VEHICLE HYDRAULIC PRESSURE GENERATION DEVICE AND VEHICLE BRAKING FORCE GENERATION DEVICE

专利摘要:
vehicle hydraulic pressure generation device and vehicle braking force generation device. the present invention relates to a vehicle hydraulic pressure generating device (14) in which a first bushing (75, 368) compressively deforms due to the pressure of a simulator piston (67) which moves when the hydraulic pressure produced when a brake pedal (12) is pressed it is transmitted in a cylinder part. said vehicle hydraulic pressure generation device (14) thus creates characteristics of artificial reaction force with respect to the position of the brake pedal (12). the first bushing (75, 368) mentioned above has a third elastic module, which is smaller than a second elastic module, and is supplied in parallel with a first return spring (68a, 368). the compressive strain of the first bushing (75, 368) occurs over a second region that overlaps a first region in which the compressive strain of the return spring occurs first. this makes the brake pedal (12) move more smoothly, reducing the feeling of incongruity that results from a v-shaped singularity in the reaction force characteristics in relation to the position of the brake pedal (12).
公开号:BR112013023168B1
申请号:R112013023168-8
申请日:2012-03-09
公开日:2020-12-15
发明作者:Kazuaki Murayama；Arata Inoue；Takaaki Ohnishi；Nobutake Hyodo
申请人:Honda Motor Co., Ltd；
IPC主号:

专利说明:

Technique Field
[001] The present invention relates to a vehicle hydraulic pressure generating device to create a false reaction force that corresponds to a brake operation amount, and a vehicle braking force generating device provided with this device. generation of vehicular hydraulic pressure. Background of the Technique
[002] For example, for a hybrid vehicle, instead of a conventional brake system that operates a brake through hydraulic pressure, a wire-controlled type brake system that operates a brake through a signal is adopted electric. Such a brake system of a wire-controlled type is equipped with a stroke simulator that creates a false reaction force that corresponds to an amount of pedal brake operation so as not to make the brake pedal feel different from that conventional brake system (for example, see Patent Literature 1).
[003] As an example of such a course simulator, the present applicant of the present application has presented a course simulator configured by having, in a serial way, a first elastic member that has a first elastic module and a second elastic member that has a second elastic module larger than the first elastic module (for example, see Patent Literature 2).
[004] Through the stroke simulator according to Patent Literature 2, in relation to the characteristic of reaction force against the amount of operation of a brake, it is possible to create an appropriate reaction force that corresponds to the amount of operation of the brake in order to create a small reaction if the amount of operation is small and a large reaction force if the amount of operation is large. Prior Art Documents Patent Literature Patent Literature 1: JP2007-210372 Patent Literature 2: JP2009-073478 A Description of the Invention Problems to be solved by the invention
[005] However, for the stroke simulator according to the patent rendition of Patent 2, a first elastic member that has a first elastic module and a second elastic member that has a second elastic module are arranged in series with each other in which the second elastic module is defined as larger than the first elastic module. Since the first elastic module and the second elastic module are different from each other, a singularity of a dog leg shape is generated in a portion (hereinafter called "a switching point") in which the linear force characteristic of reaction according to the first elastic module and the linear characteristic of reaction force according to the second elastic module are switched between them. The presence of the singularity generated at this switching point possibly causes a feeling of strangeness when the brake is operated.
[006] The present invention was developed in that situation, and an objective of the present invention is to provide a vehicle hydraulic pressure generating device and a vehicle braking force generating device that have the ability to reduce a feeling of awkwardness that is caused , when a brake is operated, by a singularity of a dog leg shape generated at a switching point in which the linear characteristics of reaction force according to the first elastic module and the second elastic module respectively are switched between them, the reaction force characteristics are against the amount of brake operation. Means to Solve Problems
[007] In order to achieve the objective described above, in the invention according to claim 1, a vehicle hydraulic pressure generation device includes: a hydraulic pressure generation section to generate a hydraulic pressure that corresponds to an operating quantity of a brake operating member by a driver; and a reaction force generation section in communication with the hydraulic pressure generation section to generate a reaction force corresponding to the operating quantity of the brake operating member, where the reaction force generation section includes: a simulator piston that is operated to move in a forward or backward direction, which corresponds to the hydraulic pressure generated by the hydraulic pressure generation section; and an elastic portion provided on one side of the forward direction of the simulator piston, and wherein the elastic portion is formed by a first elastic portion that has a first elastic module, a second elastic portion that has a second elastic module greater than first elastic module, and a third elastic portion that has a third elastic module smaller than the second elastic module. Advantage of the Invention
[008] According to the present invention, in relation to the characteristic of reaction force against the amount of operation of a brake operating member, it is possible to reduce a feeling of awkwardness that is caused, when the brake is operated, by a singularity of a dog leg shape generated at a switching point in which the linear characteristics of reaction force related to the first and second elastic modules are switched between them, in which the sensation of strangeness would occur if no solution was adopted. Brief Description of Drawings
[009] Figure 1 shows a layout configuration of a vehicle brake system in a vehicle, in which an electric brake device is applied to the vehicle brake system;
[0010] Figure 2 shows a schematic configuration of the vehicle brake system;
[0011] Figure 3 is a vertical cross-sectional view of a first course simulator;
[0012] Figure 4A is a plan view of a first bushing in a box from within the first stroke simulator, Figure 4B is a cross-sectional view of the first bushing in a view along the arrow direction represented by the BB line in Figure 4A, and Figure 4C is an appearance view of the first bush in a view from direction C in Figure 4A;
[0013] Figure 5 is an exploded perspective view illustrating a state of engagement of the first bush;
[0014] Figure 6 is a diagram illustrating the action in a fashion compared to a comparative example;
[0015] Figure 7 is a vertical cross-sectional view of a second course simulator;
[0016] Figure 8 is a vertical cross-sectional view of a vehicle hydraulic pressure generation device equipped with a third course simulator in a third mode;
[0017] Figure 9 is an enlarged vertical cross-sectional view showing the main part of the third course simulator;
[0018] Figure 10 is a diagram that illustrates the action in a modality compared to a comparative example;
[0019] Figure 11 is a vertical cross-sectional view of a vehicle hydraulic pressure generation device equipped with the first course simulator in a fourth mode;
[0020] Figure 12 is an illustration showing a comparison between hydraulic pressure characteristic graphs vs. the amount of travel in a first hydraulic chamber and a second hydraulic chamber;
[0021] Figure 13 is a vertical cross-sectional view of a vehicle hydraulic pressure generation device equipped with a second course simulator in a fifth modality; and
[0022] Figure 14 is a vertical cross-sectional view of a vehicle hydraulic pressure generation device equipped with a third course simulator in a sixth mode. Modalities for Carrying Out the Invention
[0023] In the following, plural embodiments in accordance with the present invention will be described, with reference to the drawings, as appropriate.
[0024] In the drawings, it is assumed that the members who are given a common reference symbol are members who have a common function or a corresponding function. For the sake of illustration convenience, the size or shape of a limb may be specifically shown with deformation or exaggeration.
[0025] Vehicle Brake System Layout Layout 10
[0026] First, the layout configuration of the elements of a vehicle brake system 10 will be described, with reference to Figure 1. Figure 1 shows a layout configuration of a vehicle brake system in a vehicle, in which a Electric brake device is applied to the vehicle brake system. Incidentally, the arrows in Figure 1 represent the front / rear (forward / backward) and left / direct directions of a V vehicle.
[0027] The vehicle brake system 10 (which corresponds to "a vehicle braking force generation device" referred to in the present invention) 10 includes both a brake system of a wire-controlled type that operates a brake by transmitting an electrical signal for normal operation and a conventional hydraulic brake system that operates the brake by transferring hydraulic pressure for fail-safe operation.
[0028] As shown in Figure 1, the vehicle brake system 10 includes a vehicle hydraulic pressure generation device (hereinafter, it can also be called "a hydraulic pressure generation device") 14 to which the operation of braking can an operator (driver) is introduced via a brake pedal (which corresponds to "a brake operating member" referred to in the present invention) 12, an engine cylinder device (which corresponds to "a section of generating electric hydraulic pressure "referred to in the present invention) 16 to generate a brake pressure, based on an electrical signal that corresponds at least to a braking operation, and a vehicle stability assist device 18 (hereinafter called a device type VSA 18 (VSA is a registered trademark)) to help stabilize the behavior of a vehicle, based on the hydraulic brake pressure generated by the engine cylinder device 16.
[0029] Incidentally, the engine cylinder device 16 can be provided with a configuration to generate a brake pressure, based on an electrical signal that corresponds to a different physical quantity, instead of a configuration to generate a hydraulic pressure of brake, based on an electrical signal that corresponds to a braking operation by a conductor. In an automatic brake system, for example, without relying on a braking operation by a driver, an electrical signal that corresponds to a different physical quantity can be a control signal, in which a state around the vehicle V is obtained through an ECU (Electronic Control Unit) through a CCD camera, a sensor or similar and determined by the ECU, and the vehicle's braking V is instructed by the control signal, according to a determination result.
[0030] The hydraulic pressure generating device 14 is applied in this document to a right hand drive vehicle, and is fixed to the right side along the transverse direction of the vehicle of an instrument panel 2 using a pin or similar. The hydraulic pressure generating device 14 can also be a device applied to a vehicle driven by the left hand.
[0031] The engine cylinder device 16 is arranged, for example, on the left side along the transverse direction of the vehicle, which is the opposite side to the hydraulic pressure generating device 14, and is fixed to a body of vehicle 1 such as a side frame or the like on the left side via a mounting bracket (not shown).
[0032] The device of type VSA 18 is configured, which is equipped with functions, for example, an ABS function (anti-lock brake system) to prevent a wheel locking in the braking, a TCS function (locking system) traction control) to prevent uncontrolled turning of the wheels under acceleration or the like, and a function to reduce cross-sliding in curves. For example, the device of type VSA 18 is attached to the vehicle body by means of a support at the front end on the right side along the transverse direction of the vehicle.
[0033] Incidentally, instead of the VSA 18 type device, an ABS device that has an ABS function can be connected.
[0034] The hydraulic pressure generating device 14, the engine cylinder device 16 and the VSA type 18 device are arranged separately from each other with the plumbing tubes 22a to 22f between them in a fitting room of structure R, on which the structures 3 such as a motor mechanism or a motor for operation provided prior to the instrument panel 2 of a vehicle V are mounted. The detailed internal configurations of the hydraulic pressure generating device 14, the engine cylinder device 16 and the VSA type device 18 will be described later.
[0035] The vehicle brake system 10 is applicable to any one of a front wheel drive vehicle, a rear wheel drive vehicle and a four wheel drive vehicle. In addition, for a wire-controlled brake system, the hydraulic pressure generating device 14 and the engine cylinder device 16 are electrically connected to a control section such as the ECU and the like via wiring, not shown.
[0036] Schematic Configuration of the Vehicle Brake System 10
[0037] Figure 2 shows a schematic configuration of the vehicle brake system.
[0038] First, the hydraulic passages will be described. With a connection point A1 in Figure 2 as a reference, a connection port 20a of the hydraulic pressure generating device 14 and connection point A1 are connected via a first pipe 22a. In addition, an outlet port 24a of the engine cylinder device 16 and the connection point A1 are connected via a second pipe 22b. Additionally, an inlet port 26a of the VSA-type device 18 and the connection point A1 are connected via a third channel pipe 22c.
[0039] With another connection point A2 in Figure 2 as a reference, another connection port 20b of the hydraulic pressure generating device 14 and the connection point A2 are connected via a fourth pipe 22d. In addition, another outlet port 24b of the engine cylinder device 16 and the connection point A2 are connected via a fifth pipe 22e. In addition, yet another input port 26b of the device of type VSA 18 and the connection point A2 are connected via a sixth conduit pipe 22f.
[0040] The device of type VSA 18 is provided with a plurality of output ports 28a to 28d. The first outlet port 28a is connected, via a seventh plumbing tube 22g, to a wheel cylinder 32FR of a disc brake mechanism 30a provided on the front wheel on the right side. The second outlet port 28b is connected, via an eighth plumbing pipe 22h, to a 32RL wheel cylinder of a disc brake mechanism 30b provided on the rear wheel on the left side. The third outlet port 28c is connected, via a ninth plumbing tube 22i, to a wheel cylinder 32RR of a disc brake mechanism 30c provided on the rear wheel on the right side. The fourth outlet port 28d is connected, via a tenth plumbing tube 22j, to a 32FL wheel cylinder of a disc brake mechanism 30d provided on the front wheel on the left side.
[0041] In this case, the brake fluid is supplied through the plumbing tubes 22g to 22j connected to the respective outlet ports 28a to 28d to the respective wheel cylinders 32FR, 32RL, 32RR and 32FL of the disc brake mechanisms 30a to 30d . An increase in hydraulic pressure on the 32FR, 32RL, 32RR or 32FL wheel cylinders operates on the 32FR, 32RL, 32RR or 32FL wheel cylinders, and a braking force is applied to the corresponding wheel (to the right front wheel, left rear wheel, right rear wheel or left front wheel).
[0042] The vehicle brake system 10 is arranged to be mountable on several vehicles including, for example, a vehicle powered only by a reciprocal engine mechanism (internal combustion engine mechanism), a hybrid vehicle, an electric vehicle and a fuel cell.
[0043] The hydraulic pressure generating device 14 includes a tandem master cylinder (which corresponds to "a section of hydraulic pressure generation" referred to in the present invention) 34 to generate hydraulic pressure through the operation of a conductor pedal driver. brake 12 and a first reservoir 36 provided in master cylinder 34. Within a cylinder portion 38 of master cylinder 34, a first piston 40a and a second piston 40b are slidably arranged, wherein the two pistons 40a and 40b are separated one on the other with a certain distance along the axial direction of the cylinder portion 38. The first piston 40a is disposed adjacent to the brake pedal 12 and is connected to the brake pedal 12 via a thrust rod 42. The second piston 40b is arranged with a longer distance than the first piston 40a of the brake pedal 12.
[0044] A pair of piston gaskets 44a and 44b is attached to the outer circumferential surface of each of the first piston 40a and the second piston 40b through a stepped annular portion. Rear chambers 48a and 48b in communication with the supply ports described later 46a and 46b are formed between paired gaskets 44a and 44b. In addition, a spring member 50a is disposed between the first piston 40a and the second piston 40b, the spring member 50a connecting the first piston 40a and the second piston 40b. A second spring member 50b is disposed between the second piston 40b and the inner wall portion of the cylinder tube 38, the second spring member 50b connecting the second piston 40b and the inner wall portion of the cylinder portion 38.
[0045] Instead of providing piston gaskets 44a and 44b on the outer circumferential surfaces of the first piston 40a and the second piston 40b, the gaskets can be attached to the inner circumferential surface of the cylinder portion 38.
[0046] The cylinder portion 38 of the master cylinder 34 is provided with two supply ports 46a and 46b, two relief ports 52a and 52b and two outlet ports 54a and 54b. In this case, the respective supply ports 46a, 46b, and the respective relief ports 52a, 52b, are arranged to respectively connect with each other and communicate with a reservoir chamber, not shown, in the first reservoir 36.
[0047] Furthermore, within the cylinder portion 38 of the master cylinder 34, a first hydraulic chamber 56a and a second hydraulic chamber 56b are provided to generate a hydraulic brake pressure corresponding to a braking effort applied by the driver to the pedal brake 12. The first hydraulic chamber 56a is arranged to communicate with the connection port 20a through a first hydraulic passage 58a. The second hydraulic chamber 56b is arranged to communicate with the other connection port 20b through a second hydraulic passage 58b.
[0048] A pressure sensor Pm is provided between the master cylinder 34 and the connection port 20a and on the upstream side of the first hydraulic passage 58a. A first shut-off valve 60a of a solenoid valve of a normally open type is provided on the downstream side of the first hydraulic passage 58a. This pressure sensor Pm has the function of detecting the hydraulic pressure of the upstream side that is in the first hydraulic passage 58a and is in the master cylinder 34 of the first shut-off valve 60a. The first shut-off valve 60a corresponds to "a shut-off valve" referred to in the present invention. The pressure sensor Pm corresponds to "a hydraulic pressure detection section" referred to in the present invention.
[0049] Between the master cylinder 34 and the other connection port 20b, a second shut-off valve 60b of a solenoid valve of a normally open type is arranged on the upstream side in relation to the second hydraulic passage 58b. In addition, a pressure sensor Pp is arranged on the downstream side in relation to the second hydraulic passage 58b. In the second hydraulic passage 58b, this pressure sensor Pp has a function of detecting the hydraulic pressure on the downstream side of the second shut-off valve 60b, in other words, on the side of the 32FR, 32RL, 32RR and 32FL wheel cylinders.
[0050] The normal opening of the first shut-off valve 60a and the second shut-off valve 60b refers to the type of a valve configured so that the normal position (the position of the valve body during demagnetization (when a current is not applied) )) is in an open position (always open) state. Incidentally, in Figure 2, the first shut-off valve 60a and the second shut-off valve 60b are shown in a state during magnetization (similarly to a third shut-off valve described later 62).
[0051] At a point between the master cylinder 34 and the second shut-off valve 60b, the second hydraulic passage 58b is provided with a branched hydraulic passage 58c which branches off from the second hydraulic passage 58b. In the branched hydraulic passage 58c, a third shutoff valve 62 of a solenoid valve of a normally closed type and a first stroke simulator 64 (corresponding to "a reaction force generation section" referred to in the present invention). The normal closing of the third shut-off valve 62 refers to the type of a valve configured so that the normal position (the position of the valve body during demagnetization (when a current is not applied)) is in a closed position state (always closed).
[0052] The outline of the first course simulator 64 will be described below, with reference to Figure 2. Incidentally, the first course simulator 64 in Figure 2 is shown so that the detailed structure of the same is designed in a summarized way.
[0053] As shown in Figure 2, the first stroke simulator 64 is provided on the second hydraulic passage 58b and on the master cylinder side 34 of the second shut-off valve 60b. The first stroke simulator 64 is equipped with a hydraulic reaction force chamber 65 in communication with the branched hydraulic passage 58c. A hydraulic brake pressure generated in the second hydraulic chamber 56b of the master cylinder 34 is applied to the hydraulic reaction force chamber 65.
[0054] In addition, the first stroke simulator 64 is provided with a simulator piston 67, a first return spring 68a and a second return spring 68b inside a housing 64a (see Figure 3) thereof. The detailed internal structure of the first course simulator 64 will be described in detail later.
[0055] The configuration of the hydraulic passages is roughly categorized in a first hydraulic system 70a that connects the first hydraulic chamber 56a of the master cylinder 34 and the plurality of wheel cylinders 32FR and 32RL, and a second hydraulic system 70b that connects the second chamber hydraulic cylinder 56b of master cylinder 34 and the plurality of wheel cylinders 32RR and 32FL.
[0056] The first hydraulic system 70a is configured by the first hydraulic passage 58a that connects the outlet port 54a of the master cylinder 34 (cylinder portion 38) of the hydraulic pressure generating device 14 and the connection port 20a, the first and the second plumbing tubes 22a and 22b connecting the connection port 20a of the hydraulic pressure generating device 14 and the outlet port 24a of the engine cylinder device 16, the second and third plumbing tubes 22b and 22c which connect the outlet port 24a of the engine cylinder device 16 and the inlet port 26a of the VSA-type device 18, and the seventh and eighth plumbing tubes 22g and 22h that connect the first and second outlet ports 28a and 28b of the device of type VSA 18 and the respective wheel cylinders 32FR and 32RL.
[0057] The second hydraulic system 70b includes the second hydraulic passage 58b that connects the outlet port 54b of the master cylinder 34 (cylinder portion 38) of the hydraulic pressure generating device 14 and the other connection port 20b, the fourth and the fifth plumbing tubes 22d and 22e connecting the other connection port 20b of the hydraulic pressure generating device 14 and the outlet port 24b of the engine cylinder device 16, the fifth and sixth plumbing tubes 22e and 22f which connect the outlet port 24b of the engine cylinder device 16 and the inlet port 26b of the VSA type 18 device, and the ninth and tenth plumbing tubes 22i and 22j to connect the third and fourth outlet ports 28c and 28d of the VSA 18 device and the respective wheel cylinders 32RR and 32FL.
[0058] The engine cylinder device 16 is an electric brake device that drives a first slave piston 88a and a second slave piston 88b along the axial direction through the driving force of an electric motor 72 and thus generates a hydraulic brake pressure.
[0059] Incidentally, in relation to the directions of movement of the first slave piston 88a and the second slave piston 88b at the moment when a hydraulic brake pressure is generated (increased) by the engine cylinder device 16, the direction facing the first piston slave 88a is represented by the direction X1 (forward direction) shown in Figure 2, and the opposite direction facing the second slave piston 88b is represented by the direction X2 (backward) shown in Figure 2.
[0060] The engine cylinder device 16 includes a cylinder portion 76 that incorporates the first slave piston 88a and the second slave piston 88b, the electric motor 72 to drive the first slave piston 88a and the second slave piston 88b, and a drive force transmission section 73 to transmit the driving force of the electric motor 72 to the first slave piston 88a and the second slave piston 88b.
[0061] The drive force transmission section 73 has a drive force transmission mechanism 74 that includes a gear mechanism (deceleration mechanism) 78 to transmit the driving force of the rotational electric motor 72, and a frame structure. ball screw 80 to convert this rotational driving force into a driving force in a linear direction along the axial direction of a ball screw (screw) axis 80a.
[0062] The cylinder portion 76 has a main cylinder body 82 substantially in a cylindrical shape and a second reservoir 84 attached to the main cylinder body 82. The second reservoir 84 is connected via a pipe 86 to the first reservoir 36 fixed to the master cylinder 34 of the hydraulic pressure generating device 14, in which a brake fluid stored in the first reservoir 36 is supplied in the second reservoir 84 through the pipe 86.
[0063] Within the main cylinder body 82, the first slave piston 88a and the second slave piston 88b are slidably arranged along the axial direction of the main cylinder body 82 with a certain distance between them. The first slave piston 88a is disposed adjacent to the ball screw frame 80, and moves, in contact with the front end of the ball screw shaft 80a, along the direction arrow X1 or X2 integrally with the bearing shaft. ball screw 80a. The second slave piston 88b is disposed further away from the ball screw mounting side 80 than the first slave piston 88a.
[0064] Within the main cylinder body 82, an annular space 230 is provided facing the outer circumferential surface of the first slave piston 88a. The guide piston 230 has a function of sealing the gap between the outer circumferential surface of the first slave piston 88a and the drive force transmission mechanism 74 in a liquid-impermeable sealing state, and a function of moving the first slave piston 88a along the axial direction of the first slave piston 88a. A slave piston gasket 90c is attached to the inner circumferential surface of the guide piston 230. In addition, a slave piston gasket 90b is attached via a stepped annular portion to the outer circumferential surface on the front end side of the first slave piston 88a . A first rear chamber 94a is formed between the slave piston gasket 90c and the slave piston gasket 90b, which communicates with a later described reservoir port 92a. A first return spring 96a is provided between the first slave piston 88a and the second slave piston 88b.
[0065] On the other hand, the paired slave piston gaskets 90a, 90b are respectively fixed through a stepped annular portion to the outer circumferential surface of the second slave piston 88b. A second rear chamber 94b is formed between the paired slave piston gaskets 90a and 90b, which communicates with a later described reservoir port 92b. A second return spring 96b is provided between the second slave piston 88b and the front end portion of the cylinder main body 82.
[0066] The main cylinder body 82 of the cylinder portion 76 is provided with two reservoir ports 92a, 92b and two outlet ports 24a and 24b. Reservoir ports 92a, 92b are in communication with a chamber reservoir within the second reservoir 84.
[0067] In addition, within the main cylinder body 82, a first hydraulic brake pressure chamber 98a is provided to generate a hydraulic brake pressure that is emitted from the outlet port 24a next to the 32FR, 32RL wheel cylinders, and a second hydraulic brake chamber 98b to generate a hydraulic brake pressure that is emitted from the other outlet port 24b beside the 32RR, 32FL wheel cylinders.
[0068] A restraining means 100 is provided between the first slave piston 88a and the second slave piston 88b to restrict the maximum distance and the minimum distance between these pistons 88a, 88b. In addition, the second slave piston 88b is provided with a stop pin 102 to restrict the sliding range of the second slave piston 88b and prevent the excess return of the second slave piston 88b to the side of the first slave piston 88a. Thus, for example, when reversing through braking with a hydraulic brake pressure generated by the master cylinder 34, even when a defect has occurred in one system, other systems are not affected by the defect.
[0069] Just like the device of type VSA 18, a device with a known configuration can be adopted, as appropriate. Specifically, according to the VSA 18 type device, for example, a device that includes a first brake system 110a can be used to control the first hydraulic system 70a connected to the disc brake mechanisms 30a and 30b (wheel cylinders 32FR and 32RL) for the right-hand front wheel and the left-hand rear wheel, and a second brake system 110b for controlling the second hydraulic system 70b connected to the disc brake mechanisms 30c and 30d (wheel cylinders 32RR and 32FL) for the right-hand rear wheel and the left-hand front wheel.
[0070] Instead of the configuration described above, the first brake system 110a can be configured by a hydraulic system connected to the disc brake mechanisms arranged in the left front wheel and the right front wheel, and the second brake system brake 110b can be configured by a hydraulic system connected to the disc brake mechanisms arranged on the left rear wheel and the right rear wheel. In addition, the first brake system 110a can be configured by a hydraulic system connected to the disc brake mechanisms arranged on the right front wheel and the right rear wheel on one side of the vehicle body, and the second brake system. brake 110b can be configured by a hydraulic system connected to the disc brake mechanisms arranged on the left front wheel and the left rear wheel on the other side of the vehicle body.
[0071] Since the first brake system 110a and the second brake system 110b have the same structure, the same reference symbols are assigned to the elements that correspond to each of the first brake system 110a and the second brake system brake 110b. In the following, the first brake system 110a will be mainly described while describing the second brake system 110b with bracketed notes, as appropriate.
[0072] The first brake system 110a (the second brake system 110b) has a first shared hydraulic pass 112 and a second shared hydraulic pass 114 shared by wheel cylinders 32FR and 32RL (32RR and 32FL). The device of type VSA 18 includes a regulator valve 116, which is a normal open type solenoid valve arranged between the inlet port 26a and the first shared hydraulic passage 112, a first check valve 118 which is arranged in parallel to regulator valve 116 to allow the brake fluid to flow from the inlet port side 26a next to the first shared hydraulic pass 112 (while preventing the brake fluid from flowing from the first shared hydraulic pass 112 for the inlet port side 26a), and a first internal valve 120, which is a normally open solenoid valve arranged between the first shared hydraulic passage 112 and the first outlet port 28a. In addition, the VSA-type device 18 includes a second check valve 122 that allows the brake fluid to flow from the side of the first outlet port 28a to the side of the first shared hydraulic passage 112 (while inhibiting brake fluid from flowing from the side of the first shared hydraulic passage 112 to the side of the first outlet port 28a), the second check valve 122 being arranged parallel to the first inner valve 120, a second inner valve 124, which is a solenoid valve normally of the open type disposed between the first shared hydraulic passage 112 and the second outlet port 28b, and a third check valve 126 that allows the brake fluid to flow from the second outlet port 28b side to the first shared hydraulic pass 112 (while preventing brake fluid from flowing from the first shared hydraulic pass 112 to the second side outlet port 28b), the third check valve 126 being arranged parallel to the second internal valve 124.
[0073] Additionally, the device of type VSA 18 includes a first external valve 128, which is a normally closed solenoid valve arranged between the first outlet port 28a and the second shared hydraulic passage 114, a second external valve 130, which is a normally closed solenoid valve arranged between the second outlet port 28b and the second shared hydraulic passage 114, a reservoir 132 connected to the second shared hydraulic passage 114, a fourth check valve 134 which is arranged between the first shared hydraulic passage 112 and the second shared hydraulic passage 114 to allow the brake fluid to flow from the side of the shared second hydraulic passage 114 to the side of the first shared hydraulic passage 112 (while inhibiting the brake fluid from flow from shared hydraulic first pass side 112 to hydraulic second pass side shared valve 114), a pump 136 which is disposed between the fourth check valve 134 and the first shared hydraulic passage 112 to supply the brake fluid on the second shared hydraulic passage side 114 next to the first shared hydraulic passage 112, a valve suction valve 138 and a discharge valve 140 supplied before and after pump 136, an M motor to drive pump 136, and a suction valve 142, which is a normally closed solenoid valve arranged between the second hydraulic passage shared 114 and gateway 26a.
[0074] Incidentally, the first external valve 128 and the second external valve 130 correspond to "a pressure reducing valve" referred to in the present invention.
[0075] In the first brake system 110a, a pressure sensor Ph is provided in the hydraulic passage adjacent to the inlet port 26a to detect the hydraulic brake pressure that was generated in the first hydraulic chamber 98a of the engine cylinder device 16 and emitted from the output port 24a of the engine cylinder device 1. The detection signals detected by the respective pressure sensors Pm, Pp and Ph are introduced in a control section, not shown.
[0076] Vehicle Brake System Operation 10
[0077] In the following, the operation of the vehicle brake system 10 will be described.
[0078] During normal operation when the vehicle brake system 10 normally operates, it does not matter whether or not a hydraulic brake pressure was generated or not in the master cylinder 34, the first shut-off valve 60a and the second shut-off valve 60b, which are normally open solenoid valves, assume a closed valve state through magnetic excitation, and the third shut-off valve 62, which is a normally closed solenoid valve, assumes an open valve state through magnetic excitation (see Figure 2). Consequently, since the first hydraulic system 70a and the second hydraulic system 70b are switched off by the first shut-off valve 60a and the second shut-off valve 60b, the hydraulic brake pressure generated by the master cylinder 34 of the hydraulic pressure generating device 14 does not. is transferred to the wheel cylinders 32FR, 32RL, 32RR and 32FL of the disc brake mechanisms 30a to 30d. This is due to the fact that an electric brake system later described with the engine cylinder device 16 actually works during the normal operation of the vehicle brake system 10.
[0079] In this situation, when a hydraulic brake pressure is generated in the second hydraulic chamber 56b of the master cylinder 34, the generated hydraulic brake pressure is transferred through the branched hydraulic passage 58c and the third shut-off valve 62, which is in the valve open state, for the hydraulic reaction force chamber 65 of the first stroke simulator 64. The hydraulic brake pressure supplied to the hydraulic chamber 65 displaces the simulator piston 67 against the spring forces of springs 68a and 68b, and in this way a brake pedal 12 travel is allowed and a false pedal reaction force is generated to be fed back to the brake pedal 12. As a result, a brake sensation can be obtained without a sensation foreign to a driver.
[0080] In such state of the system, when the control section, not shown, detected the brake pedal 12 step by the driver, the control section activates the electric motor 72 of the engine cylinder device 16 and transmits the driving the electric motor 72 through the drive force transmission mechanism 74 to move the first slave piston 88a and the second slave piston 88b towards direction arrow X2 in Figure 2 against the spring forces of the first return spring 96a and the second return spring 96b. Through the displacements of the first slave piston 88a and the second slave piston 88b, the hydraulic brake pressures inside the first hydraulic chamber 98a and the second hydraulic chamber 98b are increasing, balancing each other, and a desired hydraulic brake pressure is thus generated.
[0081] These hydraulic brake pressures in the first hydraulic chamber 98a and the second hydraulic chamber 98b of the engine cylinder device 16 are transferred through the first inner valve 120 and the second inner valve 124 of the VSA type 18 device that are in the valve open state, to the wheel cylinders 32FR, 32RL, 32RR and 32FL of the disc brake mechanisms 30a to 30d. Through the operation of the 32FR, 32RL, 32RR and 32FL wheel cylinders, desired braking forces are applied to the respective wheels.
[0082] In other words, through the vehicle brake system 10, during a normal operating state of the engine cylinder device 16 and the control section such as the ECU and the like not shown with wire control, when the driver steps on the brake pedal 12, a so-called wire-controlled brake brake system becomes active. Concretely, in the vehicle brake system 10 during normal operation, if the driver steps on the brake pedal 12, then in a state where the communication between the master cylinder 34 and the disc brake mechanisms 30a to 30d (wheel cylinders 32FR, 32RL, 32RR and 32FL) which brake the respective wheels is interrupted by the first shut-off valve 60a and the second shut-off valve 60b, the disc brake mechanisms 30a to 30d are operated through the hydraulic brake pressure generated by the device engine cylinder 16. Consequently, the vehicle brake system 10 can be appropriately applied to a vehicle, for example, an electric vehicle (including a fuel cell electric vehicle), a hybrid vehicle, or the like, with the generation of a negative pressure through an internal combustion engine mechanism is low or nonexistent, or can be applied to a vehicle without an internal combustion engine mechanism itself.
[0083] On the other hand, in the vehicle brake system 10, in an abnormal state in which the engine cylinder device 16 or the control section does not work, if the driver steps on the brake pedal 12, then a so-called conventional hydraulic brake system becomes active. Specifically, in the vehicle brake system 10 during an abnormal state, if the driver steps on the brake pedal 12, then the first shut-off valve 60a and the second shut-off valve 60b are respectively forced to be in an open valve state, and the third shut-off valve 62 is forced to be in a closed valve state, so that hydraulic brake pressure generated by master cylinder 34 is transferred to disk brake mechanisms 30a to 30d (wheel cylinders 32FR, 32RL, 32RR and 32FL) to operate the disc brake mechanisms 30a to 30d (wheel cylinders 32FR, 32RL, 32RR and 32FL).
[0084] Detailed Structure of the Vehicle Hydraulic Pressure Generation Device 14 According to the First Modality of the Invention
[0085] Next, the first stroke simulator 64 (which corresponds to "a section of reaction force generation" referred to in the present invention) that has resources in the hydraulic pressure generation device 14 according to a first modality of the present invention will be described below, referring to Figures 3 to 5. Figure 3 is a vertical cross-sectional view of the first course simulator. Figure 4 is an illustration of the first bushing fitted inside the first stroke simulator where Figure 4A is a plan view of the first bushing fitted inside the first stroke simulator, Figure 4B is a cross-sectional view of the first bushing in a view along the arrow direction represented by the BB line in Figure 4A, and Figure 4C is an appearance view of the first bush in a view from the C direction in Figure 4A. Figure 5 is an exploded perspective view showing a state of engagement of the periphery of the first bush.
[0086] The first stroke simulator 64 provided in the hydraulic pressure generating device 14 according to the first embodiment of the present invention includes, as shown in Figure 3, a fluid introduction port 64b, a cylinder portion 66 in which the hydraulic chamber of split reaction force 65 substantially in a cylindrical shape is formed through division, the simulator piston 67 movable back and forth in the cylinder portion 66, the first return spring (which corresponds to the "elastic portion "and" first elastic portion ") 68a in a coil shape that has a first elastic module k1, and the second return spring (which corresponds to" elastic portion "and" second elastic portion ") 68b in one coil shape that has a second elastic module k2 that is larger than the first elastic module k1. In the event that the valve body of the third shut-off valve (normally closed) 62 is switched to the open position, the brake fluid is introduced to enter the hydraulic reaction force chamber 65 or exit through the fluid introduction port 64b , the hydraulic reaction force chamber 65 communicating with the second hydraulic chamber 56b (see Figure 2) through the fluid introduction port 64b and the branched hydraulic passage 58c.
[0087] The cylinder portion 66 is formed by providing a first cylinder 66a disposed on the backward direction side (to the left in Figure 3, which will hereinafter be defined as "backward") of the simulator piston 67 and a second cylinder 66b arranged on the forward direction side (to the right in Figure 3, which will hereinafter be defined as "forward") of the simulator piston 67, in which the first cylinder 66a and the second cylinder 66b are created in coaxial mode. The inner diameter of the circumferential shape of the first cylinder 66a is formed less than the inner diameter of the circumferential shape of the second cylinder 66b.
[0088] The inner wall of the first cylinder 66a is provided with an annular groove 66a1 on the front side thereof. A sealing ring 66a2, made of silicone rubber, for example, is inserted into the annular groove 66a1. The liquid impermeable contact thus achieved by the sealing ring 66a2 prevents the brake fluid, which was loaded in the hydraulic reaction force chamber 65, from leaking to the front side of the sealing ring 66a2.
[0089] The simulator piston 67 is provided with a hollow portion 67a substantially in a cylindrical shape that is opened towards the rear side (back). This hollow portion 67a serves to increase the accumulated amount of brake fluid by increasing the capacity of the hydraulic reaction force chamber 65. A first spring seat member 69 is firmly attached to the front end wall 67b of the simulator piston 67 by means of suitable connection means such as welding or the like.
[0090] The vertical cross-section of the first spring seat member 69 is formed substantially in a hat shape. The first spring seat member 69 is provided with a flange portion 69a in the shape of a circular disc whose central portion is hollow, a circumferential wall portion 69b extending forward from the inner circumferential portion of the flange portion 69a , and an upper wall portion 69c covering the upper portion of the circumferential wall portion 69b. The circumferential wall portion 69b is formed in a roughing shape towards the end of the same so that the outer diameter thereof gradually becomes less from the inner circumferential portion of the flange portion 69a towards the wall portion higher 69c. The front end wall 69a1 of the flange portion 69a of the first spring seat member 69 has a function of receiving and stopping the rear end side of the first return spring 68a.
[0091] On the front side facing the first spring seat member 69, similarly to the first spring seat member 69, a second spring seat member 71 is formed with a substantially hat-shaped cross-section . The second spring seat member 71 includes a flange portion 71a in a circular disc shape whose central portion is hollow, a circumferential wall portion 71b in a cylindrical shape extending forward from the inner circumferential portion of the portion flange 71a, and an upper wall portion 71c covering the upper portion of the circumferential wall portion 71b. The circumferential wall portion 71b is formed in a roughing shape towards the end thereof so that the outer diameter thereof gradually becomes smaller from the inner circumferential portion of the flange portion 71a towards the upper wall portion 71c . The front end side 71a2 of the flange portion 71a of the second spring seat member 71 has a function of receiving and stopping the rear end side of the second return spring 68b.
[0092] The size of the second spring seat member 71 is formed larger as a whole, compared to the size of the first spring seat member 69. Concretely, the size of the outside diameter of the hat-shaped portion 69d formed by the portion circumferential wall 69b and the upper wall portion 69c of the first spring seat member 69 is sufficiently larger than the inner diameter size of the hat-shaped portion 71d formed by the circumferential wall portion 71b and that of upper wall 71c of the second spring seat member 71. The rear end wall 71c1 of the upper wall portion 71c of the second spring seat member 71 has a function of receiving and stopping the front end side of the first return spring 68a .
[0093] On the front end wall 69c1 of the upper mesh portion 69c of the first spring seat member 69, a first bush 75 corresponding to the "elastic portion" and "third elastic portion" is provided so as to be housed inside the first return spring 68a. It is thus possible to effectively use a limited space feature and supply the first bushing 75 in parallel to the first return spring 68a.
[0094] In the present document, a first section I1 is defined between the front end wall 69a1 of the flange portion 69a of the first spring seat member 69 and the rear end wall 71a1 of the flange portion 71a of the second seat member spring 71. On the other hand, a third section I3 is defined between the front upper side portion 75a of the first bushing 75 and the rear end wall 71c1 of the upper wall portion 71c of the second spring seat member 71. The first section I1 is defined greater than the third section I3. Through this arrangement, in a second section I2, which is obtained by subtracting the third section I3 from the first section I1, in addition to the compressive deformation of the first return spring 68a, the first bushing 75 is crushed and compressively deformed. Assuming that the first to third sections are defined in such a way, the first bushing 75 has an important function of creating a reaction force characteristic against the brake pedal 12 operating quantity, making the reaction force characteristic not linear. Incidentally, the detailed configuration and action of the periphery of the first bushing 75 will be described later.
[0095] On the front side facing the second spring seat member 71, similarly to the first and second spring seat member 69, 71, a third spring seat member 77 is formed with a substantially cross-section in a hat format. The third spring seat member 77 includes a flange portion 77a in the shape of a circular disc whose central portion is hollow, a circumferential wall portion 77b in a cylindrical shape extending forward from the inner circumferential portion of the flange portion 77a, and an upper wall portion 77c covering the upper portion of the circumferential wall portion 77b. The circumferential wall portion 77b is formed in a roughing shape towards the end of it so that its diameter gradually becomes smaller, except in a base portion 77b1 of it, from the inner circumferential portion of the flange portion 77a towards the upper wall portion 77c. The rear end side 77a1 of the flange portion 77a of the third spring seat member 77 has a function of receiving and stopping the front end side of the second return spring 68b.
[0096] The penetration holes 69e, 71e 77e are provided in the central portions of the respective upper wall portions 69c, 71c, 77c d first to third spring seat members 69, 71, 77. The first bushing 75 is formed virtually by a cylindrical main body portion 75c having a hollow portion 75b substantially in a cylindrical shape. A first stem member 79 is provided, wherein the first stem member 79 has an outer diameter slightly smaller than the inside diameters of the penetration holes 69e, 71e, 77e and the hollow portion 75b of the first bush 75 so that the first stem member 79 penetrates through the penetration holes 69e, 71e, 77e and the hollow portion 75b of the first bush 75. The rear end side 79a of the first stem member 79 is stopped by a later described hitch stop member 87 on the rear end side of the upper wall portion 69c of the first spring seat member 69. An expansion portion 79b1 is formed on the front end side 79b of the first stem member 79, the thick portion 79b1 having a larger diameter that the diameter of the through hole 77e provided through the upper wall portion 77c of the third spring seat member 77. Thus, the union relationship between the front end side to 79b of the first stem member 79 and the penetration hole 77e provided through the upper wall portion 77c of the third spring seat member 77 is prevented from being easily lost.
[0097] In order to secure the third spring seat member 77, a cover portion 81, which is, for example, made of metal with a substantially circular disc shape, is provided on the front end side of housing 64a of the first stroke simulator 64. The cover portion 81 is provided with an annular groove portion 81a1 in the outer circumferential wall 81a thereof. A sealing ring 81a2, which is, for example, made of silicone rubber, is fitted into the annular groove portion 81a1. Thus, a gas-tight seal through the sealing ring 81a2 prevents a fluid such as air, brake fluid and the like, which fills the interior of the second cylinder 66b, from leaking to the front side of the sealing ring 81a2.
[0098] The rear end side 81b of the cover portion 81 is secured and attached to the front end side 77a2 of the flange portion 77a of the third spring seat member 77. The circumferential side portion of the front end side 81c of the portion cover 81 is in contact with the circumferential side portion of the rear portion of a stop ring 83 formed in a disc shape that has an opening in the central portion, or is supported by it. The stop ring 83 is provided so as to engage with a recessed annular groove 85 formed on the inner wall of the second cylinder 66b. Thus, the front end side of the second return spring 68b is securely attached to the housing 64a of the first stroke simulator 64.
[0099] In short, the front end side of the second return loop 68b is in contact with the housing 64a of the first stroke simulator 64 and supported by it, and on the other hand, the rear end side of the second spring return 68b is supported by the flange portion 71a of the second spring seat member 71. The front end side of the first return spring 68a is in contact with the front end side upper wall portion 71c1 of the second seat member of spring 71 and supported by it, and on the other hand, the rear end side of the first return spring 68a is in contact with the flange portion 69a of the first spring seat member 69 and supported by it. The first spring seat member 69 is attached and attached to the front end wall 67b of simulator piston 67. As a result, simulator piston 67 is forced towards the rear (back) side through the first and second springs return 68a, 68b.
[00100] The first and second return springs 68a, 68b are arranged in series to be mutually dynamic. The first and second elastic modules k1, k2 make the increasing gradient of the low pedal reaction force in the initial step of the brake pedal 12, and make the pedal reaction force high in the later step of the step. This is based on a design concept aimed at the driver's concentration in driving, without making the driver aware of whether a conventional brake system or a wire-controlled brake system is fitted, becoming the characteristic of reaction force against the amount of travel of the brake pedal 12 equal to that of a conventional brake system.
[00101] Next, the peripheral structure of the first bushing 75 will be described, referring to Figures 4 and 5. The first bushing 75, which has an extremely important role in creating the characteristic of reaction force against the amount of operation of the brake pedal 12 so that the reaction force characteristic is non-linear, it is formed virtually by the cylindrical main body portion 75c which has the hollow portion 75b substantially in a cylindrical shape, as shown in Figures 4 (a) to (c ). The first socket 75 is formed, for example, by an elastic body of a synthetic resin. The first bushing 75 has a third elastic module k3 (in the present document, k3 is a variable value) which is smaller than the second elastic module k2. The first bushing 75 is dynamically paralleled to the first return spring 68a.
[00102] In the present document, the reason for defining the third elastic module k3 as a value in a range smaller than the second elastic module k2 is that if the third elastic module k3 was defined as a value in a range greater than the second elastic module k2, the first bushing 75 with the third elastic module k3 would not work in order to create a non-linear reaction force characteristic, due to the dynamic relationship between the second return spring 68b and the first bushing 75.
[00103] Incidentally, the third elastic module k3 can be defined as a value in a smaller range than the first elastic module k1. The first bushing 75 is provided in order to reduce the feeling of awkwardness related to the characteristic of the reaction force against the amount of operation of the brake pedal 12. Achieving this purpose, there is a case in which the creation of the non-linear characteristic of reaction force through the first cap 75 is sufficient even if the creation is small.
[00104] On one side (which corresponds to the "side opposite the simulator piston") along the axial direction of the first bushing 75, a first easily deformable portion 75d1 is integrally formed. The first easily deformable portion 75d1 is formed by alternately providing convex portions 75d1a and concave portions 75d1b at mutually equal intervals. Each convex portion 75d1a is formed so that the cross sectional area of the convex portion 75d1a itself, with the cross section area being perpendicular to the direction of compressive strain, gradually decreases along the direction of compressive strain (the X3 direction represented by arrow in Figure 4B). In contrast, each 75d1b concave portion is formed so that the spatial cross-sectional area formed by the 75d1b concave portion, with the spatial cross-sectional area being perpendicular to the direction of compressive strain, gradually increase along the direction of compressive strain (direction X3 ).
[00105] In short, the first easily deformable portion 75d1 is formed so that the cross-sectional area in the direction perpendicular to the direction of compressive deformation gradually decreases or gradually increases along the direction of the compressive deformation. Thus, the first easily deformable portion 75d1 of the first bush 75 acts in such a way that, following the development of compressive deformation, the crushing of the first easily deformable portion 75d1 is developed in the order of the portion with a smaller cross-sectional area portion with a smaller elastic modulus) in relation to the perpendicular direction to the compressive strain direction. This compressive deformation of the first bushing 75 creates a reaction force that corresponds to the compressive deformation force. This means that the first bushing 75 creates a non-linear reaction force characteristic.
[00106] Furthermore, in the process of developing this crush, the first easily deformable portion 75d1 of the first bush 75 acts to increase the frictional force between the inner circumferential wall of the hollow portion 75b of the first bush 75 and the outer circumferential wall of the first stem member 79. The increase in frictional force is based on phenomena that include the restriction of the expansion of the outer circumferential wall of the first bushing 75 through the inner diameter of the first return spring 68a. This increase in friction force works to improve the non-linearity of the reaction force characteristic created by the first bushing 75.
[00107] In the hollow portion 75b of the first bushing 75, a stepped annular portion 75e and an annular receiving portion 75f are provided with a certain distance between them along the direction (direction X3) of compressive deformation. The stepped annular portion 75e is formed by an inclined surface 75e1, which is continuous in an annular manner along the inner circumferential side surface of the hollow portion 75b. The significance of the existence of the staggered annular portion 75e is based on a function, such as an easily deformable second portion, of making the reaction force characteristic caused by applying a compressive strain force to the first sleeve 75 non-linear, and a guiding function the first stem member 79, in case it tries to cause the first stem member 79 to penetrate from the side, in which the first easily deformable portion 75d1 is present, of the first bush 75 through the hollow portion 75b, so that the first stem member 79 is guided into the hollow portion 75b after the rear end side 79a of the first stem member 79 collides against the sloping surface 75e1. Consequently, the annular stepped portion 75e allows smooth penetration of the first stem member 79 through the interior of the hollow portion 75b.
[00108] The annular receiving portion 75f, which is present in the hollow portion 75b of the first bush 75, is formed by a continuous sloping surface 75f1 annularly along the inner circumferential side surface of the hollow portion 75b. On the other hand, on the front side of the simulator piston, the first stem member 79 which is provided with a stepped annular portion 79c in which the outside diameter becomes smaller is formed as shown in Figure 5. An annular groove 79d in a shape circular is provided on the outer circumferential side surface of the rear end side 79a of the first stem member 79. The annular groove 79d stops the engaging stop member 87, which is made, for example, of a shaped clamp The significance of the existence of the annular receiving portion 75f is based on a function of safely transferring the nonlinear reaction force characteristic created by the first bushing 75 to the first stem member 79.
[00109] The significance of the existence of the annular receiving portion 75f is additionally based on the fact that, only if that fixation of the first bush 75 in an opposite (inverted) direction to a normal direction is attempted erroneously, as the portion stepped ring 79c of the first stem member 79 crashes into a portion, other than the annular receiving portion 79c, of the first bushing 75, penetration of the first stem member 79 through the hollow portion 75b is prevented in such a case. Consequently, the annular receiving portion 75f makes it possible to securely transfer the nonlinear characteristic of a reaction force created by the first bushing 75 to the first stem member 79, and to prevent the first bushing 75 from being fixed in advance in a opposite to the normal direction.
[00110] A first tapered portion 75g present in the hollow portion 75b of the first bush 75 is, as shown in Figure 4B, formed by a sloping annular curved surface 75g1 along the inner circumferential side surface of the hollow portion 75b. On the other hand, a second tapered portion 75h present on the outer circumferential surface of the first sleeve 75 is, as shown in Figure 4B, formed by a sloping annular curved surface 75h1 along the outer circumferential side surface of the first sleeve 75. The meaning the existence of the first and second tapered portions 75g, 75h is based on a function, such as an easily deformable third portion, of making the reaction force characteristic non-linear, and the reaction force characteristic is created in the case compressive strain force be applied to the first bush 75.
[00111] Next, the action of the first bearing 75 will be described.
[00112] First Bushing 75 action
[00113] Figure 6 is a diagram that illustrates the action of the first bushing 75 in one modality.
[00114] First, when the brake pedal 12 is operated by the driver, a hydraulic brake pressure is generated, and that hydraulic brake pressure is transferred to the simulator piston 67 inside the cylinder portion 66. Then , the simulator piston 67 moves within the cylinder portion 66. The movement of the simulator piston 67 primarily performs a compressive deformation of the first return spring 68a which has an elastic modulus smaller than that of the second return spring 68b. This section is the first section I1 (see the section extending from Point O to Point Q0 in Figure 6).
[00115] In other words, following the movement of the simulator piston 67 in the forward direction, as the first spring seat member 69 moves forward, the front end wall 69a1 of the flange portion 69a of the first member spring seat 69 finally crashes into the rear end wall 71a1 of the flange portion 71a of the second spring seat member 71. In summary, the time when the first spring seat member 69 starts moving forward until when the first spring seat member 69 hits the second spring seat member 71 corresponds to the first section I1.
[00116] The first section I1 can be divided between the second section I2 and the third section I3. The second section I2 refers to a section after the front upper side portion 75a of the first bushing 75 has hit the rear end wall 71c1 of the upper wall portion 71c of the second spring seat member 71, following the movement simulator piston 67 in the forward direction. On the other hand, the third section I3 refers to a section when the first spring seat member 69 starts to move forward, following the movement of the simulator piston 67 in the forward direction, until a moment immediately before the portion front upper side 75a of the first bushing 75 collides against the rear end wall 71c1 of the upper wall portion 71c of the second spring seat member 71.
[00117] In other words, on the one hand, the second section I2 has an end point which is a point determined in the first section I1 (the time when the upper front side portion 75a of the first bushing 75 crashes against the rear end wall 71c1 of the upper wall portion 71c of the second spring seat member 71, following the movement of the simulator piston 67 in the forward direction: see point P in Figure 6) and, on the other hand, the first section I1 and the second section I2 have a common end point which is the switching point, in the first section I1, of the linear characteristics of reaction force (the point at which the linear characteristics of reaction force respectively related to the first elastic module k1 and the second elastic module k2, which are different from each other, are switched between them, or the switching point at which the compressive deformation of the second return spring 68b is primarily performed; see point Q in Figure 6). Consequently, the compressive strain of the first bushing 75 is carried out parallel to the compressive strain of the first return spring 68a in the second section I2 which extends from the determined point (see point P in Figure 6) in the first section I1 to the switching point described above (see point Q in Figure 6).
[00118] In the second section I2, the reaction force characteristic against the brake pedal 12 operating quantity is formed by the total linear reaction force characteristic created by the compressive deformation of the first return spring 68a and non-linear characteristic of reaction force created by the compressive deformation of the first bushing 75. Thus, the reaction force characteristic in the second section I2 (see section from point P to point Q1 in Figure 6) is adjusted in order to smoothly join the linear characteristics of reaction force matched. As shown in Figure 6, this adjustment is made by adding, in order to stack, the linear reaction force characteristic, which is obtained by inserting the first bushing 75 in parallel, to the linear reaction force characteristic created by the deformation compression of the first return spring 68a.
[00119] Concretely, in the initial stage of the compressive deformation of the first bush 75, the crushing of the first to the third easily deformable portions 75d1, 75e, 75h is developed in the order of the portion with a smaller cross-sectional area (in other words, a portion with a smaller elastic modulus), in which the cross-sectional area expands in relation to the perpendicular direction to the direction of compressive deformation (hereinafter, this cross-sectional area will be called merely "cross-sectional area"). In this case, the stacking of the reaction force characteristic by the compressive deformation of the first bushing 75 in the linear reaction force characteristic created by the compressive deformation of the first return spring 68a is small. In contrast, from the middle stage and after the middle stage of the compressive strain of the first bush 75, it is unalterable that the crushing of the first to third easily deformable portions 75d1, 75e, 75h develops in the order of portion with a cross-sectional area smaller, however, all the remaining portions of the first easily deformable 75d1 portion are portions with a comparatively large cross-sectional area. In this case, the stacking of the reaction force characteristic created by the compressive strain of the first bush 75 in the linear reaction force characteristic created by the compressive strain of the first return spring 68a becomes greater as the compressive strain of the first bush 75 becomes develops.
[00120] Furthermore, in the process in which the compressive deformation of the first bushing 75 develops, the first easily deformable portion 75d1 of the first bushing 75 acts in order to increase the frictional force between the inner circumferential wall and the outer circumferential wall of the stem member 79. An increase in this frictional force is based on phenomena that include the restriction of the expansion of the outer circumferential wall of the first bushing 75 by the internal diameter portion of the first return spring 68a. The increase in this frictional force works to improve the non-linearity of the reaction force characteristic created by the first bushing 75.
[00121] Therefore, according to the aspect of the invention in the present first embodiment, in relation to the characteristic of reaction force against the amount of operation of the brake pedal 12, it is possible to reduce a feeling of strangeness that would be caused when the brake is operated, by a singularity in the shape of a dog's leg (see point Q0 in Figure, 6) which, if no solution were adopted, would be generated at a switching point in which the linear characteristics of reaction force that are respectively related to the first elastic module k1 and the second elastic module k2 that are different from each other are switched between them.
[00122] Operation and Advantages of the Vehicle Hydraulic Pressure Generation Device 14 According to the First modality
[00123] Next, the operation and advantages of the hydraulic pressure generation device 14, according to the first modality, with the first stroke simulator 64, will be described.
[00124] The vehicle hydraulic pressure generation device 14 according to the first modality includes the master cylinder (hydraulic pressure generation section) 34 to generate a hydraulic pressure that corresponds to the brake pedal operating quantity (operating member brake) 12 by a conductor, and the first stroke simulator (reaction force generation section) 64 that is in communication with the master cylinder (hydraulic pressure generation section) 34 to generate a reaction force corresponding to the brake pedal operating amount (brake operating member) 12.
[00125] The first stroke simulator (reaction force generation section) 64 includes the simulator piston 67 moved in the forward or backward direction, which corresponds to a hydraulic pressure generated by the master cylinder (generation section). pressure) 34, and the elastic portions 68a, 68b, 75 provided on the side in the forward direction of the simulator piston 67. The elastic portions 68a, 68b, 75 are respectively the first return spring (the first elastic portion) 68a that it has the first elastic module k1, the second return spring (the second elastic portion) 68b which has the second elastic module k2 larger than the first elastic module k1, and the first bush (the third elastic portion) 75 which has a third elastic module k3 smaller than the second elastic module k2.
[00126] Through the hydraulic pressure generating device 14 according to the first modality, since the first bush (the third elastic portion) 75 which has the third elastic module k3 smaller than the second elastic module k2 is provided, in relation to to the characteristic of reaction force against the amount of operation of the brake pedal 12, it is possible to reduce a feeling of strangeness when the brake is operated, which would be caused by a singularity in the shape of a dog's leg (see point Q0 in Figure , 6) which, if no solution were adopted, would be generated at a point of co-mutation in which the linear characteristics of the reaction force are switched between them, and the linear characteristics of the reaction force are different from each other and respectively related to the first elastic module k1 and the second elastic module k2.
[00127] Furthermore, in the hydraulic pressure generating device 14, the first return spring (the first elastic portion) 68a and the second return spring (the second elastic portion) 68b are supplied in series with each other, and the first bushing (the third elastic portion) 75 is supplied parallel to the first return spring (the first elastic portion) 68a. The first bushing (the third resilient portion) 75 is provided so that the magnitude of the contact area on the rear direction side of the simulator piston 67 is different from the magnitude of the contact area on the forward direction side of the piston itself -mulator 67.
[00128] In this document, "the first bushing 75 is provided so that the magnitude of the contact area on the rear direction side of the simulator piston 67 is different from the magnitude of the contact area on the forward direction side of the piston of simulator 67 "means to make the magnitudes of the contact areas in contact with the neighboring members of the first bush 75 different between the front and the rear side. Concretely, as shown in Figure 3, on the rear end side of the first bushing 75, the front end wall 69c1 of the upper wall portion 69c of the first spring seat member 69 corresponds to the neighboring member as a contact object. On the other hand, on the front end side (the front upper side portion 75a) of the first bushing 75, the rear end wall 71c1 of the upper wall portion 71c of the second spring seat member 71 corresponds to the neighboring member as a contact member. In summary, in the example shown in Figure 3, the contact area of the first bushing 75, the contact area being on the side of the rear direction of the simulator piston 67, is defined larger than the contact area of the first bushing 75, the contact area being in the forward direction of the simulator piston 67.
[00129] In the vehicle hydraulic pressure generation device 14 according to the first modality, when the driver operates the brake pedal, the master cylinder 34 generates a hydraulic pressure corresponding to the amount of operation. The first stroke simulator 64, communicated to the master cylinder 34, generates a reaction force that corresponds to the amount of operation of the brake pedal 12 through the collaboration between the simulator piston 67 and the elastic portions 68a, 68b, 75. That is, when the amount of operation of the brake pedal 12 is small, the compressive deformation of the first return spring having an elastic modulus smaller than the elastic modulus of the second return spring is primarily performed. On the other hand, when the amount of operation of the brake pedal 12 is large, the compressive deformation of the second return spring is primarily performed. When the operating amount of the brake pedal 12 is intermediate, the compressive strain of the first bushing 75 is carried out parallel to the compressive strain of the first return spring.
[00130] Consequently, in the proximity range of the switching point (see point Q in Figure 6) in which the linear characteristic of reaction force related to the first elastic module k1 and the linear characteristic of reaction force related to the second elastic module k2 are switched between these, the reaction force characteristic against the amount of operation of the brake pedal 12 is formed by the total reaction force characteristic created by the compressive deformation of the first return spring (the first elastic portion) 68a and the characteristic of reaction force created by the compressive deformation of the first bushing (the third elastic portion) 75. Thus, in the range of proximity to the switching point Q, the reaction force characteristic against the operating amount of the brake pedal 12 is adjusted accordingly. in order to smoothly join the linear characteristics of the paired reaction force, as shown in Figure 6.
[00131] Consequently, by means of the hydraulic pressure generating device 14 according to the first modality, in relation to the characteristic of reaction force against the amount of operation of the brake pedal 12, it is possible to reduce a feeling of strangeness, when the brake is operated, which would be caused by a singularity in the shape of a dog's leg (see point Q0 in Figure 6) that would be generated, if no solution was adopted, at the switching point Q in which the linear characteristics of reaction force related to the first elastic module k1 and the reaction force characteristic related to the second elastic module k2 that are different from each other are switched between them.
[00132] Furthermore, since the magnitude of the contact area of the first bushing 75 on the rear direction side of the simulator piston 67 is defined differently from the magnitude of the contact area of the first bushing 75 on the forward direction side of the piston of simulator 67, it is possible to prevent buckling of the first bushing 75 itself on the side of the larger contact area, and make the reaction force characteristic against the brake pedal 12 on the side of the smaller contact area be non-linear.
[00133] Additionally, the arrangement can also be made in such a way that the compressive deformation of the first bush (the third elastic portion) 75 is carried out in the section that includes the switching point Q (see Figure 6) in which the linear characteristics of reaction force related to the first elastic module k1 and the second elastic module k2 that are mutually switched between them.
[00134] In this document, "the section that includes the switching point Q in which the linear reaction force characteristics, which are respectively related to the first elastic modulus k1 and the second elastic modulus k2, are switched between them "refers to the section where a sensation of strangeness is caused at the time of the braking operation. In summary, in the section where a sensation of strangeness is caused at the time of the braking operation, the compressive deformation of the first bushing (the third elastic portion) 75 is carried out in parallel with the compressive deformation of the first return spring (the first elastic portion) 68a. Consequently, by adopting the arrangement described above, it is possible to appropriately reduce a feeling of awkwardness during the braking operation.
[00135] In addition, the arrangement can be made as follows. That is, the compressive deformation of the first bush (the third elastic portion) 75 is carried out in the second section I2 which overlaps the first section I1 where the compressive deformation of the first return spring (the first elastic portion) 68a is first performed. The first section I1 has the end point at the switching point (see point Q in Figure 6), while the second section I2 has the starting point at a given point (see point P in Figure 6) in the first section I1 and has the end point at switch point Q as a common end point.
[00136] Through this provision, in the second section I2 which has the point P in the first section I1 as the starting point and which has the switching point Q as the end point, the compressive deformation of the first bush (the third elastic portion) 75 it is carried out in parallel with the compressive deformation of the first return spring (the first elastic portion) 68a.
[00137] Consequently, in the second section I2, the reaction force characteristic against the brake pedal 12 operating amount is formed by the total reaction force characteristic created by the compressive deformation of the first return spring (the first elastic portion) 68a and the reaction force characteristic created by the compressive deformation of the first bush (the third elastic portion) 75. Thus, in the second section I2, the reaction force characteristic against the brake pedal 12 operating amount is adjusted so that smoothly unites the linear characteristics of the paired reaction force. Consequently, by adopting the above arrangement, it is possible to appropriately reduce a feeling of awkwardness at the time of the braking operation.
[00138] Still additionally, the arrangement can be made, such that the first bush 75 creates a characteristic of non-linear reaction force having, like the third elastic module k3, a variable value that gradually increases with the development of the compressive deformation of (a third elastic portion) 75. Through this arrangement, since the first bush 75 creates a non-linear reaction force characteristic, it is possible to smoothly combine the linear characteristics of reaction force paired with the non-linear reaction force characteristic in the switching point Q described above.
[00139] Still further, since the first and second elastic portions are formed respectively by the first and the second return spring 68a, 68b, and the third elastic portion is formed by the first bush 75 of an elastic body such as a synthetic resin or similarly, the first stroke simulator 64 with a high effect of reducing a feeling of strangeness at the time of the braking operation can be realized by a simple structure.
[00140] In addition, the arrangement can be carried out as follows. That is, the first bush (the third elastic portion) 75 is substantially in a cylindrical shape; it is housed within the first return spring 68a; and is provided in at least any of the end portions along the axial direction of the substantially cylindrical shape, with the first to third first easily deformable portions 75d1, 75e, 75g, 75h. In this document, that first to third first easily deformable portions75d1, 75e, 75g and 75h are formed so that each cross-sectional area perpendicular to the direction of compressive strain gradually increases or decreases along the direction of compressive strain, and the characteristic non-linear reaction force of the first sleeve (the third elastic portion) 75 is created through this. Through this arrangement, the first bush (the third elastic portion) 75 acts to create a non-linear reaction force characteristic. Thus, it is possible to carry out a first stroke simulator 64 that has an appropriate reaction force characteristic with a simple structure.
[00141] In addition, the first and second easily deformable first portions 75d1, 75e can be arranged on the side of the first bush (the third elastic portion) 75, opposite the simulator piston 67. Through this arrangement, when the compressive deformation of the first bushing 75 starts, it is possible to make the compressive deformation act to first compress the first and second easily deformable portions 75d1, 75e, which are present on the front side of the first bushing 75.
[00142] In addition, the arrangement can be carried out as follows. That is, the first bush (the third elastic portion) 75 is formed in a cylindrical shape that has the hollow portion 75b substantially in a cylindrical shape, and the first stem member 79 substantially in a cylindrical shape to guide the movement of the first bush 75 along the axial direction is arranged to penetrate through the hollow portion 75b of the first bush 75. Through this arrangement, the movement of the first bush 75 along the axial direction can be smoothly guided.
[00143] Still further, the arrangement can be made such that the first stem member 79 is provided with stepped annular portion 79c in which the outside diameter becomes smaller on the side opposite the simulator piston 67, and the inner wall of the hollow portion 75b of the first bushing 75 is provided with the annular receiving portion 75f against which the stepped annular portion 79c collides. Through this arrangement, the non-linear reaction force characteristic created by the first bushing 75 can be safely transferred to the first stem member 79. Also, only in the case where one tries to fix the first bushing 75 in one direction (from head to head) opposite) in a normal direction, since the stepped annular portion 79c of the first stem member 79 collides with a portion, instead of the annular receiving portion 75f of the first bush 75. In this case, the penetration of the first stem member 79 through the hollow portion 75b is avoided. Consequently, it is possible to avoid fixing the first bushing 75 in advance in a direction opposite to the normal direction.
[00144] In addition, the arrangement can be made so that a cutout portion 75d2 is provided at least in part of the first bush 75. Through that arrangement, in the case where a structure where the first bush 75 is filled with liquid as a brake fluid, the air that was mixed in the first bushing 75 itself can be quickly removed.
[00145] Still further, the arrangement can be performed so that plural easily deformable first portions 75d1 are provided at intervals along the circumferential direction of the substantially circular shape, and the gaps between plural plural neighboring easily deformable first portions 75d1 are made of portions cutout 75d2. Through this arrangement, it is possible to create non-linear reaction force characteristics and remove air with a simple structure.
[00146] Furthermore, the arrangement can be carried out so that the first easily deformable portions 75d1 are formed by a convex portion or a concave portion in a dome shape or a combination thereof. Through this arrangement, it is possible to create a course simulator that has an appropriate reaction force characteristic with a simple structure.
[00147] Still additionally, since the first bushing 75 has tapered portions 75g1, 75h1, which are formed at the axial directional edge of the substantially cylindrical shape of the first bushing 75, it is possible to carry out a stroke simulator which has a force characteristic appropriate reaction with a simple structure.
[00148] Detailed Structure of Vehicle Hydraulic Pressure Generation Device 14 in a Second Modality of the Invention
[00149] In the following, a second stroke simulator (corresponding to 'a reaction force generation section' referred to in the present invention) 164 with features of a hydraulic pressure generating device 14 in a second embodiment of the present invention will be described with reference to the drawings. Figure 7 is a vertical cross-sectional view of the second course simulator.
[00150] The first stroke simulator 64 (see Figure 3) with features of the vehicle hydraulic pressure generation device 14 in the first modality, and the second stroke simulator 164 (see Figure 7) with features of the hydraulic pressure generation device 14 in the second modality have basic elements common among them. Consequently, common symbols are attributed to elements that are practically common among them, the description of these elements will be omitted and the following description will focus on the difference between them.
[00151] In addition, for corresponding elements between them, in order that the corresponding relations between these corresponding elements can be easily recognized at first glance, symbols will be assigned, according to the following rule. That is, symbols assigned to elements in the first modality and symbols assigned to elements in the second modality will be common in the last two digits. The ‘1’ symbol will be assigned to the head of a symbol assigned to an element in the second mode. Concretely, for example, the first course simulator and the second course simulator are corresponding elements between both modalities, in which '64' is attributed to the first mentioned and the symbol '164' is attributed to the last mentioned.
[00152] The first difference between the first stroke simulator (see Figure 3) 64 and the second stroke simulator (see Figure 7) 164 is in the peripheral structure of a third spring seat member 177 and a cover portion 181. Although the cap portion 81 of the first stroke simulator 64 is provided separately from the third spring seat member 77, the cap portion 181 of the second stroke simulator 164 is provided to form a part of the third stroke member spring 177 integrally with the third spring seat member 177.
[00153] In detail, the front end side of housing 164a of the second stroke simulator 164 is provided with the cap portion 181 made of, for example, a metal in a substantially circular disc shape, similar to the case of the first stroke simulator 64. The cover portion 181 is arranged to form a part of the third spring seat member 177 integrally with the third spring seat member 177. The cover portion 181 has a function for receiving and stopping the side of front end of the second return spring 68b.
[00154] The outer circumferential wall 181a of the cap portion 181 is provided with an annular groove portion 181a1. A seal ring 181a2 of, for example, silicone rubber, is fitted to the annular groove portion 181a1. Thus, a gas-tight seal through the seal ring 181a2 prevents fluid such as air, brake fluid and the like, which fills the inside of a second cylinder 166b, from leaking to the front side of the seal ring 181a2.
[00155] The third spring seat member 177 of the second stroke simulator second stroke simulator 164 includes a flange portion 177a in a hollow disc shape in the central portion, a circumferential wall portion 177b that extends in a circumferential shape from the inner circumferential portion of the flange portion 177a towards the rear side and an upper wall portion 177c covering the upper portion of the circumferential wall portion 177b. The flange portion 177a of the third spring seat member 177 is integrally provided with the lid portion described above 181. That is, the flange portion 177a is also a part of the lid portion 181.
[00156] The circumferential wall portion 177b includes a base portion 177b1 with an outside diameter slightly smaller than the inside diameter of the second return spring 68b, and a small diameter portion 177b2 with a diameter slightly smaller than that of the base portion 177b1.
[00157] The front end side circumferential side portion 181c of the cap portion 181 is in contact and supported by the front side circumferential side wall of a stop ring 83, similarly to the case of the cap portion 81 in the first embodiment . This stop ring 83 is provided so as to engage a recessed annular groove 85 formed on the inner wall of the second cylinder 166b. Thus, the third spring seat member 177 is attached to the housing 164a of the second stroke simulator 164 through the cap portion 181. Furthermore, the front end side of the second return spring 68b is securely attached to the housing 164a of the second simulator of course 164.
[00158] For the first stroke simulator 64, the penetration hole 77e is provided substantially in the central portion of the upper wall portion 77c of the third spring seat member 77. In contrast, for the second stroke simulator 164, instead of an orifice portion corresponding to the penetration orifice 77e in the first embodiment, an accommodation portion 177 in a recessed shape to allow a progression of the expansion portion 179b1 of a second stem member 179 to be formed substantially in the central portion of the upper wall portion 177c of the third spring seat member 177. As described later, this is based on changes in the second stem member 179 itself (the length of the second stem member 179 is shortened) and the peripheral structure thereof. The basic functions and actions of the third spring seat member 177 and cover portion 181 are common with the first stroke simulator 64.
[00159] The second difference between the first course simulator 64 (see Figure 3) and the second course simulator 164 (see Figure 7) is in the second stem member 179 itself and in its peripheral structure. As shown in Figure 3, the first stem member 79 of the first stroke simulator 64 is provided so as to penetrate through the penetration holes 69e, 71e, 77e provided substantially in the central portions of the first to third spring seat members 69, 71, 77, and in the hollow portion 75b of the first bushing 75. On the other hand, as shown in Figure 7, the second stem member 179 of the second stroke simulator 164 is provided in order to penetrate through the penetration holes 69e , 71e provided substantially in the respective central portions of the upper wall portions 69c, 71c of the first and second spring seat members 69, 71, and in the hollow portion 75b of the first bush 75.
[00160] In short, the length of the second stem member 179 is shortened. The support mechanism of the second stem member 179 is common with the support mechanism of the first stem member 79 in the first embodiment. Concretely, the rear end side 179a of the second stem member 179 is stopped by the engagement stop member 87 on the rear end side of the upper wall portion 69c of the first spring seat member 69. The expansion portion 179b1 is formed on the front end side 179b of the second stem member 179, the expansion portion 179b1 having a larger diameter than that of the penetration hole 71 and formed through the upper wall portion 71c of the second spring seat member 71. Thus, the bonding relationship between the front end side 179b of the second stem member 179 and the penetration hole 71e provided through the upper wall portion 71c of the second spring seat member 71 is prevented from being easily lost.
[00161] Operation and Advantages of Vehicle Hydraulic Pressure Generation Device 14 in Second Mode
[00162] Next, the operation and advantages of the vehicle hydraulic pressure generating device 14, in the second mode, equipped with the second stroke simulator 164 will be described, focusing on different portions of the vehicle hydraulic pressure generating device 14, in the first modality, equipped with the first stroke simulator 64. The length of the second stroke simulator 164 of the vehicle hydraulic pressure generating device 14 in the second modality is shortened, in comparison with the first stem member 79 of the first stroke simulator 64. Consequently , the second stroke simulator 164 operates as follows.
[00163] That is, first, when the brake pedal 12 is operated by the driver, a hydraulic pressure is generated and that hydraulic pressure is transferred to the simulator piston 67 inside the cylinder portion 66. Then, the simulator piston 67 moves within cylinder portion 66. When following the movement of the simulator piston 67 in the forward direction, the first spring seat member 69 moves to the front side. Following this movement, the second stem member 179 progresses in the forward direction, projecting from the upper wall portion 71c of the second spring seat member 71.
[00164] When the brake pedal 12 is strongly operated by the driver, the front end wall 69a1 of the flange portion 69a of the first spring seat member 69 finally hits the rear end wall 71a1 of the flange portion 71a of the second spring seat member 71. When the brake pedal 12 is operated harder by the driver, the second spring seat member 71 moves to the side of the third spring seat member 177 against the elastic force of the second return spring 68b. Following this movement, the second stem member 179 progresses in the forward direction, projecting from the upper wall portion 71c of the second spring seat member 71.
[00165] On the other hand, the upper wall portion 177c of the third spring seat member 177 is provided with the accommodation portion 177 in a lowered shape. Thus, even when the second stem member 179 progresses in the forward direction, projecting from the upper wall portion 71c of the second spring seat member 71, the accommodation portion 177 acts to accommodate the progression of the expansion portion 179b1 of the second stem member 179. Consequently, by means of the vehicle hydraulic pressure generating device 14 in the second embodiment, it is possible to avoid in advance the contact between the second stem member 179 and the upper wall portion 71c of the second spring seat member 71.
[00166] Furthermore, in the second stroke simulator 164 of the vehicle hydraulic pressure generating device 14 in the second embodiment, the cap portion 181 for receiving and stopping the side of the second return spring (the second elastic portion) 68b, being that the side is opposite the connection side with the first return spring (the first elastic portion) 68a, it is provided on the opposite side of the cylinder portion 66 which houses the simulator piston 67, the opposite side being opposite the piston simulator 67. In greater detail, the cover portion 181 is arranged to form a part of the third spring seat member 177, integrally with the third spring seat member 177. Thus, the hydraulic pressure generating device vehicle 14 in the second mode allows for a reduction in the number of components and a reduction in weight.
[00167] Detailed Structure of Vehicle Hydraulic Pressure Generation Device 14 in the Third Invention Modality
[00168] Next, a vehicle hydraulic pressure generating device 14 in a third embodiment of the present invention will be described in detail, referring to Figure 8. Figure 8 is a vertical cross-sectional view of the pressure generating device vehicle hydraulics 14 in a third embodiment with a third stroke simulator 364. The third stroke simulator 364 corresponds to 'a section of reaction force generation' referred to in the present invention.
[00169] The first stroke simulator 64 (see Figure 3) with features of the vehicle hydraulic pressure generation device 14 in the first modality and the third stroke simulator 364 (see Figure 8) with features of the hydraulic pressure generation device 14 in the third modality they have basic elements common to each other. Consequently, common symbols are assigned to common elements among them. Also, for corresponding elements between them, so that the corresponding relationships between these corresponding elements can be easily recognized at first glance, symbols will be assigned, according to the following rule. That is, symbols assigned to elements in the first modality and symbols assigned to elements in the third modality will be common in the last two digits. The ‘3’ symbol will be assigned to the head of a symbol assigned to an element in the third modality. Concretely, for example, the first course simulator and the second course simulator are corresponding elements between both modalities, in which '64' is attributed to the first mentioned and the symbol '364' is attributed to the last mentioned.
[00170] The vehicle hydraulic pressure generating device 14 in the third embodiment according to the present invention is as shown in Figure 8, equipped with a master cylinder 34 (hydraulic pressure generation section) and a third stroke simulator 364 ( reaction force supplication section). The master cylinder 34 is extended along the front / rear direction (front / rear direction shown in Figure 1) of a V vehicle (see Figure 1), and is arranged integrally and in parallel with the third stroke simulator 364.
[00171] As shown in Figure 8, in the housing 34a of the master cylinder 34, first and second pistons 40a, 40b, first and second hydraulic chambers 56a, 56b and first and second spring members 50a, 50b are provided. The first and second pistons 40a, 40b are movably arranged back and forth on the master cylinder 34, in association with the brake pedal 12. The first hydraulic chamber 56a is formed, being divided by the inner wall portion of the master cylinder 34 and the first and second pistons 40a, 40b. The second hydraulic chamber 56b is formed, being divided by the inner wall portion of the master cylinder 34 and the second piston 40b. The spring member 50a is provided in the first hydraulic chamber 56a and has a function for connecting the first piston 40a and the second piston 40b. The second spring member 50b is provided in the second hydraulic chamber 56b and has a function of connecting the second piston 40b and the inner wall portion of the master cylinder 34. The housing 34a of the master cylinder 34 is integrally formed with the housing 364a of the third stroke simulator 364, for example, through molding to form the housing 14a of the vehicle hydraulic pressure generating device 14 in the third embodiment.
[00172] The vehicle hydraulic pressure generating device 14 in the third embodiment is as shown in Figure 8, attached to an instrument panel 2 by a connecting pin 303 provided for housing 14a. A first reservoir 36 (see Figure 2) is provided higher (in front of the blade of Figure 8) than the housing 14a, which extends along the axial direction between the master cylinder 34 and the third stroke simulator 364 in a view from above. In addition, housing 14a is provided with relief ports 52a, 52b and connection ports 20a, 20b shown in Figure 2. The first hydraulic pressure passage 58a and the second hydraulic pressure passage 58b and the branched hydraulic passage 58c shown in 2 are formed in the solid portion of the housing 14a by holes.
[00173] The master cylinder 34 is as shown in Figure 8, arranged to accommodate a thrust rod 42, in which an end side of the thrust rod 42 is connected to the brake pedal 12 (see Figure 12) and the the other end side of the thrust rod 42 is accommodated by the thrust rod 42. The thrust rod 42 is covered by a boot 306 that extends over the master cylinder 34 and the thrust rod 42. The master cylinder 34 extends in the brake pedal side 12 in an interior vehicle C, penetrating through the instrument panel 2.
[00174] In addition, a valve sensor unit 300, shown in Figure 8, houses the first shut-off valve 60a, the second shut-off valve 60b, the third shut-off valve 62, the pressure sensor Pp and the pressure sensor pressure Pm, which are shown in Figure 2, and a circuit panel (not shown) that assembles a pressure sensing circuit to compute the hydraulic pressure of brake fluid by electrically processing detection signals from these pressure sensors Pp, Pm. The valve sensor unit 300 is provided with a breather 307 in communication with the inside of the valve sensor unit 300. A waterproof breather member 307c, which is made of Gore-Tex (trademark), for example For example, it is provided in the opening portion of breather 307.
[00175] Incidentally, the vehicle hydraulic pressure generating device 14 in the third embodiment can be arranged to include a vent (not shown) to remove air remaining in the master cylinder 34, the third stroke simulator 364, a hydraulic passage or similar.
[00176] Detailed Structure of Third Course Simulator 364
[00177] Next, the third course simulator 364 will be described in detail, with reference to Figure 9. Figure 9 is an enlarged vertical cross-sectional view showing the main part of the third course simulator.
[00178] In the description of the third stroke simulator 364, similarly to the vehicle hydraulic pressure generating device 14 in the first modality, the backward direction of the simulator piston 67 (left in Figure 9) will be defined as' backward ', and the forward direction (right in Figure 9) of simulator piston 67 will be described as' forward'.
[00179] As shown in Figure 8 and Figure 9, a hydraulic reaction force chamber 65 housing the simulator piston 67 and a spring chamber 63 are provided inside housing 364a of the third stroke simulator 364. The hydraulic chamber of reaction force 65 is in communication with the second hydraulic chamber 56b of the master cylinder 34.
[00180] The hydraulic reaction force chamber 65 is formed substantially in a cylindrical shape. The spring chamber 63 is formed substantially in a cylindrical shape with a diameter larger than the diameter of the hydraulic reaction force chamber 65. The hydraulic reaction force chamber 65 and the spring chamber 63 were integrally a substantially cylindrical and stepped shape . An opening is formed on the opposite side, opposite the simulator piston 67 of the housing 364a, the opening facing the space in a substantially cylindrical and staggered shape. A lid portion 81 is supported by a stop ring 83 in that opening.
[00181] As shown in Figure 8 and Figure 9, in the spring chamber 63, a first spring seat member 369, a second spring seat member 371, a third spring seat member 377, a spring are provided uneven pitch 368 and a second return spring 68b. The uneven pitch spring 368 corresponds to 'a spring member' referred to in the present invention. In summary, the uneven pitch spring 368 corresponds to 'the first elastic portion' and the 'third elastic portion' referred to in the present invention.
[00182] As shown in Figure 8, the first spring seat member 369, the second spring seat member 371 and the third spring seat member 377 are as shown in Figure 8, supplied in that order from the rear side towards the front side inside the spring chamber 63. The respective vertical cross-sections of the first spring seat member 369, the second spring seat member 371 and the third spring seat member 377 are formed substantially in a shape of hat.
[00183] The first spring seat member 369 is fixed and attached to the front end wall 67b of the simulator piston 67 by connection means such as welding, as shown in Figure 9. The first spring seat member 369 includes, as shown in Figure 8 and Figure 9, a bottom portion 369a in a disc shape provided perpendicular to the axial direction, a circumferential wall portion 369b extending backwards from the circumferential margin of the bottom portion 369a and a portion of flange 369c extending outwardly along the radial direction from the rear edge margin of the circumferential wall portion 369b.
[00184] As shown in Figure 8 and Figure 9, the second spring seat member 371 includes a disk-shaped bottom portion 371a provided perpendicular to the axial direction, a circumferential wall portion 371b extending back from the circumferential margin of the bottom portion 371a and covering the outer circumference of the uneven pitch spring 368 (described later in detail) and a flange portion 371c extending outwardly along the radial direction from the end margin of the circumferential wall portion 371b. The bottom portion 371a of the second spring seat member 371 is provided so that it faces the direction (the side opposite the simulator piston) in common with the bottom portion 369a of the first spring seat member 369.
[00185] As shown in Figure 8, the third spring seat member 377 includes a disk-shaped bottom portion 377a provided perpendicular to the axial direction, a circumferential wall portion 377b extending forward from the circumferential edge of the bottom portion 377a and a flange portion 377c extending outwardly along the radial direction from the end edge of the circumferential wall portion 377b.
[00186] The second spring seat member 371 corresponds to 'a spring seat member' referred to in the present invention. The bottom portion 371a of the second spring seat member 371 corresponds to 'a bottom portion that supports one side of the spring member, the side being opposite the simulator piston' referred to in the present invention. The circumferential wall portion 371b of the second spring seat member 371 corresponds to 'a circumferential wall portion extending from a circumferential edge of the bottom portion to cover an outer circumference of the spring member' referred to herein invention. The second spring seat member 371 and the third spring seat member 377 are provided within the spring chamber 63, so that the bottom portions 371a and 377a of them face each other.
[00187] The flange portion 371c of the second spring seat member 371 and the flange portion 377c of the third spring seat member 377 support, respectively, as shown in Figure 8, the front end portion and the end portion rear of the uneven pitch spring 368 so as to sandwich the uneven pitch spring 368. The circumferential wall portion 371b of the second spring seat member 371 and the circumferential wall portion 377b of the third spring seat member 377 are respectively provided on the inner circumferential side of the second return spring 68b. The cover portion 81 supported by housing 364a is provided on the opposite side of the third spring seat member 377, the opposite side being opposite the simulator piston 67. The cover portion 81 supports the third spring seat member 377 .
[00188] The uneven pitch spring 368 and the second return spring 68b are, respectively, formed by a compression coil. In the vehicle hydraulic pressure generating device 14 in the third embodiment of the present invention, the second return spring 68b is formed so that its wire diameter is larger compared to the uneven pitch spring 368. In summary, the constant spring of the second return spring 68b is set higher than the spring constant of the uneven pitch spring 368.
[00189] As described above, the second return spring 68b is supported by being sandwiched between the second spring seat member 371 and the third spring seat member 377. On the other hand, the uneven pitch spring 368 is supported by the be sandwiched between the first spring seat member 369 and the second spring seat member 371 on the inner circumferential side of the circumferential wall portion 371b of the second spring seat member 371. The simulator piston side 67 of the step spring uneven 368 is in contact with the flange portion 369c of the first spring seat member 369. The opposite side, opposite the simulator piston 67, of the uneven pitch 368 is in contact with the bottom portion 371a of the second spring seat member 371.
[00190] In short, the uneven pitch spring 368 and the second return spring 68b are provided in series between the first spring seat member 369 and the third spring seat member 377.
[00191] Incidentally, symbols 379 in Figure 8 and Figure 9 represent the third stem member that extends along the axial direction and penetrates through the centers of the bottom portions 371a, 377a of the second spring seat member 371 and the third spring seat member 377. The third stem member 379 is provided to have the ability to move axially and relative to the second spring seat member 371 and the third spring seat member 377. The piston side of simulator 67 of the third stem member 379 is supported by a resin member 375 disposed on the inner circumferential side of the uneven pitch spring 368. The resin member 375 in the present third embodiment is formed of an elastic material such as synthetic rubber. The resin member 375 is supported in contact with the bottom portion 369a of the first spring seat member 369. The resin member 375 has a function of dampening a displacement caused by an input load of the simulator piston 67.
[00192] The circumferential wall portion 371b of the second spring seat member 371 located between the first spring seat member 369 and the third spring seat member 377 is, as shown in Figure 9, formed in a staggered shape either it has a small diameter portion 3711, which is formed on the side of the bottom portion 371a and a large diameter portion 3712, which has a larger diameter than that of the small diameter portion 3711 and is formed on the side of the flange portion 371c. The uneven pitch spring 368 is provided so that the front SF portion thereof is located on the inner circumferential side of the small diameter portion 3711 of the circumferential wall portion 371b, and the rear SR portion thereof is located on the inner circumferential side of the large diameter portion 3712 of the circumferential wall portion 371b. In summary, the circumferential wall portion 371b of the second spring seat member (a spring seat member) 371 is arranged so that, as shown in Figure 9, the cross-sectional area S2 of the portion corresponding to the portion (a rear portion SR) of the uneven pitch spring 368, the rear portion SR having a larger pitch, being configured larger than the cross sectional area S1 of the portion corresponding to the portion (the front portion SF) of the uneven pitch spring 368 , with the front portion SF having a smaller pitch than the one above.
[00193] Incidentally, in relation to the distinction between the front SF portion and the rear SR portion of the uneven pitch spring 368 in the third embodiment, the spring portion located on the side of the simulator piston 67 of the center of the spring length substantially corresponds to the portion rear SR, and the spring portion located on the opposite side, opposite the simulator piston 67, from the center of the spring length corresponds to the front portion SF.
[00194] The uneven pitch spring (a spring member) 368 in the third embodiment is formed by a series and integral connection of the spring members, the spring members having different steps between them. The uneven pitch spring 368 has the front portion SF, which is a region with a smaller spring constant, and the rear portion SR, which is a region with a spring constant greater than that of the front portion SF. In other words, the uneven pitch spring 368 includes plural regions with different numbers of threads per unit length (effective number of threads). In detail, for the uneven pitch spring 368, pitch P1 of the rear portion SR is set higher than pitch P2 of the front portion SF (P1> P2).
[00195] For the uneven pitch spring 368, the spring constant k4 of the rear portion SR is set higher than the spring constant k5 of the front portion SF (k4> k5). Incidentally, although in the third embodiment an example of one embodiment has been described, in which the adjustment of a spring constant is performed by the adjustment of a step, the invention is not limited to this example. Instead of the mode in which the adjustment of a spring constant is performed by adjusting a step, the arrangement can be made so that a spring constant k is adjusted by adjusting one or more parameters that are selected from a group of parameters G, d, Na and D in the following Expression (1). k = G-d4 / (8Na-D3) ... Expression (1)
[00196] In this document, parameter G represents the modulus of transversal elasticity of a spring material. Parameter d represents the wire diameter of a spring. The Na parameter represents the effective number of turns of the spring. Parameter D represents the average coil diameter.
[00197] The magnitude ratio between the steps of the uneven pitch spring (the spring member) 368 in the present invention refers to the magnitude ratio in an adjustment state of the uneven pitch spring 368 in the third stroke simulator 364. Incidentally , the magnitude ratio between pitches of the uneven pitch spring 368 is almost the same also in a state before adjusting the uneven pitch spring 368 in the third stroke simulator 364. This is due to the fact that, in the case of spring contraction uneven pitch 368 from an expansion state before adjusting the uneven pitch spring 368 in the third stroke simulator 364 to an adjusted length thereof, the spring region (the front portion SF) with a spring constant smaller and a smaller pitch is contracted before the spring region (the rear portion SR) with a larger spring constant and a larger pitch.
[00198] Operation and Advantages of Vehicle Hydraulic Pressure Generation Device 14 in Third Mode
[00199] Next, the operations and advantages of the vehicle hydraulic pressure generating device 14, in the third modality, supplied with the third stroke simulator 364 will be described with reference to Figure 10, focusing on different points of the hydraulic pressure generating device vehicle 14, in the first modality, equipped with the first course simulator 64. Figure 10 is a diagram that illustrates the action of the third course simulator, in comparison with a comparative example (the conventional technique related to Patent Literature 1). In Figure 10, the horizontal axis represents the amount of travel of a spring member and the vertical axis represents the spring member load.
[00200] It is assumed that the spring member in the comparative example is a compression spring to be used for the stroke simulator described in Patent Literature 1, which has a spring wire diameter, an effective number of spring turns coil diameter and a coil diameter, which are constant along the spring length. In contrast, the spring member in the third embodiment of the present invention is an uneven pitch spring 368. Uneven pitches are adjusted for the uneven pitch spring 368, so that pitch P2 of the front portion SF is adjusted substantially the same as the member spring in the comparative example, while the step P1 of the rear portion SR is adjusted higher than the step P2 of the front portion SF. Incidentally, the spring material, wire diameter and average coil diameter of the uneven pitch spring 368 in the third embodiment are adjusted substantially equal to those of the spring member in the comparative example.
[00201] For the stroke simulator in the comparative example, in order to make the return of the simulator piston appropriate and to achieve an appropriate pedal feel, high precision handling of the spring member is required so that an adjustment load of target is safely achieved.
[00202] In the present document, as shown in Figure 10, it will be assumed that a case in which a spring member used in the stroke simulator in the comparative example is built in the stroke simulator in the comparative example with a given adjustment length L1 and the adjustment to a target adjustment load N1 is achieved.
[00203] As a spring member used for a stroke simulator in which a comparative example has a spring constant, which is constant along the direction of the spring length, if the adjustment length varies over a range of SA2 with respect to at L1, the adjustment load deviates within a range of B2 from target N1.
[00204] In short, with the stroke simulator in the comparative example, there is a case where the adjustment load becomes the lower limit value of range B2 to cause insufficient return of the simulator piston, or otherwise, it is possible that the adjustment load becomes the upper limit value of range B2 to make it impossible to achieve an appropriate pedal sensation.
[00205] On the other hand, in the case of the uneven pitch spring (spring member) 368 in the third embodiment, a brake reaction force is generated in collaboration with the uneven pitch spring 368, in the rear portion SR with a substantially pitch equal to the spring member in the comparative example. That is, the rear portion SR becomes a portion that forms an original brake reaction force by the third stroke simulator 364. The relationship of the load of the third stroke simulator 364 to the amount of stroke of the third stroke simulator 364 in the rear portion SR is in a feature with the same gradient as that in the comparative example shown in Figure 10.
[00206] On the other hand, since the front SF portion of the uneven pitch spring 368 has a smaller pitch than that of the rear SR portion and the spring constant is smaller, the ratio between the load of the uneven pitch spring 368 and the amount of travel of the uneven pitch spring 368 is, as shown in Figure 10, in a characteristic with a gradual gradient compared to the comparative example. That is, when the uneven pitch spring 368 is contracted to be built in the third stroke simulator 364, the front portion SF with a step less than that of the rear portion SR, first (in priority), contracts in order to follow the characteristic, shown in Figure 10, with a gradual gradient compared to the comparative example.
[00207] Thus, in the case of the uneven pitch spring 368 in the third modality, as shown in Figure 10, when the adjustment for target load N1 is attempted by constructing the uneven pitch spring 368 in the third stroke simulator 364 in a predetermined adjustment length L2, even when variation in the SA1 range occurs (SA1 = SA2) in relation to the adjustment length L2, it is possible to make the adjustment load within the variation B1 (B1 <B2, see Figure 10) smaller than the variation B2 in the comparative example, with respect to target N1.
[00208] In the hydraulic pressure generating device 14 in the third embodiment, instead of the first elastic portion and the third elastic portion referred to in the present invention, the uneven pitch spring (spring member) 368 is formed through the series connection and integral with spring members that have different pitches.
[00209] Consequently, through the hydraulic pressure generating device 14 in the third mode, since it is possible to make a small variation in the adjustment load of the uneven pitch spring 368, the high precision handling of the uneven pitch spring (member of spring) 368 can be performed.
[00210] In addition, through the vehicle hydraulic pressure generating device 14 in the third mode, since it is possible to easily and simply adjust an adjustment load with high precision, the performance of a vehicle brake system 10 , to which the vehicle hydraulic pressure generating device 14 is applied, can be significantly improved. In addition, the manufacturing process can be simplified and, in addition, the manufacturing cost can be reduced.
[00211] Furthermore, through the hydraulic pressure generating device 14 in the third mode, after adjusting the uneven pitch spring 368 for the third stroke simulator 364, it is possible to make the return of the simulator piston 67 satisfactory through use of a great repelling force of the portion (the front SF portion of the uneven pitch spring 368) with a smaller pitch.
[00212] Still further, through the hydraulic pressure generating device 14 in the third mode, since the uneven pitch spring (spring member) 368 corresponding to 'the first elastic portion' and 'the third elastic portion' referred to in the present invention is formed by the series connection and integral with the spring members with different steps between them, the effect of reducing a sensation of strangeness at the moment of the braking operation can be expected, the effect being similar to that of the generating device of vehicle hydraulic pressure 14 in the first mode.
[00213] For the vehicle hydraulic pressure generating device 14 in the third embodiment, the resin member 375 supported by the simulator piston 67 is provided on the inner circumferential side of the uneven pitch spring (spring member) 368 and the pitch P1 on the simulator piston side 67 of the uneven pitch spring (spring member) 368 is set higher than pitch P2 on the opposite side.
[00214] Consequently, through the vehicle hydraulic pressure generating device 14 in the third mode, when the uneven pitch spring 368 is contracted by the simulator piston 67, the resin member 375 moves on the inner circumferential side of the uneven pitch spring 368, from the rear portion SR with a larger pitch of the uneven pitch spring 368 and greater variation in dimension along the radial direction, towards the front portion SF with a smaller pitch and less variation in dimension along the radial direction, contact between the uneven pitch spring 368 and the resin member 375 can be avoided in advance.
[00215] Furthermore, since it is possible to reduce the distance (gap) between the resin member 375 and the uneven pitch spring 368 on the inner circumferential side of the uneven pitch spring 368, reducing the size of the pressure generating device vehicle hydraulics 14 can be achieved.
[00216] In addition, for the vehicle hydraulic pressure generating device 14 in the third embodiment, the cross sectional area S2 of the circumferential wall portion 371b of the second spring seat member (spring seat member) 371, being that the cross-sectional area S2 corresponds to the major pitch portion (the rear portion SR) of the uneven pitch spring 368, is adjusted larger than the cross-sectional area S1 that corresponds to the minor pitch portion (the front portion SF), in compared to the above, of the uneven pitch spring 368.
[00217] Consequently, through the hydraulic pressure generating device 14 in the third mode, it is possible to avoid in advance the contact between the rear SR portion of the step spring 368, with the rear SR portion having a large pitch and varying widely in dimension along the radial direction, and the circumferential wall portion 371b of the second spring seat member 371.
[00218] In addition, the hydraulic pressure generating device 14 in the third embodiment is provided with the third stem member 379, the third stem member 379 penetrating along the direction of expansion and contraction of the uneven pitch spring (a spring member) 368 through bottom portion 371a of the second spring seat member (spring seat member) 371; the third stem member 379 is supported so as to be relatively mobile for the second spring seat member (spring seat member) 371 along the direction of expansion and contraction; and the simulator piston side 67 of the third stem member 379 is supported by the resin member 375.
[00219] Consequently, through the vehicle hydraulic pressure generating device 14 in the third modality, the uneven pitch spring 368 is contracted by the simulator piston 67, and when the uneven pitch spring 368 is, from there, decompressed, the third stem member 379 can guide the movement of the simulator piston 67 and the uneven pitch spring 368 along the axial direction. As a result, through the vehicle hydraulic pressure generating device 14 in the third embodiment, the movement action of the simulator piston 67 and the uneven pitch spring 368 can be performed smoothly.
[00220] Detailed Structure of Vehicle Hydraulic Pressure Generation Device 14 in the Fourth Modality of the Invention
[00221] Next, a vehicle hydraulic pressure generating device 14 in a fourth embodiment of the present invention will be described in detail, referring to Figure 11. Figure 11 is a vertical cross-sectional view of the pressure generating device vehicle hydraulics in the fourth modality equipped with the first 64 course simulator, shown in Figure 3.
[00222] The vehicle hydraulic pressure generation device 14 (see Figure 8) in the third modality and the vehicle hydraulic pressure generation device 14 (see Figure 11) in the fourth modality have common or corresponding basic elements between them. Consequently, common symbols are assigned to elements that are practically common among them, the description of those elements will be omitted and the following description will focus on the difference between them.
[00223] The first difference between the vehicle hydraulic pressure generating device 14 (see Figure 8) in the third modality and the vehicle hydraulic pressure generating device 14 (see Figure 11) in the fourth modality is that, while the third simulator course 364 is provided in the third mode, the first course simulator 64 is provided in the fourth mode. The operation and advantages of the first course simulator 64 are the same as those described in the first modality.
[00224] The second difference between the vehicle hydraulic pressure generating device 14 (see Figure 8) in the third modality and the vehicle hydraulic pressure generating device 14 (see Figure 11) in the fourth modality is that, for the master cylinder 34 in the third embodiment, the maximum value of the hydraulic pressure generated in the first hydraulic chamber 56a is adjusted substantially equal to the maximum value of the hydraulic pressure generated in the second hydraulic chamber 56b and, on the other hand, for a master cylinder 434 in the fourth embodiment, the maximum value of the hydraulic pressure generated in the second hydraulic chamber 456b is set less than the maximum value of the hydraulic pressure generated in the first hydraulic chamber 456a.
[00225] In detail, inside the housing 434a of the master cylinder 434 in the fourth modality, as shown in Figure 11, the first and the second pistons 440a, 440b, the first and the second hydraulic chambers 456a, 456b and the first and the second spring member 450a, 450b.
[00226] The first and second pistons 440a, 440b are movable back and forth in the master cylinder 434, in association with a brake pedal 12. The first hydraulic chamber 456a is divided and formed by the inner wall portion of the master cylinder 434, the first piston 440a and the second piston 440b. The second hydraulic chamber 456b is divided and formed by the inner wall portion of the master cylinder 434 and the second piston 440b. The first spring member 450a is provided in the first hydraulic chamber 456a and has a function to connect the first piston 440a and the second piston 440b. The spring member 450b is provided in the second hydraulic chamber 456b and has a function to connect the second piston 440b and the inner wall portion of the master cylinder 34. The housing 434a of the master cylinder 434 is integrally formed with the housing 64a of the first simulator stroke 64, for example, through molding, and forms the housing 14a of the vehicle hydraulic pressure generating device 14 in the fourth embodiment. The second hydraulic chamber 456b is as shown in Figure 11, in communication with a hydraulic reaction force chamber 65 through a hydraulic passage 464.
[00227] In this document, what is important with the vehicle hydraulic pressure generation device 14 in the fourth mode is, as described in detail later, that for the master cylinder 434 in the fourth mode, the maximum value of the hydraulic pressure generated in the second hydraulic chamber 456b is set less than the maximum value of the hydraulic pressure generated in the first hydraulic chamber 456a. Concretely, for example, the maximum capacity of the second hydraulic chamber 456b is set less than the maximum capacity of the hydraulic reaction force chamber 65.
[00228] The region confined by the dotted lines represented by the symbol 'A' in Figure 11 conceptually represents the capacity of the second hydraulic chamber 456b. The capacity of the second hydraulic chamber 456b becomes the maximum in an unloaded state of the master cylinder 434. The region confined by the dotted lines represented by the symbol 'B' in Figure 11 conceptually represents the capacity of the hydraulic chamber of reaction force 65. The capacity B of the hydraulic reaction force chamber 65 becomes the maximum when the simulator piston 67 has moved forward to the bottom stop position.
[00229] For the vehicle hydraulic pressure generating device 14 in the fourth embodiment, as shown in Figure 11, the first spring member 450a that connects the first piston 440a and the second piston 440b, and the spring member 450b that connects the second piston 440b and the inner wall of master cylinder 434, are defined as having substantially the same elastic modulus.
[00230] Furthermore, the first piston 440a is defined as having a space until the second piston 40b reaches the bottom of the rod side 42 even if the second piston 40b reaches the bottom in the inner wall portion of the master cylinder 434. In in other words, in an unloaded state of the master cylinder 434, the distance between the opposite side, opposite the thrust rod 42, of the second piston 440b and the inner wall portion of the master cylinder 434 is defined less than the distance between the side the thrust rod 42 of the second piston 40b and the opposite side, opposite the thrust rod 42, of the first piston 40a.
[00231] Operation and Advantages of the Vehicle Hydraulic Pressure Generation Device 14 in the Fourth Mode
[00232] Next, the operation and advantages of the vehicle hydraulic pressure generation device 14, in the fourth modality, with the first stroke simulator 64 with reference to Figure 12, will be described, focusing on different points of the pressure generation device hydraulic vehicle 14, in the first modality, equipped with the first stroke simulator 64. Figure 12 is an illustration that shows a comparison between the graphs of characteristics of the hydraulic cylinder [Pa] vs. hydraulic pressure master. the amount of stroke (master cylinder stroke [mm3]) in the first hydraulic chamber 456a and in the second hydraulic chamber 456b of the vehicle hydraulic pressure generating device 14 in the fourth mode.
[00233] The characteristic graph represented by the solid line in Figure 12 shows the hydraulic pressure in the first hydraulic chamber 56a vs. the amount of travel of the first piston 40a. The characteristic graph represented by the thick solid line in Figure 12 shows the hydraulic pressure in the second hydraulic chamber 56b vs. the amount of travel of the second piston 40b. The hydraulic pressure of the master cylinder [Pa] related to the vertical axis in Figure 12 is represented by the brake fluid pressure transferred from the first hydraulic chamber 56a or the second hydraulic chamber 56b.
[00234] During normal operation when vehicle brake system 10 operates normally, it does not matter whether a hydraulic brake pressure has been generated or not in master cylinder 34, the first shut-off valve 60a and the second shut-off valve 60b , which are normally open solenoid valves, transform into a closed state of the valve being magnetically excited, and the third shut-off valve 62, which is a normally closed solenoid valve, transforms into an open state of the valve being magnetically excited (see Figure 2). Consequently, since the first hydraulic system 70a and the second hydraulic system 70b are turned off by the first shut-off valve 60a and the second shut-off valve 60b, this does not occur when a hydraulic brake pressure generated by the master cylinder 434 of the generating device vehicular hydraulic pressure 14 in the fourth mode is transferred to the 32FR, 32RL, 32RR and 32FL wheel cylinders of the disc brake mechanism 30a-30d.
[00235] In this situation, when a hydraulic brake pressure is generated in the second hydraulic chamber 56b of the master cylinder 34, the generated hydraulic brake pressure is transferred through the branched hydraulic passage 58c and the third shut-off valve 62, which is in the state open valve, for the hydraulic reaction force chamber 65 of the first stroke simulator 64. The hydraulic brake pressure supplied to the hydraulic chamber 65 displaces the simulator piston 67 against the spring forces of the springs 68a and 68b, and is In this way, a stroke of the brake pedal 12 and a false pedal reaction force is generated to be fed back to the brake pedal 12. As a result, a brake sensation can be obtained without a sensation strange to a driver .
[00236] When the load inserted in the master cylinder 434 increases through the use of the pedal by the brake pedal driver 12, as shown in Figure 12, following this increase, both amounts of stroke (stroke of the master cylinder [mm3]) first and second pistons 440a, 440b increase.
[00237] When the load inserted in the master cylinder 434 increases through the use of the pedal by the brake pedal operator 12 and on the opposite side, opposite the thrust rod 42, the second piston 440b reaches the bottom in the inner wall portion of the cylinder master 434, the stroke of the master cylinder [mm3] starts to increase a little, as shown in Figure 12.
[00238] After the opposite side, opposite the thrust rod 42, of the second piston 440b reaches the bottom in the inner wall portion of the master cylinder 434, if an additional load is applied to the master cylinder 434 through the strong use of the pedal by the driver from the brake pedal 12, the hydraulic pressure in the first hydraulic chamber 56a increases rapidly, as shown in Figure 12.
[00239] For the vehicle hydraulic pressure generating device 14 in the fourth mode, the second hydraulic chamber 456b is in communication with the hydraulic reaction force chamber 65, where the maximum value of the hydraulic pressure generated in the second hydraulic chamber 456b is set lower than the maximum value of the hydraulic pressure generated in the first hydraulic chamber 456a.
[00240] Consequently, by means of a vehicle braking force generating device 10 provided with the vehicle hydraulic pressure generating device 14 in the fourth modality, it is unnecessary to use material or component elements with special specifications with a high resistance, a high durability and similar, depending on the material for the first stroke simulator 64, the material for the branched hydraulic passage 58c to connect the master cylinder 434 and the first stroke simulator 64, and the third shut-off valve 62 arranged in the branched hydraulic passage 58c, and, in this way, the degree of freedom of selection of component and material elements is increased. As a result, the manufacturing cost of the vehicle braking force generating device 10 can be further reduced.
[00241] In the vehicle hydraulic pressure generating device 14 in the fourth mode, until just before the opposite side, opposite the thrust rod 42, of the second piston 440b reaching the bottom in the inner wall portion of the master cylinder 434, the first simulator of course 64 operates in a normal state. Consequently, by the vehicle hydraulic pressure generating device 14 in the fourth mode, the effect of reducing a sensation of strangeness at the moment of the braking operation can be obtained, similarly to the case of the hydraulic pressure generating device. serve 14 in the first modality.
[00242] For the vehicle hydraulic pressure generating device 14 in the fourth mode, the maximum capacity A (see Figure 11) of the second hydraulic chamber 456b of the master cylinder (the hydraulic pressure generation section) 434 is defined as less than the maximum capacity B (see Figure 11) of the hydraulic reaction force chamber 65.
[00243] Consequently, by the vehicle braking force generating device 10 provided with the vehicle hydraulic pressure generating device 14 in the fourth mode, this does not occur when the simulator piston 67 of the first stroke simulator 64 reaches the bottom before the second piston 440b of master cylinder 434 reach the bottom. In other words, the moment the second piston 440b of the master cylinder 434 reached the bottom, the simulator piston 67 of the first stroke simulator 64 has a space even when the first stroke simulator 64 reaches the bottom.
[00244] Conversely, it will be assumed, as a comparative example, that the maximum capacity A of the second hydraulic chamber 456b of the master cylinder 434 is defined greater than the maximum capacity B of the hydraulic chamber of reaction force 65. So, in In contrast to the case of the vehicle hydraulic pressure generating device 14 in the fourth embodiment, the second piston 440b of the master cylinder 434 in this comparative example reaches the bottom after the simulator piston 67 of the first stroke simulator 64 reaches the bottom.
[00245] In this case of a comparative example, even after the simulator piston 67 has reached the bottom, the second piston 440b can move forward in the housing 434a of the master cylinder 434. In this case, as a heavy load is applied to the housing itself 64a of the first stroke simulator 64, a resistance corresponding to the heavy load is required for housing 64a.
[00246] At this point, by the vehicle braking force generating device 10 provided with the vehicle hydraulic pressure generating device 14 in the fourth mode, since the simulator piston 67 does not reach the bottom even after the second piston 440b reaches the bottom, it is possible to prevent in advance that a heavy load is applied to the housing 64a of the first stroke simulator 64 itself.
[00247] In addition, the arrangement can be made in such a way that a vehicle braking force generating device 10 includes the vehicle hydraulic pressure generating device 14 in the fourth mode and an engine cylinder device (engine generation section) electric hydraulic pressure) 16 which is in communication with the first hydraulic chamber 456a and the second hydraulic chamber 456b of the master cylinder (hydraulic pressure generation section) 434 through the first shut-off valve (a shut-off valve) 60a and is electrically operated, in which a pressure sensor (a hydraulic pressure detection section) Pm is provided to detect the hydraulic pressure of the first hydraulic passage (a hydraulic passage) 58a that communicates between the first hydraulic chamber 456a and the first shut-off valve (the shut-off valve) 60a.
[00248] In addition, the arrangement can be made in such a way that the first brake system 110a includes a first outlet valve 128 and a second outlet valve 130 as pressure reduction valves in the first shared hydraulic passage (a pressure passage). 112 and the second shared hydraulic passage (a communication passage) 114 that makes communication between the 32FR, 32RL wheel cylinders and a 132 reservoir for brake fluid, where, in the case of operation of the master cylinder (a section of generation of hydraulic pressure) 434 in a state where the first shutoff valve (a shutoff valve) 60a is open, the first outlet valve (a pressure reduction valve) 128 and the second outlet valve (a pressure reduction valve) pressure) 130 reduce the hydraulic pressure related to wheel cylinders 32FR, 32RL in communication with the first hydraulic chamber 456a.
[00249] In the vehicle braking force generating device 10 provided with the vehicle hydraulic pressure generating device 14 in the fourth mode, the master cylinder 434 o operated in a state in which the first shut-off valve 60a is opened at the moment of abnormality of the engine cylinder device 16 or similar, and the hydraulic pressure in the first hydraulic passage 58a is detected and monitored by the pressure sensor Pm. In this situation, when the hydraulic pressure in the first hydraulic passage 58a during detection and monitoring exceeds a certain threshold, the control section (not shown) of the vehicle braking force generating device 10 can decrease the hydraulic pressure by opening the first outlet valve 128 and the second outlet valve 130 and thus introducing the brake fluid into reservoir 132. Incidentally, in this situation, the first inner valve 120 and the second inner valve 124 are closed by the control section.
[00250] Consequently, by the vehicle braking force generating device 10 provided with the vehicle hydraulic pressure generating device 14 in the fourth mode, in the operation of the master cylinder 34 in a state in which the first shut-off valve 60a is opened at the moment of abnormality of the engine cylinder device 16 or similar, it is possible to make the maximum value of the hydraulic pressure generated in the second hydraulic chamber 56b and the maximum value of the hydraulic pressure generated in the first hydraulic chamber 56a agree with each other, decreasing the hydraulic pressure in the first hydraulic passage 58a.
[00251] Configuration of the Vehicle Hydraulic Pressure Generation Device 14 in the Fifth Modality of the Invention
[00252] Next, a vehicle hydraulic pressure generation device 14 in a fifth embodiment of the present invention will be described in detail, referring to Figure 13. Figure 13 is a vertical cross-sectional view of the hydraulic pressure generating device vehicle 14 in a fifth modality equipped with the second course simulator 164 shown in Figure 7.
[00253] The vehicle hydraulic pressure generating device 14 (see Figure 11) in the fourth mode and the vehicle hydraulic pressure generating device 14 (see Figure 13) in the fifth mode have common or basic elements corresponding to each other. Consequently, common symbols are assigned to elements virtually common to each other, the description of those elements will be omitted and the following description will focus on the difference between them.
[00254] The difference between the vehicle hydraulic pressure generating device 14 (see Figure 11) in the fourth modality and the vehicle hydraulic pressure generating device 14 (see Figure 13) in the fifth modality is that, although the first course simulator 64 is provided in the fourth modality, a second course simulator 164 is provided in the fifth modality. The operation and advantages of the second stroke simulator 164 are the same as described in the second modality.
[00255] Operation and Advantages of the Vehicle Hydraulic Pressure Generation Device 14 in the Fifth Mode
[00256] For the vehicle hydraulic pressure generating device 14 in the fifth mode, similarly to the case of the vehicle hydraulic pressure generating device 14 in the fourth mode, the second hydraulic chamber 456b is in communication with the hydraulic power chamber reaction 65, in which the maximum value of the hydraulic pressure generated in the second hydraulic chamber 456b is set lower than the maximum value of the hydraulic pressure generated in the first hydraulic chamber 456a.
[00257] Consequently, by means of a vehicle braking force generating device 10 provided with the vehicle hydraulic pressure generating device 14 in the fifth modality, it is unnecessary to use component or material elements with special specifications with a high resistance, a high durability and similar, such as the material for the second stroke simulator 164, the material for the branched hydraulic passage 58c for connecting the master cylinder 434 and the second stroke simulator 164, and the third shut-off valve 62 arranged in the branched hydraulic passage 58c, and , in this way, the degree of freedom of selection of component and material elements is increased. As a result, the manufacturing cost of the vehicle braking force generating device 10 can be further reduced.
[00258] In the vehicle hydraulic pressure generating device 14 in the fifth modality, until just before the opposite side, opposite the thrust rod 42, of the second piston 440b reaches the bottom in the inner wall portion of the master cylinder 434, the second simulator stroke 164 operates in a normal state. Consequently, by the vehicle hydraulic pressure generating device 14 in the fifth mode, the effect of reducing a feeling of strangeness at the time of the braking operation can be obtained, similarly to the case of the vehicle hydraulic pressure generating device 14 in the second modality.
[00259] Configuration of the Vehicle Hydraulic Pressure Generation Device 14 in the Sixth Modality of the Invention
[00260] Next, a vehicle hydraulic pressure generating device 14 in a sixth embodiment of the present invention will be described in detail, referring to Figure 14. Figure 14 is a vertical cross-sectional view of the fuel generation device vehicular hydraulic pressure 14 in the sixth mode equipped with the third stroke simulator 364 shown in Figures 8 and 9.
[00261] The vehicle hydraulic pressure generating device 14 (see Figure 11) in the fourth modality and the vehicle hydraulic pressure generating device 14 (see Figure 14) in the sixth modality have common or basic elements corresponding among them. Consequently, common symbols are attributed to elements that are virtually common among them, the description of those elements will be omitted and the following description will focus on the difference between them.
[00262] The difference between the vehicle hydraulic pressure generating device 14 (see Figure 11) in the fourth modality and the vehicle hydraulic pressure generating device 14 (see Figure 14) in the sixth modality is that, although the first course simulator 64 is provided in the fourth mode, a third course simulator 364 is provided in the sixth mode. The operation and advantages of the third stroke simulator 364 are the same as described in the third modality.
[00263] Operation and Advantages of the Vehicle Hydraulic Pressure Generation Device 14 in the Sixth Mode
[00264] For the vehicle hydraulic pressure generating device 14 in the sixth mode, similarly to the vehicle hydraulic pressure generating device 14 in the fourth mode, the second hydraulic chamber 456b is in communication with the hydraulic reaction force chamber 65, and the maximum value of the hydraulic pressure generated in the second hydraulic chamber 456b is defined less than the maximum value of the hydraulic pressure generated in the first hydraulic chamber 456a.
[00265] Consequently, by means of a vehicle braking force generating device 10 provided with the vehicle hydraulic pressure generating device 14 in the sixth modality, it is unnecessary to use component or material elements with special specifications with a high resistance, a high durability and similar, such as the material for the third stroke simulator 364, the material for the branched hydraulic passage 58c for connecting the master cylinder 434 and the second stroke simulator 164, and the third shut-off valve 62 arranged in the branched hydraulic passage 58c, and , in this way, the degree of freedom of selection of component and material elements is increased. As a result, the manufacturing cost of the vehicle braking force generating device 10 can be further reduced.
[00266] In the vehicle hydraulic pressure generating device 14 in the sixth modality, until just before the opposite side, opposite the thrust rod 42, of the second piston 440b reaches the bottom in the inner wall portion of the master cylinder 434, the third simulator stroke 364 operates in a normal state. Consequently, by means of the vehicle hydraulic pressure generating device 14 in the sixth modality, the effect of reducing a sensation of strangeness at the moment of the braking operation can be obtained, similarly to the case of the vehicle hydraulic pressure generating device 14 in the third modality. Other Modalities
[00267] The various modalities described above are examples of modalities of the present invention. Consequently, the interpretation of the technical scope of the invention should not be limited to them. This is due to the fact that the invention can be carried out in various modalities without distancing itself from the main spirit and resources of the invention.
[00268] For example, although the first and second modalities have been described with an example that provides easily deformable portions 75d1a on one side, along the axial direction, of the first bush 75, the invention is not limited to this example. The arrangement can be made so as to provide easily deformable portions 75d1a on both sides, along the axial direction, of the first bush 75. Still, although the description has been made with an example that provides four easily deformable portions 75da1 on one side , along the axial direction, of the first bushing 75, the invention is not limited to this example. The arrangement can be made to provide a single easily deformable portion 75d1a (which is continuous along the circumferential direction), or an arbitrary number, such as two, three, five or the like, of easily deformable portions 75d1a, on one side, along the axial direction of the first bushing 75.
[00269] Furthermore, although the first and second modalities have been described with an example in which the first bushing 75 has a non-linear reaction force characteristic, the invention is not limited to this example. In another example, the first bushing 75 is given linear reaction force characteristic, and the linear reaction force characteristic created by the compressive strain of the first return spring 68a and the linear reaction force characteristic created by the compressive strain of the first bushing 75 are added to each other within the second section I2. Thus, it is possible to obtain a reaction force characteristic against the amount of operation of the brake pedal 12, in which the reaction force characteristic is obtained by connecting linear reaction-force characteristics in three stages. Such modality is also included in the technical scope of the invention.
[00270] Incidentally, 'a section including a switching point (point Q) in which the linear characteristics of the reaction force according to the first elastic modulus (k1) and the second elastic modulus (k2) respectively, the first and the second elastic modules are different from each other, are switched between them ', described in claim 3 refers to a concept that includes the second section I2.
[00271] Still further, although the uneven pitch spring 368 in the third embodiment has been described with an example that defines the different P1, P2 steps for the front portion SF and the rear portion SR and thus defining constants of two-step spring, the invention is not limited to this example. Numerous spring constant steps of an uneven pitch spring according to the invention can also be arranged so as to have a number of steps greater than two.
[00272] In addition, for the uneven pitch spring 368 in the third embodiment, in the definition of the number of spring constant stages of the uneven pitch spring according to the invention in multiple stages, regions with respective different spring constants can be defined in an order of larger spring constants for smaller spring constants, or of smaller spring constants for larger spring constants along the longitudinal direction of the spring, or regions with respective different spring constants can be arranged at random.
[00273] In addition, although, in the fourth to sixth modalities, the description was made with an example in which the first and second outlet valves 128, 130 as pressure reduction valves and the reservoir 132, which configure the device of the type VSA 18, are used to decrease the hydraulic pressure in the first brake system 110a, the invention is not limited to this example. According to the invention, the arrangement can be made, for example, in order to provide a pressure reduction valve and / or a pressure reduction circuit at a certain point in a hydraulic passage between the connection port 20a and the 32FR, 32RL wheel cylinders. Description of Reference Symbols 10: vehicle brake system (vehicle braking force generating device) 12: brake pedal (brake operating member) 14: vehicle hydraulic pressure generating device 16: brake cylinder device engine (electric hydraulic pressure generation section) 34: master cylinder (hydraulic pressure generation section) 40a: first piston 40b: second piston 56a: first hydraulic chamber 56b: second hydraulic chamber 60a: first shut-off valve (shut-off valve ) 64: first stroke simulator (reaction force generation section) 65: hydraulic reaction force chamber 66: cylinder portion 67: simulator piston 68a: first return spring (elastic portion, first elastic portion) 68b: second return spring (elastic portion, second elastic portion) 69: first spring seat member 71: second spring seat member 75: first bush (elastic portion, third elastic portion) 75b: hollow portion 75d1 : first easily deformable portion (easily deformable portion) 75e: stepped annular portion: second easily deformable portion (easily deformable portion) 75g: tapered portion: third easily deformable portion (easily deformable portion) 75h: tapered portion: third easily deformable portion (easily deformable portion) 77: third spring seat member 79: first stem member 81: cap portion 164: second stroke simulator (reaction force generation section) 177: third spring seat member 179: second stem member 364: third stroke simulator (reaction force generation section) 368: uneven pitch spring (spring member, first elastic portion, third elastic portion) 369: first spring seat member 371: second spring member spring seat (spring seat member) 375: resin member 377: third spring seat member 379: third stem member 440a: first piston 440b: second piston 434: ci lindro mestre (hydraulic pressure generation section) 456a: first hydraulic chamber 456b: second hydraulic chamber I1: first section I2: second section Pm: pressure sensor (hydraulic pressure detection section)

权利要求:
Claims (14)
[0001]
1. Vehicle hydraulic pressure generation device, comprising: a section of hydraulic pressure generation that has a master cylinder (34, 434) to generate a hydraulic pressure corresponding to an operating amount of a brake operating member (12 ) by a driver; and a reaction force generation section (64, 164, 364) in communication with the hydraulic pressure generation section (34, 434) to generate a reaction force corresponding to the operating quantity of the brake operating member (12 ), with the reaction force generation section (64, 164, 364) including: a simulator piston (67) that is operated to move in a forward or backward direction, corresponding to the hydraulic pressure generated by the hydraulic pressure generation section (34, 434), the simulator piston (67) being housed in a simulator housing (64a) to define a hydraulic reaction force chamber (65); and an elastic portion (68a, 68b, 75) provided on one side of the forward direction of the simulator piston (67), wherein the elastic portion (68a, 68b) is formed by a first elastic portion (68a, 368) which has a first elastic module, a second elastic portion (68b) that has a second elastic module larger than the first elastic module, and a third elastic portion (75; 175; 375; 368) that has a third elastic module smaller than the second elastic module. wherein the hydraulic pressure generation section (34) includes: a first piston (40a; 440a) and a second piston (40b); 440b) provided to be movable back and forth on the master cylinder (34; 434) in association with the brake operating member (12); a first hydraulic chamber (56a; 456a) partitioned by an internal wall portion of the master cylinder, the first piston and the second piston; a second hydraulic chamber (56b; 456b) partitioned by the inner wall portion of the master cylinder and the second piston; a first spring member (50a; 450a) provided in the first hydraulic chamber (56a; 456a), the first spring member connecting the first piston and the second piston; and a second spring member (50b; 450b) supplied in the second hydraulic chamber (56b; 456b), the second spring member connecting the second piston and the inner wall portion of the master cylinder, in which the hydraulic chamber reaction force (65) of the reaction force generation section receives the hydraulic pressure from the second hydraulic chamber (56b; 465b) to operate the simulator piston (67), characterized by the fact that a maximum value of hydraulic pressure generated in the second hydraulic chamber (56b; 456b) is set to less than a maximum value of hydraulic pressure generated in the first hydraulic chamber (56a), and the maximum capacity (A) of the second hydraulic chamber (46b; 456b) of the master cylinder (34; 434 ) is set as less than the maximum capacity (B) of the hydraulic reaction force chamber (65), so that the simulator piston (67) of the stroke simulator (64) does not reach the bottom of the simulator housing (64a ) before the second piston (40b; 440b) reaches the bottom of the cylinder master (43; 434).
[0002]
2. Vehicle hydraulic pressure generating device according to claim 1, characterized by the fact that the first elastic portion (68a, 368) and the second elastic portion (68b) are supplied in series with each other, and a third portion elastic (75; 175; 368, 375) is provided in parallel for the first elastic portion (68a, 368), in which a magnitude of a contact area (69c1), of the third elastic portion (75), on one side of the The backward direction of the simulator piston (67) is adjusted to be different from a magnitude of a contact area (75a), of the third elastic portion (75), on one side of the forward direction of the simulator piston (67).
[0003]
3. Vehicle hydraulic pressure generation device according to claim 1, characterized by the fact that the first elastic portion (68a, 368) and the second elastic portion (68b) are supplied in series with each other, and the third portion elastic (75; 175; 368; 375) is provided parallel to the first elastic portion (68a, 368), and in which the compressive deformation of the third elastic portion (75; 175; 368; 375) is performed in a section that includes a switching point (Q) at which linear characteristics of reaction force related to the first elastic module and the second elastic module being different from each other are exchanged between them.
[0004]
4. Vehicle hydraulic pressure generating device according to claim 1, characterized by the fact that the first elastic portion (68a, 368) and the second elastic portion (68b) are formed by respective spring members.
[0005]
5. Vehicle hydraulic pressure generation device according to claim 1, characterized by the fact that the first elastic portion (68a, 368) and the second elastic portion (68b) are formed by respective spring members, and where the spring members have different pitches and are integrally connected to each other.
[0006]
6. Vehicle hydraulic pressure generation device, according to claim 3, characterized by the fact that the compressive deformation of the third elastic portion (75, 368) is performed in a second section (l2) that overlaps a first section (l2) in which the compressive deformation of the first elastic portion (68a, 368) is first performed, and where the first section (l1) has an end point at the switching point (Q), the second section (l2) has a starting point (P) at a point in the first section (l1) and the switching point (Q) is a common end point.
[0007]
7. Vehicle hydraulic pressure generation device, according to claim 3, characterized by the fact that the third elastic portion (75; 175; 368; 375) creates a non-linear reaction force characteristic when having, as the third module elastic, a variable value that gradually increases, following the development of compressive deformation of the third elastic portion (75).
[0008]
8. Vehicle hydraulic pressure generating device according to claim 7, characterized by the fact that the third elastic portion (75, 368) has a substantially cylindrical shape and is accommodated within the first elastic portion (68a, 368), and has an easily deformable portion (75d1, 75e, 75g, 75h) at least in any of the end portions, along an axial direction of the substantially cylindrical shape, and in which the easily deformable portion (75d1, 75e, 75g, 75h ) is formed so that a cross-sectional area with respect to a direction perpendicular to a direction of the compressive strain gradually decreases or gradually increases along the direction of the compressive strain, and the easily deformable portion (75d1, 75e, 75g, 75h), in this way, creates the non-linear reaction force characteristic of the third elastic portion (75).
[0009]
9. Vehicle hydraulic pressure generating device, according to claim 8, characterized by the fact that the easily deformable portion (75d1, 75e, 75g, 75h) is provided on one side, the side being opposite the piston of simulator (67) of the third elastic portion (75), or at least part of the third elastic portion (75) is provided with a concave portion (75d1b).
[0010]
10. Vehicle hydraulic pressure generating device according to claim 7, characterized by the fact that a plurality of easily deformable portions (75d1) are provided in an interval along a circumferential direction of the substantially cylindrical shape, and in which a gap (75d1b) between the plurality of neighboring easy-to-form portions serving as a cutout portion.
[0011]
11. Vehicle hydraulic pressure generating device according to claim 1, characterized by the fact that the third elastic portion (75, 368) is formed in a cylindrical shape that has a hollow portion (75b) in a substantially cylindrical shape , and wherein a rod member (79) in a substantially cylindrical shape to guide the movement of the third elastic portion (75, 368) along an axial direction is inserted through the hollow portion (75b), and in which, preferably, a stepped annular portion (79b) in which the outer diameter becomes smaller is formed on one side, the side being opposite the simulator piston, from the stem member (79), and an annular receiving portion (75e) is formed in an inner wall of the hollow portion of the third elastic portion so that the stepped annular portion (79b) of the stem member collides with the annular receiving portion.
[0012]
12. Vehicle hydraulic pressure generation device, according to claim 1, characterized by the fact that a cap portion (81) is provided on one side, the side being opposite the simulation piston, of a cylinder portion ( 66) in which the simulator piston (67) is housed, and in which the cap portion (81) receives and to one side of the second elastic portion (68b), the side being different from a connecting side with the first portion elastic (68a, 368).
[0013]
13. Vehicle hydraulic pressure generation device according to claim 5, characterized by the fact that the third elastic portion is a resin member (375) supported by the simulator piston (67) and provided on an internal circumferential side of the spring member (368), and the first spring member (368) is arranged so that a step on one side of the simulator piston (67) is adjusted greater than a step on an opposite side, and where, preferably, the vehicle hydraulic pressure generating device further comprises: a spring seat member (371) having a bottom portion which supports one side of the spring member (368), the side being opposite the simulator piston (67), and a circumferential wall portion extending from a circumferential edge of the bottom portion to cover an outer circumference of the first spring member (368), wherein the circumferential wall portion of the spring seat member (371 ) is arranged so that an area cross section of a portion thereof corresponding to a larger pitch portion of the spring member (368) is adjusted larger than a cross sectional area of a portion corresponding to a minor pitch portion of the first spring member (368) ), or a stem member (379) that penetrates through the bottom portion of the spring seat member (371) along a direction of expansion and contraction of the first spring member (368), wherein the stem member (379) is supported so as to be movable with respect to the spring seat member (371) along the direction of expansion and contraction, and in which a simulator piston side (67) of the stem member (379) is supported by the resin member (375).
[0014]
14. Vehicle braking force generating device, comprising: the vehicle hydraulic pressure generating device as defined in claim 1; and an electrical hydraulic pressure generation section (16) that is in communication with the first hydraulic chamber (56a, 456a) and the second hydraulic chamber (56b, 456b) of the hydraulic pressure generation section (34, 434) via a shut-off valve (60a, 60b), and is electrically operated, characterized by the fact that a hydraulic pressure detection section (Pm) is provided to detect a hydraulic pressure (58a) of a hydraulic passage that communicates between the first hydraulic chamber (56a, 456a) and shut-off valve (60a), and in which, preferably, a pressure reducing valve (128, 130) is provided in a communication passage (A1, A2) that communicates between a wheel cylinder and a brake fluid reservoir (36), and, in the case where the hydraulic pressure generation section (34, 434) is operated in a state where the shut-off valve (60a, 60b) is open , the pressure reduction valve (128, 130) decreases a hydraulic pressure related to a cylinder d and wheel that is in communication with the first hydraulic chamber (56a, 456a).

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同族专利:

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CN103415423B|2016-08-17|

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MX345980B|2017-02-28|

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CA2829745A1|2012-09-20|

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BR112013023168A2|2016-12-13|

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EP2684751B1|2016-08-17|

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AU2012227493B2|2015-10-29|

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AU2012227493A1|2013-10-31|

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EP2684751A1|2014-01-15|

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MX2013010458A|2014-03-12|

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US20140000254A1|2014-01-02|

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EP2684751A4|2014-08-20|

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CN103415423A|2013-11-27|

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CA2829745C|2016-02-02|

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US8850810B2|2014-10-07|

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WO2012124617A1|2012-09-20|

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法律状态:
2018-12-18| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2019-08-13| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

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2020-10-13| B09A| Decision: intention to grant|

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2020-12-15| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 09/03/2012, OBSERVADAS AS CONDICOES LEGAIS. |

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