Mechanical closure, fastening system, absorbent article and absorbent pad

专利摘要:
MECHANICAL CLOSURE, FIXING SYSTEM AND DISPOSABLE ABSORBENT ARTICLE. The present description relates to a mechanical closure that includes a thermoplastic support and multiple protruding fasteners that have a post with a proximal end attached to the thermoplastic support and a distal end comprising a cap having an area greater than a cross-sectional area. of the column. The base weight of the mechanical lock is in a range of 25 grams per square meter to 75 grams per square meter, and the height of the multiple protruding fasteners is up to 300 micrometers. Also described are fastening systems and disposable absorbent articles that include the mechanical closure.
公开号:BR112014004836B1
申请号:R112014004836-3
申请日:2012-09-13
公开日:2022-01-25
发明作者:Timothy P. Pariseau；Michael R. Gorman；Shin Katoh；Tadato Oritani；Zhiqun Zhang；Neelakandan Chandrasekaran
申请人:3M Innovative Properties Company；
IPC主号:

专利说明:

Cross-Reference to Related Patent Applications
[001] This application claims priority over provisional applications Nos. US 61/535,639, filed September 16, 2011 and 61/654,492, filed June 1, 2012, the disclosures of which are incorporated herein by reference at its entirety. background
[002] Mechanical fasteners, which are also called hook-and-loop fasteners, typically include a plurality of protruding, vertical, spaced-apart projections with heads that interconnect with loops that are used as hook members, and loop members that typically include a plurality of woven, non-woven or knitted loops. Mechanical fasteners are useful for providing removable fastening in a variety of applications. For example, mechanical fasteners are widely used on disposable absorbent articles to secure such articles around a person's body. In typical configurations, a strap or hook portion on an attachment tab attached to the back waist portion of a diaper or incontinence garment, for example, may attach to a contact zone of the loop material in the waist region. front or the strap or hook portion may attach to the backsheet (e.g., nonwoven backsheet) of the diaper or incontinence garment in the front waist region. Mechanical fasteners are also useful for disposable items such as sanitary napkins. A sanitary pad typically includes a backsheet that is intended to be placed adjacent to the wearer's underwear. The backsheet may comprise hook fastening elements for securely securing the sanitary napkin to the undergarment, which mechanically engages the hook fastening elements.
[003] Hook and loop fastening systems may include at least two coupling strength characteristics: peel strength and shear strength. The detachment resistance corresponds to the force required to disengage the attachment members from each other by detaching one attachment member upward and away from the other attachment member. The shear strength corresponds to the force required to disengage the fastening members from each other by pulling at least one of the fastening members away from each other in a plane that is parallel to the fastening members. Typically, the engagement strength of the clamping members is greater in shear than in debonding. While peel strength can be a factor when fasteners are intentionally separated, typically, shear strength is responsible for holding fasteners together during normal use. summary
[004] The present description presents a mechanical closure with a relatively low basis weight compared to mechanical closures and conventional fastening systems and also provides disposable absorbent articles that contain the mechanical closure. Decreasing the basis weight of the mechanical closure results in lower manufacturing cost and advantageously reduces the amount of thermoplastic that is discarded, for example, when a disposable absorbent article that includes the mechanical closure is discarded. Despite its low basis weight, the mechanical fastener of the present invention has an engagement with loop materials comparable to or better than that of higher basis weight mechanical fasteners, according to measurements made in the shear and debonding tests. Firm engagement with loop materials is observed even for so-called "loft" loop materials, which are used more frequently in disposable absorbent articles to decrease the cost and amount of material of the disposable absorbent article. Thus, the mechanical closures of the present invention can be considered to have a high material efficiency. Typically, the mechanical fasteners of the present invention are also soft to the touch on both the first surface, which has the protruding fasteners, and the opposing second surface.
[005] In one aspect, the present description features a mechanical closure that includes a thermoplastic holder and multiple protruding fasteners that have a column with a proximal end attached to the thermoplastic holder and a distal end with a cap having an area greater than an area of the column cross section. The base weight of the mechanical lock is in a range of 25 grams per square meter to 75 grams per square meter, and the height of the multiple protruding fasteners is up to 300 micrometers. In some embodiments, the basis weight of the mechanical lock may be from 40 grams per square meter (g/m2 ) to 75 g/m2 , from 50 g/m2 to 75 g/m2 or from 55 to 70 g/m2 .
[006] In another aspect, the present description presents a fastening system that includes the mechanical lock described above and a loop material for engagement with the mechanical lock. In some embodiments, the fiber basis weight of the loop material is in a range of 10 grams per square meter to 30 grams per square meter.
[007] In another aspect, the present description presents a disposable absorbent article that includes the mechanical closure or fastening system described above.
[008] In this application, terms such as “a”, “an”, “the” and “the” are not intended only to refer to a single entity, but include the general class in which a specific instance can be used for illustration. The terms “a”, “an”, “a” and “the” are used interchangeably with the term “at least one”. The phrases “at least one of” and “comprises at least one of” followed by a list refer to any of the list items and any combination of two or more list items. All numeric ranges are inclusive of their endpoints and non-integer values between endpoints, unless otherwise specified.
[009] The term “protruding” refers to columns that protrude from the thermoplastic support and includes columns that are perpendicular to the back layer and columns that are arranged at an angle to the back layer other than 90 degrees.
[010] The term “multiple” means more than one and may include any desired number of protruding fasteners.
[011] The terms “first” and “second” are used in this description only in their relative sense. It will be understood that, except where otherwise specified, those terms are used merely as a matter of convenience in describing one or more of the embodiments.
[012] The above summary of the present description is not intended to describe each presented embodiment or all implementations of the present description. The following description more particularly exemplifies the illustrative embodiments. It is to be understood, therefore, that the drawings and description below are for illustrative purposes only and should not be read in a way that unduly limits the scope of this description. Brief Description of Drawings
[013] The description can be understood in a more complete way taking into account the detailed description below of the various modalities of the description next to the attached drawings.
[014] Figure 1 is a side view of an exemplary raised fastener on a thermoplastic support useful in the mechanical closure of the present invention, in which the various dimensions of the raised fastener are shown; and
[015] Figure 2 is a perspective view of an exemplary disposable absorbent article that includes a mechanical closure in accordance with the present description. Detailed Description
[016] Detailed reference will now be made to various embodiments of the present description, of which one or more examples are illustrated in the drawings. Features illustrated or described as part of one embodiment may be used with other embodiments to provide yet a third embodiment. The present description is intended to include these and other modifications and variations.
[017] With reference to Figure 1, the mechanical closure according to the present description includes a thermoplastic support 14 with multiple protruding fasteners 11 attached to the thermoplastic support 14. As shown in the embodiment illustrated in Figure 1, the multiple fasteners overhangs 11 have columns 10 with proximal ends 10a attached to thermoplastic support 14 and distal ends 10b which comprise a cap 12 with an area greater than a cross-sectional area of column 10. Cap 12 extends a distance in projection "o ” in addition to the column. The height “h” of the projecting fixture 14 is the distance between the thermoplastic support 14 and the distal end 10b of the projecting fixture 11, as shown in Figure 1. The thickness “t” of the thermoplastic support 14, the width “w” ” of the column at its base, the “w1” width of the column just below the cap, and the “w2” width of the cap are also shown in Figure 1.
[018] Several factors influence the basis weight of a mechanical closure. For example, the use of lower density thermoplastic polymers will decrease the basis weight of the mechanical closure. Furthermore, the height “h” and width “w” of the projecting fasteners influence the amount of material in the mechanical closure and therefore influence its basis weight. In the illustrated embodiment, the amount of material in the lid, which is related to the width of the lid “w2”, also influences the basis weight. The thickness of the support “t” tends to have a great influence on the basis weight of the mechanical closure. Typically, the thickness of the support “t” in the mechanical closure of the present invention is in the range of 20 micrometers (μm) to 80 μm. In some embodiments, the thickness of the support “t” is in a range of 30 μm to 75 μm, from 40 μm to 75 μm, from 20 μm to 70 μm or from 30 μm to 70 μm. For the purposes of this application, all dimensions of the projecting fasteners described herein with reference to Figure 1 and in the claims are measured using light microscopy.
[019] The height “h” of the protruding fasteners is low enough to keep the base weight at 75 g/m2 or less, and provides excellent attachment to sling materials (e.g. low height sling materials). In the mechanical closure of the present invention, the projecting fasteners 11 have a maximum height “h” of up to 300 μm, in some embodiments up to 285 μm, 275 μm or 250 μm. In some embodiments, the mechanical lock according to the present description has projecting fasteners 11 with a minimum height “h” of at least 40 μm, in some embodiments, at least 50 μm, 100 μm or 140 μm. In some embodiments, the mechanical lock according to the present description has projecting fasteners 11 with a height “h” in a range of 150 μm to 300 μm, from 40 μm to 285 μm, from 100 μm to 275 μm, of 140μm to 250μm, 50μm to 300μm, 50μm to 285μm, 50μm to 275μm, 100μm to 250μm, 100μm to 285μm, 100μm to 300μm, 100μm to 400μm, 100μm to 400μm μm to 275 μm or from 155 μm to 250 μm.
[020] Typically, the projecting fasteners 11 in the mechanical closure according to the present description have an aspect ratio (i.e., a ratio between the height "h" over the greatest dimension of width "w") of up to approx. of 2:1, 1.5:1 or 1.2:1. The columns 10 can have a cross section with a maximum width dimension “w” of up to 250 μm and at least 100 μm. In some embodiments, columns 10 have a cross section with a width dimension “w” in a range of 125 μm to 200 μm or 135 μm to 190 μm. The term "width dimension" is to be understood to include the diameter of a column 10 having a circular cross section. When column 10 is more than one dimension wide (for example, in a column whose cross section is rectangular or elliptical in shape), the aspect ratio described here is the height along the greatest dimension of width.
[021] In the mechanical closure of the present invention, the projecting fasteners 11, which can be produced, for example, using any of the methods of the present invention described below, can have a column 10 that tapers, for example , from the proximal end 10a to the distal end 10b. The proximal end 10a may have a greater width dimension "w" than the column 10 adjacent to the cap 12, where the width dimension is "w1", as shown in Figure 1. In some embodiments, the columns 10 have a dimension of width “w1” immediately under the cover in a range of 100 μm to 200 μm, 120 μm to 195 μm or 130 μm to 185 μm. The taper can facilitate removal of the column 10 from the mold surface in the methods of the present invention described below. Again, the aspect ratio described above is the height “h” along the greatest dimension of width “w”.
[022] The mechanical fasteners described here have covers that are typically larger in area than the cross-sectional area of the columns. In some embodiments, the cross-sectional area of the column is measured just below the cap (for example, at the point where the width “w1” is shown). Furthermore, a ratio between the width dimension of the formed cap and the column measured at the proximal end is typically at least 1.01:1 or 1.2:1 and can be up to 2:1. Again with reference to Figure 1, the covers 12 can have a maximum width dimension “w2” of up to 380 μm and at least 150 μm. In some embodiments, the caps 12 have a width dimension “w2” in a range of 150 μm to 350 μm or 170 μm to 340 μm. The width dimension “w2” is measured by viewing the covers from above. The term "width dimension" is to be understood to include the diameter of a cap 12 having a circular cross section. When cover 12 is more than one dimension wide (e.g. in a cover whose cross section is rectangular or elliptical in shape), the width "w2" is measured at the widest point of cover 12.
[023] The width “w2” of the cover 12 and the width of the column 10 towards the distal end 10b are related to the projection of the cover “o”. Specifically, the projection of the cap “o” in the illustrated embodiment is calculated using the formula (width of cap “w2” - column width at the distal end) divided by 2. In some embodiments of mechanical closures according to the present description , the projection distance is up to 90 μm. In other words, the projection extends up to 90 μm beyond the column. In some embodiments, the projection is up to 85, 84 μm, 82 μm or 80 μm. The minimum amount of projection can be selected, for example, based on the fiber diameter of the loop that is selected to engage with the mechanical lock of the present invention. In some embodiments, the projection is at least 5 μm or 10 μm. The projection can be in the range, for example, from 5 μm to 84 μm, from 5 μm to 80 μm or from 5 μm to 75 μm. For embodiments in which the mechanical closure of the present invention is used to secure blocks (e.g., in an adult incontinence article, as described below), the projection may be in the range, for example, 5 μm to 65 μm.
[024] Mechanical locks according to the present description that have protruding fasteners with a ratio between the distance in projection, calculated as described above, and the height "h". The reason is related to the amount of bending of the cover or column when the projecting fastener is exposed to a shear force, and therefore, for convenience purposes, it is called here the “bending index”. In some embodiments of the mechanical closure of the present invention, the projecting fasteners have a flexural index of up to 0.6, 0.50 or 0.45. For example, projecting fasteners may have a flexural index of 0.02 to 0.6 or 0.05 to 0.5. For a flexural index below 0.02, the column may flex when the mechanical lock is exposed to a shear force, decreasing the engagement strength. For a flexural index greater than 0.6, the cover may flex when the mechanical lock is exposed to a shear force, decreasing the engagement strength.
[025] Many thermoplastic materials are useful for mechanical closures in accordance with the present description. Suitable thermoplastic materials for the thermoplastic support with protruding fasteners include polyolefin homopolymers such as polyethylene and polypropylene, copolymers of ethylene, propylene and/or butylene; ethylene-containing copolymers such as ethylene-vinyl acetate and ethylene acrylic acid; polyesters such as poly(ethylene terephthalate), polyethylene butyrate and polyethylene naphthalate; polyamides such as poly(hexamethylene adipamide); polyurethanes; polycarbonates; poly(vinyl alcohol); ketones such as polyether ether ketone; polyphenylene sulfide; poly(acrylonitrile-butadiene-styrene); plasticized polyvinyl chlorides; and mixtures thereof. Typically, the thermoplastic is a polyolefin (eg, polyethylene, polypropylene, polybutylene, ethylene copolymers, propylene copolymers, butylene copolymers, and copolymers and blends of these materials). The various thermoplastic materials described above can be formulated into a masterbatch that has a desired property (eg, color); however, the presence or absence of dyes, pigments or other dyes is not essential to this description.
[026] In some embodiments, the thermoplastic support with protruding fasteners can be produced from a flow of molten material from multilayer or multicomponent thermoplastic materials. This can result in fasteners formed at least partially from a thermoplastic material other than that which predominantly forms the support. Various configurations of protruding columns produced from a multi-layered stream of molten material are shown in US Patent No. 6,106,922 (Cejka et al.), for example. A multi-layer or multi-component melt stream can be formed by any conventional method. A multi-layer melt stream can be formed by a multi-layer feed block, such as that shown in US Patent No. 4,839,131 (Cloeren). Multicomponent molten material flow that has domains or regions with different components could also be used. Flows of molten material into useful multi-components could be formed using inclusion coextrusion die or other known methods (eg, that shown in US Patent No. 6,767,492 (Norquist et al.)).
[027] In the mechanical fasteners according to the present description, the thermoplastic support and the projecting columns are typically integral (ie formed at the same time as a unit). In some embodiments, the thermoplastic support and projecting fasteners are produced from the same thermoplastic material. The thermoplastic support is typically in the form of a sheet or mat which may be of substantially uniform thickness with the projecting fasteners attached directly to the thermoplastic support. Columns protruding from a support can be made, for example, by conventional extrusion through a die and mold molding techniques. In some embodiments, a thermoplastic material is fed onto a continuously moving mold surface with cavities that are inversely shaped to the raised columns. The height of the columns is determined by the depth of the cavities. The thermoplastic material may be passed between a strangle formed by two cylinders or a strangle between a die face and a cylinder surface, with at least one of the cylinders having cavities (i.e., at least one of the cylinders is a mold cylinder). ). The pressure provided by the throttling forces the resin into the cavities. In some embodiments, a vacuum may be used to evacuate the cavities for ease of filling the cavities. The choke has a span that is typically large enough for a coherent support to be formed over the cavities. The mold surface and cavities may optionally be air or water cooled prior to stripping the integrally formed support and columns protruding from the mold surface as by a peeling roll.
[028] Suitable mold cylinders can be produced, for example, by forming (for example, by computer numerical control with drilling, photo engraving, use of galvanic stamped gloves, laser drilling, electron beam drilling, metal stamping by punching, direct machining, or lost wax molding) from a series of holes inversely shaped from the protruding columns on the cylindrical face of a metal mold or sleeve. Other suitable mold cylinders include those formed from a series of plates defining a plurality of postform cavities around their periphery, such as those described, for example, in US Patent No. 4,775,310 (Fischer). Cavities can be formed in the plates by perforation or photoresist technology, for example. Still other suitable mold cylinders may include wire wrapped cylinders, which are disclosed along with their manufacturing methods, for example, in US Patent No. 6,190,594 (Gorman et al.). The exposed surface of the mold, sleeve, plate or wire can be coated to impart properties such as increased wear resistance, controlled release characteristics and controlled surface roughness to the surface. The coating, if present, is preferably selected so that the adhesion of the thermoplastic material to the mold cylinder is less than the cohesion of the thermoplastic material upon removal of the thermoplastic support from the mold cylinder.
[029] Another exemplifying method for forming a thermoplastic support with vertical columns (rods) includes the use of a flexible mold mat that defines a matrix of cavities in the form of vertical columns, as described in US patent No. 7,214. 334 (Jens et al.). The mold mat is placed around the first and second cylinders and a source of molten thermoplastic material is arranged to supply the thermoplastic to the mold mat. The apparatus is constructed to force the plastic resin into the protruding column-shaped cavities of the mat under pressure in a span to mold the protruding column matrix during formation of the thermoplastic blanket layer.
[030] The protruding columns useful in a bracket can have a variety of heights above the bracket, which can be changed, for example, after a capping process described below to provide the protruding fasteners of the closure mechanic described here. For example, overhanging columns can have a maximum height (above the support) of up to 400 micrometers (μm), in some embodiments 350 μm or 300 μm. Protruding columns may have a minimum height of at least 150 μm, in some embodiments, at least 160 μm or 175 μm. Projecting columns useful in accordance with the present description may have a height in the range of 150 μm to 400 μm or from 150 μm to 350 μm.
[031] Typically, the columns formed as they exit the cavities do not have caps, but may subsequently be formed on the protruding fasteners described herein using a capping method as described in US Patent No. 5,607,635 (Mebye et al.). Typically, the termination method includes deforming the nose portions of the projecting columns using heat and/or pressure. Heat and pressure, if both are used, could be applied in sequence or simultaneously. In some embodiments, the deformation comprises bringing the distal ends of the projecting columns into contact with a heated surface. The heated surface may be a flat surface or a textured surface such as that shown in US Patent Nos. 6,708,378 (Parellada et al.) or 5,868,987 (Kampfer et al.). In some embodiments, in which the thermoplastic support with protruding fasteners is a mat of indefinite length, the deformation of the distal ends of the columns to form the caps includes moving the mat in a first direction through a throttling that has a flange member. heated surface and an opposing surface member so that the heated surface member contacts the distal tips. In such embodiments, the heated surface may be, for example, a termination cylinder. In some embodiments, the surfaces used to contact the distal tips may not be heated. In these modalities, the deformation is performed with pressure and without heating. In some embodiments, the heated surface may be a heated cylinder opposite the curved surface of the support forming a variable choke that has a variable choke length as described, for example, in US Patent No. 6,368,097 (Miller et al.). The curved surface of the support may curve toward the heated cylinder, and the heated cylinder may include a feed mechanism for feeding the thermoplastic support with projecting columns through variable strangulation to compressibly engage the mat between the heated cylinder and the surface of the cylinder. Support. In some embodiments, heating is performed below a melting temperature of the distal tips. When the thermoplastic material used to form the protruding columns is a copolymer (eg copolymers of ethylene and propylene), the distal tips may have more than one melting temperature. In these embodiments, "below the melting temperature of the distal tips" means below at least one of the melting temperatures.
[032] In some embodiments, the distal caps of the protruding fasteners are reshaped after being formed. For example, passing a thermoplastic support that has projecting terminated columns through a spaced choke between a heated rubber cylinder and an abutment cylinder causes the projecting portions of the distal cap, which extend beyond the column, to be pushed down in towards the support. This process is described in US Patent No. 6,132,660 (Kampfer).
[033] In addition to the continuous methods described above, the present description also contemplates that thermoplastic supports with protruding fasteners can be prepared using batch processes (eg, single-piece injection molding). The thermoplastic support can be any suitable dimension, but length (L) and width (W) dimensions of at least 10 centimeters can be helpful.
[034] Another method for forming a thermoplastic support with protruding fasteners is profile extrusion, which is described, for example, in US Patent No. 4,894,060 (Nestegard). Typically, in this method a thermoplastic flow is passed through a shaped die bead (e.g., cut by electrical discharge machining) to form a mat that has ridges through the mat. The ridges can then be sliced transversely at spaced locations along the length of the ridge to form protruding fasteners with a small separation caused by the cutting blade. The separation between projecting fasteners is then increased by stretching. However, it should be understood that the term “protruding fasteners” does not include such ridges before they are cut. The ridges themselves would not be considered to have a “loop hook projection” because they would not be able to hook loops before being cut and stretched. In some embodiments, the mechanical locks according to the present description are not produced by profile extrusion.
[035] In the mechanical closure of the present invention, the projecting fasteners, which can be produced, for example, using any of the methods described above, can have a variety of cross-sectional shapes. For example, the cross-sectional shape of the column may be a polygon (e.g. square, rectangle, hexagon or pentagon), which may be a regular or non-regular polygon, or the cross-sectional shape of the column may be curved (e.g., round or elliptical). In some embodiments, the columns taper and decrease in size from the proximal ends toward the distal ends.
[036] In general, the distal ends of the protruding fasteners have a shape that is different from the shape of the column. For example, the fastener may be in the shape of a mushroom (eg, with a circular or oval head raised in relation to the column), a stud, or a T. Protruding fasteners of these shapes are typically considered multidirectional. In some of these embodiments, the projection extends beyond the columns on at least two opposite sides of the column. The extensions of the projections on the two opposite sides may or may not be equal. In some of these embodiments, the fastener is in the form of a mushroom (eg, with a circular or oval head increased in relation to the column) or a stud. On protruding fasteners with caps, the caps may have at least a portion of the projection in all directions, although the amount of projection may not be equal in all directions.
[037] The projection on the projecting fasteners presented here is typically considered as a loop hitch. The term "loop engagement" for use in the present invention relates to the ability of a raised fastener to be mechanically secured to a loop material. The loop connectivity of the hook elements can be determined and defined by using standard woven, non-woven or knitted materials. In a region of columns with loop engagement projections, the distal ends will generally provide, in combination with a loop material, at least one of a greater peel strength, greater dynamic shear strength, or dynamic friction. greater than a region of columns without loop hook projections.
[038] The thermoplastic support can have an essentially uniform cross section or the thermoplastic support can have an additional structure beyond what is provided by the protruding fasteners, which can be checked, for example, by at least one of the forming cylinders previously described.
[039] In some embodiments, the thickness of the thermoplastic support in a range of 20 μm to 80 μm is provided for the mechanical closure of the present invention by the throttling gap between the two cylinders or by the die face and a cylinder in the extrusion process and molding described above. A metal or polymer endless belt or a polymer coated metal belt can be useful to provide uniform pressure at the choke.
[040] In some embodiments, the mechanical closure according to the present description is produced by a method that includes stretching the initially formed thermoplastic support to provide a support thickness in a range of 20 μm to 80 μm. Stretching can be performed on a mat biaxially or monoaxially. The term “biaxial stretching” means stretching in two different directions in the plane of the thermoplastic support. Typically, but not always, a first direction is the longitudinal “L” direction, and a second direction is the “W” width direction. Biaxial stretching can be carried out sequentially by stretching the thermoplastic support, for example first in the first or second direction and subsequently in the other first or second direction. Biaxial stretching can also be carried out essentially simultaneously in both directions. The term “monoaxial stretching” refers to stretching in only one direction in the plane of the thermoplastic support. Typically, monoaxial stretching is performed in either the “L” or “W” direction, but other stretching directions are also possible.
[041] In some embodiments, stretching increases at least the length (“L”) or width (“W”) of the thermoplastic support at least 1.5 times (in some embodiments, at least 2, 2.5 or 3 times). In some embodiments, stretching increases both the length (“L”) and width (“W”) of the thermoplastic backing by at least 1.5 times (in some embodiments, at least 2, 2.5, or 3 times). In some embodiments, the stretch increases at least one of the length (“L”) or width (“W”) of the thermoplastic support by up to 7 or 5 times. In some embodiments, stretching increases both the length (“L”) and width (“W”) of the thermoplastic support by up to 7 or 5 times. Stretching can be performed to such a degree that the desired basis weight of the mechanical closure can be obtained.
[042] In some embodiments, the stretch is performed at least to the natural stretch ratio. When a thermoplastic film (e.g. a thermoplastic support as described here) is monoaxially or biaxially stretched at a temperature below the melting point of the thermoplastic material, particularly at a temperature below the line stretch temperature of the film, the thermoplastic film may stretch unevenly, and a sharp contour is formed between the extended and non-extended parts. This phenomenon is called necking or line stretching. However, substantially all of the thermoplastic support is evenly extended when it is extended to a sufficiently high degree. The stretch ratio at which this occurs is called the “natural stretch ratio” or “natural stretch ratio”. The natural stretch ratio can be defined, for example, as the stretch ratio where the relative standard deviation of the local stretch ratios measured at a variety of locations on the thermoplastic support is below about 15 percent. Stretching above the natural stretch ratio tends to provide significantly more uniform properties or characteristics such as thickness, tensile strength, and modulus of elasticity. For any given thermoplastic support and stretching conditions, the natural stretching ratio is determined by factors such as the composition of the thermoplastic resin that forms the thermoplastic support, the morphology of the thermoplastic support formed due to the sudden cooling conditions in the mold cylinder, for example , and the stretching temperature and speed. Also, for biaxially extended thermoplastic supports, the natural stretch ratio in one direction will be affected by the stretch conditions, including the final stretch ratio, in the other direction. Thus it can be said to be a natural stretch ratio in one direction given a fixed stretch ratio in the other or alternatively it can be said to be a pair of stretch ratios (one in the first direction and one in the second direction) which results in the natural stretch ratio. The term "stretch ratio" refers to a ratio between a linear dimension of a given portion of the thermoplastic support after stretching and the linear dimension of the same portion before stretching.
[043] In some embodiments, stretching is performed to a degree below the natural stretch ratio of the thermoplastic support. In some of these embodiments, the thermoplastic backing is stretched at a rate in a range of 1.5 to 4 in one direction (eg, machine direction).
[044] When the thermoplastic support is a blanket of indefinite length, for example, the monoaxial stretching in the machine direction can be performed by pushing the thermoplastic blanket over the cylinders of increasing speed. The most versatile stretching method that allows simultaneous monoaxial, sequential biaxial and biaxial stretching of a thermoplastic blanket uses a flat film tensioning apparatus. Such an apparatus grips the thermoplastic blanket with the use of a plurality of clips, grippers or other means of gripping the edge of the film along opposite edges of the thermoplastic blanket in such a way that sequential or simultaneous monoaxial, biaxial stretching in the desired direction is obtained. pushing the grip medium at varying speeds along the diverging tracks. Increasing the speed of the clamp in the machine direction will generally result in stretching in the machine direction. Media such as diverging rail often result in stretching in the transverse direction. Both monoaxial and biaxial stretching can be performed, for example, by the methods of the present invention and the apparatus disclosed in US Patent No. 7,897,078 (Petersen et al.), and the references cited therein. Flat film tensioners are commercially available, for example from Brückner Maschinenbau GmbH, Siegsdorf, Germany.
[045] In some embodiments, the stretching is performed at elevated temperatures. This can allow the thermoplastic backing to be more flexible for stretching. Heating can be provided, for example, by IR irradiation, hot air treatment or by carrying out stretching in a heating chamber. In some embodiments, heat is applied only to the second surface of the thermoplastic support (i.e., the surface opposite the first surface from which the raised fasteners protrude) to minimize any damage to the raised fasteners that could result from the heating. For example, in these embodiments, only the cylinders that are in contact with the second surface of the thermoplastic support are heated.
[046] The initial thickness (i.e. before stretching) of the thermoplastic support can be up to about 250 μm or 150 μm and/or at least about 50 μm, 75 μm or 100 μm, depending on the desired stretch ratio and the post-stretch thickness of the support. In some embodiments, the initial thickness of the thermoplastic support is in the range of 50 μm to about 225 μm, from about 75 μm to about 200 μm, or from about 75 μm to about 150 μm. After stretching, the thickness of the thermoplastic support decreases so that the ratio between the thickness of the thermoplastic support before stretching and the thickness of the thermoplastic support after stretching can be, for example, from 1.5:1 to 5:1, in some modalities, from 1.5:1 to 3:1. The thickness of the thermoplastic support after stretching is typically in a range of 20 μm to 80 μm and may be, in some embodiments, in a range of 20 μm to 70 μm or 30 μm to 70 μm.
[047] In embodiments where the mechanical closure according to the present description is stretched, the thermoplastic support has stretch-induced molecular orientation in at least one direction. The question of whether or not a thermoplastic support has stretch-induced molecular orientation can be determined by standard spectrographic analysis of the birefringent properties of the oriented thermoplastic polymer forming the support. It can be said that the mechanical closure that has stretch-induced molecular orientation is also birefringent, which means that the thermoplastic support has different refractive indices in different directions. In the present application, the question of whether or not the thermoplastic support has stretch-induced molecular orientation is evaluated with a retardation imaging system, available from Lot-Oriel GmbH & Co., Darmstadt, Germany, under the tradename “LC-PolScope” on a microscope available from Leica Microsystems GmbH, Wetzlar, Germany under the tradename “DMRXE” and a digital color CCD camera available from QImaging, Surrey, BC, Canada under the tradename of “RETIGA EXi FAST 1394”. The microscope is equipped with a 546.5 nm interference filter obtained from Cambridge Research & Instrumentation, Inc., Hopkinton, Mass., USA, and a 10x/0.25 objective.
[048] Advantageously, a variety of densities of the protruding fasteners may be useful for the mechanical fasteners in accordance with the present description. In some embodiments of the mechanical closure according to the present disclosure, the projecting fasteners have a density of at least 248 per square centimeter (cm2) (1600 per square inch, in2) and up to about 1500/cm2 (10000/in2) ), 1240/cm2 (8000/in2) or 852/cm2 (5500/in2). In some embodiments, the density of the protruding fasteners may range from 271/cm2 (1750/in2) to about 852/cm2 (5500/in2) or from 248/cm2 (1600/in2) to 542 /cm2 (3500/in2). In some embodiments, the density of the projecting fasteners is about 465/cm2 (3000/in2). The spacing of the protruding fasteners need not be uniform.
[049] In the modalities in which the thermoplastic support is stretched, the initial density of the protruding fasteners before stretching can be at least 542/cm2 (3500/pol2), 787/cm2 (5000/pol2) or 852/cm2 (5500/in2) and can be up to 1550/cm2 (10000/in2). Stretching can then be carried out at the appropriate stretch ratio to obtain the desired density of the projecting fasteners.
[050] The density of the protruding fasteners and the cap area can be used to determine a relative cap density in the mechanical closure of the present invention. The relative cap density, which is sometimes called an aspect ratio, can affect the tactile feel of the mechanical closure when protruding fasteners are brought into contact with a person's skin. Relative cap density is a measurement of the aggregate cap area divided by the total area of the mechanical closure. In some embodiments of the mechanical closure of the present invention, the relative cap density is in a range of 10 percent to 40 percent, and in some embodiments, 10 percent to 30 percent, 15 percent to 30 percent or from 10 percent to 24 percent.
[051] For any of the modalities of the mechanical closure of the present description, the thermoplastic support can be in the form of a cylinder, from which parts of the mechanical closure, for example, can be cut to a size suitable for the desired application. In this application, the thermoplastic support can also be a section that has been cut to a desired size. In some such embodiments, the second surface of the thermoplastic backing (i.e., the surface opposite the first surface from which the projecting fasteners protrude) may be coated with an adhesive (e.g., a pressure-sensitive adhesive). In such embodiments, when the thermoplastic backing is in the form of a cylinder, a release liner may be applied to the exposed adhesive.
[052] In some embodiments of the mechanical closure of the present invention, the thermoplastic support is not joined to a carrier, at least when it is initially formed. In other embodiments, the second surface of the thermoplastic support (i.e., the surface opposite the first surface from which the projecting fasteners project) is joined to a carrier. The thermoplastic support can be joined to a carrier, for example, by lamination (e.g. extrusion lamination), adhesives (e.g. pressure sensitive adhesives) or other bonding methods (e.g. ultrasound bonding, compaction bonding or surface bonding). The thermoplastic support can also be joined to a carrier while forming the thermoplastic support with projecting columns. The resulting article may be a fastening laminate, for example, a fastening tab joined to the backsheet of an absorbent article useful for joining the front waist region and the back waist region of an absorbent article.
[053] The carrier, which in some embodiments may be bonded to the second surface of the thermoplastic support, may be continuous (i.e. without any penetrating holes) or discontinuous (e.g. comprising penetrating perforations or pores). The carrier may comprise a variety of suitable materials including fabric batts, non-woven batts (e.g. continuous spinning batts, hydroentangled batts, airlaid batts, meltblown batts) , and carded filament batts), textile products, plastic films (e.g. single or multi-layer films, co-extruded films or films comprising foam layers), and combinations thereof. In some embodiments, the carrier is a fibrous material (eg, a woven, non-woven, or woven material). The term “non-woven” when referring to a carrier or blanket means that it has a structure of individual fibers or yarns that are interconnected, but not in an identifiable way as in a knitted cloth. Non-woven materials or batts can be formed from various processes such as blow-spinning processes, continuous-spinning processes, hydroentangling spinning processes, and carded-filament batting processes. In some embodiments, the carrier comprises multiple layers of nonwoven materials, such as at least one layer of meltblown nonwoven and at least one layer of continuous spun nonwoven or any other suitable combination. of non-woven materials. For example, the carrier may be a multi-layer material of continuous spinning-fusion bonded-continuous spinning, continuous spinning-continuous spinning, or continuous spinning-continuous spinning-continuous spinning. Or the carrier may be a composite mat comprising a nonwoven layer and a dense film layer.
[054] Fibrous materials that provide useful carriers can be produced from natural fibers (eg wood or cotton fibers), synthetic fibers (eg thermoplastic fibers) or a combination of natural and synthetic fibers. Exemplary materials for forming thermoplastic fibers include polyolefins (e.g., copolymers of polyethylene, polypropylene, polybutylene, ethylene, copolymers of propylene, copolymers of butylene, and copolymers and mixtures of these polymers), polyesters, and polyamides. The fibers can also be multi-component fibers, for example having a core of a thermoplastic material and a wrapper of another thermoplastic material.
[055] One or more zones of the carrier may comprise one or more elastically extensible materials that extend in at least one direction when a force is applied and return to approximately their original dimensions after the force is removed. The term "elastic" refers to any material that exhibits recovery from stretch or deformation. Similarly, “non-elastic” materials, which do not recover from stretching or deformation, can be useful for the carrier as well.
[056] The mechanical fasteners according to the present description are useful components in fastening systems that include the mechanical fastener according to any of the above embodiments and a loop material. While the mechanical fasteners of the present disclosure are useful with a variety of different loop materials, in some embodiments, the loop material is a low height loop material, which is desirable for use in fastening systems because of its low cost and small amount of material used. Examples of low height materials include non-woven materials, for example produced from any of the above-described carrier materials. In some embodiments, the loop material has a basis weight of fiber in the range of 10 grams per square meter (g/m2) to 30 g/m2. The fiber basis weight is a basis weight of just the fiber in the loop material (eg removed from any support). In some embodiments, the loop material has a basis weight of fiber in a range of 10 g/m2 to 20 g/m2 or from 15 g/m2 to 20 g/m2. In some embodiments, the loop material has a fiber diameter in the range of 15 micrometers to 25.4 micrometers. The loop material can have a loop height of up to 500 μm and a loop width of up to 2500 μm. In some embodiments, the loop material has a fiber basis weight in the range of 20 grams per square meter to 30 grams per square meter, and the mechanical closure engages with the loop material with a shear strength of at least 2000 grams. -force. However, in other embodiments, mechanical fasteners may also be useful with loop materials that have fiber basis weights in a range of 30 g/m2 to 50 g/m2.
[057] The fixing laminate that can be formed after joining the thermoplastic support to a carrier can be useful, for example, in disposable absorbent articles. Some examples of absorbent articles have at least a front waist region, a rear waist region, and a longitudinal centerline separating the front waist region and the rear waist region, with at least one of either the front waist region or the posterior waist region comprises the structured surface produced in accordance with the method presented herein. The securing laminate may be in the form of a securing tab which is attached to at least one of the front waist region or the rear waist region extending outwardly from at least one of the left longitudinal edge. or the right longitudinal edge of the absorbent article. In other embodiments, the securing laminate may be an integral ear portion of the absorbent article.
[058] Figure 2 is a schematic perspective view of an embodiment of an absorbent article in accordance with the present description. The absorbent article is a diaper 60 which is essentially hourglass shaped. The diaper comprises an absorbent core 63 between a liquid pervious topsheet 61 that contacts the wearer's skin and an outward facing liquid impervious backsheet 62. The diaper 60 has a back waist region 65 which has two securing tabs 70 disposed at the two longitudinal edges 64a, 64b of the diaper 60. The diaper 60 may comprise an elastic material 69 along at least a portion of the longitudinal side edges 64a and 64b to provide leg cuffs. The longitudinal direction "L" of the absorbent article (e.g., diaper 60) refers to the direction the article extends from the front to the back of the wearer. Therefore, the longitudinal direction refers to the length of the absorbent article between the rear waist region 65 and the front waist region 66. The lateral direction of the absorbent article (e.g., diaper 60) refers to the direction in which the article extends from the left to the right side (or vice versa) of the wearer (i.e., from longitudinal edge 64a to longitudinal edge 64b in an embodiment of Figure 2).
[059] In Figure 2, the securing tabs 70 are secured through the manufacturer's end 70a to a rear waist region 65. The wearer's end 70b of the securing tab comprises a mechanical lock 80 in accordance with the present description. In some embodiments, in attaching the diaper 60 to the wearer's body, the wearer's ends 70b of the attachment tabs 70 may be attached to a target area 68 comprising fibrous material 72 that may be disposed at the back 62 of the anterior waist region. 66. Examples of loop tapes that can be applied to target area 68 to provide exposed fibrous material 72 are shown, for example, in US Patent No. 5,389,416 (Mody et al.), EP 0,341,993 (Gorman et al.), and in EP 0,539,504 (Becker et al.). In other embodiments, the backsheet 62 comprises a fibrous layer of fabric or non-woven fabric that can interact with the wearer ends 70b of the securing tabs 70 comprising a mechanical closure of the present invention. Examples of such backsheets 62 are shown, for example, in US Patent Nos. 6,190,758 (Stopper) and 6,075,179 (McCormack et al.) and described in the examples below. Advantageously, with the level of engagement possible with the mechanical closure according to the present description, a good fixation between the hook strip 70 and the backsheet 62 may be possible, allowing the elimination of the target area 68. Consequently, in some In embodiments, the disposable absorbent article presented herein is devoid of a target loop contact zone. In some embodiments, at least one of the front waist region or the rear waist region comprises a lace material that has a fiber basis weight in the range of 10 g/m 2 to 20 g/m 2 .
[060] While the embodiment illustrated in Figure 2 is an absorbent article with fastening tabs attached, the present description also contemplates that the mechanical closure of the present invention would be equally useful in absorbent articles with larger crotch areas. For example, the flaps of the absorbent article may comprise the mechanical closure of the present invention or the absorbent article may have two target zones of loop material along the longitudinal edges of the backsheet in a waist region and two hook straps that engage extend along the longitudinal edges of the absorbent article in the opposite waist region.
[061] The fastening laminates of the present disclosure may also be useful, for example, as fastening tabs for underwear-type diapers such as those described in US Patent No. 5,531,732 (Wood). In some embodiments, the absorbent article of the present disclosure is a disposable underwear-type diaper having an outer covering or fibrous backsheet that can engage with protruding fasteners on an fastener flap of the present description. The fastening tab may be located over a seam or side panel portion of the underwear diaper so that a free end of the fastening tab can engage the outer covering or fibrous backsheet. The free end of the fastening flap is useful, for example, for adjusting the circumferential fit or size of the underwear diaper (in other words, the fit in the waist region or size) by shirring the side panel portion. In some embodiments, the side panel portion may be free of any integrally attached absorbent core structure. In some embodiments, the underwear diaper has at least one line of perforation extending from the waist opening to one of the leg openings. The perforation is generally located near the lateral junction, may be positioned towards the anterior portion of the diaper, and may be parallel or non-parallel to the lateral junction. In some embodiments, the underwear diaper has a pair of perforation lines, one on each side of the diaper. The one or more lines of perforation may be broken before the diaper is positioned around the wearer's torso or while the wearer is wearing the diaper. The free end of the fastening tab can then be used to retighten the diaper so that it fits properly around the wearer's waist. The free end of the fastening flap may also be useful, for example, as a means of disposal when the underwear diaper is removed from the wearer's body (e.g., by tearing the side panel or perforation line). Typically, the securing tab remains over the side panel portion. The diaper can then be rolled up into a compact shape for disposal, and the fastening tab can be used to hold the diaper in a rolled shape.
[062] In some embodiments, the fastening tab according to the present description may be applied to an underwear-type diaper in a manufacturing process using a laminate in which separate strips of the mechanical closure of the present invention are laminated to a non-woven blanket using any of the methods described above. In some embodiments, two strips of the mechanical closure may be positioned over the non-woven mat with the non-woven extending beyond the strips of mechanical closure on either side so that there are first and second side portions and a central portion. of exposed non-woven separated by the laminate's mechanical closure strips. The laminate may be in the form of a cylinder with separate mechanical fastening strips extending longitudinally. In an efficient embodiment of the process for manufacturing a long underwear diaper, the laminate can be cut in the transverse direction to a desired width of a fastening flap and aligned with two diapers connected in a web of the diaper chassis. Then, the laminate can be cut to the middle of the exposed nonwoven central portion at approximately or at the same time that the two connected diapers are separated, so that half of the laminate is applied to one diaper and half is applied to the other diaper. Then, joining the side seams of the diaper and joining the fastening flap to the side seams can be performed simultaneously, if desired. In such embodiments, each of the first and second exposed nonwoven side portions may advantageously serve as a finger-lift for the left and right fastening flaps of two different underwear diapers.
[063] The fastening laminate that includes the mechanical closure of the present invention may also be useful, for example, for absorbent articles such as sanitary napkins. A sanitary pad typically includes a backsheet that is intended to be placed adjacent to the wearer's underwear. The backsheet may comprise a thermoplastic backing with projecting terminated columns spaced apart to securely attach a sanitary pad to the undergarment, which mechanically engages the terminated columns. The back layer may be formed with projecting terminated columns. In other embodiments, the mechanical closure may be in the form of a strip or patch that is secured to the backing layer with adhesive or using some other bonding mechanism.
[064] In other embodiments, the mechanical closure according to the present description may be useful, for example, in absorbent pads that have at least a topsheet, an absorbent core and a backsheet, the backsheet comprising the closure mechanical. The back layer may be formed with projecting terminated columns. In other embodiments, the mechanical closure may be in the form of a strip or patch that is secured to the backing layer with adhesive or using some other bonding mechanism. The absorbent pads may be useful, for example, in adult incontinence articles, and may be in the form of an open style diaper with a general shape such as that shown in Figure 2 or a long underwear diaper. In such embodiments, the mechanical closure is useful for affixing the absorbent pad to the topsheet of the adult incontinence article, and adequate shear is useful for holding the pad in place while the peel strength of the mechanical closure must be low enough that the block can be easily removed by the user or the handler. In other embodiments, absorbent pads that include the mechanical closure in accordance with the present description may be attached directly to a wearer's undergarments for the purpose of absorbing urine. It has been conventionally believed that increasing hook density and hook height can be useful in improving engagement with a loop material (see, for example, US International Publication No. WO 2006/101844 (Petersen et al. )), and that such changes tend to increase the basis weight of mechanical fasteners. It has now been found that the mechanical fasteners of the present disclosure provide surprisingly high shear and peel performance over low height loop materials despite their low basis weights. As shown in the examples below, the mechanical fasteners according to the present description provide an engagement with loop materials that is comparable to or exceeds the engagement of commercially available hook fasteners designed to engage with low height loop materials.
[065] The low basis weight of the mechanical lock of the present invention provides the advantage that the lock is flexible, which reduces the tendency for the mechanical lock to disengage when the mechanical fasteners are twisted. The mechanical closures of the present invention are typically soft (e.g., can provide a tactile feel similar to fabric) and may be less irritating to the wearer's skin (e.g., when the mechanical closure is located on an absorbent article) due to the its low basis weight and typically low thickness. Furthermore, the mechanical fasteners of the present invention require less material and are therefore less expensive to manufacture.
[066] A comparison between the softness of the mechanical lock of the present description and an exemplary mechanical lock that has a higher basis weight is shown in Example 29 and Illustrative Example 6, below. The loop softness of the mechanical closure of the present disclosure was significantly less than that of a mechanical closure with greater base film thickness and finished column height.
[067] Unexpectedly, the mechanical closure according to some embodiments of the present description showed better shear performance over a comparable mechanical closure of the same dimensions, but with a thicker thermoplastic backing and a higher density of fasteners. For example, a comparison between Illustrative Example 4 and Example 3 and a comparison between Illustrative Example 5 and Example 4 in the following examples section show that shear performance is unexpectedly improved after stretching the thermoplastic support and decreasing the thickness, although the density of the protruding elements is reduced by half.
[068] The mechanical closures of the present disclosure provide shear strength useful for securing blocks in adult incontinence applications. As shown in the following examples, for example in Examples 20 to 28, there is a tendency for the peel strength of a topsheet nonwoven material to decrease with decreasing cap diameter size and cap projection. In some embodiments, in a mechanical fastener useful for fastening blocks, the thermoplastic support has a thickness in a range of 40 μm to 75 μm, and the protruding fasteners have a height in a range of 50 μm to 300 μm ( in some embodiments, from 100 μm to 300 μm or from 150 μm to 300 μm), a cap diameter in a range of 190 μm to 320 μm (in some embodiments, from 200 μm to 300 μm), and a cap projection in a range of 5 μm to 65 μm. For open-style adult incontinence articles, a cap projection may be in a range of 5 μm to 30 μm (in some embodiments, 10 μm to 30 μm or 15 μm to 25 μm), and for articles for underwear-style adult incontinence, the cover projection may be in the range of 30 μm to 65 μm (in some embodiments, 30 μm to 55 μm or 30 μm to 50 μm). For adult incontinence applications, an open-style diaper can be applied by a caretaker to a wearer who may be a bedridden patient. In such applications, the peel strength of the mechanical fastener to hold the absorbent pad over the topsheet of the diaper may be less than the peel strength required of an underwear-type diaper. Therefore, a smaller cover projection can be useful, for example, as in Example 23, below. A long underwear diaper can be put on and removed independently by a wearer who is typically more active than a wearer of an open style diaper. Due to this more intense movement, a greater resistance to peeling between the absorbent pad and the diaper, and consequently a greater projection of the cover, can be useful for underwear type diapers. Some modes of description
[069] In a first embodiment, the present description presents a mechanical closure comprising: a thermoplastic support; and multiple projecting fasteners having a column with a proximal end secured to the thermoplastic support and a distal end comprising a cap having an area greater than a cross-sectional area of the column, the multiple raised fastenings having a height of up to 300 micrometers, and the basis weight of the mechanical lock is in the range of 25 grams per square meter to 75 grams per square meter.
[070] In a second embodiment, the present description presents a mechanical closure according to the first embodiment, with the cover extending beyond the column on at least two opposite sides of the column.
[071] In a third embodiment, the present description presents a mechanical closure according to the first or second modalities, with the height of the protruding fasteners being at least 100 micrometers.
[072] In a fourth embodiment, the present description presents a mechanical closure according to any of the first and third modalities, with the thermoplastic support having a thickness in a range of 20 micrometers to 80 micrometers.
[073] In a fifth embodiment, the present description presents a mechanical closure according to any one of the first and fourth embodiments, wherein the cover extends a distance in projection beyond the column, and the distance in projection lies in a range of 5 micrometers to 85 micrometers.
[074] In a sixth embodiment, the present description presents a mechanical closure according to any one of the first and fifth modalities, where a quotient of the distance in projection divided by the height is up to 0.6.
[075] In a seventh embodiment, the present description presents a mechanical closure according to any of the first and sixth modalities, with at least a portion of the column decreasing in size from the proximal end to the distal end.
[076] In an eighth embodiment, the present description presents a mechanical closure according to any one of the first and seventh embodiments, with at least a portion of the projection facing downwards towards the thermoplastic support.
[077] In a ninth embodiment, the present description presents a mechanical closure according to any one of the first and eighth modalities, with the protruding fasteners being present in the thermoplastic support in a density in the range of 248 per square centimeter at 542 per square centimeter.
[078] In a tenth embodiment, the present description presents a fastening system according to any one of the first and ninth modalities, with the thermoplastic support having a stretch-induced molecular orientation in at least one direction.
[079] In an eleventh embodiment, the present description presents a fastening system according to any one of the first and tenth modalities, with the protruding fasteners having a height of up to 285 micrometers.
[080] In a twelfth embodiment, the present description presents a fastening system comprising a mechanical lock according to any one of the first and eleventh embodiments and a loop material for engagement with the mechanical lock.
[081] In a thirteenth embodiment, the present description presents a fastening system according to the twelfth embodiment, wherein the loop material has a fiber basis weight in a range of 10 grams per square meter at 30 grams per square meter.
[082] In a fourteenth embodiment, the present description presents a fastening system according to the twelfth embodiment, wherein the loop material has a fiber basis weight in a range of 20 grams per square meter at 30 grams per square meter, and the mechanical closure being engaged with the loop material with a shear strength of at least 2000 grams-force.
[083] In a fifteenth embodiment, the present description presents a fastening system according to any one of the twelfth and fourteenth embodiments, wherein the loop material has a fiber diameter in a range of 15 micrometers to 25 micrometers.
[084] In an sixteenth embodiment, the present disclosure presents an absorbent article comprising mechanical closure in accordance with any of the first and eleventh embodiments.
[085] In a seventeenth embodiment, the present description presents an absorbent article according to the sixteenth embodiment, which also comprises an anterior waist region and a posterior waist region, with at least one of the front waist region or rear waist region comprises the mechanical closure.
[086] In an eighteenth embodiment, the present description presents the absorbent article in accordance with the seventeenth embodiment, wherein the anterior waist region comprises a loop material having a fiber basis weight in a range of 10 grams per square meter to 20 grams per square meter.
[087] In a nineteenth embodiment, the present description presents the absorbent article in accordance with the sixteenth embodiment, wherein the absorbent article is an absorbent pad having at least a topsheet, an absorbent core and a backsheet , the back layer comprising the mechanical closure according to any one of the first and eleventh embodiments.
[088] In a twentieth embodiment, the present description presents the absorbent article according to the nineteenth embodiment, wherein the absorbent pad is attached to a topsheet of a diaper or attached to an undergarment.
[089] In a twenty-first modality, this description presents the absorbent article according to the nineteenth or twentieth modality, with the thermoplastic support having a thickness in a range of 40 micrometers to 75 micrometers, and being that the protruding fasteners have a height in a range of 150 micrometers to 300 micrometers, a cap diameter in a range of 190 micrometers to 320 micrometers, and a cap projection in a range of 5 micrometers to 65 micrometers.
[090] In a twenty-second embodiment, the present description presents the absorbent article according to the sixteenth embodiment, wherein the absorbent article is a underwear-type diaper, and the mechanical closure being located on a flap in a seam or side panel portion of the underwear diaper.
[091] In a twenty-third embodiment, the present description presents the mechanical closure according to any one of the first and eleventh modalities, with the protruding fasteners not having the combination of all the dimensions below: a cover thickness of 48 micrometers, a cover diameter in the transverse direction of 260 micrometers, a cover diameter in the machine direction of 196 micrometers, a support thickness of 50 micrometers, a height of 169 micrometers, a column diameter next to the base of 157 micrometers, and a column diameter below the cap of 145 micrometers.
[092] In order that this description may be more fully understood, the following examples are presented. It should be understood that these examples are for illustrative purposes only, and should not be construed as limiting the description in any way. Examples Mechanical closing strips
[093] The mechanical closure strips of Examples 1 through 19, Comparative Example 1 (part number CHK-01324, available from 3M Company, St. Paul, MN, USA), and Illustrative Examples 1 through 5 were prepared from an ethylene-propylene copolymer available from the Dow Chemical Company, Midland, MI, USA, under the tradename "C700-35N" using the method described in US Patent Nos. 5,845,375 (Miller et al. al.). The mechanical fastener strips of Examples 1 to 19 were arranged in square or offset dies and had protruding fastener densities ranging in the range of 271 to 542 per square centimeter. Mechanical seal strips with densities of 271/cm2 were prepared by machine stretching of 542/cm2 corresponding strips in the machine direction with a stretch ratio of 2:1. Examples 3 and 4 were prepared by stretching illustrative Examples 4 and 5, respectively, in the machine direction with a stretch ratio of 2:1. The columns had a conical or rectangular shape. Protruding fasteners with "grooved caps" were prepared according to the process described in US Patent No. 5,868,987 (Kampfer et al.). The term “domed” describes caps that have been reshaped so that the protruding portions of the distal cap, which extend beyond the column, are pushed down toward the support (reshaping process described in U.S. Patent No. 6,132,660 (Kampfer) ).
[094] The mechanical closure strip of Comparative Example 1 was obtained by removing the hook flap from the commercially available adult diaper "TENA ULTRA" (SCA Corporation, Stockholm, Sweden). The hook strap of Comparative Example 2 was obtained by removing the hook tab from the commercially available adult diaper "PREVAIL BREEZERS" (First Quality Corporation, Great Neck, NY, USA).
[095] In Table 1, the density of the protruding fasteners (in number per square centimeter), the shape of the lid (round or oval), the shape of the lid (domed or non-domed), and the appearance of the lid ( grooved or smooth) are noted for the mechanical closure strips of Examples 1 to 19, Comparative Examples 1 and 2, and Illustrative Examples 1 to 5. Table 1


[096] In Table 2, the measured values of cover thickness, cover diameter in the transverse direction (DT), and cover diameter in the machine direction (MD) are noted for the mechanical closure strips of Examples 1 to 19, Comparative Examples 1 and 2, and Illustrative Examples 1 to 5. Table 2


[097] In Table 3, the measured values of the thickness of the support, the height of the column before termination, the height of the finished column, the diameter of the column measured at the base (distance “w” in Figure 1), the diameter of the column measured immediately below the cap (distance “w1” in Figure 1), and basis weight are noted for the mechanical closure strips of Examples 1 to 19, Comparative Examples 1 and 2, and Illustrative Examples 1 to 5. Finished column height is defined as the distance measured between the top surface of the bracket and the tip of the cap (distance “h” in Figure 1). Table 3.


[098] In Table 4, the calculated values of cover projection, flexural index (BI) and relative cover density are noted for Examples 1 to 19, Comparative Examples 1 and 2 and Illustrative Examples 1 to 5. cover was calculated using the following equation: Cover projection (μm) = (cover diameter - column diameter below cover)/2 Bending index (BI) was calculated using the following equation: BI = Projection of cover / height after termination.
[099] For the equation, the cap diameter was measured at the longest dimension and the column diameter was measured just below the cap.
[0100] Relative cap density was calculated using the following equation: Relative cap density = aggregate cap area / mechanical closure area. Table 4.


[0101] All measurements noted in Tables 1 to 5 were made using a Keyence VHX-600E microscope equipped with a VH-Z20R lens, a magnification range of 20X to 200X, and a data capture software package. (Keyence Corporation, Osaka, Japan). Test method and test results
[0102] The release performance characteristics of the mechanical fastening strips of Examples 1 to 19, Comparative Examples 1 and 2, and Illustrative Examples 1 to 5 were determined using shear strength and peel strength tests. All tests were conducted under constant conditions of temperature (23°C ± 2°C) and relative humidity (50% ± 5%). All materials and equipment were balanced under these conditions for a minimum of 24 hours prior to testing. A universal constant rate extension pull test instrument equipped with a computer for data recording and required load ranges was used (Series 4200, 4500 or 5500, available from Instron Engineering Corporation, Canton, MA, USA) . The instrument pull speed was set to 305 mm/minute with a detachment distance of at least 32 mm for all tests.
[0103] The mechanical fastening strips of Examples 1 to 19, Comparative Examples 1 and 2 and Illustrative Examples 1 to 5 were evaluated using three different samples of polypropylene non-woven lace. Sample 1 was a low-rise nonwoven loop material obtained from the backsheet of an adult diaper, commercially available from First Quality Corporation, Great Neck, NY, USA under the tradename “PREVAIL BREEZERS”. . Sample 2 was a low height non-woven loop material obtained from the backsheet of an adult diaper, commercially available from SCA Corporation, Stockholm, Sweden under the tradename "TENA ULTRA". Sample 3 was a low height nonwoven loop material obtained from the backsheet of an adult diaper, commercially available from Medline Industries, Mundelein, IL, USA under the tradename "RESTORE". In all tests, the outer surface (garment-facing side) of the diaper backsheet was used for engagement with the mechanical closure samples. In Table 5, the measured values of fiber diameter, loop height (“loft”), loop width, and fiber basis weight are noted for nonwoven loop samples 1 through 3. Table 5. Dimensions of non-woven samples 1 to 3

[0104] In Test Method 1, the shear strength of fasteners prepared from the mechanical fastener strips of Examples 1 to 19, Comparative Examples 1 and 2, and Illustrative Examples 1 to 5 with the non-woven loop materials of samples 1 to 3 was measured according to ASTM D5169-98 standard. The finished mechanical seal test sample was prepared as a 12.7 mm cross-direction (DT) by 25.4 mm machine-direction (MD) strip attached to a 76 mm primer by 25.4 mm tape. 898 filament (available from 3M Company, St. Paul, MN, USA). An additional 76mm by 25.4mm strip of filament tape was used to cover the exposed adhesive (any remaining portion was folded over the first strip).
[0105] The finished non-woven loop material is cut to form a 76mm strip on the DT by 30mm on the MD supported by a 76mm by 30mm strip of 898 filament tape. was carefully placed fastener side down over the corresponding loop face and secured with five cycles (five passes forward and five passes backward) of a 5 kg hand cylinder. The materials were oriented so as to conduct the shear strength measurement at the TD of the sample sample and the TD of the loop. The sample sample primer was attached to the upper jaw while the loop sample was attached to the lower jaw of the Instron instrument, allowing a small amount of slack.
[0106] Initial grip separation (useful length) has been adjusted to 76 mm. The instrument was turned on and the upper gripper moved until the sample sample was completely disengaged from the loop sample. Maximum load measurements were taken in Newton units (grams-force (gf)). For data collected from a minimum of ten replicates, each of which used new materials, the mean was calculated and the mean values of the data are shown in Table 6. Table 6. Shear strength with samples 1 to 3 like non-woven lace material



[0107] In Test Method 2, the force required to peel the example mechanical fasteners from the loop material at a peel angle of 135 degrees was measured. The test gauge on the Instron tensile tester has been set to 135 degrees (stationary). The finished mechanical closure (selected from Examples 1 to 19, Comparative Examples 1 and 2 and Illustrative Examples 1 to 5) was prepared as a 19 mm strip on the DT by 25.4 mm on the MD with fastening tape used as the material. of support. The finished sample from the example was attached to one end of a 25.4mm by 203mm paper primer. The finished non-woven loop material (selected from samples 1 to 3) was fixed with double-sided adhesive tape to a 51 mm by 127 mm by 1.6 mm steel plate. The sample sample was carefully placed fasteners side down over the corresponding loop face on the plate and clamped with a cycle (one cycle = one pass forward and one pass back) of a hand cylinder of 2 kilograms. The materials were oriented so as to conduct detachment in the sample sample TD and the loop TD. Table 7. Peel strength with samples 1 to 3 as the non-woven loop material


[0108] The plate was placed on the 135 degree stationary jig on the Instron instrument and the paper primer was attached to the upper jaw of the instrument, allowing a small amount of slack. The initial separation of the claws (useful length) has been adjusted to at least 203 mm. The instrument was turned on and maximum load measurements (Newton (gf)) were taken. For data collected from a minimum of ten replicates, each of which used new materials, the mean was calculated and the mean values of the data are shown in Table 7, above.
[0109] The mechanical fastening strips of Examples 20 to 28 were prepared according to the method described in Examples 1 to 19. The supports were not drawn. For each of Examples 20 to 28, the density of the projecting fasteners was 248/cm 2 , and the basis weight was 62 grams per square meter. The column height before termination was 250 micrometers. The caps of Examples 20 to 28 were "grooved" according to the process described in US Patent No. 5,868,987 (Kampfer et al.). For Examples 25 to 28, the caps were also domed according to the process described in US Patent No. 6,132,660 (Kampfer). Other characteristics of the examples are shown in Table 8. The measurements noted in Table 8 below were made at 175X magnification using a Keyence VHX-1000 microscope from Keyence Corporation equipped with a data capture software package, a rangefinder (“rangefinder”) and a monitor.
[0110] The mechanical fastening strips of Examples 20 to 28 were evaluated using a continuous-spun polypropylene non-woven material obtained from Mitsui Chemicals, Inc., Tokyo, Japan, under the tradename “SYNTEX PS -104”. For the detachment evaluation, a stretch of the mechanical closure (25 mm in the machine direction (MD) and 20 mm in the transverse direction (DT)) was fixed at one end of a paper primer. The non-woven material (50 mm in the MD and 100 mm in the DT) was fixed with double-sided adhesive tape on a metal plate. The mechanical closure sample was pressed onto the nonwoven using a cycle (one cycle = one pass forward and one pass back) with a 100 gram cylinder. The materials were oriented to drive detachment in the DT of the example sample and the nonwoven DT. Detachment at 90 degrees was measured using an instrument obtained from Orientec Co., Ltd. (Fukaya, Japan), under the trade name “TENSILON RTG-1225”. The initial gap between jaws was 150 mm, and a separation speed of 300 mm per minute was used. The evaluation was repeated six times and the mean detachment force was noted. The results are shown in Table 8, below.
[0111] For the evaluation of the shear performance, a stretch of the mechanical closure (25 mm in the MD and 20 mm in the DT) was fixed to one end of a paper primer. The non-woven material (100 mm in the MD and 50 mm in the DT) was fixed with double-sided adhesive tape on a metal plate. The mechanical closure sample was pressed onto the nonwoven using a cycle (one cycle = one pass forward and one pass back) with a 100 gram cylinder. The materials were oriented to conduct measurement at the DT of the example sample and the MD of the nonwoven, and the paper primer extended beyond the edge of the nonwoven and the metal plate. A ten gram weight was placed on the example sample, and a 100 gram weight was attached to the paper primer. If the sample sample did not move within ten seconds, an additional weight of 100 grams would be attached to the paper primer. This process was repeated until the sample sample began to move within ten seconds of adding the weight. The amount of weight added before the sample sample started to move was noted. The evaluation was repeated three times, and the mean was noted and indicated as shear force. The results are shown in Table 8, below.
[0112] Example 29 and Illustrative Example 6 were prepared according to the method of Examples 1 to 19. Example 29 had a protruding fastener density of 465/cm2 (3000/in2), a support thickness of 50 μm, a cap diameter on the DT of 350 μm, and a finished column height of 140 μm. Illustrative Example 6 had a protruding fastener density of 140/cm 2 (900/in 2 ), a support thickness of 110 µm, a cap diameter in the DT of 520 µm, and a finished column height of 550 µm. Loop hardness was measured for each of these samples using the method below. A sample was prepared by cutting the mechanical closure of Example 29 or Illustrative Example 6 into a strip 10 mm long on the DT and 150 mm long on the MD. The sample was placed on a sample holder so that the ends of the strip were flush with the sample holder, and a loop with a circumference of 54 mm was made with the central portion of the strip. The sample was compressed to a height of 6.5 mm with a compression plate moving at 3.5 mm per second. Peak force was noted and determined to be 2.5 g/mm for Example 29 and 16.5 g/mm for Illustrative Example 6. Table 8

[0113] This description may employ various modifications and alterations without departing from the spirit and scope of the invention. Accordingly, this description is not limited to the above-described embodiments, but is intended to be controlled by the limitations set forth in the claims below, as well as any equivalents thereof. This description can be properly practiced in the absence of any element not specifically presented in this document. All patents and patent applications cited above are hereby incorporated by reference in their entirety.

权利要求:
Claims (10)
[0001]
1. Mechanical closure comprising: a thermoplastic support; and multiple projecting fasteners having a column with a proximal end attached to the thermoplastic support and a distal end comprising a cap with an area greater than a cross-sectional area of the column, CHARACTERIZED by the fact that the multiple projecting fasteners have a height of at least 40 micrometers to 300 micrometers, and where the basis weight of the mechanical lock is in a range of 25 grams per square meter to 75 grams per square meter.
[0002]
2. Mechanical closure, according to claim 1, CHARACTERIZED by the fact that the protruding fasteners have a height of up to 285 micrometers, a height in a range of 100 micrometers to 300 micrometers, or a height in a range of 100 micrometers to 285 micrometers.
[0003]
3. Mechanical closure, according to claim 1, CHARACTERIZED by the fact that the cover: extends beyond the column on at least two opposite sides of the column; extends a projection distance beyond the column, and the projection distance is in the range of 5 micrometers to 85 micrometers; extends a projection distance beyond the column, where a quotient of the projection distance divided by the height is up to 0.6; or has any combination of these characteristics.
[0004]
4. Mechanical closure, according to any one of claims 1 to 3, CHARACTERIZED by the fact that the thermoplastic support has a thickness in the range of 20 micrometers to 80 micrometers, has molecular orientation induced by stretching in at least one direction, or has both a thickness in the range of 20 micrometers to 80 micrometers and stretch-induced molecular orientation in at least one direction.
[0005]
5. Mechanical closure, according to any one of claims 1 to 4, CHARACTERIZED by the fact that the protruding fasteners are present in the thermoplastic support in a density in the range of 248 per square centimeter to 542 per square centimeter.
[0006]
6. Fastening system CHARACTERIZED in that it comprises the mechanical fastener as defined in any one of claims 1 to 5 and a loop material for engagement with the mechanical lock, the loop material having a fiber basis weight in a range from 10 grams per square meter to 30 grams per square meter.
[0007]
7. Fastening system, according to claim 6, CHARACTERIZED by the fact that the loop material has a fiber basis weight in a range of 20 grams per square meter to 30 grams per square meter, and the mechanical closure engages with loop material with a shear strength of at least 2000 grams-force.
[0008]
8. An absorbent article comprising a front waist region and a rear waist region, CHARACTERIZED in that the front waist region, the rear waist region, or both the front waist region and the rear waist region comprise the mechanical closure as defined in any one of claims 1 to 5.
[0009]
An absorbent article according to claim 8, CHARACTERIZED in that the front waist region, the rear waist region, or both the front waist region and the rear waist region comprise a loop material having a basis weight of fiber in a range of 10 grams per square meter to 20 grams per square meter.
[0010]
10. Absorbent pad comprising a topsheet, an absorbent core, and a backsheet, CHARACTERIZED in that the backsheet comprises the mechanical closure as defined in any one of claims 1 to 5.

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KR20210002751A|2021-01-08|

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CN103764089A|2014-04-30|

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TWI597074B|2017-09-01|

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WO2013040156A1|2013-03-21|

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KR20140062135A|2014-05-22|

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US10165833B2|2019-01-01|

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JP2020142097A|2020-09-10|

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TW201328731A|2013-07-16|

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KR102197781B1|2021-01-04|

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US20140350507A1|2014-11-27|

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BR112014004836A2|2017-04-04|

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JP2018086273A|2018-06-07|

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KR102245694B1|2021-04-27|

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EP2755621A1|2014-07-23|

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JP2014526341A|2014-10-06|

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CN103764089B|2016-04-13|

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法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2021-02-17| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|

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2021-08-03| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|

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2021-11-09| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2022-01-25| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 13/09/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161535639P| true| 2011-09-16|2011-09-16|

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US61/535,639|2011-09-16|

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US201261654492P| true| 2012-06-01|2012-06-01|

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