• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    MODULAR INSTALLATION OF PRODUCTION OF MULTIPLE FLOORS AND METHODS FOR ITS CONSTRUCTION. A modular multi-storey production facility includes a vertical stack of production modules to support production equipment and a vertical stack of modules for operator access, connected adjacent to vertically stacked production modules to allow operator access to modules of production. The vertical stacks of production modules and modules for operator access, connected adjacent to each other thus establish a multiplicity of floors in the modular production facility. Stairs and / or an elevator can be provided in the vertical stack of modules for operator access to allow an operator to ascend / descend between the floors of the installation. In especially preferred embodiments, each production module and module for operator access is designed in the shape of a rectangular cobblestone that is dimensioned in such a way that it can fit inside a 20-foot (6.096 m) shipping container. This configuration of modular units thus allows the installation to be more quickly shipped and built on site.
    公开号:BR112013030672B1
    申请号:R112013030672-6
    申请日:2012-06-28
    公开日:2021-03-02
    发明作者:Markus Driess
    申请人:Dsm Ip Assets B.V；
    IPC主号:
    专利说明:

    FIELD
    The modalities described in this document refer to a production facility and methods for its construction. In particularly preferred modalities, the modalities described in this document refer to a production facility that is adapted for the mixture of solid and / or liquid components (vitamins and / or nutraceuticals, for example) that can be packaged in the form of a formula. premix and used later as an additive for a final product, such as for animal feed. FUNDAMENTALS
    In the field of animal nutrition, it is typically necessary to add micronutrients to the feed at very low dosage levels, such as the order of grams per ton of feed. The direct addition of such low doses of micronutrients to animal feed is difficult to conduct for several reasons. The small doses of micronutrients needed are, in the first place, difficult to weigh, for example. Even if the correct dosage weight for micronutrients can be achieved, it is practically impossible to achieve a uniform distribution of micronutrients throughout the final animal feed product.
    To solve the problems mentioned above, the animal feed industry has traditionally prepared so-called “premixes” for feed containing an adjusted mixture of nutrients together with a feed diluent. The feed premix can then be added more quickly to other feed components at a rate of several kilograms per ton of feed. In such a way, therefore, the small but necessarily important amounts of nutrients in the premix are evenly distributed throughout the final animal feed product.
    It is often desirable to set up a premix facility for animal feed in a relatively short period of time due to market requirements and / or production disruptions. Typically, a new facility should be designed for each potential feed manufacturer in its specific location. As can be seen, a custom-designed facility of this type can take considerable time to design and build, adding potential costs and production delays.
    It would be especially desirable to propose an installation that is capable of being designed and built in a relatively short period. It is to satisfy this need that the present invention is addressed. SUMMARY OF EXEMPLARY MODALITIES
    In broader terms, the modalities disclosed in this document refer to a modular multi-story production facility. In especially preferred embodiments, the production facility consists of a series of individual installation modules, each of which is capable of being shipped within a standard shipping container. The modular units can thus be sent more quickly to an installation site and be built in order to connect one module to the other on site to produce the multi-storey production installation.
    According to some modalities, a modular production facility is proposed that comprises a vertical stack of production modules to support the production equipment and a vertical stack of modules for operator access, connected adjacent to the vertically stacked production modules to allow operator access to production modules. The vertical stacks of connected production modules and adjacent operator access modules thus establish a multiplicity of floors in the modular production facility.
    The modules for operator access preferably comprise a stairwell to allow operator access to each of the multiple floors of the modular production facility and / or an elevator shaft in which an elevator is operably positioned. Each means of operator access allows an operator to move up and down from one floor of the production facility to another.
    Especially preferred embodiments will include production modules and operator access modules that are shaped like a rectangular parallelepiped. Such a rectangular parallelepiped shape of both the production modules and the modules for access to the operator is preferably made up of a series of rigidly interconnected vertical and horizontal frame elements. It is especially preferred that the shape of a rectangular parallelepiped of both the production modules and the modules for operator access is so dimensioned that each of these modules can fit inside a standard 6.096 meter (20 foot) shipping container. .
    Various modalities of the modular production facility may include a cantilever platform connected to the highest of the production modules in their vertical stack and extending out of it. Handrails can be optionally provided around a perimeter of each of the multiple floors of the production facility for the safety of operators.
    At least one additional module of certain modes can be connected adjacent to a lower production module or operator access module in its vertical stacks. In some embodiments, such an additional module is connected adjacent to a production module and to a lower operator access module in its vertical stacks.
    The present invention is also concerned with a method of building a multi-storey modular production facility. According to certain preferred modalities, a series of individual production modules and a series of individual operator access modules are provided. The production modules and the modules for operator access can then be rigidly interconnected with each other in such a way that they form a vertical stack of production modules that is connected adjacent to a vertical stack of modules for operator access and thus establish a multiplicity floors of the modular production facility.
    These and other aspects of the modalities described in this document, will be better understood after considering the attached drawings and the detailed description of them that follows. BRIEF DESCRIPTION OF THE JOINED DRAWINGS
    Reference will be made to the FIGURES in the attached drawing, in which the same reference numbers refer to the same structural elements that illustrate exemplary and non-limiting illustrative modalities, in which: - Figure 1 is a perspective view of a modular installation assembled in accordance with an embodiment of the present invention; Figure 2 is a schematic flow diagram in elevation of a modality of a premix production facility for animal feed according to the present invention; Figure 3 is a front elevation view of a modular installation according to the present invention and which incorporates the flowchart of Figure 2; - Figure 4 is a side elevation view of the modular installation shown in Figure 3; - Figure 5 is a top plan view of the modular units that form the first floor of the installation illustrated in Figures 3 and 4 as taken along line 5-5 in Figure 4; - Figure 6 is a top plan view of the units that form the second floor of the installation illustrated in Figures 3 and 4 as taken along line 6-6 of Figure 4; - Figure 7 is a top plan view of the units that form the third floor of the installation illustrated in Figures 3 and 4 as taken along line 7-7 in Figure 4; - Figure 8 is a top plan view of the units that form the fourth floor of the installation illustrated in Figures 3 and 4 as taken along line 8-8 in Figure 4; - Figure 9 is a top plan view of the units that form the fifth floor of the installation illustrated in Figures 3 and 4 as taken along line 9-9 in Figure 4; Figure 10 is a schematic flow diagram in elevation of another modality of an animal feed premix production facility according to the present invention; Figure 11 is a front elevation view of a modular installation according to the present invention that incorporates the flowchart of Figure 10; - Figure 12 is a side elevation view of the modular installation shown in Figure 11; - Figure 13 is a top plan view of the modular units that form the first floor of the installation illustrated in Figures 11 and 12 as taken along line 13-13 in Figure 12; - Figure 14 is a top plan view of the modular units that form the second floor of the installation illustrated in Figures 11 and 12 as taken along line 14-14 in Figure 12; - Figure 15 is a top plan view of the modular units that form the third floor of the installation illustrated in Figures 11 and 12 as taken along line 15-15 in Figure 4; - Figure 16 is a plan view of the modular units that form the installation illustrated in Figures 11 and 12 as taken along line 16-16 in Figure 4. DETAILED DESCRIPTION
    As already noted, especially preferred embodiments of the present invention are directed to modular installations for the production of premixtures that are used to prepare a micronutrient premix that has to be added to animal feed compositions. In this sense, animal feed or diet compositions have a relatively high protein content, as can be seen, for example, in poultry and pig diets, described in WO 01/58275 (whose full content is expressly incorporated into this document. as a reference).
    Generally fat-soluble and water-soluble vitamins, as well as micronutrients, healthy ingredients, and optionally enzymes, organic acids and other components are part of the mixture called a premix intended to be added to the feed, whereas macrominerals are generally added separately to the feed. Figure 1 only illustrates a possible modality of a modular installation for the production of premix for animal feed 10 according to the present invention that can be provided in order to produce a premix product for animal feed.
    As shown, installation 10 consists of a vertical stack 12 of modules for production equipment 12-1 to 12-5 and an adjacent vertical stack 14 of modules for operator access 14-1 to 14-5. Adjacent modules 12-1 to 12-5 in the vertical stack 12 are connected to each other and to a horizontally adjacent module from modules 14-1 to 14-5 in the stack of modules 14. Thus, the interconnected modules 12-1 to 12 -5 and 14-1 to 14-5 form floors or respective floors 16-1 to 16-5 of installation 10.
    Modules 18 and 20 can be connected adjacent to modules 12-1 and 14-1 of the stacks of modules 12 and 14, respectively. Modules 18 and 20 can thus be used to provide a control station, a dispensary, a deposit or the like. In addition, these modules 18 and 20 (as well as any other module 12-1 to 12-5 and / or 14-1 to 14-5) can be covered with a suitable roof and / or side walls (not shown) for protection against the environmental conditions of the installation site.
    Modules 12-1 through 12-5 of the production equipment stack 12 are designed to accommodate production equipment, such as feed unit material 22, mixing equipment 24, hopper 26 and cyclone separator 28. packaging (not shown in Figure 1, but seen, for example, in Figures 3 and 4) on the first floor 16-1 of installation 10 is provided to receive the mixed premix and allow its packaging in the desired quantities.
    The modules 14-1 to 14-5 of the operator access stack 14 are designed to allow operators to move from one of the floors 16-1 to 16-5 with each other. For this purpose, modules 14-1 to 14-5 of the operator access stack 14 are preferably provided with an interconnected stairwell 30 and a motorized elevator shaft 40.
    Each of the modules 12-2 to 12-5 and 14-2 to 14-5 that form the second to fifth floors 16-2 to 16-5 is equipped with suitable perimeter handrails 40-2 to 40-5, respectively, for ensure operator safety. The upper part of modules 12-5 and 14-5 is provided, preferably with tarpaulin 50, which provides support for the operator on the highest floor of installation 10. A lateral platform in cantilever 52 can also be provided. Handrails 50-1 surround the perimeter of the upper deck to ensure operator safety.
    Figure 2 schematically illustrates another embodiment of a premix production facility for animal feed 100 in accordance with the present invention. In this sense, installation 100 is illustrated as having four floors of modules 100-1 to 100-4, respectively. The 100-4 module deck provides the floor for the 100-5 upper deck.
    The installation 100 shown in Figure 2 includes a manual addition station 102, where various ingredients and components of micronutrients and / or diluents for feed (schematically illustrated by numeral 102-1) are added. The added ingredients and components descend vertically through a magnetic plate 103 that traps any metallic residue that may be present and then to a hopper 106. The contents of the hopper 106 feeds the mixer 108 provided with internal mixing paddles 108-1. The pre-mix formulation formed in mixture 108 is then transferred to a packaging station 110 which has an endless feed 1101 which directs the pre-mix formulation to a metering unit 110-2 to fill packages 110-3 in the conveyor belt 110-4. A part of the material is sent to a cyclone separator 112 that can capture residual quantities through the container 112-1.
    Figures 3 and 4 attached illustrate the structural arrangement of the modular units that form the premix installation 100 shown schematically in Figure 2. In this sense, installation 100 includes a vertical stack 120 of production modules 120-1 to 120-4 that are designed and configured to support production equipment. A vertical stack 140 of modules for operator access 140-1 to 140-4 is connected adjacent to the vertical stack 120 of production modules 120-1 to 120-4 of production stack 120. In this sense, the adjacent modules of modules 120 -1 to 120-4 in the vertical stack 120 are connected to each other and to a module horizontally adjacent to modules 140-1 to 140-4 in the stack of modules 140. For this reason, modules 120-1 to 120-4 and 140 -1 to 140-4 interconnected form the respective floors or floors 100-1 to 100-4 of installation 100.
    The upper deck 100-5 is provided with a lateral platform in cantilever 152 rigidly connected to the 120-4 module and extending outwards from it. Handrails (some representative of them are equipped with reference numeral 154) are provided with each of the modules 120-1 to 120-4 and 140-1 and 140-4 for the operator's safety. In addition, the upper deck 100-5 is equipped with handrails 156 for the safety of the operator in connection with the manual addition station 102.
    Modules 140-1 to 140-4 of operator access stack 140 are designed to allow operators to move from one floor 100-1 to 100-5 to another.
    For this purpose, modules 140-1 to 140-4 of the operator access pile 140 are provided with an interconnected stairwell 130 having a flight of steps 130-1 and an associated stair step 130-2.
    An elevator shaft 160 is also provided vertically in modules 140-1 to 140-4 of the operator access pile 140 in order to allow an operator elevator 162 to go up / down from one floor 100-1 to 100-5 to another . An elevator support structure 164 is rigidly connected to module 100-4 in order to support a motor (not shown) for the operation of elevator 162.
    Modules 180 and / or 190 can be connected adjacent to modules 120-1 and 140-1 of the stacks of modules 120 and 140, respectively. Modules 180 and 190 can thus be used to provide a control station, a dispensary, a deposit or the like. In addition, these modules 180 and 190 (as well as any other module 120-1 to 120-4 and / or 140-1 to 140-4) can be covered with a suitable ceiling, and / or side walls (not shown) for protection against environmental conditions at the installation site.
    As is perhaps best shown in Figures 5-9, each of the modules 120-1 to 120-4 and 140-1 to 140-4 are substantially the same size and configuration. More specifically, it can be seen that each of the modules 120-1 to 120-4 and 140-1 to 140-4 are formed by a series of vertical frame elements (some representative of which are illustrated affected by reference number 175) interconnected with a series of horizontal frame elements (some representative of which are illustrated affected by reference number 185). The vertical frame elements 175 and the horizontal frame elements 185 are thus rigidly interconnected with each other, in order to establish a generally rectangular parallelepiped shape that is sized to fit inside a standard 6.096 shipping container. meters (20 feet) conventionally employed by the transportation industry.
    Each of the individual production modules 120-1 to 120-4 can therefore also be prefabricated to include specific support structures associated with the specific production equipment (such as, for example, hopper 106, mixer 108, packaging station 110, cyclone 112 and the like) that such a module will hold and contain. Similarly, each of the modules for individual operator access 140-1 to 140-4 can be prefabricated to include the steps 130-1 and the associated landing 130-2 as well as the elevator shaft 150.
    When in use, modules 120-1 to 120-4 and 140-1 to 140-4 and their associated equipment can be pre-assembled at the installation manufacturer's factory in order to ship the installation. Then, production equipment and associated installation components can be removed from modules 120-1 to 120-4 and 140-1 to 140-4 and shipped individually with each module to the production installation site. When it arrives, modules 120-1 to 120-04 and 140-1 to 140-4 can then be reassembled together with their associated production equipment. As can be seen, the delivery of the integral production facility 100 in the form of separate modules 120-1 to 120-04 and 140-1 to 140-4 that can be shipped individually within a standard 6,096 meter shipping container (20 feet) will greatly reduce the construction time required, saving considerable costs.
    Figure 10 schematically illustrates another embodiment of a premix production facility for animal feed 200 in accordance with the present invention. In this sense, installation 200 is analogous to installation 100, but includes three floors of modules 201-1 to 100-3, respectively. The 200-3 module floor provides the floor for the 200-4 upper floor.
    The installation 200 illustrated in Figure 10 includes a manual addition station 202 located on the floor 200-2 where various ingredients and components of micronutrients and / or diluents for feed (schematically illustrated by numeral 202-1) are added. The added ingredients and components descend vertically through a magnetic plate 203 that traps any metallic debris that may be present and go to a transfer hopper 204. A compressed air system 205 is provided to pneumatically transfer the components through line 205-1 of the transfer hopper 204 to the inlet of feed hopper 206 which then feeds by gravity the mixer 208 provided with internal mixing paddles 208-1. The pre-mix formulation formed in the mixer 208 is then transferred to a packaging station 210 that has a feed screw 2101 which forwards the pre-mix formulation to a measuring unit 210-2 to fill packages 210-3 on a belt carrier 210-4. A part of the material is sent to a cyclone separator 212 that can capture residual quantities through the container 212-1.
    Figures 11 and 12 attached illustrate the structural arrangement of modular units forming the premix installation 200 shown schematically in Figure 10. In this sense, installation 200 includes a vertical stack 220 of production modules 220-1 to 220-3 that are designed and configured to support production equipment. A vertical stack 240 of modules for operator access 240-1 to 240-3 is connected adjacent to vertical stack 220 of production modules 220-1 to 220-3 of production stack 220. In this sense, adjacent modules of modules 220 -1 to 220-3 in the vertical stack 220 are connected to each other and to a module horizontally adjacent to modules 240-1 to 240-3 in the stack of modules 240. For this reason, modules 220-1 to 220-3 and 240 -1 to 240-3 interconnected form the respective floors of floors 200-1 to 200-3 of installation 100.
    Handrails (some representative are marked with reference numeral 254) are provided with each of the modules 220-1 to 220-3 and 240-1 to 240-3 for operator safety. In addition, the upper floor 200-4 is equipped with handrails 256 for the safety of the operator in connection with the feed hopper 206.
    Modules 240-1 to 240-3 of operator access stack 240 are designed to allow operators to move from one floor 200-1 to 200-4 to another. For this purpose, modules 240-1 to 240-3 of the operator access pile 140 are equipped with an interconnected stairwell 230 having a flight of steps 230-1 and an associated landing 230-2 as perhaps best shown. in Figures 13-16. It should be noted that the production installation mode 200 includes manual addition station 202 as a component of module 240-2 located on floor 200-2. For this reason, the elevator is not provided for in this mode. However, an additional module 290 is provided to accommodate production equipment and / or additional components. In addition, the elevation of such an additional module 290 can be varied in relation to the elevation of modules 220-1 and 240-1 by a supporting concrete slab 295 so that the cover 290-1 (see Figure 14) of the module 290 allow operator to be positioned adjacent to manual addition station 202 associated with module 240-2.
    As is perhaps best shown in Figures 13-16 each of the modules 220-1 to 220-3 and 240-1 to 240-3 are most preferably substantially identical to each other in size and configuration. More specifically, it should be noted that each of the modules 220-1 to 220-3 and 240-1 to 240-3 is formed by a series of vertical frame elements (some of which are marked with reference number 275) interconnected with a series of horizontal frame elements (some representative are marked with reference number 285). The vertical frame elements 275 and the horizontal frame elements 285 are thus rigidly interconnected with each other, in order to establish a generally rectangular parallelepiped shape that is sized to fit inside a standard 6,096 meter shipping container ( 20 feet) conventionally employed in the transportation industry.
    Each of the individual production modules 220-1 to 2203 can therefore also be prefabricated to include specific support structures associated with the specific production equipment (such as manual addition station 202, transfer hopper 204, feed hopper 206, mixer 208, packaging station 210, cyclone 212 and the like) that such module will support and contain. Similarly, each of the modules for individual operator access 240-1 to 240-3 can be prefabricated to include steps 130-1 and associated threshold 130-2.
    When in use, modules 220-1 to 220-3 and 240-1 to 240-3 and their associated equipment can be pre-assembled at the installation manufacturer's factory in order to ship the installation. Then, the production equipment and associated installation components can be removed from modules 220-1 to 220-3 and 240-1 to 240-3 and shipped individually with each module to a production installation location. Upon arrival, modules 2201 to 220-3 and 240-1 to 240-3 can then be reassembled together with their associated production equipment. As can be seen, the supply of the integral production facility 200 in the form of separate 220-1 to 220-3 and 240-1 and 240-3 modules that can be shipped individually within a standard 6.096 meter (20) shipping container feet) will greatly reduce the construction time required, thereby saving costs considerably.
    Therefore, although the invention has been described in connection with what is considered in terms of the present to be the most practical and preferred modality, it should be understood that the invention is not limited to the modality 5 described, but on the contrary, it is intended to cover various modifications and equivalent arrangements included in its spirit and scope.
    权利要求:
    Claims (8)
    [0001]
    1. Modular production installation (10), comprising: a vertical stack (12) of production modules (12-1 to 12-5) to support the production equipment and a vertical stack (14) of modules for operator access (14-1 to 14-5) connected adjacent to the vertically stacked production modules (12-1 to 12-5) to allow the operator access to the production modules, with the vertical stacks of production modules connected adjacent (12 -1 to 12-5) and the modules for operator access (14-1 to 14-5) establish multiple floors of the modular production facility (10), where each of the production modules (12-1 to 12- 5) and the modules for operator access (14-1 to 14-5) are shaped like a rectangular parallelepiped which is sized and configured to fit inside a standard 6.096 meter (20 feet) shipping container, the installation of modular production (10) FEATURED by the fact that each of the modules for operator access (14-1 to 145) comprises u a first part having a stairwell (30) composed of a flight of steps (130-1) and an associated stair step (130-2), and a second part comprising an elevator shaft (40) positioned adjacent to each other the first part, in which the vertical stack (14) of the modules for operator access (14-1 to 14-5) is positioned relative to each other, so that the first and second adjacent parts of each module for access to the operator to be stacked vertically with the first and second parts of a module to access the vertically adjacent operator (141 to 14-5), thus establishing a vertically oriented stairwell (30) and a vertically oriented elevator shaft ( 40) from one access module to another, where the vertical stack (14) of the modules for operator access (14-1 to 14-5) includes an operator's lift positioned inside the elevator shaft (40) of the second vertically stacked parts of the modules for operator access (14-1 to 14-5), the operator's lift being able to go up / down inside the elevator shaft (40) from one of the multiple floors of the modular production facility (10).
    [0002]
    2. Modular production installation (10), according to claim 1, CHARACTERIZED by the fact that it also comprises an operable elevator inside the elevator shaft (40) to allow an operator to ascend and descend between each of the multiple floors of the modular production facility (10).
    [0003]
    3. Modular production installation (10), according to claim 1, CHARACTERIZED by the fact that each of the production modules (12-1 to 12-5) and the modules for operator access (14-1 to 14 -5) includes a series of rigidly interconnected vertical and horizontal frame elements.
    [0004]
    4. Modular production installation (10), according to claim 1, CHARACTERIZED by the fact that it also comprises a cantilever platform (52) that is connected to and extends outside one of the production modules (12-1 to 12-5) higher in its vertical stack (12).
    [0005]
    5. Modular production installation (10), according to claim 1, CHARACTERIZED by the fact that it also includes handrails positioned around a perimeter of each of the multiple floors.
    [0006]
    6. Modular production installation (10), according to claim 1, CHARACTERIZED by the fact that it also comprises at least one additional module connected adjacent to the lowest production module or the module for access to the lowest operator in its vertical stacks .
    [0007]
    7. Modular production installation (10), according to claim 1, CHARACTERIZED by the fact that it also comprises an additional module adjacent to each production module and module for access to the lowest operator in its vertical stacks.
    [0008]
    8. Modular production facility (10), according to claim 1, CHARACTERIZED by the fact that the production modules (12-1 to 12-5) comprise equipment for the production of premix for animal feed.
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    同族专利:
    公开号 | 公开日
    CN103649443A|2014-03-19|
    RU2627052C2|2017-08-03|
    KR20140034860A|2014-03-20|
    JP6209752B2|2017-10-11|
    WO2013000985A2|2013-01-03|
    KR102057346B1|2019-12-18|
    RU2014102611A|2015-08-10|
    US20150211249A1|2015-07-30|
    US20140137486A1|2014-05-22|
    CN103649443B|2017-06-23|
    US9322190B2|2016-04-26|
    EP2726686A2|2014-05-07|
    WO2013000985A3|2013-04-04|
    JP2014524739A|2014-09-25|
    BR112013030672A2|2016-12-06|
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    法律状态:
    2019-11-12| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2020-10-06| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|
    2021-01-19| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-03-02| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 28/06/2012, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US201161502110P| true| 2011-06-28|2011-06-28|
    US61/502,110|2011-06-28|
    PCT/EP2012/062527|WO2013000985A2|2011-06-28|2012-06-28|Modular multi-story production plant and methods for constructing same|
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