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  • 专利说明
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    • 专利摘要:
    MECHANICAL LOCKING SYSTEM FOR FLOOR PANELS. The present invention relates to floor panels that are provided with a vertical folding locking system on short edges that only lock vertically and a mechanical locking system on long edges that prevents movement along the long edges.
    公开号:BR112014000016B1
    申请号:R112014000016-6
    申请日:2012-07-09
    公开日:2020-12-22
    发明作者:Darko Pervan
    申请人:Ceraloc Innovation Ab；
    IPC主号:
    专利说明:

    TECHNICAL FIELD
    [0001] The present invention generally relates to the field of mechanical locking systems for floor panels and construction panels. In addition, floor plates, locking systems, installation methods and production methods are shown. FIELD OF APPLICATION OF THE INVENTION
    [0002] The present invention is particularly suitable for use on floating floors, which are formed of floor panels that are mechanically joined with a locking system integrated into the floor panel, that is, assembled at the factory, are produced from one or more layers of plywood, decorative laminate or decorative plastic material, an intermediate core of material based on wood fiber or plastic material and preferably a lower balance layer on the rear side of the core. The following description of a known technique, problems of systems and known objects and resources of the invention will be directed above all, therefore, as a non-restrictive example, to the field of application and in particular to the formed laminate floor as rectangular floor panels with long and short edges designed to be mechanically joined together on both short and long edges. The long and short edges are used mainly to simplify the description of the invention. The panels can be square. It must be emphasized that the invention can be used on any floor panel and that it can be combined with all types of known locking systems, where the floor panels are intended to be joined using a mechanical locking system which connects the panels in the vertical and horizontal directions on at least two adjacent sides. Thus, the invention can also be, for example, powder-based floors, solid wood floors, parquet-type floors with a wooden core or material based on wood fiber and a wooden or plywood surface. wood and the like, floors with a printed surface and preferably, still varnished, floors with a plastic, cork, linoleum or rubber surface layer. Even floors with hard surfaces such as stone, tile and similar materials are included, and floors with a soft wear layer, for example, sharp felt glued to a board. The invention can also be used to join construction panels that preferably contain a board material, for example, wooden panels, ceilings, furniture components and the like. BACKGROUND OF THE INVENTION
    [0003] A laminate floor typically comprises a core of a 6 to 12 mm fiber board, a top decorative layer of 0.2 to 0.8 mm thick laminate and a balance layer less than 0.1 to 0.6 mm thick of laminate, plastic, paper or similar material. A laminate surface may comprise paper impregnated with melamine. The most common core material is fiber board with high density and good stability normally called HDF - High Density Fiber Board. Sometimes MDF - Medium Density Fiber Board - is also used as a core.
    [0004] Traditional laminate floor panels of this type have been joined by means of glued tongue-and-groove joints.
    [0005] In addition to such traditional floors, floor panels have been developed that do not require the use of glue and are instead mechanically joined by so-called mechanical locking systems. These systems comprise locking means, which lock the panels horizontally and vertically. Mechanical locking systems are usually formed by machining the panel core. Alternatively, parts of the locking system can be formed of a separate material, for example, aluminum or HDF, which is integrated into the floor panel, that is, joined to the floor panel in connection with its manufacture.
    [0006] The main advantages of floating floors with mechanical locking systems are that they are easy to install. They can also be disassembled and used again in a different location. However, there is still a need to improve the locking force and reduce material costs. DEFINITION OF SOME TERMS
    [0007] In the text below, the visible surface of the installed floor panel is called "front side", while the opposite side of the floor panel, facing the subfloor, is called "rear side". The border between the front and the rear side is called the "joint edge". "Horizontal plane" means a plane that extends parallel to the outer part of the surface layer. Upper parts immediately juxtaposed of two adjacent joint edges of two floor panels joined together define a "vertical plane" perpendicular to the horizontal plane. "Vertical locking" means locking parallel to the vertical plane in the Dl direction. "Horizontal locking" means locking parallel to the horizontal plane in direction D2. "First horizontal lock" means a horizontal lock perpendicular to the joint edges in the D2 direction. "Second horizontal locking" means a horizontal locking in the horizontal direction along the joint that prevents the panels from sliding parallel to each other when they are in the same plane.
    [0008] "Locking systems" means jointly acting connection elements, which connect the vertical and / or horizontal floor panels. By "mechanical locking system" is meant that the connection can take place without glue. Mechanical locking systems can also be joined by bonding. "Integrated with" means formed in one piece with a panel or connected at the factory to the panel.
    [0009] "Upward or upward" means towards the surface and "downward or downward" means towards the rear side. "Inward" means towards the center of the floor plate and "outward" means in the opposite direction.
    [00010] By "sculpting" is meant a method for forming a groove or protuberance on a panel edge by sculpting a part of the edge to its final shape through one or several sculpting tool configurations comprising several fixed, non-rotating chip removal surfaces located along the feed direction. RELATED TECHNIQUE AND PROBLEMS OF THE SAME
    [00011] For the mechanical joining of long edges as well as short edges in the vertical direction and in the first horizontal direction perpendicular to the edges, several methods can be used. One of the most used methods is the angular pressure fitting method. The long edges are installed through angular positioning. The panel is then moved in the locked position along the long side. The short edges are locked by means of horizontal pressure. The vertical connection is usually a tongue and a groove. During horizontal travel, a strip with a locking element is flexed and when the edges are in contact, the strip bounces back and a locking element enters a locking groove and locks the panels horizontally. Such a press fit connection is complicated since it may be necessary to use a hammer and a screwdriver to overcome the friction between the long edges and to flex the strip during the press fit action.
    [00012] Similar locking systems can also be produced with a rigid band and they are connected with an angular positioning / angular positioning method in which both the short and long edges are angled in a locked position. Recently, new and very efficient locking systems have been introduced with a separate, movable or flexible integrated tab on the short edge that allows installation with just an angled positioning action, generally called "vertical folding". Such a system is described in the document in WO 2006/043893 (Valinge Innovation AB).
    [00013] Several versions are used on the market as shown in Figures 1a to 1f. 1a, 1b shows a flexible tongue 30 with a flexible snap-on tab that extends from the edge. Figure 1c, 1d shows a movable tongue with an internal flexible part that is flexibly horizontally in a cross section of the tongue or along the joint. Such systems are called vertical pressure fitting systems. The locking system can also be locked with a lateral thrust action so that a displaceable tongue 30 is pushed into a locked position from the long side edge when adjacent short side edges are folded down towards to the sub-floor. Figure 1e shows a downward folding system with a flexible tongue 30 that is produced in one piece with the core. Figure 1f shows a long edge locking system in a downward folding system that is connected with angular positioning.
    [00014] All locking systems of this type comprise a horizontal locking, which is achieved through a cooperating hook element in the form of a strip with a locking element that cooperates with a locking groove.
    [00015] Several versions of downward folding systems are described in the documents in WO2006 / 104436, in W02007 / 015669, in WO2008 / 004960 and in WO2010 / 087752 (Valinge Innovation AB), and the entire contents of these are expressly incorporated in the present document for reference and the same form a part of this description.
    [00016] Although such systems are very efficient, there is still room for improvement. It is difficult to insert the separate tongue 30 during production into a groove 40 on a strip 6 comprising a locking element 8. The locking groove 14 reduces the strength and the edges can crack.
    [00017] The protruding locking band with the locking element causes a surplus when the edges are machined and such surplus can be considerable in wide tile-shaped floor tiles.
    [00018] It is a major advantage if track 6 is more compact and shorter and if locking element 8 and locking groove 14 are eliminated.
    [00019] One of the main advantages with the downward folding system is that it is not necessary for the long edges to be displaceable. In fact, it is an advantage if the long edges do not slip during angular positioning as the flexible tab that is used in some systems separates the short edges by gripping during folding.
    [00020] The document in WO 2006/043893 describes a downward folding system with an essentially horizontal projecting strip that does not have a locking element. Such a downward folding system has no horizontal connection and the short edges can be blocked by, for example, gluing or connecting by nails to the subfloor. It would be an advantage if such floorboards could be installed in a floating manner.
    [00021] Such a floating installation can be achieved according to this description with a locking system that comprises long edges that are locked in a first horizontal direction perpendicular to the edge and in a second horizontal direction along the edge. Long edges that are not offset after locking will also keep the edges short together and prevent separation.
    [00022] It is known that the separation of the short edges of floor panels can be avoided with increased friction or with protrusions and spaces between the long edges that will neutralize mutual displacements along the edge and, consequently, prevent the edges from curing. - slides are separated by sliding.
    [00023] It is known, for example, from the document in U.S. 2,430. 200 that several protrusions and recesses between a tongue and a groove in a mechanical locking system can be used to prevent displacement along the joint. Such protrusions and recesses are difficult to produce, the panels can only be locked in well-defined positions against adjoining long edges and they cannot be moved against each other in an angular position when the upper edges are in contact - touch.
    [00024] The document in U.S. 4,426,820 by Terbrack describes an impractical locking system with a perfect fit on a panel produced from plastic material. The perfect fit can prevent movement along the joint.
    [00025] The document in WO1994 / 026999 (Valinge Innovation AB) describes a mechanical locking system that locks vertically and horizontally and in which a rubber band or any other sealing device is applied in the groove or between the part flat projection of the strip and the edge of the adjacent panel as shown mainly in Figure 1f. A rubber band can be used to increase friction along the joint.
    [00026] Document W098 / 22677 (Golvabia) describes a tongue and groove joint in which several different types of materials are used to increase friction in order to prevent the edges from being separated by sliding perpendicularly to the edge. Examples of materials inserted or applied to the tongue and groove joint are flakes, strips shaped like rubber bands, plastics, surfaces coated with foam rubber adhesive to which a friction-enhancing material is attached to such rubber particles. , plastic or sand. Rippled or rough surfaces can also be used.
    [00027] The documents in WO03 / 025307 and WO03 / 089736 (Valinge Innovation AB) describe that displacement along long edges can be neutralized or prevented by means of high friction, glue, mechanical means, etc., and that short edges can be formed merely with vertical locking means or completely without locking means. WO03 / 012224 (Valinge Innovation AB) describes that flexible elastic sealing compounds based on acrylic plastics, synthetic rubber elastomers, hot melt adhesives based on polyurethane, etc., can be applied between surfaces horizontal locking points to compensate for the movements of moisture due to swelling or contraction. Such an elastic material will increase friction and prevent long edges from moving along the joint.
    [00028] Wernersson document WO2004 / 083557 describes floor panels with mechanical locking means on which predetermined surfaces of the edges are provided with grooves. There is no description of the geometry of such mechanical locking means, of how such grooves are formed and on which surfaces they are applied.
    [00029] The document in WO 2006/123988 (Valinge Innovation AB) describes a panel with a sliding locking system that comprises a plurality of small local protuberances that prevent movement along the joint edges when the panels are positioned so plan on the sub-floor. The protrusions can lock against a flexible rubber material on the adjacent panel. The short edges are provided with only a vertical lock that comprises a tongue produced in a piece with the core. The panels can be locked with a vertical fold and the slide lock prevents sliding along the joint after folding. A folding system with short edges that only lock vertically and that comprise a separate flexible tongue is not described.
    [00030] These known technologies to prevent displacement along long edges have several disadvantages. The friction created by pressure and small hard materials is not reliable since the swelling and contraction in wood fiber-based panels can alter the frictional forces and, consequently, the panels can, over time, slide and the short edges can separate from each other. The friction material that is applied to the surfaces that form active horizontal locking surfaces, such as the locking surfaces of the locking element and the locking groove and adjacent upper joint edges, can change the locking geometry and prevent easy installation. SUMMARY
    [00031] A first general objective of the present invention is to provide a locking system primarily for rectangular floor panels with long and short edges installed in parallel rows, which allows the short edges to be locked between I and with a vertical movement without a horizontal connection and that such a horizontal connection is achieved through the locking system on the long edges comprising a first and a second horizontal locking perpendicular to the edges and along the edges.
    [00032] The invention is based, in part, on the discovery that, since the displacement of the long edges is not necessary in a locking downward folding system, there is more freedom to design the long edge locking system.
    [00033] Costs and functions must be favorable compared to known technology. Part of the overall objective is to improve the function and costs of those parts of the locking system that are locked in the second horizontal direction along the joint when the panels are installed on a sub-floor.
    [00034] More specifically, the objective is to provide a second horizontal locking system on the long edges, hereinafter referred to as "slip lock" in which one or several of the advantages are obtained.
    [00035] The slide lock on the long edges must be activated when a panel is placed in contact with a panel already installed and then positioned at an angle downwards towards the subfloor.
    [00036] The function of the slip lock must be reliable over time and it must be possible to lock and unlock the panels in any position when two adjacent long edges are brought into contact with each other.
    [00037] The slip lock must be strong and prevent the short edges of two locked panels from being separated when the humidity changes or when people walk on a floor.
    [00038] It must be possible for the slip lock to be locked with high precision and without the use of tools.
    [00039] The locking system and the slip lock must be designed in such a way that the material and production costs are low and that the flexible materials can be applied in a safe manner without the risk that such separate materials are included in the active locking surfaces in an uncontrolled manner.
    [00040] The invention is based on a general approach that the locking element and the locking groove on the long edges must be used to achieve horizontal locking perpendicular to the edge, but also along the edge.
    [00041] The aforementioned objectives of the invention are achieved completely or partially through locking systems, floor panels and production installation methods according to the description in this document. Modalities of the invention are evident from the description and drawings.
    [00042] A first aspect of the invention is a floor system comprising a plurality of rectangular floor panels with short edges and long edges. The panels are adapted to be installed on a subfloor and connected to each other with a mechanical locking system to lock the panels vertically and horizontally. Said locking system comprises a tongue and a tongue groove to mechanically lock the vertical edges adjacent to the horizontal plane, thereby forming a vertical mechanical connection between the panels. A locking element on a first long edge and a locking groove on a second opposite long edge form a first horizontal mechanical connection between adjacent long edges that lock the panels together in a direction parallel to the horizontal plane and at right angles to each other - tion to said adjacent long edges. The panels are provided with a short edge locking connection which comprises a separate tongue to lock the adjacent short edges in a first vertical direction, inserted in a fixing groove on a short edge of a panel. The tongue is preferably at least partially flexible and / or movable. The short-edge locking connection additionally comprises a locking strip and a locking cavity for locking adjacent short edges in a second vertical direction. The short edge lock connection is configured to lock the adjacent edges in a vertical direction only. The long edges are provided with a second horizontal mechanical connection which locks the panels together along said adjacent long edges, in the direction parallel to the horizontal plane and parallel to said adjacent long edges, when the panels are positioned in plan mode on the sub-floor.
    [00043] Said second horizontal mechanical connection on the long edges may comprise a locking element and a locking groove with two sets of cooperating locking surfaces, in which a first set is located closer to a vertical plane (VP) and to the upper joint edges than a second set.
    [00044] The two sets of locking surfaces can be tilted so that a lower part of the locking element is larger than an upper part.
    [00045] The vertical extent of the second set of locking surfaces may be essentially equal to or greater than the vertical extent of the first set of locking surfaces. The long-edge locking system may comprise a third set of cooperating locking surfaces located on the outside and bottom of the strip.
    [00046] There may be a space between the top of the locking element and the locking groove.
    [00047] Said second horizontal mechanical connection can comprise a flexible material that is applied in an essentially vertical groove.
    [00048] Said second horizontal mechanical connection can comprise a flexible material, which is compressed horizontally in two opposite directions.
    [00049] Said second horizontal mechanical connection can comprise a flexible material, which is located in an essentially vertical groove that is complementary to a wedge-shaped locking element.
    [00050] Said second horizontal mechanical connection may comprise a friction element located at the top of the locking element that cooperates with a friction groove.
    [00051] The friction groove can comprise a flexible material.
    [00052] Said second mechanical horizontal connection may comprise friction cavities located in the locking element.
    [00053] Said second horizontal mechanical connection may comprise a compressible material that is applied in the locking system to surfaces that do not comprise cooperating active locking surfaces that lock the panels vertically and horizontally.
    [00054] The short edge locking connection can be locked with a vertical snap action in which the separate tab is displaced in the fixing groove during vertical displacement.
    [00055] The short edge locking connection can be locked when the separate tab is moved in the fixing groove along the short edge.
    [00056] According to a first preferred embodiment, the locking system on the long edges comprises a locking element and a locking groove with two sets of cooperating locking surfaces. A first set is located closer to a vertical plane and to the upper joint edges than a second set. The locking surfaces are preferably inclined so that a lower part of the locking element is larger than an upper part. It is preferable that there is a space between the upper part of the locking element and the locking groove. Such a space can be used to provide more production tolerances. Preferably, the vertical extent of the second set of locking surfaces is essentially equal to or greater than the vertical extent of the first set of locking surfaces.
    [00057] According to a second embodiment of the invention, the long edge locking system comprises a flexible material located in a vertical groove that prevents displacement along the edges. The flexible material is preferably located between cooperating surfaces of the locking element and the locking groove.
    [00058] According to a third embodiment of the invention, the long edge locking system comprises at least three sets of cooperating locking surfaces between a locking element located in a strip and a locking groove. The first and second sets are located at the top of the locking element where the first set is closer to the upper edges than the second set. The third set is located at the bottom and outside of the strip. This geometry is used to achieve a resistant pressure fit between the locking element and the locking groove, and the panels will be firmly attached to each other so that the displacement along the long edges and perpendicular to the short edges is avoided.
    [00059] Such a locking system with a pressure adjustment can be produced more resistant than conventional locking systems with hooks on the short edges.
    [00060] Said second mechanical connection can comprise a flexible tongue that is inserted in a fixation groove formed in the locking groove.
    [00061] The locking system described above on the long edges can also be used only individually to lock a pair of two adjacent edges, preferably the long edges, horizontally perpendicular to the edges and along the edges. Such a locking system can be used together with many other types of locking systems on the other pair of adjacent edges, preferably the short edges, and can contribute to considerably increasing the horizontal locking resistance at the short edges. This is a special advantage on large floors, with a length or width above, for example, 20 m, and which are installed, for example, in commercial areas where the face on the floor can be considerable.
    [00062] A second aspect of the invention deals with two floor panels with a locking system that comprises a tongue and a tongue groove to mechanically lock the vertical edges adjacent to the horizontal plane, thereby forming , a vertical mechanical connection between the panels. The locking system additionally comprises a first horizontal mechanical connection between adjacent edges to lock the panels together in a direction parallel to the horizontal plane and at right angles to said adjacent edges. The first horizontal mechanical connection comprises a locking element on a first edge and a locking groove on a second opposite edge. The tongue may be a separate tongue, preferably at least partially flexible and / or displaceable, inserted in a fixing groove at one edge of a panel. The locking system additionally comprises a second horizontal mechanical connection that locks the panels together along said first and second edges, in a direction parallel to the horizontal plane and parallel to said adjacent edges, when the panels are positioned flat on a sub-floor.
    [00063] The locking element and the locking groove preferably comprise two sets of cooperating locking surfaces, in which a first set is located closer to a vertical plane (VP) and to the upper joint edges than a second set.
    [00064] At least one of the two sets of cooperating locking surfaces may comprise a flexible material. The flexible material can be a flexible tongue inserted in a fixing groove. The fixing groove can be formed in the locking groove.
    [00065] The two sets of locking surfaces can be tilted so that a lower part of the locking element is larger than an upper part.
    [00066] The vertical extent of the second set of interlocking surfaces may be essentially equal to or greater than the vertical extent of the first set of interlocking surfaces.
    [00067] The locking system may comprise a third set of cooperating locking surfaces located on the outside and bottom of the strip.
    [00068] There may be a space between the top of the locking element and the locking groove.
    [00069] Said second horizontal mechanical connection may comprise a flexible material, which is applied in an essentially vertical groove, the flexible material being preferably compressed horizontally in two opposite directions. The flexible material can be complemented with a wedge-shaped locking element.
    [00070] Said second horizontal mechanical connection may comprise a friction element located at the top of the locking element that cooperates with a friction groove.
    [00071] The friction groove can comprise a flexible material.
    [00072] Said second horizontal mechanical connection can comprise friction cavities located in the locking element.
    [00073] Said second horizontal mechanical connection can comprise a compressible material that is applied in the locking system on surfaces that do not comprise cooperating active locking surfaces that lock the panels vertically and horizontally.
    [00074] The edges can be locked with a vertical snap action in which the separate tongue is moved in the fixing groove during vertical displacement.
    [00075] The edges can be locked when the separate tab is moved in the fixing groove along the short edge. BRIEF DESCRIPTION OF THE DRAWINGS
    [00076] The description will be described below in connection with exemplary modalities and in greater detail with reference to the accompanying exemplary drawings, in which:
    [00077] Figures 1a to 1f illustrate locking systems according to a known technology.
    [00078] Figures 2a to 2d illustrate a short edge locking system according to preferred embodiments of the invention.
    [00079] Figures 3a to 3f illustrate a long edge locking system according to preferred embodiments of the invention.
    [00080] Figures 4a to 4c illustrate a preferred embodiment of the short edge locking system.
    [00081] Figures 5a to 5f illustrate exemplary separate tabs that can be used to lock short edges.
    [00082] Figures 6a to 6f illustrate preferred embodiments of the invention.
    [00083] Figures 7a to 7c illustrate a long edge locking system according to an embodiment of the invention.
    [00084] Figures 8a to 8b illustrate a vertical folding with a conventional locking system and a locking system according to an embodiment of the invention.
    [00085] Figures 9a to 9d illustrate preferred embodiments of the invention. DESCRIPTION OF MODALITIES OF THE INVENTION
    [00086] To facilitate the understanding, several locking systems in the Figures are shown schematically. It should be emphasized that enhanced or different functions can be achieved using combinations of the preferred modalities.
    [00087] The inventor tested all known locking systems and especially all commercially used locking systems on the market that are installed with vertical folding on all types of floor panels, especially hardwood floors. and laminated, and the conclusion is that at least all locking systems that have one or more locking elements that co-operate with lock grooves can be fitted to a system with a slide lock on the long edges that prevents displacement. along the adjacent edges and with a downward folding locking system on the short edges that only locks vertically.
    [00088] The most preferred modalities are, however, based on floor boards with a laminate surface layer, wooden surfaces or free surfaces of powder-based paper, an HDF or wood core and a locking system on the long edge with a strip extending beyond the upper edge that allows locking through angular positioning combined with a tongue and a groove joint on the short edges that comprise a separate tongue that preferably only locks vertical mode.
    [00089] All modes can be used separately or in combinations. Angles, dimensions, round parts, spaces between surfaces, etc., are only examples and can be adjusted within the basic principles of the invention.
    [00090] Figures 2a to 2d show a first preferred embodiment of a short edge locking system provided with a flexible and movable tongue 30 on a first edge 1 inserted in a fixing groove 40 that cooperated with a tongue groove 20 on a second adjacent panel 1 'and lock the panels in a first vertical direction according to a known technology. The first panel 1 (strip panel) comprises a protruding strip 6 that extends outwards beyond a vertical VP plane. The second panel 1 'comprises a locking cavity 7 which cooperates with the locking strip 6 and locks the panels in a second vertical direction. Figure 2e shows that the panels are only locked vertically and that they can be released or connected horizontally in essentially the same plane since there is no locking element in the strip and no hook connections in the system locking systems that prevent such horizontal displacement.
    [00091] Such a locking system can be more cost-effective than conventional downward folding systems since there is no need for a projecting strip with a locking element. Lower cost, thinner and softer core materials can be used in a locking system that is used only for vertical locking. Horizontal locking can be achieved with a sliding lock system on the long edges.
    [00092] Figures 3a and 3b show a sliding lock system according to a preferred embodiment comprising a tongue 10 and a tongue groove 9, a locking strip 6, a locking element 8 and a locking groove 14. A flexible and compressible material 16 such as synthetic or natural rubber or plastic foam is applied to the top of the locking groove 14 as a layer or at local points, or at the top of the locking element 8. The upper part of the locking element 8 is formed so that, preferably, two horizontally opposite edges are pressed against the compressible material 16a, 16b. On a wooden floor with a lamellar core, the locking element and the locking groove will be formed through the orientation of the fiber. The swelling and contraction in the horizontal direction along the wood fibers are extremely small will not cause any dimensional changes in the adjustment tolerances between the locking element 8 and the locking groove 14. Back pressure will have no effect on the tolerances of locking, and the swelling and contraction of that part of the locking system will be easily compensated for by the flexibility of the compressible material even in other wood-based materials such as HDF, chipboard or plywood. It is preferable that the upper part of the locking element is formed in wedge and that it cooperates with a complementary groove 14. It is preferable that the inner part of the groove 14 is smaller than the groove opening. This design can be used to create a friction connection even without the compressible material.
    [00093] Figures 3c and 3d show a locking system with at least three sets of cooperative locking surfaces between locking element 8 and locking groove 14. The first 11.12 and the second 21.22 are located at the top of the locking element where the first set is closer to the upper edges 4,5 than the second set. The third set 23,24 is preferably located below the first and second sets, preferably at the bottom and outer part of strip 6. The locking surfaces are essentially flat, but they can also be curved. The locking surfaces are preferably inclined. Preferably, the angle Al against a horizontal plane HP of the first set of cooperated surfaces should be slightly less than the angle A3 of the third set. This geometry can be used to achieve easy locking with angular positioning and a strong pressure adjustment between the locking element 8 and the locking groove 14 and the panels will be firmly attached to each other so that the displacement along from long edges and perpendicular to short edges is prevented. Preferably, all or part of the cooperating sets of surfaces are created with angles A1, A2, A3 that are between 40 to 80 degrees against the horizontal plane or even more preferably between 45 and 75 degrees.
    [00094] In wood cores, such as plywood or wood lamella core, it is preferable that the fiber orientation is mainly perpendicular to the length direction of the edges. The layers in the plywood core can be adapted so that at least one set of cooperating surfaces comprises such a fiber orientation that it will provide very high friction and strong locking along the joint.
    [00095] Such a locking system with a pressure adjustment, with or without additional friction enhancing materials preferably between the locking element and the locking groove, can be made stronger than conventional locking systems with hooks at the short edges. A horizontally extending groove 35 can be formed in a wall or in the locking groove 14 in order to increase the flexibility of one of the locking surfaces 23 in the third set of locking surfaces. A mainly vertical similar groove 35a can also be formed in range 6. Forming can be done with rotary tools or sculpting tools.
    [00096] The locking element and the locking groove can be formed very precisely if a high precision profile is used, where several tools are positioned in the same tool station so that the top edge 4 and the locking element are formed at the same time in order to eliminate the rotation of the panels during machining. The locking groove and the upper edge 5 can be formed in the same way. The locking system can also be formed partially or completely with sculpting tools that allow the formation of more complex geometries with recesses.
    [00097] The slip lock systems described above are preferably used on long edges and in combination with a downward locking folding system on short edges as shown in Figures 2a to 2d.
    [00098] Figures 3e, f show that the flexible material can be combined with or replaced by a preferable and flexible displaceable tongue 30 on one of the edges which is inserted in a fixing groove 40 and comprises a part, preferably a external part, which is in contact with an adjacent edge and prevents the edges from moving along the joint. The flexible tongue 30 is preferably inserted into a fixing groove 40 which is formed in the locking groove 14. The outer part of the tongue preferably comprises small, sharp locking protrusions that increase longitudinal friction. The tongue can be fixed inside the fixing groove 40 by means of friction and / or glue. One or several tabs 30 can be attached to an edge, preferably the long edge of a floor panel.
    [00099] Figure 3e shows a locking system that comprises a tongue 10 and a strip on the same edge 2. This geometry saves material when the locking system is formed. The adjacent panel 2 'comprises a tongue groove 9 with an upper lip 9a and a lower lip 9b which cooperates with the tongue 10 for vertical locking. The locking groove 14 comprises a fixing groove 40 that can be tilted to facilitate the insertion of the flexible tongue 30 into the fixing groove 40. An external sliding surface 30a of the flexible tongue 30 is, during positioning angled, sliding against a lateral surface 8a in the locking element and the flexible tab is arranged in and out in the fixing groove. All types of tabs, which comprise at least one part that is flexible, can be used. The external part of the flexible tongue can be wedge-shaped and can, in a locked position, press with pre-tension inside the tongue groove 20a. The upper part of the tongue groove 20a is, in this embodiment, tilted upwards and outwards so that the panels can be unlocked with an angular positioning action.
    [000100] The fixing groove can be formed on the outside of strip 6, it is also possible to replace the flexible tongue 30 with a sharp nail produced, for example, from plastic or metal, preferably aluminum.
    [000101] Figure 3f shows a locking system with a flexible tongue 30 that presses against an upper part 21 of the locking element 8. Such a locking system may have a flexible tongue that can only be moved to a distance of less than 0.5 mm. Even 0.1 to 0.2 mm can be sufficient to provide a lock.
    [000102] All the modalities described can be combined. The sliding lock system can also be combined with a one-piece tongue system 10 and a conventional groove 9 on the short edges. The flexible tongue can be designed in such a way that it allows some displacement, especially if a hammer and screwdriver are used. Two panels can also be connected to the short edges partially or completely, and can thereafter be positioned at an angle to the locked position on the long edges.
    [000103] The fixing groove can extend along the entire length or it can be a local groove with a length that can be slightly longer than the length of the flexible tongue 30.
    [000104] The sliding lock system can also be used independently to lock panels on a pair of opposite edges and can be combined with any type of locking system on another pair of edges, preferably short edges. The sliding lock system can be used to improve the overall locking of the panels and to increase the locking forces on another pair of edges. This can be an advantage in thin panels or in a soft core material such as, for example, PVC, where it is difficult to form a large locking element. It is also suitable for narrow panels where the length of the locking element is quite small. Material savings can be achieved, for example, in a lamella core wood material where a separate, stronger and more expensive material is usually used on the short edges to form the strip and the locking element.
    [000105] Figure 4a to 4c show that the separate tab can be attached to the fold panel 1 '.
    [000106] Figures 5a to 5d show that all known tongues can be used in the short edge locking system. Figure 5a shows an arc-shaped tongue and Figure 5b shows a brittle tongue. Such tongues are flexed in the length direction during locking. Figure 5c shows a wedge tongue that is displaced with a lateral thrust action from the long edge so that it is displaced both along the edge and perpendicular to the edge inside the tongue groove 20. The Figure 5d shows a rigid lateral thrust tongue that is only moved along the edge so that the protrusions on the tongue are superimposed on the protrusions formed in the tongue groove 20.
    [000107] Figure 5e shows a flexible tongue 30 that can be used to prevent displacement along the edge. The tongue comprises friction connections 31 which are located in the inner part of the fixing groove 40 and locking protuberance 32 which can be in contact with the adjacent edge, preferably an external part of the locking element 8. The tongues as shown in Figures 5a and 5b can also be used.
    [000108] Figure 5f shows a locking system which comprises a flexible tongue 30 and which is in a locking position by means of which one of the edges 2 'is positioned at an angle to the subfloor. The flexible tongue 30 is in contact with the outside of the strip when the locking element 8 and the locking groove 14 are superimposed on each other. This specific geometry prevents separation of the edges during angular positioning.
    [000109] Figures 6a to 6f show that all known down-folding systems can be adapted to a locking system according to an embodiment of the invention by removing a part of the locking element and preferably a part of range 6. This will provide cost savings due to less leftover and a stronger joint. It is also possible to form a downward folding system on very thin floor tiles, for example, with a thickness of about 4 to 6 mm.
    [000110] Figure 6d shows a lateral buoyancy system with a wedge shaped tongue and Figure 6e shows a lateral buoyancy system with a tongue comprising protrusions. Even one-piece systems with a machined tongue as shown in Figure 6f can be used. A short strip 6 provides much easier machining of the recessed groove 41. This groove 41 can also be formed by sculpting.
    [000111] Figure 6d shows that all downward folding locking systems can be adjusted so that the edge 6a can be formed without a protruding strip 6 and the tongue 30 can be locked vertically up and down.
    [000112] Figures 7a to 7b show preferred modalities. The long-side locking system comprises a friction element 15, which in this embodiment is located at the top of the locking element 8, and which cooperates with a friction groove 17. An advantage is that no compressible material 16 is applied to the active locking surfaces 9a, 9b, 10a, 10b, 3, 4, 11, 12 that lock the panels vertically and horizontally.
    [000113] Figure 7c shows that the friction can be improved if the friction cavities 18 are formed in the upper part of the locking element 8 or in the friction element 15. Such cavities form expansion spaces for the flexible material 16 that can be applied with lower requirements for production tolerances. The cavities are preferably formed with a spindle cutter as described in WO2010 / 087752. Friction cavities 18 'can also be formed in other parts of the locking system, for example, on the outside of strip 6.
    [000114] Figures 8a and 8b show that known locking systems, as shown in Figure 8a, can easily be converted into a locking system according to a mode of the invention, as shown in Figure 8b, and that the new locking system can be compatible with the old locking system. The friction cavities 18 are formed at the top of the locking element with a spindle cutter, the compressible material 16 is preferably inserted essentially in the groove along the entire long edge or in parts thereof and the locking element at the short edges it is removed. A flexible tab can also be inserted on the long edge as described above.
    [000115] The panels are installed so that a 2 '' long edge of a new panel in a second row is placed at an angle against a long edge 2 of a first panel installed in a previous row and displaced to that the short edge 1 'is in contact with a short edge 1 of a second panel installed in the second row. The new panel is angled downwards so that the flexible tab 30 locks the short edges 1.1 'vertically. The long edges comprise a locking system with a friction connection that prevents the panels from moving along the long edges 2, 2 ', 2' '.
    [000116] Figure 9a shows that several friction elements 15, 15 'and friction grooves 17,17' with a compressible material 16,16, can be provided.
    [000117] Figure 9b shows that the protruding strip 6 on the short edges can be replaced by overlapping the upper edges 33, 34 above the separate tongue 30. It is, of course, possible to use both the overlapping edges and a locking strip 6 that cooperates with a locking cavity 7.
    [000118] Figure 9c shows that a flexible and compressible material 16 can be applied to the friction element 15.
    [000119] Long edge locking along the edge can be achieved with a tight fit, high friction or all known methods to prevent displacement along the joint.
    [000120] A wooden floor with a lamellar core that generally has a rough surface can be formed with a tightly fitting locking system and relatively large cooperating locking surfaces. No flexible material is needed to obtain sufficient friction. Such a long-side locking system is extremely difficult to move, especially when the floor plates are long, for example, from 1.8 to 2.4, and the frictional force is generally sufficient to achieve a lock that maintains the edges. - of short joints during the life of the floor. Only a few small flexible tabs 30 can be provided on the long edges in order to provide the extra necessary locking that may be required in some applications and in very dry conditions when the wood material is contracted.
    [000121] The locking force of the slip lock can be increased considerably with a locking strip that is slightly flexed and that causes permanent vertical pressure as shown in Figure 9d. Sufficient friction can be created even on an HDF material that is usually with very smooth surfaces. A strip 6 which in a locked position is flexed backwards will press the locking element 8 into the locking groove 14 when people walk on the floor or when furniture is applied to the surface. This will increase the locking force of the second horizontal connection along the long edges. The locking force can be further increased if, for example, a gripping protrusion 23 is formed at the bottom of the band, preferably under the locking element. Such a gripping protrusion 23 can be applied as a separate material essentially in the entire range 6 or in separate parts along the edge.
    [000122] Wedge-shaped locking elements 8 that are pressed into a cooperating locking groove 14 as shown in Figure 9d can create sufficient friction even without a compressible friction material. Figure 9d shows a pattern comprising a locking element 8 and a locking groove with two sets of cooperating locking surfaces. A first set 11,12 is located closer to the vertical plane than a second set 21,22. The locking surfaces are preferably angled so that a lower part of the locking element is larger than an upper part. The locking surfaces can be essentially flat or curved. It is preferable that there is a space S between the top of the locking element and the locking groove. Such space S can be used to provide more production tolerances. The angle A1, A2 of the cooperating surfaces, or the tangent line if the surfaces are curved, should preferably be greater than about 45 degrees. Preferably, the vertical extension of the second set 21,22 of locking surfaces is essentially equal to or greater than the vertical extension of the first set 11,12 of locking surfaces. The second set should preferably extend downwards to a level that is below the first set.
    [000123] A flexing groove 34, 34 'can be formed in the locking element 8 and / or behind the locking groove 14 in order to increase the flexibility of the walls of the locking element 8 or the locking groove 14. Such a flex groove can also be filled with a flexible material that further increases flexibility.
    [000124] A wedge-shaped locking element as described above can be used to position the upper edges with a small gap of, for example, about 0.01 to 0.10 mm. Such a gap will allow the upper edges to swell and damage to the upper edges or squeaking will be eliminated. Such a locking system is also very suitable for use in bonded floor installations or in combination with chamfers between the upper joint edges.
    [000125] The embodiment described above can, of course, be combined with friction cavities 18 and the flexible material 16 can be inserted into the locking element and the locking groove.
    [000126] The locking system can be formed with two or more sets of locking elements and locking grooves in order to increase friction. Small friction grooves 23 parallel to the joint edge can also increase friction.
    [000127] It is also possible to use glue or wax that is cured after some time, they can eliminate problems with the contraction and swelling of a pre-tensioned locking system. Wax mixed with aluminum oxide particles, which are applied in the locking system, increases friction considerably.
    [000128] The long edge locking system can be used with all known vertical folding systems that lock short edges vertically and horizontally.
    [000129] Separate tabs are usually connected at the factory within an edge. Separate loose tongues that are inserted before folding or when two short edges are positioned flat on the sub-floor are not excluded.
    [000130] The long edge locking system can be formed so that it can be moved at an angle of 3 to 5 degrees. This facilitates installation around doors and the like.
    [000131] The invention has been described above by way of example only, and the skilled person will note that various modifications can be made within the scope of the invention as defined by the appended claims.
    权利要求:
    Claims (13)
    [0001]
    1. Floor system comprising a plurality of rectangular floor panels with short edges (1, 1 ') and long edges (2, 2', 2 ''), in which the panels are adapted to be installed on a sub-floor and connected with a long-edge mechanical locking system to lock the panels vertically and horizontally, said locking system comprises a tongue (10, 30) and a tongue groove (9, 20) for mechanically lock between vertical edges adjacent to the horizontal plane (HP), forming a vertical mechanical connection between the panels, and a locking element (8) on a first long edge (2) and a locking groove (14) ) on a second long opposite edge (2 '), thus forming a first horizontal mechanical connection between the adjacent long edges (2, 2') that lock the panels together in a direction parallel to the horizontal plane and at angles straight in relation to said adjacent long edges, in which the panels are provided with a short-edge locking connection comprising a separate tongue (30) for locking adjacent short edges (1, 1 ') in a first vertical direction, inserted in a fixing groove (40) on a short edge (1 , 1 ') of a panel, in which the separate tongue is at least partially flexible and / or movable, and a locking strip (6) and a locking cavity (7) for locking adjacent short edges (1, 1 ') in a second vertical direction and in which the long edges are provided with a second horizontal mechanical connection that locks the panels together along said adjacent long edges, in a direction parallel to the horizontal plane and parallel to said adjacent long edges, when the panels are positioned flat on the subfloor, characterized by the fact that the short edge locking connection is configured to lock the adjacent edges in vertical directions only, that the second horizontal mechanical connection comprises attrit cavities o (18) located on the locking element (8) and that the second horizontal mechanical connection comprises flexible or compressible material (16) which is applied to an upper part of the locking groove (14), the flexible or compressible material being configured to expand into the friction cavities when compressed by the locking element (8).
    [0002]
    2. Floor system according to claim 1, characterized by the fact that said second horizontal mechanical connection on the long edges comprises the locking element (8) and the locking groove (14) with two sets cooperating locking surfaces (11, 12 - 21, 22) where a first set (11, 12) is located closer to a vertical plane (VP) and the upper joint edges than a second set (21 , 22), in which the vertical plane (VP) is defined by the upper joint edges, the vertical plane (VP) being perpendicular to the horizontal plane (HP).
    [0003]
    3. Floor system according to claim 2, characterized by the fact that the two sets of locking surfaces are inclined so that a lower part of the locking element (8) is larger than an upper part .
    [0004]
    4. Floor system according to claim 2 or 3, characterized by the fact that the vertical extension of the second set of locking surfaces (21, 22) is essentially equal to or greater than the vertical extension of the first set of locking surfaces locking surfaces (11, 12).
    [0005]
    5. Floor system according to any of claims 2 to 4, characterized by the fact that the long-edge locking system comprises a third set of cooperating locking surfaces (23, 24) located on the outside and bottom of a strip (6) on the long edge.
    [0006]
    6. Floor system according to any of claims 2 to 5, characterized by the fact that there is a space (S) between the upper part of the locking element (8) and the locking groove (14 ).
    [0007]
    7. Floor system according to any one of claims 1 to 6, characterized by the fact that said flexible material (16) is compressed by two horizontally opposite edges of the upper part of the locking element (8) .
    [0008]
    8. Floor system, according to any of claims 1 to 7, characterized by the fact that said flexible material (16) is located in an essentially vertical groove (14) that is complementary to an element of locking (8) with wedge shape.
    [0009]
    9. Floor system, according to any one of claims 1 to 8, characterized by the fact that said second horizontal mechanical connection comprises a friction element (15) located at the top of the locking element (8 ) that cooperates with a friction groove (17).
    [0010]
    10. Floor system according to claim 9, characterized by the fact that the friction groove comprises a flexible material (16).
    [0011]
    11. Floor system according to any one of claims 1 to 10, characterized by the fact that said second horizontal mechanical connection comprises a compressible material that is applied in the locking system on surfaces that do not include active locking surfaces cooperating (3, 4, 9a, 9b, 10, 10b, 11, 12), which lock the panels vertically to the horizontal plane and horizontally in a direction parallel to the horizontal plane and at right angles to said adjacent long edges.
    [0012]
    12. Floor system, according to any one of claims 1 to 11, characterized by the fact that the short edge locking connection is locked with a vertical snap action in which the tongue is separated (30) is displaced in the fixing groove (40) during vertical displacement.
    [0013]
    13. Floor system according to any one of claims 1 to 11, characterized by the fact that the short edge locking connection is locked when the separate tongue (30) is moved in the fixing groove (40 ) along the short edge.
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    同族专利:
    公开号 | 公开日
    EP2732109B1|2019-08-28|
    EP3567185A1|2019-11-13|
    RU2014102588A|2015-08-20|
    BR112014000016A2|2017-02-07|
    CN103649437A|2014-03-19|
    EP2732109A4|2015-05-27|
    MY172014A|2019-11-12|
    KR102067469B1|2020-01-17|
    CA2840714C|2020-07-07|
    RU2603987C2|2016-12-10|
    EP2732109A1|2014-05-21|
    CN103649437B|2017-04-19|
    CA2840714A1|2013-01-17|
    WO2013009257A1|2013-01-17|
    UA113738C2|2017-03-10|
    KR20140041813A|2014-04-04|
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    法律状态:
    2018-04-03| B25A| Requested transfer of rights approved|Owner name: CERALOC INNOVATION AB (SE) |
    2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2019-11-12| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2020-10-06| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2020-12-22| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 09/07/2012, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US201161506282P| true| 2011-07-11|2011-07-11|
    SE1150660|2011-07-11|
    SE1150660-7|2011-07-11|
    US61/506,282|2011-07-11|
    PCT/SE2012/050817|WO2013009257A1|2011-07-11|2012-07-09|Mechanical locking system for floor panels|
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