seed delivery apparatus for delivering seed to a planting surface and method for delivering seed fro

专利摘要:
abstract: seed delivery apparatus, systems, and methods referring to drawings, wherein like reference numerals designate identical or corresponding parts throughout the various views, fig. 1 illustrates a side elevation view of a single row unit (10) of a conventional row crop planter such as the type disclosed in u.s. patent no. 7,438,006, the disclosure of which is hereby incorporated herein in its entirety by reference. as is well known in the art, the row units (10) are mounted in spaced relation along the length of a transverse toolbar (12) by a parallel linkage (14), comprised of upper and lower parallel arms (16, 18) pivotally mounted at their forward ends to the transverse toolbar (12) and at their rearward end to the row unit frame (20). abstract of patent summary: "seed delivery methods, systems and apparatus". Referring to the drawings, in which similar numerical references designate identical or corresponding parts throughout the various views, Figure 1 illustrates a side elevation view of a single row unit (10) of a conventional row crop planter such as type disclosed in U.S. Patent No. 7,438,006, the disclosure of which is incorporated herein by reference in its entirety. As is well known in the art, row units (10) are spaced apart along the length of a transverse tool bar (12) by means of a parallel connection (14) composed of upper and lower parallel arms ( 16, 18) rotatably mounted at their front ends relative to the transverse tool bar (12) and at their rear end relative to the row unit frame (20).
公开号:BR112014007278B1
申请号:R112014007278-7
申请日:2012-09-26
公开日:2018-11-21
发明作者:Ian R. Radtke；Jeremy Hodel
申请人:Precision Planting Llc；
IPC主号:

专利说明:

(54) Title: SEED DELIVERY APPLIANCE TO DELIVER SEED TO A PLANTING SURFACE AND METHOD FOR DELIVERING SEED FROM A SEED METER TO A PLANTING SURFACE (73) Holder: PRECISION PLANTING LLC. Address: 23207 Townline Road IL 61568, Tremont, UNITED STATES OF AMERICA (US) (72) Inventor: IAN R. RADTKE; JEREMY HODEL.
Validity Period: 20 (twenty) years from 9/26/2012, subject to legal conditions
Issued on: 11/21/2018
Digitally signed by:
Alexandre Gomes Ciancio
Substitute Director of Patents, Computer Programs and Topographies of Integrated Circuits
1/45
Descriptive Report of the Invention Patent for SEED DELIVERY APPLIANCE TO DELIVER SEED TO A PLANTING SURFACE AND METHOD FOR DELIVERING SEED FROM A SEED METER TO A PLANTING SURFACE.
BACKGROUND [001] In recent years, the agricultural industry has recognized the need to carry out planting operations more quickly due to the limited time during which such planting operations are agronomically preferred or (in some growing periods) even possible due to harsh climatic conditions . However, conducting a planting implantation across the field at higher speeds increases the speed of seeds deposited in relation to the soil, which causes the seed to roll and bounce when settling in the furrow and results in inconsistent plant spacing. The agronomic adverse effects of poor seed placement and inconsistent plant spacing are well known in the art.
[002] Thus, there is a need for a device, systems and methods to deliver seeds effectively to the furrow while maintaining seed placement accuracy at both low and high speeds.
BRIEF DESCRIPTION OF THE DRAWINGS [003] Figure 1 is a side elevation view of a row unit of the prior art of a row crop agricultural planter.
[004] Figure 2A is a side elevation view of a modality of a seed conveyor in cooperation with a seed disk.
[005] Figure 2B is a partial side elevation view of a modality of a seed conveyor in cooperation with a
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2/45 seed disk.
[006] Figure 2C is a partial side elevation view of a modality of a seed transporter when depositing seeds in a seed groove.
[007] Figure 2D is a side elevation view of a modality of a seed conveyor in cooperation with a seed disk.
[008] Figure 2E is a side elevation view of a modality of a seed transporter in cooperation with a seed disk.
[009] Figure 3 is a partial side elevation view of a modality of a seed transporter in cooperation with a seed disk.
[0010] Figure 4A is a side elevation view of a modality of a seed conveyor in cooperation with a seed disk.
[0011] Figure 4B is a partial side elevation view of a modality of a seed conveyor in cooperation with a seed disk.
[0012] Figure 4C is a partial side elevation view of a modality of a seed conveyor in cooperation with a seed disk.
[0013] Figure 5 A is a partial side elevation view of a modality of a seed conveyor in cooperation with a modality of a seed sensor.
[0014] Figure 5B is a partial frontal elevation view of a modality of a seed transporter in cooperation with a modality of a seed sensor.
[0015] Figure 5C is the side elevation view of a modality of a seed conveyor.
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3/45 [0016] Figure 5D is a partial side elevation view of a seed carrier modality in cooperation with a seed sensor modality.
[0017] Figure 5E is a view of a modality of a seed sensor in cooperation with a modality of a seed transporter along section 5E-5E of Figure 5D.
[0018] Figure 5F is a partial side elevation view of a modality of a seed transporter in cooperation with a modality of a seed sensor and a seed disk.
[0019] Figure 6A is a partial side elevation view of a seed disc in cooperation with a seed sensor modality in cooperation with a seed disc modality and a seed carrier modality.
[0020] Figure 6B is a partial frontal elevation view of a seed disk modality in cooperation with a seed sensor modality.
[0021] Figure 6C is a partial frontal elevation view of a seed disc modality in cooperation with a seed sensor modality.
[0022] Figure 7A is a partial side elevation view of a seed carrier modality in cooperation with a seed sensor modality.
[0023] Figure 7B is a partial frontal elevation view of a modality of a seed sensor in cooperation with a modality of a seed transporter.
[0024] Figure 8A is a schematic illustration of a modality of a seed conveyor control system.
[0025] Figure 8B illustrates a modality of a seed conveyor control system.
[0026] Figure 9A illustrates a modality of a process for
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4/45 controlling a seed conveyor.
[0027] Figure 9B is a top view of a tractor in cooperation with a planter modality.
[0028] Figure 9C is a top view of a tractor in cooperation with a planter modality.
[0029] Figure 9D illustrates a modality of a process for determining a local speed along a toolbar.
[0030] Figure 9E illustrates a calibration curve for controlling a seed conveyor.
[0031] Figure 10A illustrates an embodiment of a process for controlling a seed conveyor.
[0032] Figure 10B is the side elevation view of a modality of a seed transporter when crossing the field.
[0033] Figure 10C illustrates an embodiment of a process for controlling a seed conveyor.
[0034] Figure 10D is the side elevation view of a modality of a seed transporter when crossing the field.
[0035] Figure 11A is a side elevation view of a modality of a planter row unit in cooperation with a modality of a seed transporter.
[0036] Figure 11B is a perspective view of a seed transporter in cooperation with a seed meter modality.
[0037] Figure 11C is a perspective view of a seed transporter in cooperation with a seed meter modality.
[0038] Figure 11D is a front elevation view of a seed carrier modality in cooperation with a seed disc modality.
[0039] Figure 11E is a side elevation view of a hand
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5/45 quality of a seed transporter in cooperation with a seed disc modality.
[0040] Figure 12A is a side elevation view of another embodiment of a seed carrier with certain components removed in the name of clarity.
[0041] Figure 12B is a side perspective view of the seed carrier of Figure 12A with certain components removed in the name of clarity.
[0042] Figure 12C is a cross-sectional view of the seed carrier of Figure 12A in communication with a seed disc modality.
[0043] Figure 12D is a cross-sectional view of the seed carrier of Figure 12A in communication with a seed disc modality.
[0044] Figure 12E is a perspective view in cross sections of the seed carrier of Figure 12A in communication with the seed disk of Figure 12C.
[0045] Figure 12F is a perspective view of the seed carrier of Figure 12A with certain components removed for the sake of clarity.
[0046] Figure 12G is a left side elevation view of the seed conveyor in Figure 12A with certain components removed in the name of clarity.
[0047] Figure 12H is a right side elevation view of the seed conveyor in Figure 12A with certain components removed in the name of clarity.
[0048] Figure 12I is a perspective view of the gearbox of the seed conveyor in Figure 12 A.
[0049] Figure 12J is a partial right elevation view of the seed conveyor of Figure 12A in communication with a
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6/45 mode of a seed meter.
[0050] Figure 12K is a partial right perspective view of the seed conveyor of Figure 12A in communication with the seed meter of Figure 12J.
[0051] Figure 12L is a partial left elevation view of the seed conveyor of Figure 12A in communication with the seed meter of Figure 12J, with certain components removed in the name of clarity.
[0052] Figure 12M is a cross-sectional view of the seed conveyor of Figure 12A in communication with the seed disk of Figure 12C.
[0053] Figure 13 is seen in partial side elevation of a row unit stem while holding the seed conveyor in Figure 12A.
[0054] Figure 14 is a partial side elevation view of yet another modality of a seed conveyor that includes a loading wheel.
[0055] Figure 15 illustrates a process for operating a seed conveyor that has loading wheels.
DESCRIPTION [0056] Referring now to the drawings, where similar numerical references designate identical or corresponding parts over the course of the various views, Figure 1 illustrates a side elevation view of a single row unit 10 of a conventional row crop planter as the type disclosed in US Patent No. 7,438,006, the disclosure thereof is incorporated herein in its entirety by reference. As is well known in the art, row units 10 are mounted in spaced relation along the length of a transverse tool bar 12 by a parallel connection 14, comprising
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7/45 upper and lower parallel sections 16, 18 hingedly mounted at their ends anterior to the transverse tool bar 12 and at their rear end to the row unit frame 20. Parallel connection 14 allows each row unit 10 to move vertically independently of the toolbar 12 and the other row units spaced to accommodate changes in terrain or rocks or other obstructions encountered by the row unit as the planter is dragged across the field.
[0057] The row unit frame 20 operationally supports a seed feeder 23, which can be adapted to receive seed from a bulk feeder (not shown), a seed meter 26 and a seed tube 28 as well as a groove opening assembly 30 and a groove closing assembly 40. The groove opening assembly 30 comprises a pair of groove opening discs 32 and a pair of regulating wheels 34. Regulating wheels 34 are pivotally attached to the drive unit frame. row 20 by the adjusting wheel arms 36. A helical spring 50 is disposed between the parallel arms 16, 18 to provide additional downward vertical force to ensure that the groove-opening discs 32 fully penetrate the soil to the desired depth as established by a member depth adjustment (not shown) and to provide soil compaction for proper groove formation. Instead of a helical spring further downward vertical force can be provided by actuators or other suitable means as disclosed in US Patent No. 6,389,999 to Duello, the disclosure of which is incorporated herein in its entirety by reference.
[0058] In operation, as the row unit 10 is lowered to the planting position, the opening discs 32 penetrate into the soil. At the same time, the ground forces the regulator wheels 34 to
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8/45 pivot upright until the adjusting wheel arms 36 touch or come into contact with the previously established stop position with the groove depth adjustment member (not shown) or until a static load balance is achieved between the vertical load of the row unit and the soil reaction. As the planter is dragged horizontally forward in the direction indicated by arrow 39, the grooving discs cut a V 60-shaped groove inside the soil while the regulator wheels 34 compact the soil to help form the V-shaped groove. Individual seeds 62 from the seed feeder 23 are dispensed by the seed meter 26 into an upper opening in the seed tube 28 in evenly spaced increments. The seeds 62 fall through the seed tube 28, the seeds move down and back between the groove opening discs 32 and into the bottom of the V-shaped groove 60. The groove 60 is then covered with soil and lightly compacted by the groove closure set 40.
[0059] It should be remembered that due to the fact that seeds 62 fall freely through the seed tube 28 in row unit 10 described above, the travel path of the seeds and the speed of the seeds at the exit of the seed tube are relatively unrestricted. It would be preferable to restrict the seed travel path 62 in order to reduce errors in seed spacing; that is, placing seeds in the field in uneven spacing. In addition, it would be preferable to control the seed speed 62 so that the seeds have a decreasing horizontal speed in relation to the soil when landing in the furrow 60.
[0060] A seed conveyor 100 is illustrated in Figure 2A. The seed conveyor 100 includes a belt 140 stretched around the upper and lower pulleys 152, 154 and preferably action
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9/45 swims through the upper pulley 152; in other embodiments the seed conveyor can be driven by the lower pulley 154. The conveyor 140 includes steps 142. The seed conveyor 100 additionally includes a guide surface 110 disposed adjacent to the steps 142 on one side of the seed conveyor. The seed conveyor 100 preferably includes the backing plate 130 arranged to maintain the track position 140.
[0061] In operation, the seed conveyor 100 receives seeds 62 from a seed disk 50 and leads them to an outlet 164. The seed disk 50 is preferably housed in a seed meter 26 similar to that illustrated in Figure 1 and rotates in a direction indicated by the arrow 56 around an axis 54 rotationally mounted on the seed meter. Back to Figure 2B, the seed meter 26 is preferably of the vacuum type as is known in the art, so that a vacuum source (not shown) creates a vacuum behind the seed disk 50 (in the perspective of Figure 2B), which thus creates a pressure differential across all openings 52 in the disc. As the openings 52 rotate even after a group of seeds in the location usually indicated by numerical reference 58, the pressure differential causing individual seeds 62 to be held in each opening 52 so that the seeds are loaded by the disk as shown. As the openings cross a threshold such as the geometric axis 196, preferably approximately at the third hour position on the seed disk 50, the vacuum source is substantially cut off (for example, when finishing a vacuum seal as is known in the art ) so that the seeds 62 are released from the disk as they traverse the geometric axis 196. The seeds 62 preferably fall from the disk in a substantially vertical manner along a geometric axis
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10/45
192. Guide surface 110 includes an angled portion 112, along which each seed 62 slides down and back before passing between two steps 142 in a seed inlet generally indicated by numeric reference 162. Each seed 62 is then conducted down by the seed conveyor 100.
[0062] Track 142 is preferably driven at a speed proportional to the ground speed St (Figure 2C) of row unit 10. For example, in some embodiments the seed conveyor 100 is driven so that the linear speed of track 142 at the bottom of the lower pulley 154 is approximately equal to the ground speed St.
[0063] As shown in Figure 2B, each seed 62 is initially accelerated downward by step 142 above the seed. Turning attention to Figure 2C, as each seed 62 moves downward along the seed conveyor 100, it may fall from step 142 above it. However, as each seed 62 approaches the bottom of the seed conveyor, the steps 142 accelerate in order to travel around the lower pulley 154 so that the steps 142 contact the seed and grant a horizontal backward speed to the seed. Additionally, an angled portion 114 of the guide surface 110 guides the seed backwards, which gives the seed horizontal speed backward. Thus, as the seed 62 leaves the seed conveyor at a seed exit generally indicated by the numerical reference 164, the seed has a downward velocity component Vy and a downward velocity component Vx, the magnitude of which is less than the travel speed St of row unit 10. It should be considered that a lower horizontal speed component Vx is preferred due to the fact that seed 62 will experience less front-to-rear roll as it lands in groove 60, which
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11/45 leads to more uniform seed placement. The angled portion 114 is preferably arranged 20 degrees below the horizontal.
[0064] Returning attention to Figure 2B, it should be considered that the steps 142 travel faster as they travel around the upper end of the upper pulley 152, for example, above a geometry axis 194. Additionally, the steps 142 have a substantial horizontal velocity component above geometry axis 194. As a result, attempting to introduce seeds 62 between the steps above geometry axis 194 may result in seeds being thrown out from mat 140. Thus, seed intake 162 into which seeds 62 pass between steps 142 is preferably below the geometric axis 194. This result is preferably achieved by positioning the geometric axis 196 in which seeds are released from the disk 50 below the geometric axis 194 and / or when configuring the angled portion 112 of guiding surface so that seeds 62 slide below geometry axis 194 before entering intake 162.
[0065] Turning attention to the embodiment of Figures 11A to 11E, a seed conveyor 100 is illustrated in cooperation with a row unit 10. The row unit 10 includes a stem portion 35. Referring to Figure 11A, the seed conveyor 100 is mounted on the stem portion 35 by fixing tabs 106, 108. Turning attention to Figure 11B, the seed conveyor 100 includes side walls 82, 84. A conveyor motor assembly 1022 is mounted to the wall lateral 82. The conveyor motor assembly includes a 1020 conveyor motor. The conveyor motor drives a 1026 drive shaft. The 1026 drive shaft preferably drives the 1024 intake shaft; in some embodiments the emission shaft is coupled to an intake shaft by a drive belt (not shown), while in other modes
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12/45 dalities to the emission shaft and the intake shaft can be operably coupled by one or more gears. The intake shaft 1024 is operably coupled to the upper pulley 152 of the seed conveyor 100. Turning attention to Figure 11C, the seed conveyor is shown with the guide surface 110 removed for clarity, which reveals the steps 142. Turning attention to Figure 11D, the seed conveyor 100 is preferably disposed transversely adjacent to the seed disk 50. Turning attention to Figure 11E, the seed conveyor 100 is arranged to receive seeds 62 released from the disk seed 50 in the angled portion 112 of the seed guide 110 (Figure 11B). In operation, seeds 62 are released from the surface of the seed disk 50 at approximately the third hour position on the clock. The seeds 62 slide along the angled portion 112 of the seed guide 110 between the steps 142 of the mat 140.
[0066] As illustrated in Figure 2D, the orientation of the seed conveyor 100 in relation to the seed meter 50 can be varied. In the embodiment of Figure 2D, the orientation of the seed conveyor 100 has been reversed from that illustrated in Figure 2A, which reduces the space claim of the combination. In such alternative embodiments, seeds are preferably discharged from the seed carrier 100 in a direction opposite to the direction of travel 39. Additionally, the seed carrier 100 is preferably positioned to receive seeds from the seed meter 50.
[0067] In the embodiment of Figure 2E, the seed conveyor includes an unrestricted belt region 147. The unrestricted belt region 147 is preferably located adjacent to the seed guide 110. The unrestricted belt region 147 is preferably localized
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13/45 between the seed inlet 162 and the seed outlet 164. As the belt 140 travels through the unrestricted belt region 147, the belt is free to undergo small front / rear deflections (to the right and left in perspective of Figure 2E). It should be considered that in the embodiment of Figure 2E, the backing plate is preferably omitted or located at a predetermined front distance (to the right in the perspective of Figure 2E) from the seed guide 110 to enable the belt 140 to undergo forward deflections / rear.
[0068] In an alternative embodiment illustrated in Figure 3, a modified seed conveyor 200 includes a belt 240 that has modified steps 242 that has bevels 244. As belt 240 moves until after a seed intake 262, the seeds 62 are more easily introduced between steps 242 due to the fact that a larger vertical gap exists between the steps at the seed intake due to bevels 244. Similar to the figures in Figures 2A to 2C, gap 118 between the guide surface and the mat is preferably of a predetermined size large enough to allow consistent clearance between the guide surface and the mat, but small enough to prevent seeds 62 from escaping between the steps.
[0069] In an alternative embodiment illustrated in Figures 4A to 4B, a modified seed carrier 300 includes a modified mat 340 without steps. Referring to Figure 4A, mat 340 is disposed adjacent to the modified guide surface 310. The support plates 330, 332 preferably retain the desired position of the mat 340. Turning to Figure 4B, the mat 340 preferably includes roughness elements 344 so that the outer surface of the mat has a relatively high effective friction coefficient. The guide surface 310 includes an inner face 314 that is smooth (i.e.,
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14/45 has a relatively low coefficient of friction) and is preferably substantially free of burrs, warps, and other surface imperfections. Thus, as the seeds 62 are released from the seed disk 50 and into a modified seed intake generally indicated by the numerical reference 362, the seeds are dragged between the mat 340 and the guide surface and held static in relation to the mat as they slide down along the guide surface 314.
[0070] In some embodiments, the seed carrier 300 of Figures 4A and 4B is modified as shown in Figure 4C. The modified seed carrier 300 'includes a modified guide surface 310' which has an angled portion 312 '. In a preferred embodiment, the conveyor 300 'is arranged in relation to the seed disk 50 so that the angled portion 312' is adjacent to the geometry axis 196 in which the seeds 62 are released from the disk 50 (by vacuum cutting as discussed elsewhere in this document). Thus as each seed 62 is released from the disc 50, the seed is pulled between the angled portion 312 'and the mat 340. The mat 340 then continues to drag the seed 62 down against the front smooth face of the guide surface 310' and discharged as shown in Figures 4A and 4B. Thus the guide surface 310 'cooperates with the mat 340 to pull seeds 62 from the disc 50 at approximately the same time as each seed is released from the disc. In alternative embodiments, the angled surface 312 'is arranged just above the geometric axis 196 so that the guide and mat surface begin to pull each seed from the disk just before the seed is released from the disk. In other embodiments, the angled surface 312 'can be arranged just below the geometric axis 196 so that the guide and mat surface capture each seed right after the seed is released from the
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15/45 disc. In still other embodiments, the seed conveyor 300 'can be located further forward or backward (to the right or left as seen in Figure 4C) so that the seeds 62 are pushed from openings 52 by contact or with the mat 340 or with the angled surface 312 '.
Seed Detection [0071] As described below in this document, the seed carrier modalities described above are preferably provided with seed sensors to detect the time in which each seed 62 passes through known locations.
[0072] Turning attention to Figure 5A, a bottom portion of a seed carrier 400 similar to the seed carrier 100 of Figure 2 is illustrated. The seed conveyor 400 includes a guide surface 130 that has an opening 490. A seed sensor 500 is mounted on the guide surface 130. The seed sensor 500 may include an optical sensor 510 arranged to detect light that passes through a region of detection 495 between the steps. It must be considered that the height of the measuring region 495 is less than or equal to the height of the opening 490. The height of the measuring region 495 is preferably greater than the height of the steps and less than the gap between the steps. The optical sensor 510 can additionally include a light source such as an LED to provide light waves to be reflected by the mat for detection by the sensor. Alternatively, a separate light source (not shown) can be arranged behind the mat (right in the perspective of Figure 5 A) in order to transmit light through openings (not shown) on a mat in the direction of the 510 sensor. In this way, the sensor 500 generates a signal that changes due to the presence of a seed 62 in the measurement region 495.
[0073] Turning attention to Figure 5B, a central portion of a seed transporter 450 similar to the seed transporter
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16/45 mind 400 is seen from the front (from the left in the perspective of Figure 5A), with the guide surface not shown for clarity. The seed conveyor 450 includes side walls 482, 484 that cooperate with the guide surface to surround the mat and steps 142. Side walls 482, 484 include openings 452, 454 respectively, openings which are preferably aligned along a geometric axis horizontal. A seed sensor 550 includes a transmitter 520 mounted on the side wall 484 and a receiver 515 mounted on the side wall 482. In some embodiments, the seed sensor 550 is an optical sensor. The transmitter 520 is arranged to transmit light through aperture 454, through a sensing region 497, and through aperture 452. The receiver 515 is arranged to detect light transmitted through sensing region 497 and aperture 452. The height of detection region 497 is preferably equal to the height of the openings 452, 454. The height of the detection region 497 is preferably greater than the height of the steps 142 and less than a vertical spacing between the steps. The depth (in the perspective of Figure 5B) of the detection region 497 is preferably equal to the depth of steps 142. The sensor 550 generates a signal that changes due to the presence of a seed 62 in the measurement region 497.
[0074] Turning our attention to Figure 5C, it should be considered in the light of this disclosure that both in the seed carrier modes 400, 450, the vertical location of the seed sensors 500, 550 can be selected in order to select the location of each seed 62 relative to steps 142 at the point where the seed is detected.
[0075] In order to detect seeds while the seeds are positively restricted against a step 142, the seed sensor is preferably placed along an upper portion of the stem
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17/45 ra in zone A (Figure 5C). In zone A, each seed 62 is in contact with the step above the seed until the seed is accelerated by gravity to a speed in excess of the belt speed. In order to achieve a similar result, in other modalities, the seed sensor is placed in a zone C, in which the steps have accelerated and again push the seeds along the seed path.
[0076] Alternatively, in order to detect the seed when it is separated from steps 142, the sensor is preferably located in zone B. In zone B, the seed was accelerated by gravity at a speed faster than the speed of mat and separated from the step above that, but the step below has not yet come into contact.
[0077] In other modalities, the seed carrier can incorporate an electromagnetic seed sensor. In such an embodiment, with reference to Figure 5D, a seed conveyor 150 includes a seed guide 187 that incorporates an electromagnetic seed sensor 800. In such embodiments, seeds 62 slide along an inner face 164 of the seed guide 187 , when passing through a sensor arc 810 before exiting the seed carrier 150. Turning attention to Figure 5E, which illustrates the electromagnetic seed sensor 800 along section 5E-5E of Figure 5D, the sensor arc 810 houses an electromagnetic energy transmitter 822 and a receiver 824. A circuit board 830 and associated circuits are housed in the seed guide 187. Circuit board 830 is in electrical communication with the transmitter and receiver 822, 824. The transmitter 822 generates electromagnetic energy that crosses a detection region 850 within the sensor arc 810. Detector 824 generates a signal related to a characteristic of the electromagnetic energy received from the tr ansmissor 822. As each
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18/45 mind 62 passes through the detection region 850, a characteristic of the electromagnetic energy transmitted to the detector 824 is modified so that the signal generated by the detector is similarly modified. The seed sensor 800 may be substantially similar to any seed from the electromagnetic sensor disclosed in Patent Deposit No. US 12 / 984,263 of the applicant, the disclosure thereof is incorporated herein in its entirety by reference.
[0078] In other modalities, upon returning to Figure 5F, a similar electromagnetic seed sensor 800 is mounted on the angled portion 112 of the seed conveyor 100. In such modalities, the seeds 62 pass through the sensor arc 810 after being released from the seed meter 50 and before entering between steps 142 of the seed conveyor. It should be considered that in several modalities, the sensor arc 810 can be positioned so that the seeds 62 pass through the sensor arc or before or after contacting the angled portion 112. In other modalities, an optical sensor can be arranged to detect the passage of seeds at the same location as the sensor arc 810 of Figure 5F.
[0079] Turning attention to Figure 6A, an additional seed sensor 600 can be used to detect the presence of seeds 62 in disk 50. Seed sensor 600 is preferably arranged to detect seeds 62 as they pass the surface of the disk. The seed sensor 600 can comprise an optical transmitter 610 configured to emit light to an optical receiver 620, which is preferably configured to produce a signal related to the amount of light received from transmitter 610. The transmitter and receiver 610, 620 are preferably mounted to a seed meter housing 20 of the seed meter 26 surrounding the
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19/45 seed 50. As illustrated in Figure 6A, the transmitter and receiver 610, 620 are preferably arranged below and above the seed path, respectively, so that seeds as they pass cause a light interruption and modify the signal produced by the receiver 620. So when the seed is not present in aperture 52 (for example, aperture 52a), receiver 620 produces a modified signal. It should be considered, in light of this disclosure, that where an extractor or seed aligner 22 is incorporated into the seed meter 26 in order to remove excess seeds from the openings 52, such devices may occasionally extract an opening so that no seed is loaded onto the seed conveyor 100. Thus, the seed sensor 600 is preferably arranged downstream along the seed path in relation to the aligner 22.
[0080] In other embodiments, as illustrated in Figures 6B and 6C, a transverse seed sensor 700 preferably comprises a transmitter 710 and receiver 720 arranged to transmit and receive light through all the openings 52 in a transverse direction, so that light from the from transmitter 710 to be transmitted to receiver 720, if no seed is present in the opening (for example, in opening 52a). In such an embodiment, the receiver 720 receives light and emits a modified signal when a jump (i.e., a failure to load or retain at least one seed on the disk) occurs.
[0081] A transverse seed sensor can also be incorporated in the seed carrier 300 of Figures 4A and 4B. Referring to Figure 7A, a seed sensor 900 is incorporated within a modified seed carrier 350. The seed sensor 900 is transversely arranged to detect the passage of seeds through a detection region 997 between the belt 340 and an inner face 354 of the seed conveyor 350. Returning to
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Referring to Figure 7B, the seed conveyor 350 includes separate transverse side walls 382, 384. The side walls 382, 384 include openings 352, 354, respectively. A transmitter 910 is mounted on the side wall 382. The transmitter 910 is configured to transmit light (or other electromagnetic energy) through opening 352, through the detection region 997, and through opening 354. A receiver 920 is mounted on the side wall 384. The 920 receiver is configured to generate a signal that changes due to the presence of a seed in the measurement region 997.
Seed Conveyor Loading Wheel [0082] Turning attention to Figures 12A to 13, a seed conveyor 1200 that includes loading wheels is illustrated. Referring to Figures 12A and 12B, the seed conveyor 1200 includes a housing 1210 in which a first loading wheel 1202 and a second loading wheel 1204 are pivotally supported by meter housing 1210, preferably above the apex of the conveyor 140 The loading wheels are preferably driven to rotate as described later in this document; in the view of Figure 12A, loading wheel 1202 preferably rotates clockwise and loading wheel 1204 preferably rotates counterclockwise. The loading wheels 1202, 1204 are preferably spaced to leave a gap 1201 between the loading wheels, preferably above the apex of the conveyor 140. The span 1201 is preferably dimensioned to allow seeds to pass through with a small amount of compression from each loading wheel. , so that a seed placed in the gap is positively restricted by loading wheels 1202, 1204. The span is preferably 0.02 centimeter (0.01 inch) wide for
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21/45 seed used to plant corn and soybeans. Loading wheel 1202 preferably includes vanes 1207 and loading wheel 1204 preferably includes vanes 1209. Loading wheels 1202, 1204 are preferably made of a material that has relatively low compressibility. In some embodiments, loading wheels 1202, 1204 are made of polyurethane. It should be considered that the vanes on each loading wheel make the loading wheel more compressible than a solid piece of relatively incompressible material, so that the loading wheels can be compressed to receive seeds in the gap 1201. In other embodiments, each the loading wheel comprises a solid or cylindrical annular piece of a more compressible material; such modalities are not preferred due to the fact that more compressible materials tend to wear out more quickly from repeated seed couplings. As shown, loading wheels 1202, 1204 preferably include roughness elements (e.g., ribs) arranged substantially around the perimeters of the loading wheels.
[0083] With reference to Figure 12C, the seed conveyor 1200 is illustrated in communication with a seed disk 50 having a single radial matrix of seed openings 52. The seed conveyor 1200 is preferably disposed adjacent to the seed disk 50 In operation, as described elsewhere in this document, the seed openings lift seeds 62 from a seed group 58 located approximately at the 6 o'clock position in the view in Figure 12C and are loaded onto a seed path clockwise. As the seeds 62 approach the housing 1210, they preferably pass through a notch in a brush 1230 arranged to contact and clean the seed disk and then enter the aloPetição 870180061026, of 07/16/2018, p. 25/59
22/45 to 1210.
[0084] Referring to Figures 12C and 12E, seeds 62 preferably enter housing 1210 through a throat 1215 defined by a lower surface 1206 and an upper surface. The upper surface preferably comprises a lower surface of an insert 1208 fixed removably (for example, by screws as shown in this document) to the housing 1210. It should be considered that the upper surface is preferably part of a removable insert due to the fact that that repeated repeated contact with seeds 62 can cause considerable wear depending on the material used to form an upper surface. The upper surface is preferably normal to the surface of the seed disk 50. The upper surface preferably includes a curvilinear portion 1281 concentric with the seed openings 52 and a subsequent curvilinear portion 1283 along which an upper surface curves continuously from concentricity with the seed openings 52 to become approximately tangential to the outer perimeter of the loading wheel 1202. The surface preferably ends adjacent to the gap 1201. Turning attention to Figure 12M, the seed openings 52 define an external radius Ro, the median radius Rm and an internal radius Ri from the center of the seed disk 50. The curvilinear portions 1281 and 1283 preferably have radii between Ro and Rm. The curvilinear portion 1283 preferably has a radius that approaches Rm towards the terminal end of the upper surface. The bottom surface 1206 preferably has a radius of less than Ri. In operation, each seed 62 is preferably displaced inwardly from the seed opening 52 by contact with the curvilinear portion 1281, but preferably remains in the seed opening while in contact with the curvilinear portion 1281. Section 870180061026, of 16 / 07/2018, p. 26/59
23/45 mind 62 is further displaced inwardly from the seed opening 52 by contact with the curved portion 1283.
[0085] Turning attention to Figure 12D, the seed conveyor 1200 is illustrated in communication with a seed disk 51 which has an array of internal seed openings 52i arranged concentrically with an array of external seed openings 52o. People skilled in the art will recognize that such discs are conventionally used to plant soybeans and other crops. The seed conveyor 1200 is preferably configured to partially shift seeds from both opening dies and subsequently restrict or pinch them between the loading wheels. For example, loading wheel 1204 is arranged to divide the path of the matrix of internal seed openings 52i so that the loading wheel 1204 forces seeds from the internal seed openings in the direction of the gap 1201. As shown, the surface top is preferably similarly arranged with respect to the external seed openings 52o as described in this document in relation to the openings 52 in Figure 12M.
[0086] Returning attention to Figure 12C, after the seeds 62 pass the curved portion 1283, these enter the gap 1201 between the loading wheels 1202, 1204. The loading wheels 1202, 1204 are slightly compressed by the introduction of each seed in the gap 1201 so that the wheels positively restrict the seed in the gap. The vacuum seal that imposes a vacuum in the openings 52 preferably ends adjacent to the gap 1201 on a geometric axis 196 'so that the seeds 62 are released from the disc 50 just before entering the gap. Due to the rotation of the loading wheels, the seed 62 is then ejected downwards towards the conveyor.
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24/45 [0087] Returning to Figure 12A, seeds 62 ejected by loading wheels 1202, 1204 travel along a nominal seed path Ps that is tangential to both loading wheels. The seeds ejected by the loading wheels 1202, 1204 preferentially fall in free fall along the path of seed Ps under the influence of gravity and the speed granted in the seeds by ejection from the loading wheels 1202, 1204. A seed, when traveling along the path of seed Ps, it preferably enters between steps of the mat 240 forward (to the left in the view of Figure 12A) of an Ad plane that divides the up and down portions of the mat. Thus, the seed path Ps divides the descending portion of the mat 240.
[0088] Returning attention to Figure 12C, the seeds 62 enter the mat 52 between steps 242 and pass through a surface 1225, which preferably comprises a removable fixable insert surface (for example, by screws, as illustrated) to accommodation. The surface 1225 preferably includes agitation elements (e.g., ribs) sized to agitate seeds 62 that may occasionally be accidentally trapped between the step 242 and the inner wall of the housing 1210 instead of being introduced between steps as desired; upon agitation against surface 1225, the seeds are released from entrapment between step 242 and the inner wall of housing 1210 and pass between adjacent steps. It must be considered that enabling the seed 62 to remain trapped between the step 242 and the inner wall of the housing 1210 causes unnecessary wear on the housing 1210, damages the seed, damages the mat 240 and causes seed spacing errors due to the reflective action of the step on seed release from conveyor 1200.
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25/45 [0089] Turning attention to Figures 12I, 12J, 12K and 12L, the seed conveyor 1200 preferably includes a seed conveyor motor 1020. The seed conveyor motor 1020 is preferably housed within a housing motor 1212 of housing 1210. Motor 1020 preferably drives the seed conveyor through a gearbox 1250. Motor 1020 preferably also drives the loading wheels 1202, 1204 through gearbox 1250.
[0090] Referring to Figure 12J, motor 1020 drives an output gear 1258. The output gear preferably drives an intermediate gear 1257. The intermediate gear 1257 preferably drives an intermediate gear 1253. The intermediate gear 1253 preferably drives an gear conveyor feed 1256. Thus output gear 1258 indirectly drives conveyor drive gear 1256.
[0091] The conveyor feed gear 1256 preferably drives an intermediate gear 1255. The intermediate gear 1255 preferably drives a gear drive of the loading wheel 1254. Thus the output gear 1258 indirectly drives the gear drive of the loading wheel 1254. .
[0092] Intermediate gear 1257 preferably drives a loading wheel drive gear 1252. Thus output gear 1258 indirectly drives the loading wheel drive gear 1252.
[0093] Turning our attention to Figure 12I, the loading wheel drive gear 1252 preferably drives the loading wheel 1202 through an axis 1251-2. The loading wheel drive gear 1254 preferably
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26/45 drives the loading wheel 1204 through an axis 1251-4. The conveyor drive gear 1256 preferably drives the upper pulley 152 through an axis 1251-6.
[0094] The gears that make up the 1250 gearbox are preferably relatively dimensioned as shown in Figure 12J. The gears that make up the gearbox 1250 are preferably relatively dimensioned so that the angular speeds of the perimeters of the loading wheels 1202, 1204 are substantially equal. The gears that make up the gearbox 1250 are preferably relatively dimensioned so that a ratio between the linear speed of the perimeter of the loading wheel 1204 and the linear speed of the external perimeter of steps 242 in the downward portion of the track 240 is approximately 0.73 . In other embodiments, the gears that make up the gearbox 1250 are relatively dimensioned so that a ratio between the linear speed of the perimeter of the loading wheel 1204 and the linear speed of the outer perimeter of steps 242 surrounding the top track 240 is approximately 0.73.
[0095] With reference to Figures 12I and 12K, gearbox 1250 is preferably surrounded by a cover 1249 that holds a seal 1259 against meter 26.
[0096] In other embodiments, the seed disk 50 is also indirectly driven by the motor 1020, for example, by a drive belt that connects a gear driven by the outgoing gear 1258 to an axis on which the seed disk is mounted to whirl. In still other embodiments, the loading wheels 1202, 1204 are driven by a motor separate from the motor 1020. As illustrated, the seed disk 50 is preferably driven by a separate driving motor of meter 27 which pre
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27/45 ferencialmente comprises an electric motor arranged to drive gear teeth provided on the circumference of the seed disk 50 as disclosed in copending application of paragraph depositor serial No. 61 / 675,714, the disclosure of which is incorporated herein in its entirety reference title.
[0097] Turning attention to Figures 12F, 12G and 12H, the seed carrier 1200 is illustrated from top to bottom. As well as the other modalities of seed conveyor described elsewhere in this document, conveyor 240 conducts seeds 62 downwards towards a seed outlet 164 in which an angled portion 114 imports a horizontal backward speed for seeds according to seeds are released sequentially in the furrow.
[0098] Turning attention to Figure 12G, 12H, and 12K, the seed conveyor 1200 preferably includes a housing portion 1232 and a housing portion 1234 that cooperate to surround conveyor 240 during operation. Housing portions 1232, 1234 preferably comprise three walls each. Referring to Figure 12K, the housing portion 1232 preferably engages the housing 1234 so that two front / rear walls of the housing portion 1232 are received within two front / rear walls of the housing portion 1234.
[0099] In order to build the seed conveyor 1200, the user first secures the housing portion 1232 to the housing 1210 with the use of securing flaps 1233. Referring to Figure 12K, the user then slides the housing portion 1234 over the housing portion 1232 in a transverse direction and then slides the housing portion 1234 downwards so that fixing tabs 1235 on the housing portion 1234 engage the projections 29 in the housing 1210. When the housing portions 1232, 1234 are relatively
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28/45 positioned so that the fixing tabs 1235 engage projections 29, a spring 1236 mounted on the housing portion 1234 is made possible to relax so that a portion of the spring extends through the openings in the housing portions 1232, 1234, the which thus retains the relative vertical position of the housing portions 1232, 1234. In order to deconstruct the seed conveyor 1200, the user first pulls back the spring 1236 to allow the housing portions 1232, 1234 to slide vertically one with respect to another, and then slides the housing portion 1234 upward and then away from the housing portion 1232.
[00100] Turning attention to Figure 15, the process 1500 for planting seeds using the seed transporter 1200 is illustrated. In step 1505, the seed disk 50 is preferably rotated through the seed group and a seed is preferably captured by the seed meter. When implanting process 1500 with the use of a vacuum type seed meter or positive air seed meter, the seed capture step is carried out by holding seeds in the seed openings 52 of a seed disk 50. In the process implantation 1500 with the use of capture style meters per finger as disclosed in US Patent No. 6,273,010, the disclosure of which is incorporated herein in its entirety by reference, the step of capturing the seed is effective to capture each seed with a spring loaded mechanical finger. In step 1510, loading wheels 1202, 1204 are preferably driven to rotate in opposite directions. In step 1515, the seed conveyor 1200 is driven so that steps 142 circulate around the mat 240. In step 1520, the seed is released (for example, from an opening 52 of the seed disk 50), preferably adjacent loading wheels 1202, 1204 and preferably above the wheels
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29/45 of loading 1202, 1204. In step 1525, the seed is preferably captured between loading wheels 1202, 1204. In step 1525, one of the loading wheels is preferably deformed to receive the seed in the gap 1201. In step 1530, the seed is preferably ejected from between the loading wheels 1202, 1204. In step 1530, one of the loading wheels preferably returns to a relaxed state. In step 1530, the seed is preferably ejected downward on a mat 240, that is, between steps 142. In step 1535, the seed is taken to a lower end of mat 240 between steps 142. In step 1540, the seed is released from the belt with horizontal backward speed, for example, when releasing the seed along surface 114.
[00101] Turning attention to Figure 13, the seed conveyor 1200 is illustrated mounted on a row unit 1300. Row unit 1300 preferably includes a closing wheel fixing portion 1302 to pivotally mount a wheel assembly. closing (not shown) to the row unit and parallel arm fixing openings 1320 to pivotally mount a parallel arm arrangement (not shown) to the row unit. The arrangement parallel arm is pivotally mounted to a toolbar (not shown) so that row unit 1300 is enabled to move vertically in relation to the toolbar as the row unit traverses a field. Row unit 1300 preferably includes two transversely spaced side walls 1304, preferably located below the mounting location of meter 26. Row unit 1300 preferably includes a downwardly extending rod 1306 that has a pair of open disc axes 1310 to jointly mount a pair of opening discs to either side of the 1306 stem.
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30/45 support 1340 is preferably mounted on a lower portion of stem 1306. Support 1340 preferably includes two transversely spaced side walls 1342 that extend backwards and joined at the rear end of support 1340. A seed firmer 1307 is preferably mounted on rear end of support 1340. A seed firm 1307 is preferably arranged to contact resistively with the furrow bottom (not shown) opened by. A seed firmer 1307 is preferably made of a resistant material. In some embodiments, a seed comprises seed firming 1307 firming as those described in US Patent No. 5,425,318, the disclosure of which is incorporated herein in its entirety by reference.
[00102] The user preferably assembles the seed conveyor 1200 in the row unit 1300 by extending the seed conveyor between the side walls 1304 of the row unit and the side walls 1342 of the support 1340. The seed conveyor 1200 is preferably mounted on the row unit 1300 through a structure (not shown) adjacent to side walls 1304. Referring to Figures 12F, 12G and 12H, the seed conveyor 1200 preferably includes two spacers that extend transversely 1248 which come into contact with interior surfaces of the side walls 1342 of support 1340, which maintain a lower end of the seed conveyor in substantial alignment with the groove opened by opening discs and in substantial alignment with a seed firmer 1307.
[00103] The seed carrier 1200 preferably includes a seed sensor 550 comprising a transmitter 520 mounted on the housing portion 1232 and a receiver 515 mounted on the housing portion 1234. The housing portions 1232, 1234 pre
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31/45 preferably include openings (not shown) aligned along a geometric axis that extends transversely so that light (or other signals) transmitted by the transmitter 520 pass through the openings and between steps of the mat 240 to the receiver 515. [00104 ] Turning attention to Figure 14, a seed carrier 1400 that has a single loading wheel 1420 is illustrated. The seed conveyor 1400 is preferably arranged so that the path of the seed openings 52 divides the downward portion of the mat 140. The vacuum imposed on the seed openings 52 is preferably substantially cut (for example, by the end end of a vacuum seal ) adjacent to the Pv plane that divides the location where seeds enter mat 140. Thus, seeds are released from the disc just before entering mat (that is, when passing between step 142 steps). The loading wheel 1420 is preferably located adjacent to the location where the seed enters mat 140. The loading wheel 1420 is preferably driven to rotate around a central geometric axis in the direction indicated by the arrow in Figure 14. The surface of the wheel loading force thus forces the seeds into the belt and prevents seeds stuck between the step ends 142 and the wall 1430 adjacent to the belt 142. The surface of the loading wheel 1420 preferably includes roughness elements as shown in Figure 14 so that the loading wheel exerts greater frictional forces on the passing seeds. A guide 1410 preferably guides seeds in contact with the loading wheel 1420.
Conveyor Control Systems and Methods [00105] A control system 1000 for controlling and monitoring the seed conveyor 100, as well as any other modality of seed conveyor disclosed in this document, is illus
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32/45 shown schematically in Figure 8 A. The control system 1000 includes a planter monitor 1005. Planter monitor 1005 preferably includes a CPU and a user interface, and may comprise a monitor like the one disclosed in the Patent Application
US No. 12 / 522,252 of the applicant. Planter monitor 1005 is preferably in electrical communication with a 1020 seed conveyor motor. The 1020 seed conveyor motor is operably coupled to the seed conveyor 100 to drive the seed conveyor. For example, in some embodiments the seed conveyor motor 1020 includes a mechanically driven emission shaft coupled to a central axis of an upper pulley 152 or a lower pulley 154. The seed conveyor 1020 preferably includes an encoder (for example, the Hall effect sensor) to detect the rotational speed of the conveyor 100. The planter monitor 1005 is preferably in electrical communication with a 27 meter drive motor. The 27 meter drive motor can comprise any device known in the art to drive the seed meter at a desired speed like a hydraulic actuator or electric actuator. As an example, the meter drive motor 27 may comprise an electric motor mounted on or near the seed meter 50, the electric motor having an emission shaft operably coupled to the axis 54 of the seed meter; in such an embodiment, the meter drive motor 27 preferably includes an encoder (for example, a Hall effect sensor) to detect the rotational speed of meter 50. In other embodiments, the meter drive motor 27 may comprise a driver of soil driven by the turning of the planter wheels 8 (Figure 9B). The planter monitor 1005 is also preferably in electrical communication with a 1010 speed source.
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33/45 speed source may comprise a GPS system, a speed sensor radar, or a wheel speed sensor. The planter monitor speed can choose between multiple sources to provide reliable as disclosed in copending PCT patent application of the applicant No. PCT / US2011 / 045587, incorporated herein in its entirety by reference.
[00106] Still with reference to Figure 8A, the planter monitor is preferably in electrical communication with one or more seed sensors adapted for mounting on the seed conveyor 100. The seed sensors can comprise one or more of the 500 seed sensors, 550, 700, 800, 900 described in this document. The seed sensors can also be in electrical communication with the meter drive motor 27 and the seed conveyor motor 1020.
[00107] Turning attention to Figure 8B, a modality of a planter monitor control system 1000 is illustrated. The planter monitor control system 1000 in Figure 8B includes a seed sensor 550 mounted on the side walls of the seed conveyor 100. The meter drive motor 27 in the planter monitor control system 1000 in Figure 8B comprises a drive electric. The speed St of the seed conveyor 100 is generally to the left along the perspective of Figure 8B and has a magnitude that varies with the speed and direction of the planting implement.
[00108] A process 1100 for controlling the rotational speed of the seed conveyor 100 is illustrated in Figure 9A. In block 1102, planter monitor 1005 obtains a planting implement speed from speed source 1010. In block 1103, planter monitor 1005 preferably obtains the current commanded planting population (that is, the number of desired seeds
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34/45 planted per acre) from a memory contained within planter monitor 1005. In block 1105, planter monitor 1005 preferably commands a rotational speed of 50 meter based on the desired population and the current implement speed.
[00109] Still with reference to Figure 9A, in block 1110, planter monitor 1005 preferably determines an operational speed of the seed conveyor 100. This step can be carried out with the use of a Hall effect sensor or another adapted to measure the drive speed of the electric motor or the rotational speed of the driven shaft of the seed conveyor 100. This step can also be performed by measuring the time between steps 142 when passing the seed sensor 550. It must be considered in the light of the present revelation that the block step 1110 does not require measuring an effective operating speed, but can comprise measuring a criterion related to operating speed.
[00110] Still with reference to Figure 9A, in block 1500 the planter monitor 1005 preferably determines the soil speed St of the seed transporter 100. In some modalities, this step can be performed by assuming the reported implement or tractor speed by the speed source 1010 is equal to the soil speed St of the seed conveyor 100. This method is accurate when the tractor and toolbar 12 are not turning, but becomes inaccurate when the tractor and toolbar 12 are turning . In other embodiments, block step 1500 can be carried out more precisely by determining the local soil velocity St of each conveyor 100 along tool bar 12. Such modalities are described in the present document in the section entitled Determination of Conveyor Ground Velocity .
[00111] Returning attention to Figure 9A and the process
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35/45
1100, in block 1117 the planter monitor 1005 preferably determines a conveyor motor speed command using a calibration curve. A preferred calibration curve 990 is illustrated in Figure 9E. The calibration curve 990 relates the ground speed St to a desired operating speed So. It should be considered, in light of the present disclosure, that the 990 calibration curve may also relate the criterion related to the ground speed (such as a measured voltage or a commanded voltage) to a criterion related to the desired conveyor speed (such as a measured voltage or a commanded voltage). The calibration curve 990 preferably includes an inclined portion 992 (for example, which has an inclination approximately equal to 1) in which the operating speed is directly related to the ground speed. The calibration curve 990 preferably includes a zero slope portion 991 in which operating speed does not decrease with decreasing ground speed. The constant portion 991 is preferably below a minimum ground speed St-1 (for example, 1.6 kilometers (1 mile) per hour). An inclination of the calibration curve 990 preferably changes below the minimum ground speed St-1. The calibration curve 990 preferably has a minimum operating speed other than zero So-1 (for example, 100 RPM on the upper pulley 152). It should be considered, in light of the present disclosure, that a zero slope portion is not required to guarantee the minimum non-zero operating speed. It should also be considered, in light of the revelation, that the minimum operational speed other than zero is preferred in order to simplify the control of the seed conveyor when stopping and starting the planting implement. The minimum operating speed So-1 is preferably small enough that seeds 62, when leaving seed conveyor 100, do not have backward speed
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36/45 horizontal Vx sufficient (Figure 2C) to cause substantial seed bounce or roll at low soil speeds (for example, less than 1.6 kilometers (1 mile) per hour).
[00112] Returning attention to Figure 9A and process 1100, in block 1120 the planter monitor 1005 preferably commands the desired new conveyor speed. It should be considered, in light of the present disclosure, that the change in the conveyor speed command can be postponed until the effective conveyor speed is outside a preferred range, for example, 5%, in relation to the desired conveyor speed.
[00113] Turning attention to Figure 10A, a process 1600 is illustrated for turning the seed conveyor 100 off and on at planting boundaries. Turning attention to Figure 10B, the seed conveyor is illustrated at three locations indicated by 100, 100 'and 100 along the direction of travel 39. As illustrated, meter 50 introduced several seeds 62 into the seed conveyor 100; the oldest seed introduced into the seed carrier 1200 is identified as seed 62-1. Seed transporter 100 first crosses a first planting border 1710, and thus enters a non-planting region 1715 (for example, a waterway), and then crosses a second planting border 1720, and thus leaves the non-planting region planting 1715. In an overview, process 1600 shuts down seed transporter 100 at the first planting boundary 1710, advances the oldest seed 62-1 a distance De at the exit while the transporter is in the non-planting region, and turns on the seed transporter at the second planting frontier 1720.
[00114] Returning attention to Figure 10A to describe the process 1600 in detail, in block 1610 the planter monitor 1005 preferably determines whether the seed carrier is within a predetermined distance or time until it crosses the fron
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37/45 planting track. The current distance to a planting boundary is preferably estimated by comparing the position reported by a GPS 5 receiver (Figure 9B) to a position in which a planting boundary divides a line along the direction of travel. The time to a planting boundary is preferably estimated by dividing the distance to a planting boundary by the speed currently reported by speed source 1010. Since the seed carrier 100 is within a predetermined time or distance from a planting boundary , in block 1615 the planter monitor 1005 preferably starts recording the distance From between the oldest seed 62-1 on the seed carrier and the seed exit 164. The distance De is preferably recorded when recording the time of each seed pulse from the seed sensor 550 (Figure 8B) and then estimate the position of the seed by integrating the speed of the conveyor motor 1020. When De is equal to zero, the oldest seed 62-1 on the conveyor is assumed to have left the conveyor and planter monitor 1005 preferably identifies the next oldest seed as the oldest seed 62-1. In block 1620, planter monitor 1005 determines whether seed transporter 100 has crossed a planting boundary (for example, planting boundary 1710 in Figure 10B). Once the conveyor has crossed a planting boundary into a non-planting region (for example, non-planting region 1715 in Figure 10B), in block 1625 the planter monitor 1005 controls the meter drive motor 27 ( Figure 8B) to shut down or, alternatively, command a claw associated with the seed meter 50 to disengage. In block 1628, planter monitor 1005 preferably allows a predetermined delay to pass before commanding the conveyor motor 1020 to stop in block 1630. The predetermined delay can vary with the speed of soil and population of plan
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38/45 uncle, and may be based on empirically determined delays between meter stop commands and the last seed deposited by meter 50 on the seed conveyor 100.
[00115] Still with reference to Figure 10A, in block 1635 the planter monitor 1635 preferably advances the seed conveyor 100 so that the conveyor 140 travels through a distance De, thus moving the last seed 62-1 adjacent to the seed exit 164. In block 1640, planter monitor 1005 preferably determines whether seed carrier 100 has crossed a planting boundary (for example, planting boundary 1720 in Figure 10B). Once the planting boundary has been crossed, planter monitor 1005 preferably turns on the conveyor motor 1020 on block 1645 and preferably subsequently turns on the meter drive motor 27 (or alternatively, controls the claw associated with meter 50 to engage ) in block 1650.
[00116] Turning our attention to Figure 10C, another process 1600 is illustrated to turn the seed conveyor 100 off and on at planting borders. Turning attention to Figure 10D, the seed conveyor is illustrated in three locations indicated by 100, 100 'and 100 along travel direction 39. As with process 1600, process 1600' turns off seed conveyor 100 at first planting border 1710, advances the oldest seed 62-1 to the seed outlet while the carrier is at the non-planting border, and connects the seed carrier at the second planting border 1720. However, instead of calculating and storing the distance As in process 1600, process 1600 'uses a 1800 seed sensor to determine the location of the oldest seed 62-1. The seed sensor 1800 is preferably an optical seed sensor mounted on the seed conveyor 100 in a similar manner to the seed sensor 550 described herein.
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39/45 document. The seed sensor 1800 is preferably arranged to detect seeds 62 adjacent to the seed outlet. The seed sensor 1800 is preferably arranged to detect seeds 62 prior to release; that is, before the step 142 below the seed is sufficiently separated from the seed guide 110 to allow the seed to exit the seed carrier 100.
[00117] Returning attention to Figure 10C to describe the process 1600 'in detail, in block 1620 the planter monitor 1005 preferably determines whether the seed carrier 100 is at a planting boundary (for example, at the first planting boundary 1710 in Figure 10D). Once the conveyor has crossed a planting boundary into a region without a plant (for example, region without a plant 1715 in Figure 10B), in block 1625 the planter monitor 1005 controls the drive motor for meter 27 (Figure 8B ) to shut down or, alternatively, command a claw associated with the seed meter 50 to disengage. In block 1632, planter monitor 1005 preferably controls the conveyor motor 1020 to advance. Once a seed pulse has been received from seed sensor 1800, planter monitor 1005 preferably commands conveyor motor 1020 to stop at block 1637. At block 1640, planter monitor 1005 preferably determines whether the conveyor seed 100 crossed a planting boundary (for example, the 1720 planting boundary in Figure 10B). Once the planting boundary has been crossed, planter monitor 1005 preferably turns on the conveyor motor 1020 on block 1645 and preferably subsequently turns on the meter drive motor 27 (or alternatively, controls the claw associated with meter 50 to engage ) in block 1650.
Determination of Conveyor Ground Speed
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40/45 [00118] As noted elsewhere in this document, in order to match the operating speed of the seed conveyor 100 to the soil speed St of the conveyor, it is desirable to determine the soil speed of each seed conveyor in each unit row 10. This determination becomes more complex when the implement is turning, due to the fact that the speed of each seed conveyor 100 varies according to its distance from the center of the turn. Thus, several alternative systems and methods of determining individual ground conveyor speed St are disclosed in the present document.
Systems - Conveyor Ground Speed Determination [00119] Turning attention to Figure 9B, toolbar 12 is dragged across the field by a tractor 2. Toolbar 12 is preferably mounted on tractor 2 to a hitch 13 near the transverse center of the toolbar. The toolbar 12 is supported by the wheels 8, which are mounted transversely spaced along the toolbar. A right wheel 8-1 is mounted at a transverse distance Dw-1 from the center of the toolbar 12. A right wheel 8-2 is mounted at a transverse distance Dw-2 from the center of the toolbar 12. the wheels 8 may be mounted on the toolbar 12 in a manner similar to tire and wheel assemblies disclosed in US Patent Application No. US 12 / 270,317 (Pub. No. US 2010/0116974). The row units 10, each preferably including a seed conveyor 100, are mounted in transversely spaced relation along the tool bar 12. A right row unit 10-1 is located at a transverse distance D1 from the center of toolbar 12. A left row unit 10-2 is located at a transverse distance D2 from the center of toolbar 12.
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41/45 [00120] Still referring to Figure 9B, several data collecting devices are preferably mounted on the tractor 2 and the toolbar 12. A gyroscope 6 is preferably mounted on the toolbar 12. The gyroscope 6 is preferably in communication with the planter monitor 1005. A three-axis accelerometer 7 is preferably mounted on the toolbar 12. The accelerometer 7 is preferably mounted on the toolbar 12. The gyroscope and accelerometer 6, 7 are mounted on the toolbar on transverse distance Da from the center of the toolbar 12. A GPS receiver 5 is preferably mounted on the tractor 2. The GPS receiver 5 is preferably in electrical communication with the planter monitor 1005. A speed sensor radar 11 is preferably mounted on the lower part of the tractor 2. The speed sensor radar 11 is preferably in electrical communication with planter monitor 1005. Wheel speed sensors 9 are preferably mounted on wheels 8 and configured to measure the rotational speed of wheels 8. Wheel speed sensors 9 are preferably in electrical communication with planter monitor 1005 . the wheel speed sensors 9 may be similar to the turning sensor described in Patent Application No. US 12 / 270,317 (Pub. ² US 2010/0116974). In other modalities, a GPS receiver and speed sensor radar are mounted on the toolbar 12.
[00121] Still with reference to Figure 9B, while traveling through the field, tractor 2 has a speed Vt, while the right and left row units 10-1, 10-2 have speeds V1, V2 respectively. It should be considered that the soil velocity St of each seed conveyor 100 is equal to the velocity component of the associated row unit velocity; for example, the magnitude of V1 is equal to the soil speed St of the seed conveyor
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42/45 and associated with row unit 10-1. Additionally, wheels 8-1.82 travel at longitudinal speeds Sw1, Sw2. As illustrated in Figure 9B, when tractor 2 travels in an invariable direction (that is, without turning), the speeds Vt, V1 and V2 are the same. As illustrated in Figure 9C, as tractor 2 turns, the speed direction Vt changes speeds V1 and V2. The toolbar 12 has an angular velocity w around a center of rotation C. The center of rotation C is the distance Rc from the center of the toolbar 12. It should be considered that the longitudinal speed of each point along of the toolbar 12 increases with the distance of each point from the center of the toolbar.
Methods - Determination of Transporter Soil Speed [00122] Turning attention to Figure 9D, process 1500 includes multiple methods of determining soil transporter speed St. It should be considered that process 1500 in Figure 9D is a detailed illustration block 1500 of Figure 9 A.
[00123] In block 1506, planter monitor 1005 preferably obtains the geometry relevant to the available method of determining soil speed, for example, the distances D1, D2, Da, Dw1, Dw2, the transverse and longitudinal differentials between the receiver GPS 5 and the hitch 13, and the longitudinal differential between the hitch 13 and the center of the toolbar 12. In order to carry out this step, the planter monitor 1005 preferably prompts the user to enter the relevant distances and differentials through a series of graphical user interface screens similar to those disclosed in ^the applicant's copying PCT Patent Application No. PCT / US2011 / 045587, previously incorporated by reference in this document. [00124] In block 1508, planter monitor 1005 preferably selects the desired method of soil speed St. In some modalities, the step can be carried out simply as specified 870180061026, of 07/16/2018, p. 46/59
43/45 harvest the only method available. In other modalities, the method can be selected based on the stability of the signals used in certain methods (for example, a method other than GPS can be selected during periods of GPS signal instability).
[00125] Turning attention first to the speed wheel method, in block 1520 the planter monitor 1005 preferably determines the longitudinal speeds Sw1, Sw2 of wheels 8-1, 8-2 from the signals generated by the wheel speed sensors 9 -1, 9-2, respectively. In block 1522, planter monitor 1005 preferably determines the angular speed w of toolbar 12 by a relationship such as:
[00126] In block 1524, planter monitor 1004 preferably determines the longitudinal speed in a row unit, for example, row unit 10-1, using a relationship such as:
[00127] In this method and in each of the following described in this document, planter monitor 1005 preferably stores the speed Vn of each row unit 10-n as the soil speed St of the seed conveyor 100 associated with the row unit 10-n.
[00128] Turning attention to the gyroscope method, in block 1530 the planter monitor 1005 preferably determines the angular speed w of the toolbar 12 from the signal generated by the gyroscope 6. In block 1532, the planter monitor 1005 preferably determines the longitudinal speed of a
Petition 870180061026, of 07/16/2018, p. 47/59
44/45 location along toolbar 12. In some modalities, the longitudinal speed of the center of toolbar 12 can be determined from the signal generated by the speed sensor radar 11. In other modalities, the longitudinal speed of the accelerometer 7 can be determined by integrating the signal from the accelerometer. In block 1534, planter monitor 1005 preferably calculates the speed of, for example, row unit 10-1 based on the angular speed w and the known longitudinal speed of a location on the toolbar. With the assumption that the integrated speedometer with accelerometer (Sa) is used, the planter monitor 1005 preferably uses a relationship such as:
= [00129] Turning attention to the GPS method, in block 1510 the planter monitor 1005 preferably records the GPS position over a period of time. In block 1514, planter monitor 1005 preferably determines the distance Rc from the center of the toolbar 12 to the center of rotation of the toolbar. In block 1516, planter monitor 1005 preferably determines the longitudinal speed of the toolbar center (Vc) from the tractor speed Vt reported by speed sensor radar 11. In block 1518, planter monitor 1005 preferably determines the row unit speed 10-1 using a ratio like:
U = K + x n— *,> L [00130] It should be considered that the methods disclosed in this document to determine the soil speed St of each seed conveyor effectively determine a specific speed of row unit. Thus, the specific speed of uniPetition 870180061026, of 07/16/2018, p. 48/59
45/45 row rate could also be used to implement a desired application rate in deployments that have sectional or row-to-row application rate control. For example, in some embodiments, the meter drive motor 27 is driven at a rate based on the specific speed of the row unit determined by one or more of the methods described in this document in relation to Figure 9D, instead of based on the tractor speed reported to the GPS or radar as is conventional. It must be considered that the increase in the accuracy of the resulting application rate from the use of the specific speed of the row unit is more significant when the implement performs a turn or, otherwise, travels on a curvilinear course. It should also be considered that such use of a specific row unit speed to control application rate could be deployed in row units without a seed conveyor (for example, using a conventional seed tube or when depositing seeds directly from the measuring device into the seed groove).
[00131] The foregoing specification is presented to enable a person of ordinary skill in the technique of producing and using the invention and is provided in the context of a patent application and its requirements. Various modifications to the preferred mode of the apparatus and to the general principles and attributes of the system and methods described in this document, will be readily apparent to those skilled in the art. Thus, the present invention is not limited to the modalities of the apparatus, system and methods described above and illustrated in the Figures drawn, but is to be in accordance with the broadest scope consistent with the spirit and scope of the appended claims.
Petition 870180061026, of 07/16/2018, p. 49/59
1/5

权利要求:
Claims (12)
[1]
1. Seed delivery apparatus for delivering seed (62) to a planting area, comprising:
a seed meter (26) configured to trap and release the seed (62) from a seed disk (50) at a seed release location;
a seed carrier (100) arranged to receive the seed (62) after the seed is released from said seed disc (50) at an upper end of said seed carrier (100), wherein said seed carrier (100) ) includes a conveyor (140) configured to transport the seed (62) from said upper end to a lower end of said seed conveyor (100) and release the seed (62) with a speed backwards with respect to said seed conveyor (100); and a first loading wheel (1202) disposed adjacent to said seed release location, wherein said first loading wheel (1202) is driven for rotation, wherein said first loading wheel (1202) is arranged to drive the seed (62) in the direction of the belt (140), in which said belt (140) includes a first step (242) and a second step (242), in which said belt (140) includes a first gap between the said first step (242) and said second step (242), and wherein said first loading wheel (1202) is arranged so that the seed (62) is released from contact with said first loading wheel (1202) ) before entering said step, characterized by the fact that:
a second loading wheel (1204) disposed adjacent to said first loading wheel (1202) so that a gap between said first loading wheel (1202) and said second loading wheel (1204) is disposed adjacent to said location seed release.
Petition 870180061026, of 07/16/2018, p. 50/59
[2]
2/5
2. Apparatus, according to claim 1, characterized by the fact that it additionally includes:
a guide surface (110) arranged to guide the seed (62) towards said first loading wheel (1202), wherein said seed disk (50) defines a seed surface, and wherein said guide surface ( 110) is arranged in order to limit the path of the seed (62) in a direction parallel to said seed surface after the seed (62) is released at the seed release site.
[3]
Apparatus according to claim 1, characterized by the fact that it additionally includes a surface arranged to guide the seed (62) in the direction of said span.
[4]
4. Apparatus according to claim 1, characterized by the fact that said first loading wheel (1202) is compacted radially as the seed (62) enters said gap.
[5]
5. Apparatus according to claim 1, characterized by the fact that said first loading wheel (1202) and said second loading wheel (1204) are arranged to eject the seed (62) along a trajectory of seed.
[6]
6. Apparatus, according to claim 1, characterized by the fact that it additionally includes:
a motor (1020) configured to drive an output gear (1258);
a first loading wheel drive gear (1254) configured to drive said first loading wheel (1202); and a conveyor drive gear (1256) configured to drive said belt (140), wherein said motor (1020) operatively drives said first loading wheel drive gear (1254), and where said motor (1020) drives said drive gear in an operational mannerPetition 870180061026, of 07/16/2018, pg. 51/59
3/5 to conveyor (1256).
[7]
7. Apparatus according to claim 6, characterized by the fact that it additionally includes:
a second loading wheel drive gear (1252) configured to drive said second loading wheel (1204), wherein said motor (1202) operatively drives said second loading wheel drive gear (1254) and wherein said motor (1202) operatively drives said conveyor drive gear (1256).
[8]
Apparatus according to claim 7, characterized by the fact that said first loading wheel (1202) has a first tangential speed at an external perimeter of the first loading wheel (1202), wherein said second loading wheel loading (1204) has a second tangential speed at an external perimeter of the second loading wheel (1204) and wherein said first tangential speed is approximately equal to said second tangential speed for each speed of said motor (1020).
[9]
9. Apparatus according to claim 1, characterized by the fact that it additionally includes a seed sensor (550) arranged to detect seeds (62) to pass over the mat (140).
[10]
10. Apparatus according to claim 9, characterized by the fact that it additionally includes:
a first side wall (482) disposed laterally adjacent to said mat (140) on a first side, wherein said first side wall (482) has a first sensor hole (452); and a second side wall (484) disposed laterally adjacent to said mat (140) on a second side, where said
Petition 870180061026, of 07/16/2018, p. 52/59
4/5 the second side wall (484) has a second sensor hole (454) substantially aligned with said first sensor hole (452), wherein said seed sensor (550) comprises an optical transmitter (520) mounted on the first side wall (484) and an optical receiver (515) mounted on the second side wall (484), wherein said optical transmitter (520) is arranged to send an optical signal through said first sensor hole (452) and said second sensor hole (454), wherein the optical receiver (515) is arranged to receive said optical signal.
[11]
11. Method for delivering seed (62) from a seed meter (62) to a planting surface, characterized by the fact that it comprises:
capture a seed (62) with the seed meter (26);
drive a seed conveyor (100);
releasing the seed (62);
capturing the seed (62) between a first loading wheel (1202) and a second loading wheel (1204);
ejecting the seed (62) between the first loading wheel (1202) and the second loading wheel (1204);
receiving the seed (62) in said seed carrier (100);
transporting the seed (62) to a lower end of said seed carrier (100);
release the seed (62) on the planting surface; and decreasing a horizontal velocity of the seed (62) allowing the seed (62) to travel along a surface arranged at a lower end of said seed conveyor (100), wherein said seed conveyor (100) includes a mat (140) that has steps (142).
[12]
12. Method according to claim 11, characterizing
Petition 870180061026, of 07/16/2018, p. 53/59
5/5 by the fact that the seed (62) is released at a seed release location, where the seeds (62) are captured between the first loading wheel (1202) and the second loading wheel (1204) at a seed capture location and where the seed release location is located above and adjacent to the seed capture location.
Petition 870180061026, of 07/16/2018, p. 54/59
Prior art
1/49
2/49
164

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法律状态:
2018-04-17| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|

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2018-09-04| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2018-11-21| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 26/09/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161539786P| true| 2011-09-27|2011-09-27|

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US61/539,786|2011-09-27|

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PCT/US2012/057327|WO2013049198A1|2011-09-27|2012-09-26|Seed delivery apparatus, systems, and methods|

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