a until the lower outer surface 74 changes to a lower front portion 88. The leading portion 88 may also be oriented approximately perpendicular to the trailing edge 70, and may extend to the leading edge 76 at an elevation below the trailing portion 86 by a distance d1. When the tooth arrangement 10 digs into the work material, most of the abrasion between the point 14 and the work material occurs at the front edge 76, the point portion 84 of the upper outer surface 72, and the front portion 88 of the surface. lower outer surface 74 of tip 14. By lowering the front portion 88 of lower outer surface 74, additional wear material is provided in the high abrasion area to extend the life of the tooth arrangement 10.
[0067] The tip 14 also includes lateral outer surfaces 90, 92 extending between the upper outer surface 72 and the lower outer surface 74 on either side of the tip 14. Each of the outer lateral surfaces 90, 92 may have one of the corresponding openings. retainer 16 extending therethrough at a location between the rear portions 78, 86. As best seen in the top view of Figure 12, the bottom view of Figure 13, and the front view of Figure 14, the outer side surfaces 90, 92 may be angled so that the distance between the outer lateral surfaces 90, 92 decreases as the outer lateral surfaces 90, 92 extend upward from the lower outer surface 74 toward the upper outer surface 72. Configured in this way, the tip 14 may have a substantially inverted or reverse contour in trapezoid shape 93 (Figure 14) defined by upper outer surface 72, the lower outer surface. r 74 and the outer lateral surfaces 90, 92 and corresponding to the substantially inverted or reverse contour in trapezoid shape 62 described above for the end 26.
[0100] With the lowering of the front portion 88 of the lower outer surface 74, the tip 14 is provided with a greater amount of wear material near the lower outer surface 74 where a greater amount of abrasion occurs, and a lesser amount of wear material. wear near the upper outer surface 72 where less abrasion occurs in lower wear applications. In this configuration, the amount of wear material, and correspondingly the weight and cost of point 14, can be reduced or at least more efficiently distributed, without reducing the service life of tooth arrangement 10.
[0101] Figures 12-14 further illustrate that the tip 14 can be configured with a shape approaching an hourglass. The outer lateral surfaces 90, 92 may have trailing portions 94, 96 extending forward from the trailing edge 70 and oriented such that the distance between the trailing portions 94, 96 decreases as the trailing portions 94, 96 approach an area. transition side 97 with a lateral taper angle “STA” of approximately 3° with respect to a line perpendicular to plane “P”. It should be noted that the lateral taper angle "STA" is approximately equal to the longitudinal taper angle "LTA" of the end 26 of the adapter 12. In addition to the transition area 97, the outer lateral surfaces 90, 92 change to the front portions 98 , 100 which may be approximately parallel or diverge as the front portions 98, 100 progress forward a maximum width close to the front edge 76 at a "FTA" front taper angle which may be greater than 0° with respect to a perpendicular line to plan “P”. Tapering the front portions 98, 100 of the outer side surfaces 90, 92 behind the front edge 76, as shown in the embodiment in Figures 12 and 13, can reduce the amount of drag suffered by point 14 as it passes through the work material. As the front edge 76 digs into the work material, the work material on the sides flows out and around the tip 14, as indicated by the arrows in Figure 12, with less penetration of the outer side surfaces 90, 92 than the portions. fronts 98, 100 were parallel and kept a constant width as they extended back from the front edge 76.
[0102] Turning to Figures 10-12, the front portions 98, 100 of the lateral outer surfaces 90, 92, respectively, may include reliefs 102, 104. The reliefs 102, 104 may extend inwardly from the lateral outer surfaces 90 92 within point body 14 to define "P" pockets in point 14. The cross-sectional view of Figure 15 illustrates the geometric configuration of one embodiment of reliefs 102, 104. Reliefs 102, 104 may include forward curved portions 106, 108 extending inwardly in the tip body 14 at the front portions 98, 100 of the respective lateral outer surfaces 90, 92. As the curved portions 106, 108 extend inwardly, the reliefs 102, 104 can turn back towards the trailing edge 70, and changing at the rear tapered portions 110, 112. The tapered portions 110, 112 may diverge from one another as they extend posteriorly towards the trailing edge 70, and finally terminate with corresponding front portions 98, 100 of the outer lateral surfaces 90, 92 proximate to the transition area 97. The illustrated configuration of the reliefs 102, 104 reduces the weight of the tip 14, reduces the resistance to movement of the tip 14 through the work material , and provides a self-sharpening feature for point 14 as will be described in more detail below. However, alternative configurations for the reliefs 102, 104 provide benefits to the tip 14 that will be apparent to those skilled in the art, and are contemplated by the inventors as having been used in the tooth arrangements 10 in accordance with the present description.
[0103] Tip 14 can be configured to be received at end 26 of adapter 12. In the rear view of tip 14 in Figure 16, an end cavity 120 can be defined within tip 14 by a surface extending inwardly from the tip. trailing edge 70. End cavity 120 may have a complementary embodiment relative to end 26 of adapter 12, and may include a lower inner surface 122, an upper inner surface 124, a pair of opposing lateral inner surfaces 126, 128, and a surface. inner front 130. As viewed from the rear, the end cavity 120 may have a substantially inverted trapezoid-shaped contour 131 in a manner complementary to the contour 93 of the outer portion of the tip 14 and the contour 72 of the end adapter 12. The distances between the upper outer surface 72 and the upper inner surface 124, and between the lower outer surface 74 and lower inner surface 122, may be constant in the lateral direction through the tip 14. The lateral inner surfaces 126, 128 can be internally angled so that the distance between the lateral inner surfaces 126, 128 decreases as the lateral inner surfaces 126, 128 extend vertically from the lower inner surface 122 toward the upper inner surface 124. Thus oriented, the lateral inner surfaces 126, 128 mirror the lateral outer surfaces 90, 92 and a constant thickness is maintained between the lateral inner surfaces 126, 128 of the end cavity 120, and the surfaces external sides 90, 92, respectively, on the outside tip 14.
[0104] The cross-sectional view of Figure 17 illustrates the correspondence between the cavity end 120 of tip 14 and end 26 of adapter 12. The lower inner surface 122 may be generally flat and approximately perpendicular to the trailing edge 70. The surface lower inner surface 122 may also be generally parallel to rear portion 86 and front portion 88 of lower outer surface 74. If lower surface 42 of adapter 12 has an upward exit angle, lower inner surface 122 of point 14 may have a slope. up corresponding to match the exit angle.
[0105] Upper inner surface 124 may be formed to mate with upper surface 44 of end 26, and may include a first support portion 132, a sloped intermediate portion 134, and a second support portion 136. and second support portions 132, 136 may be generally flat, and approximately parallel to the lower inner surface 122, but may have a slight downward slope corresponding to the orientation that may be provided on the first and second support surfaces 52, 56 of the upper surface. 44 from end 26 to facilitate removal of a mold or die. The intermediate portion 134 of the upper inner surface 124 may extend between a trailing edge 132a of the first support portion 132 and a transition area 136a of the second support portion 136, with the distance between the intermediate portion 134 and the lower inner surface 122 increasing in a similar manner conforming between the intermediate surface 54 and the lower surface 42 of the end 26. Consistent with the relationship between the lower surface 42 and the intermediate surface 54, the intermediate portion 134 can be oriented at an angle α of approximately 30° with respect to to the lower inner surface 122 and the first and second support portions 132, 136.
[0106] The front inner surface 130 of the end cavity 120 has a shape corresponding to the front surface 50 of the end 26, and may be flat, as shown, or have the necessary shape to complement the shape of the front surface 50. As shown in Figure 17, the front inner surface 130 may be angled toward the front edge 76 at an angle y of approximately 15° with respect to a line 130a perpendicular to the lower inner surface 122. A reference line 138 may extend inwardly substantially perpendicular to the front inner surface 130 and substantially cutting through the retaining opening 16. To match the shape of the end cavity 120, the reference line 138 may be oriented at an angle β1 of approximately 15° relative to the lower inner surface 122 of the end cavity 120, and at an angle β2 of approximately 15° with respect to the intermediate portion 134 of the upper inner surface 124. The shapes end 26 and end cavity 120 are examples of one embodiment of tooth arrangement 10 in accordance with the present description. Those skilled in the art will understand that variations in the angles and relative distances between the various surfaces of the end 26 and cavity end 120 can be varied from the illustrated embodiment, while still producing an end and end cavity having the complementary shapes, and such variations are contemplated by the inventors as having use in the tooth 10 arrangements in accordance with the present description. Abrasion tip for lower wear applications (figures 18-21)
[0107] Depending on a particular environment in which the 10 tooth arrays are being used, the tip 14 of the 10 tooth array, as illustrated and described above in relation to figures 1 -17, can be modified as needed. For example, where the machine may be operating on work materials that are highly abrasive and can wear the undersides of tips at a much higher rate. Figures 18-21 illustrate an embodiment of a point having use in loading abrasive working materials. Prong 160 may have the same general configuration as discussed above for prong 14, and may include a trailing edge 162, an upper outer surface 164, and a lower outer surface 166, with upper and lower outer surfaces 164, 166 extending forward from the trailing edge 162 and converging to a leading edge 168. The outer side surfaces 170, 172 may include reliefs 174, 176, respectively, and retaining apertures 178, as described above. The upper outer surface 164 may have a front portion 180 and a back portion 182, with the lower outer surface 166 having a front portion 184 and a back portion 186. To compensate for the increased abrasion suffered by the tip 160, the front surface portion 180 of the surface upper outer portion 164, may be provided with additional wear material and may be wider relative to rear portion 182 than the width of front portion 82 of tip 14 relative to rear portion 78. Front portion 180 may be generally rectangular, or it can be slightly tapered as the front portion 180 proceeds backward from the front edge 168. Additionally, as shown in figure 21, additional wear material can be provided to the lower outer surface 166 by lowering the front portion 184 a distance d2. below the rear portion 186 which may be greater than the distance d1 between the front portion 88 and the rear portion 86 of the lower outer surface 74 from tip 14. Distance d2 may be approximately two or three times greater than distance d1. Additional wear material in the front portions 180, 184 of tip 160 can extend the life of tip 160 when used in particularly abrasive environments. Penetration tip for lower wear applications (figures 22-25)
[0108] Where 10 tooth arrangements are being used in rocky environments where a greater ability to penetrate the working material may be required, this may require the provision of the tip having a sharp penetrating edge to separate the working material. Referring to Figures 2225, a penetrating tip 190 is illustrated including a trailing edge 192, an upper outer surface 194 and a lower outer surface 196 with the upper outer surface 194 and the lower outer surface 196 extending
[0108] forward from the trailing edge 192 and converging to the leading edge 198. The outer lateral surfaces 200, 202 may include reliefs 204, 206, respectively, and retention openings 208, as described above.
[0109] The upper outer surface 194 may have a trailing portion 210 and a front portion 212, and the lower outer surface 196 having a trailing portion 214 and a front portion 216. The trailing portion 210 may extend forward from the trailing edge 192 with the lateral outer surfaces 200, 202 being slightly tapered, approximately parallel at the "STA" side taper angle of approximately 3° to match the taper of the end 26 of the adapter 12 and converging as the lateral outer surfaces 200, 202 extend from the trailing edge 192. As the trailing portion 210 approaches the leading edge 198, the upper outer surface 194 may change into the leading portion 212. With the outer lateral surfaces 200, 202 having a greater taper than the outer lateral surfaces 200 , 202 may change in the front portions which may be initially approximately parallel or have an intermediate taper angle. the "ITA" and then additionally change as the front portions approach the front edge 76 to have a larger taper at a "PTA" penetration taper angle of at least 10° relative to a line perpendicular to the "P" plane to converge at a rate greater than the convergence within the trailing portion 210. Consequently, the leading edge 198 may be narrower relative to the overall width of the penetrating tip 190 than in other embodiments of the tip 14, 160. Narrow 198 may provide a smaller surface area to penetrate rocky work material, but increase the force per unit contact area applied to rocky work material by the series of 10 tooth arrangements attached to the edge of the base 18 of the implement 1, 6 to break up rocky work material.
[0110] While wear material can be removed from penetration tip 190 by narrowing front edge 198, additional wear material can still be provided to lower outer surface 196 by lowering front portion 216 a distance d3 below of the rear portion 214 which may be greater than the distance d1 between the front portion 88 and the rear portion 86 of the lower outer surface 74 of the tip 14. As with the distance d2 of the tip 160, the distance d3 may be approximately two to three times greater than the distance d1. industrial applicability
[0111] Tooth 10 arrangements in accordance with the present description incorporate features that can extend the service life of tooth 10 arrangements and improve the efficiency of tooth 10 arrangements in penetrating the work material. As discussed above, the substantially inverted trapeze-shaped contour 93 of point 14, for example, places a large amount of wear material towards the underside of point 14, where a greater amount of abrasion occurs in lower wear applications. At the same time, wear material is removed from the upper portion of point 14 where less abrasion occurs, thus reducing the weight and cost of point 14. Dispensing wear material over adapter 12 similarly places additional wear material in the lower lock 22 where more wear occurs, and less wear material in the upper lock 20 which is subject to a relatively less amount of abrasion, although, in some implementations, the upper lock 20 may need to be thicker than mentioned by abrasion to provide sufficient strength and prevent breakage due to loading forces.
[0112] The design of the tooth arrangements 10 according to the present description can also reduce the stresses applied to the retaining mechanism connecting the tip 14 to the adapter 12. Using the adapter 12 and tip 14 shown in figures 26 and 27, with base at the machining tolerances required in the retaining openings 16, the cylindrical surfaces 58 and corresponding components of a retaining mechanism (not shown), the tip 14 can undergo movement relative to the adapter 12 and, in particular, to the end 26, during the use of the machine. Relative movement can cause shear stresses on the components of the retention mechanism as adapter 12 and tip 14 move in opposite directions. In anterior tooth arrangements, where one end of an adapter may have a truncated triangular shape when viewed from the side, or may have more rounded shapes than the substantially inverted trapeze-shaped contour 62 of end 26, the front surfaces from the adapter end and the tip end cavity, may separate and allow the tip to rotate about a longitudinal axis of the tooth arrangement with respect to the adapter. Tip twisting can cause additional shear stresses on retention mechanism components.
[0113] In comparison, in the tooth arrangements 10 in accordance with the present description, the support surfaces 52, 56 of the end of the adapter 26 may be coupled by the corresponding support portions 132, 136, which define the cavity of the end 120. As shown in the cross-sectional view of Figure 26, when the point 14 is installed in the end of the adapter 26 and disposed in a maximum engagement position, the flat surfaces of the end 26 are engaged by corresponding flat portions of the surfaces defining the cavity of the end 120 of tip 14. Accordingly, the lower surface 42 of adapter 12 can face and mate the lower inner surface 122 of tip 14, support surfaces 52, 54, 56 of upper surface 44 of adapter 12 can face and couple the portions. corresponding 132, 134, 136 of the upper inner surface 124 of the tip 14, and the front surface 50 of the adapter 12 may face and engage the front inner surface 130 of the tip. 14. Although not shown, the side surfaces 46, 48 of the end 26 of the adapter 12 can face and mate the inner side surfaces 126, 128, respectively, of the cavity end 120 of the tip 14. With the mating surfaces, the tip 14 can remain relatively fixed with respect to end 26 of adapter 12.
[0114] Due to tolerances within the retention mechanism, tip 14 may be able to slide forward on end 26 of adapter 12, shown in Figure 27. As tip 14 slides forward, some of the front surfaces of end 26 and the end cavity 120, can separate and uncouple. For example, the intermediate portion 134 of the upper inner surface 124 of the tip 14 may decouple from the intermediate surface 54 of the end 26 of the adapter 12, and the front inner surface 130 of the tip 14 may decouple from the front surface 50 of the adapter 12 Due to the distance between the side surfaces 46, 48 of the end 26 of the adapter 12 which may narrow as the end 26 extends outwardly from the intermediate portion 24 of the adapter 12, as shown in Figures 7 and 8, the inner surfaces sides 126, 128 of tip 14 may separate from side surfaces 46, 48, respectively. Despite the separation of some surfaces, the coupling between the end 26 of the adapter 12 and the cavity of the end 120 of the tip 14 can be maintained over the variation of movement of the tip 14 caused by tolerances within the retaining mechanism. As discussed above, the lower surface 42 and support surfaces 52, 56 of the end 26 of the adapter 12, and the lower inner surface 122 and support portions 132, 136 of the upper inner surface 124 of the tip 14, may be generally parallel. Accordingly, point 14 may have a direction of movement substantially parallel to, for example, the lower surface 42 of end 26 of adapter 12, with lower surface 42 maintaining contact with lower inner surface 122 of cavity end 120 of point 14 , and the support portions 132, 136 of the upper inner surface 124 of the tip 14 maintaining contact with the support surfaces 52, 56 of the adapter 12, respectively. With the flat surfaces remaining in contact, point 14 can be secured from substantial rotation relative to end 26 which can otherwise cause additional shear stresses on the components of the retaining mechanism. Even when rake angles can be provided on the lower surface 42, the lower inner surface 122, the support surfaces 52, 56 and the support portions 132, 136, and a slight separation may occur between the front surfaces, the rotation of the tip 14 can be limited to an amount less than that at which shear stresses can be applied to the components of the retaining mechanism. By reducing the shear stresses applied to the retention mechanism, it is anticipated that the failure rate of the retention mechanisms and, correspondingly, the occurrences of breakage of points 14 before the end of their useful lives, can be reduced.
[0115] The realization of the tooth 10 arrangements in accordance with the present description may also facilitate a reduction in shear stresses on the retaining mechanisms when forces are applied that may otherwise tend to cause the tip 14 , 180, 190 slide on end 26 of adapter 12. Because end adapters known in the art typically have a generally triangular and laterally tapered configuration, as the ends extend forward from the bands, forces applied during use can, generally influence the tips to slide in front of the tip adapters. Such movement is resisted by the retention mechanism, thus causing the shear stresses. The adapter end 26 of the adapter 12, in accordance with the present disclosure, may at least partially counterbalance the forces tending to cause the prongs 14, 180, 190 to slide on the end of the adapter 26. Figure 28 illustrates tooth arrangement 10 formed by adapter 12 and point 14, with a generally horizontal orientation, as may occur when the machine is being driven forward in a pile of work material as indicated by the arrow “M”. Adapter 12 and tip 14 are used for illustration in Figures 28-30, but those skilled in the art will understand that the various combinations of adapter 12 and tips 14, 180, 190 may interact in a similar manner as described above. The work material can resist penetration of the tooth arrangement 10 into the stack, resulting in the application of a horizontal force FH against the front edge 76. The force FH can push the tip 14 towards the adapter 12 and into tighter engagement with end 26 of adapter 12 without increasing shear stresses in the retaining mechanism.
[0116] In Figure 29, the 10 tooth arrangement is illustrated in a position where implement 1 can be partially supported upwards as the machine starts to lift a load of work material off the pile in the direction indicated by the arrow "M ”. As implement 1 is lifting the work material, a vertical force FV may be applied to the upper outer surface 72 of the tip 14. The vertical force FV may be a resultant force acting on the front portion 82 and/or tip portion 84 of the tip 14 which can be a combination of the weight of the working material and the resistance of the working material being displaced from the pile. The vertical force FV can be transmitted through the tip 14 to the end of the adapter 26 and the upper inner surface 124 of the end cavity 120 of the tip 14 for support, and thus yield a first resultant force FR1 on the front support surface 52 of the adapter 26. Because the line of action of the vertical force Fv is located near the front edge 76, the vertical force Fv tends to rotate the tip 14 in a counterclockwise direction, as shown over the end 26 of the adapter 12, with the first support surface 52 of end 26 acting as the pivot of rotation. The moment created by the vertical force Fv causes a second resultant force FR2 acting on the lower surface 42 of adapter 12 near the intermediate portion 24 of adapter 12. In previously known tip arrangements, having upper surfaces continuously slanted at the ends, the first resultant force FR1 would tend to cause the tip to slide forward from the end, and thus cause additional stress on the retention mechanism. In comparison, the orientation of the front support surface 52 of the adapter 12 relative to the intermediate surface 54 of the adapter 12 causes the tip 14 to slide in engagement with the end 26. Figure 30 illustrates an enlarged portion of the end of the adapter 26 and point 14, and shows the resultant forces tending to cause movement of point 14 relative to end of adapter 26. First resultant force FR1 acting on front support surface 52 of adapter 12 and first support portion 132 of point 14 has a first normal component FN acting perpendicular to the front support surface 52, and a second component FP acting parallel to the front support surface 52 and the first support portion 132. Due to the orientation of the front support surface 52 of the adapter 12 and first support portion 132 of point 14 relative to intermediate surface 54 of adapter 12 and intermediate portion 134 of point 14, the parallel component Fp of the first force Resulting shear FR1 tends to cause tip 14 to slide back and into engagement with end 26 of adapter 12. Parallel component Fp tending to slide tip 14 at end 26 reduces shear stresses applied to retention mechanism components. and correspondingly reduces the incidence of retention mechanism failure.
[0117] In addition to the retention benefits of the end 26 configuration of adapter 12 and the end cavities 120 of tips 14, 180, 190, as discussed above, tooth 10 arrangements can provide benefits during use in wear applications top and bottom wear. The geometric configurations of the tips 14, 180, 190 of the tooth arrays 10 in accordance with the present description can provide improved efficiency in penetration into the work material in lower wear applications over the service life of the tips 14, 180, 190, as compared to tips previously known in the art. As the wear material is worn away from the front of stubs 14, 180, 210, vents 102, 104, 174, 176, 204, 206 can provide self-sharpening features to stubs 14, 180, 190 providing improved penetration where previously known tips can become blunt and shaped more like a fist than a cutting tool. The front view of point 14 in Figure 14 shows the front edge 76 forming a main cutting surface that initially enters the work material. The cross-sectional views shown in Figures 31-36 illustrate the changes in cutting surface geometry as wear material wears away from the front of tip 14. Figure 31 shows a cross-sectional view of tooth arrangement 10 of Figure 24 with the section taken between the front edge 76 and the reliefs 102, 104. After the abrasion has worn the tip 14 to that point, a cutting surface 220 of the tip 14 now has a cross-sectional area penetrating the work material. which is less sharp than the leading edge 76 as the machine moves forward. It will be evident to those skilled in the art that abrasion from penetration with the work material can cause the outer edges of the cut surface 220 to become rounded, and for the front portion 88 of the lower outer surface 74 to wear accordingly. indicated by the hatched area 220a, and thus reduce the thickness of the cut surface 220.
[0118] The wear material of the tip 14 continues to wear posteriorly towards the reliefs 102, 104. Figure 32 illustrates a cross-section of the tooth arrangement 10 in a position where the front of the tip 14 may have worn away in the portion of the point 14 providing reliefs 102, 104 to form a cutting surface 222. At that point, point 14 can be worn through portions 106, 108 of reliefs 102, 104 so that cutting surface 222 includes an intermediate area of width. reduced. The reduced width area can cause the cut surface 222 to have an I-shape, and being approximated to a T-shape as the front portion 88 of the lower outer surface 74 continues to wear towards the underside of the reliefs 102 , 104, as indicated by hatched area 222a. Wear material removed from the cutting surface 222 by the reliefs 102, 104 reduces the cross-sectional area of the main cutting surface 222 of the tip 14 to "sharpen" the tip 14 and correspondingly reduce the resistance suffered by the tip 14 of the implement 1 , 6 enters the working material. Tapered portions 110, 112 of reliefs 102, 104, respectively, allow work material to flow through reliefs 102, 104 with less resistance than if the rear portions of reliefs 102, 104 were flat or rounded and more directly front towards the work material. Tapering of the tapered portions 110, 112 reduces forces acting perpendicular to surfaces that can resist flow of work material and penetration of point 14 into work material.
[0119] Figures 33 and 34 illustrate the additional iterations of the cut surfaces 224, 226, respectively, as the wear material continues to wear from the front end of the tip 14 and from the front portion 88 of the lower outer surface 74. Reliefs 102, 104 may be generally triangular in shape corresponding to the wedge shape of point 14 formed by upper outer surface 72 and lower outer surface 74. Accordingly, portions of cut surfaces 224, 226, defined by reliefs 102 , 104, may increase as the leading edge of point 14 advances backward. However, the area of reduced width also widens, the tapered portions 110, 112 approach the front portions 98, 100, respectively, of the outer lateral surfaces 90, 92. Eventually, the wear material wears away from the front of the point 14 to the rear limits of reliefs 102, 104. As indicated by hatched areas 224a, 226a, the front portion 88 of the lower outer surface 74 may wear beyond the bottom of reliefs 102, 104. At this point, the cut surfaces 224, 226 closer to the T-shapes. Figure 33a is a bottom view of the tooth arrangement 10 of Figure 33 with the outer surfaces 72, 74, 90, 92 partially eroded. The lower outer surface 74 may be abraded beneath a lower outer surface 74a, and a portion of the lower latch 22 of the adapter 12 may be abraded beneath a lower abrasive surface 22a. With the lower outer surface worn on the reliefs 102, 104 and the front of the nose worn away posterior to the cutting surface 224, the tapered portions 110, 112 of the reliefs 102, 104 combine with the cutting surface 224 to form a taper-like taper. of penetration facilitating the penetration of the tip 14 into the work material.
[0120] As shown in Figure 35, a cutting surface 228 approximately close to the cross-sectional area of the tip 14 behind the reliefs 102, 104, thus creating a relatively larger surface area for the work material penetration attempt. The larger surface area can be partially reduced by the wear indicated by the hatched area 3228a. Tip 14 begins to function less efficiently when cutting into work material as tip 14 approaches the end of its useful life. Wear of tip 14 in addition to reliefs 102, 104 can provide a visual indication for replacement of tip 14. Continued use of tip 14 causes further erosion of wear material in front of tip 14, and can ultimately lead to breakage. of end cavity 120 on a cutting surface 230, as shown in figure 36. Wear progressing inward from outer surfaces 72, 74, 90, 92, as indicated by hatch area 230a, can eventually cause further cavity breakage. of end 120 with continued use of tooth arrangement 10. At this point, end 26 of adapter 12 may be exposed to the work material, and may begin to wear, possibly to the point where adapter 12 must also be removed from from the edge of the base 18 of the implement 1.
[0121] While the above text sets out a detailed description of numerous different embodiments of the invention, it should be understood that the legal scope of the invention is defined by the words of the claims set out at the end of this patent. The detailed description is to be interpreted as an example only and does not describe every possible embodiment of the invention, as describing every possible embodiment would be impractical, not impossible. Several alternative embodiments can be implemented, using current technology or technology developed after the filing date of this patent, which would still be within the scope of the claims defining the invention.
权利要求:
Claims (10)
[0001]
1. Ground penetrating tip, from a tooth arrangement (10) to a cutting edge of a ground penetrating implement (1), the tooth arrangement including an adapter (12) configured for attachment to an edge of the base (18) of the ground penetrating implement (1) and having an adapter end extending forward (26), the ground penetrating tip (14, 160, 190) characterized in that it comprises: - a trailing edge (70, 162, 192); - an upper outer surface (72, 164, 194); - a lower outer surface (74, 166, 196), the upper outer surface (72, 164, 194) and the lower outer surface (74, 166, 196) extending forward from the trailing edge (70, 162 , 192) and converge on a front edge (76, 168, 198); - oppositely disposed lateral outer surfaces (90, 92, 170, 172, 200, 202) extending upwardly from the lower outer surface (74, 166, 196) to the upper outer surface (72, 164, 194); - an inner surface (122, 124, 126, 128) extending inwardly at the ground penetrating tip (14, 160, 190) from the trailing edge (70, 162, 192) and defining an end cavity (120) inside the ground penetrating tip (14, 160, 190) having a shape complementary to the adapter end (26) of the adapter (12) for receiving the adapter end (26) therein; and - a pair of reliefs (102, 104, 174, 176, 204, 206), each relief (102, 104, 174, 176, 204, 206) extending into the ground penetrating tip (14, 160, 190 ) from a corresponding one of the lateral outer surfaces (90, 92, 170, 200, 202) and between the upper outer surface and the lower outer surface, and where each relief (102, 104, 174, 176, 204, 206) is arranged near the leading edge (76, 168, 198).
[0002]
2. Ground penetration tip, according to claim 1, characterized in that the reliefs (102, 104, 174, 176, 204, 206) are arranged in front of the end cavity (120).
[0003]
3. Ground penetrating tip, according to any one of claims 1 or 2, characterized in that each of the reliefs (102, 104, 174, 176, 204, 206) comprises a front portion (106, 108) extending inward from a corresponding lateral outer surface (90, 92, 170, 172, 200, 202) of a ground penetrating tip (14, 160, 190), and a tapered rear portion (110, 112) extending the from an inner end of the front portion (106, 108) to a point of intersection with the outer side surface (90, 92, 170, 172, 200, 202) at a rear end of the relief (102, 104, 174, 176 , 204, 206).
[0004]
4. Ground penetration tip, according to any one of claims 1 to 3, characterized in that the lower external surface (74, 166, 196) comprises a posterior portion (86, 186, 214), close to the edge rear (70, 162, 192), and a front portion (88, 184, 216), near the front edge (76, 168, 198), and disposed below the relief (102, 104, 174, 176, 204, 206 ), and where the front portion (88, 184, 216) of the lower outer surface (74, 166, 196) is disposed below with respect to the end cavity (120) and the reliefs (102, 104, 174, 176, 204 , 206) than the posterior portion (86, 186, 214) of the lower outer surface (74, 166, 196).
[0005]
5. Ground penetration tip according to any one of claims 1 to 4, characterized in that the upper outer surface (72, 164, 194) of the ground penetration tip (14, 160, 190) comprises a rear portion (78, 182, 210) near the rear edge (70, 162, 192), and a front portion (82, 180, 212), near the front edge (76, 168, 198), and where the front portion (82, 180, 212) of the upper outer surface (72, 164, 194) is wider than the posterior portion (78, 182, 210) of the upper outer surface (72, 164, 194).
[0006]
6. Ground penetration tip, according to any one of claims 1 to 5, characterized in that the outer lateral surfaces (90, 92, 170, 172, 200, 202) are tapered so that a distance between the lateral outer surfaces (90, 92, 170, 172, 200, 202) decreases as the lateral outer surfaces (90, 92, 170, 172, 200, 202) extend upward from the lower outer surface (74, 166, 196 ) toward the upper outer surface (72, 164, 194).
[0007]
7. Ground penetrating tooth arrangement, for a cutting edge of a ground penetrating implement (1), the ground penetrating tooth arrangement (10), characterized in that it comprises: - an adapter (12) , comprising: - an upper latch extending posteriorly (20); - a posteriorly extending lower latch (22), where the upper latch (20) and the lower latch (22) define a distance (28) between them to receive the cutting edge of the soil penetration implement (1), and - an end of the adapter (26) extending forwardly, comprising: - a lower surface (42), - a front surface (50), - an upper surface (44) having a first support surface (52) proximate the front surface ( 50) and having a trailing edge, a second support surface (56) proximate the upper latch (20) and the lower latch (22) and having a front edge, and an intermediate surface (54) extending from the front edge of the second support surface (56) to the trailing edge of the first support surface (52), where a distance between the first support surface (52) and the lower surface (42) is less than a distance between the second support surface (52). support (56) and the lower surface (42), and where the second super support surface (56) is approximately parallel to the lower surface (42), and - oppositely disposed side surfaces (46, 48) extending upwardly from the lower surface (42) to the upper surface (44), and - a tip ground penetration (14, 160, 190) comprising: - a trailing edge (70, 162, 192); - an upper outer surface (72, 164, 194); - a lower outer surface (74, 166, 196), the upper outer surface (72, 164, 194) and the lower outer surface (74, 166, 196) extending forward from the trailing edge (70, 162 , 192) of the ground penetrating tip (14, 160, 190) and converge on an advanced front edge (76, 168, 198) of the ground penetrating tip (14, 160, 190), - oppositely disposed lateral outer surfaces (90, 92, 170, 172, 200, 202) extending upwardly from the lower outer surface (74, 166, 196) to the upper outer surface (72, 164, 194); and - an inner surface (122, 124, 126, 128), including a lower inner surface (122), an upper inner surface (124), and lateral inner surfaces (126, 128), the inner surface extending inwardly. into the ground penetrating tip (14, 160, 190) from the trailing edge (70, 162, 192) of the ground penetrating tip (14, 160, 190) and defining an end cavity (120) within of the ground penetrating tip (14, 160, 190) having a shape complementary to the adapter end (26) of the adapter (12) for receiving the adapter end (26) therein, the inner lateral surfaces (126, 128) are tapered so that a distance between the lateral inner surfaces (126, 128) is different at the top inner surface (124) than at the lower inner surface (122).
[0008]
8. Ground penetrating tooth arrangement, according to claim 7, characterized in that the end cavity (120) comprises: - an internal front surface (130); wherein the upper inner surface (124) has a first support portion (132) near the front inner surface (130), a second support portion (136) near the trailing edge (70, 162, 192) of the penetration tip. of ground (14, 160, 190), and an intermediate portion (134) extending between the first support portion (132) and the second support portion (136), where the distance between the first support portion (52) and the lower inner surface (122) is less than the distance between the second support portion (136) and the lower inner surface (122); and - the oppositely disposed lateral inner surfaces (126, 128) extend upwardly from the lower inner surface (122) to the upper inner surface (124), where the lower inner surface (122), the upper inner surface (124 ) and the inner side surfaces (126, 128), confront and engage the lower surface (42), the upper surface (44) and the side surfaces (46, 48), respectively, of the end of the adapter (26) when the end adapter (26) is fully inserted into end cavity (120).
[0009]
9. Ground penetrating tooth arrangement according to claim 8, characterized in that the lower surface (42) and the first and second surfaces (52, 56) of the end of the adapter (14, 160, 190) are approximately parallel to the upper surface (34) of the lower latch (22), and where the lower inner surface (122) and the first and second support portions (132, 136) of the upper inner surface (124) of the end cavity (120 ) are perpendicular to the trailing edge (70, 162, 192) of the ground penetrating tip (14, 160, 190).
[0010]
10. Ground penetrating tooth arrangement according to claim 9, characterized in that the first support portion (132), the second support portion (136) and the intermediate portion (134) of the upper inner surface ( 124) of the end cavity (120) confront and engage the first support surface (52), the second intermediate surface (54), respectively, of the upper surface (44) of the adapter end (26) when the adapter end ( 26) is fully inserted into the end cavity (120), and where the first and second support portions (132, 136) and the first and second surfaces (52, 56) remain engaged for a moving distance ahead of the tip. of ground penetration (14, 160, 190) with respect to the adapter (12) where the intermediate portion (134) of the upper inner surface (124) disengages from the intermediate surface (54) of the upper surface (44) so that the coupling between the first and second portions of su bearing (132, 136) and the first and second surfaces (52, 56) prevent substantial rotation of the ground penetrating tip (14, 160, 190) about a longitudinal axis of the ground penetrating tooth arrangement (10) .
类似技术:
公开号 | 公开日 | 专利标题
BR112014008639B1|2021-05-11|soil penetration tip and soil penetration tooth arrangement
BR122020003752B1|2021-06-08|earth penetration tip
US10041230B2|2018-08-07|Implement tooth assembly with tip and adapter
US9624651B2|2017-04-18|Implement tooth assembly with tip and adapter
同族专利:
公开号 | 公开日
ZA201402765B|2016-05-25|
US8943716B2|2015-02-03|
CA2851422A1|2013-04-18|
MX2014004314A|2014-07-30|
CN104066899A|2014-09-24|
BR112014008639A2|2017-04-25|
US10060100B2|2018-08-28|
ES2686363T3|2018-10-17|
US20130086825A1|2013-04-11|
JP2014533331A|2014-12-11|
EP2766530A1|2014-08-20|
US9546471B2|2017-01-17|
EP2766530B1|2018-07-25|
US20150101219A1|2015-04-16|
RU2597653C2|2016-09-20|
US20170081828A1|2017-03-23|
CN104066899B|2016-05-25|
AU2012321133A1|2014-04-10|
JP6228123B2|2017-11-08|
AU2012321133B2|2016-09-29|
WO2013055597A1|2013-04-18|
CA2851422C|2019-02-26|
MX344071B|2016-12-02|
CL2014000896A1|2014-08-29|
RU2014118609A|2015-11-20|
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法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
2020-03-31| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
2021-03-09| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
2021-05-11| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 05/10/2012, OBSERVADAS AS CONDICOES LEGAIS. |
优先权:
申请号 | 申请日 | 专利标题
US201161545276P| true| 2011-10-10|2011-10-10|
US61/545,276|2011-10-10|
US13/644,429|2012-10-04|
US13/644,429|US8943716B2|2011-10-10|2012-10-04|Implement tooth assembly with tip and adapter|
PCT/US2012/059009|WO2013055597A1|2011-10-10|2012-10-05|Ground engaging implement tooth assembly with tip and adapter|
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