self-retaining suture

专利摘要:
method and apparatus for the release of tissue treatment compositions to stapled fabrics. a surgical stapler includes first and second tissue clamping members and a knife member. the first tissue clamping member is configured to receive a plurality of clips. the second tissue fixing member comprises an anvil, configured to form the staples. a tissue treatment member is positioned between the first and second tissue fixing members. the tissue treatment member comprises a retaining bag or tear-away pouch that is configured to receive a medical fluid including at least one tissue cell. the tissue treatment member may have a spiral shape, an annular disc shape, or an elongated sleeve shape. the tissue treating member may also include protruding protrusions. the tissue treatment member may also include an injection port. in use, the clamps and / or knife pierce the tissue treatment member to release at least a portion of the medical fluid maintained by the tissue treatment member.
公开号:BR112012027700B1
申请号:R112012027700
申请日:2011-04-29
公开日:2020-04-07
发明作者:Naimagon Alexander；M Gross Jeffrey；Drubetsky Lev；L D'agostino William
申请人:Ethicon Endo Surgery Llc；Ethicon Llc；
IPC主号:

专利说明:

Descriptive Report of the Invention Patent for SELF-RETENTION SUTURE.
CROSS REFERENCE TO RELATED DEPOSIT APPLICATIONS [001] This application claims the benefit under 35 USC § 119 (e) of US provisional patent application No. 61 / 329,436, filed on April 29, 2010, whose application is hereby incorporated by way of reference, in its entirety.
FIELD OF THE INVENTION [002] The present invention relates, in general, to self-retaining sutures and sutures that have a high density of retainers and apparatus and methods for manufacturing such sutures and self-retaining sutures.
BACKGROUND OF THE INVENTION [003] Wound closure devices, such as sutures, staples, and pins, have been widely used in superficial and deep surgical procedures on humans and animals for wound closure, repair of traumatic injuries or defects, tissue joining in set (approaching the separate tissues, closing an anatomical space, fixing single or multiple tissue layers, creating an anastomosis between two hollow / luminous structures, adjacent tissues, fixing or refixing tissues in their correct anatomical location), fixation of elements foreign to the tissues (affixing medical implants, devices, prostheses and other functional or supportive devices), and for repositioning tissues in new anatomical locations (repairs, tissue elevations, tissue grafting and related procedures), to name just a few examples.
[004] Sutures are often used as devices for closing wounds. Sutures typically consist of a
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2/108 filamentary suture thread fixed to a needle with a sharp tip. Suture threads can be produced from a wide variety of materials, including bioabsorbable materials (ie, that decompose completely in the body over time), or non-absorbable (permanent; non-degradable). Absorbable sutures have been found to be particularly useful in situations where suture removal may compromise repair or where a natural healing process makes the support provided by the suture material unnecessary after the wound has completed healing. as in, for example, performing an uncomplicated skin closure. Non-degradable (non-absorbable) sutures are used on wounds where healing is likely to be prolonged or where a suture material is needed to provide physical support to an injury for long periods of time; as in, for example, repair of deep tissues, high tension wounds, many orthopedic repairs and some types of surgical anastomosis. In addition, a wide variety of surgical needles are available; the shape and size of the needle body and the needle tip configuration are typically selected based on the needs of the specific application.
[005] To use a simple suture, a suture needle is advanced through the desired tissue on one side of the wound and then through the adjacent side of the wound. The suture is then formed into a loop, which is completed by tying a knot on the suture to fix the closed wound. Tying the knot takes time and causes a number of complications, including, but not limited to (i) squirt, a condition in which the suture, usually a knot, pushes the skin after a subcutaneous closure), ( ii) infection (bacteria are often able to attack and grow in spaces created by a knot), (iii) batch / mass (an amount
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3/108 significant suture material left in a wound is the portion that comprises the knot), (iv) slip (the knots may slip or come loose), and (v) irritation (knots serve as a foreign body mass in the injury). The suture ties associated with knot tying can lead to ischemia (the knots can create points of tension that can strangle tissue and limit blood flow to the region) and increase the risk of dehiscence or rupture in the wound. Tying the knot is also labor intensive and can comprise a significant percentage of the time it takes to close a surgical wound. Additional operating procedure time is not only bad for the patient (complication rates increase with time spent on anesthesia), but also contributes to the total cost of the operation (many surgical procedures are estimated at between $ 15 and $ 30 per minute of operating time).
[006] Self-retaining sutures (including barbed sutures) differ from conventional sutures in that self-retaining sutures have numerous retaining tissues (such as splinters) that anchor the self-retaining suture in a tissue after positioning and resist the movement of the suture in the opposite direction the ones that the retainers are facing, thus eliminating the need to tie the knots to fix the adjacent fabrics together (a closure without knots). Knotless tissue approximation devices that have splinters have previously been described in, for example, US Patent No. 5,374,268, featuring reinforced anchors that have splinter-like projections, while sets of sutures that have barbed side members have been described. in US Patent Nos. 5,584,859 and 6,264,675. Sutures that have a plurality of barbs positioned along a larger portion of the suture are described in US Patent No. 5,931,855, which features a unidirectional barbed suture, and US Patent No. 6,241,747, which features a bidirectional barbed suture. .
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4/108
Methods and apparatus for forming splinters in sutures have been described, for example, in US Patent Nos. 6,848,152. Self-retaining systems for wound closure also result in a better approximation of the wound ends, evenly distributes the tension along the length of the wound (reducing the areas of tension, which can break or cause ischemia), decrease most of the wound material. suture that remains in the wound (eliminating the knots) and reduces spitting (the extrusion of a suture material - typically knots - across the surface of the skin). All of these features are designed to reduce the formation of scars, improve cosmesis, and increase wound resistance in relation to wound closure with simple sutures or staples. Thus, self-retention of sutures, since such sutures prevent knot tying, allows patients to experience a better clinical outcome, and also saves time and costs associated with prolonged surgery and follow-up treatments. It is noted that all patents, patent applications and patent publications identified throughout the present description are hereby incorporated by reference in their entirety.
[007] The ability of self-retaining sutures to anchor and fix tissues in place, even in the absence of tension applied to the suture by a knot, is a feature that also provides superiority over simple sutures. When closing a wound that is under tension, this advantage manifests itself in several ways: (i) self-retaining sutures have a multiplicity of fasteners, which can dissipate the tension along the entire length of the suture (providing hundreds of stitches) anchoring that produce a superior cosmetic result and decreases the chance that the suture will slide or be pulled through) as opposed to sutures interrupted by a knot that concentrate the tension at different points; (ii) injury geometries
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Complicated 5/108 can be closed (circles, arcs, irregular edges) evenly with more precision and accuracy than those obtained with interrupted sutures; (iii) self-retaining sutures eliminate the need for a third hand, which is often necessary to maintain tension throughout the wound during traditional suture and knot tying (to prevent slipping when tension is released momentarily during tying) ; (iv) self-retaining sutures are superior in procedures where knot tying is technically difficult, such as for deep wounds or laparoscopic / endoscopic procedures; and (v) self-retaining sutures can be used to approximate and fix the wound before definitive closure. As a result, self-retaining sutures facilitate handling in anatomically tight or deep places (such as the pelvis, abdomen and chest) and make it easier to approach tissues in laparoscopic / endoscopic and minimally invasive procedures; All without having to tie the closure by a knot. Greater precision allows the self-retaining sutures to be used in more complex closure systems (such as those with unpaired diameters, larger defects or pouch thread sutures) that can be performed with simple sutures.
[008] The self-retaining suture can be unidirectional, which has one or more retainers oriented in one direction along the length of the suture; or bidirectional, typically having one or more retainers oriented in one direction along a portion of the thread, followed by one or more retainers oriented in another (often opposite) direction over a different portion of the thread (as described in relation to the retainers barbed wire in US Patent Nos. 5,931,855 and 6,241,747). Although any number of sequential or intermittent retainer configurations are possible, a common form of bidirectional self-retaining suture involves a
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6/108 needle at one end of a suture thread that has barbed ends that protrude out of the needle until the transition point (usually the midpoint) of the suture is reached; at the transition point of the barb configuration it is inverted at about 180 ° (such that the barbs are now turned in the opposite direction) along the remaining length of the suture before attaching to a second needle at the opposite end ( with the result that the splinters on this part of the suture also have points projecting outward from the next needle). Jutting out of the needle means that the tip of the barb is further away than the needle and the portion of the suture that includes the barb can be pulled more easily through the tissue in the direction of the needle than in the opposite direction. In other words, the splinters of both halves of a typical bidirectional self-retaining suture have points that point towards the middle, with a transition segment (for lack of splinters) interspersed between them, and with a needle attached to one or other end.
SUMMARY OF THE INVENTION [009] In some applications, it is desirable to provide self-retaining sutures that have profiles, materials and diameters difficult to provide retainers. Therefore, it is desirable to provide improved self-retaining sutures that have a better ability to anchor the surrounding tissue, improved tissue holding capacity, improved maximum load, and improved clinical performance.
[0010] It is particularly desirable to provide improved self-retaining sutures of reduced diameter that have better ability to anchor the surrounding tissue, improved tissue holding capacity, enhanced maximum load, and improved clinical performance.
[0011] The present invention provides improved self-retaining sutures that have a better ability to anchor the surrounding tissue, improved tissue holding capacity, maximum load
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7/108 improved, and clinical performance improved.
[0012] The present invention additionally provides improved self-retaining sutures of reduced diameter that have a better ability to anchor the surrounding tissue, improved tissue holding capacity, improved maximum load, and improved clinical performance.
[0013] The present invention further provides apparatus and methods for manufacturing improved small diameter self-retaining sutures.
[0014] The present invention further provides clinical methods and procedures activated by these improved small diameter self-retaining sutures.
[0015] For example, in one embodiment, the present invention provides a self-retaining suture comprising: a suture with a plurality of retainers distributed along the suture; wherein the plurality of retainers is distributed at a density of about at least 39.4 retainers per centimeter (100 retainers per inch) over a length of the suture; and where the plurality of retainers are distributed in a pattern selected from: a quad-helix pattern; a double-helix pattern; and a simple helix pattern. In this and other modalities provided here, the suture can optionally be characterized, additionally, by one, or any two or more non-inconsistent combinations of the following patterns, which exemplify the patterns presented in the present invention and are therefore non-limiting: o standard has a pitch (P) and the retainers have a length (L) and where P <2L. the density of the retainers is about at least 78.7 retainers per centimeter (200 retainers per inch) over a length of the suture; the density of the seals is about at least 157.5 seals per centimeter
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8/108 (400 retainers per inch) over a suture length; The density of the retainers is about at least 315.0 retainers per centimeter (800 retainers per inch) over a length of the suture; the density of the retainers is about at least 472.4 retainers per centimeter (1200 retainers per inch) over a length of the suture; the plurality of retainers is distributed in a double helix pattern that has one retainer per repeating unit of the pattern; the plurality of retainers is distributed in a double helix pattern that has at least two retainers per repeating unit of the pattern; the plurality of retainers is distributed in a quad-helix pattern that has at least four retainers per repeating unit of the pattern; the suture thread is a size in the range of 4-0 to 12-0; the suture is not larger than size 4-0; the suture is not larger than the size of 6-0; the suture thread is not greater than 8-0; the retainers comprise a portion of the suture thread deformed by a mechanical process in a shape adapted to engage the tissue; the retainers comprise a portion of the suture having a cut that partially separates a portion of the suture in a shape adapted to engage the tissue; the retainers comprise a portion of the suture from which a portion of material has been removed to partially separate a portion of the suture in a shape adapted to engage the tissue; the retainers are formed using a sapphire blade; each retainer has a length (L) and the suture has a diameter (SD) and where L> 0.6 SD; the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the aspect ratio of the retainers is greater than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the retainers is greater than 3.5, but not greater than 6; the aspect ratio of the retainers is greater than 4; the aspect ratio of the retainers is higher
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9/108 than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5 but not greater than 7; the suture is characterized by the number of retainers per suture diameter in axial suture length, for example the number is greater than 1 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 3; the number of retainers per suture diameter in axial suture length is greater than 3 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 4; the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch) and less than 10.2 cm (4 inches); the sum of the length of the retainers in 2.54 cm (one inch) of suture is greater than 5.1 cm (2 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches); the suture is a monofilament suture in which the retainers are cut; the suture is a polypropylene suture in which the retainers are cut; the suture is a drained polymeric fiber suture in which the retainers are cut; the suture has a needle at each end; the suture has a needle at one end and an anchor at one end; and / or the suture has a needle at one end and an anchor at one end, where the anchor is an anchor selected from: a loop, a pin, a clamp, a clip, a bandage, and a suture segment short barbed wire without a needle.
[0016] In another embodiment, the present invention provides a
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10/108 self-holding suture comprising: a suture thread; a plurality of retainers distributed along the suture; wherein the suture thread has a suture diameter (SD) not greater than about 300 pm; where the retainers have a depth of cut (C) between 5% and 35% of the suture diameter (SD); where the retainers have a retainer length (L) greater than 50% of the suture diameter (SD); and where the retainers are distributed at a density greater than 2 retainers per suture diameter (SD) in length of suture. In this and other embodiments provided here, the suture can optionally be additionally characterized by one or any two or more non-inconsistent combinations of the following patterns, which exemplify the patterns presented in the present invention and are therefore non-limiting : the plurality of retainers is distributed at a density greater than 2 retainers per length of the suture retainer (L); the retainers are distributed at a density greater than 2.5 retainers per length of the suture retainer (L); the retainers are distributed at a density greater than 3 retainers per length of the suture retainer (L); the length of the retainer (L) is between 500% and 800% of the depth of cut (C); the suture thread has a suture diameter (SD) of no more than about 100 pm; and the suture thread has a suture diameter (SD) of no more than about 50 pm; the suture has a suture diameter (SD) less than about 100 pm and the retainers are longer than 50 pm and the retainers are distributed at a density of at least 4 retainers per 100 pm of suture; the suture has an SD suture diameter less than about 60 pm and the retainers are longer than 25 pm and the retainers are distributed at a density of at least 4 retainers per 60 pm of suture; the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the reason
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11/108 aspect of the retainers is greater than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the retainers is greater than 3.5, but not greater than 6; the aspect ratio of the retainers is greater than 4; the aspect ratio of the retainers is greater than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5 but not greater than 7; the suture is characterized by the number of retainers per suture diameter in axial suture length, for example the number is greater than 1 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 3; the number of retainers per suture diameter in axial suture length is greater than 3 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 4; the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch) and less than 10.2 cm (4 inches); the sum of the length of the retainers in 2.54 cm (one inch) of suture is greater than 5.1 cm (2 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches); the suture is a monofilament suture in which the retainers are cut; the suture is a polypropylene suture in which the retainers are cut; the suture is a drained polymeric fiber suture in which the retainers are cut; the suture has a needle at each end; the suture has a needle at one end and an anchor at one end; and / or the suture has a needle at one end and an anchor at one end, where the anchor is an anchor selected from
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12/108: a loop, a pin, a clamp, a clip, a bandage, and a short barbed suture segment without a needle.
[0017] In a further embodiment of the present invention, a self-retaining suture is provided which comprises a suture thread and a plurality of retainers distributed along the suture where: the suture has a suture diameter (SD) not more than 300 pm; the retainers have a retainer length (L) greater than 20% of the suture diameter (SD); and the retainers are distributed at a density greater than 78.7 per centimeter (200 retainers per inch). In this and other embodiments provided here, the suture can optionally be additionally characterized by one or any two or more non-inconsistent combinations of the following patterns, which exemplify the patterns presented in the present invention and are therefore non-limiting : the seals are distributed at a density of between 78.7 seals per centimeter (200 seals per inch) and 1,600 seals per inch; the retainers are distributed at a density greater than 157.5 retainers per centimeter (400 retainers per inch); the retainers are distributed at a density greater than 315.0 retainers per centimeter (800 retainers per inch); the retainers are distributed at a density greater than 472.4 retainers per centimeter (1200 retainers per inch); the suture thread has a suture diameter (SD) less than 100 pm; the suture has a suture diameter (SD) less than 100 pm and the self-retaining suture has at least 500 retainers over a 2.54 cm (one inch) length of the suture; the suture has a suture diameter (SD) of no more than 50 pm and the self-retaining suture has at least 800 retainers over a length of 2.54 cm (one inch) from the suture; the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the aspect ratio of the retainers is higher
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13/108 than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the retainers is greater than 3.5, but not greater than 6; the aspect ratio of the retainers is greater than 4; the aspect ratio of the retainers is greater than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5 but not greater than 7; the suture is characterized by the number of retainers per suture diameter in axial suture length, for example the number is greater than 1 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 3; the number of retainers per suture diameter in axial suture length is greater than 3 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 4; the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than
2.54 cm (1 inch) and less than 10.2 cm (4 inches); the sum of the length of the retainers in 2.54 cm (one inch) of suture is greater than 5.1 cm (2 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches); the suture is a monofilament suture in which the retainers are cut; the suture is a polypropylene suture in which the retainers are cut; the suture is a drained polymeric fiber suture in which the retainers are cut; the suture has a needle at each end; the suture has a needle at one end and an anchor at one end; and / or the suture has a needle at one end and an anchor at one end, where the anchor is an anchor selected from: a loop, a pin, a gram
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14/108 bread, a clip, a bandage, and a short barbed suture segment without a needle.
[0018] Another embodiment of the present invention provides a self-retaining medical device comprising: a suture having a diameter less than about 350 pm and greater than about 250 pm; the suture having a longitudinal axis; a plurality of retainers, each retainer being formed by an angled cut in a section of the suture; each retainer has a retainer length measured along said axis, wherein the retainer length is greater than about 300 pm and less than about 500 pm; the retainers are distributed in pairs, each pair comprising a first retainer and a second retainer; wherein the second retainer of each pair is positioned in substantially the same position along the axis and substantially 180 degrees around said axis from the first retainer of each pair; wherein for each pair of retainers there is at least one adjacent pair of retainers; wherein each pair of retainers is displaced by a pitch length along the axis and substantially 90 degrees around said axis with respect to the adjacent pair of retainers; and wherein the step length is not less than about 300 pm and not more than about 550 pm. In this and other modalities provided here, the suture can optionally be characterized, additionally, by one, or any two or more non-inconsistent combinations of the following patterns, which exemplify the patterns presented in the present invention and are therefore non-limiting: o retainer length is at least about 400 pm; the length of the retainer is at least about 400 pm and the length of the step is not greater than about 500 pm; the length of the retainer is at least about 400 pm and the length of the step is no less than about 400 pm; the length of the step is no more than 100 pm greater than the length of the retainer; on what
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15/108 the length of the retainer is about 420 pm; the step length is about 500 pm; the length of the retainer is about 420 pm and the length of the step is about 500 pm; the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the aspect ratio of the retainers is greater than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the retainers is greater than 3.5, but not greater than 6; the aspect ratio of the retainers is greater than 4; the aspect ratio of the retainers is greater than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5 but not greater than 7; the suture is characterized by the number of retainers per suture diameter in axial suture length, for example the number is greater than 1 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 3; the number of retainers per suture diameter in axial suture length is greater than 3 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 4; the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch) and less than 10.2 cm (4 inches); the sum of the length of the retainers in 2.54 cm (one inch) of suture is greater than 5.1 cm (2 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches); the suture is a monofilament suture in which the retainers are cut; the suture is a polypropylene suture in which the retainers are cut; the suture is a suture of
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16/108 drained polymeric fiber in which the retainers are cut; the suture has a needle at each end; the suture has a needle at one end and an anchor at one end; the suture has a needle at one end and an anchor at one end, where the anchor is an anchor selected from: a loop, a tack, a clamp, a clip, a bandage, and a short barbed suture segment without a needle; and / or the suture is a USP 2-0 polypropylene monofilament.
[0019] In yet another embodiment, the present invention provides a self-retaining medical device comprising: a suture having a suture diameter and a longitudinal axis; a plurality of retainers, each retainer being formed by an angled cut in a section of the suture; each retainer has a retainer length greater than a suture diameter measured along said axis; the retainers being distributed in pairs, each pair comprising a first retainer and a second retainer in substantially the same position along the axis but on the opposite side of the suture; wherein for each pair of retainers there is at least one adjacent pair of retainers; and wherein the retainers of each pair of retainers are displaced by a step length of less than two suture diameters along the axis and substantially 90 degrees around said axis with respect to the retainers of the adjacent pair of retainers. In this and other embodiments provided here, the suture can optionally be additionally characterized by one or any two or more non-inconsistent combinations of the following patterns, which exemplify the patterns presented in the present invention and are therefore non-limiting : The retainers are distributed in a retainer density of no less than about 39.4 retainers per centimeter (100 retainers per inch); the combined lengths of the retainers at 2.54 cm (one inch) of the suture is greater than 2.54
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17/108 cm (one inch); the combined lengths of the retainers in
2.54 cm (one inch) of the suture is greater than 3.8 cm (1.5 inches); the step length is no more than 1.5 the diameter of the suture; the length of the step is no more than 100 pm greater than the length of the retainer; the step length is no more than 120% of the retainer length; the suture is USP 2-0 in size; the suture diameter is less than 350 pm; the length of the retainer is at least about 400 pm; the diameter of the suture is less than about 350 pm, the length of the retainer is at least about 400 pm and the length of the step is not greater than about 500 pm; the suture diameter is less than about 350 pm and the retainer length is about 420 pm; the suture diameter is less than about 350 pm and the step length is about 500 pm; the suture diameter is less than about 350 pm, the retainer length is about 420 pm and the step length is about 500 pm; the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the aspect ratio of the retainers is greater than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the retainers is greater than 3.5, but not greater than 6; the aspect ratio of the retainers is greater than 4; the aspect ratio of the retainers is greater than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5 but not greater than 7; the suture is characterized by the number of retainers per suture diameter in axial suture length, for example the number is greater than 1 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 3; the number of retainers per suture diameter in axial suture length is greater than 3 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 4; the sum of the lengths of the
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18/108 retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch) and less than 10.2 cm (4 inches); the sum of the length of the seals in
2.54 cm (one inch) of suture is greater than 5.1 cm (2 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches); the suture is a monofilament suture in which the retainers are cut; the suture is a polypropylene suture in which the retainers are cut; the suture is a drained polymeric fiber suture in which the retainers are cut; the suture has a needle at each end; the suture has a needle at one end and an anchor at one end; the suture has a needle at one end and an anchor at one end, where the anchor is an anchor selected from: a loop, a pin, a clamp, a clip, a bandage, and a short barbed suture segment without a needle; and / or the suture is a USP 2-0 polypropylene monofilament.
[0020] As an additional embodiment, the present invention provides a self-retaining medical device comprising: a USP 2-0 polypropylene monofilament suture having a longitudinal axis; a plurality of retainers, each retainer being formed by an angled cut in a section of the suture; each retainer having a retainer length greater than 400 pm measured along said axis; the retainers being distributed in pairs, each pair comprising a first retainer and a second retainer in substantially the same position along the axis but on the opposite side of the suture; where for each pair of retainers there is at least one adjacent pair of
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19/108 retainers; and wherein the retainers of each pair of retainers are displaced by a pitch length not greater than about 550 pm along the axis and substantially 90 degrees around said axis with respect to the retainers of the adjacent pair of retainers. In this and other embodiments provided here, the suture can optionally be additionally characterized by one or any two or more non-inconsistent combinations of the following patterns, which exemplify the patterns presented in the present invention and are therefore non-limiting : the diameter of the suture is less than about 350 pm, the length of the retainer is about 420 pm and the length of the step is about 500 pm; the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the aspect ratio of the retainers is greater than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the retainers is greater than 3.5, but not greater than 6; the aspect ratio of the retainers is greater than 4; the aspect ratio of the retainers is greater than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5 but not greater than 7; the suture is characterized by the number of retainers per suture diameter in axial suture length, for example the number is greater than 1 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 3; the number of retainers per suture diameter in axial suture length is greater than 3 and less than 5; the number of retainers per suture diameter in axial suture length is greater than 4; the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 2.54 cm (1 inch) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in an inch of suture is greater than
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20/108 inches and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches) and less than 10.2 cm (4 inches); the sum of the lengths of the retainers in 2.54 cm (one inch) of suture is greater than 7.6 cm (3 inches); the suture is a monofilament suture in which the retainers are cut; the suture is a polypropylene suture in which the retainers are cut; the suture is a drained polymeric fiber suture in which the retainers are cut; the suture has a needle at each end; the suture has a needle at one end and an anchor at one end; and / or the suture has a needle at one end and an anchor at one end, where the anchor is an anchor selected from: a loop, a pin, a clamp, a clip, a bandage, and a suture segment short barbed wire without a needle.
[0021] The present invention also provides devices for forming a retainer in a suture or equivalent. For example, in one embodiment, the present invention provides a device adapted to form a retainer in a suture having a suture diameter (SD), wherein the device comprises: an anvil adapted to support a suture; said anvil including a gap aligned with the suture and adapted to receive at least a part of the suture; a spring adapted to fix the suture against said anvil and in said gap; and a cutting blade adapted to cut a retainer in a suture when the spring holds the suture against said anvil and in said gap. In this and other embodiments provided here, the device can optionally be characterized, additionally, by one, or any two or more non-inconsistent combinations of the following patterns, which are exemplary of the patterns presented in the present invention and are therefore non-limiting : said span is adjustable; Said anvil includes a step that prevents contact between the suture and
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10/218 the anvil beyond the step; said step is located at an adjustable distance (D) from the spring; said step is located within two diameters of the sutures (SD) of the spring; Said span is adapted to receive a retainer that was previously formed in said suture by said cutting blade; The span is less than the suture diameter (SD) and more than half the suture diameter (SD); the cutting blade passes within a suture diameter (SD) of the retainer when cutting a retainer; the cutting blade passes within a suture diameter (SD) of the step when cutting a retainer; the anvil has a surface to support the suture adjacent to the gap and where the surface is curved; said anvil includes a first circular anvil segment and a second circular anvil segment and said gap is located between said first circular anvil segment and said second circular anvil segment; said cutting blade is adapted to be launched along a longitudinal axis of a suture; the anvil includes a relief that communicates with said gap and is positioned after said cutting blade and adapted to receive retainers so that said retainers are not compacted by said anvil; said spring has a posterior edge and said relief defines a step, and in which a proximity of the step in relation to the back edge is adapted to allow the creation of retainers at high densities by providing the support of a suture adjacent to the cutting region associated with the blade while avoiding interference between the retainers already formed and said anvil; said anvil has the relief that defines the step that is located on the opposite side of the cutting blade from a spring and in which a distance between the cutting blade and said step is adapted to define the density of the retainer that can be formed; said anvil has the relief that defines the step and in which the distance between the spring and the step is adjustable in order to adjust the density of retainers that can be created by said device in
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22/108 a suture; said anvil is rotatable and said anvil can be rotated to adjust the distance between the spring and the step; said anvil has the relief that defines the step and in which the distance between the spring and the step is less than two suture diameters (SD); said anvil has a relief that defines a step; and wherein said cutting blade is adapted to cut a retainer in the suture thread between the spring and the step; said anvil has a relief that defines a step and in which said cutting blade is adapted to cut a retainer in the suture between the spring and the step and in which said cutting blade is adapted to cut a retainer in the thread suture at a distance from a step less than one step from a self-retaining suture; said gap is adapted to prevent the retainers already formed from being pressed; said cutting blade is mounted in order to have two degrees of linear freedom of adjustment and two degrees of rotational freedom of adjustment with respect to a suture; and the device further comprises a mandrel adapted to hold the suture, and / or wherein said mandrel includes at least a degree of rotational freedom and a degree of linear freedom.
[0022] In another embodiment, the present invention provides a device adapted to form a plurality of retainers in a surgical filament comprising: an anvil adapted to support the surgical filament; said anvil including a gap aligned with the surgical filament adapted to receive a portion of the surgical filament; a compressor adapted to push the suture against said anvil so that a portion of the surgical filament is received in the gap; and a retainer forming device adapted to form a retainer in the surgical filament adjacent to the compressor. In this and other embodiments provided here, the device can optionally be additionally characterized by one, or any two or more non-inconsistent combinations of the
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23/108 patterns that follow, which exemplify the patterns presented in the present invention and are therefore non-limiting: said span is adjustable; said anvil includes a step that prevents contact between the surgical filament and the anvil beyond the step; said step is located at an adjustable distance (D) from the compressor; said step is located within two diameters of surgical filaments (SD) of the compressor; Said span is adapted to receive a retainer that was previously formed in said surgical filament by said retainer forming device; said span is less than the diameter of the surgical filament (SD) and greater than half the diameter of the surgical filament (SD); the retainer forming device passes within a diameter of the retainer's surgical filament (SD) during the formation of a retainer; the retainer forming device passes within a diameter of the surgical filament (SD) of the step during the formation of a retainer; The anvil has a surface to support the surgical filament adjacent to the gap and where the surface is curved; said anvil includes a first circular anvil segment and a second circular anvil segment and said gap is located between said first circular anvil segment and said second circular anvil segment; said retainer forming device is adapted to be launched through a longitudinal axis of a surgical filament; the anvil includes a relief that communicates with said gap and is positioned after said retainer forming device and adapted to receive retainers so that said retainers are not compacted by said anvil; said compressor is a spring that has a rear edge and said relief defines a step, and in which the proximity of the step to the back edge is adapted to allow the creation of retainers in high density by providing support of the adjacent surgical filament to the cutting region associated with the blade, while preventing interference between
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10/248 the retainers already formed and the said anvil; said anvil has a relief that defines a step that is located on the opposite side of the retainer forming device from the compressor and in which the distance between the retainer forming device and said step is adapted to define a density of retainer that can be formed; said anvil has a relief that defines a step and in which the distance between the compressor and the step is adjustable to adjust the density of retainers that can be created by said device in a surgical filament; said anvil is rotatable and said anvil can be rotated to adjust the distance between the compressor and the step; said anvil has a relief that defines a step and in which the distance between the compressor and the step is less than two diameters of surgical filament; said anvil has a relief that defines a step; and wherein said cutting blade is adapted to cut a retainer on the thread of the surgical filament between the compressor and the step; said anvil has a relief that defines a step; and wherein said cutting blade is adapted to cut a retainer on the surgical filament thread between the compressor and the step and wherein said retainer forming device is adapted to form a retainer on the thread of the surgical filament thread at a distance the step less than one step of the self-retaining surgical filament; said gap is adapted to prevent the retainers already formed from being pressed; said retainer forming device is mounted in order to have two degrees of linear freedom of adjustment and two degrees of rotational freedom of adjustment with respect to a surgical filament; said device additionally comprises a mandrel adapted to support the surgical filament, wherein said mandrel includes at least a degree of rotational freedom and a degree of linear freedom; and / or the retainer forming device is a sapphire blade.
[0023] In another modality directed to a device, prePetition 870190108311, of 10/25/2019, p. 28/120
25/108 this invention provides a device adapted to form a plurality of retainers along a suture, the retainers being spaced in one step (P) along the suture, and the suture having a suture diameter (SD), the device comprising: an anvil adapted to support a suture; a compressor adapted to push the suture against said anvil; an anvil step adapted to distance the anvil from the suture; a retainer forming device adapted to form a retainer in a suture in a position between the compressor and the step; and wherein said retainer forming device is positioned to form a retainer at a distance from the step that is less than the step (P). In this and other embodiments provided here, the device can optionally be characterized, additionally, by one, or any two or more non-inconsistent combinations of the following patterns, which are exemplary of the patterns presented in the present invention and are therefore non-limiting : the device is adapted to form a plurality of retainers along a suture that has a suture diameter (SD) of less than about 300 pm, the retainers being spaced in a step (P) of less than 500 pm along of the suture, said retainer forming device being positioned so as to form a retainer at a distance from the step that is less than about 500 pm. said compressor contacts the suture to push the suture against the anvil within 1000 pm from the step along the suture; The device is adapted to form a plurality of retainers along the suture that has a suture diameter (SD) less than about 100 pm, the retainers being spaced in a step (P) less than about 100 pm along the suture , said retainer forming device being positioned to form a retainer at a distance of a step that is less than about 100 pm; said compressor contacts the
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26/108 suture to push the suture against the anvil within 200 pm from the step along the suture; the device is adapted to form a plurality of retainers along a suture having a suture diameter (SD) of less than about 50 pm, the retainers being spaced in a step (P) of less than 70 pm along the suture, said retainer forming device being positioned so as to form a retainer at a distance from the step that is less than about 70 pm. the retainer forming device is positioned to form a retainer at an adjustable distance from the step. said compressor contacts the suture to push the suture against the anvil within 140 pm from the step along the suture; the anvil comprises a channel aligned with the suture and extending from the step towards the compressor, in which the channel is less than the diameter of the suture and deep enough to avoid interference with a previously formed retainer located in a opposite side of the suture from a retainer currently being formed; the channel is at least as long as the suture pitch (P) and the channel width is optionally adjustable; and / or the anvil comprises a first anvil component and a second anvil component and wherein the channel comprises a gap between the first anvil component and the second anvil component adjacent to the step, where a gap is optionally adjustable.
[0024] In another embodiment directed to an exemplifying device of the present invention, a device adapted to form a plurality of retainers along a surgical filament having an SD diameter is provided, wherein the device comprises: a compressor, a blade , and an anvil; the anvil comprising a support surface adapted to support the suture; the support surface comprising an aligned channel
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27/108 with a longitudinal axis of the suture; the channel has a width W greater than 0.5 SD and less than 0.9 SD; the support surface has a step that intersects with the channel; the compressor being positioned to push the suture against the anvil support surface at a distance L from the step, where L <4 SD; and the blade being configured to cut a retainer in the surgical filament in a position between the compressor and the step. In this and other embodiments provided here, the device can optionally be characterized, additionally, by one, or any two or more non-inconsistent combinations of the following standards, which are exemplary of the standards presented in the present invention and are therefore non-limiting: o device is adapted to form a plurality of retainers along a surgical filament having a diameter of no more than about 500 pm; the device is adapted to form a plurality of retainers along a surgical filament having an SD diameter no greater than about 300 pm; the device is adapted to form a plurality of retainers along a surgical filament that has an SD diameter no greater than about 100 pm; the device is adapted to form a plurality of retainers along a surgical filament that has an SD diameter no greater than about 50 pm; the density of retainers is about at least 630.0 retainers per centimeter (1600 retainers per inch) over a length of the suture; the retainers are distributed at a density between 78.7 retainers per centimeter (200 retainers per inch) and 630.0 retainers per centimeter (1,600 retainers per inch); and / or the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the aspect ratio of the retainers is greater than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the retainers is greater than 3.5, but not greater than 6; the aspect ratio of
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28/108 retainers is greater than 4; the aspect ratio of the retainers is greater than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5, but not greater than 7.
[0025] In addition to sutures and the like, and devices for preparing sutures and the like, the present invention provides methods of creating those sutures and the like. For example, the embodiment of the present invention provides a method for creating a plurality of retainers on a suture thread that has a longitudinal axis and a suture diameter (SD), wherein the method comprises: (a) securing the suture thread a support; (b) operating a cutting blade to move along a cutting axis substantially perpendicular to the longitudinal axis of the suture to cut a retainer of length L in the suture; (c) releasing the suture from the support; (d) rotating the suture around the longitudinal axis of the suture; (e) repeat steps (a), (b) and (c) at least once; (f) subsequently to step (e), release the suture from the support and advance the suture a distance P along its longitudinal axis in relation to the cutting blade; and (g) repeat steps (a) to (f) at least ten times. In this and other embodiments provided here, the method can optionally be characterized, additionally, by one, or any two or more non-inconsistent combinations of the following patterns, which are exemplary of the patterns presented in the present invention and are therefore non-limiting : L is greater than 20% SD and less than 200% SD; P is less than 500 pm; P is less than about 100 pm; P is less than about 70 pm; P is not greater than 2L; P is not greater than 1.5L; P is not greater than 1.2L; the retainers are characterized by an aspect ratio and the aspect ratio of the retainers is greater than 2.5; the aspect ratio of the retainers is greater than 3; the aspect ratio of the retainers is greater than 3.5; the aspect ratio of the reten
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29/108 tores is greater than 3.5, but not greater than 6; the aspect ratio of the retainers is greater than 4; the aspect ratio of the retainers is greater than 5; the aspect ratio of the retainers is greater than 4, but not greater than 6; the aspect ratio of the retainers is greater than 5 but not greater than 7; step (e) comprises repetition of steps (a), (b) and (c) at least three times before step (f); the support comprises an anvil that has a channel aligned with the suture and smaller in width than the suture diameter (SD) and in which step (a) comprises approaching the anvil to a compressor to attach a suture between the compressor and the anvil with a segment of the suture thread received inside a channel, thereby securing the suture thread in the support; the support comprises an anvil that has a channel aligned with the suture and smaller in width than the suture diameter (SD) and in which step (a) comprises bringing the anvil closer to a spring to secure a suture between the compressor and the spring with a segment of the suture thread received within a channel, thereby securing the suture thread in the support.
[0026] Details of one or more modalities are presented in the description below. Other characteristics, objectives and advantages will be apparent from the description, drawings, and claims. BRIEF DESCRIPTION OF THE DRAWINGS [0027] The characteristics of the invention, and the nature of the various advantages thereof, will be apparent from the accompanying drawings and the detailed description below of the various modalities of the invention.
[0028] Figures 1A and 1B are seen from a self-retaining suture, according to an embodiment of the present invention.
[0029] Figures 1C and 1D are enlarged sectional views of the suture thread of a self-holding suture in Figures 1A and 1B illustrating parameters of the retainers and distribution of the retainer.
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30/108 [0030] Figures 1E, 1F, 1G, 1H and 1I are seen in alternative self-retaining suture configurations, according to the modalities of the present invention.
[0031] Figure 2A is a plan view of an apparatus for forming retainers on a suture thread, according to an embodiment of the present invention.
[0032] Figure 2B is a method of operating the apparatus of figure 2A, according to an embodiment of the present invention.
[0033] Figure 3A is a top view of a cutting set used in the apparatus of figure 2A, according to an embodiment of the present invention.
[0034] Figure 3B is a side view of the section set of figure 3A.
[0035] Figure 3C is a side view of the section set of figure 3A illustrating the relative movement of the main components.
[0036] Figure 3D is a partial perspective view of the section set of Figure 3A.
[0037] Figure 3E is an enlarged perspective view of the section set of figure 3A.
[0038] Figure 3F is a partial sectional view of the section set of figure 3A.
[0039] Figure 3G is an enlarged top view of the section set of figure 3A.
[0040] Figure 3H is a schematic representation illustrating the movement of the cutting blade in response to the adjustment of a cutting set parameter.
[0041] Figure 4A is a perspective view of the cutting head of the cutting assembly of figure 3A, according to an embodiment of the present invention.
[0042] Figure 4B is an enlarged view of the blade holder of the
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10/31 figure 4A.
[0043] Figure 4C is an enlarged view of the blade in figure 4A. [0044] Figure 4D is an enlarged view of the blade of figure 4A.
[0045] Figure 4E is an alternative blade, according to an embodiment of the present invention.
[0046] Figure 4F is an alternative blade according to an embodiment of the present invention.
[0047] Figures 5A is an enlarged view of the suture thread that retains the elasticity of the cutting set of figure 3A, according to an embodiment of the present invention.
[0048] Figure 5B is a cross section of the elasticity of figure 5A.
[0049] Figure 5C is a perspective view of the elasticity of figure 5A.
[0050] Figure 6A is a perspective view of the mandrel assembly of the apparatus of figure 2A, according to an embodiment of the present invention.
[0051] Figure 6B is a partial perspective view of the mandrel assembly of figure 6A.
[0052] Figure 6C is an alternative partial perspective view of the mandrel assembly of figure 6A.
[0053] Figure 7A is a perspective view of a self-retaining suture that has retainers distributed in a simple helix pattern, according to an embodiment of the invention.
[0054] Figure 7B is a perspective view of a self-retaining suture that has retainers distributed in a double helix pattern, according to an embodiment of the invention.
[0055] Figure 7C is a perspective view of a self-retaining suture that has retainers distributed in a quad-helix pattern, according to an embodiment of the invention.
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32/108 [0056] Figure 7D illustrates a simple retainer shape.
[0057] Figure 7E illustrates an alternative shape of a simple retainer.
[0058] Figure 7F illustrates another shape of a simple retainer.
[0059] Figure 7G is a perspective view of a self-retaining suture that has retainers distributed in a double helix pattern in phase, according to an embodiment of the invention.
[0060] Figure 7H shows a sectional view of a self-holding suture in figure 7G.
[0061] Figures 8A-8G show images of a 2-0 quad-helix self-holding suture produced according to the modalities of the invention.
[0062] Figure 8H shows an image of a 2-0 double helix self-holding suture produced according to one embodiment of the invention.
[0063] Figure 8I shows an image of a 6-0 double helix self-holding suture produced according to an embodiment of the invention.
[0064] Figure 8J shows an image of a 6-0 quad-helix self-holding suture produced according to one embodiment of the invention.
[0065] Figure 8K shows an image of an 8-0 quad-helix self-holding suture produced according to an embodiment of the invention.
[0066] Figure 8L shows an image of a 6-0 quad-helix self-holding suture produced according to an embodiment of the invention.
[0067] Figure 8M shows an image of a 6-0 quad-helix self-holding suture produced according to an embodiment of the invention.
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33/108 [0068] Figures 8N shows an image of the 2-0 quad-helix self-holding suture produced according to an embodiment of the invention.
[0069] Figure 8O shows an enlarged view of the suture of figure 8K.
[0070] Figure 8P shows an image of a 2-0 double helix self-holding suture produced according to an embodiment of the invention.
[0071] Figure 8Q shows an image of a 2-0 double helix self-holding suture produced according to an embodiment of the invention.
[0072] Figure 8R shows an image of a 2-0 double helix self-holding suture produced according to one embodiment of the invention.
[0073] Figure 8S shows an image of a 2-0 quad-helix self-holding suture produced according to one embodiment of the invention.
[0074] Figure 8T shows an image of a 3-0 double helix self-holding suture produced according to an embodiment of the invention.
[0075] Figure 8U shows an image of the 4-0 double-helix self-retaining suture produced according to one embodiment of the invention.
[0076] Figure 8V shows an image of a 2-0 double helix self-holding suture produced according to one embodiment of the invention.
[0077] Figure 8W shows an image of a 10-0 double helix self-holding suture produced according to an embodiment of the invention.
[0078] Figure 8X shows an enlarged view of the figure suture
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10/34
8W.
[0079] Figure 8Y shows an image of a 10-0 quad-helix self-holding suture produced according to one embodiment of the invention.
[0080] Figure 8Z shows an enlarged view of the suture of figure 8Y.
[0081] Figure 9A shows a schematic representation of an apparatus for testing the tissue clamping force of the self-retaining sutures.
[0082] Figure 9B is a Table of results of analysis of the force of fixation of the tissue of the self-retaining suture, according to modalities of the present invention.
[0083] Figure 9C is a graph of results of analyzes of the force of fixation of the tissue of the self-retaining suture, according to modalities of the present invention.
DETAILED DESCRIPTION
Definitions [0084] Definitions of certain terms that may be used later in this document include the following.
[0085] Self-retaining suture refers to a surgical suture that includes features in the suture thread to interconnect the tissue without the need for a suture knot or anchor. A self-retaining suture may also include devices to implant the suture into the tissue. Such positioning devices include, without limitation, suture needles and other positioning devices, as well as ends sufficiently rigid and sharp in the suture itself to penetrate tissue.
[0086] Retaining tissue (or simply retaining) or splinter refers to a physical resource of a suture thread that is adapted to mechanically engage the tissue and resist the movement of suture in
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35/108 at least one axial direction. By way of example only, the fabric retainer or retainers may include hooks, projections, splinters, darts, extensions, protrusions, anchors, lumps, spurs, bumps, stitches, teeth, fabrics, traction devices, surface roughness, irregularities of the surface, surface defects, edges, facets and the like. In certain configurations, the retaining tissues are adapted to engage the tissue to resist the movement of the suture in a direction other than the direction in which the suture is positioned in the tissue by a surgeon, being oriented to substantially face the positioning direction. In some embodiments, the retainers remain flat when pushed in a direction of positioning and open or spread when pushed in a direction contrary to the direction of positioning. As the penetrating end of the fabric of each retainer turns away from a positioning direction when moving through the fabric during placement, the fabric retainers must not grab or grip the fabric during this phase. Once the self-holding suture has been installed, a force exerted in another direction (often substantially opposite the positioning direction) causes the retainers to be displaced from the positioning position (that is, remaining substantially along the suture body. ), forcing the ends of the retainer to open (or spread) from the suture body in a way that holds and penetrates the surrounding tissue, and results in the tissue being trapped between the retainer and the suture body; In this way, anchoring or fixing the self-retaining suture in place. In certain other embodiments, tissue retainers can be configured to allow movement of a suture in one direction and resist movement of the suture in the other direction without spreading or implanting. In each of the sutures and retainers of the present invention, in a modality
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36/108 optional, the retainers can be characterized as a plurality of splinters extending from a periphery of the body and tapering from a wide base to a narrow tip. In addition, or also optionally, the retainers can be characterized as a plurality of splinters that yield towards the suture body during suture movement through the fabric in a desired suture movement direction through the fabric, and the splinters resist the suture movement through the tissue in the opposite direction from the desired direction of movement of the suture. Typically, a needle will be positioned at one end of the suture, and the splinters will yield towards the body of the suture when the suture is pushed through the tissue in the direction in which the needle is moved. In other certain configurations, the tissue retainer can be configured or combined with other tissue retainers to resist movement of the suture in both directions. Typically, the suture that has these retainers is installed through a device such as a cannula that prevents contact between the retainers and the tissue until the suture is in a desired location.
[0087] Retainer configurations refers to retainer fabric configurations and may include features such as size, shape, flexibility, surface features, and so on. They are sometimes referred to as barbed configurations.
[0088] Retainer Distribution and Retainer Pattern refers to the arrangement of retainers along and around a suture thread and can include features such as density and orientation.
[0089] Bidirectional suture refers to a self-retaining suture that has retainers oriented in one direction at one end and retainers oriented in the other direction at the other end. A bidirectional suture is typically armed with a needle at each end of the suture. A bidirectional suture may have
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37/108 a transition segment.
[0090] Transition segment refers to a retainer-free portion (without splinter) of a bidirectional suture located between a first set of retainers (splinters) oriented in one direction and a second set of retainers (splinters) oriented in another direction . The transition segment may be around the midpoint of a self-retaining suture, or close to the end of a self-retaining suture to form an asymmetric self-retaining suture.
[0091] Suture refers to the component of the filament body of a suture or suture. The suture may be a monofilament, or contain multiple filaments such as a barbed suture. The suture thread can be manufactured from any suitable biocompatible material, and can be additionally treated with any suitable biocompatible material, whether to enhance strength, resilience, longevity, or other qualities of the suture, or to equip the sutures to fulfill functions additional to the joining of the fabrics, repositioning of the fabrics, or fixing the different elements to the fabrics.
[0092] Monofilament suture refers to a suture that comprises a monofilament suture.
[0093] Braided suture refers to a suture that comprises a multifilament suture thread. The filaments in these sutures are typically twisted, twisted, or woven together.
[0094] Degradable suture (Also called biodegradable suture or absorbable suture) refers to a suture that, after being introduced into the tissue, is decomposed and absorbed by the body. Typically, the degradation process is at least partially mediated by, or performed in, a biological system. Degradation refers to a chain-splitting process by which a polymer chain is
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38/108 cleaved into oligomers and monomers. Chain splitting can occur through several mechanisms, including, for example, by chemical reaction (for example, hydrolysis, oxidation / reduction, enzymatic mechanisms or a combination of them) or by a thermal or photolytic process. Degradable suture materials may include polymers such as polyglycolic acid, copolymers of glycolide and lactide, copolymers of trimethylene carbonate and glycolide with glycine diethylene (eg, MAXONTM, Tyco Healthcare Group), terpolymer composed of glycolide, trimethylene carbonate, and dioxanone (eg , BIOSYNTM [glycolide (60%), trimethylene carbonate (26%), and dioxanone (14%)], Tyco Healthcare Group), glycolide copolymers, caprolactone, trimethylene carbonate, and lactide (for example, CAPROSYNTM, Tyco Healthcare Group) . A dissolvable suture may also include a partially deacetylated polyvinyl alcohol. Polymers suitable for use in degradable sutures can be linear polymers, branched polymers or multi-axial polymers. Examples of multi-axial polymers used in sutures are described in US Patent Application Publication Nos. 2002/0161168, 2004/0024169, and 2004/0116620. Sutures made from degradable suture material lose tensile strength as the material degrades. Degradable sutures can be in barbed multifilament or monifilament.
[0095] Non-degradable sutures (Also called non-absorbable sutures) refers to a suture that comprises material that is not degraded by chain splitting as chemical reaction processes (for example, hydrolysis, oxidation / reduction, enzymatic mechanisms or a combination) or by a thermal or photolytic process. Non-degradable suture materials include polyamide (also known as nylon, such as nylon 6 and nylon 6.6), polyester (eg polyethylene terephthalate), polytetrafluoro ethylene (eg
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39/108 plo, polytetrafluoro ethylene expanded), polyether ester like polybutester (butylene terephthalate block copolymer and polytethane methylene ether glycol), polyurethane, metal alloys, metal (for example, stainless steel wire), polypropylene, polyethylene , silk, and cotton. Sutures made of non-degradable suture material are suitable for applications where the suture must remain permanently or must be physically removed from the structure.
[0096] Suture diameter refers to the diameter of the suture body. It should be understood that a variety of suture lengths can be used with the sutures described here and that although the term diameter is often associated with a circular periphery, it should be understood as indicating a cross-sectional dimension associated with a periphery of any format. The size of the suture is based on the diameter. The United States Pharmacopeia (USP) suture size designation ranges from 0 to 7 in a larger range and 1-0 to 11-0 in a smaller range; in a smaller range, the higher the value that precedes a hyphenated zero, the smaller the suture diameter will be. The actual diameter of the suture will depend on the material of the suture, so that, for example, a suture of size 5-0 and made of collagen will have a diameter of 0.15 mm, while sutures that have the same designation size USP but made of absorbable synthetic material or a non-absorbable material will each have a diameter of 0.1 mm. The selection of the suture size for a specific purpose depends on factors such as the nature of the tissue to be sutured and the importance of cosmetic care; while smaller sutures can be more easily manipulated through restricted surgical sites and are associated with less scarring, the tensile strength of the suture made from a given material tends to decrease with decreasing size. It should be understood that sutures and suture manufacturing methods have
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40/108 of the present invention are suitable for a variety of diameters, including without limitation 7, 6, 5, 4, 3, 2, 1, 0, 1-0, 2-0, 3-0, 4-0, 5-0, 6-0, 7-0, 8-0, 9-0, 10-0, 11-0 and 12-0.
[0097] Suture positioning end refers to one end of the suture to be positioned in the tissue; One or both ends of the suture can be positioning ends of the suture. The positioning end of the suture can be attached to a positioning device, such as a suture needle, or it can be sufficiently sharp and rigid to penetrate the tissue itself.
[0098] Needle fixation refers to the fixation of a needle in a suture that requires the same positioning in the tissue, and can include methods such as crimping, binding, use of adhesives, and so on. The suture thread is attached to the suture needle using methods such as crimping, bonding and adhesives. Attachment of sutures and surgical needles are described in US Patent Nos. 3,981,307, 5,084,063, 5,102,418, 5,123,911, 5,500,991, 5,722,991, 6,012,216, and 6,163,948, and in the publication US patent application No. 2004/0088003), all of which are incorporated into the present invention by reference. The connection point of the suture with the needle is known as pinching. Armed suture refers to a suture that has a suture needle in at least one suture positioning end.
[0099] Suture needle refers to needles used to position the sutures in the fabric, which are available in many formats, shapes and compositions. There are two main types of needles, traumatic needles and atraumatic needles. Traumatic needles have perforated grooves or ends (ie holes or eyelets) that are supplied separately from the utura yarn and are threaded in place. Atraumatic needles are without eyelets and are attached to the suture in the
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41/108 factory by stranding or other methods, so that the suture material is inserted into a groove at the blunt end of the needle which is then deformed to a final shape to fix the suture and needle together. In this way, atraumatic needles do not require extra time at the threading site and the end of the suture at the needle attachment site is generally smaller than the needle body. In the traumatic needle, the thread exits the needle hole on both sides and the suture often tears the tissue to a certain extent when it passes through it. More modern sutures are embedded with atraumatic needles. Atraumatic needles can be permanently embedded in the suture or can be designed to come out of the suture in a straight, sharp motion. These pop-offs are commonly used for interrupted sutures, where each suture is only passed once and then tied. For barbed sutures that are uninterrupted, these atraumatic needles are preferred.
[00100] Suture needles can also be classified according to the geometry of the tip or point of the needle. For example, needles can be (i) tapered so that the needle body is round and tapers slightly to a point; (ii) cut so that the needle body is triangular and has a sharp cutting edge inside; (iii) Cut in reverse so that a cutting edge is on the outside; (iv) Stitch change or narrow cut so that the needle body is round and tapered, but ends at a small triangular cut point; (v) Blind spots for sewing friable fabrics; (vi) Side cut or Spatula points so that the needle is horizontal at the top and bottom with the cut end along the front to the side (These are typically used in eye surgery).
[00101] Suture needles can also be of various shapes including, (i) straight, (ii) half curved or ski, (iii) 1/4 circle, (iv) 3/8
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42/108 circle, (v) 1/2 circle, (vi) 5/8 circle, (v) and compound curve. The sutures described here can be installed with a variety of needle types (including without limitation curved, straight, long, short, micro, and so on), the needle cutting surfaces (including without limitation, cut, tapered, and and so on), and needle fixation techniques (including without limitation, pierced, crimped ends, and so on). In addition, the sutures described herein may include ends that are sufficiently rigid and sharp to dispense the need for positioning the needles together. Suture needles are described, for example, in US Patent Nos. 6,322,581; 6,214,030; 5,464,422; 5,941,899; 5,425,746; 5,306,288; 5,156,615; 5,312,422; 7,063,716; 6,129,741; 5,897,572; 5,676,675; and 5,693,072, all of which are incorporated by reference into the present invention.
[00102] Needle diameter refers to the diameter of a positioning needle in the suture at a point wider than the needle. Although the term diameter is often associated with a circular periphery, it should be understood in the present invention as indicating a cross-sectional dimension associated with a periphery of any shape. In preferred self-retaining suture modalities, the needle diameter is less than the maximum diameter / cross-sectional dimension of the retainers in the suture.
[00103] Wound closure refers to such a surgical procedure to close a wound. An injury, specifically one in which the skin or other internal or external surface is cut, torn, punctured, or otherwise broken, is known as an injury. An injury usually occurs when the integrity of all tissue is compromised (for example, cut or burn skin, muscle lacerations, or bone fractures). An injury can be caused by an act, such as a puncture, fall, or surgical procedure; by an infectious disease; or because of a medical condition
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43/108 underlying Surgical closure of the wound facilitates the biological healing event by joining, or approaching the edges of, those wounds where the tissue has been torn, cut or otherwise separated. The surgical closure of the wound directly opposes or approximates the tissue layers, which serves to minimize the volume of new tissue formation needed to fill the gap between the two edges of the wound. The closure can serve both aesthetic and functional purposes. These purposes include eliminating dead spaces by approaching subcutaneous tissues, minimizing the formation of scars by careful epidermal alignment, and avoiding deep scarring by precisely eversing the edges of the skin.
[00104] Tissue elevation procedure refers to a surgical procedure for repositioning the tissue from a lower elevation to a higher elevation (that is, moving the tissue in a direction opposite to the direction of gravity). The retention ligaments of the face support the soft tissue of the face in a normal anatomical position. However, with age, the gravitational effects and the loss of tissue volume affect the migration down the tissue, and the fat descends to the plane between the superficial and deep facial fascia, thus allowing the tissue to arch. Face-lift procedures are designed to lift flabby tissues, and are yet another example of a class of medical procedures commonly known as tissue-lifting processes. More generally, a tissue elevation procedure reverses the appearance, which results in changing the effects of aging and gravity over time, and other temporal effects that cause the tissue to fall, such as genetic effects. It should be noted that the fabric can be repositioned without lifting. In some procedures, the tissues are repositioned laterally (away from the midline),
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44/108 medially (towards the midline) or inferiorly (below), in order to restore symmetry (that is, repositioned so that the left and right sides of the body match).
[00105] Medical device or implant refers to any object placed on the body with the aim of restoring physiological function, reducing / relieving symptoms associated with the disease, and / or repairing and / or replacing damaged or diseased organs and tissues. Although normally composed of biologically compatible synthetic materials (for example, medical grade stainless steel, titanium, and other metals or polymers, such as polyurethane, silicone, APL, PLGA and other materials) that are exogenous, some medical devices and implants include materials animal derivatives (for example, xenografts as whole animal organs; animal tissues such as heart valves; naturally occurring or chemically modified molecules such as collagen, hyaluronic acid, proteins, carbohydrates and others), human donors (for example, grafts, such as whole organs; tissues, such as bone grafts, skin grafts and others), or from the patients themselves (for example, grafts, such as the saphenous vein bridge, skin grafts, tendon / ligament / muscle transplants). Medical devices that can be used in procedures in conjunction with the present invention include, but are not limited to, orthopedic implants (artificial joints, ligaments and tendons; screws, plates and other implantable hardware), dental implants, intravascular implants (arterial vascular grafts and venous, hemodialysis access grafts; both autologous and synthetic), skin grafts (autologous, synthetic), tubes, drains, volume forming agents for implantable tissue, pumps, derivations, sealants, surgical nets (for example, nets hernia repair, tissue supports), fistula treatments, spinal implants (for example, artificial intervertebral discs, spinal fusion devices, etc.) and siPetition 870190108311, 10/25/2019, p. 48/120
45/108 pillars.
Self-holding sutures [00106] As discussed above, the present invention provides self-holding sutures and apparatus and methods for manufacturing the self-holding sutures and methods of using the self-holding sutures in surgical procedures.
[00107] Figure 1A illustrates a modality of a bidirectional self-holding suture 100. Self-holding suture 100 includes needles 110, 112 attached to suture thread 120. Self-holding suture 100 includes a plurality of retainers 130 distributed over the surface of a suture 120. The retainers 130 are raised, as shown in figure 1A. in the region of the entry area 140 of suture 120, there are no retainers 130. In region 142 of suture 120, there are a plurality of retainers 130 arranged so that the suture can be moved through the fabric in the direction of needle 110 , but which resist movement in the direction of needle 112. In the transition region 144, there are no retainers 130. In region 146, there are a plurality of retainers 130 arranged so that the suture can be moved through the tissue towards the needle 112 , but which resist movement in the direction of needle 110. In the region of the entry area 148 of suture 120, there are no retainers 130. The rupture is shown in each of the regions 140, 142, 144, 146 and 148 to indicate that the length of each region can be varied and selected depending on the intended application of the suture. The self-retaining suture may, in some modalities, include visible or visible marks indicating, for example, the presence, absence and / or orientation of the retainers in a region of the suture. Thus, for example, a bidirectional self-holding suture 100 of figure 1A includes visible marks 104 in the transition region 144 that allow the surgeon to identify the location of the transition region 144.
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46/108 [00108] Although a bidirectional self-holding suture 100 is illustrated, the present invention includes self-holding sutures from a wide variety of suture, retainer and needle configurations, as described above. In alternative modalities, for example, the self-retaining suture is provided with an anchor at one end of the suture. The anchor can take the form of a loop, bar, hook, bandage or other structural features that allow the end of the suture to be attached to the tissue and / or prevent the end of the suture from being passed through the tissue. The anchor can be formed by manipulating the suture material (for example, a loop) or it can be formed separately and attached to the suture material (for example, a bandage). Similarly, the configuration of each of the needles 110 and 112 can be on any variety of different surgical needles developed for use in different applications. Needles 110 and 112 can have the same or different configurations.
[00109] Figure 1B illustrates the enlarged view of the self-retaining suture 100 in region 142. As shown in figure 1B, a plurality of retainers 130 are distributed over the surface of the suture thread 120. The fixation of self-retaining sutures after positioning into the fabric requires the penetration of retainer tips 132 into the surrounding tissue resulting in the fabric being trapped between retainer 130 and suture body 120. The inner surface of retainer 134 of retainer 130 which is in contact with the tissue that is attached between the retainer 130 and the suture body 120, it is called in the present invention a tissue engaging surface or inner surface of the retainer. As shown in Figure 1B, each retainer 130 has a tip 132 and an inner surface of retainer 134. When the self-retaining suture 100 is moved in the direction of arrow 156, retainers 130 in region 142 lie flat against the suture body 120. However,
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47/108 when the self-holding suture 100 is moved in the direction of arrow 158, the tips 132 of the retainers 130 in the region 142 engage the tissue surrounding the suture 120 and cause the retainers 130 to spread from the suture 120 and engage the fabric with the inner surface of the retainer 134, thereby preventing the movement of the suture in that direction. In region 146, there are a plurality of retainers 130 arranged so that the suture can be moved through the tissue in the direction of arrow 158, but which resist movement in the direction of arrow 156.
[00110] The self-retaining sutures of the present invention can be made by cutting retainers 130 on a surface of a suture thread 120. In specific embodiments, the polymeric thread or filaments can be manufactured for the suture body, and the retainers can subsequently be cut or formed into a suture body. Retainers 130 can be cut mechanically using a blade. During cutting, the blade or suture can be moved, or both can be moved to control the size, shape and depth of cut. The cutting parameters control the shape of the resulting retainer 130.
[00111] Figure 1C shows a sectional diagram through a retainer 130. Note that where the retainer 130 is cut in the suture 120, the retainer leaves a cut depression 135. The cut depression 135 has a cut point 138 that corresponds the tip 132 of the retainer 130. The retainer 130 is shown elevated above suture 120 in order to show the parameters related to the retention and elevation of the retainer. The parameters shown in figure 1C include a longitudinal axis of suture AA, the diameter of suture SD, the length of retainer L, the cutting depth of retainer D, the cutting angle of retainer Θ (theta), the elevation angle of the retainer ε (epsilon) and the pitch of the retainer P. The length of the retainer L is me
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48/108 along the longitudinal axis of the suture. Step P is the distance between adjacent retainers measured along the longitudinal axis; Step P can be measured as the distance along the suture axis from a cutting tip 138 to the adjacent cutting tip 139. The cutting angle of retainer Θ is the angle between the cutting depression 135 and the surface of the longitudinal axis AA of suture 120. The angle of elevation of retainer ε is the angle between the inner surface of retainer 134 and the surface of the cut depression 135. The term aspect ratio can be applied to a retainer to describe the ratio between the retainer length and depth of cut. Thus, for example, the retainer aspect ratio 130 is L / D. The spiral angle α is an angle of rotation around the longitudinal axis between adjacent cutting points 138, 139. Where the retainers are on opposite sides of suture 120, as shown in figure 1C, a spiral angle α is 180 degrees .
[00112] Figure 1D shows a section of an alternative configuration facing along the long axis. As shown in figure 1D, the spiral angle α is 120 degrees. Figure 1D also shows a straight line illustrating the position of the base 137 of the cut depression 135. For a straight cut, as shown in figure 1D, the depth of cut D is the maximum distance between the base 137 and the surface of the suture thread 120. The geometry of the retainer 130 (angle of cut of the retainer, depth of cut of the retainer, length of cut of the retainer, cut distance of the retainer, etc.) and / or the spatial arrangement of the retainers 130 can be varied to improve the engagement of the fabric by the retainers.
[00113] Figure 1E shows an alternative configuration of a 100e self-retaining suture. The self-holding suture 100e is an example of a two-way self-holding suture. The self-holding suture 100e includes a curved needle 110e attached to the end
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49/108 proximal to a suture 120. The self-retaining suture 100e includes a plurality of retainers 130 distributed over the surface of a suture 120. Retainers 130 are oriented so that the suture can be moved through the fabric in the direction of needle 110e, but the retainers resist movement in the opposite direction. An anchor 150e is formed at the distal end of the self-retaining suture 100e. Anchor 150e can take the form of a loop, bar, hook, adhesion, staple, bandage or other structural features that allow the end of the suture 120 to be attached to the fabric and / or prevent the end of the suture 120 be passed through the fabric. As shown in figure 1E, anchor 150e can be formed by manipulating suture 120. Anchor 150e is configured as a loop 152e made by flexing suture 120 on itself and supporting end 154a of suture 120 through, for example, welding, melting, and / or adhesive.
[00114] Figure 1F shows an alternative configuration of a 100f self-retaining suture. The self-holding suture 100f is an example of a bidirectional self-holding suture. The self-holding suture 100f includes a straight needle 110f attached to the proximal end of a suture thread 120. The self-holding suture 100f includes a plurality of retainers 130 distributed over the surface of a suture 120. The retainers 130 are oriented that the suture can be moved through the fabric in the direction of the needle 110f, but the retainers resist movement in the opposite direction. An anchor 150f is formed at the distal end of the self-retaining suture 100f. As shown in figure 1F, anchor 150f comprises a bar 152f connected substantially perpendicular to suture 120. The bar is large and strong enough to prevent the distal end of suture 120 from being dragged through the fabric towards needle 110f . The bar 152f can be formed
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50/108 by manipulating suture 120 or by fixing a component formed separately by, for example, welding, melting, and / or adhesive.
[00115] Figure 1G shows an alternative configuration of a 100g self-retaining suture. The 100g self-holding suture is an example of a bidirectional self-holding suture. The self-retention suture 100g includes a curved needle 110g attached to the proximal end of a suture 120. The self-retention suture 100g includes a plurality of retainers 130 distributed over the surface of a suture 120. Retainers 130 are oriented that the suture can be moved through the fabric in the direction of the 110g needle, but the retainers resist movement in the opposite direction. An 150g anchor is formed at the distal end of the 100g self-retaining suture. As shown in figure 1G, anchor 150g comprises a clip / clamp 152g connected to suture 120. The clip / clamp 152g comprises two arms 154g that can be used to engage the fabric, for example, by penetrating the fabric with the arms 154g and the 154g approach arms. The clip 152g, by engaging the tissue, prevents the distal end of suture 120 from being passed through the tissue in the direction of needle 110g. Clip 152 can be formed by manipulating suture 120 or by attaching a component formed separately by, for example, welding, melting, and / or adhesive.
[00116] Figure 1H shows an alternative configuration of a 100h self-retaining suture. The 100h self-retaining suture is an example of a single arm self-retaining suture. The self-retention suture 100h includes a curved needle 110h attached to the proximal end of a suture thread 120. The self-retention suture 100h includes a plurality of retainers 130 distributed over the surface of a suture 120. Retainers 130 are oriented
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51/108 so that the suture thread can be moved through the tissue in the direction of the needle 110h, but the retainers resist movement in the opposite direction. An anchor 150h is formed at the distal end of the 100h self-retaining suture. As shown in figure 1H, anchor 150h comprises a tack 152h connected to suture 120. Adhesion 152h comprises a pointed end 154h that allows adhesion to be pushed into the fabric. The adhesion 152h includes a plurality of projections 156h that resist removal of the adhesion 152h from the fabric. Adhesion 152h, by interconnecting to the tissue, prevents the distal end of suture 120 from being passed through the tissue in the direction of needle 110h. Adhesion 152h can be formed by manipulating suture 120 or by fixing a component formed by, for example, welding, melting and / or adhesive. [00117] Figure 11 shows an alternative configuration of a 100i self-retaining suture. The 100g self-holding suture is an example of a bidirectional self-holding suture, however, only one end of the suture is provided with the needle. The self-holding suture 100h includes a curved needle 110i attached to the proximal end of a suture 120. The self-holding suture 100i includes a plurality of retainers 130 distributed over the surface of a suture 120. The retainers 130 are oriented that the suture can be moved through the fabric in the direction of the 110g needle, but the retainers resist movement in the opposite direction. An anchor 150g is formed at the distal end of the self-retention suture 100i. As shown in figure 1I, anchor 150i comprises a short length of suture 120 which has retainers 130i formed there oriented to resist movement of the distal end of suture 120 through fabric in the direction of needle 110i. Anchor 150i is pulled into the fabric in the direction of needle 110i until enough retainers engage the fabric to prevent the
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52/108 the distal end of the suture 120 to be dragged through the tissue in the direction of the needle 110i. Retainers 130i can be formed on suture 120 using the same process / apparatus as retainers 130.
[00118] As shown in figures 1A-1I and described in the accompanying text, the present invention features self-retaining sutures in a variety of configurations. The self-retaining sutures of the present invention can be produced from sutures that are small in diameter (for example 2-0, 4-0, 5-0, 6-0, 7-0, 9-0, 10- 0, 11-0, 12-0 and smaller sutures). The sutures can be 5-0 in size and smaller and for vascular applications, 6-0, 7-0 and smaller are preferred. The small size of the sutures requires a special device to allow the repeatable creation of retainers. In addition, when the retainers are individually small, it is desirable to have a high density of retainers in order to accentuate the clamping force of the self-retaining suture. Thus, it is desirable to reduce the distance (pitch) between adjacent retainers. In preferred embodiments, step P is less than 2 times the length of retainer L, in more preferred embodiments, step P is less than 1.5 times the length of retainer L. and, in more preferred embodiments, step P is less than 1.2 times the length of the retainer L. In addition, in preferred embodiments, the retainers are distributed in a double helix or quad-helix pattern in which two or four retainers are created within step P. Additionally, it is desirable also have longer retainers. In preferred embodiments, using the apparatus of the present invention it is possible to obtain a combination of retainer length L and density of the retainer, so that the combined length of the retainers in a region of the suture containing retainers is greater than the length of the region . For example, it is possible that 2.54 cm (one inch) of suture support
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53/108 retainers with a combined length of more than 2.54 cm (1 inch) more than 3.8 cm (1.5 inches) and / or more than 5.2 cm (two inches). The repeated formation of small retainers in close proximity to other smaller retainers is made possible by the aspects of the innovative apparatus described below.
Apparatus for manufacturing self-retaining sutures [00119] Figure 2A shows a schematic diagram of a retainer cutting machine 200 for producing self-retaining sutures. As shown in figure 2A, retainer cutting machine 200 is configured to form retainers on suture thread 202 to create a self-retaining suture. The retainer cutting machine 200 comprises a table 210 on which the components are mounted. A cutting set 300 (See figures 3A-3C) is preferably mounted in a fixed position in the middle of table 210. Cutting set 300 includes a retainer forming head 212 for cutting retainers on a suture 202. At each end of table 210 there is a rail 220a, 220b. The mandrel assembly 215a, 215b (See figures 4A-4C) is mounted on each rail 220a, 220b. Mandrel assemblies 215a, 215b clamp the end of suture thread 202 and secure suture thread 202 in alignment with cutting set 300. Mandrel assemblies 215a, 215b also operate to rotate suture thread 202 with respect to cutting set 300 (around the long axis of the suture). An actuator 230a, 230b, (for example, stepper motors) is associated with each rail 220a, 220b to move each mandrel assembly 215a, 215b along table 210, as shown by arrows 208. Actuators 230a, 230b operate to converting suture 202 with respect to cutting assembly 300.
[00120] Cutting set 300, chuck sets 215a, 215b, and actuators 230a, 230b are under the control of a computerized system 240. Computer system 240 coordinates the operation
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54/108 ration of the cutting set 300, mandrel sets 215a, 215b, and actuators 230a, 230b so that the cutting set 300 cuts the retainers at the desired locations of suture 202. After suture 202 is assembled in chuck sets 215a, 215b, chuck sets 215a, 215b convert and rotate suture 202 gradually with respect to retainer forming head 212 under the control of computer system 240. At selected positions of suture 202, the computer system 240 activates the retainer forming head 212 of the cutting assembly 300 to form a retainer in the suture thread 202. The process is repeated gradually until, for example, suture 202 is a bidirectional self-holding suture that has a first region 242 that has a plurality of retainers oriented in a first direction; a second region 246 that has a plurality of retainers oriented in a second direction; and a transition region 244 that has no retainers and is positioned between the first region 242 and the second region 246.
[00121] Figure 2B shows a flow chart of an example of process 250 for creating a self-retaining suture with retainers at selected locations on the suture thread. In step 252, the suture thread is mounted on the retainer cutting machine and mounted on the mandrels.
[00122] In step 254, mandrel assemblies 215a, 215b index the suture thread 202 to a desired position in relation to the cutting set 300 by converting the suture thread 202 in relation to the table 210 and the cutting set.
[00123] In step 256, mandrel assemblies 215a, 215b rotate suture thread 202 to a desired angle with respect to their starting position.
[00124] In step 258, the cutting set 300 cuts a retainer in the suture thread.
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55/108 [00125] In step 260, if additional retainers are to be cut in this position along suture 202, the process returns to step 256 in order to rotate the suture to a new angle. For example, the suture may be rotated once by 180 degrees if two retainers are to be formed in the same position along the length of the suture. Alternatively, the suture can be rotated three times by 90 degrees if four retainers are to be formed in the same position along the length of the suture. If no additional retainers are to be cut in this position along suture 202, the process continues to step 262.
[00126] In step 262, if it is not necessary to cut more retainers in the suture thread, the self-retaining suture is complete (step 264). However, if the retainers need to be cut in a different position than the suture, the process returns to step 254 for actuators 230A, 230B to move the mandrel assemblies 215a, 215B to the suture index 202 to a new position in relation to the cutting set 300. The actuators 230A, 230B move the mandrel sets 215A, 215B along the rails 220a, 220b to translate the suture 202 along its longitudinal axis. For example, suture 202 is translated by a distance equal to the axial distance between the retainers, which is, in some distribution patterns, equal to the pitch (See figure 1C).
[00127] Again with reference to step 256, mandrel sets 215a, 215b rotate the suture around its longitudinal axis to create a desired spiral angle between the first retainer (set of retainers) and a second retainer (set of retainers) retainers). For example, the spiral angle can be 45 degrees in a quad-helix pattern as shown, for example, in figures 7C and 8A. Another retainer is then cut in step 258 and the method continues until all desired retainers have been cut. The wire
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The suture 56/108 can then be removed from the mandrel, trimmed to the desired length, attached to selected needles and / or anchors, packaged and sterilized.
Cutting set [00128] Figures 3A-3H show views of cutting set 300. Figure 3A shows a top view of cutting set 300. Figure 3B shows a side view of cutting set 300. As shown in figures 3A and 3B, the cutting set 300 includes four subsets: base set 302 which is secured to table 210; anvil assembly 304 which is attached to the base assembly by a hinge 305; blade assembly 306 which is adjustable in the anvil assembly 304; and spring assembly 308 which is attached to the base assembly 302 by a hinge 309.
[00129] The base set 302 comprises a pneumatic actuator 322 for raising and lowering the anvil set 304 in relation to the base set 302. (See arrow 323 in figure 3B). The base assembly 302 also comprises a column 324 which passes through an opening in the anvil assembly 304.
[00130] The anvil set 304 includes an anvil 340 adapted to support the suture thread when cutting retainers (as described in more detail below). Anvil 340 is mounted under anvil plate 342. Anvil plate 342 has an anvil opening 344 through which a portion of anvil 340 protrudes. The anvil plate 342 also has a column opening 345 (See figure 3A) through which the column 324 projects.
[00131] The blade assembly 306 comprises a blade structure 360. A blade cursor 364 is mounted on the blade structure 360, so that the blade cursor 364 can move in relation to the blade structure 360. Adjustable stops 369 in the blade structure 360 are used to control the movement range of the curPetition 870190108311, of 10/25/2019, p. 60/120
57/108 blade 364 relative to the blade structure 360. The blade actuator 362 is mounted on the blade structure 360. The blade actuator may include, for example, an electric motor. The operation of the blade actuator 362 causes the slide cursor 364 to move in relation to the blade structure 360. (See arrow 363 in figure 3A). A blade arm 366 is mounted at one end by the joints 365 on the blade cursor 364. A pair of joints 365 secures the blade arm 366 to the blade cursor 364 in a way that allows adjustment of the angle between the blade arm 366 and the slide cursor 364 (See also figure 3D). At the other end of the blade arm 366 is the cutting head 368. The blade 370 is mounted on the cutting head 368. The structure of the blade 360 is adjustable by clamps on the anvil plate 342 of the anvil set 304 in a way that the angle between the axis of movement of the blade 364 (and blade 370) can be adjusted in relation to the anvil 340. The position of the blade 364 in relation to the anvil 340 can also be adjusted. However, in a preferred embodiment, the movement axis of the blade blade 364 (and blade 370) is kept parallel to the surface of the anvil 340.
[00132] The spring assembly 308, comprises spring arm 380 which is connected at one end by the hinge 309 to the base assembly 302. At the other end of the spring arm 380 is spring 382 which is held in place by the spring support 384. Spring arm adjuster 386 is mounted through spring arm 380 and at its lowest point on contact column 324 of base set 302. Spring adjuster 386 can be used to adjust the height of the arm adjuster spring 384 above anvil 340.
[00133] Figure 3C shows a side view of the cutting set 300 with the anvil set 304 lowered by the operation of the actuator 322. The anvil set 304 is lowered during translation
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58/108 or suture thread rotation. Lowering the anvil set 304 releases the suture from the trap between the anvil 340 and the spring 382. Note that the blade set 306 is also lowered at the same time because the blade set 306 is mounted on the anvil set 304. To make sure the suture is not damaged, the cutting head 368 and the blade 370 must be moved without the suture before lowering the anvil set 304 (and the cut set 300).
[00134] Figure 3C also shows the movement of the spring assembly 308. The spring arm 380 can rotate around the hinge 309 to lift the spring 382 away from the suture. However, it is not necessary to move the spring arm 380 for each translation and rotation of the suture. The spring arm 380 is typically raised as shown in figure 3C to allow the new suture to be fitted to the cutting assembly mounted on the anvil assembly.
[00135] Figure 3D shows a partial perspective view of cutting set 300 showing the relationship between anvil 340, blade 370 and spring 382. As shown in figure 3D, anvil 340 is mounted on anvil plate 342, below anvil plate 342. However, anvil 340 projects through the opening of anvil 344 in anvil plate 342. Suture 202 passes between spring 382 and anvil 340. When suture 202 is correctly positioned to cut a retainer, anvil 340 is raised in relation to spring 382 and suture thread 202. Anvil movement 340 secures suture 202 between anvil 340 and spring 382. Anvil 340 and spring 382 thereof form hold suture 202 for cutting. Arrow 390 shows the effect of varying the angle between the blade arm 364 and the blade cursor 364 around joints 365 (not shown, but see figure 3B). The angle can be adjusted, if necessary, to ensure that blade 370 moves parallel to the surface
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59/108 of the anvil 340.
[00136] Figures 3E and 3F show an enlarged view of the section region. As shown in figure 3E, suture thread 202 passes between spring 382 and anvil 340. When suture thread 202 is correctly positioned to cut a retainer, anvil 340 is raised in relation to spring 382 and the suture thread 202 is trapped between anvil 340 and spring 382, as shown. Anvil 340 comprises two anvil segments 350a, 350b separated by an adjustable anvil span 352 which is smaller than a suture diameter (<1 SD) in size. In modalities, the anvil span 352 (See figure 3F) is between 0.4 and 0.6 suture diameters in size (0.4-0.6 SD). In a preferred embodiment, the anvil span 352 is approximately 0.5 diameters of the suture in size (0.5 SD). Anvil span 352, in some modalities, is fixed to the span selected based on the diameter of the suture. The anvil span 352 is, in alternative modes, adjustable in increments of the order of one micrometer (pm). The purpose of span 352 between anvil segments 350a, 350b is to help secure suture 202 while cutting a retainer and also to provide space for a retainer on the opposite side of suture 202 from the retainer being cut.
[00137] The anvil span 352 is one of the features of the retainer 200 cutting machine that allows the creation of high-density self-retaining sutures. A previously cut retainer can be positioned inside the gap 352 and thus avoid interference with the anvil 340 when cutting the new retainer, even though the previously cut retainer is not released from the anvil 340 (Being, for example, positioned on relief 354). Thus, the presence of anvil 352 allows, in some modalities, the creation of two or four retainers in substantially the same axial position along the suture. The presence of the anvil 352 also allows,
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60/108 in some modalities, the creation of two or four retainers that are axially displaced from each other by distances less than the length of a retainer. In other words, the presence of relief 354 allows the creation of seals in double helix and quad helix distribution patterns, where the propellers are in phase or out of phase for less than one length of the retainer (see examples below).
[00138] As shown in figure 3E, anvil 340 also comprises a relief 354. Relief 354 comprises a step 355 adjacent to the rear edge 385 of spring 382. The distance between step 355 and the rear edge 385 is, in some embodiments , adjustable by rotation of the anvil 340. In alternative modes, the anvil 340 and / or relief 354 are machined with relief 354 in a fixed position. In a preferred embodiment, step 355 is positioned within a length of the retainer (1 L) of the path of the tip of blade 372. Thus, step 355 is, in certain embodiments, positioned within one of the three diameters of the suture ( <3 SD) of the path of the tip of the blade 372. The posterior edge 385 of the spring 382 is within approximately 1 diameter of the suture (1 SD) of the path of the tip of the blade 372. Thus, the step 355 is, in certain modalities , positioned within two to four suture diameters (<4 SD) of the posterior edge 385 of spring 382.
[00139] Relief 354 is one of the features of the retainer 200 cutting machine that allows the creation of high-density self-retaining sutures. The previously cut retainers are positioned over relief 354 and thus avoid interference with anvil 340 when cutting new retainers. The presence of relief 354 thus allows the cutting of the retainers in close proximity to the retainers that were previously cut. In other words, the presence of relief 354 allows a small step from the retainer - the
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61/108 distance measured axially along the suture between a pattern retainer and the adjacent retainer in the pattern measured between identical points of the retainer (i.e., end to end or base to base). For example, the relief position 354 can be adjusted to allow the creation of retainers in a retainer pass that is less than two retainer lengths, less than 1.5 retainer lengths, less than 1.2 retainer lengths, and in some cases, approximately equal to the length of the retainer.
[00140] Referring again to figure 3E, in a preferred embodiment, blade 370 (mounted on a blade holder 374) cuts sutures 202 in the region between step 355 and the rear edge 385 of spring 382. O suture 202 is attached between the anvil 340 and the rear edge 385 of spring 382 on one side of this region while the suture passes over step 355 on the opposite side of this region. The end 372 of the blade 370 passes through the suture thread 202 along a path 376 between the step 355 and the spring 382. The proximity of the step 355 to the rear edge 385 of the spring 382 allows the creation of retainers at high densities by providing the support of the adjacent suture in the cutting region while avoiding interference between the retainers already formed and said anvil 340; The distance between step 355 and the rear edge 385 of spring 382 can be adjusted, for example, by rotating anvil 340. Note that in preferred embodiments, the distance between step 355 and the rear edge 385 of spring 382 is less than or equal to the pitch of the retainers. The retainer pitch is, in some modalities, less than or equal to 60 pm.
[00141] Figure 3E also illustrates the cutting blade angle parameters 392. The cutting blade angle is the angle between the plane of the blade 370 and the suture axis 202. As shown in figure 3E, the angle of the blade cutting edge 392 can be adjusted. In mo
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62/108 dalities, the cutting blade angle is fixed by the construction of the blade holder and can be adjusted by selecting a blade holder establishing a desired cutting blade angle 392. In alternative modalities, the cutting blade angle it is adjustable using a rotating movement platform built on a cutting blade holder (see, for example, turntable 420 in figure 4A). In general, the angle of the cutting blade affects the cutting angle of the retainers. In this way, a smaller angle of the cutting blade results in a longer retainer for a given depth of cut (All other factors being equal). In other words, a smaller cutting blade angle results in a retainer with a larger aspect ratio and a larger cutting blade angle results in a retainer with a smaller aspect ratio (All other factors being equal). However, the aspect ratio is also affected by the scraping angle and the cutting deck angle, as described below.
[00142] Figure 3F shows a partial sectional view through the cutting set 300 along line 3F — 3F of figure 3E. As shown in figure 3F, suture thread 202 is trapped between spring 382 and segments 350a and 350b of anvil 340 and the immediately adjacent blade 370. Spring 382 is smaller than a suture diameter (<1 SD) above the anvil surface 340. As shown in Figure 3F, the blade tip 372 passes through suture thread 202 along a path 376 parallel to the surface of the anvil 340 and at a fixed distance above the surface of the anvil 340. The distance between the blade tip 372 and anvil 340 are adjustable. The distance between blade tip 372 and anvil 340 is selected based on a desired cutting depth for a retainer. The distance between blade tip 372 and anvil 340 is less than a suture diameter (<1 SD). In modalities, the distance between the tip
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63/108 of blade 372 and anvil 340 is between 0.6 and 0.9 of the suture diameters. In preferred embodiments, the distance between the tip of the blade 372 and the anvil 340 is between 0.7 and 0.8 of the suture diameters. For example, in one embodiment, the suture diameter is 50 pm. In addition, in some modalities, the suture diameter is less than or equal to 50 pm.
[00143] As is best shown in figure 3F, the purpose of relief 354 is to avoid interference between the anvil and the retainers adjacent to the retainers being cut. Depending on the spiral angle, these retainers can be positioned so that they would be crushed by contact with the anvil segments 350a, 350b. For example, figure 3F, shows the section of a quad-helix pattern with a spiral angle of 45 degrees. As shown in figure 3F, a retainer 130a has already been cut in the current position of the suture. The retainer 130a is positioned between the anvil segments 350a, 350b by cutting a retainer opposite the retainer 130a. At the bottom are retainers cut in a position immediately adjacent to retainer 130a. Note that because suture 202 was rotated 45 degrees between positions, retainers 130b and 130c would be in contact with anvil segments 350a, 350b. However, suture 202 has been translated so that retainers 130b, 130c have passed beyond step 355 of relief 354 (see figure 3D). In this way, retainers 130b, 130c are positioned above relief 354 (see figure 3E) and are not in contact with the anvil segments 350a, 350b.
[00144] Figure 3G shows an enlarged top-down view of the cutting region of cutting set 300. As shown in figure 3G, the axis of movement 367 of the blade cursor 364 is adjustable and does not need to be perpendicular to the axis of the wire suture 202. In a preferred embodiment, the movement of axis 367 of cursor 364
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64/108 is at an acute angle with the axis of the suture thread 202. An acute angle between the access of the movement 367 of the cursor 364 and the axis of the suture 202 is called the cutting platform angle 394.
[00145] With reference again to figure 3G, the orientation of the blade holder 374 with respect to the movement axis 367 of the cursor 364 is also adjustable. The blade holder 374 has a longitudinal axis 375. The orientation of the blade holder 374 is used to adjust the orientation of the shaft 395 of the blade tip 372. In a preferred embodiment, with the movement axis 367 of the cursor 364 oriented at an angle of the cutting platform 394 from the perpendicular to the suture axis 202, the longitudinal axis 375 of the blade support 374 is oriented at an acute angle is called the scraping angle 396 from the perpendicular to the movement axis 367 of the cursor 364 In general, it is desirable that the sum of the scraping angle 396 and the angle of the cutting deck 394 is equal to 90 °. Where the sum of the cutting platform angle 394 plus the scraping angle 396 is equal to 90 °, the longitudinal axis 395 of the blade holder 374 is maintained substantially parallel to the axis of the suture thread 202. In alternative embodiments, it may be desirable that the longitudinal axis 395 of blade support 374 is different from parallel to the axis of suture 202 - in such cases, the sum of the scraping angle 396 and the cutting platform angle 394 can be selected to be less than or greater than 90 °.
[00146] The angle of the cutting platform 394 affects the shape and elevation of the retainers cut by the blade 370. The angle of the cutting platform 394 determines the trajectory of movement 376 of the blade 370 as it passes through the suture 202. As shown in figure 3H, when blade 370 moves through suture 202, the blade advances a distance PD dependent on the angle of the cutting deck 394. In general, the smaller the angle of the
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65/108 cutting deck 394, the greater the amount of PD feed. The amount of feed PD, in general, increases the length of the formed retainers (for a given depth of cut) and also increases the elevation of the formed retainers. In other words, the smaller the 394 cutting deck angle, the greater the PD feed and the greater the aspect ratio of the formed retainers (All other factors being equal). On the other hand, the closer the angle of the 394 cutting platform is to 90 °, the smaller the PD feed and the smaller the aspect ratio of the formed retainers (All other factors being equal). The PD feed of blade 370 during cutting in combination with the angle and shape of blade 370 can therefore be used to control the shape and elevation of the retainers formed in suture 202. Changes in the angle of the cutting platform 394 ( and retainer length) were considered to have significant effects on the clamping force on sutures produced in the present retainer cutting machine.
Cutting head and cutting blades [00147] Figure 4A shows an embodiment of the cutting head 400 for use in the embodiments of the present invention. The shaving head 400 is mounted on the end of the blade arm 366 (see, for example, shaving head 368 of figure 3A). The blade 440 is attached to the cutting head 400. The cutting head 400 allows adjustment of the position and orientation of the blade 440 in relation to the blade arm 366. According to one embodiment, the cutting head 400 includes a two-piece platform linear degrees of freedom (DOF) 410 and a two DOF 420 turntable and a 430 blade holder. In alternative embodiments, the cutting head needs to be adjustable, but on the other hand it is manufactured to fix the blade in a position and orientation desired. A different head is created and selected based on the desired cutting parameters for a given suture
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66/108 of self-holding suture.
[00148] Two DOF 410 linear platforms allow adjustment of blade position 440 in relation to anvil 340 and thus to suture 202. The first linear platform 411 allows adjustment of the height of the blade above the anvil. The height of the blade above the anvil, in this way, can be used to control the depth of cut. The second, the linear platform 412 allows for adjustment of the position of the lamina along the axis of the suture thread. The second linear platform 412 allows adjustment of the relative positions of the blade and spring path (see figure 3E). The other degree of linear freedom of the blade 440 is the axis of movement axis through the suture thread 202. The movement along this axis is controlled by the actuator 362 by moving the slide cursor 364 in relation to the structure of the blade 360 within a range of movement constrained by the adjustable stops 369 (see figure 3A).
[00149] Two DOF 420 turntables can be used to allow adjustment of the blade 440 orientation in relation to the axis of movement of the blade arm 366 and the suture 202. A first turntable 421 allows adjustment of the blade angle with respect to suture 202 in an anvil plane 340 not shown. The first turntable 421 adjusts the cutting angle on suture 202. The turntable can therefore be used to adjust the angle of the cutting blade.
[00150] The second turntable 422 allows adjustment of the blade orientation in relation to the axis of movement of the blade arm 366. That is, the second turntable 422 allows adjustment of the blade orientation in relation to the cutting direction. This second turntable 422 allows the blade to be oriented to compensate for any angle of the cutting platform 394 (not shown, but see figure 3G) applied to the cursor orientation. The platform
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67/108 secondary swivel, thus, allows the adjustment of the angle of the 394 cutting deck (not shown, but see figure 3G). The final degree of rotational freedom of blade 440 is the rotation of blade 440 about its axis. Blade 440 must be kept parallel to the plane of anvil 340. This can be achieved by adjusting the blade holder attachment 430 on the turntable 420. The turntables are readily available with resolutions of 0.002 degrees or less.
[00151] The linear or rotary platforms of the cutting head are, in some modalities, manually controlled. For example, where retainers of the same shape will be formed at all positions along a suture, it is only necessary to configure these parameters before the cutting retainer starts. After that, as long as there are no deviations, the parameters need not be. In alternative modes, the linear and rotating platforms of the cutting head are controlled by actuators such as piezoelectric actuators, ultrasonic servo motors and the like. The computational control of the linear and rotating platforms allows the adjustment of the cutting parameters of the retainer in different positions along the suture thread. Thus, for example, the depth of cut may be greater in some positions along the suture than in other positions. In addition, the computational control of the linear and rotating platforms can also allow the computer system to adjust the position and / or orientation of the blade in response to deviation in parameters over time, caused for example by changes in temperature of the blade wear. Piezoelectric linear platforms are readily available with unidirectional repeatability of 0.05 pm and 5 nm encoder resolution.
[00152] In a preferred embodiment, blade 440 is a sapphire blade. The sapphire has a hardness of 9.0 Mohs. The safi slides
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68/108 ra are ceramic blades that typically have an edge radius one or two magnitudes lower than an edge radius of the steel blade, thus allowing for a precise cutting of retainers in USP 2- size sutures. 0, 4-0, 6-0, 8-0, 9-0, 10-0, 11-0, 12-0 and under. Additionally, sapphire blades generally maintain their mechanical characteristics under the desirable temperature variations for cutting polymer and copolymer materials. Maintenance of mechanical characteristics (ie, the cut geometry produced) can be desired when the seals are extremely small and therefore sensitive to small changes. Additionally, sapphire blades are more resistant to abrasion than, for example, typical steel blades, providing more repeatable results compared to long-term use. In addition, sapphire blades can be sharpened more effectively than steel blades. In alternative modalities, the 440 blade can be metal, mineral or ceramic sheets that are rigid sheets coated with mineral, ceramic and / or carbon. For example, synthetic diamond / black diamond blades are commercially available for ophthalmic applications. For example, the blades can have: coal coating, diamond, diamond-like coating, nano-ceramic coating, ceramic coating, sapphire coating and / or coating yttriated zirconia or a ceramic material that has the desired sharpness and durability or other rigid blades or coated hard blades.
[00153] In some modalities, the 440 blade has a controlled temperature to optimize the formation and elevation of retainers. To control the temperature of the blade, the blade is placed in conductive communication with the temperature-controlled copper plate. The copper plate can effectively heat or cool the blade to a desired temperature through conduction. The temperature of the
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69/108 copper plate is controlled using a solid state or liquid heat transport system and a closed circuit temperature controller. The blade temperature can thus be strictly controlled to a desired temperature range to provide satisfactory seal formation.
[00154] Figures 4B, 4C and 4D show enlarged views of the sapphire blade 440. Figure 4A shows a perspective view of the curved sapphire blade 440 attached to a blade holder 430. Blade holder 430 is generally , tubular. The sapphire blade 440 is attached within the blade holder 430. The blade holder 430 is attached to the blade 440 of the cutting head 400 in a form that allows removal and replacement and angular adjustments of the blade 440. Figure 4C shows a enlarged plan view of the sapphire blade 440. As shown in figure 4C, the cutting edge 444 is in crescent shape. In a preferred embodiment, the cutting edge 444 is 2.8 mm wide and 7.6 mm long and the cutting edge has a radius of curvature of 1.4 mm. Figure 4D shows a sectional view of blade 440 along the line D-D of figure 4C. In the preferred embodiment, the thickness of the blade 440 is 0.3 mm and the cutting edge angle 445 of 444 is 40 degrees. The commercially available blades are suitable for ophthalmic applications.
[00155] In alternative modalities, a sapphire or diamond blade can be straight, angular or curved and can be hemispherical, parabolic, or have any other cutting edge shape suitable for cutting the retainer. Figure 4E shows an alternative sapphire blade 450 with a straight cutting edge 454. Figure 4F shows an alternative circular blade 460 mounted on a 466 block. Circular blade 460 can be made, for example, of sapphire, synthetic diamond and / or steel. Block 466 is mounted on cutting head 400 in a form that allows removal and replacement of blade 460. The block
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70/108
466 preferably crimps the cutting head 400 in a way that allows the angular adjustment of the blade 460. The self-holding suture retainers can be cut with the cutting wheels, grinding wheels and / or microcutting tools. Such cutting devices can be replaced by the blade of the present modality. That is, these cutting devices can be incorporated in place of blade 370 in the manner shown in the various figures of this invention.
[00156] Additionally, the blade or other cutting device can be mounted on an ultrasound generator vibration generator, in order to facilitate cutting. In some embodiments, for example, vibrating energy at a frequency within the range of 1 to 100 kHz, 10 to 90 kHz, and 15 to 50 kHz is applied by a horn to a converter configured to support the blade or other tools. cut.
[00157] Figures 5A-5C show details of spring 382. As shown in figures 3E and 3F, spring 382 is used to fix suture 202 to anvil 340 when cutting a retainer. As shown in figures 3A, 3B, spring 382 is mounted on spring arm 380 by spring support 384. Figure 5A shows a plan view of spring 382. Spring 382 includes a flexible blade 500. Two support holes 502 allows spring 382 to be attached to spring arm 380 (not shown). On the opposite side of flexible blade 500, spring 382 tapers to tip 504. Figure 5B shows a sectional view of spring 382 along line B — B of figure 5A. As shown in figure 5B, the spring 382 has two bends 506, 508 which displace the tip 504 below the portion of the blade 500 where the support holes 502 are located. In a preferred embodiment, the displacement 510 is approximately 1.5 mm. However, the offset must be selected to ensure that the 504 tip is the only portion of the spring assembly that comes in contact with the suture (not shown). Figure 5C shows a perspective view
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71/108 of spring 382 illustrating a flexible blade 500, support holes 502, bends 506, 508 and tip 504. In a preferred embodiment, spring 382 is made of 0.1 mm thick stainless steel.
[00158] The spring is used to develop fixation force on the suture to fix it in place during the cut. The clamping force must be selected to secure the suture without excessively deforming the suture. If the selected clamping force is too high, the suture will be pushed into the anvil opening. If the clamping force is too low, the suture retainer will move during formation and the quality of the retainers will be impaired. A clamping force of less than 1 Newton is sufficient to hold a suture in place. In a preferred embodiment, the clamping force of approximately 0.1 N is sufficient to support a 2-0 suture during the formation of the retainer. For sutures of smaller diameters, the spring 382 is produced from thinner stainless steel stock of 0.030 mm in thickness. The thinner steel stock solution facilitates the application of lower clamping forces to smaller diameter sutures. The amount of force applied by the spring is determined by the spring constant of the spring and the deflection of the spring tip when pushed into contact with the suture. As discussed earlier, the spring deflection is adjustable using a 386 spring arm adjuster (See figures 3A, 3B).
[00159] Figures 6A-6C show details of the mandrel and the mandrel assembly. Figure 6A shows a perspective view of mandrel assembly 215a, 215b at one end of Table 210. As shown in figure 6A, mandrel assembly 215a, 215b has three main components: linear platform 602, turntable 604 and mandrel 606 Linear platform 602 is mounted directly on Table 210. Turntable 604 is mounted on linear platform 602. Linear platform 602 is configured to move the platform
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72/108 turntable 604 along Table 210, as shown by arrow 608. Chuck 606 is mounted on turntable 604. Turntable 604 is configured to rotate chuck 606 to any desired angle. Mandrel 606 is configured to secure one end of a suture thread 202. Mandrel 606 has features that allow adjustment of the suture position to ensure that suture thread 202 is precisely aligned with the turntable rotation axis 604 and mandrel 606.
[00160] With reference again to figure 6A, the linear platform 602 includes a linear rail 620 to which a conveyor 621 is mounted. The threaded rod 622 runs along the center of the linear rail 620 and through a hole 623 in the carrier 621. A portion of the hole 623 is threaded to engage the threaded rod 622. One end of the threaded rod 622 is mounted on a cushion 624. The other end of the threaded rod 622 passes through a pad 625 to a coupler 626 that connects the threaded rod 622 to a high-precision stepper motor 628. The operation of the stepper motor 628 rotates the threaded rod 622 in a precisely controlled manner . Due to the fact that a portion of orifice 623 is threaded to engage threaded rod 622, rotation of threaded rod 622 causes carrier 621 to travel along the linear beam.
620 in a precisely controlled manner. A pair of limit switches 630, 631 is mounted on the linear rail 620. One or more tabs 632 are mounted on the carrier 621 in a way that they engage the limit switches 630, 631 to prevent movement of the carrier
621 plus a desired range. In preferred modes, the position of limit switches 630, 631 and / or tabs 632 is adjustable.
[00161] Turntable 604 is mounted on the upper surface of conveyor 621. Turntable 604 includes a shaft 640 mounted through a cushion 642. Chuck 606 is mounted on a
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73/108 shaft end 640. A 646 gear is mounted on another end of the 640 shaft. Gear 646 is guided by gear 648 attached to the high precision stepper 650. Stepper 650 operation rotates gears 648 , 646 and axis 640 in a precisely controlled manner, thus rotating mandrel 606, as shown by arrow 609.
[00162] Figure 6B shows an enlarged perspective view of the outer end of mandrel 606. As shown in figure 6B, mandrel 606 is mounted on shaft 640 which is supported by cushion 642. A gear 646 is attached to the outer end of the shaft 640. Gear 646 is moved by gear 648 (see figure 6A). In a preferred embodiment, a chain is used to couple gear 648 to gear 646, however, in alternative embodiments, a drive belt or sprocket can be used. A tensioner 670 for securing suture thread 202 is mounted on the outer end of shaft 640. A suture thread 202 is mounted on tensioner 670. Tensioner 670 has a rotary actuator 672 connected to a spool 674 on which the suture is mounted. S operation of the rotary actuator 672 pushes the suture linearly through an orifice 676 in the axis 640 to the spool 674. The rotary actuator 672 can therefore be operated to control the tension and (in some cases) the longitudinal position of the suture.
[00163] Figure 6C shows an enlarged perspective view of the inner end of mandrel 606. As shown in figure 6B, mandrel 606 is mounted on shaft 640 which is supported by cushion 642. Mandrel 606 includes a v-clamp 660 for positioning of a suture thread. V-clamp 660 is mounted at the opposite end of shaft 640 as tensioner 670. A suture thread passes tension 670 through opening 676 on shaft 640 and then passes between claws 662 of v-clamp 660. It is desirable to ensure that suture 202 is
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74/108 precisely aligned with the axis of rotation of axis 640 so that the suture does not oscillate vertically or horizontally when axis 640 rotates. In this way, mandrel 606 includes micrometer stages XY 665, 667 to adjust the alignment of the suture in relation to the axis of rotation of axis 640, as shown by arrows 664. V-clamp 660 is mounted on platform 665 which is mounted on platform 667 which is mounted on axis 640. In the mode shown in figure 6B, micrometer stages 665, 667 are manually operated by rotating actuators 668, 669, however, manual XY micrometer stages 665, 667 are, in other modalities, replaced by a manually controlled XY platform that perceives the alignment of the suture and operates a motorized XY platform to line the suture thread 202 with the axis of rotation.
[00164] Figures 7A, 7B, and 7C show a variety of distributions and patterns of retainers that can be used in conjunction with the self-retaining suture. Figures 7D, 7E, and 7F show a variety of retainer shapes that can be used in conjunction with the self-retaining suture. Figure 7A shows a simple helix distribution of retainers in a self-retaining suture, according to an embodiment of the invention. Figure 7B shows a distribution of double helix retainers in a self-retaining suture, according to an embodiment of the invention. Figure 7C shows a high density distribution of quad-helix retainers in a self-retaining suture with drug elution, according to an embodiment of the invention.
[00165] Referring first to figure 7A showing a simple helix distribution of retainers 704 in a self-retaining suture. As shown in figure 7A, the self-holding suture 700 has a suture thread 702 that is USP 2-0, 4-0, 6-0, 7-0, 8-0, 9-0, 10-0, 11 -0, 12-0 or below. As shown in figure 7A, the
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75/108 suture is a 4-0 suture that has a diameter of 250 pm. The self-retaining suture 700 includes a plurality of retainers 704 arranged in a helical pattern around and along suture 702. As shown in figure 7A, each helix makes 2.2 turns per centimeter (5.7 turns per inch) . In one embodiment, the self-holding suture has a barbed section 712 of at least 60 mm in length and a 100 mm non-barbed guide 710, 714 on both sides of the barbed section 712. Barbed section 712 can have retainers 704 in one or in different orientations. Each retainer is 500 pm from the depression point to the cutting base - measured axially see arrow 716. The distance between the base of a retainer and the base of the adjacent retainer on the same helix (pitch) is 600 pm - measured axially - see arrow 718.
[00166] In the form of figure 7A, the pitch is 120% of the length of the retainer. In preferred embodiments, the pitch is less than 200% of the length of the retainer, more preferably, less than 150% of the length of the retainer and even more preferably, less than about 120% of the length of the retainer, thus accentuating the density of the retainer and the ability to fix a self-retaining suture. In the embodiment shown in figure 7A, retainers 704 are distributed at a density of 16.5 retainers per centimeter (42 retainers per inch) or 0.50 retainers per suture diameter in axial length. The retainer density of retainers in retainers per inch = n * 25400 / step (where n = n ° of retainers in pattern, for example, n = 1 for single helix, n = 2 for double helix, n = 4 for quad-helix and where 25400 is the number of micrometers per inch). The retainer density of retainers in retainers by suture diameter in axial length = n * (suture diameter) / step (where n = n ° of retainers in pattern, for example ,. n = 1 for single helix, n = 2 for double helix, n = 4 for quad-helix and
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76/108 where 25400 is the number of micrometers per inch). Please note that it is not necessary for the retainers to be provided above 2.54 cm (one inch) of suture. The ratio between the length of the combined retainer and the length of the suture can be calculated by the formula n * (length of the retainer) / step and in figure 7A, the ratio is 1 * 500 pm / 600 pm or 0.83. In some preferred embodiments of the present invention, the ratio between the length of the combined retainer in a region containing retainers and the length of the region is approximately 0.8 or more.
[00167] Referring now to figure 7B which shows a double helix distribution of retainers 724 in a self-holding suture 720. As shown in figure 7B, the self-holding suture 720 has a suture 722 which is USP 2-0 , 4-0, 6-0, 7-0, 8-0, 9-0, 100, 11-0, 12-0 or below. As shown in figure 7B, the suture is a 4-0 suture that has a diameter of 250 µm. The self-retaining suture 720 includes a plurality of retainers 724 arranged in a double helical pattern (n = 2) around and along suture 722. As shown in figure 7B, each helix makes 1.7 turns per centimeter (4 , 2 turns per inch). The propellers are also axially displaced by 0.49 mm from each other. In one embodiment, the self-retaining suture 720 has a barbed section 732 of at least 100 mm in length and a non-barbed guide of 100 mm 730, 734 on both sides of the barbed section 732. Barbed section 732 can have retainers 724 in one orientation or in different orientations. Each retainer is 310 pm from the depression tip to the cutting base - measured axially - see arrow 736. The distance between the base of a retainer and the base of the adjacent retainer on the same helix (pitch) is 410 pm - measured axially - see the arrow 738.
[00168] In an embodiment of figure 7B, the pitch is 132% of the length of the retainer. In preferential modalities, the step is smaller
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77/108 than 200% of the retainer length, more preferably, less than 150% of the retainer length and even more preferably, less than about 120% of the retainer length, thus enhancing the density of the retainer and the capacity fixing a self-retaining suture. In the embodiment shown in figure 7B, retainers 724 are distributed at a density of 48.4 retainers per centimeter (123 retainers per inch) or 1.21 retainers per suture diameter in axial length. The ratio of the length of the retainer combined with the length of the suture can be calculated by the formula n * (length of the retainer) / step and in figure 7B, the ratio is 2 * 310 pm / 410 pm or 1.51. The ratio of the length of the combined retainer to the length of the suture in the pattern in figure 7B, is about 1.51, that is, the combined length of the retainers (number of retainers times the length of each retainer) in a portion of suture that has retainers is 1.51 times the length of the suture portion. In some preferred embodiments of the present invention, the ratio between the length of the combined retainer in a region containing retainers and the length of the region is greater than 1 and, more preferably, greater than 1.2, and more preferably, greater than approximately 1.5.
[00169] Referring now to figure 7C which shows a distribution of high density retainers 744 in a self-retaining suture 740. As shown in figure 7C, the self-retaining suture 740 has a suture 742 which is from USP 2-0 , 4-0, 6-0, 7-0, 8-0, 9-0, 10-0, 11-0, 12-0 or below. As shown in figure 7C, the suture is a 4-0 suture with a nominal diameter of 250 pm. The self-retaining suture 740 includes a plurality of retainers 744 arranged in groups of four retainers in a plane (n = 4), each disposed at 90 degrees of spacing - a quad-helix distribution. Each adjacent set of four retainers is spaced from the sets
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78/108 adjacent by 45 degrees. In one embodiment, the self-retaining suture has a barbed section 752 of at least 60 mm in length and a non-barbed guide of 100 mm 750, 754 on both sides of the barbed section 752. The barbed section 752 can have retainers 744 in one or in different orientations. Each retainer is 180 pm from the depression tip to the cutting base - measured axially - see arrow 756. The distance between the base of the retainer in one set and the base of the adjacent retainers (pitch) is 280 pm - measured axially - see arrow 758.
[00170] In the mode of figure 7B, the pitch is 155% of the length of the retainer. In preferred embodiments, the pitch is less than 200% of the retainer length, more preferably, less than about 155% of the retainer length and more preferably, less than about 120% of the retainer length, thus accentuating the density of the retainer and the ability to fix a self-retaining suture. In the embodiment shown in figure 7C, retainers 744 are distributed at a density of 142.5 retainers per centimeter (362 retainers per inch) or 3.57 retainers per suture diameter in axial length. The ratio of the length of the retainer combined with the length of the suture can be calculated by the formula n * (length of the retainer) / step and in figure 7C, the ratio is 4 * 180 pm / 280 pm or 2.57. The ratio of the length of the retainer combined with the length of the suture in the pattern in figure 7C, is about 2.57, that is, the combined length of the retainers (number of retainers times the length of each retainer) in a suture portion. that has retainers is 2.57 times the length of the suture portion. In some preferred embodiments of the present invention, the ratio between the length of the combined retainer in a region containing retainers and the length of the region is greater than 2 and, more preferably, greater than approximation Petition 870190108311, of 10/25/2019, pg . 82/120
79/108 approximately 2.5.
[00171] Figures 7D, 7E, and 7F show a series of retainer formats that can be used in the distribution patterns described above in figure 7G and attached text. Retainer shapes can be controlled by adjusting the blade angle, blade shape, and scraping angle and other parameters. For each retainer shown in figures 7D-7F, a USP 4-0 760 suture thread having a diameter of about 250 pm is used. However, the retainer shapes can be scaled for other suture diameters from 1000 to 50 pm and smaller, for example.
[00172] With reference to figure 7D which shows a parabolic retainer 764 for use with a single propeller (figure 7A), double propeller (figure 7B) or quad propeller (figure 7C) with higher density. The depth of cut D (measured transversely) is 60 pm. Note that the depth of cut is within the range between 5% and 35% of the suture diameter. The cutting length L (measured axially) is 250 pm. Note that the cut length is within the range of 200% to 800% of the depth of cut. The term aspect ratio can be applied to a retainer to describe the ratio between the length of the retainer and the depth of cut. Thus, for example, the aspect ratio of parabolic retainer 764 is L / D which is equal to 4.1 in this modality.
[00173] Figure 7E shows a 762 parabolic retainer format for use with higher density distribution patterns (figure 7C). The depth of cut D (measured transversely) is 36 pm, which is within the range of between 5% and 35% of the suture diameter thread. The cutting length L (measured axially) is 170 pm s within the range of 200% to 800% of the depth of cut. The aspect ratio of the parabolic retainer 762 is 4.7 in this modality.
[00174] Figure 7F shows an alternative retainer 768 that has a
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80/108 30 degree inlet (angle θ) and then runs parallel to the suture axis. The cutting depth D (measured across) is 36 pm. The cutting length L (measured axially) is 234 pm. The entry angle θ is initially 30 degrees from the suture axis. The aspect ratio of retainer 768 is increased in relation to the shapes of the parabolic retainer - the aspect ratio of retainer 768 is 6.5 in this modality.
[00175] The retainer shapes described in figures 7D-7F and other retainer shapes can be used to accommodate the desired density and distribution of retainers in specific applications and with specific suture diameters. The shape of the seals can be configured by adjusting the cutting set parameters previously described. Retainer formats and alternative distribution patterns are presented in US patent application No. 12/101885, entitled Self-Retaining Systems For Surgical Procedures, filed on April 11, 2008 (Atty. Dkt. No. ANGIO-01000US7) which is incorporated by reference into the present invention.
[00176] Referring now to figure 7G which shows a double helix distribution of seals 784 in a self-holding suture 780. Figure 7G illustrates a particular case of double helix distribution in which the seals are in phase, ie the seals both helices are formed in substantially the same positions axially along the suture. In the embodiment shown, the retainers are formed on opposite sides of the suture from one another. As shown in figure 7G, the self-holding suture 780 has a suture thread 782 that is USP 2-0, 4-0, 6-0, 7-0, 8-0, 9-0, 10-0, 11 -0, 12-0 or below. As shown in figure 7G, the suture is a 2-0 suture that has a diameter of about 330 pm. The self-retaining suture 780 includes a plurality of retainers 784 arranged in a double helical pattern (n = 2) around and along the
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81/108 suture 782. The propellers are in-phase with each other so that there is little or no axial displacement between the propellers / retainer. In the mode shown, adjacent pairs of retainers are rotated 90 ° with respect to pairs of adjacent retainers. The helical pattern is equivalent to 5 turns per centimeter (12.7 turns per inch) of the suture. The distance between the base of a retainer and the base of the adjacent retainer on the same helix (pitch) is 500 pm - measured axially - see arrow 798. Each retainer is 420 pm from the depression tip to the axially measured cutting base - see seta 796. In one embodiment, the self-retaining suture 780 has a barbed section 792 of at least 100 mm in length and an unsharp guide 790, 794 of 100 mm on both sides of the barbed section 792. The barbed section 792 may have retainers 784 in one orientation or in different orientations. The suture may also include a transition region - which has no retainers - between regions which have retainers oriented in opposite directions.
[00177] In the form of figure 7G, the pitch is 119% of the length of the retainer. in preferred modalities, the pitch is less than 200% of the retainer length, more preferably, less than 150% of the retainer length and even more preferably, less than about 120% of the retainer length, thus accentuating the density of the retainer. retainer and the ability to fix the tissue of a self-retaining suture. In this configuration, the self-retaining suture has two retainers, each 500 pm producing a retainer density of 40.2 retainers per centimeter (102 retainers per inch) or 1.32 retainers per suture diameter in axial length. The ratio of the combined length of the retainer and the length of the suture can be calculated by Formula n * (length of the retainer) / step and in figure 7G the ratio is 2 * 420 pm / 500 pm or 1.68. In this way, the ratio of the combined retainer length and length
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82/108 of the suture in the barbed section 792 of figure 7G, is about 1.68 ie the combined length of the retainers (number of retainers times the length of each retainer) in a suture portion is 1.68 times greater than than the length of the suture portion. In some preferred embodiments of the present invention, the ratio between the length of the combined retainer in a region containing retainers and the length of the region is greater than 1 and, more preferably, greater than approximately 1.5.
[00178] Figure 7H shows a cross-sectional view of a self-retaining suture in figure 7G along line H — H that matches the maximum cutting depth of retainers 784. Figure 7G shows a central uncut portion of the suture 782 responsible for the tensile strength of the suture and two segments of the suture that form the base of the retainers 784. In the embodiment described in figure 7G, the cutting depth D is 70 pm, while the suture diameter 330 pm. The calculation of the area of the two segments representing the retainers 784, shows that approximately 70% of the cross section of the suture thread 782 remains to provide the tensile strength of the suture thread 782. In preferred embodiments, in this and other distribution patterns, 70% or more of the suture section remains after cutting the retainers to provide tensile strength. The distribution pattern of the retainer and the shape of the retainer (including depth of cut) can be selected to obtain the result. Similarly, in the embodiment of figure 7C, where four retainers are cut in equal planes, a depth of cut is chosen in order to leave a section to provide sufficient tensile strength to the 740 self-retaining suture.
Examples of self-holding sutures [00179] A plurality of self-holding sutures have been produced in an apparatus described above. Sutures have been formed
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83/108 in a variety of stock sutures with different configurations and retainer distributions. In some cases, the retaining force of the retainers has been assessed to analyze the function of the retainer shape and bar distribution. Factors such as retainer length and scraping angle had the greatest effect on retainer performance in addition to retainer density for a specific suture diameter. Note, however, that the optimal length and distribution of the retainer may differ depending on the tissue in which the suture is used and the way the suture is to be positioned.
Example A. Lot 36 [00180] Figure 8A shows an image of a self-holding suture 800a prepared using the cutting apparatus described above. The 800a self-retaining suture was formed by cutting retainers 802a in a quad-helix pattern (n = 4) in a USP 2-0 804a polypropylene suture thread (nominal diameter 300 pm) using a blade circular diameter of 28 mm. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 1000 pm and rotated at 45 ° before cutting the next four retainers. To form the 802a retainers on the 804a polypropylene suture thread: The cutting set parameters were configured as follows: Blade angle 38.89 °, scraping angle 10 °, cutting platform angle 78 °, depth of cut cut 50 pm, and step 1000 pm. The resulting retainer length was 359 pm, at a retainer density of approximately 40.2 retainers per centimeter (102 retainers per inch) or 1.20 retainers per suture diameter in axial length. The aspect ratio of the retainer (length of retainer / depth of cut) was approximately 7.2. The ratio resulting from the length of the retainer
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84/108 combined in relation to the suture length was 1.4, that is, the combined length of the retainers (number of retainers times the length of each retainer) in a portion of the suture that has retainers was 1.4 times greater than the length of the suture portion. The 800a self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a layer of fat from the pigskin (see methods below). The maximum mean strength in relation to the 15 tests was 4.045 cN.
Example B. Lot 37 [00181] Figure 8B shows an image of a self-holding suture 800b prepared using the cutting apparatus described above. The 800b self-retaining suture was formed by cutting 802b retainers in a quad-helix pattern (n = 4) in a USP 2-0 804b polypropylene suture thread (nominal diameter 300 pm) using a blade circular diameter of 28 mm. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 500 pm and rotated at 45 ° before cutting the next four retainers. To form the 802b retainers on the 804b polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 38.89 °, scraping angle 10 °, cutting deck angle 78 °, depth of cut cut 50 pm, and step 500 pm. The resulting retainer length was 331 pm, at a retainer density of approximately 80.3 retainers per centimeter (204 retainers per inch) or 2.4 retainers per axial length suture diameter. The aspect ratio of the retainer was approximately 6.6. The ratio resulting from the combined length of the retainer and the length of the suture was 2.6. The 800b self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a bed
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85/108 of pig skin fat (see methods below). The maximum mean strength in relation to the 15 tests was 5.045 N.
Example C. Lot 38 [00182] Figure 8C shows an image of a self-retaining suture 800c prepared using the cutting apparatus described above. The 800c self-retaining suture was formed by cutting 802c retainers in a quad-helix pattern (n = 4) in a USP 2-0 804c polypropylene suture thread (nominal diameter 300 pm) using a blade circular diameter of 28 mm. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 440 pm and rotated at 45 ° before cutting the next four retainers. To form the 802c retainers on the 804c polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 38.89 °, scraping angle 8 °, cutting deck angle 78 °, depth of cut cut 50 pm, and step 440 pm. The resulting retainer length was 375 pm, at a density of 90.6 retainers per centimeter (230 retainers per inch) or 2.73 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 7.5. The ratio resulting from the combined length of the retainer and the length of the suture was 3.4. The 800c self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a layer of fat from the pigskin (see methods below). The maximum mean force in relation to the 15 tests was 4.651 N.
Example D. Lot 39 [00183] Figure 8D shows an image of a self-retaining suture 800d prepared using the cutting apparatus previously described. The 800d self-retaining suture was formed by
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86/108 802d probes in a quad-helix pattern (n = 4) on a USP 2-0 804d polypropylene suture thread (nominal diameter 300 pm) using a 28 mm circular diameter blade. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 170 pm and rotated at 45 ° before cutting the next four retainers. To form the 802d retainers on the 804d polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 38.89 °, scraping angle 8 °, cutting deck angle 86 °, depth of cut cut 50 pm, and step 170 pm. The resulting retainer length was 156 pm, at a density of 234.6 retainers per centimeter (596 retainers per inch) or 7.06 retainers per suture diameter in axial length. The retainer aspect ratio was approximately 3.1. The ratio resulting from the combined length of the retainer and the length of the suture was 3.6. The 800d self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a layer of pig skin fat (see methods below). The maximum mean force in relation to the 15 tests was 3,280 N.
Example E. Lot 40 [00184] Figure 8E shows an image of a self-retaining suture 800e prepared using the cutting apparatus described above. The 800e self-retaining suture was formed by cutting 802e retainers in a quad-helix pattern (n = 4) on a USP 2-0 804e polypropylene suture (nominal diameter 300 pm) using a blade circular diameter of 28 mm. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 270 pm and rotated at 45 ° before beginning the next cut.
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87/108 hands four retainers. To form the 802e retainers on the 804e polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 38.89 °, scraping angle 4 °, cutting deck angle 86 °, depth of cut cut 50 pm, and step 270 pm. The resulting retainer length was 255 pm, at a density of 148.0 retainers per centimeter (376 retainers per inch) or 4.44 retainers per axial length suture diameter. The aspect ratio of the retainer was approximately 5.1. The ratio resulting from the combined length of the retainer and the length of the suture was 3.8. The 800e self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a layer of fat from the pigskin (see methods below). The maximum mean strength in relation to the 15 tests was 5.159 N.
Example F. Lot 41 [00185] Figure 8F shows an image of an 800f self-holding suture prepared using the cutting apparatus described above. The 800f self-retaining suture was formed by cutting 802f retainers in a quad-helix pattern (n = 4) in a USP 2-0 804f polypropylene suture thread (nominal diameter 300 pm) using a blade circular diameter of 28 mm. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 330 pm and rotated at 45 ° before cutting the next four retainers. To form the 802f retainers on the 804f polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 30.56 °, scraping angle 4 °, cutting deck angle 86 °, depth of cut cut 50 pm, and step 330 pm. The resulting retainer length was 301 pm, at a density of 121.3 retainers per centimeter (308 retainer
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88/108 res per inch) or 3.64 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 6.0. The ratio resulting from the combined length of the retainer and the length of the suture was 3.6. The 800f self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a layer of pig skin fat (see methods below). The maximum mean force in relation to the 15 tests was 5.432 N. The test identified lot 41 as having the best retainer retention force among lots 36-43 under test conditions.
Example G. Lot 42 [00186] Figure 8G shows an image of an 800g self-holding suture prepared using the cutting apparatus described above. The 800g self-retaining suture was formed by cutting 802g retainers in a quad-helix pattern (n = 4) in a USP 2-0 804g polypropylene suture using a 28 mm circular diameter blade . Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 500 pm and rotated at 45 ° before cutting the next four retainers. To form the 802g retainers on the 804g polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 38.89 °, scraping angle 10 °, cutting deck angle 78 °, depth of cut cut 50 pm, and step 500 pm. The resulting retainer length was 356 pm, at a retainer density of 80.3 retainers per centimeter (204 retainers per inch) or 2.40 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 7.1. The ratio resulting from the combined length of the retainer and the length of the suture was 2.8. The 800g self-retaining suture was tested to obtain the strength
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89/108 ça of fixation with a tensile strength test, through a layer of fat from the pig skin (see methods below). The maximum mean force in relation to the 50 tests was 5.112 N.
Example H. Lot 43 [00187] Figure 8H shows an image of an 800h self-retaining suture produced using the previously described cutting apparatus. The 800h self-retaining suture was formed by cutting 802h retainers in a double helix pattern (n = 2) on a USP 2-0 804h polypropylene suture thread (nominal diameter 300 pm) using a circular diameter of 28 mm. As described above with reference to figure 7G, the two helices are in phase, that is, the retainers of both helices are formed in substantially the same positions axially along the suture. The retainers are also formed on opposite sides of the suture from one another. Each pair of seals is rotated 90 ° with respect to the pairs of adjacent seals. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between the cut of two retainers. The suture was then transferred axially at 500 pm and rotated 90 ° before cutting the next two retainers. To form the 802h retainers on the 804h polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 38.89 °, scraping angle 10 °, cutting deck angle 78 °, depth of cut cut 50 pm, and step 500 pm. The resulting retainer length was 435 pm, at a retainer density of 40.2 retainers per centimeter (102 retainers per inch) or 1.20 retainers per axial length suture diameter. The aspect ratio of the retainer was approximately 8.7. The ratio resulting from the combined length of the retainer and the length of the suture was 1.7. The 800h self-holding suture was tested to obtain the fixation force with a tensile strength test,
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90/108 through a layer of pig skin fat (see methods below). The maximum mean force in relation to the 50 tests was 5.060 N.
Example I. Lot 45 [00188] Figure 8l shows an image of an 800i self-holding suture prepared using the cutting apparatus described above. The 800i self-retaining suture was formed by cutting 802i retainers in a bidirectional double helix pattern (n = 2) in a USP 6-0 804i polypropylene suture (nominal diameter 96 pm) using a blade sapphire. In this embodiment, the propellers are out of phase, that is, the retainers of one propeller are axially displaced along the suture from the retainers of the other propeller. In the mode shown, the axial displacement is approximately equal to the axial length of the retainer. Each retainer on each propeller is rotated 90 ° with respect to the adjacent retainers on the same propeller. To form the 802i retainers on the 804i polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 30 °, scraping angle 12 °, cutting deck angle 78 °, depth of cut 32 pm, and step 70 pm. The suture was inverted and re-indexed to cut the retainers in the opposite direction. An 806i transition region, without retainers, is located between the retainers oriented in opposite directions. The resulting retainer length was 80 pm, at a retainer density of 285.8 retainers per centimeter (726 retainers per inch) or 2.74 retainers per axial length suture diameter. The aspect ratio of the retainer was approximately 2.5. The ratio resulting from the combined length of the retainer and the length of the suture was 2.2.
Example J. Lot 46 [00189] Figure 8J shows an image of an autorre suture
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91/108 tension 800j prepared using the cutting device described above. The 800j self-retaining suture was formed by cutting 802j retainers in a quad-helix pattern (n = 4) in a USP 6-0 804j polypropylene suture thread (nominal diameter 96 pm) using a blade sapphire. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then moved axially at 90 pm and rotated at 45 ° before cutting the next four retainers. To form the 802j retainers on the 804j polypropylene suture thread, the cutting set parameters were configured as follows: Blade angle 30 °, scraping angle 12 °, cutting deck angle 78 °, cutting depth 15 pm, and step 90 pm. The resulting retainer length was 65 pm, at a retainer density of 444.1 retainers per centimeter (1128 retainers per inch) or 4.27 retainers per suture diameter in axial length. The retainer aspect ratio was approximately 4.3. The ratio resulting from the combined length of the retainer and the length of the suture was 2.9.
Example K. 8-0 Test Lot [00190] Figure 8K shows an image of an 800k self-retaining suture prepared using the previously described cutting apparatus. The 800k self-retaining suture was formed by cutting 802k retainers in a quad-helix pattern (n = 4) in a USP 8-0 804k polypropylene suture thread (nominal diameter 50 pm) using a blade sapphire. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 60 pm and rotated at 45 ° before cutting the next four retainers. To form the 802k retainers on the 804k polypropylene suture thread, the cutting set parameters were configured as follows:
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92/108
Blade angle 30 °, scraper angle 12 °, cutting deck angle 78 °, cutting depth 7 pm, and pitch 60 pm. The resulting length of the retainer was 40 pm at a density of the retainer greater than 665.4 retainers per centimeter (1690 retainers per inch) or 3.33 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 5.7. The ratio resulting from the combined length of the retainer and the length of the suture was 2.7. Figure 8o shows an enlarged view of a 800k self-retaining suture segment of Figure 8K.
Example L. Lot 44 [00191] Figure 8L shows an image of an 800L self-holding suture prepared using the cutting apparatus described above. The 800L self-retaining suture was formed by cutting 802L retainers in a quad-helix pattern (n = 4) in a USP 6-0 804L polypropylene suture thread (nominal diameter 96 pm) using a blade sapphire. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then moved axially at 90 pm and rotated at 45 ° before cutting the next four retainers. To form the 802L retainers on the 804L polypropylene suture thread, the cutting set parameters were configured as follows: cutting stage angle 78 °, scraping angle 12 °, blade angle 30 °, cutting depth 15 pm , and step 90 pm. The suture was inverted and reindexed to cut the retainers in the opposite direction. The 806L transition region, without retainers, is located between the retainers oriented in opposite directions. The resulting retainer length was 65 pm, at a density of 444.1 retainers per centimeter (1128 retainers per inch) or 4.27 retainers per suture diameter in axial length. The retainer aspect ratio was approximately 4.3. CombiPetition length ratio 870190108311, of 10/25/2019, p. 96/120
93/108 length of the retainer and the suture length was 2.9.
Example M. Lot 47 [00192] Figure 8M shows an image of an 800m self-retaining suture made using the cutting device described above. The 800m self-retaining suture was formed by cutting 802m retainers in a quad-helix pattern (n = 4) in a USP 6-0 804m polypropylene suture (nominal diameter 96 pm) using a blade sapphire. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then moved axially at 90 pm and rotated at 45 ° before cutting the next four retainers. To form the 802m retainers on the 804m polypropylene suture thread, the cutting set parameters were configured as follows: cutting stage angle 78 °, scraping angle 12 °, blade angle 30 °, cutting depth 15 pm , and step 90 pm. the resulting length of the retainer was 60 pm at a density of 444.1 retainers per centimeter (1128 retainers per inch) or 4.27 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 4.0. The combined length ratio of the retainer and the suture length was 2.7.
Example N. Lot 48 [00193] Figure 8N shows an image of an 800n self-retaining suture prepared using the previously described cutting apparatus. The 800n self-retaining suture was formed by cutting 802n retainers in a quad-helix pattern (n = 4) in a USP 2-0 804n polypropylene suture (nominal diameter 300 pm) using a blade circular diameter of 28 mm. Four retainers were cut at each axial position in a suture - the suture was rotated 90 ° between each cut. The suture was then transferred axially at 330 pm and rotated at 45 ° before beginning the next cut.
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94/108 hands four retainers. To form the 802n retainers on the 804n polypropylene suture thread, the cutting set parameters were configured as follows: cutting deck angle 86 °, scraping angle 4 °, blade angle 30.56 ° seventy-five samples sutures were made to test the suture support strength of a variety of tissues. The retainers were measured in three samples and the parameters of the measured retainer were: suture diameter 340 pm cutting depth 50 pm, step 332 pm; the retainer length was 278 pm, at a density of 120.5 retainers per centimeter (306 retainers per inch) or 4.1 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 5.6. The combined length ratio of the retainer and the suture length was 3.3. The 800n self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a variety of fabrics, as described below.
Example P. Lot 49 [00194] Figure 8P shows an image of the 800p self-retaining suture made using the previously described cutting apparatus. The 800p self-retaining suture was formed by cutting 802p retainers in a double helix pattern (n = 2) in a USP 2-0 804p polypropylene suture (nominal diameter 300 pm) using a circular diameter of 28 mm. As described above with reference to figure 7G, the two helices are in phase, that is, the retainers of both helices are formed in substantially the same positions axially along the suture. The retainers are also formed on opposite sides of the suture from one another. Each pair of seals is rotated 90 ° with respect to the pairs of adjacent seals. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between cutting two
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95/108 retainers. The suture was then transferred axially at 500 pm and rotated 90 ° before cutting the next two retainers. To form the 802p retainers on the 804p polypropylene suture thread, the cutting set parameters were configured as follows: The angle of the cutting stage 76 °, scraping angle 11.5 °, blade angle 38.89 °. Seventy-five suture samples were taken to test the fixation strength of the suture tissue in a variety of tissues. The retainers were measured in three samples and the parameters of the measured retainer were: suture diameter 336 pm, cutting depth 76 pm, and step 499 pm, and retainer length 422 pm at a density of 40.2 retainers per centimeter (102 retainers per inch) or 1.36 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 5.6. The combined length ratio of the retainer and the suture length was 1.7. The 800p self-retaining suture was tested to obtain the fixation force with a tensile strength test, through a variety of fabrics, as described below.
Example Q. Lot 50 [00195] Figure 8Q shows an image of an 800q self-retaining suture made using the cutting apparatus previously described. The 800q self-retaining suture was formed by cutting 802q retainers in a double helix pattern (n = 2) in a USP 2-0 804q polypropylene suture thread (nominal diameter 300 pm) using a circular diameter of 28 mm. As described above with reference to figure 7G, the two helices are in phase, that is, the retainers of both helices are formed in substantially the same positions axially along the suture. The retainers are also formed on opposite sides of the suture from one another. Each pair of retainers is rotated 90 ° with respect to pairs of
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96/108 adjacent seals. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between the cut of two retainers. The suture was then transferred axially at 500 pm and rotated 90 ° before cutting the next two retainers. To form the 802q retainers on the 804q polypropylene suture thread, the cutting set parameters were configured as follows: The cutting stage angle 76 °, scraping angle 11.5 °, blade angle 38.89 °. Seventy-five suture samples were taken. The retainers were measured in three samples and the parameters of the measured retainer were: suture diameter 321 pm, cutting depth 71 pm, and step 498 pm, and retainer length 409 pm at a density of 40.2 retainers per centimeter (102 retainers per inch) or 1.29 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 5.8. The combined length ratio of the retainer and the suture length was 1.6.
Example R. Lot 51 [00196] Figure 8R shows an image of a self-retaining suture 800r prepared using the cutting apparatus previously described. The 800r self-retaining suture was formed by cutting 802r retainers in a double helix pattern (n = 2) in a USP 2-0 804r polypropylene suture thread (nominal diameter 300 pm) using a circular diameter of 28 mm. In this embodiment, the propellers are out of phase, that is, the retainers of one propeller are axially displaced along the suture from the retainers of the other propeller. In the mode shown, the axial displacement is approximately equal to the axial length of the retainer. Each retainer on each propeller is rotated 90 ° with respect to the adjacent retainers on the same propeller. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between the cut of two re
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97/108 tempters. The suture was then transferred axially at 430 pm and rotated 90 ° before cutting the next two retainers. To form the 802r retainers on the 804r polypropylene suture thread, the cutting set parameters were configured as follows: The cutting stage angle 76 °, scraping angle 11.5 °, blade angle 38.89 °. Fifteen suture samples were taken. The retainers were measured in three samples and the parameters of the measured retainer were: suture diameter 333 pm, cutting depth 99 pm, and step 431 pm, and retainer length 501 pm at a density of 46.5 retainers per centimeter (118 retainers per inch) or 1.55 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 5.1. The combined length ratio of the retainer and the suture length was 2.3.
Example S. Lot 52 [00197] Figure 8S shows an image of an 800s self-holding suture prepared using the cutting apparatus described above. The 800s self-retaining suture was formed by cutting 802s retainers in a quad-helix pattern (n = 4) in a USP 2-0 804s polypropylene suture thread (nominal diameter 300 pm) using a blade circular diameter of 28 mm. Four retainers were cut in each axial position and one suture - the suture was rotated 90 ° between the cut of four retainers. The suture was then transferred axially at 470 pm and rotated at 45 ° before cutting the next four retainers. To form the 802s retainers on the 804s polypropylene suture thread, the cutting set parameters were configured as follows: The cutting stage angle 76 °, scraping angle 11.5 °, blade angle 38.89 °. Fifteen suture samples were taken. The retainers were measured in three samples and the parameters of the measured retainer were: diameter
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98/108 of the suture 331 pm, depth of cut 50 pm, and step 468 pm, and retainer length 348 pm at a density of 85.4 retainers per centimeter (217 retainers per inch) or 2.84 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 7.0. The combined length ratio of the retainer and the suture length was 2.9.
Example T. Lot 53 [00198] Figure 8T shows an image of an 800t self-holding suture prepared using the previously described cutting apparatus. The 800t self-retaining suture was formed by cutting 802t retainers in a double helix pattern (n = 2) in a USP 3-0 804t polypropylene suture thread (nominal diameter 200 pm) using a circular diameter of 28 mm. As described above with reference to figure 7G, the two helices are in phase, that is, the retainers of both helices are formed in substantially the same positions axially along the suture. The retainers are also formed on opposite sides of the suture from one another. Each pair of seals is rotated 90 ° with respect to the pairs of adjacent seals. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between the cut of two retainers. The suture was then transferred axially at 400 pm and rotated 90 ° before cutting the next two retainers. To form the 802t retainers on the 804t polypropylene suture thread, the cutting set parameters were configured as follows: The cutting stage angle 76 °, scraping angle 9.6 °, blade angle 38.89 °. Ninety suture samples were taken. The retainers were measured in four samples and the parameters of the measured retainer were: suture diameter 249 pm, cutting depth 53 pm, and step 401 pm, and retainer length 281 pm at a density of 50 retainers per centimeter (127 retainers per thumb
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99/108 da) or 1.24 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 5.3. The combined length ratio of the retainer and the suture length was 1.4.
Example U Lot 54 [00199] Figure 8U shows an image of an 800u self-holding suture prepared using the cutting apparatus described above. The 800u self-retaining suture was formed by cutting 802u retainers in a double helix pattern (n = 2) on a USP 4-0 804u polypropylene suture thread (nominal diameter 150 pm) using a circular diameter of 28 mm. As described above with reference to figure 7G, the two helices are in phase, that is, the retainers of both helices are formed in substantially the same positions axially along the suture. The retainers are also formed on opposite sides of the suture from one another. Each pair of seals is rotated 90 ° with respect to the pairs of adjacent seals. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between the cut of two retainers. The suture was then transferred axially at 250 pm and rotated 90 ° before cutting the next two retainers. To form the 802u retainers on the 804u polypropylene suture thread, the cutting set parameters were configured as follows: cutting deck angle 76 °, scraping angle 9.5 °, blade angle 38.89 °, Fifteen suture samples were taken. The retainers were measured in five samples and the parameters of the measured retainer were: suture diameter 196 pm, cutting depth 40 pm, and step 250 pm, and retainer length 221 pm at a density of 79.9 retainers per centimeter (203 retainers per inch) or 1.57 retainers per suture diameter in axial length. the retainer aspect ratio was approximately 5.5. the reason
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Combined length 100/108 of the retainer to suture length was 1.8. Example V. Lot 55 [00200] Figure 8V shows an image of an 800v self-holding suture prepared using the cutting apparatus described above. The 800v self-retaining suture was formed by cutting 802v seals in a double helix pattern (n = 2) in a USP 2-0 804v polypropylene suture thread (nominal diameter 300 pm) using a circular diameter of 29.9 mm. As described above with reference to figure 7G, the two helices are in phase, that is, the retainers of both helices are formed in substantially the same positions axially along the suture. The retainers are also formed on opposite sides of the suture from one another. Each pair of seals is rotated 90 ° with respect to the pairs of adjacent seals. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between the cut of two retainers. The suture was then transferred axially at 700 pm and rotated 90 ° before cutting the next two retainers. To form the 802v seals on the 804v polypropylene suture thread, the cutting set parameters were configured as follows: The cutting stage angle 76 °, scraping angle 9.5 °, blade angle 38.89 °. Fifteen suture samples were taken. The retainers were measured in a sample and the parameters of the measured retainer were: suture diameter 325 pm, cutting depth 68 pm, and step 700 pm, and retainer length 530 pm at a density of 28.3 retainers per centimeter (72 retainers per inch) or 0.93 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 7.8. The combined length ratio of the retainer and the suture length was 1.5.
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101/108
Example W. 10-0 double helix [00201] Figure 8W shows an image of a 10-0 double helix self-holding suture produced according to one embodiment of the invention. The 800w self-retaining suture was formed by cutting 802w retainers in a double helix pattern (n = 2) in a USP 10-0 804w polypropylene suture (nominal diameter 32 pm) using a sapphire. As described above with reference to figure 7G, the two helices are in phase, that is, the retainers of both helices are formed in substantially the same positions axially along the suture. The retainers are also formed on opposite sides of the suture from one another. Each pair of seals is rotated 90 ° with respect to the pairs of adjacent seals. Two retainers were cut in each axial position and one suture - the suture was rotated 180 ° between the cut of two retainers. the suture was then transferred axially and rotated 90 ° before beginning to cut the next two retainers. To form the 802w retainers on the 804w polypropylene suture thread, the cutting set parameters were configured as follows: The angle of the cutting stage 78 °, scraping angle 12 °, blade angle 22.22 °. The resulting step was 48 pm, the depth of cut was 7 pm and the retainer length was 30 pm at a density of 416.5 retainers per centimeter (1058 retainers per inch) or 1.33 retainers per suture diameter in axial length . The retainer aspect ratio was approximately 4.3. The combined length ratio of the retainer and the suture length was 1.25. Figure 8X shows an enlarged view of the suture of Figure 8W.
Example Y. 10-0 quad-helix [00202] Figure 8Y shows an image of a 10-0 quad-helix self-holding suture produced according to an embodiment of the invention. The 800y self-retaining suture was formed by cutting
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102/108 802y seals in a quad-helix pattern (n = 4) on a USP 10-0 804y polypropylene suture thread (nominal diameter 32 pm) using a 28 mm circular diameter blade. Four retainers were cut in each axial position and one suture - the suture was rotated 90 ° between the cut of four retainers. The suture was then transferred axially and rotated 45 ° before cutting the next four retainers. To form the 802y retainers on an 804y polypropylene suture thread, the cutting set parameters were configured as follows: The cutting stage angle 78 °, scraping angle 12 °, blade angle 22.22 °. The step was 48 pm, the depth of cut was 5 pm and the retainer length was 25 pm at a density of 833.5 retainers per centimeter (2117 retainers per inch) or 2.67 retainers per suture diameter in axial length. The aspect ratio of the retainer was approximately 5.0. The combined length ratio of the retainer and the suture length was 2.08. Figure 8Z shows an enlarged view of the suture of Figure 8Y.
Additional examples [00203] Although not all of these examples have been made, the cutting apparatus is capable of creating retainers described above on USP 8-0 sutures (nominal diameter 50 µm), as well as USP 9 sutures. -0 (nominal diameter of 30 pm), USP 100 (nominal diameter of 20 pm), USP 11-0 (nominal diameter of 10 pm) and USP 12-0 (nominal diameter of 9 pm or less). For example, the self-retaining suture can be made by cutting the retainers in a quad-helix pattern on a USP 9-0 polypropylene suture thread (nominal diameter 30 pm) using a sapphire blade using setting of cutting parameters: cutting depth 4 pm, retainer length 30 pm and pitch 40 pm, thus creating retainers at a density of 1000 retainers per centimeter
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103/108 tro (2540 seals per inch). For example, the self-retaining suture can be done by cutting the retainers in a quad-helix pattern on a USP 10-0 polypropylene suture (nominal diameter 20 pm) using a sapphire blade using the setting of cutting parameters: depth of cut 3 pm, retainer length 20 pm and pitch 30 pm, thus creating retainers at a density of 1333.1 retainers per centimeter (3386 retainers per inch). For example, the self-retaining suture can be done by cutting the retainers in a quad-helix pattern on a USP 11-0 polypropylene suture thread (nominal diameter 15 pm) using a sapphire blade using the setting of cutting parameters: cutting depth 2 pm, retainer length 10 pm and pitch 25 pm, thus creating retainers at a density of 1600 retainers per centimeter (4064 retainers per inch). For example, the self-retaining suture can be made by cutting the retainers in a quad-helix pattern on a USP 12-0 polypropylene suture thread (nominal diameter 9 pm) using a sapphire blade using the setting of cutting parameters: cutting depth 2 pm, retainer length 5 pm and pitch 20 pm, thus creating retainers at a density of 2500 retainers per centimeter (6350 retainers per inch). Note that by increasing the pitch for each of the examples above, the density of the retainer can be reduced by between 2500 and 78.7 retainers per centimeter (between 6350 and 200 retainers per inch) depending on the distribution pattern and length of the retainer. However, as illustrated by the barb configuration test, a lower step in relation to the length of the barb is preferred. For example, in preferred modes, the pitch is less than twice the length of the splinter. More preferably, the pitch is less than 1.5 times the length of the splinter. Most preferably
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104/108 still, the pitch is less than about 1.2 times the length of the splinter.
Test of tissue fixation strength [00204] The test of tissue fixation strength was carried out to evaluate and compare the performance of self-retaining sutures produced with different retainers and distribution of retainers. The fixation strength test was performed on a range of different fabrics. Figure 9A shows a schematic diagram of the test jig used to assess the tissue clamping force. The test was carried out using a TA.XTplus 900 Texture Analyzer, available for sale and the Exponent Texture Software available from Stable Microsystems (United Kingdom).
[00205] Standardized tissue samples were prepared from porcine tissue. The tissues were prepared to have a fixed thickness of tissue to be engaged by the suture. For anisotropic tissues, care was taken to prepare the sample so that the tissue was oriented in the same way as sample to sample. The following tissue samples were prepared: meniscus (10 mm); bladder wall (3 mm); uterine wall (3 mm); soft palate (10 mm); vaginal cuff (2.5 mm); and joint capsule (1.5 mm) [00206] For tissue analysis of the fixation force, a 920 suture sample was inserted down into a standard 940 sample tissue using a straight needle or a small diameter crimp on the initial end of the suture. After inserting the 920 sample suture, the needle and the protruding suture were separated. The tissue sample 940 was then attached to the base 902 of the TA.XTplus 900 Texture Analyzer using a claw 904 The final end 922 of the suture was attached to a movable arm 906 of the TA.XTplus 900 Texture Analyzer using a claw pneumatic 908 operated by a foot pedal (not shown). Note that the retainers 924 of supPetition 870190108311, of 10/25/2019, p. 108/120
105/108 sample sizes 920 are oriented to resist movement through the fabric in the direction of travel 950 of the mobile arm 906. The TA.XTplus 900 Texture Analyzer was then operated to guide the mobile arm 906 in the 950 direction to a constant speed until sample suture 920 was pulled out of sample tissue 940. Exponent texture software was used to capture load cell data from a TA.XTplus 900 Texture Analyzer, thereby measuring strength necessary to pull the suture of sample 920 from sample tissue 940 and overcome the retention of tissue by retainers 924. The analysis was repeated on multiple samples of each suture in order to account for the variability between samples. A Minitab 15 was then used for statistical analysis of the results. The tissue clamping force of commercially available self-retaining sutures - Quill ™ polypropylene 2-0 was also tested.
[00207] The results of the analysis are shown in figures 9B and 9C. Figure 9B is a table showing the mean, standard error and standard deviation in Newtons of the maximum holding force for specific combinations of suture and tissue samples. Figure 9C is a graph showing the relative increase in the tissue clamping force of example N - Lot 48 and example P - Lot 49, as compared to Quill ™ polypropylene 2-0, available for sale. As shown in figures 9B and 9C, example N lot 48 and example P-Lot 49, exhibited significantly better tissue clamping strength than Quill ™ polypropylene 2-0, commercially available. In particular, Example P-Lot 49 showed significantly better tissue fixation strength across all tested tissues with an increase of 117% (uterine tissue) to 716% (meniscus tissue) when compared to Quill ™ polypropylene 2 -0, available for sale.
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Materials [00208] The suture threads described herein can be produced by any suitable method, including, without limitation, injection molding, stamping, cutting, extrusion, and so on. In preferred embodiments, the sutures are drained polymeric monofilaments that have a high strength-to-diameter ratio The sutures / polymeric filaments can be manufactured or purchased for the suture body, and the retainers can subsequently be cut into suture bodies. The suture / filament threads can be biodegradable or non-degradable as desired for a specific application. The retainers can be mechanically cut using blades, cutting wheels, grinding wheels, and so on. During cutting, the cutting device or suture can be moved relative to each other, or both can be moved to control size, shape and depth.
Clinical uses [00209] The self-retaining sutures produced according to the apparatus and methods described herein described can be used in open, endoscopic and robotic surgery. Self-retaining sutures produced in accordance with the apparatus and methods described herein can also be used in microsurgical procedures that are performed by a surgical microscope (and thus can be referred to as self-retaining sutures), including, for example, microsurgery , vascular microsurgery, nerve repair, cosmetic and reconstructive surgery, urogenital microsurgery, and other microsurgery. Such surgical procedures include, but are not limited to, reconnection and repair of peripheral nerves, microsurgery of the spine, microsurgery, vascular microsurgery of the hand, different plastic microsurgical procedures (for example, facial reconstruction), microsurgery of male or female reproductive systems, and various types of mi
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107/108 reconstructive cryosurgery. Microsurgical reconstruction is used for complex reconstructive surgery problems, when other options, such as primary closure, secondary healing, skin grafting, local flap transfer and distant flap transfer are not suitable. Self-retaining sutures are very small in caliber, often as small as USP 9-0 or USP 10-0, and can have a fixed needle of corresponding size. Sutures can be degradable or non-degradable. The self-retaining sutures described here can be used at similarly small caliber intervals for ophthalmic surgical procedures and thus can be referred to as ophthalmic self-retaining sutures. Such procedures include, but are not limited to, keratoplasty, cataract, retinal, and surgical procedures. vitreous. Ophthalmic self-retaining sutures can be degradable or non-degradable, and have a needle attached of correspondingly small gauge.
[00210] The characteristics of the self-holding sutures described above can be combined to create a variety of sutures, in particular, the various patterns of retention distribution, forms of retention and retention densities can be selected from those described and combined in one variety of shapes, without departing from the scope of the present invention. These self-retaining sutures can be incorporated into unidirectional or bidirectional sutures as desired for a specific application. These sutures can be combined with one or more needles and anchors to create a product suitable for a specific application. In addition, aspects of the suture cutting apparatus can be selected or combined to create a suture cutting apparatus without departing from the scope of the invention. Various modifications, omissions, and additions can be made in the modalities presented
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108/108 sitting without substantially departing from the innovative teachings and advantages of the invention, particularly in light of the aforementioned teachings.
[00211] Although the present invention has been shown and described in detail with respect to only a few exemplary embodiments of the invention, it should be understood by those skilled in the art that it is not intended to limit the invention to the specific embodiments presented. Various modifications, omissions, and additions can be made in the modalities presented without substantially departing from the innovative teachings and advantages of the invention, particularly in light of the aforementioned teachings. Consequently, it is intended to cover all these modifications, omissions, additions, and equivalents that may be included in the spirit and scope of the present invention, as defined by the following claims.

权利要求:
Claims (10)
[1]
1. Self-retaining suture characterized by the fact that it comprises:
a suture (120, 702, 722, 742, 760, 804) with a plurality of retainers (130, 704, 724, 744, 764, 762, 768, 784, 802) distributed along the suture;
wherein the plurality of retainers is distributed at a density of at least 39.4 retainers per centimeter (100 retainers per inch) over a length of the suture; and wherein the plurality of retainers is distributed in a pattern selected from: a quad-helix pattern; a double-helix pattern; and a simple helix pattern.
[2]
2. Self-retaining suture according to claim
1, characterized by the fact that the pattern has a pitch (P) and the retainers (130, 704, 724, 744, 764, 762, 768, 784, 802) have a length (L) and where: P <2L ; the retainers are distributed in a density between 79 retainers per centimeter (200 retainers per inch) and 630.0 retainers per centimeter (1,600 retainers per inch); the suture (120, 702, 722, 742, 760, 804) is of a size in the range of USP 4-0 to USP 12-0; the retainers comprise a portion of the suture that has a cut that partially separates a portion of the suture in a shape adapted to engage the tissue; and where the suture has a diameter SD and L> 0.6 SD.
[3]
3. Self-retaining suture according to claim
1, characterized by the fact that:
the suture thread (120, 702, 722, 742, 760, 804) has a suture diameter (SD) not greater than 300 pm;
wherein the retainers (130, 704, 724, 744, 764, 762, 768, 784, 802) have a depth of cut (C) between 5% and 35% of the suture diameter (SD);
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2/4 where the retainers have a retainer length (L) greater than 50% of the suture diameter (SD); and in which the retainers are distributed at a density greater than 2 retainers by suture diameters (SD) in length of the suture thread.
[4]
4. Self-retaining suture according to claim 3, characterized by the fact that the plurality of retainers (130, 704, 724, 744, 764, 762, 768, 784, 802) is distributed in a density greater than 2 retainers by length of retainer (L) of the suture thread (120, 702, 722, 742, 760, 804); the length of the retainer (L) is between 500% and 800% of the cut length (C); and the suture thread has a suture diameter (SD) not greater than 100 pm.
[5]
5. Self-retaining suture according to claim
1, characterized by the fact that:
the suture thread (120, 702, 722, 742, 760, 804) has a suture diameter (SD) not greater than 300 pm;
the retainers (130, 704, 724, 744, 764, 762, 768, 784, 802) have a retainer length (L) greater than 20% of the suture diameter (SD); and the seals are distributed at a density greater than 79 per centimeter (200 seals per inch).
[6]
6. Self-retaining suture according to claim
5, characterized by the fact that the retainers (130, 704, 724, 744, 764, 762, 768, 784, 802) are distributed in a density between 79 retainers per centimeter (200 retainers per inch) and 630.0 retainers per centimeter (1,600 retainers per inch); and the suture thread (120, 702, 722, 742, 760, 804) has a suture diameter (SD) less than 100 pm.
[7]
7. Self-retaining suture according to claim
1, characterized by the fact that:
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3/4 the suture (120, 702, 722, 742, 760, 804) has a diameter less than 350 pm and greater than 250 pm, a suture having a longitudinal axis;
each retainer (130, 704, 724, 744, 764, 762, 768, 784, 802) is formed by an angular cut in a section of the suture;
each retainer has a retainer length measured along the axis, where the retainer length is greater than 300 pm and less than 500 pm;
the retainers are distributed in pairs, each pair comprising a first retainer and a second retainer;
wherein the second retainer of each pair is positioned in the same position along the axis, and 180 degrees around the axis from the first retainer of each pair;
wherein for each pair of retainers, there is at least one adjacent pair of retainers;
wherein each pair of retainers is shifted a step length along the axis and 90 degrees around the axis with respect to the adjacent pair of retainers; and where the step length is not less than 300 pm and not more than 550 pm.
[8]
8. Self-retaining suture, according to claim
7, characterized by the fact that the length of the retainer is at least 400 pm and the length of the step is not greater than 500 pm.
[9]
9. Self-retaining suture according to claim 7, characterized by the fact that the suture is a polypropylene monofilament from USP 2-0.
[10]
10. Self-retaining suture according to claim
1, characterized by the fact that:
the suture thread (120, 702, 722, 742, 760, 804) which has a suture diameter and a longitudinal axis,
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4/4 each retainer (130, 704, 724, 744, 764, 762, 768, 784, 802) is formed by an angled cut in a section of the suture;
each retainer has a retainer length greater than a suture diameter measured along the axis;
the retainers are distributed in pairs, each pair comprising a first retainer and a second retainer in the same position along the axis, but on the opposite side of the suture;
wherein for each pair of retainers, there is at least one adjacent pair of retainers; and wherein the retainers of each pair of retainers are displaced by a pitch length of less than two suture diameters along the axis and 90 degrees around the axis with respect to the retainers of the adjacent pair of retainers.

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同族专利:

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公开号 | 公开日

---

KR20190015598A|2019-02-13|

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MX2012012611A|2013-05-01|

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ZA201208997B|2014-05-28|

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RU2564358C2|2015-09-27|

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CA2797582C|2018-04-10|

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JP2013528418A|2013-07-11|

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WO2011139916A2|2011-11-10|

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JP5823498B2|2015-11-25|

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KR102225020B1|2021-03-10|

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ES2697515T3|2019-01-24|

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EP2563240A4|2016-02-24|

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WO2011139916A3|2012-04-05|

---

CA2797582A1|2011-11-10|

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US20130238021A1|2013-09-12|

---

KR102098735B1|2020-04-08|

---

RU2012151156A|2014-06-10|

---

KR20200038325A|2020-04-10|

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KR20130091662A|2013-08-19|

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EP2563240B1|2018-10-03|

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BR112012027700A2|2016-09-06|

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CN103002814A|2013-03-27|

---

AU2011248466B2|2015-03-19|

---

EP2563240A2|2013-03-06|

---

CN103002814B|2016-10-26|

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KR102309056B1|2019-10-31|2021-10-06|주식회사 삼양홀딩스|Medical thread and manufacturing method thereof|

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US11234698B2|2019-12-19|2022-02-01|Cilag Gmbh International|Stapling system comprising a clamp lockout and a firing lockout|

法律状态:
2017-07-11| B25A| Requested transfer of rights approved|Owner name: ETHICON ENDO-SURGERY LLC (US) |

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2017-07-18| B25F| Entry of change of name and/or headquarter and transfer of application, patent and certif. of addition of invention: change of name on requirement|Owner name: ETHICON ENDO-SURGERY LLC (US) |

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2017-07-25| B15G| Petition not considered as such [chapter 15.7 patent gazette]|

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2017-08-08| B15G| Petition not considered as such [chapter 15.7 patent gazette]|

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2017-12-12| B25D| Requested change of name of applicant approved|Owner name: ETHICON LLC (US) |

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2018-12-26| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-08-13| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-02-18| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-04-07| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 29/04/2011, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US32943610P| true| 2010-04-29|2010-04-29|

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PCT/US2011/034660|WO2011139916A2|2010-04-29|2011-04-29|High-density self-retaining sutures, manufacturing equipment and methods|

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