simultaneously biaxially oriented multilayer polymer barrier film, coated biaxially oriented film, l

专利摘要:
simultaneously biaxially oriented multilayer polymer barrier film, coated biaxially oriented film, laminated packaging material, packaging container, and the method for making a biaxially oriented multilayer polymer barrier film refers to a film of biaxially oriented multilayer barrier polymer, having gas barrier properties and consisting of polymer layers, comprising a polyolefin core layer and an ethylene vinyl alcohol (evoh) barrier surface layer on a first side of the core layer . the invention additionally relates to a film coated by vapor deposition like this, especially a film like this metallized. the invention also relates to a packaging laminate comprising the vapor deposition-coated polymer film or film and to a packaging container produced from such a packaging laminate. the invention additionally relates to a method for producing the barrier film.
公开号:BR112013032527B1
申请号:R112013032527
申请日:2012-09-17
公开日:2020-06-09
发明作者:Lorenzetti Cesare；rey Lisa
申请人:Tetra Laval Holdings & Finance；
IPC主号:

专利说明:

POLYMER BARRIER FILM IN MULTILAYERS SIMULTANEOUSLY BIAXIALLY ORIENTED, BIAXIALLY ORIENTED FILM COATED, LAMINATED PACKAGING MATERIAL, PACKAGING CONTAINER, AND, METHOD FOR MANUFACTURING A BARRIER MULTI-FILMED FILM
TECHNICAL FIELD OF THE INVENTION
[01] The present invention relates to a biaxially oriented multilayer polymer barrier film, having gas barrier properties and consisting of polymer layers only, comprising a polyolefin core layer and a barrier layer of ethylene vinyl alcohol (EVOH) on a first side of the core layer. The invention also relates to a substrate film like this which is additionally coated with a barrier material, in particular with a vapor deposited barrier coating. The invention further relates to a laminated packaging material comprising the biaxially oriented polymer barrier film or such additional barrier coated film, and a packaging container produced from a laminated packaging material like this. The invention further relates to a method for the production of the biaxially oriented multilayer polymer barrier film and to such additional barrier coated films.
BACKGROUND OF THE INVENTION
[02] Disposable single-use packaging containers for liquid foods are often produced from a packaging laminate based on cardboard or paperboard. Such a commonly used packaging container is marketed under the trademark Tetra Brik Aseptic® and is mainly used for aseptic packaging of liquid foods such as milk, juice
Petition 870200008352, of 01/17/2020, p. 13/69 / 45 fruit, etc., marketed and sold for long-term ambient storage. The packaging material in this known packaging container is typically a laminate comprising a bulky layer of paper or cardboard and external liquid-tight layers of thermoplastic. In order to make the packaging container airtight with gas, in particular airtight with oxygen gas, for example, for the purpose of aseptic packaging and packaging of milk or fruit juice, the laminate in these packaging containers normally comprises at least one such layer additional gas barrier, most commonly an aluminum foil.
[03] On the inside of the laminate, that is, the side intended to face the food contents filled with a container produced from the laminate, there is a more internal layer, applied over the aluminum film, whose layer of inside most it can be composed of one or several layers of parts, comprising adhesive polymers and / or thermally sealable polyolefins. Also on the outside of the bulky paper or cardboard layer, there is an outer layer of thermally sealable polymer. The thermally sealable polymer layers are preferably based on low density polyethylene.
[04] Packaging containers are generally produced using modern high-speed packaging machines of the type that continuously form, fill and seal packages of a membrane or prefabricated blanks of packaging material, eg machines packaging type Tetra Brik Aseptic®. Packaging containers can thus be produced by the so-called forming - filling - sealing technology, basically including reforming a membrane of the laminated packaging material in a tube causing both longitudinal edges of the membrane to be joined together in an overlapping joint by welding the layers of
Petition 870200008352, of 01/17/2020, p. 14/69 / 45 thermoplastic polymer thermally sealable inside and outside each other. The tube is filled with the desired liquid food product and is then divided into individual packages by repeated transverse sealing of the tube at a predetermined distance from each other below the level of the filled contents in the tube. The packages are separated from the tube by incisions along the transverse seals and are assigned with the desired geometric configuration, usually parapipedical, by the formation of folds along the crease lines prepared in the packaging material.
[05] The main advantage of this concept of method for conditioning, filling and sealing in continuous tube is that the membrane can be sterilized continuously just before the formation of the tube, thus providing the possibility of an aseptic conditioning method, that is, a method where the liquid content to be filled, as well as the packaging material itself, has a reduced level of bacteria and the filled packaging container is produced in clean circumstances in such a way that the filled package can be stored for a long time, even at room temperature, without the risk of microorganisms growing in the filled product. Another important advantage of the Tetra Brik® packaging method is, as previously stated, the possibility of continuous high-speed packaging, which has a considerable impact on cost efficiency.
[06] A layer of aluminum foil in the packaging laminate provides barrier properties far superior to most polymeric barrier materials. The conventional aluminum foil packaging laminate for aseptic packaging of liquid food is the most cost-effective packaging material, in its performance level, available in the current market. Any other material
Petition 870200008352, of 01/17/2020, p. 15/69 / 45 competitor has to be more cost-efficient with respect to raw materials, have comparable food preservation properties and have relatively low complexity in converting to a finished packaging laminate.
[07] Until then, there are practically no aseptic paper or cardboard based packaging for long-term ambient storage of the type described above available on the market, of a cost-efficient non-film packaging laminate compared to aluminum film laminates. , which have a reliable level of barrier properties (eg oxygen barrier, water vapor barrier, etc.) and food preservation properties for long-term storage, such as, for example, more than 3 months .
[08] Among the efforts to develop more cost-effective packaging materials and to minimize the amount of raw material needed for the manufacture of packaging materials, there is a general incentive to develop prefabricated films with multiple functionalities. barrier, which can replace or complement the aluminum foil. Such previously known examples are films combining multiple layers, each contributing complementary barrier properties to the final film, such as, for example, films having both a vapor deposited barrier layer and a polymer-coated barrier layer. additional over the same substrate film. Such films, which have been coated at least twice with different coating methods, tend, however, to become very expensive and involve very high demands on the qualities of the substrate film, such as thermal resistance and durability in handling.
[09] On the other hand, in order to optimize the packaging laminate, its production, and packaging containers
Petition 870200008352, of 01/17/2020, p. 16/69 / 45 manufactured from this, there is an incentive, in addition to reducing raw material costs, to simplify the structure of the packaging laminate, decrease the number of conversion steps required and provide a packaging laminate that has properties sufficient barrier and food preservation.
[10] Many so-called barrier films are commercially provided today. A common denominator for most such films is that they are often very expensive, since they require relatively thick layers, alternatively, or in addition, several layers, of precious barrier materials and / or are not good enough in terms of barrier properties and mechanical properties required for incorporation into laminated packaging paper, from which folded, sterilized, filled and sealed packages (form fill - seal) must be produced. For example, a single barrier layer of a barrier polymer such as ethylene vinyl alcohol (EVOH) or polyamide for the purpose of high barrier properties, is too expensive.
[11] One type of such barrier films are so called high surface energy (HSE) films for subsequent additional barrier coating with ceramic, organic or metallic vapor deposition coating, such as SiOx coatings or metallization coatings. The high surface energy of the film, mainly based on similar polypropylene or polyolefin films, is provided by a thin surface layer, for example, polyamide or ethylene vinyl alcohol.
[12] EP-B-541273, first deposited in 1991, describes a barrier film in which an aqueous coating dispersion comprising polyvinyl alcohol and a modified adhesion-promoting copolymer or polymer is coated on a polypropylene substrate film, that was oriented in a first direction. After the
Petition 870200008352, of 01/17/2020, p. 17/69 / 45 coating and drying of the PVOH-based coating, the film is subsequently oriented in the second direction, in order to produce a biaxially oriented film, with a suitable surface for subsequent additional metallization on the PVOH-based surface. The costs of a film like this are, however, very high, as they involve two different coating stages, first, a wet dispersion coating with subsequent drying and then a vapor deposition coating operation. with an orientation operation between these two coating operations. There is hardly, or does not exist, an economic advantage of including a test film in a laminated material for disposable packaging containers.
[13] US-A-5153074 (first deposited in 1991) describes a metallization film with a high energy EVOH surface. The polypropylene base layer is coextruded together with the EVOH surface layer with a bonding layer of a modified polypropylene homopolymer of maleic acid anhydride in between the two layers. According to the only Example, the film thus obtained is then sequentially oriented, first three times its original length in the direction of the machine and then eight times in the transversal direction. The EVOH employed in the Example had a molar percentage of ethylene of 48. The total thickness of the final film was 80-100 units thick, while the thickness of the EVOH layer was only 3 units thick. According to the measurements on the Example metallized film, oxygen transmission was 2.6 to 5.4 cm ³ / m ² / day / atm at 0% RH and 23 ° C.
[14] Obviously, the very thin layer of EVOH in this film serves only as a metal receiving layer and not really as an oxygen barrier layer. Especially, since the EVOH employed has a high content of ethylene monomer units, thus having inherently very low gas barrier properties.
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[15] In tests by the applicants of the present invention, uncoated high surface energy substrate films, as described in USA-5153074, provide oxygen transmission rates as high as 70 to 110 cm ³ / m ² / day / atm at 23 ° C 50% RH.
[16] In US-A-2009/0053513 (corresponding to WO2006 / 1 17034, first deposited in 2005), a BOPP-based film similar (to US-A5153074) with a high surface energy polyamide layer, for subsequent Coating with SiOx, AlOx or a metallized coating, is described to provide surprisingly improved oxygen barrier properties in its barrier coated state, compared to previous structures. The improvement is explained as related to the simultaneous biaxial orientation method (LISIM®), in which the stretching of the polymer film is carried out simultaneously in the MD and TD to at least one stretch ratio above 6-7 times the length and width originals of the film material. The oxygen transmission values obtained by an additional barrier-coated film such as this is claimed to be less than 0.20 to 0.50 cm ³ / m ² / day / atm at 23 ° C 75% RH. Also, in this case, however, the oxygen barrier obtained is related to the subsequent barrier coating, rather than to the HSE-type substrate film itself.
[17] It is generally known that EVOH copolymer films are difficult to orient and stretch. This is believed to be attributed to the large number of hydroxyl groups in the EVOH molecules, which easily form hydrogen bonds during the formation of the non-oriented film.
[18] In US-A-2009/0208717 (corresponding to WO2006 / 128589, first deposited in 2005), the simultaneous biaxial orientation method (LISIM®) is used to stretch films with symmetrical configuration and internal gas barrier layers. EVOH. Here, a clear improvement in the barrier properties of the EVOH layer is observed. The barrier properties of EVOH were increased twice (doubled), compared
Petition 870200008352, of 01/17/2020, p. 19/69 / 45 with similar non-oriented films with the same layers and layer thicknesses. This publication also states that, due to the sequential biaxial orientation of similar films, the ethylene content of the EVOH polymer must be greater than 45 mol%, and that the simultaneous biaxial orientation of films with lower EVOH inner layers ethylene than 40 mol% was previously considered impossible. According to the invention, as described in US-A-2009/0208717, however, simultaneous biaxial orientation of a film with a central EVOH layer was considered possible, also in ethylene contents below 40 mol%, limited to certain conditions temperature and stretching. US-A2009 / 0208717 reveals that it is possible to simultaneously stretch a film of the general structure B / C / D / C / B, where the two layers B are the base of polypropylene homopolymers, the two layers C are polypropylene or anhydride modified polyethylene maleic, and layer D is the supraspecified central EVOH layer. The thickness of the EVOH layer should generally be from 1 to 10 pm, preferably from 1 to 6 pm. In addition, it is well known, and also prescribed by US-A-2009/0208717, that EVOH layers must be protected from the environment as their barrier properties are impaired by the entry of atmospheric moisture. Thus, the EVOH layers are arranged in the core of a multilayer film (B / C / D / C / B). In addition, it is prescribed by US-A-2009/0208717 that film blowing methods such as so-called bubble or double bubble methods are also included in the scope of simultaneous orientation methods.
OBJECTIVE OF THE INVENTION
[19] It is an objective of the present invention to provide a cost efficient polyolefin based film with good gas barrier properties and mechanical properties, being suitable for additional coating with barrier layer materials, and suitable for use in a laminate in
Petition 870200008352, of 01/17/2020, p. 20/69 / 45 packaging and in liquid packaging containers based on cardboard made from them, whose film eliminates the disadvantages and problems discussed above and which satisfies at least some of the requirements mentioned, preferably all of them.
[20] In particular, it is an objective of the present invention to provide a cost-efficient polymer film with better gas barrier properties, also in conditions of high humidity.
[21] It is an additional objective to provide a vapor deposition-coated barrier film, based on the improved polymer film as a coating substrate, with better gas barrier properties at high humidity as well as the stretching of the film.
[22] In accordance with a further aspect of the invention, an improved packaging laminate is provided, which can be folded and reshaped into a packaging container, having maintained gas barrier properties. In this way, improved packaging containers made from packaging laminate are also provided, which have improved gas barrier properties, also in long-term storage and in high humidity conditions.
[23] It is an additional object of the invention to provide a packaging laminate comprising the polymer barrier film, which also has good mechanical properties, including toughness and rigidity in folding, to be suitable for aseptic packaging of high-speed liquid food continuously. continuous tube forming means, when laminated on a membrane made of paper or cardboard-based packaging material.
[24] The invention is additionally concerned with a packaging container filled with solid, semi-solid or liquid food or drink and produced from a packaging laminate comprising the barrier film.
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[25] These and other objectives are achieved through the biaxially oriented multilayer polymer barrier film, the barrier film coated with an additional barrier material layer, the packaging laminate and the packaging container comprising said film or coated film, and by the method for producing the biaxially oriented multilayer polymer barrier film according to the invention, defined in the appended claims and as described herein.
[26] It should be understood below that the thicknesses given for the various layers of the multilayered film are the thicknesses obtained after stretching for the orientation of the film in intermediate laminated multilayer.
[27] Accordingly, the present invention provides a biaxially oriented multilayer polymer barrier film (10a), having gas barrier properties and comprising a polyolefin core layer and at least one ethylene vinyl barrier surface layer. alcohol (EVOH) on at least one side of the core layer, the EVOH barrier layer being less than 1.5 pm thick and having an ethylene content of 36 mol% or less; and the film having an oxygen transmission (OTR) smaller than 10 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH.
[28] According to an embodiment of the invention, the OTR of the polymer barrier film is less than 5 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH such as, for example, when the thickness of the EVOH barrier surface layer is about 0.6 pm, and the ethylene content of EVOH is 32 mol%. The OTR measured at 90% RH is then less than 25 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C or less.
[29] According to an embodiment of the invention, the OTR is less than 1 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH such as, for example, when the thickness of the EVOH barrier surface layer is about
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0.6 gm, and the ethylene content of EVOH is 27 mol%. The OTR measured at 90% RH is then less than 25 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, in particular 22 cm ³ / m ^2/1 day / 1 atm, 24 h 23 ° C or less.
[30] According to an embodiment of the invention, the polyolefin core layer comprises a biaxially oriented polyolefin selected from the group consisting of polypropylene homopolymers, propylene-ethylene copolymers, propylene copolymers with other alphaolefins, including propylene-ethylene terpolymers -butylene, homo and polyethylene copolymers with a density greater than 0.930, preferably greater than 0.940 (determined according to ISO 1183 D using compressed samples), including such polymers of LLDPE, MDPE and HDPE, and combinations of two or more of said polyolefins.
[31] EVOH suitable for the biaxially oriented barrier surface layer thus has an ethylene content of 36 mol% or less. Above 36 mol%, an improvement in the gas barrier properties of the EVOH layer is hardly achieved. Generally, the lower the ethylene content, the more the barrier improvement will be achieved through the simultaneous orientation of the layer. Preferably, EVOH copolymers additionally have a degree of hydrolysis of at least 96%, more preferably 98 to 99%, and the melting point of EVOH copolymers suitable for simultaneous orientation is generally above 150 ° C. The barrier surface layer must mean that the ethylene vinyl alcohol (EVOH) barrier surface layer must be an outer or outer base film surface. The base film can be provided with a coating, which would then be applied to the free surface of the EVOH barrier surface layer (which thus has a surface facing the polyolefin core layer and a surface facing the coating). Said coating being a deposition coating, such as a vapor deposition coating, for example, a chemical deposition coating of
Petition 870200008352, of 01/17/2020, p. 23/69 / 45 steam, a coating by physical vapor deposition.
[32] According to an embodiment of the invention, the thickness of the EVOH layer is 0.4 to 1.0 gm, more preferably 0.5 to 0.7 gm. The thickness of the EVOH must be less than 1.5 gm. At resulting thicknesses above 1.5 gm, the cost for the low ethylene EVOH grade becomes very high, while a thickness at 1 gm or less is more economically viable for packaging purposes. Thicknesses below 0.4 gm, on the other hand, cannot guarantee a uniform EVOH layer and thus uniform and reliable gas barrier properties across the film.
[33] According to a preferred embodiment of the invention, the ethylene content of the EVOH barrier surface layer is 32 mol% or less, preferably 27 mol% or less. In general, the lower the ethylene content, the more the barrier improvement will be achieved through the simultaneous orientation of the layer.
[34] According to an embodiment of the invention, the total thickness of the film is up to 20 gm, preferably 12 to 18 gm. Above 20 gm of total thickness, the cost efficiency in terms of raw materials decreases, while below 8 gm, the mechanical properties of the film can be considerably reduced and will not contribute much to the mechanical properties of the packaging laminate.
[35] According to an embodiment of the invention, the film additionally comprises a biaxially oriented bonding layer of a modified polyolefin, such as those marketed under the trademark Admer and Bynel or combinations thereof, between the polyolefin core layer and the EVOH barrier surface layer. The bonding layer is thus bonding the polyolefin core layer and the barrier surface layer together. A very functional example of such a suitable modified polyolefin is polypropylene grafted with maleic anhydride (MAH-PP). The bonding layer is oriented biaxially in the same
Petition 870200008352, of 01/17/2020, p. 24/69 / 45 directions and the same value as the rest of the oriented film. Said bonding layer may alternatively consist of a polymer based on polyethylene which is modified by grafting or copolymerization. The bonding layer can suitably have a thickness of 0.5 to 2 μηι.
[36] Additional examples of modified polyolefins for the binding layers are polyolefin-based copolymers or graft copolymers with monomers comprising caboxyl or glycidyl groups or other functional epoxy groups, such as acrylic monomers or maleic anhydride (MAH) monomers, for example example, ethylene acrylic acid copolymer (EAA) or ethylene methacrylic acid copolymer (EMAA), ethylene glycidyl (meth) acrylate (EG (M) A) copolymer or MAH-grafted polyethylene (MAH-g-PE).
[37] According to a preferred embodiment of the invention, the film is oriented at a ratio of 5 to 8 in the machine direction, MD, and at a ratio of 5 to 8 in the transversal direction, TD.
[38] The effect of the better gas barrier properties of the EVOH layer is seen particularly at higher stretch ratios, and preferably at a stretch ratio of 5 to 8 in each direction, by the simultaneous orientation in the machine and transverse directions. The effect is less or nonexistent at lower stretching ratios, such as 4 or less, in each direction. On the other hand, at stretching ratios above 8, problems arise in terms of breaks and breaks in the EVOH layer, and the gas barrier properties of the material layer deteriorate.
[39] According to the present invention, the oxygen transmission rate for the polymer barrier films on biaxially oriented multilayer of the invention should be less than about 10 cm ³ / m ^2/1 day / 1 atm, 24 h 23 ° C, 50% RH, such as less than 5 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH, such as less than cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH.
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[40] According to an additional embodiment of the invention, the film has a second layer of EVOH barrier surface also on the other side of the opposite polyolefin core layer. The second EVOH barrier layer is preferably also less than 1.5 μηι in thickness and has an ethylene content of 36 mol% or less.
[41] According to a further aspect of the invention, the polymer barrier film is additionally coated with a barrier material on the outer surface of the EVOH barrier layer. Thus, the film with an EVOH barrier surface layer obtained according to the invention can be used as such alone, or in combination with additional barrier layer materials, coated on the film and then be used as a substrate film, or laminated to the film in a laminated material. In cases where the film has an EVOH barrier surface layer on each side, both sides of the film can certainly be additionally coated with a barrier material.
[42] Examples of such layers of additional barrier materials are extrusion-coated polymer layers or polymer layers subsequently applied by coating a polymer dispersion. Examples of such polymer layers are polyamides or polyvinyl alcohol or other liquid extrusion-coated or dispersible-coated polymers, respectively. Since the substrate itself has good barrier properties, the barrier film or laminate finally obtained naturally will obtain even better barrier properties.
[43] Other examples of additional barrier layer materials are obtained by vapor deposition coating on the outer (free) surface of the EVOH barrier layer.
[44] Specific examples of such additional vapor deposited barrier layer materials are thin metal or metal oxide layers, especially metallized layers, preferably a layer of
Petition 870200008352, of 01/17/2020, p. 26/69 / 45 aluminum or aluminum oxide deposited by steam, or DLC coatings. Such vapor deposited metallized layers or layers are fragile and inelastic in nature, and will usually crack as the flexible polymer substrate film is stretched and elongated because of the elastic properties of the substrate film. Consequently, a film according to the invention, which is coated with a vapor deposited barrier layer, has considerably improved gas barrier properties, in particular when under stretching (i.e., stretching of the film greater than 5%), in use as wrapping film or for forming folds in packages, compared to other films deposited by steam without significant gas barrier properties of the substrate film itself. Under stretching up to about 15% (in terms of elongation of the film), the oxygen transmission (OTR) of a vapor deposition coated film of the invention does not deteriorate to a significant extent compared to unstretched film. In comparison, commercial vapor deposition-coated films from the prior art show a significant OTR increase already at 3% deformation.
[45] Preferably, the metallized layer has an optical density (OD) of 2.0 to 3.0, preferably 2.2 to 2.9. At an optical density less than 2.0, the barrier properties of the metallized film are very low. Above 3.0, on the other hand, the metallization layer is very fragile, and the thermostability during the metallization process will be very low because of the higher thermal load during metallization of the substrate film for a longer time. The qualities and adhesion of the coating will then be clearly negatively affected. An ideal point, therefore, was observed between these values, preferably between 2.2 and 2.9.
[46] Vapor deposition coating of a barrier layer on a polymer substrate film is generally carried out using a continuous method of physical or chemical vapor deposition. Several
Petition 870200008352, of 01/17/2020, p. 27/69 / 45 coatings of ceramic or metallic composition can be applied by this type of method. Generally, the thickness of such vapor deposited coatings can vary between 5 and 200 nm. Below 5 nm, the barrier properties may be too low to be usable and, above 200 nm, the coating is less flexible and thus more prone to cracking when applied to a flexible substrate.
[47] A metallization layer, or ceramic layer, consisting of a thin coating comprising a metal or metal oxide, is preferably applied by means of vacuum deposition, but can less preferably be applied also by other methods generally known in the art with lower productivity, such as electrometallization or sputtering. A preferred metal according to the present invention is aluminum, although any other metal capable of being vacuum deposited, electrometallized or sputtered can be used according to the invention. Thus, less preferred and less common metals such as Au, Ag, Cr, Zn, Ti or Cu are also conceivable. Generally, thin coatings of pure metal or a mixture of metal and metal oxide provide barrier properties against water vapor and are used when the desired function is to prevent water vapor from migrating to the multilayer film or packaging laminate, or through these. However, gas barrier properties are also achieved. Above all, preferably, the metal in a metallization coating is aluminum (Al).
[48] Preferred examples of ceramic coatings suitable as functional coatings according to the invention are SiOx coatings also containing carbon in their formulas, and AlOx coatings, MgOx coatings also being conceivable. This type of coating provides gas barrier properties to the coated multilayer film, as well as a certain degree of barrier properties.
Petition 870200008352, of 01/17/2020, p. 28/69 / 45 water vapor, and are transparent coatings, which may be preferred in some cases.
[49] A preferred coating is an aluminum oxide coating with the formula AlOx, where x ranges from 1.0 to 1.5 times Al, preferably AEO3. The thickness of such a coating is from 5 to 100 nm, preferably from 5 to 30 nm.
[50] Preferably, these ceramic coatings are applied by means of physical vapor deposition (PVD) or reactive evaporation deposition or by a plasma-enhanced chemical vapor deposition (PECVD) method, in which metal or silicon vapor is deposited on the substrate in oxidizing circumstances, thus forming a layer of metal oxide or amorphous silicon oxide.
[51] Other preferred silicon oxide coatings are SiOxCy and SiOxCyNz coatings. Such coatings often provide good gas barrier properties and, in some cases, also water vapor barrier properties.
[52] In accordance with a further aspect of the invention, a laminated packaging material, including the biaxially oriented polymer film of the invention, is provided.
[53] In particular, a laminated packaging material such as this additionally comprising a bulky layer of paper or cardboard is provided. The bulky layer of paper or cardboard is arranged to provide the greatest contribution to the flexural rigidity of the laminate.
[54] However, it is also conceivable that the bulky layer of the packaging laminate is instead a bulky layer of polyolefin, made, for example, of polyethylene, polypropylene or ethylene or propylene copolymers, such as, for example, copolymers of ethylenepropylene, ethylene-butene, ethylene-hexene, ethylene-alkyl (met) -acrylate or ethylene-vinyl acetate. The choice of material for a bulky layer of
Petition 870200008352, of 01/17/2020, p. 29/69 / 45 polyolefin such as this can provide a transparent packaging laminate, to be used, for example, in a transparent food bag.
[55] Laminated packaging materials are obtained by various methods for laminating layers together, such as extrusion lamination, dry adhesive lamination, pressure and heat lamination, and can also include various coating methods. As previously described, the gas barrier of a packaging material like this is improved, in the formation of folding and remodeling in packaging containers, because of the flexible gas barrier layer already provided in the polymer substrate film, although the layer barrier deposited by steam may present crack in the deformation of the material, and thus allow gas permeation at higher rates.
[56] Consequently, an improved packaging container with regard to gas barrier properties is provided when formed from the packaging laminate of the invention, compared to similar packaging containers made of laminates, including films deposited by steam, whose films however, they do not include such flexible gas barrier layers.
[57] A packaging container formed from the packaging laminate according to the invention can be of any known form. Preferably, it is a substantially brick or wedge-shaped container that is durable in handling and distribution and resistant to moisture and oxygen gas during long-term storage, because of the high-quality packaging laminate, which, in turn, also provides high sealing qualities and excellent gas barrier properties. An important additional advantage of packaging containers produced from the packaging laminate according to the invention is that they can be durable under microwave cooking or
Petition 870200008352, of 01/17/2020, p. 30/69 / 45 freezing. Alternatively, a packaging container may be of the fiber pouch type in the form of a pillow such as the packaging container known under the trademark Tetra Fino®. One type of carton based packaging for liquid packaging are so-called Tetra Brik® Edge, Tetra Top® and Tetra Evero® packaging or other types of bottle packaging comprising a cardboard packaging laminate shirt, its bottom formed folded, and a top and screw cap of a material modeled in plastic mold.
[58] In this way, the present invention additionally relates to a packaging container formed by folding the shape of a packaging laminate comprising a biaxially oriented film of the invention.
[59] According to the present invention, the oxygen permeation rate for a Tetra Brik® Aseptic package (standard volume of 1 liter) must be below 0.1 cm ³ / package * 0.21 atm * 24 h, such as less than 0.04 cm ³ / package * 0.21 atm * 24 h, such as less than 0.03 cm ³ / package * 0.21 atm * 24 h.
[60] According to the present invention and, in particular, with respect to the polymer barrier films according to the invention, whenever OTR measurements are referred to films with a total thickness of about 12 pm. In addition, the surface barrier layer is about 0.6 pm.
[61] According to a further aspect of the invention, a method is provided for making a biaxially oriented polymer multilayer film having gas barrier properties, wherein the method comprises the steps of coextruding a polyolefin core layer together with a flexible surface barrier layer of ethylene vinyl alcohol (EVOH) on a first side of the core layer, the barrier surface layer with an ethylene content of at most 36 mol%,
Petition 870200008352, of 01/17/2020, p. 31/69 / 45 simultaneously biaxially orient the coextruded film at a stretch ratio greater than 4 axially in the machine direction (MD) as well as at a stretch ratio greater than 4 in the transverse direction (TD), while maintaining the film temperature during the stretching operation between a minimum level and the melting temperature of the core layer polyolefin material, the minimum level of which depends on the polyolefin material of the core layer of the film and is at least 105 ° Celcius.
[62] According to a preferred embodiment of the invention, the stretch ratio is 5 to 8, more preferably 6 to 8 in the machine direction (MD) and 5 to 8, more preferably 6 to 8 in the transverse direction (TD). In general, the higher the stretch ratio of the EVOH barrier surface layer, in the high stretch ratios of simultaneous orientation methods, the greater the degree of crystallinity and the improvement of its gas barrier properties. Such stretch ratios, above 4 in both directions, are currently only achieved through frame-like stretching methods to stretch fabric. Any simultaneous stretching using common film blowing methods (bubble, double bubble, triple bubble methods) is thus virtually excluded.
[63] According to an embodiment of the method of the invention, a polyolefin modified bonding layer is coextruded with the polyolefin core layer and the EVOH barrier surface layer, and between them. By coextruding the layers, the materials are hot melted from the molten state and adhere to each other, as long as the inherent properties of the material allow. Modifying functional groups, such as, preferably, maleic anhydride groups, help to make compatible the otherwise less compatible polymers of EVOH and PP.
[64] According to an embodiment of the method of the invention, the polyolefin core layer of the film comprises mainly a polypropylene homo or copolymer and the temperature of the film during
Petition 870200008352, of 01/17/2020, p. 32/69 / 45 stretch operation is from 135 ° C to below 165 ° C. Mainly comprising means that 70 to 100% by weight of the polyolefin is a propylene polymer.
[65] According to an embodiment of the method of the invention, the polyolefin core layer of the film mainly comprises a polyethylene homo or copolymer with a density greater than 0.930, the temperature of the film during the stretching operation is 110 °. C below 135 ° C. Mainly comprising means that 70 to 100% by weight of the polyolefin is an ethylene polymer.
[66] According to a preferred embodiment of the method of the invention, the rate of stretching in simultaneous stretching of the film in multilayer polymer is greater than 200% per second, or preferably greater than 300% per second, as is normally the case in simultaneous stretching processes with the frame to stretch fabric.
[67] According to a further embodiment of the invention, the film additionally comprises a lamination layer on the side of the polyolefin core layer which is opposite the EVOH barrier surface layer. The lamination layer preferably comprises mainly a thermally sealable polyolefin composition selected from the group consisting of ethylene homopolymers or ethylene copolymers with propylene monomers or combinations of two or more such polymers, the polyolefin composition having a density greater than 0.930, preferably greater than 0.940. Mainly comprising means that 70 to 100% by weight of the polyolefin is an ethylene polymer.
[68] According to a further embodiment of the method of the invention, it further comprises the step of coating the EVOH barrier surface layer (as described above) with an additional barrier coating, preferably a coating by
Petition 870200008352, of 01/17/2020, p. 33/69 / 45 vapor deposition. The EVOH barrier surface layer is provided in such a way that it can receive a vapor deposition coating, for example, a metallized coating or DLC coating. An advantage of this surface is that it is not necessary to treat the EVOH barrier surface layer prior to vacuum metallization because it inherently has adequate wet tension. The EVOH surface layer is polar and results in adhesion to the substrate without the use of a surface treatment. Thus, EVOH has the appropriate surface energy to obtain a vapor deposition coating.
[69] Thus, the present invention additionally relates to a biaxially oriented coated film comprising a biaxially oriented polymer barrier film according to any of the preceding claims with a deposition coating on the EVOH barrier surface layer, said biaxially oriented coated film having a thickness of 5-30 gm, such as 7-20 gm, such as 8-15 gm and an oxygen transmission (OTR) less than 0.1, such as less than 0.09, such as less than 0.05 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH.
[70] A vapor deposition coating is applied by means of physical vapor deposition (PVD) or chemical vapor deposition (CVD) on a polymer substrate film, for example, plasma enhanced chemical vapor deposition (PECVD) .
[71] The vapor deposition coating is vapor-deposited layers which are normally very thin and according to the invention, are of nanometric thickness, that is, they have a thickness that is more appropriately counted in nanometers, for example, from 5 to 500 nm (50 to 5,000 µm), preferably from 5 to 200 nm, more preferably from 5 to 100 nm and above all preferably from 5 to 50 nm.
[72] Generally, below 5 nm, barrier properties can be so low to be used and above 200 nm the coating is less
Petition 870200008352, of 01/17/2020, p. 34/69 / 45 flexible and thus more prone to cracking when applied on a flexible substrate.
[73] Vapor deposition coatings suitable in the present invention and having barrier properties are typically made of a metal oxide or an inorganic oxide. An example of a suitable method is revealed in CH97471, where specific details are given in the exemplary part of the description. There are also barrier coatings deposited with organic vapor, such as carbon-based vapor deposition coating, for example, amorphous carbon layers or so-called
coatings in carbon type Diamond (DLC). DLC can to be advantageously applied in one movie in barrier in polymer in multilayer gives invention. Such movies in barrier in polymer in
multilayer coated with DLC can suitably be used for packaging laminates and packaging containers according to the invention. Similarly, the vapor deposition coating of metal or inorganic metal can be applied to the multilayer polymer barrier film of the present invention and used, for example, in packaging laminates and packaging containers according to the invention. The packaging laminates and packaging containers mentioned are suitable for storing food such as liquid food.
[74] In one embodiment of the present invention, the vapor deposited layer consists substantially of metallic aluminum. A thin metallic vapor deposited layer like this preferably has a thickness of 5 to 50nm, more preferably of 5-30 nm, which corresponds to less than 1% of the metallic aluminum material present in a conventional thickness aluminum film, i.e. 6.3 gm.
[75] In some cases, a surface treatment step of the substrate film (multilayer polymer barrier film) can be
Petition 870200008352, of 01/17/2020, p. 35/69 / 45 carried out before the vapor deposition coating, especially before metallization, of the substrate film, in order to ensure sufficient adhesion of the coating to the substrate film.
[76] Preferably, the metallized layer has an optical density (OD) of 1.8 to 3.0, preferably 2.0 to 2.7. At an optical density less than 1.8, the barrier properties of the metallized film can be very low. Above 3.0, on the other hand, the metallization layer is fragile, and the thermostability during the metallization process will be very low because of the higher thermal load during metallization of the substrate film for a longer time. The quality and adhesion of the coating will then be clearly negatively affected. An ideal, therefore, was found between these values, preferably between 2.0 and 2.7.
[77] An additional modality is an aluminum oxide coating. Aluminum oxide has the general formula AlOx, where x ranges from 1.0 to 1.5 times Al, preferably AH'l ·. Preferably, the thickness of a coating like this is from 5 to 300 nm, more preferably from 5 to 100 nm and above all preferably from 5 to 50 nm.
[78] Typically, a metallized aluminum layer inherently has a portion of the thin surface consisting of an aluminum oxide because of the nature of the metallization coating process used.
[79] A thin-coated metallization layer, or a layer of an inorganic metal compound, is preferably applied by means of vacuum vapor deposition, but can less preferably be applied also by other methods generally known in the art with less productivity, such as electrometallization or sputtering. The most preferred metal according to the present invention is aluminum, although any other metal capable of being vacuum-deposited, electrometallized or sputtered can be used according to the invention. Thus, less preferred and less common metals such as Au, Ag, Cr, Zn, Ti
Petition 870200008352, of 01/17/2020, p. 36/69 / 45 or Cu are conceivable too. Generally, thin coatings of metal or a mixture of metal and metal oxide provide barrier properties against water vapor and are used when the desired function is to prevent water vapor from migrating to the multilayer film or packaging laminate, or through him. Above all, preferably, the metal in a metallization or inorganic metal coating is aluminum (Al). Additional examples of inorganic aluminum compounds are aluminum oxide, aluminum nitride and carbide, or a mixture thereof.
[80] Also other layers of vapor deposited inorganic metal compound may be suitable for carrying out the invention. Also, similar compounds of metal media such as silicon may be suitable for the invention and are included by the terms inorganic metal compounds, as long as they are cost efficient and have at least a certain low level of oxygen barrier properties.
[81] Some of these inorganic coatings can be applied using the plasma-enhanced chemical vapor deposition (PECVD) method, in which metal vapor or metallic compound is deposited on the substrate in more or less oxidizing circumstances. Silicon oxide coatings can, for example, be applied by a PECVD process. A suitable PECVD process is described, for example, in CH697471.
[82] In an embodiment according to the invention, the vapor deposition coating can be a carbon-based barrier layer. Such carbon-based layers can be coated through a plasma coating process, resulting in a hydrocarbon polymer coating, often referred to as amorphous carbon or diamond-like carbon (DLC) coating. Generally, such a process involves treating the surface to which the coating must be applied with an inert gas plasma, generating a plasma of a hydrocarbon gas and controlling the gas plasma ions of the
Petition 870200008352, of 01/17/2020, p. 37/69 / 45 hydrocarbon in such a way that they collide on the surface, forming the amorphous carbon surface. For a more detailed explanation, the example part of US 4,756,964 is referred to.
[83] The multilayer polymer barrier film can be of any thickness, as long as it provides a packaging container with good barrier properties and integrity properties in handling and distribution. The choice of substrate film, however, affects the costs of packaging material and packaging containers resulting to a large extent. According to the present invention, suitable polyolefins are a biaxially oriented polyolefin selected from the group consisting of polypropylene homopolymers, propylene-ethylene copolymers, propylene copolymers with other alpha-olefins, including propylene ethylene-butylene and homopolymers and copolymers of polyethylene with a density greater than 0.930, and combinations of two or more of said polyolefins.
[84] According to the invention, a coated biaxially oriented film comprising a biaxially oriented polymer barrier film with a vapor deposition coating on the EVOH barrier surface layer, said biaxially oriented film coated with a thickness 5-30 pm, such as 7-20 μιιι, such as 8-15 pm and an oxygen transmission (OTR) less than 0.1, such as less than 0.09, such as less than 0.05 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH. The multilayer polymer barrier film according to the invention in use as packaging laminate and packaging containers will have a heat sealing layer applied on one side (forming the innermost layer of a packaging container), normally applied through of extrusion coating during lamination in a packaging laminate. Thus, the present invention additionally relates to a laminated packaging material, comprising a bulky layer of paper or cardboard with an external thermally sealable polyolefin layer on one side and the film of
Petition 870200008352, of 01/17/2020, p. 38/69 / 45 biaxially oriented polymer barrier optionally coated according to the present invention on its other side, said barrier film having a thermally sealable polyolefin layer on the opposite side of the bulky layer.
[85] According to an embodiment of the invention, the vapor deposition-coated barrier layer is applied over a substrate polymer film including said innermost heat-sealable polymer layer.
[86] The substrate polymer film is a biaxially oriented polyolefin. Preferably, the innermost thermally sealable polymer layer mainly consists of low density polyethylene (LDPE), for example, a linear low density polyethylene (LLDPE) such as a metallocene catalyst linear low density polyethylene (mLLDPE).
[87] Regarding the incorporation of the film in a packaging laminate, as previously discussed, one or more additional thermally sealable layers can be applied on the film and, if present, on the film laminating layer. An innermost layer of a thermally sealable polyolefin polymer is applied as a layer to face the container, and is also intended to be in direct contact with the food. Preferably, such additional heat seal layers are applied over the film lamination layer. Preferably, the thermally sealable layer for the innermost layer is a polyethylene polymer of the lower density type, selected from the group consisting of LDPE, LLDPE or m-LLDPE and combinations of two or more of these. However, depending on the type of packaging container produced from the packaging material, also the innermost thermally sealable layers of polypropylene or propylene co or terpolymers are conceivable according to the scope of the invention.
[88] In addition, the packaging laminate can comprise
Petition 870200008352, of 01/17/2020, p. 39/69 / 45 one or more outermost thermally sealable polyolefin layers arranged on the opposite side of the bulky layer. An outer layer of thermally sealable polyolefin such as this will be directly facing the environment around a resulting packaging container.
[89] The packaging laminate can in one embodiment comprise a bulky layer of cardboard with the barrier film according to the invention on one side and a layer of thermally sealable polyolefin on the opposite side, that is, to be the external side of the resulting filled and sealed packaging container. The side of the bulky layer, for example, cardboard, which must be the outer side of the closed and sealed packaging container, may contain a print optionally covered by at least the thermally sealable polyolefin layer. Applied to the film is a layer of thermally sealable polyolefin which must be the inner layer of the filled and sealed packaging container. When the film is used as described inside the packaging container between the cardboard and the product, such as liquid food product, it additionally provides a vapor barrier, protecting the cardboard from the liquid food. In addition, detailed descriptions of modalities of the invention are disclosed with respect to the description of modalities.
EXAMPLES
Example 1a
[90] A film was produced by coextruding polymer layers, comprising a base layer or polypropylene core layer (Moplen HP 422 H from LyondellBasell), a compatibilizing bond layer of polypropylene grafted with maleic anhydride (Mitsui AT 1 179 E from Mitsui) adjacent to a first side of the base layer and an outer surface layer of EVOH adjacent to said bonding layer (EVAL F 171 B, with an ethylene content of 32 mol%) and an additional layer made of a combination of 90% polypropylene by weight
Petition 870200008352, of 01/17/2020, p. 40/69 / 45 (Moplen HP 422 H) and 10% by weight of an ethylene propylene plastomer (Versify 3300 from Dow Chemicals) on the second side of the base layer. Adjacent to the polypropylene layer on the second side, a sealing or laminating layer made of a combination of 94% by weight of medium density polyethylene (Dowlex 2740 G from Dow) and 6% by weight of a load of basic anti-block concentrate in a terpolymer vehicle (AB PP 05 SC from AG Schulman)
[91] The thicknesses of the leaf layers before orientation were:
microns of EVOH F171 B microns of Mitsui AT 1 179 E
340 microns of Moplen HP 422 H micron of Moplen HP 422 H, Versify combination 3300 micron of Dowlex 2740 G, combination AB PP 05
[92] The film thus obtained was then simultaneously stretched on a frame to extend LISIM fabric, 5.5 times its original length in the machine direction (MD) and 7.6 times its original width in the transversal direction (TD), maintaining still the film temperature above 135 ° C. After stretching, the thickness of the polypropylene base layer (PP) and the PP layer on the second side was all 11.5 pm, while the thickness of the oriented EVOH layer was 0.6 pm. The thickness of the bonding layer was 1.5 µm.
[93] The oxygen transmission of the resulting oriented film was measured and reported as 4.0 cm ³ / m ² / day / atm at 23 ° C 65% RH.
Example 1b
[94] An additional film was produced as described in Example 1a, except that it was simultaneously stretched 6 times its original length in the machine direction (MD) and 7.8 times its original width in the transverse direction (TD), while still maintaining the film temperature above 135 ° C. After stretching, the thickness of the PP base layer and the
Petition 870200008352, of 01/17/2020, p. 41/69 / 45 PP layer on the second side was in total about 9.3 luii, while the thickness of the oriented EVOH layer was about 0.6 μη. The thickness of the bonding layer was about 1.3 μη.
[95] The oxygen transmission of the resulting oriented film was measured and reported as 2.39 cm ³ / m ² / day / atm at 23 ° C 50% RH (ie. 0% relative humidity on the layer side of sealing and 50% relative humidity on the side of the EvOH layer).
[96] The oxygen transmission of the resulting oriented film was measured and reported as 20.8 cm ³ / m ² / day / atm at 23 ° C 90% / 90% RH (ie 90% relative humidity in both the outer sides of the oriented film).
Example 2
[97] An additional film was produced as described in Example 1, except that instead the EVOH employed (EVAL L171 B) had an ethylene content of 27 mol%.
[98] The oxygen transmission of the resulting oriented film was measured and reported as 0.6 cm ³ / m ² / day / atm at 23 ° C 65% RH.
Example 3
[99] A film was produced by coextruding polymer layers, comprising a base layer or polypropylene core layer (Moplen HP 422 H from LyondellBasell), a 50% by weight matching layer combination of Bynel CXA50E739 and 50% by weight of Admer AT1 179E adjacent to a first side of the base layer and an outer surface layer of EVOH adjacent to said bonding layer (EVAL F 171 B, with an ethylene content of 27 mol%) and a layer additional made from a combination of 90% by weight of polypropylene (Moplen HP 422 H) and 10% by weight of an ethylene propylene plastomer (Versify 3300 from Dow Chemicals) on the second side of the base layer. Adjacent to the second side of the polypropylene layer, a sealing or lamination layer made of a combination of 94% in
Petition 870200008352, of 01/17/2020, p. 42/69 / 45 weight of medium density polyethylene (Dowlex 2740 G from Dow) and 6% by weight of a basic anti-block concentrate load in a terpolymer vehicle (AB PP 05 SC from AG Schulman)
[100] The film thus obtained was then simultaneously stretched on a frame to extend LISIM fabric, 5.5 times its original length in the machine direction (MD) and 7.6 times its original width in the transversal direction (TD), maintaining still the film temperature above 135 ° C. After stretching, the thickness of the PP base layer and the PP layer on the second side was in total about 9.3 μιιι, while the thickness of the oriented EVOH layer was about 0.6 μm. The thickness of the bonding layer was about 1.3 μm.
[101] The oxygen transmission of the resulting oriented film was measured and reported as 0.5 cm ³ / m ² / day / atm at 23 ° C 50% RH (ie 0% relative humidity on the EVOH side and 50% relative humidity on the side of the sealing layer).
[102] The oxygen transmission of the resulting oriented film was measured and reported as 20.5 cm ³ / m ² / day / atm at 23 ° C 90% / 90% RH (ie 90% relative humidity in both the outer sides of the oriented film).
Example 4
[103] The oriented film according to Example 1b was provided with a metallized coating. The coating was applied to the EVOH layer acting as a receiving layer for the coating. The metallization conditions used are considered typical conditions, however, an example of suitable conditions are:
line speed: about 300 m / min;
optical density setpoint about 2.0;
aluminum wire speed: about 72 cm / min; and plasma power (argon): 3 kW.
[104] The oxygen transmission of the resulting oriented metallized film
Petition 870200008352, of 01/17/2020, p. 43/69 / 45 was measured and reported as 0.04 cm ³ / m ² / day / atm at 23 ° C 0/50% RH.
Example 5A
[105] An additional film was produced as described in Example 4, except that the oriented film of Example 3 was metallized.
[106] The oxygen transmission of the resulting oriented metallized film was measured and reported as 0.03 cm ³ / m ² / day / atm at 23 ° C 0/50% RH
Example 6
[107] The oriented film according to Example 1b was provided with an amorphous carbon coating. The coating was applied to the EVOH layer acting as a receiving layer for the coating. The coating was applied by a PTP-500 Labline and the film was pretreated with argon. C2H2 gas at 1 atm (standard liters per minute) was used at a power of 2 kW and a pressure of 0.04 mbar (4 Pa). The cooling drum had a temperature of -15 ° C and the membrane tension was about 40 N.
[108] The oxygen transmission of the resulting carbon-coated oriented film was measured and reported as about 0.08 cm ³ / m ² / day / atm at 23 ° C 05/50% RH
Example 7
[109] An additional film was produced as described in Example 6, except that the oriented film of Example 3 was coated with an amorphous carbon coating.
[110] The oxygen transmission of the resulting carbon-coated oriented film was measured and reported as 0.04 cm ³ / m ² / day / atm at 23 ° C 05/50% RH
Examples 8-11; Packaging preparation
[111] Films coated and oriented according to Examples 4 (coated metallized and oriented film from Example 1 b), 5 (coated film and metallized oriented from Example 3), 6 (DLC coated film
Petition 870200008352, of 01/17/2020, p. 44/69 / 45 and oriented from Example 1b), and 7 (Film coated with DLC and oriented from Example 3) were used to prepare packaging laminates that were formed, filled and sealed in Tetra Brik® Aseptic (TBA) packages. on a TBA / 8 machine. That is, Example 4 was used to prepare the packaging in Example 8, Example 5 was used to prepare the packaging in Example 9, Example 6 was used to prepare the packaging in Example 10, and Example 7 was used to prepare the packaging in Example 11. The prepared packaging laminate comprised the decoration layer / cardboard / adhesive / film of the general structure and coated and oriented film / heat sealing layer.
[112] As specific examples, LDPE, that is, 19N730, was used as a decoration layer, and as an adhesive layer. When the coated core layer was a metallized oriented film (Examples 8 and 9), an additional adhesive was used between the metallization and the LDPE. The additional adhesive was a copolymer of ethylene methacrylic acid (EMAA), such as those marketed under the trademark Nucrel from Dupont. The heat sealing layer is generally a metallocene catalyst (mLDPE) linear low density polyethylene, optionally mixed with an LDPE. Suitable mLDPEs are marketed under the trademarks Exceed by ExxonMobile Chemical, Starflex of LyondellBasell, Exact or Elite by Dow Chemical Company, Borecene by Borealis, Eltex by Ineos. In Examples 8-11, Elite 5800 G (The Dow Chemical Company) was used. The cardboard used was 320 mN CLC / C cardboard from Frovi. The packaging laminate used in Example 8-1 1 was thus
LDPE / cardboard / LDPE / coated and oriented film / LDPE / mLLDPE.
[113] The packaging laminates were then transformed into 1,000 ml TBA packages in a TBA / 8 machine.
[114] The resulting oxygen transmissions to the packages are shown in Table 3.
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Comparative example 1
[115] An additional film was produced as described in Example 1a, except that the EVOH used had an ethylene content of 48 mol% (EVAL G156B) and that the biaxial orientation was performed sequentially, that is, first the film was oriented 5 , 2 times on MD and subsequently he was instructed 9 times on TD.
[116] The oxygen transmission of the resulting oriented film was measured and reported as 110 cm ³ / m ² / day / atm at 23 ° C 65% RH.
Comparative example 2
[117] An additional film was produced similar to comparative example 1, except that the base layer or polypropylene core layer (Moplen HP 525 J from LyondellBasell), the matching bonding layer was Admer AT1 179E adjacent to a first side of the base layer and an outer surface layer of EVOH, with a 48 mol% ethylene content (Eval G156B from Eval Company) adjacent to said bonding layer (and an additional layer made of polypropylene (Moplen HP 525 J) in the second side of the base layer.
[118] The oxygen transmission of the resulting oriented film was measured and reported as 73 cm ³ / m ² / day / atm at 23 ° C 50% RH; and 257 cm ³ / m ² / day / atm at 23 ° C 90% / 90% RH.
Comparative example 3A
[119] An additional film was produced as described in Example 4, except that the film in Comparative Example 2 was metallized.
[120] The oxygen transmission of the resulting metallized film was measured and reported as 0.08 cm ³ / m ² / day / atm at 23 ° C 50% RH
Comparative example 4
[121] An additional film was produced as described in Example 6, except that the film in Comparative Example 2 was coated with an amorphous carbon coating.
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[122] The oxygen transmission of the resulting carbon-coated oriented film was measured and reported as 0.07 cm ³ / m ² / day / atm at 23 ° C 50% RH
Comparative examples 5 and 6; Packaging preparation
[123] Packages were produced as described in Examples 8-1 1 with the exceptions that Comparative Examples 3 and 4 were used as oriented films respectively. Thus, Comparative Example 5 corresponds to using a oriented metallized film.
[124] The results of the comparison of barrier properties between different levels of ethylene in the EVOH layer can be seen in the Table
1.
[125] EVOH with 48 mol% of ethylene did not improve its barrier properties under guidance. EVOH with 32 mol% of ethylene shows an OTR 3.5 times lower because of the orientation effect. EVOH with 27 mol% of ethylene shows an OTR 12 times lower than an unoriented film.
Table 1 * Over a layer of BOPP 10 μιιι, the film was obtained by simultaneously orienting the stretch ratios in the MD and TD being 6 and 7.8, respectively
non-oriented film 20 microns ** Calculated to 0.6 micron non-oriented film *** Measured on 0.6 micron oriented film * improvement factor because of the orientation Ethylene% Degree THE TR THE TR THE TR Reason 48 G156B Comparative example 1 3.2 110 110 1.0 32 F171BExample 1a 0.4 14 4.0 3.5 32 F171BExample 1b 0.4 14 2.39 5.9 27 L171BExample 2 0.2 7 0.6 12.0 27 F171BExample 3 0.2 7 0.7 10
* cm m day / atm at 23 ° C 50% RH ** data taken from the literature at 20 ° C, 65% RH, (ISO 14663Petition 870200008352, from 17/01/2020, page 47/69 / 45
2) *** extrapolated from the values for 20 micron films, calculated based on the following equation:
p = ______________ ^T JL ₊ JL ₊ , ¹ tr _to ⁺ trb ⁺ ' ⁺ trn, published as equation 8 by SE Solovyof, Permeability of Multilayer Structures; e-Polymers 2006, no. 023. Lt is the total film thickness and TRn is the baud rate for each single layer. Based on it, TR can thus be estimated at different thicknesses.
****% Ethylene referring to the ethylene content in EVOH
[126] It can thus be seen that the simultaneously oriented EVOH layers had considerably better oxygen barrier properties than anything previously reported, already, on the HSE film itself, without any additional coating with barrier material. This is believed to be an effect of the combination of high ratio and high rate of simultaneous orientation, achieved using a frame process to extend simultaneous tissue with degrees of EVOH with a low ethylene content (less than or equal to 36 mol%, preferably less than or equal to 32 mol%), the EVOH being positioned on the surface of the film during stretching of the film.
[127] The barrier and mechanical properties of the films of Examples 1, 2 and 3 are listed in Table 2, and compared with two other films. The properties were obtained according to ASTM D882 of 2009.
[128] The first listed comparative film (CF1) BFC19, from Treofan®, is a sequentially biaxially oriented BOPP film coated with a dispersion coating of polyvinyl alcohol polymer (PVOH), usually for the purpose of subsequent metallization. The total thickness of the film is 19.6 pm, and the OTR is measured at 5.5 cm ³ / m ² / day / atm at 23 ° C and 50% RH. However, at high humidity
Petition 870200008352, of 01/17/2020, p. 48/69 / 45 to 90% / 90% RH, PVOH naturally deteriorates to provide virtually no oxygen barrier. Consequently, a film such as this has to be additionally coated with a barrier material and protected in a laminate structure in order to provide an acceptable and reliable oxygen barrier for packaging liquid or frozen food. In addition, as previously mentioned, this type of film is not cost efficient with respect to two coating operations.
[129] The second comparative film (CF2, comparative example 2) is a biaxially oriented HSE film, obtained by orienting the frame to extend sequential fabric, a polypropylene base layer and a high energy surface layer of EVOH, described in US-A5153074 patent previously summarized, with a film thickness of 18.4 and a measured OTR value of about 73 cm ³ / m ² / day / atm at 23 ° C and 50% RH, which increases to 257 a 90% / 90% RH. As explained earlier, a film like this does not have sufficient oxygen barrier properties, since the EVOH grades suitable for sequential orientation have a higher ethylene content and therefore also initially lower barrier properties. If oxygen barrier properties were to be provided by the HSE film itself in this type of film, a considerably thicker layer of EVOH would be required and the total cost of the films would thus increase.
Table 2
CF1 m * 9u1 CF218um ** Example la Example lb Example2 Example3 BoPP-PVOH BoPP-EVOH BoPP- BoPP- BoPP-EVOH32-EVOH32-EVOH27-EVOH27- BoPP- General film thickness (um) Average TD 19.6 18.4 11.6 12 11.9 12Average MD 2306 2547 2616 2720 2720 2404 Module E (MPa) Average TD 4496 4713 3041 3032 3032 2775 Resistance in Average MD 147 147 192 187 187 174 rupture (MPa) Average TD 269 217 239 232 232 232 Stretching on Average MD 161 198 73 69 69 83 break (%) Average TD 41 41 55 53 53 63
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WVTR(g / m2 * day) 38 ° C / 90% RH 6.5 ± 0.7 ND ** 13.7 ± 2.8 ND ** 10.2 ± 1.9 ND ** THE TR UR = 65% 5.5 ± 0.13 68.7 ± 11.1 4.0 ± 0.8 2.39 ± 0.1 * 0.6 ± 0.1 0.5 ± 0.1 * (cm3 / (m2.1atm. day) RH = 90% / 90% > 1000 257.0 ± 14.1 9.4 ± 0.0 20.8 ± 14 20.5 ± 0.9 20.5 ± 0.9
* cm ³ / m ² / day / atm at 23 ° C 50% RH ** ND means not determined.
Table 3
Type of coating OTR packaging (cm ³ / packaging * 0.21atm * 24 h) (Tetra Brik Aseptic standard volume 1 L) Example 8 metallization 0.0143 Example 9 metallization 0.0123 Example 10 DLC 0.0207 Example 11 DLC 0.018 Comparative Example 5 metallization 0.049 Comparative Example 6 DLC 0.061
[130] Table 3 reveals OTR values obtained for standard Tetra Brik® Aseptic volume 1 liter. The packages were obtained by a TBA 8 filling machine in order to obtain comparative oxygen transmission results of the packages prepared using the biaxially oriented polyolefin film of the invention with an EVOH surface barrier layer with an EVOH content below 36 mol% and polyolefin films with an EVOH surface barrier layer with an EVOH content of about 48 mol%. As can be seen in Table 3, the packages prepared with the polyolefin film of the invention have a higher rate of oxygen transmission. A high content of EVOH results in a packaging laminate that is more fragile. By forming a packaging, for example, by forming - filling - sealing technology, it appears that the film is compromised, possibly by the formation of cracks in the coating, leading to parts of the packaging with compromised integrity resulting in higher rates of oxygen transmission.
[131] Oxygen transmission was tested on a Mocon 2/20 at 20% oxygen and corrected by a factor of 5 for 100% oxygen (for oriented films and coated and oriented films).
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[132] Oxygen transmissions to packaging have been tested on a Mocon Oxtran 1000 at 50% (ambient humidity).
[133] The method for determining OTR identifies the amount of oxygen per unit area and time unit when passing through a material at the set temperature, given atmospheric pressure, and the chosen activation force.
[134] Water vapor transmission rate (WVTR) measurements were performed by a Lyssy instrument (standard: ASTM F1249-01 using a modulated infrared sensor for relative humidity detection and WVTR measurement) at 38 ° C and 90 ° C % of activation force. This test method is dedicated to measuring properties of the Water Vapor Transmission Rate (WVTR) of films. The procedure is done according to ASTM F1249-01 using a modulated infrared sensor for the detection of relative humidity and WVTR measurement.
[135] This test method identifies the amount of water vapor per unit area and time passing through a material at a defined temperature and activation force (difference in relative humidity on both sides of the sample). The SI units used to express the Water Vapor Transmission Rate (WVTR) are [g / m ² .day].
[136] For this purpose, the sample is sealed in the middle of a compact 2-part cell (one part wet and one part dry). After conditioning, the highest level of moisture in the dry part because of water molecules passing through the material is measured in several cycles by means of a modulated and recalculated infrared humidity sensor as the transmission rate.
[137] As can be seen in Table 3, the packaging OTRs are improved using the present invention.
DESCRIPTION OF THE DRAWINGS
[138] Additional advantages and favorable characterizing features of
Petition 870200008352, of 01/17/2020, p. 51/69 / 45 the present invention will be apparent from the following detailed description, with reference to the attached figures, in which:
Figure 1 um is a cross-sectional view of a preferred biaxially oriented barrier polymer film according to the present invention;
Figure 1b is a cross-sectional view of a film coated by vapor deposition of barrier polymer according to the present invention;
Figure 2 is a cross-sectional view of a laminated packaging material according to the present invention, including a high surface energy barrier polymer film according to the invention, described with reference to figure 1b;
Figure 3 is a diagrammatic view of an installation for simultaneous stretching of the barrier film of the invention,
Figure 4 is a diagrammatic view of an installation for coating metal or metal oxide from the polymer substrate film produced in Figure 1b;
Figure 5a shows an example of a packaging container produced from the packaging laminate according to the invention;
Figure 5b shows a second example of a packaging container produced from the packaging laminate according to the invention; and
Figure 6 shows the principle of how such packaging containers are manufactured from the packaging laminate in a continuous forming, filling and sealing process. DESCRIPTION OF MODALITIES
[139] Figure 1a shows a cross section of a preferred biaxially oriented polymer barrier film 10a according to
Petition 870200008352, of 01/17/2020, p. 52/69 / 45 invention. The base or core layer 11 of the oriented film is a polypropylene homopolymer, which is laminated to an external high barrier energy flexible layer of EVOH 13, by means of a bonding layer 12 of an anhydride-grafted polypropylene polymer. maleic. The film optionally further comprises a lamination layer 15 on the side of the film which is opposite the barrier layer of EVOH 13. The lamination consists of a thermally sealable polyolefin composition comprising a medium density polyethylene with a density above 0.930. Between the layers, there is adequate adhesion and integrity, which were maintained through a simultaneous biaxial orientation process. The thickness of the base polypropylene layer is 8 to 12, preferably 10 μιιι, and the thickness of the connecting layer 12 is about 1.5 gm. The thickness of the EVOH barrier layer is about 0.6 μm. The thickness of the optional laminating or thermally sealable layer is about 0.6 μιιι. EVOH has an ethylene content of 32 mol% or less, preferably 27 mol% or less.
[140] Figure 1b shows a cross section of a biaxially oriented polymer barrier film coated with a preferred barrier 10b according to the invention. The film comprises the film 10a described in figure 1a, which has been coated by vapor deposition with an additional gas barrier layer 14 on the high energy surface layer 13. The vapor deposition layer is preferably a layer or a metallized layer diamond-type carbon coating, SiOx (silicon oxide-based coating) or AlOx (aluminum oxide-based coating) applied to a thickness of about 200 nm.
[141] Figure 2 shows a cross section of a preferred packaging laminate according to the invention. The barrier film 10b; 21 is laminated to a cardboard layer 22 by an intermediate bonding layer of low density polyethylene 23, which was applied by
Petition 870200008352, of 01/17/2020, p. 53/69 / 45 by means of an extrusion lamination process involving cardboard 22, barrier film 21 and an extruded fused polyethylene layer. Other bonding layers are certainly also feasible within the scope of the invention, in particular polymers based on modified or grafted polyethylene. On each external side of the laminated product thus obtained, a layer based on thermally sealable polyethylene is applied by means of extrusion coating. The outer layer facing inside a package produced from the packaging laminate, that is, the innermost layer 24, comprises a low density type of catalyzed metallocene type or single site type (m-LLDPE), in order to provide a robust heat-sealing operation and a sturdy seal of a sealed packaging container.
[142] The thickest layer in the laminate is a layer of solid paper or cardboard 22. Any paper or cardboard suitable for packaging liquid based on cardboard can be used for the bulky layer 22. It should be noted that the laminated layers in figure 2 do not reflect the fact that the thickness of the barrier film 21 is significantly less than the paper core layer 22.
[143] On the outside of the paper or cardboard layer 22, which will constitute the outer wall of a packaging container produced from the packaging laminate, an outer layer 25 of a thermally sealable polyolefin, preferably a polyethylene of low density (LDPE) or a linear low density polyethylene (LLDPE), which may also include so-called metallocene-catalyzed LLDPEs (m-LLDPE), that is, LLDPE polymers catalyzed by means of a single site catalyst.
[144] Figure 3 is a diagrammatic view of a preferred installation for simultaneous stretching of the film of the invention. Such an installation is well known in the art and, for example, marketed with
Petition 870200008352, of 01/17/2020, p. 54/69 / 45 trademark LISIM® by Briickner GmbH. It is operated by a frame equipment for extending fabric driven by a linear motor 30, on whose frame for extending fabric driven by a linear motor fastening cars are advanced on a rolling track and they can be driven and controlled by speed, enabling a highly flexible stretch operation, which is easy to control. Two circulating tracks for securing the fabric-extending frame 32 guide the frame carriages for extending fixing fabric (not shown), which circulate in the direction of the arrows and which carry the frame clamps for extending fabric, which are used to secure and transport a plastic film 31. The plastic film, usually from a cracked matrix by means of a cooling roller, is fed at the entrance side of the transport facility to a race zone 33, where the plastic film 31 is fixed by the frame clamps to stretch fabric and preheating occurs. After the running zone 33, the plastic film 31 is stretched simultaneously in the longitudinal and transverse directions in a stretch zone 34. Then, the plastic film 31 is kept at the same temperature for a certain time in a so-called waiting zone 35, then it is briefly heated to a relatively high temperature in a temperature setting zone 36. In the next relaxation zone 37, the plastic film 31 can then relax slightly on both axes. This is achieved by a position of the rail slightly converging from the circulation rails of the frame to extend fabric-clamp 32, the distance between the frame to extend fabric-clamps while being reduced. Then, the film 31 is cooled in a cooling zone 38 in a current of cold air. At the outlet end 39, the stretched plastic film 31 is then released by the clips of the frame to extend fabric and removed by rollers for any further process. Coming from race zone 33, the advance and acceleration of the frame cars to extend fabric-clamp
Petition 870200008352, of 01/17/2020, p. 55/69 / 45 occurs by means of linear motors in zones 34 to 38 previously mentioned. The principle of the simultaneous orientation method driven by a linear motor is described above, and can be combined with various mechanical and control arrangements to ensure smooth activation, transport and braking of the frame trolleys to extend fabric-clamp and thus ensure operation and tailored control of the simultaneous drawing speed, as well as the drawing ratio of the drawn plastic film.
[145] Figure 4 is a diagrammatic view of an example of an installation for vapor deposition coating of the polymer film produced in Figure 1a. The oriented film of figure 1a is subjected, on the receiving side of the coating, to continuous evaporation deposition 40 of a metallized aluminum layer, possibly in a mixture with aluminum oxide, and the coating is assigned a thickness of 5-100 nm, preferably 5-50 nm, so that the coated film 10a of the invention is formed. The aluminum vapor comes from a solid part evaporation source 41.
[146] Figure 5a shows a preferred example of a packaging container 50 produced from packaging laminate 20 according to the invention. The packaging container is particularly suitable for drinks, spices, broths or the like.
[147] Typically, such a package has a volume of about 100 to 1,000 ml. It can be of any configuration, but it is, for example, in the form of a brick, with longitudinal and transverse sealing 51 and 52, respectively, and optionally an opening device 53. In another embodiment, not shown, the packaging container can be modeled like a wedge. In order to obtain a wedge shape like this, only the bottom of the package is formed folded in such a way that the transverse heat seal of the bottom is hidden under the corner flaps
Petition 870200008352, of 01/17/2020, p. 56/69 / 45 triangular, which are folded and sealed against the bottom of the package. The sealing of the top cross section is left unfolded. In this way, the packaging container folded in half is still easy to handle and dimensionally stable when placed on a shelf in the food store or on a table or the like.
[148] Figure 5b shows an alternative example of a packaging container 50b produced from the packaging laminate 10b according to the invention. Since the packaging laminate 20b can alternatively be thinner by means of a thinner core layer, it will not be dimensionally stable enough to form a parallelepiped or wedge shaped packaging container, and is not formed folded after transversal seal 52b. Thus, it will continue to be a bag-like container in the shape of a pillow and distributed and sold in this way.
[149] Figure 6 shows the principle described in the introduction to the present application, that is, a membrane of packaging material is formed in a tube 61 by the longitudinal edges 62, 62 'of the membrane which are joined together in a thermally joint sealed overlapping 63. The tube is filled 64 with the desired liquid food product and is divided into individual packages by repeated transverse seals 65 of the tube at a predetermined distance from each other below the level of the filled contents in the tube. The packages 66 are separated by incisions in the transverse seals and are assigned the desired geometric configuration by the formation of folds along the crease lines prepared in the material.
[150] As a conclusion, it should be noted that the present invention, which has been described here with particular reference to the accompanying drawings, is not restricted to those modalities described and shown exclusively by way of example, and that obvious modifications and changes to the verses in technique they are possible without running away from the inventive concept revealed in the attached claims.

权利要求:
Claims (30)
[1]
1. Simultaneously biaxially oriented multilayer polymer barrier film, characterized by the fact that it has gas barrier properties and comprising a polyolefin core layer and at least one ethylene vinyl alcohol (EVOH) barrier layer in at least one side of the core layer, the EVOH barrier layer being less than 1.5 μιιι thick and having an ethylene content of 36 mol% or less; and the film having an oxygen transmission (OTR) smaller than 10 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH.
[2]
2. Film according to claim 1, characterized by having an oxygen transmission (OTR) of less than 5 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH.
[3]
3. Film according to claim 1, characterized in that it has an oxygen transmission (OTR) smaller than 1 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C, 50% RH.
[4]
4. Film according to claim 1, characterized in that it has an oxygen transmission (OTR) lower high humidity than 25 cm ³ / m ^2/1 day / 1 atm, 24 h, 23 ° C at 90% of UR.
[5]
5. Film according to claim 1, characterized by the fact that the film has a stretching ratio greater than 4 in the axial direction (machine direction, MD) and a stretching ratio greater than 4 in the transverse direction (TD).
[6]
Film according to any one of claims 1 to 5, characterized in that the core layer comprises a biaxially oriented polyolefin selected from the group consisting of polypropylene homopolymers, propylene-ethylene copolymers, propylene copolymers with other alpha -olefins, including propylene-ethylene-butylene and homo terpolymers and polyethylene copolymers with a density greater than 0.930, and combinations of two or more of said
Petition 870200008352, of 01/17/2020, p. 58/69
2/5 polyolefins.
[7]
Film according to any one of claims 1 to 6, characterized in that the thickness of the EVOH layer is 0.4 to 1.0 pm.
[8]
Film according to any one of claims 1 to 7, characterized in that the ethylene content of the outer barrier layer of EVOH is 32 mol% or less.
[9]
Film according to any one of claims 1 to 8, characterized in that the film additionally comprises a biaxially oriented bonding layer of a modified polyolefin between the core layer and the EVOH barrier surface layer.
[10]
10. Film according to any one of claims 1 to 9, characterized by the fact that a stretch ratio in the machine direction (MD) is 5 to 8 and a stretch ratio in the transverse direction (TD) is 5 to 8.
[11]
Film according to claim 9, characterized by the fact that the bonding layer is selected from polypropylene or polyethylene grafted with maleic anhydride, ethylene polymers or copolymers modified by acrylic monomer or combinations thereof.
[12]
Film according to any one of claims 1 to 11, characterized in that the film has at least one layer of EVOH barrier surface on each side of the core layer.
[13]
13. Film according to any one of claims 1 to 11, characterized in that the film has an EVOH barrier surface layer on one side of the core layer only.
[14]
14. Biaxially oriented coated film, characterized by the fact that it comprises a biaxially simultaneously oriented polymer barrier film, as defined in any one of claims 1 to 13, having a deposition coating on the coating layer.
Petition 870200008352, of 01/17/2020, p. 59/69
3/5 EVOH barrier surface, coated biaxially oriented film having a thickness of 5-30 pm and an oxygen transmission (OTR) less than 0.1 cm ³ / m ^2/1 day / 1 atm, 24 h 23 ° C, 50% RH.
[15]
15. Film according to claim 14, characterized in that the deposition coating is selected from the group consisting of physical vapor deposition coating (PVD), chemical vapor deposition coating (CVD), such as CVD coating plasma-enhanced.
[16]
16. Film according to claim 14 or 15, characterized in that the deposition coating is a metallization, a silicon oxide coating or an amorphous carbon coating (DLC).
[17]
17. Laminated packaging material, characterized by the fact that it comprises a bulky layer of paper or cardboard having an external thermally sealable polyolefin layer on one side and the biaxially simultaneously oriented polymer barrier film, as defined in any one of claims 1 to 13, or the coated biaxially oriented polymer barrier film, as defined in any one of claims 14 to 16, on the side opposite the outer thermally sealable polyolefin layer, and the barrier film having a thermally sealable polyolefin layer on the side opposite the bulky layer.
[18]
18. Laminated packaging material according to claim 17, characterized in that it has an adhesive layer between the bulky layer of paper or cardboard and the barrier film.
[19]
19. Packaging container, characterized by the fact that it is formed by folding the shape of a laminated packaging material as defined in claim 17 or 18.
[20]
20. Packaging container according to
Petition 870200008352, of 01/17/2020, p. 60/69
4/5 claim 19, characterized by the fact that the packaging laminate comprises a bulky layer of paper or cardboard having an external thermally sealable polyolefin layer on one side and the biaxially simultaneously oriented polymer barrier film or the barrier film of biaxially oriented polymer coated on the side opposite the outer thermally sealable polyolefin layer, and wherein the barrier film has a thermally sealable polyolefin layer, forming the inner layer of the packaging container, on the side opposite the bulky layer.
[21]
21. Packaging container according to claim 19 or 20, characterized in that the oxygen permeation rate for the container is below 0.1 cm ^{3 /} packaging*0.21 atm * 24 h.
[22]
22. Method for the manufacture of a biaxially oriented multilayer polymer barrier film, having gas barrier properties, characterized by the fact that the method comprises the steps of:
a) coextrude a polyolefin core layer together with an ethylene vinyl alcohol (EVOH) surface barrier layer on a first side of the core layer, the surface barrier layer having a maximum ethylene content of 36 mol%;
b) simultaneously, orient the coextruded film obtained biaxially, maintaining the temperature of the film during the stretching operation between a minimum level and the melting temperature of the core layer polyolefin, the minimum level of which depends on the polyolefin material of the core layer of the film and is at least 105 ° Celsius.
[23]
23. Method according to claim 22, characterized by the fact that the stretch ratio of the biaxially simultaneous orientation is greater than 4 in the axial direction (MD) and greater than 4 in the transverse direction (TD).
Petition 870200008352, of 01/17/2020, p. 61/69
5/5
[24]
24. Method according to claim 22 or 23, characterized by the fact that the draw ratio is 5 to 8 in the machine direction (MD) and 5 to 8 in the transverse direction (TD).
[25]
25. The method of any one of claims 22 to 24, characterized in that a modified polyolefin binding layer is coextruded together with and between the polyolefin core layer and the barrier surface layer.
[26]
26. Method according to any one of claims 22 to 25, characterized in that the polyolefin core layer comprises mainly a polypropylene homo or copolymer and that the temperature of the film during the stretching operation is 135 ° C up to below 165 ° C.
[27]
27. Method according to any one of claims 22 to 25, characterized in that the polyolefin core layer mainly comprises a homo or copolymer having a density greater than 0.930 and that the temperature of the film during the drawing operation is 105 ° C to below 135 ° C.
[28]
28. Method according to any one of claims 22 to 27, characterized in that it additionally comprises the step of:
c) coating the EVOH barrier surface layer with an additional barrier coating.
[29]
29. The method of claim 28, characterized in that the additional barrier coating is a deposition coating, such as a physical vapor deposition (PVD) coating and a chemical vapor deposition (CVD) coating, such as plasma enhanced CVD coating.
[30]
30. The method of claim 29, characterized in that the deposition coating is a metallization, a silicon oxide coating or an amorphous carbon coating.

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同族专利:

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公开号 | 公开日

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AR087960A1|2014-04-30|

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CN107757031A|2018-03-06|

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AU2012311710B2|2016-02-04|

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US20140199505A1|2014-07-17|

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CA2846657A1|2013-03-28|

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BR112013032527B8|2020-06-30|

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BR112013032527A2|2017-03-01|

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EP2758239B1|2020-08-19|

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CN107757031B|2021-06-01|

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MX2013014860A|2014-03-31|

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US9662863B2|2017-05-30|

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ES2825028T3|2021-05-14|

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JP6486104B2|2019-03-20|

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JP2014531341A|2014-11-27|

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SA112330849B1|2017-10-12|

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WO2013041469A1|2013-03-28|

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RU2600350C2|2016-10-20|

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KR20140063626A|2014-05-27|

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AU2012311710A1|2014-04-10|

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RU2014115719A|2015-10-27|

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MX342902B|2016-10-18|

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CN103608178A|2014-02-26|

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EP2758239A1|2014-07-30|

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法律状态:
2018-03-27| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-10-22| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-04-14| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-06-09| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 17/09/2012, OBSERVADAS AS CONDICOES LEGAIS. |

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2020-06-30| B16C| Correction of notification of the grant [chapter 16.3 patent gazette]|Free format text: REF. RPI 2579 DE 09/06/2020 QUANTO A NACIONALIDADE DO TITULAR. |

优先权:

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申请号 | 申请日 | 专利标题

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SE1150855|2011-09-20|

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PCT/EP2012/068190|WO2013041469A1|2011-09-20|2012-09-17|A multilayer barrier film, a packaging laminate comprising the film, a packaging container formed from the packaging laminate and a method for the production of the film|

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