PANEL SET WITH MECHANICAL LOCK FOR CONSTRUCTION PANELS

专利摘要:
MECHANICAL LOCK SYSTEM FOR CONSTRUCTION PANELS. The present invention relates to the panels that are shown, which are provided with a mechanical locking system that allows perpendicular connection with a snap action.
公开号:BR112013027890B1
申请号:R112013027890-0
申请日:2012-05-04
公开日:2020-11-17
发明作者:Niclas Hakansson；Darko Pervan
申请人:Valinge Innovation Ab；
IPC主号:

专利说明:

Technical field
[0001] The description refers to the field of mechanical locking systems for construction panels, especially furniture components with mechanical locking systems, which are intended to lock preferably perpendicular to each other. Field of application of the invention
[0002] The modalities of the present invention are particularly suitable for use in furniture components, which are preferably formed of sheet-shaped panels and which are mechanically joined with a locking system integrated with the panel, that is, assembled in the factory . The following description of the known technology, problems of the known systems and objects and characteristics of the invention will therefore, as an example, be non-restrictive, intended above all for this field of application and, in particular, the furniture components formed as panels rectangular to be mechanically joined by a pair of opposite edges perpendicular to other adjacent panels. The panels can also be square.
[0003] It should be noted that the invention can be applied to any type of sheet-shaped panel, such as, for example, HDF-based wood, chipboard and plywood, materials in the form of plastic sheets, mineral fiber and materials to the base of metal, stone and ceramics and the like. It can be used to connect furniture components and elements for packaging boxes and the like. It can also be used to block components, which, for example, have a cylindrical shape, such as table legs. Background of the invention
[0004] Furniture such as kitchen cabinets, bookcases, drawers, tables and the like are generally supplied as flat components in order to save transportation costs. The customer must assemble them. Various methods are used to assemble such furniture components, for example, glue, nails, screws and the like. Plug-in connections comprising plastic components are widely used to connect, for example, drawers. Known technology and their problems
[0005] There are a number of problems related to the assembly of furniture components, especially when a panel must be connected perpendicularly to another panel. Generally, special connection devices are provided that must be inserted into the slots and holes. This setup is complicated and time-consuming and the connection is often not strong enough. Plug-in connections made of plastic materials are expensive and complicated to produce. It would be an advantage if the assembly could be simplified and if no loose parts were needed in order to connect the panels to each other in a rigid, firm and cost effective manner.
[0006] WO 2010070472 describes locking systems that can be used to assemble folded and fitted furniture components. Such locking systems can be formed in one piece with the panel or an alternative separate plastic tongue with an external flexible fitting tab can be used. Such locking systems do not provide sufficient strength and stiffness, especially when the core material, rather than soft as the chipboard is used. The locking system is complicated to produce since the flexible tongue cannot be connected to the components with a linear displacement in a groove. The flexible outer part is generally not strong enough to provide a rigid connection. Summary of the invention
[0007] A basic objective of the modalities of the present invention is to provide an improved mechanical locking system, which can be produced in a cost-effective manner and which allows the rectangular panels to be preferably connected and mechanically mounted perpendicularly to each other with a strong and simple lock without the need for loose parts that have to be used during assembly.
[0008] The above objectives of the modalities of the invention are achieved in whole or in part, by a mechanical locking system and panels, according to the independent claim that provides a stronger and easier locking. The modalities of the invention are evident from the dependent claims and the description and drawings.
[0009] A first aspect of the invention is a set of panels comprising a first and a second panel. An edge of the second panel can be inserted into a groove in the first panel, when the panels are arranged perpendicularly essential to each other, to obtain a mechanical connection between the first and the second panel, in which the second panel is displaced perpendicularly essential to the first panel. The edge comprises a flexible and separate tongue and said groove comprises a tongue groove, or said edge comprises a tongue groove and said groove comprises a separate and flexible tongue. The separate, flexible tongue is insertable in the tongue groove to connect said panels to one another in a first direction, which is parallel to a main plane of the first panel. The edge of the second panel is configured to cooperate with the groove of the first panel to connect said panels to each other in a second direction, which is parallel to a main plane (MP) of the second panel. The length direction of the flexible and separate tongue extends parallel to said edge and / or groove. The groove preferably comprises an opening, two side walls and a bottom. The separate, flexible tongue is arranged in an insertion groove. The flexible, separate tongue has an inner part mounted on the insertion groove and an outer part that extends outside an insertion groove opening. A separate part of the tongue is moved in the insertion slot during the lock. The flexible tongue is preferably moved internally to a bottom of the insertion groove and externally to the tongue groove during locking.
[00010] The tongue may comprise two opposite displacement surfaces located between the inner and outer parts of the separate and flexible tongue. One or both of said two opposite displacement surfaces can be displaced against a wall (s) of the insertion groove during the lock.
[00011] A lock involving the displacement of a displacement surface against an upper or lower wall of the insertion groove may make it possible to use a tongue with a rigid external part. This can facilitate a strong lock, even on very light materials such as particle boards that are often used as a base material in furniture components. The rigid outer part can be moved to a very deep tongue groove and a firm lock can be obtained.
[00012] Said insertion groove can be tilted upwards with the opening closer to the main plane of the panel than the internal part of the insertion groove. Such an inclination can facilitate the insertion of the separate tongue into the insertion groove during production, since the tongue can be inserted with a linear movement into the displacement groove.
[00013] The separate and flexible tongue can, when the edge of the second panel is inserted into the groove of the first panel, lock by locking.
[00014] The internal part can be fixed in the insertion slot, for example, friction or glue connection.
[00015] The inner part of the tongue may comprise one or more flexible projections extending in the direction of the length of the tongue.
[00016] The first and / or the second panel may comprise separate materials that form an edge or part of the groove. A chipboard panel can be reinforced with solid wood, plywood, HDF and wood-based materials that are glued or mechanically bonded to the panels in order to form at least part of the locking system.
[00017] The second panel may have an outer edge less than the thickness of the panel body such that the panel body overlaps one or both parts of the slot opening when the second panel is inserted into the slot the first panel.
[00018] At least a part of the tongue and / or groove can be formed on the first and second panels respectively, before a part of the tongue and / or groove, and preferably a part of the panel, can be covered by a layer, such as a leaf.
[00019] The locking system described above allows the panels to be automatically locked perpendicular to each other with a snap action and without any loose parts. The flexible tongue provides a strong and easy lock on the middle and corner parts.
[00020] The tongue is preferably attached at the factory, but it can, of course, be delivered separately in plates or as a separate loose component and inserted into a groove during installation.
[00021] The panels can be not only perpendicularly connected to each other, but can also be connected to each other at an angle of less than 180 ° between the main planes of the first and the second panel or, preferably in the range of about 45 ° to about 135 °. Brief Description of Drawings
[00022] Figures 1 to a illustrate a perpendicular snapping action of a part of the medium according to an embodiment of the invention.
[00023] Figures 2a to b illustrate a corner part according to embodiments of the invention.
[00024] Figures 2c to 2d illustrate the corner part or parts of the middle according to embodiments of the invention.
[00025] Figures 3a to b illustrate the lock of four panels and a corner part according to modalities of the invention.
[00026] Figures 4a to d illustrate a bristle tongue and an arc-shaped tongue according to embodiments of the invention.
[00027] Figures 5a to 5c illustrate embodiments of the invention.
[00028] Figures 6a to 6c illustrate embodiments of the invention.
[00029] Figures 7a to 7c illustrate embodiments of the invention.
[00030] Figures 8a to 8b illustrate a bend connection according to embodiments of the invention.
[00031] Figures 9a to d show a partial groove and a lateral thrust tongue in accordance with embodiments of the invention.
[00032] Figures 10a to 10c illustrate embodiments of the invention.
[00033] Figures 11a to 11d illustrate embodiments of the invention in a 3D view. Description of the Modalities of the Invention
[00034] To facilitate understanding, several locking systems in the figures are represented schematically. It should be emphasized that improved or different functions can be achieved using combinations of the preferred modalities.
[00035] Figures 1a to 1c show a connection with a perpendicular locking action according to a preferred embodiment of the invention. Figure 1 shows a first 1 and a second panel 2. The first panel 1 comprises a groove 6, formed in the center of the panel 7. The groove comprises a bottom 6a and two walls of the opposite grooves 6b, 6c. The groove is opened in the direction of a main plane MP of the first panel 1. An insertion groove 4 is formed in one of the walls of the groove 6b. The insertion groove 4 is preferably inclined with respect to the main plane MP of the panel such that the opening of the insertion groove 4a is closer to the main plane MP than the inner part 4b. It is preferred that a linear extension E of the insertion groove extends at or, more preferably, above the opening of the groove 6. This makes it possible to form the insertion groove with large rotary tools and insert a separate tongue 3 into the groove. The insertion groove is preferably inclined at an angle A of about 10 to 45 degrees. The insertion groove comprises a flexible tongue 3, which has an inner part 9 and an outer part 10 and, preferably, two opposite sliding surfaces 3a and 3b between inner 9 and outer 10.
[00036] Figure 1b shows how the flexible tab 3 with its displacement surfaces 3a, 3b is displaced into the insertion groove 4, when the second panel 2 is inserted into the groove 6 perpendicularly to the first panel 1.
[00037] Figure 1c shows how the flexible tongue 3 is moved in the insertion groove out of the tongue groove 5 in such a way that the second panel is connected perpendicularly and parallel to the first panel with a snap action, preferably . The flexible tongue and tongue groove lock the panels perpendicular to the main plane MP of the first panel 1. The groove 6 and edge 16 of the second panel lock the panels parallel to the main plane MP of the first panel 1. The flexible tongue 3 can be locked with pre-tension in the groove of the tongue 5.
[00038] Figures 2a and 2b show another preferred embodiment of the invention, where the edge 15 of the first panel comprises a lock element 12 and the edge 16 of the second panel comprises a lock groove 14. The lock element and the groove locking panels lock the panels parallel to the main plane of the first panel. This mode can be used to connect the corner parts. The tongue 3a and the tongue groove 5a can also be located and formed on the outside of the locking element 12 and / or on a wall of the groove of the locking groove 14 as shown in figure 2b. There may be a space between the outside of the locking element 12 and the locking groove, or a reproduction or tight fit. The insertion groove 4 can be formed on the second panel and the tongue groove 5 on the first panel. The insertion groove and / or the locking surfaces between the flexible tongue and the tongue groove can be inclined, or essentially parallel to the main plane MP of the first panel.
[00039] Figure 2c shows an alternative modality, which can be used to connect the corner part or the middle parts. The edge 15 of the first panel 1 comprises a locking element 12 which, in the locking position, forms an external free end of the panel. The flexible tab 3 is moved into the insertion groove 4, when the second panel 2 is inserted into the groove 6 perpendicularly to the first panel 1. The inclination of the insertion groove 4 facilitates the insertion of the flexible tongue 3 into the insertion groove 4, during production and the lock can be achieved with less resistance since the flexible tab 3 slides in and down during the lock. The insertion groove is preferably inclined in such a way that an extension E of its lower part is located at or above the upper part of the locking element 12.
[00040] Figure 2d shows that the second panel 2 can have an outer edge 26, with a thickness less than the panel body 2, such that the panel of the body 2 overlaps one 27 or both parts 27, 28 of the opening of the groove, when the second panel 2 is inserted 6 the groove of the first panel 1. The first and / or the second panel can comprise separate materials 24, 25 that form an edge or part of the groove of the first or second panels. A particle board can, for example, be reinforced with solid wood, plywood, HDF and wood-like materials that are glued or mechanically bonded to the panel in order to form at least part of the locking system. Separate materials can be covered with, for example, a sheet, paper or ink.
[00041] Figure 3 shows a connection of four corner parts 20a, b, c, d. Four panels, for example, of a kitchen cabinet can be connected. A first panel 1a is placed on the floor. A second 2a and a third panel 2b are plugged into the first panel 1a. Finally, a fourth panel 1b is connected to the second and third panels.
[00042] Figure 3 shows a corner part where the edges 17,18 of the adjacent panel are inclined, preferably inward and preferably at an angle of approximately 45 degrees in relation to the main plane of the panels.
[00043] Figures 4a to 4c show a tongue with a known flexible bristle 3, which is used to connect floor panels. This tongue can be used to connect panels according to the invention. The tongue comprises flexible projections 7 which curve in the direction of the length of the tongue and which move the tongue in the insertion groove during the snapping action. Figure 4a shows the tongue in the external position before the lock; figure 4b shows the tongue 3, in the internal position during the lock, and figure 4c shows the tongue 3, in the external and locked position.
[00044] Figure 4d shows a flexible curved tongue 3 that folds in the direction of the length.
[00045] All known flexible tabs that are used to lock the floor panels can be used in the present invention. Longitudinally curved tongues are preferred, for example, bristle tongues and curved tongues, as shown in figures 4a and 4d, since these tongues have the advantage of flexibility that can be combined with an external part rigid and strong that creates a strong lock even on soft core materials, such as particle boards that are generally used as a core in furniture components. It is an advantage if the tongue creates a pre-tension against the tongue groove in the locked position. This gives a stronger lock and eliminates production tolerances, especially if the locking surface of the tongue / tongue groove is angled in relation to the main plane of the first panel. The tongue is preferably formed of an injection-molded plastic material, preferably reinforced with glass fibers.
[00046] Figure 5a shows a modality with two tabs 3a, 3b. The edge of the second panel 2 can comprise a separate material 25.
[00047] Figure 5b shows a tongue 3 comprising an outer part 4 with a snap-tab which, during fitting, is displaced at least partially into an inclined insertion groove 4. The locking system comprises a stabilizing tongue 11 which can be formed into a piece with the core or inserted as a separate element.
[00048] Figure 5c shows a tongue 3 comprising a locking tab 10 which, during fitting, is moved out of the insertion groove 4.
[00049] Figure 6a shows a tongue that comprises a flexible internal and external part. Figure 6b shows an embodiment with a rotating and locking tongue 3, comprising a pressure arm 21, which turns and engages the tongue 3 in a groove in the tongue.
[00050] Figure 6c shows schematically that the insertion groove 4 can be formed in the second panel 2.
[00051] Figures 7a to 7c show alternative positions of the flexible tabs. Figure 7a shows that the second panel can be tilted slightly, for example, 45 to 89 degrees against the main plane of the first panel. Figure 7b shows two tabs 3a, 3b attached to a middle part of a first panel 1 and figure 7c shows a corner part.
[00052] Figures 8a and 8b show that two panels can be folded together according to the known principles generally used in floor locking systems. Such a bending connection can be combined with all of the above described fitting modes. Figure 8a shows a folding connection of a corner section and Figure 8b shows a folding connection of a middle part. The second panel 2, which is folded during connection, comprises a tongue 30 and a lock groove 31, which cooperates during the lock with a groove of the tongue 32 and a lock element 33 formed in the first panel.
[00053] All fixing and tongue grooves can be formed along the entire length or with a panel. They can also be formed as one or more local grooves, which only extend along part of the panel. These grooves can be formed in many ways, for example, with rotating jump tool heads. Such a local slot 6 is shown schematically in figure 9a.
[00054] Figures 9b to 9d show that the so-called lateral impulse lock systems can also be used to connect furniture components. Such a tongue 3 that moves with a lateral pressure P along the insertion groove 4 and perpendicularly to the insertion groove in the tongue groove can be used in all the modalities shown above. Perpendicular displacement can be achieved with wedges 23, or with a fixing groove, which have a depth that varies along the groove. The tongue 3 and the tongue groove may also comprise the overlap of a projection and a lock may be accompanied with a displacement along the insertion groove, without any displacement perpendicular to the tongue groove. Such modes allow locking with a rigid tongue and no flexible parts are required.
[00055] Figures 10a to 10c show an additional embodiment of the invention further comprising a plug 21 of, for example, plastic, wood or metal, to one of the panels 1,2 inserted into a hole, preferably at the edge of the other panel , the plug and the hole increase the strength of the connection and can be used to position the panels.
[00056] Figures 11a and 11b show the embodiment in figure 10a to c in a 3D view at two different angles and figures 11c and 11 of the cross section in a 3D view at two different angles.

权利要求:
Claims (13)
[0001]
1. A set of panels (1,2) comprising a first (1) and a second panel (2), in which an edge (16) of the second panel is insertable into a groove (6) of the first panel (1), when main planes (MP) of the first (1) and the second panel (2) are essentially arranged perpendicular to each other, to obtain a mechanical lock between the first and the second panel, when the second panel (2) is moved essentially perpendicular to the first panel (1), wherein: said edge (16) comprises a groove in the tongue (5) and said groove (6) comprises a separate and flexible tongue (3); the separate and flexible tongue (3) is insertable into the groove of the tongue (5), to lock said panels together in a first direction, which is perpendicular to the main plane (MP) of the first panel (1); the edge (16) of the second panel is configured to cooperate with the groove (6) of the first panel (1) to lock said panels together in a second direction, which is parallel to a main plane (MP) of the first panel (1); a separate and flexible tongue length direction (3) extends parallel to said edge and / or groove; the groove (6) comprises an opening, two side walls (6b, 6c) and a lower one (6a); the separate and flexible tongue (3) is arranged in an insertion groove (4) formed in a groove wall (6) of the first panel (1), the insertion groove (4) having an upper and an opposite lower wall ; the separate and flexible tongue (3) has an internal part (9) mounted in the insertion groove (4) and an external part (10) which extends outside an opening of the insertion groove (4), characterized by the fact that the flexible tongue is linearly movable inwardly towards a lower part of the insertion groove (4) and outwardly, towards the tongue groove (5) during the lock; and the insertion groove (4) is angled upwards with the opening closer to the main plane (MP) of the first panel (1) than an internal part of the insertion groove (4), the insertion groove (4) is inclined so that a linear extension (E) of the lower wall of the insertion groove (4) is located at or above the upper part of the groove opening (6), where the flexible tongue has two opposite displacement surfaces (3a, 3b) located between the internal and external parts, each of the two opposite surfaces of displacement of the flexible tongue (3) is displaceable against the upper wall and the lower wall, respectively, of the insertion groove during the lock, towards the interior in the direction from the bottom of the insertion groove (4) and outwards to the tongue groove (5).
[0002]
2. Panel assembly according to claim 1, characterized by the fact that the second panel (2) comprises an outer edge less than the thickness of the panel body (2) in such a way that the body of the panel panel overlaps one or both parts of the opening (27, 28) of the groove (6), when the second panel (2) is inserted into the groove (6) of the first panel (1).
[0003]
Panel assembly according to claim 1 or 2, characterized in that the inner part of the tongue (9) comprises one or more flexible projections (8) that extend in the direction of the length of the tongue (3).
[0004]
4. Panel assembly according to any one of the preceding claims, characterized in that the insertion groove (4) is inclined with respect to the main plane of the second panel, with an angle of 10 to 45 degrees.
[0005]
5. Panel assembly according to any one of the preceding claims, characterized in that the panels comprise at least two flexible tongues separated from each other.
[0006]
6. Panel assembly according to any one of the preceding claims, characterized in that the groove (6) is formed as a partial groove that extends along a part of a panel.
[0007]
7. Panel assembly according to any one of the preceding claims, characterized in that the panels are provided with a locking element (12) and a locking groove (14) to lock the panels parallel to the main plane (MP ) of the first panel (1).
[0008]
8. Panel set according to any one of the preceding claims, characterized by the fact that the edges of the adjacent external panel (17, 18) in a part of the corner are inclined internally in relation to the main plane (MP) of the panels.
[0009]
9. Panel assembly according to any one of the preceding claims, characterized by the fact that the tongue (3) is pre-tensioned against the tongue groove (5).
[0010]
10. Panel assembly according to any one of the preceding claims, characterized by the fact that the resilient parts are formed of an injection-molded plastic material.
[0011]
11. Panel assembly according to any one of the preceding claims, characterized in that the first and / or the second panel comprises separate materials (24, 25) that form an edge or part of the groove.
[0012]
12. Panel set according to claim 11, characterized by the fact that the separated material is covered with a sheet.
[0013]
13. Panel set according to any one of the preceding claims, characterized by the fact that the panels are components of furniture formed as rectangular panels.

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JP2021518513A|2018-03-23|2021-08-02|ベーリンゲ、イノベイション、アクチボラグＶａｅｌｉｎｇｅ Ｉｎｎｏｖａｔｉｏｎ Ａｂ|Panels with mechanical locking devices and assembled products with panels|

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WO2019203722A1|2018-04-18|2019-10-24|Välinge Innovation AB|Set of panels with a mechanical locking device|

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EA202092389A1|2018-04-18|2021-01-27|Велинге Инновейшн Аб|PANEL KIT WITH MECHANICAL LOCKING DEVICE|

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CN112119226A|2018-04-18|2020-12-22|瓦林格创新股份有限公司|Panel set with mechanical locking device|

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EA202092409A1|2018-04-18|2021-02-26|Велинге Инновейшн Аб|SYMMETRIC TONGUE AND T-SHAPED KNOT|

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KR102021080B1|2019-01-07|2019-11-04|㈜ 프렌시스|Table|

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USD850898S1|2019-01-07|2019-06-11|National Nail Corp.|Fastener positioning device|

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CN113286926A|2019-01-10|2021-08-20|瓦林格创新股份有限公司|Panel set capable of being unlocked vertically and method and device thereof|

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USD924044S1|2019-11-20|2021-07-06|National Nail Corp.|Fastener positioning device|

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CN111017045B|2019-12-20|2021-04-23|重庆铝器时代科技有限公司|Carriage assembly method|

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US20210222716A1|2020-01-22|2021-07-22|Välinge Innovation AB|Set of panels with a mechanical locking device|

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WO2021206612A1|2020-04-06|2021-10-14|Välinge Innovation AB|Arrangements for stairs, in particular a stair nose cover member, and a set comprising the cover member|

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WO2022035368A1|2020-08-12|2022-02-17|Välinge Innovation AB|Panels with edge reinforcement and a method for producing a panel with such a reinforcement|

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CN112144697B|2020-09-09|2022-01-07|湖南汇渠建筑科技有限公司|Assembled wallboard mounting structure|

法律状态:
2018-04-03| B25L| Entry of change of name and/or headquarter and transfer of application, patent and certificate of addition of invention: publication cancelled|Owner name: VAELINGE INNOVATION AB (SE) |

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2018-04-10| B25A| Requested transfer of rights approved|Owner name: VAELINGE INNOVATION AB (SE) |

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2018-04-17| B25L| Entry of change of name and/or headquarter and transfer of application, patent and certificate of addition of invention: publication cancelled|Owner name: VAELINGE INNOVATION AB (SE) |

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2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-10-15| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-04-28| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|

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2020-08-04| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-11-17| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 04/05/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161483444P| true| 2011-05-06|2011-05-06|

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SE1150400|2011-05-06|

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US61/483.444|2011-05-06|

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SE1150400-8|2011-05-06|

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PCT/SE2012/050475|WO2012154113A1|2011-05-06|2012-05-04|Mechanical locking system for building panels|

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