device for oil well for preventing, activating and controlling the disposition of expanders based on

专利摘要:
PREVENTION, ACTIVATION AND CONTROL OF DISPOSAL OF EXPANDABLE BASED POLYMER FOAM WITH SHAPED MEMORY. The present invention relates to the activation and control of the disposition of a material with a polymeric memory in a device for an oil well in a tool for the interior of a well that can be carried out by treating a material with memory in a compacted or polymeric form. compressed with a disposal fluid to decrease its Tg and / or decrease its stiffness, thus softening the material with a polymeric memory at a given temperature and triggering its expansion or recovery at a lower temperature. Alternatively, the disposition of the compressed or compressed polymeric memory material can be prevented or inhibited by covering the material with a fluid environment that does not substantially decrease its Tg, decreases its stiffness or both, and then subsequently contacts the material with a fluid of disposition.
公开号:BR112012026602B1
申请号:R112012026602-0
申请日:2011-04-05
公开日:2021-01-26
发明作者:Michael Johnson；Oleg A. Mazyar
申请人:Baker Hughes Incorporated；
IPC主号:

专利说明:

[0001] [0001] The present invention relates to devices used in oil and gas wells using materials with memory so that they remain in an altered geometric state during insertion; once the devices are positioned inside wells and being exposed to a given temperature in a given amount of time, the devices try to return to their original geometric position before the change. More particularly, the present invention relates to such devices where Tg and / or its stiffness decreases through the use of an disposal fluid. PREVIOUS TECHNIQUE
[0002] [0002] Various methods of filtration, oil well isolation, production control, oil well life cycle management and oil well construction are known in the art. The use of molded memory materials in these applications has been revealed for oil and gas exploration. Molded Memory Materials are intelligent materials that have the ability to return from a deformed or compressed state (temporary shape) to their original (permanent) shape induced by an external stimulus or trigger (for example, temperature change). In addition to the change in temperature, the shape memory effect of these materials can also be triggered by an electric or magnetic field, light, contact with a particular fluid or a change in pH. Shape-memory polymers (SMPs) comprise a wide property range from stable to biodegradable, from soft to hard and from elastic to rigid, depending on the structural units that make up the SMP. SMPs include thermoplastic and thermo-fit polymeric materials (covalently cross-linked). SMPs are known to be capable of storing multiple shapes in memory.
[0003] [0003] Dynamic Mechanical Analysis (DMA), also called Dynamic Mechanical Thermal Analysis (DMTA) (Dynamic Mechanical Thermal Analysis) or Dynamic Thermomechanical Analysis (DTA) (Dynamic Thermomechanical Analysis) is a technique used to study and characterize SMP materials. It is most useful for observing the viscoelastic nature of these polymers. The sample deforms under a load. From there, the sample stiffness can be determined, and the sample modulus can be calculated. By measuring the time interval in displacement compared to the applied force, it is possible to determine the damping properties of the material. The time interval is reported as a phase interval, which is an angle. The damping is called tan delta, since it is reported as the tangent of the phase gap.
[0004] [0004] Viscoelastic materials such as shaped memory polymers typically exist in two distinct states. They exhibit the properties of a glass (high modulus) and those of a rubber (low modulus). By sweeping the temperature during a DMA experiment, this change of state, the transition from the glass to the rubber state, can be characterized. It should be noted again that shaped memory can be altered by an external stimulus other than a change in temperature.
[0005] [0005] The storage module E '(elastic response) and loss module E "(viscous response) of a polymer as a function of temperature are shown in FIGURE 1. The nature of the transition state of the polymer with molded memory affects the shape recovery behavior of the material and can be descriptive of the shape recovery of the polymer.With reference to FIGURE 1, the glass state is shown as a change in the storage module in response to the change in temperature that provides a constant slope line The Transition State begins when a change in slope occurs in the storage module as the temperature is increased, this is referred to as the Tg Start which in FIGURE 1 is approximately 90 ° C. The Tg Start is also the point where the recovery of the Tg for a polymer with memory as described by FIGURE 1 is defined as the peak of the loss module, which in FIGURE 1 is approximately 110 ° C. If the slope change of the storage was represented by a vertical line of undefined slope, the recovery of the material shape would occur at specific temperature and transition immediately from the glassy state to the rubbery state. In general, the more gradual the change in the inclination of the storage module in the transition state, the greater the range of temperatures that exhibit characteristics of both glass and rubber states. The transition state is the area of interest for shape recovery characteristics of the SMP material. It must also be evident that the shape recovery should occur more slowly if the stimulus temperature is close to the temperature of the Initial Tg and the recovery of the shape should be faster as the stimulus temperature approaches or exceeds the Tg.
[0006] [0006] One method of using the unique behavior of polymers with shape memory is through the temperature response described above. An example is seen in FIGURE 2. The finished molded part 100 of shaped memory polymer has defined Tg and Start Tg. This can be considered an original geometric position of the shape memory material. The part is then heated close to the Tg of the polymer. Force is applied to the finished part to reshape the part into a configuration or shape other than 100 '. This can be considered an altered geometric position of the shape memory material. The remodeled part 100 'is then cooled below the Tg Start of the polymer with shape memory and the force removed. The finished part 100 'will now retain the new form until the temperature of the part is increased to the Tg Start point where the recovery of the form will begin and the part will try to return to its original form 100 or if contained, the part will become conform to the new restricted shape 100 ". This shape 100" can be considered the geometric position recovered from the material with shape memory.
[0007] [0007] U.S. Patent No. 7,318,481 issued to Baker Hughes Incorporated has disclosed an expandable self-forming screen comprising a polymeric foam with thermoformed open cell shape memory. The composition of the foam material is formulated to achieve the desired transition temperature just below the temperature inside the well anticipated at the depth at which the set will be used. This causes the forming foam to expand at the temperature found at the desired depth.
[0008] [0008] Flawless installation and disposal of sand retaining screens, packaging elements and other wells conforming to shape based on polymer foam with shape memory are two crucial steps that determine the overall success of the operation of the expandable tool . These steps can be challenging to perform. In this way, effective prevention of disposition during installation, faultless triggering of the disposition of the expandable elements at the appropriate time and reliable control of the rate and degree of disposition that are essential for the successful performance of the expandable elements would be very desirable and important. It would be very useful to develop a method and device for accurately installing and arranging an element made of shaped memory material in a particular location within the well to obtain some desired filtering function, oil well insulation, production control, management of the life cycle of the oil well and oil well construction. In general, the more control and versatility to dispose of an element the better, as this gives more flexibility in device designs and provides the operator with more flexibility in the design, placement and configuration of oil well devices. SUMMARY
[0009] [0009] There is provided, in a non-limiting way, an oil well device that includes at least one material with a polymeric shape memory having an original glass transition temperature (Tg) and an original stiffness. The oil well device also includes a disposal fluid contacting the memory material in a polymeric manner in an effective amount to have an effect selected from the group consisting of decreased Tg and / or decreased stiffness.
[0010] [00010] In yet another non-restrictive version, a device for an oil well that includes a substrate, for example, an ingot, and at least one material with a polymeric memory on the substrate. The polymeric memory material has an original glass transition temperature (Tg) and an original stiffness. The polymeric memory material can be a polyurethane, a polyurethane made by reacting a polycarbonate polyol with a polyisocyanate, a polyamide, a polyurea, a polyvinyl alcohol, a vinyl-vinyl ester copolymer, a phenolic polymer, a polybenzimidazole, copolymer of polyethylene oxide / acrylic acid / methacrylic acid cross-linked with N, N'-methylene-bis-acrylamide, copolymer of polyethylene oxide / methacrylic acid / N-vinyl-2-pyrrolidone cross-linked with dimethacrylate of ethylene glycol, copolymer of polyethylene oxide / poly (methyl methacrylate) / N-vinyl-2-pyrrolidone cross-linked with ethylene glycol dimethacrylate and combinations thereof. The oil well device may further include a disposal fluid contacting the material with a polymeric memory in an amount effective to have a lower Tg effect for a second Tg and less and / or a decrease in the original stiffness for a second stiffness , smaller. The oil well device has the property that when substantially all of the disposal fluid is removed from the material with a polymeric memory, an effect is obtained that may include restoring the Tg to at least 90% of the original Tg and / or restoring the stiffness within at least 25% of the original stiffness.
[0011] [00011] In another non-limiting modality, a method of installing an oil well device in an interior well tool in an oil well is provided. The method involves introducing the interior well tool by loading the oil well device into an oil well. Again, the oil well device includes at least one polymeric memory material having an original Tg and an original stiffness. The polymeric memory material is in an altered geometric position and the polymeric memory material is contacted by a first fluid. The first fluid is substantially removed. The method also involves contacting the material with polymeric memory with a disposal fluid in an effective amount to have an effect selected from the group consisting of decreased Tg and / or decreased stiffness. The method also involves recovering the material with a polymeric memory from its changed geometric position for insertion into the well to a recovered geometric position. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] [00012] FIGURE 1 is a graph of storage module E '(elastic response) (left vertical axis) and module E "(viscous response) (right vertical axis) as a temperature function for polymers with memory so as to illustrate the change in each module as the polymer is heated from the State of Glass through the State of Transition to the State of Rubber; FIGURE 2 is a photograph of a polymer part with finished shape memory before it is heated to near the Tg of the polymer and force is applied to reshape it into a different configuration or shape and then cooled below the Tg Start of the polymer and finally when the part is heated to the Tg Start point where the recovery will start and the part returns to or close to its original shape; FIGURE 3 is a schematic illustration of polyurethane chains coupled through hydrogen bonding, illustrating the polyurethane crystal structure where the mobility of the polymer chains is limited, thus the material has a greater Tg; FIGURE 4 is a schematic illustration of the hydrogen bonding network between polyurethane chains being broken by an alcohol disposal fluid ROH, showing that the polymer chains are decoupled and relatively more mobile; in this way, the Tg of the material is lower and its stiffness is reduced; FIGURE 5 is a plot of% of compact samples of rigid open cell foam of polyurethane-polycarbonate with shape memory in vegetable oil and water as a function of time at 65 ° C; FIGURE 6 is a graph of the storage (E ') and loss (E ") modules of foam samples immersed in vegetable oil and water as temperature functions; the glass transition temperature of the polymer immersed in liquid (Tg) corresponds to the peak value of loss module E "; FIGURE 7 is a graph of the disposal temperatures of compacted samples of a polymeric foamed memory material in water as a function of temperature; FIGURE 8 is a graph of Tg as a function of the% monobutyl ethylene glycol ether (EGMBE) in alcohol-based disposal fluid illustrating that the Tg of the polymeric memory material decreases according to the EGMBE content in the disposition increases; and FIGURE 9 is a graph illustrating that the higher the EGMBE content in an alcohol-based disposal fluid, the less time it takes to dispose of the polymeric memory material for gauge orifice diameter. DETAILED DESCRIPTION
[0013] [00013] It was found that the activation and the control of the disposition of the expanders based on polymer foam with shape memory can be carried out through the treatment of the expandables compacted with disposal fluids, reducing the glass transition temperature of the polymer, Tg, softening the polymer material at a given temperature and then triggering its expansion. Alternatively, the arrangement of the compacted expandables at a given temperature can be prevented by protecting the expandables with a screen or fluid protection against naturally occurring oil well disposal fluids.
[0014] [00014] Oil well devices, such as those used in filtration, oil well insulation, production control, life cycle management, oil well construction and the like can be improved by including shape memory materials that are inserted in the oil well in altered positions or geometric shapes where the materials with shape memory change to their respective positions or original geometric shapes or recovered in different Tg Start and / or different inclination changes (the change in inclination in the respective state transition from a glass state to a rubber state).
[0015] [00015] The shape memory material is made in a non-limiting embodiment of one or more polyol, such as, but not limited to, polycarbonate polyol, and at least one isocyanate, including, but not necessarily limited to, diphenylmethane diisocyanate Modified Diphenylmethane Diisocyanate (MDI), as well as other additives including, but not necessarily limited to, blowing agents, molecular crosslinkers, chain extenders, surfactants, dyes and catalysts.
[0016] [00016] Polyurethane materials with shape memory are capable of being geometrically altered, in a non-limiting modality substantially compressed, for example, 20 ~ 30% of their original volume, at temperatures above their initial glass transition temperatures ( Tg) where the material softens. Although still geometrically altered, the material can be cooled to well below its initial Tg or cooled to room temperature, and is able to remain in the altered geometric state even after the applied change force is removed. When the material is heated close to or above its Tg Start, it is able to recover its original geometric state or shape, or close to its original geometric position; a state or shape that can be called a recovered geometric position. In other words, the shape memory material has overwintering memory that provides a shape for which the shape memory material naturally takes after its manufacture. Compositions of polyurethanes and other polymeric shaped memory materials are capable of being formulated to achieve the desired initial glass transition temperatures that are suitable for in-pit applications, where arrangement can be controlled for temperatures below Tg the depth at which the set will be used.
[0017] [00017] In general, polyurethane polymer or polyurethane foam is considered poor in thermal stability and resistance to hydrolysis, especially when it is made of polyether or polyester. It has previously been found that thermal stability and resistance to hydrolysis are significantly improved when polyurethane is made of polyols carbonate and diphenyl methylene diisocyanate (MDI) as mentioned above. The compositions of the present polyurethane foam are capable of being formulated to achieve different glass transition temperatures within the range of 60 ° C to 170 °, which is especially well suited to meet most wellhead temperature requirements. More details on these particular polyurethane foams or polyurethane elastomers can be found in U.S. Patent Application Serial No. 12 / 250,062, published as U.S. Patent Application Publication No. 2010-0089565.
[0018] [00018] Despite the above, the well devices described here and methods of using them can be practiced with a wide variety of polymeric shaped memory materials including, but not necessarily limited to, polyurethanes, polyurethanes made through the polyol reaction polycarbonate with a polyisocyanate, polyamides, polyureas, polyvinyl alcohols, vinyl alcohol-vinyl ester copolymers, phenolic polymers, polybenzimidazole, polyethylene oxide / acrylic acid / N-methylene cross-linked methacrylic acid copolymer -bis-acrylamide, polyethylene oxide / methacrylic acid / N-vinyl-2-pyrrolidone copolymer crosslinked with ethylene glycol dimethacrylate, polyethylene oxide / poly (methyl methacrylate) / N-vinyl-2-pyrrolidone copolymer cross-linked with ethylene glycol dimethacrylate and their combinations. Although it is expected that in most implementations the polymeric memory material will be cellular foam, it should also be understood that other physical structures that are not cellular foams, for example, an elastomer, may find use as the shape memory material. polymeric. Of course, elastomers can also be cellular in some non-limiting modalities.
[0019] [00019] Suitable disposal fluids include, but are not necessarily limited to, water, brines, dimethyl sulfoxide, ketones, alcohols, glycols, ethers, hydrocarbons and mixtures thereof. Specific examples of suitable polar fluids include, but are not necessarily limited to, water, brines, methanol, ethanol, isopropyl alcohol, ethylene glycol monobutyl ether (EGMBE), dimethyl sulfoxide and acetone. Specific examples of suitable non-polar fluids include, but are not necessarily limited to, vegetable oils, mineral oil, LVT 200 oil and crude oil. LVT 200 oil is described as hydrotreated distillate of normal cycloparaffinic, isoparaffinic and paraffinic hydrocarbons containing light C9-16 available from Delta Drilling Products & Services, LLC. In general, the more polar a fluid is, the more likely the fluid will serve as a disposal fluid, although almost all fluids can exhibit some benefit as a disposal fluid, depending on the polymeric memory material being treated. It should be understood that the particular disposal fluid should not be a solvent for the polymeric memory material. That is, the polymeric memory material should not be soluble in the disposal fluid to any notable degree.
[0020] [00020] The amount effective to affect Tg and / or stiffness is a quantity necessary to essentially saturate or impregnate all the material with a polymeric form of memory that is to be affected. Since it is expected that in most embodiments of the polymeric memory material it will be an open cell foam, it may not be physically possible for the disposal fluid to infiltrate all cells, but at least 25% vol, alternatively, at least 50% vol and even at least 90% vol of the material can be contacted. In the event that the polymeric memory material is not a foam, or instead is a material such as an elastomer that is non-cellular, it may be more difficult for the disposal fluid to reach all polymer chains in the material. In non-limiting embodiments, more time may be required for the disposal fluid to be more effective or disposal fluid may need to be changed, for example, a fluid having relatively smaller molecules to allow the polymer chain structure to be infiltrated.
[0021] [00021] A non-limiting theory of how the method and devices described here can operate can be seen with reference to FIGURES 3 and 4. As shown in FIGURE 3, polyurethane chains coupled through hydrogen bonding represent the polyurethane crystal structure and because the polyurethane chains are more orderly and regular, the polymer chains are relatively parallel, the crystalline polyurethane is more rigid. The mobility of the polymer chains is limited, so the material has a higher Tg. However, if another substance is introduced, for example, an ROH alcohol serving as a disposal fluid, the hydrogen bonding network between polyurethane chains is broken. The polymer chains are decoupled from each other and relatively more mobile, in this way, the Tg of the material is less and the stiffness of the material is reduced, for example, to a second, lesser Tg and a second, lesser stiffness, respectively.
[0022] [00022] It has been found that water alone cannot decrease the Tg of the polycarbonate-polyurethane material significantly enough to have an oil well device at 46.1 ° C (115 ° F), for example. On the other hand, it was found that an EGME / MeOH / KCl brine disposal fluid can dispose of an oil well device at this temperature. A non-limiting explanation is that a single water molecule has a negatively charged oxygen atom and two positively charged hydrogen atoms. In this way it can form two H bonds simultaneously: in a first scenario of one with the oxygen atom of a carboxyl group in a polymer chain, the other with an oxygen atom of a carboxyl group in a second polymer chain. However, it can also have a second scenario of a hydrogen bond to a carboxyl oxygen in a first polymer chain and a second hydrogen bond to a hydrogen atom in a urethane bond of a second polymer chain. In this way, chain 1 and chain 2 are not very effectively decoupled since they are coupled through a single water molecule. Note, however, that water molecules can also form H-linked chains between themselves. In this way, there may be a coupling such as: Chain 1-water -...- water-Chain 2. This coupling through chains of water molecules would not be expected to be strong.
[0023] [00023] Alternatively, ROH alcohols cannot form H bonds with two chains simultaneously through the first scenario described above, but they can do so through the second scenario. In another non-limiting embodiment, such coupling can take place through a glycol or through a bridge such as: Chain 1-ROH -...- ROH-Chain 2, but it would not be expected to be a strong coupling. However, the alkyl portions of alcohol molecules can serve as spacers between the polymer chains and decouple the chains more effectively than water alone. In this way, the Tg of the polymer in more complex (multicomponent) alcohols or disposal fluids may be less than that obtained in water alone.
[0024] [00024] In a polyurethane-polycarbonate polymer, in a non-restrictive version here, there are many carboxyl oxygen atoms in the chain and fewer hydrogen atoms in the urethane bonds. In this way, water molecules can form many Chain 1-water-Chain 2 bridges, while ROH alcohols can form few Chain 1-ROH-Chain 2 bridges since there are relatively fewer hydrogen atoms of polyurethane bonds in the chain compared to the carboxyl oxygen atoms.
[0025] [00025] Arrangement fluids that cannot break the hydrogen bond of polymer chains when joining hydrogen bonds themselves can still affect Tg and the rigidity of polymer chains by simply physically interfering or staying between bonding sites of hydrogen from the adjacent polymer chains to prevent or inhibit the hydrogen bonding chains from attaching to each other. This non-limiting understanding can help explain why non-polar materials such as hydrocarbons, for example, oils, can further decrease Tg and reduce the stiffness of polymer materials. It can then be understood that there is in general terms a spectrum of useful disposal fluids, where the more polar fluids have more than one effect and the less polar fluids have less than one effect.
[0026] [00026] It should also be understood that the effect of the disposal fluid is reversible. That is, when the disposal fluid is removed, the Tg of the polymeric memory material as well as the original stiffness are restored. As a practical matter, it is not possible to remove all the disposal fluid from the memory material in a polymeric way once it has been contacted by it or even saturated with it. Since the polymeric memory material is porous, and in a beneficial embodiment it is an open cell foam, it is simply physically difficult to remove all the disposal fluid once it is contacted with and introduced into the foam. Thus, in a non-limiting embodiment, "substantial removal of all disposal fluid" is defined here as removal of at least 90% by volume from the fluid, alternatively at least 95% by volume, and in another version at least 99% vol. Certainly, complete removal is an objective.
[0027] [00027] In this way, it can be understood that with substantially all the disposal fluid being removed from the memory material in a polymeric way, the effects can be restoring the Tg to at least 90% of the original Tg and / or restoring the stiffness in at least minus 25% of the original stiffness. Alternatively, Tg is restored to at least 95% of the original Tg and / or the stiffness is restored to at least 50% of the original stiffness. In another non-restrictive version, Tg is restored to at least 99% of the original Tg and / or the stiffness is restored to at least 90% of the original stiffness. Certainly, complete restoration of these properties is desirable. Stiffness can be restored when, in a non-limiting example, the ROH alcohol is removed from the schematic structure shown in FIGURE 4 and the hydrogen bond between the polymer chains is restored, as schematically shown in FIGURE 3.
[0028] [00028] In a non-limiting modality, an optional surfactant can be used to help recover a polymeric material disposal fluid from memory. Suitable surfactants when the disposal fluid being removed is a polar fluid such as water, brines, dimethyl sulfoxide, ketones, alcohols, glycols and ethers can include, but are not necessarily limited to, anionic, cationic, amphoteric and non-ionic surfactants. Suitable surfactants when the disposal fluid being removed is a non-polar fluid such as an oil, for example, a plant oil, for example, olive oil or sunflower oil, may include, but is not necessarily limited to, anionic surfactants, cationic, amphoteric and non-ionic.
[0029] [00029] The method described here can have considerable benefit. In a non-limiting example, a single oil well device product having only one type of polymeric memory material can be used in a variety of applications requiring disposition of the polymeric memory material from its changed geometric position to a geometric position recovered in different Tgs simply through contact, imbibition or saturation of the material with a polymeric shape in its geometric position altered in a suitable different disposal fluid designed to change its Tg in different amounts.
[0030] [00030] In a specific non-limiting modality, the shape memory material is a polyurethane material that is extremely rigid and strong and that is capable of being geometrically altered and returned to substantially its original geometric shape. The Tg of the shape memory polyurethane foam can vary from 40 ° C to about 200 ° C and is geometrically altered by mechanical force at 40 ° C to 190 ° C. While still in a geometrically altered state, the material can be cooled to room temperature or some other temperature below the Tg of each material with shape memory. Polyurethane with shape memory is able to remain in the altered geometric state even after the applied mechanical force is removed. However, as described here, the material with polymeric memory in its altered geometric state can be contacted, saturated or soaked in a disposition fluid that alters its Tg, generally decreasing it. When the compressed polymeric memory material is heated to above its reduced or modified start Tg, it is able to return to its original form, or close to its original form. The time required to recover the geometric shape can vary from about 20 minutes to 40 hours or more depending on the slope of the transition curves as the material moves from a glass state to a rubber state. If the material remains below the altered or decreased initial Tg, it remains in a geometrically altered state and does not change its shape.
[0031] [00031] Ideally, when shape-shaped polyurethane is used as a wellhead device, it is preferred that the device remains in an altered geometric state during insertion until it reaches the desired location within the well. Generally, wellhead tools that go from the surface to the desired location within the well take hours or days. In this way, it is important to combine the altered start Tgs of the material with the expected interior well temperatures. The disposal fluids described here help the designer to prevent premature disposal of the material with a polymeric memory and control when and where disposal occurs, thus allowing for seamless implementation and disposal of the device inside the well.
[0032] [00032] In some non-limiting modalities, when the temperature is high enough during insertion, devices made from shape-shaped polyurethane could begin recovery. To avoid unwanted early recovery during insertion, delay methods can or should be considered. In prior non-limiting embodiments, a (poly) vinyl alcohol (PVA) film or other suitable film can be used to wrap or cover the outer surface of devices made of polyurethane with shape memory to prevent recovery during insertion. Once the devices are in place inside the well for a given amount of time at temperature, the PVA film is capable of being dissolved in water, emulsions or other fluids inside the well and, after such exposure, the devices with memory in shape they can recover to their original geometric shape or conform to the perforation or other space. However, the apparatus and methods described here instead prevent unwanted early recovery of the material with a polymeric form through contact, soaking or wrapping the material in a disposal fluid that changes Tg sufficiently to help inhibit or prevent premature disposition. .
[0033] [00033] In a non-limiting embodiment, a wellhead tool may have an oil well device that is a polymeric memory material as described here that can be designed to allow fluids, but not fine particles and the like solids, go through a screen, for example. In a different non-restrictive version, the polymeric memory material can be designed to prevent fluids as well as solids from passing through it, in which case the tool is a packer or other insulation device. In these and other modalities, the geometric position recovered from the material with a polymeric memory can fully conform to the space available between the oil well device and the drilling or housing wall. When it is described here that a device "fully conforms" to the perforation, it means that the material with shape memory is recovered or is available to fill the space available up to the perforation wall. The perforation wall will limit the final, recovered shape of the material with shape memory and in reality does not allow it to expand to its original geometric shape. In this way, however, the recovered or disposed memory material will perform the desired function within the well. In summary, suitable oil well devices used in the apparatus or methods described here include, but are not necessarily limited to, an expansion tool, a screen, a packer and an insulation plug.
[0034] [00034] The invention will now be described with respect to certain specific examples that are not intended to limit the invention in any way, but simply to illuminate it further. EXAMPLE 1
[0035] [00035] The effect of polar and non-polar disposition fluids on the disposition of polymer-based expandable foamed memory is shown in FIGURE 5. Two cylindrical samples of rigid open-cell polyurethane-polycarbonate foam (a = 4 mm , d = 7 mm) were immersed in vegetable oil and water at 65 ° C and compacted to 35.2% and 39.4% of their original height, respectively. After the compressive loads on the samples were removed, the sample immersed in the vegetable oil expanded to 39.9% of its original height within 21 seconds and then expanded further to just 40.9% of its original height during the next 2468 minutes. , while the sample immersed in water rapidly expanded to 50.8% of its original height within 62 seconds and then gradually expanded further to 67.2% of its original height over the next 2500 minutes. Note that the initial rapid expansion of the foam samples reflects an elastic response of the foam to the removal of compressive load and can be avoided if the pre-compacted samples are immersed in the liquid for disposal. In this way, the foam sample immersed in vegetable oil was effectively "frozen" at 65 ° C, while the sample immersed in water was able to continuously expand with a decreasing rate as a function of time at the same temperature. In this way, this experiment shows that an expandable element based on compacted polyurethane / polycarbonate foam can be safely transported into the well and installed at temperatures of less than at least 65 ° C if the oil well is circulated with a oil-based liquid. Replacing the oil-based circulation fluid with a water-based liquid would trigger the placement of expandables at the same temperature. This experiment also shows that the starting temperature for the disposition of a foam-based element immersed in water is less than 65 ° C. EXAMPLE 2
[0036] [00036] In this particular case of a polycarbonate-polyurethane-shaped memory foam material, relatively light and mobile water molecules are believed to form hydrogen bonds with the oxygen atoms negatively charged with polycarbonate chains and the carbon atoms. hydrogen positively charged with urethane (carbamate) bonds inducing their movement and probably acting as an "internal lubricant" between the polymer chains, as discussed earlier. An understanding of the molecular level of interactions of water molecules with polymer chains can be provided by the Molecular Dynamics simulations, described by Tamar Schlick in "Molecular Modeling and Simulation", Springer-Verlag, New York, 2002.
[0037] [00037] This phenomenon effectively reduces a glass transition temperature, Tg, of the polyurethane / polycarbonate foam immersed in water compared to Tg of the same material immersed in vegetable oil by an ΔTg of about -17 ° C, as seen in the FIGURE 6. FIGURE 6 is a graph of the storage (E ') and loss (E ") modules of polymeric material samples immersed in oil and water as temperature functions. The glass transition temperature of the polymer immersed in liquid (Tg) corresponds to the peak value of the loss module E "and indicates that the Tg is about 17 ° C lower when water is used compared to when oil is used. Also note the shift to the left of the storage module curve E 'when water is used compared to when oil is used.
[0038] [00038] In this way, water functions as a disposition or activation agent on the polymer foam while the vegetable oil does not show a significant reduction in Tg and "lubrication" properties (reduction of stiffness). In this way, when replacing a non-polar oil well (hydrocarbon) circulation fluid that does not have relatively large Tg reduction properties with a relatively larger Tg reduction ability fluid by contacting the polymer foam material, the temperature of start-up for the layout of the polymer foam-based expandables with shape memory can be reduced. In a non-limiting implementation, the start-up temperature can be kept high during transport into the well and installation procedures. Then the Tg can be decreased by replacing the oil-based circulation fluids with the water-based fluids to activate the layout of the expandables. It should be noted that the variety of possible disposal fluids is wide, and water and vegetable oil are used as examples only. EXAMPLE 3
[0039] [00039] As shown in FIGURE 7, by changing the temperature of the circulating liquid, it is possible to control both the rate and the degree of layout of the polymer foam-based expandables with shape memory. As shown in FIGURE 7, increasing the temperature increases the rate as well as the degree of disposition of the expandables. It should be noted that this effect keeps the foam immersed in both the most polar disposal fluids and the non-polar disposal fluids. EXAMPLE 4
[0040] [00040] The following data supports the understanding that a polar disposal fluid that decreases the Tg of the material relatively more than a non-polar fluid is also more effective in reducing the time of disposal of the fully conformable sand retaining screen (TCS ) (Totally Conformable Sand Screen). In this example the TCS was a polyurethane / polycarbonate foam.
[0041] [00041] The TCS material before contact with the activation fluid has a Tg in 3% KCl solution of 71 ° C. After immersion in activation fluids at 46.1 ° C (115 ° F) for 72 hours, Tgs in 3% KCl solution are as shown in Table 1. TABLE I Tg of Material in 3% KCl Solution after Disposal Using Various Mixtures of EGMBE and MeOH
[0042] [00042] The results of Table I are plotted in FIGURE 8. It can be seen that the Tg of the material decreases as the EGMBE content in the activation fluid increases.
[0043] [00043] FIGURE 9 shows that the higher the EGMBE content in the disposal fluid, the less time it takes to dispose the TCS for gauge orifice diameter. In the disposition experiments, the corresponding disposition fluids and disposition times were as shown in Table II. It can then be seen that the disposal fluid that reduces Tg more also reduces the disposal time more.
[0044] [00044] It should be understood that the invention is not limited to the exact details of construction, operation, exact materials or modalities shown and described, since modifications and equivalents will be apparent to one skilled in the art. In this way, the invention must then be limited only by the scope of the appended claims. In addition, the report should be considered in an illustrative rather than a restrictive sense. For example, specific combinations of components to produce the memory materials in polymer form, particular Tgs, particular disposal fluids used, specific tool configurations for interior wells, designs and other compositions, components and structures that fit the claimed parameters, but not specially identified or tested on a particular method or apparatus, are anticipated to be within the scope of the present invention.
[0045] [00045] The terms "comprises" and "comprising" in the claims are to be interpreted to mean including, but not limited to, the elements mentioned. For example, an oil well device in this report can consist of or consist essentially of at least one material with a polymeric memory and an disposal fluid as defined by the claims. Similarly, a method of installing an oil well device in a wellwell tool in a well may consist of or essentially consist of introducing the tool into the well by loading the well device into a well where the material with memory in a polymeric way it is contacted by a first fluid, substantially removing the first fluid, contacting the material with a polymeric memory with a disposal fluid and recovering the material with a polymeric memory from its changed geometric position for insertion in a recovered geometric position as further specified in the claims.
[0046] [00046] The present invention can adequately comprise, consist or consist essentially of the disclosed elements and can be practiced in the absence of an undisclosed element.

权利要求:
Claims (10)
[0001]
Oil well device comprising: at least one polymeric memory material having an original glass transition temperature (Tg) and an original stiffness; and a disposal fluid contacting the polymeric memory material in an effective amount to have an effect on the polymeric memory material, the effect selected from the group consisting of decreased Tg, decreased stiffness, and both, characterized by the fluid implantation be selected from the group consisting of dimethylsulfoxide, ketones, alcohols, glycols, ethers and their mixtures, where the oil well device has the property that when substantially all of the disposal fluid is removed from the polymeric memory material, an effect is obtained selected from the group consisting of restoring the Tg to at least 90% of the original Tg; stiffness restoration to at least 25% of the original stiffness and both.
[0002]
Device for oil well, according to claim 1, characterized by the fact that the material with a polymeric memory is selected from the group consisting of polyurethanes, polyurethanes made by the reaction of a polycarbonate polyol with a polyisocyanate, polyamides, polyureas, polyvinyl alcohols, vinyl-vinyl ester alcohol copolymers, phenolic polymers, polybenzimidazoles, polyethylene oxide / acrylic acid / methacrylic acid copolymer crosslinked with N, N'-methylene-bis-acrylamide, polyethylene oxide copolymer / methacrylic acid / N-vinyl-2-pyrrolidone cross-linked with ethylene glycol dimethacrylate, polyethylene oxide / poly (methyl methacrylate) copolymer / N-vinyl-2-pyrrolidone cross-linked with ethylene glycol dimethacrylate and combinations thereof.
[0003]
Oil well device according to claim 1 or 2, characterized in that the material with a polymeric memory is a polyurethane formed by a process comprising reaction of a polycarbonate polyol with an isocyanate.
[0004]
Oil well device according to claim 1 or 2, characterized in that the oil well device is selected from the group consisting of an expansion tool, a screen, a packer, an insulation plug and their combinations .
[0005]
Device for oil well, according to claim 1 or 2, characterized by the fact that the material with polymeric memory is in an altered geometric position different from an original geometric position.
[0006]
Method of installing an oil well device in an interior well tool in an oil well, the method characterized by the fact that it comprises: introduction of the interior well tool carrying the well device in an oil well, where the oil well device comprises at least one polymeric memory material having an original glass transition temperature (Tg) and an original stiffness, where the material with a polymeric memory is in an altered geometric position and the material with a polymeric memory is contacted by a first fluid; substantially removing the first fluid; contact of the polymeric memory material with a disposition fluid in an effective amount to have an effect on the polymeric memory material, the effect selected from the group consisting of decreased Tg, decreased stiffness, and both, where implantation the fluid is selected from the group consisting of dimethyl sulfoxide, ketones, alcohols, glycols, ethers and their mixtures; and recovery of material with polymeric memory from its geometric position changed for insertion to a recovered geometric position; where the oil well device has the property that when substantially all of the disposal fluid is removed from the polymeric memory material, an effect is obtained selected from the group consisting of restoring the Tg to at least 90% of the original Tg; stiffness restoration to at least 25% of the original stiffness and both.
[0007]
Method, according to claim 6, characterized by the fact that it also comprises expansion of the material with polymeric memory of its geometric position changed to a recovered geometric position.
[0008]
Method according to claim 6 or 7, characterized by the fact that the material with a polymeric memory is selected from the group consisting of polyurethanes, polyurethanes made by reacting the polycarbonate polyol with a polyisocyanate, polyamides, polyureas, polyvinyl alcohols, vinyl-vinyl ester alcohol copolymers, phenolic polymers, polybenzimidazoles, polyethylene oxide / acrylic acid / methacrylic acid crosslinked with N, N'-methylene-bis-acrylamide, polyethylene oxide / acid copolymer acrylic / N-vinyl-2-pyrrolidone cross-linked with ethylene glycol dimethacrylate, polyethylene oxide / poly (methyl methacrylate) copolymer / N-vinyl-2-pyrrolidone cross-linked with ethylene glycol dimethacrylate and combinations thereof.
[0009]
Method according to claim 6 or 7, characterized by the fact that the polymeric memory material is a polyurethane formed through a process comprising reacting a polycarbonate polyol with an isocyanate.
[0010]
Method according to claim 6 or 7, characterized by the fact that the oil well device is selected from the group consisting of an expansion tool, a screen, a packer, an insulation plug and their combinations.

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WO2011133319A3|2011-12-22|

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法律状态:
2020-09-01| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-12-01| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-01-26| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 05/04/2011, OBSERVADAS AS CONDICOES LEGAIS. |

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