LAMINATE STRUCTURE WITH BUILT-IN CAVITIES FOR USE WITH SOLAR CELLS AND RELATED MANUFACTURING METHOD

专利摘要:
laminate structure with recessed cavities for use with solar cells and related manufacturing methods. an integrated laminate structure (702a, 702b, 801) adapted for application, in the context of solar energy technology, comprising a first support element (704, 804), such as a piece of plastic or glass, which optionally comprises the substantially transparent material allowing light transmission therethrough, a second second support member (702, 802) provided with at least one surface embossment pattern (802a) comprising a number of surface embossments (708), and having at least one predetermined optical function with respect to incident light, said second support element optically comprising substantially transparent material allowing light transmission therethrough, the first and second support elements being laminated together so that at least a surface relief pattern is embedded within the established laminate structure and a number of related cavities (709) are formed at the interface of said first and second support elements. an applicable manufacturing method is presented.
公开号:BR112012025699B1
申请号:R112012025699-8
申请日:2011-04-06
公开日:2021-09-14
发明作者:Kari Rinko
申请人:Oy Ics Intelligent Control Systems Ltd；
IPC主号:

专利说明:

FIELD OF INVENTION
The present invention pertains to optics. In particular, but not exclusively, the present invention involves laminate structures with embedded optically functional cavities and their fabrication in the context of solar technology. HISTORY OF THE INVENTION
Traditionally, microstructures such as microprisms or networks of different optical-containing devices such as lighting fixtures and electronics have been produced exclusively on the surface areas of optically transparent substrates. These structures may have originally been configured to (re)direct, couple or otherwise interact with incident light in a predetermined way, but placing this on the surface of the material typically caused a number of problems and defects arose, if not immediately, at least in the long run.
Namely, optically significant surface relief structures like coupling optics are very frequently subjected, naturally depending on the usage scenario, to the force caused by various external factors like contamination due to dust, sand, water, grease and dirt in general. Furthermore, surface shapes are often vulnerable to impacts by external objects, which can break, deform and potentially damage these delicate micrometre or nanometer sized structures, for example. Even pressure introduced by an external element purposefully in contact can damage the patterned surface structure on the contact surface and impede its desired function.
To illustrate some of the above issues, figure la visualizes, particularly in the exemplary context of solar cells, two initial problems that can also occur together in the same usage scenario that generally incorporates the propagation of light and the limits of the medium. On the left, light emitted by a light source such as the sun and incident 106 on a shielding glass 102 of a solar cell 104 with a remarkable angle of incidence is undesirably partially reflected 108 from the surface of the shielding glass 102 the air-glass interface. Then, the fraction of the light that has passed through protective glass 102 is still partially reflected internally 110 from the glass solar cell interface 103. Since the external medium is air, the corresponding refractive indices can be nair, nl and n2 for the middle, glassware and the top of the cell, respectively. Lastly, a merely limited amount of light from incident light such as light rays 112 which are substantially perpendicularly incident on protective glass 102 can then pass through protective glass 102 and enter solar cell 104 without considerable amount of loss of related electromagnetic energy due to reflections at interfaces found throughout the optical path. Thus, the range of incident angles that allow efficient internal coupling and total efficiency remains narrow.
To deal with the interfaces previously explained and to improve the coupling efficiency, a solution that substantially follows figure 1b can be
considered. The outer layer 102, like the protective glass above which shields the adjacent solar cell 104 and thus is again the first element to receive incident light, has been provided with a surface relief pattern 114 configured to engage and redirect the light towards to cell 104 within a predetermined angle. The pattern was specifically constructed to redirect light rays 120 more perpendicularly to cell 104, for example. However, as the structure is obviously easily contaminated by additional material 118 such as dust particles or water droplets trapped in the recesses defined by the surface relief shapes, the effect of pattern 114 sooner or later becomes inferior because by the less of the incident light is generally reflected by the contamination 118 and/or is coupled towards the cell 104 at a random angle, which can cause other unwanted reflections at the glass-cell boundary 103 and causes reduced overall efficiency of the provided structure.
Still in the exemplary context of solar cells, all the efficiency achieved by contemporary solutions can be surprisingly low, possibly around 15% or below, largely due to reflections induced by contamination and lack of coupling, surface reflections, internal reflections, such as reflections in the middle limits between, for example, ITO layer (tin and indium oxide) and other layers generally applied in the optical structures of solar cells. Most of the incident sunlight on the optical structure comprising the solar cell is not used, as certain incident angles are basically ignored by conventional optics used. In other words, in the illustrated context of solar energy it could be said that only direct sunlight hitting the solar cell vertically adds to the solar cell which is then extremely sensitive to the solar position.
Historically, the use of laser was even suggested to generate localized internal changes, for example, in the refractive index of a support material to emulate internal networks. In addition, specific coatings of predetermined high or low refractive index were applied to the substrate structures to control the propagation of light therein. However, even these and other contemporary solutions have become too restrictive, largely inadequate in performance, complex and expensive in light of common industrial scale utilization. SUMMARY
Thus, the aim is to alleviate one or more of the problems described above not yet satisfactorily addressed by current arrangements, and to provide a practicable alternative for producing various functional structures as optically functional structures suitable for use in the context of solar technology.
The object is achieved by the realizations of a laminate structure and a related manufacturing method according to the present invention. It should be noted that this summary is generally provided to introduce a selection of concepts that are further described below in the detailed description. However, this summary is not intended to specifically identify the unique importance or, in particular, the essential functions of the subject matter claimed and thus limit the scope of this subject matter claimed.
Of course, in one aspect of the present invention an integrated laminate structure adapted for application in the context of solar technology comprises: - a first support element, such as a piece of plastic or glass, preferably optically comprising the substantially transparent material which allows the transmission of light therethrough, - a second support element, such as a piece of plastic or glass, provided with at least one surface relief pattern comprising a number of surface relief shapes and having at least one predetermined optical function with respect to light incident thereon, said second support element preferably optically comprising substantially transparent material which allows light transmission therethrough, the first and second support elements being laminated together so that at least one surface relief pattern is embedded within. of the established laminate structure and a number of cavities o functionally related optical elements have been formed at the interface of said first and second support element.
Preferably, the laminated elements are securely joined together by lamination so that no unwanted gaps such as air gaps, naturally excluding the desired optically functional cavities preferably created by at least one inlaid surface relief pattern, remain between them.
Furthermore, it should generally be noted that when a surface relief pattern or shape of a support element is embedded during lamination, it does not appear on the surface of the constructed laminate structure and is not a surface relief pattern or shape of the structure.
Furthermore, in optical applications the delaminated layers patterned with the same refractive index can form a single element in terms of optical function with respect to incident light.
In some embodiments, the first support member may be provided with at least one surface relief pattern having a predetermined optical function with respect to light incident thereon and comprising a number of surface relief shapes. The pattern can be on the side facing the second support element over and after the lamination (embedded), or on the opposite side, for example. In the latter case, the pattern can remain on the surface of the structure or be covered, for example, by another element and then embedded. The patterns of the first and second support elements. they can form an aggregated multilayer pattern having at least one common function, for example. A support element, such as the first or second support element, can generally be substantially planar, but still other shapes are possible.
In some embodiments, at least one surface relief pattern of the second support and/or the first support element preferably embedded within the laminate structure may further be configured to define a number of optically functional cavities preferably herein optionally with the part of the first support and/or the second element, respectively in its interface. A built-in closed cavity can be, for example, a micro-cavity or a nano-cavity of the same size. The cavities can contain a number of materials potentially different from the materials of the first and/or second support element. A cavity can include or be filled with fluid such as air, suitable liquid and/or solid. A cavity can include gel. Ink can be applied. The ink can be transparent or colored. Substances can be selected to provide a predetermined optical performance in terms of, for example, refractive index. The refractive index may differ from the associated support element, or it may be the same. A cavity can have a dot-like, elongated, or more complex shape, for example.
In some embodiments, at least optionally an optical function of a potentially embedded used surface relief pattern comprising a number of surface relief shapes may include a function selected from the group consisting of: light directing function, light directing function light capture, reflective function, transmissive function, transreflective function, coupling function, internal coupling function, external coupling function, polarization function, diffraction function, refraction function, anti-glare function, anti-glare function, function anti-reflection function, collimation function, pre-collimation function, lens function, convergent function, divergent function, wavelength modification function, scatter function, color function, medium distribution function, and diffusion function. In the case of built-in patterns one or more functions can be obtained with the related cavities established at the element interfaces. The interfaces or predetermined parts can be made optically transparent with, for example, own selection of refractive indices (even), if desired.
A plurality of surface relief shapes of the pattern can support the same function. Alternatively, different forms of the pattern may support different functionality. In one embodiment, a single form can provide multiple, at least two, functionality. The same pattern or even a shape can be configured to transmissibly couple light and otherwise reflect light, for example. Functionality may depend on the nature, such as incident angle and/or wavelength, of light and/or on the side of the shape the light is incident on, for example. A surface relief shape, embedded or not, can be configured for a predetermined number of functions by correctly selecting the associated material (contour material and fill material), dimensions, position and/or alignment, for example.
In some embodiments, the laminate structure can include a third and optionally a number of subsequent support elements. These can include other surface relief patterns in it. Surface relief patterns can be embedded within the laminate structure. The first, second or other optional elements can be a laminate or other type of multi-layer and/or multi-part element. A middle element may be thicker than the surrounding upper and lower elements such as films which may be provided with a number of surface relief patterns to be optionally embedded, for example. Furthermore, the middle element can be provided with a surface relief pattern that is embedded within the laminate during fabrication of the laminate structure.
In some embodiments, the integrated laminate structure may comprise a plurality of layers of surface relief patterns (originally). Each laminated element such as a film, foil or foil, can comprise one or more surface relief patterns and construct one or more optically functional layers, respectively. Each layer can have a dedicated optical functionality or multiple functionality. A multi-layer pattern may be formed by a single support element initially having a layer of surface relief shapes on both sides thereof, on both sides thereof, and/or a plurality of support elements, each provided with fur. minus one layer of surface relief shapes, can be used to collectively form the multilayer pattern. The layers of the multilayer pattern can have at least one collective role.
In some embodiments, the first and/or second support element is substantially flexible and tiltable. The degree of flexibility and curvature differs from the broad realization. For example, a predetermined slope, for example 180 degrees, can be obtained with a radius of the predetermined slope without breaking the material. Other support elements can also be flexible and tiltable. The laminate structure can be flexible and even tiltable.
The support element can be thin as a thin film. The thickness of a support element can also vary depending on the embodiment. It can be from a few nanometers to several millimeters, for example. The above-mentioned applies also to other supporting elements of the laminate structure. However, clearly thicker elements can alternatively be used.
In some embodiments, the first and/or second support element comprises plastic material such as polymer or elastomer, glass and/or ceramic material. Additionally or alternatively, other materials such as semiconductor materials, for example, silicon or silicon wafer, can be used.
In some embodiments, a surface relief pattern to be optionally embossed comprises a number of surface relief shapes defining at least one entity selected from the group consisting of: a grid, a grid groove, a binary shape, a shape slanted, a quadratic and rectangular shape, a triangular shape, a trapezoidal shape, a pixel, a grid pixel, a protrusion, a recess, a concave shape, and a lens.
In some embodiments, the laminate structure can comprise or form at least part of a transmissive, reflective, or transreflective element.
In some embodiments, the laminate structure contains or is provided with a surface layer functional as a coating and/or a layer containing surface relief forms. These shapes can still remain on the surface of the laminate structure. The function, or "property", of this may include anti-reflective function, hydrophobic function, hydrophilic function and/or self-cleaning function, for example.
In some embodiments, a surface relief shape and/or pattern related to being embedded or otherwise embedded in the laminate structure may be substantially submicron in size with respect to the length, depth/height and/or width thereof. Alternatively, the size of the shape and/or pattern may be a few microns or several tens of microns, for example, approximately 20 or approximately 30 microns up to a number of millimeters. Even larger sizes can be applied.
In another aspect, a method for building an integrated structure for optical applications in the context of solar technology comprises - obtaining a first support element, such as a piece of plastic or glass, preferably comprising optically substantially transparent material that allows light transmission therethrough. , - obtaining a second support element, such as a piece of plastic or glass, provided with at least one surface relief pattern comprising a number of surface relief forms and having at least one predetermined optical function with respect to incident light , said second support element preferably comprising optically substantially transparent material which allows light transmission therethrough, - lamination of the first and second support element together so that at least one surface relief pattern is embedded with the structure of laminate established.
Embedding at least one surface relief pattern can practically cause a number of related cavities to be located substantially at the associated interface of the first and second support elements in the laminate. The part of the edges of the cavity can then be defined by returning to the surface layer of the first support element.
In some embodiments, a roll-to-roll procedure is applied to the method. For example, a roll-to-roll procedure such as roll-to-roll embossing or roll-to-roll printing can be applied to establish the surface relief pattern on a support element. Additionally and alternatively, a surface relief pattern may be formed using, for example, at least one technique selected from the group consisting of: embossing, printing, micro-machining, UV embossing, UV printing, lithography, micro-molding and casting. Furthermore, the lamination process can utilize roll-to-roll or flat processing technology.
In some embodiments, a support element, like the second support element, is provided by at least one surface relief pattern such that a pre-master element, for example, a pre-master plate comprising a pre-master pattern. master, it is first formed using a suitable technique such as electroforming, casting or molding, for example. A master element such as a nickel shim, plastic master plate, cast material plate or molded plate can be formed on the basis of the pre-master element. Optionally, the pre-master element pattern(s) can be modulated by a suitable technique such as printing. Drop filling by the ink device can be applied for modulation, for example, so that the ink filled parts of the pre-master do not appear as such in the target element, i.e. the master element.
The foregoing considerations regarding the various embodiments of the laminate structure can be flexibly applied to the method embodiments mutatis mutandis and vice versa, as noted by one skilled in the art.
The utility of the present invention generally arises from a plurality of issues depending on each particular embodiment. First of all, simple and very complex high performance, nanostructures or integrated microscale structures with various functionalities, such as optical structures, can be embedded within a laminate structure comprising at least two elements that define at least two layers fixed together . The lamination technique used can preferably be selected so that the fixation is secure and/or has substantially no (unwanted) gap between the laminated elements. Other elements, layers or integrated coatings can be provided on either side of the obtained laminate. In most embodiments, the laminate structure can be manufactured using a relatively simple, low-cost, industrial-scale method. Furthermore, the embedded structures of the laminate remain protected from external impulses and contamination. The life of related products is extended and many of them may be practically maintenance free.
Also, multilevel/layer embedded structures can be easily constructed. Internal light capturing structures using, for example, specific geometries, specific refractive indices and/or specific materials can be provided to internally reflect light. Light capture layers that effectively capture and collimate light over a wide range of incident angles can be implemented. The laminate can further be applied in the context of solar energy, integrated electronics, semiconductors, (bio)medical systems, tribiological systems, windows such as window lighting, greenhouse lighting, advertising, security applications, automotive and generally the industry. vehicle, street lighting, general lighting and various signs or signs such as traffic signs and luminous labels, for example.
Particularly, no context of solar energy and solar cells (photovoltaic cells), improvements in operating efficiency due to more efficient capture of incident light (surface) to the solar cell, more efficient capture of internal light, and reduced if not completely eliminated problems contamination, can be reached. The solar cell can remain static and implementing a mobile means to adjust its alignment is unnecessary despite the high efficiency. The laminate structure attached to the solar cell can be further provided with additional features and layers such as self-cleaning nanostructures, coatings etc. Larger functional surfaces can be built. Rigid or flexible solar cell structures can be considered.
The expression "a number of" here refers to any positive integer starting from (1), for example, to one, two or three.
The expression "a plurality of" here refers to any positive integer starting from two (2), for example, to two, three or four.
The expression "understand" is applied here as an open limitation that does not require or exclude the existence of functions also not recited.
The terms "a" and "an" do not denote a quantity limitation, but denote the presence of at least one of the referenced item.
Thus, the terms "first" and "second" do not denote any order, quantity or importance, but are used to distinguish one element from another.
The term "light" refers to electromagnetic radiation as visible light, but is not limited to visible light.
The term "support element" may generally refer here to a laminate element comprising predetermined material such as light-carrying material, an element comprising a predetermined functional element such as a coating or at least a part of a structure such as a pattern. of surface relief or a related cavity, and/or an element that supports, carries, protects or is at least attached to one or more elements in the finished laminate and thus forms an integral part of the laminate.
Different embodiments of the present invention are disclosed in the dependent claims. BRIEF DESCRIPTION OF RELATED DRAWINGS
In the following, the invention is described in more detail with reference to the accompanying drawings in which:
Figure la illustrates several problems associated with contemporary solar cell arrangements.
Figure 1b illustrates several problems of surface relief structures when subjected to typical conditions of use, for example, outdoor environments.
Figure 2 is a cross-sectional illustration of an embodiment of the laminate structure in accordance with the present invention.
Figure 3 structure is a cross-sectional illustration of another laminate in accordance with the present invention.
Figure 4 structure is a cross-sectional illustration of another laminate in accordance with the present invention.
Figure 5 structure is a cross-sectional illustration of another laminate in accordance with the present invention.
Figure 6 structure is a cross-sectional illustration of another laminate in accordance with the present invention.
Figure 7 laminated to is a cross-sectional illustration of a solar cell in accordance with an embodiment of the present invention.
Figure 8 laminated to is a cross-sectional illustration of an internal coupling purposes in accordance with an embodiment of the present invention.
Figure 9a is a cross-sectional illustration of a structure for internal coupling purposes that generally utilizes the principles defined herein.
Figure 9b is a cross-sectional illustration of two other structures for internal coupling purposes that generally utilize the principles defined herein.
Figure 10 illustrates the fabrication of an embodiment of the laminate structure in accordance with the present invention.
Figure 11 is a flowchart showing an embodiment of the manufacturing method according to the present invention.
Figure 12 illustrates several aspects of potential roll-to-roll fabrication scenarios.
Figure 13 illustrates selected elements of a manufacturing process resulting in a creation of an embodiment of the laminate structure in accordance with the present invention. DETAILED DESCRIPTION
Figures la and 1b were already observed with the description of the technique history.
The principles of the present invention can be applied in various usage scenarios and contexts. The context may refer to the use of visible, infrared and/or UV light, for example.
In some embodiments of the present invention, the laminate structure can be produced from bulk elements such as bulk plates or films. These can be provided with optical patterns having desired optical functions as coupling, for example, the function of internal coupling or external coupling. Patterns with small surface relief shapes such as grid, binary, flamed, slanted and/or trapezoidal shapes can be used. Discrete patterns such as mesh pixels, small recesses or continuous shapes, recesses or elongated channels, basically any type of two-dimensional or three-dimensional shapes, can be used. Preferably, there are at least small smooth parts, i.e. contact surfaces, at the laminate junction areas (interfaces) to improve adhesion of the associated laminate layers and/or obtain the desired light propagation and/or other behavior.
The embedded surface relief pattern can form and be considered to include a number of closed cavities such as micro-cavities filled with air or other media in the joint area. Also, a number of large structures like refractive structures can be established. Of course, the cavities are preferably optically functional and have at least one predetermined optical function. Thus, when designing a surface relief shape/pattern to be embedded, the functionality of the shape/pattern as embedded in the laminate should naturally be observed so that adjacent laminate materials, and shapes, cavities established at interfaces etc. are correctly considered, for example, as to their optical effect.
In some embodiments, the outer laminated element such as the upper or lower laminated element, when in use, may contain integral light coupling optics such as inner coupling optics, outer coupling optics and/or polarizing networks such as wire mesh or the like. network solutions. Optics may include embedded optics and/or surface optics.
In some embodiments, a number of light sources may be functionally and/or physically connected to the laminate structure, across the edge, for example using coupling optics integrated by the light source and/or coupling optics optionally integrated by the suitable laminate such as collimation and/or reflective optics. Bottom coupling is another possibility.
In some embodiments, a multilayer like double layer optical structure is implemented by the laminate for coupling or other purposes. A layer or other element of the laminate can be configured for a certain (range of) wavelength of light as a certain range of wavelengths. Another layer can be configured for other wavelengths. For example, one layer at the surface or one layer closer to the surface can be set to IR (longer wavelength) and another layer deeper in the structure to visible light (shorter wavelength), or vice versa. Layer thicknesses can be selected on the basis of the target wavelength. With proper thicknesses, the desired layers can become practically visible from the point of view of desired wavelengths. The laminate may incorporate coupling optics, eg coupling layers with surface relief patterns, on multiple sides.
In some embodiments, the laminate structure can be, instead of solar technology, or, in addition, applied in advertising and display windows, screens, signs or brands. An optically functional element, such as a plate or film, which can be a laminate, can be disposed on top of a target figure or other target element as a separate element or integrated with it (laminate, for example). It may contain a surface relief pattern optionally located closer to the figure or other target element than the opposite surface to improve contrast. A binary network or other patterns can be used, for example, with a panel element. Binary network may be desired for higher viewing angle applications and a fired network for narrower angle. Hybrid network solutions are also possible. Diffuser optics can be used for escape from a hot place and for more even lighting. The solution is also applicable to UI solutions and license plates, for example. With license plates or other elements with identification data or other visual data provided on it, the indicated numbers, letters etc. they can be laminated in contact with a faceplate to make the surroundings of the number/letter illuminated, eg for improved contrast.
In various embodiments of the present invention, one or more elements of the laminate structure can be substantially optically transparent, translucent, or opaque. The required degree of transparency of each element naturally depends on each particular use. For example, in some embodiments the preferred transmission with respect to predetermined light wavelengths (e.g., infrared, visible, or uv) may lie within the range of approximately 80 to 95%, e.g., for a material considered to be substantially optically transparent in this context.
Returning to the figures, Figure 2 depicts a scenario in which an embodiment of the present invention can be applied. The integrated laminate structure 202 comprises two flat support elements 204 and 206 laminated together. More elements could be added if needed. The dashed line denotes the (ex~)interface between the two laminated elements 204 (hereinafter "top element" due to location in the figure, where in use the position could be "top" or "side", for example, depending on the laminate alignment), 206 (hereinafter "lower element" for the corresponding ratio) in the figure. The interface can be optically transparent as previously described. Few light rays are visualized as solid line arrows in the figure.
The top member 204 was originally provided with a surface relief pattern comprising a number of surface relief shapes 208 protruding from the underside with corresponding recesses 210 therebetween. The upper member 204 and the lower member 206, which can be considered as a substrate support of the upper member 204 and a partial substrate for the created cavities defining at least a part of the walls at the interface of the members 204, 206, were then laminated. together so that the protrusions 208 of the surface relief pattern extend downwards in the shape of, for example, a truncated cone (notice the transverse shape of an isosceles trapezoid in the figure) abut the parts of the lower surface element wide alignment match 206 having substantially a flat contact surface in the illustrated case. Thus, recesses 210 preferably formed closed cavities potentially including material such as air trapped here unless a vacuum was provided. The material may then have a different refractive index than the surrounding material. If the material of element 204 is plastic, its refractive index is generally higher than the refractive index of air, for example.
Regarding the use of different materials or refractive indices in general, when several elements such as layers of material support the same index, these can be considered as a single element by illumination, thus defining an optically transparent interface. On the contrary, different materials with unequal indices can be used in order to modify the light management, eg total internal reflectivity, as desired.
The forms and/or refractive indices used nair, n1, n2 of the materials carried by the elements 204, 206 may have been selected to provide a desired functional effect in terms of light propagation. It is illustrated in the figure by the arrows how a number of light rays with different incident angles can be collimated by the applied configuration of the laminate layers and surface relief pattern here to advance towards the underside of the laminate in substantially perpendicular fashion. Thus, the upper element 204 can be considered to act as a light-gathering layer for one or more underlying elements 206. In some embodiments, element 204 may be thin, essentially a film, only, for example, a few nanometers thick, where in some other embodiments it may be several millimeters thick or considerably thicker. The same considerations apply to the lower layer 206. The shown or similar embodiment could be applied in the context of window lighting or solar cells, for example.
Figure 3 reveals another embodiment 302 with two support members 304, 306. In this embodiment, the lower member 306 contains a surface relief pattern 308 with protrusion 308a and intermediate recess shapes 308b, or "profiles", in the upper portion of the to which a flat top member 304 is laminated. Again, established cavities may contain air and/or other material(s).
Figure 4 reveals an embodiment 402 in which a plurality of different shapes of inlaid surface relief are configured to form a number of inlaid surface relief patterns with respect to elements 404, 406 laminated together. Triangular shapes 408, trapezoidal 410, and slanted (rectangle or square) 412 are shown in the figure. For example, the related shapes and patterns may have been configured for external coupling and/or other type of light redirection as visualized in the figure by the arrows. Shapes of different shape and/or material can be configured to provide a common collective optical function, or they can be used for different purposes. A given form of embedded surface relief can have various uses depending, for example, on the incident angle and/or the light surface. For example, in the figure the shape of the leftmost triangle or cavity has both the external coupling functionalities and the capture function, which was visualized by the two rays. Established cavities may contain air and/or some other material(s) . The laminate structure 402 can in some usage scenarios be arranged on top and optionally laminated with an indicative element such as a poster, sign or plaque, for example.
Figure 5 illustrates another embodiment 502 in which three support elements 504, 505, 506 have been laminated together. Each of the elements 504, 505, 506 may contain a number of surface relief patterns and/or other functions, but in the illustrated extract the lower element 506 is free of these and merely acts as a substrate for the upper elements 504, 505. lower element 506 may, in some use cases, contain and/or display, for example, indicative data (advertising data, informational data). It can be a sign or a plaque with the indicative data printed or otherwise built into it, for example.
Middle element 505 comprises a surface relief pattern of substantially rectangular (binary) shapes 508, which may (being not visible in the cross-sectional figure) be dot or pixel shapes or longer grooves such as mesh grooves or corresponding protrusions. The upper member 504 comprises a pattern of triangular shapes 510. The upper member 504 may form in the laminate at least one optically functional layer of the inlaid surface relief pattern having at least one predetermined function as an internal coupling or an external coupling function. Middle element 505 may form at least one other optically functional layer of the inlaid surface relief pattern which potentially has another predetermined function as a reflective function. Again, a number of different shapes and/or layers of microstructures can be configured with respect to a common functionality from the point of view of a desired functionality as the predetermined property of the internal coupling of light or of the external coupling as the collimation property or decollimation. The cavities established by the embossed surface relief shapes may contain air and/or some other material(s).
Figure 6 discloses another embodiment 602 wherein the top member 604 of the laminate comprises at least one pattern comprising a number of first, essentially square-shaped, surface relief shapes 608 and second, essentially rectangular, surface relief shapes 610 on the surface facing the lower element 606 in the laminate structure. Shapes can serve similar or different purposes. For example, first shapes 608 can be configured in terms of the material, dimensions and/or positioning used, for functions such as external coupling or internal coupling where second shapes 610 are for reflection, potentially specular reflection.
Figure 7 illustrates another embodiment especially suitable for the context of solar energy production, i.e. solar energy and solar cells. A support element such as a thin film element 702 (the described thicknesses and other dimensions are generally not to scale for clarity purposes) potentially configured to act as a light catching element may be provided with a surface relief pattern comprising a plurality of surface relief shapes 708 capable of collimating light (with a narrower distribution) in the laminate structure toward the predetermined direction, substantially the direction of adjacent components of the solar cell 706 from a wide range of incident angles of external light, typically sunlight, penetrated through the surface of element 702 and incident on the pattern. The height/depth of the pattern 708 surface relief shapes can be approximately 10 µm, for example.
The film element 702 and a support element 704 which can also act as the plastic or protective glass of the solar cell structure (in fact, solar cells are generally provided with integral protective glass) can be first laminated together and stored and taken to the posterior junction with the remainder 706 of the complete solar cell structure as suggested here, for example. This is highlighted at 702a of the figure where the vertical arrow depicts the fact that the laminated element of film 702 and protective glass 704 are already joined with the solar cell stack 706 typically comprising a plurality of different layers and related elements illustrated in figure by a plurality of horizontal lines.
For example, solar cell structure 706 potentially stacked below protective glass 704, which preferably contains tempered glass, may incorporate one or more layers or elements selected from the group consisting of: a back contact, a p-type semiconductor, a n-type semiconductor, a front contact, clear adhesive, and anti-reflective coating.
At 702b, a usage situation after completing the fabrication of the entire solar cell structure also comprising the film element 702 for capturing light as an integral part is shown. Alternatively, the film element 702 may be provided in the solar cell structure having the protective glass 704 already in place. As another alternative or supplementary option, element 702 may be provided between the glass 704 and the rest of the solar cell structure 706. As yet another example, the glass 704 may be provided with a surface relief pattern. Established cavities 709 may contain air and/or some materials left or specifically disposed therein during the laminate structure fabrication process.
Generally, the described nanocavity and microcavity film techniques can be used in different layers of a 702b solar cell product. For example, complex recess profiles are possible. Also, multilayers with multiprofiles are suitable as noted previously. An optically functional layer can be produced/applied on the upper surface, a certain internal surface (for example, in the middle under the glass plate) or directly on the silicon surface/solar cell surface which includes possible nanoprofile on the silicon/photovoltaic surface for improve light absorption. Optical profiles are preferably fully integrated.
The arrows depicted in the figure as the suggested construction can improve solar cell efficiency in a variety of ways. In addition to or instead of the incident light coupling and/or directing function (eg collimation) 708a, the reflective and generally "light capturing" functions 710, 712 can be achieved by the patterns used which include cavities, their positioning, alignment and material selections. The light traps can then be formed without true reflective mirror surfaces on the support material.
The solar cell structure suggested here can provide approximately 20-40% higher efficiency than conventional solutions, whereby the entire efficiency can span, for example, 40% or 50%. The rigid and flexible materials and structures of the solar cell can be applied and constructed.
Figure 8 shows an embodiment 801 in which the light-catching film or plate element 802 laminated to the glass 804 which protects the rest 806 of the solar cell was further provided with a functional surface layer 808 implemented by a specific film, a coating , a surface relief pattern, or any combination of the above elements and/or other elements, for example.
For example, a number of anti-reflective (AR) and/or self-cleaning (nano) profiles can be used to reduce surface reflection and contamination. The AR functionality can preferably allow internally coupled sunlight even at very large incident angles with respect to the (normal) structure surface, such as angles of approximately 70 or 80 degrees, in the structure of the atmosphere so that the solar cell receives the more possible light and the efficiency of this can be increased. This is indicated in the figure by arrows 808b. Embedded surface relief pattern 802a of element 802 can then be used to direct and collimate uncoupled light towards solar cell 806. Pattern 802a can also be designed to be able to couple a considerable range of incident angles, e.g. a full range of 120, 130, 140, 150 or 160 degrees as desired.
For example, the 802a pattern can be configured to couple incident light as sunlight entering the structure so that the optionally correctly coupled incident angles define a range of at least approximately 120, 130, 140, 150 or 160 degrees, and wherein the pattern is configured to couple incident light with a collimation function substantially towards a predetermined direction of a solar cell.
Also, integrated microcavity reflectors can be adopted for solar cell structures, which can improve to keep longer sunlight inside the structure, whereby energy absorption can potentially be improved even further. Of course, the suggested laminate structure can, in some embodiments, improve solar cell efficiency considerably.
It should be mentioned that in some embodiments the constructed total solar cell structure which includes the light catching or other laminated element may contain multiple layers, for example two functional such as anti-reflective. One may be disposed on either side of the protective glass and the other on the other side in connection with the light-catching film element so that it preferably receives incident light from outside before the light-catching film element.
The main ideas previously presented with respect to a solar cell coupling film or other element with a large incident angle collimation are generally applicable to others as well which include, for example, realizations related to the greenhouse effect. These types of films can increase the use of sunlight without extra mirrors, for example. The transparency of the film can be improved by means of reduced functions of the pattern with respect, for example, to the size of the film.
In some embodiments, a number of reflectors embedded as nano-reflectors can be manufactured by the techniques presented here. Small patterns, for example, mesh-based reflection profiles can be laminated directly, for example, to a flat reflector and the small surface relief patterns of the laminated elements can be completely embedded, unlike, for example, with conventional retro-reflective films .
In some embodiments, a polarizer can be manufactured in accordance with the principles described herein. For example, a wire mesh/mesh polarizer can optionally be produced by a roll-to-roll method. Basic profiles can be manufactured by means of applying UV curing and related curing material, for example, after which deposition coating by the highest refractive index by laser assisted deposition means can be performed on-line. The laser can be used to deposit many different materials. Also, oriented directional deposition (lateral deposition, asymmetric deposition) is possible. A network profile can be binary, slanted, square, etc. with different inclined surfaces etc.
In some scenarios, a number of functions of the present invention can be utilized in connection with internal light coupling and related solutions. Currently, for example, the internal coupling of LED light and collimation to a typically flat element can be a critical issue. An optionally column-shaped flat sphere lens sphere bar is a single solution. It could contain 2D or 3D surface depending on the collimation axis. Mainly, a collimation of the axis may be sufficient. Such optical solution can be produced separately or with the flat element. Possible manufacturing methods include injection molding, casting, laser cutting etc. It is possible to use mirror surface at the top and bottom to control the light direction. Also, special grid orientation patterns at the edge and/or, for example, at the top can provide the desired solutions. A medium-air collimation shim type is another practicable option.
Figure 9a illustrates a scenario for internal coupling purposes. The inner coupling element 902 includes a number of potentially embedded reflective shapes (e.g., laminated film) 908 and a potentially embedded light-directing structure (e.g., laminated film) 906 which may be provided as a layer/a laminated element on a predetermined surface of the support material 904 such as plastic or glass. In the illustrated case, a plurality of LEDs 910 are applied as light sources.
Figure 9b illustrates other scenarios referring to internally coupled structures. At 920, left 920a, the top/bottom view of one embodiment is shown with a plurality of light sources like LEDs 910, internally coupled shapes like lens shapes 924a and a target element 922. The lens shapes shown are basically circular or ellipsoidal. On the right at 920b, another embodiment with different forms of internal coupling as forms of lens 924b is shown.
At 930, corresponding potential side views are shown with additional preferably integrated reflective elements 932. The shapes of lenses 924a, 924b are apparent in the figure.
So in several . embodiments of the present invention, a laminated lens element such as the lens film can be used to form coupling/microcavity nanostructures. Embossed/printed films can be laminated to a backing/film material. This makes it possible to produce new lens structures with multi-layer patterns. Another benefit is that the optical patterns are completely built-in/embedded and cannot be easily damaged or destroyed. There are many viable applications like street lamps, halogen replacements etc.
Another potential illuminating lens is a non-direct transmitting element, which couples light, for example, from the air and directs it to preferred angles. One surface can have a reflector (2D or 3D) and the other a surface coupling pattern (2D or 3D) .
A light source bar, such as an LED, can be collimated at least in the 2D horizontal direction. This can make the coupling pattern simpler and more efficient. The solution can have applications, for example, in street lights, street lighting, etc.
Another application is a light bar, rod or tube, where the coupling structure or film forms or is on the outer or inner surface to couple and direct the light. In the tube solution, a reflector rod can be used in the center (inside). A mating film can also be laminated onto the glass to direct the light at preferred angles (inside or out).
An additional benefit with recessed lenses optionally based on surface relief as mesh lenses is efficiency, which is better than with conventional Fresnel lenses, for example, due to, for example, smaller functions having much less reflection than conventional standards larger, and even in the possible (lower) location of the patterns. When the patterns are on the underside of the entire structure, there is not much direct reflection as the middle support is on the upper side.
This can be a benefit, for example, from traffic signs due to the inferior sun effect (reflection). Additionally, the solution is suitable for eg signal and brake lights in vehicles. Figure 10 illustrates a laminate structure 1002 comprising a plurality of elements 1004, 1006 in accordance with an embodiment of the present invention. A number of built-in functionalities can be provided to laminate 1002 by means of adding new elements such as functional support films 1004 with surface relief patterns and/or particular material (e.g., in terms of refractive index). Surface relief patterns can be set directly on target surfaces. Curable materials such as lacquer can be used. Basically, the necessary coupling and/or other optics can be laminated as a film or thicker element to the supporting entity thereof. Roll-to-roll processing techniques are possible and generally preferred of course still depending on the realization and the nature such as flexibility and thickness of the applied elements.
Figure 11 shows, by way of example only, a flowchart of a manufacturing method in accordance with the present invention.
At startup 1102 the necessary equipment such as embossing/imprinting gear, molding gear, casting gear, laminating gear, cure gear and/or roll-to-roll gear is obtained and configured. In addition, source materials for the laminate layers and the lamination itself, such as necessary adhesives, if any, are obtained.
At 1104, a first support element defining at least one layer of the integrated laminate structure is obtained. The first element can be provided with desired surface relief patterns and coatings. Curable material such as lacquer can be provided, embossed or otherwise processed to contain a surface relief pattern and cured, for example. The element can be molded or cut to desired dimensions from a large piece of source material such as plastic or glass. It can be subjected to a number of treatments and/or provided with adhesive for laminating purposes. Optionally, the first element is a multi-layer element as a laminated element itself. It can contain, for example, a plurality of layers and/or elements that constitute a solar cell.
At 1106, a second support element to be used in the integrated laminate structure is obtained. It contains a number of surface relief patterns that can be fabricated, like the first element, with different methods like roll-to-roll embossing, lithography, micro-moulding, casting etc. on the surface of this. It can contain plastic, glass or ceramic material, for example. Appropriate cure can be applied. In addition, desired additional elements and/or coatings can be provided to the second element. The second element can be a multi-layer element such as a laminated element.
With the present invention, a surface relief pattern can be produced by means of the premaster pattern, master pattern and related elements. A pre-master element with a pre-master pattern can be first created by micromachining, lithography, printing, embossing and/or any other method. This pre-master pattern can then be replicated by electroforming, casting or molding. Then the formed nickel shim, a plastic master plate, a cast material plate, a molded plate may contain the plurality of micro-relief pattern on the surface, preferably small grooves, recesses, dots, pixels etc.
The pre-master's preferably negative relief patterns are advantageously suitable for the inkjet and/or printing modulation process. This modulation process can be based on a profile filling method, in which the existing groove, recess, dot, pixel etc. they are potentially completely filled with inkjet/printed material. This material is dispensed by forming small droplets in order to fill in and "hide" existing patterns. The method is suitable for completing a modulation of the fill factor on the surface of the target element, ie the master. Of course, the method is suitable for many other applications as well, not just fill factors. It is also suitable to draw different discrete figures, icons, shapes, for example. This makes it possible to create a low cost optical design process that is fast, flexible and first of all, easy to use. One skilled in the art will note that the method of filling the profile suggested here is generally feasible in contexts other than merely the laminate context of the present application.
The filler material such as ink can be transparent and optically clear, which preferably has the same refractive index as the plate material. In this way, it is possible to make real functional tests and trials. But, for example, colored ink is also possible but then replication process may be necessary in order to obtain a functional optical test piece.
One issue to consider might be the droplet size and the viscosity of the material. This can be important in terms of controlled, high-quality filling. If the viscosity is too low, the drop will flow over the large area and pass through the bottom of the groove. Thus, the fully filled structure becomes more difficult to reach. If the viscosity is high, the droplet size becomes larger, but the shape is more compact and doesn't flow much in the groove. A preferred solution may then include material of low viscosity, which guarantees small droplets. And if using only a small pattern, discrete grooves, recesses, dots or pixels, the droplet advantageously fills only the preferred patterns in the desired location. Thus, the premaster can preferably be patterned with small pixels or discrete profiles.
At 1108, the first and second elements, and optionally other elements, are laminated together using the proper pressure, heat and optionally adhesive(s) between the elements to be laminated together. A viable cure can be applied. Embossed surface relief profiles basically establish associated micro and/or nanocavity patterns. Potentially very complicated volumes (eg cavities) can be created, which is difficult if not impossible by other methods. Multilayer/multilevel patterns are made possible by laminating multiple patterned medium supports (elements) together. An element to be included in the laminate may comprise a surface relief pattern on the various sides thereof. Different patterns can provide different functionality in the laminate.
One realization involves laminating, for example, fine particles embedded/UV-printed (standardized films) on a thicker support such as a plastic or glass plate and then performing the final cure in order to obtain good adhesion between the laminated film and the sign. Roll-to-roll lamination is possible as long as the laminated elements are adequate, ie thin/sufficiently flexible, for the purpose.
In 1110 other elements and/or functionalities can be provided to the laminate. Post-processing actions such as cutting, removing excess material, (re-)folding, testing etc. can be performed.The execution of the method ends in 1112.
The mutual order and full presence of the method items from the method diagrams revealed above can be changed by a person skilled in the art based on the requirements defined by each particular usage scenario. Execution of some method items may be repeated alternately during the method as illustrated by the broken arrows.
Figure 12 illustrates various aspects of the various aspects of possible roll-to-roll manufacturing scenarios applicable in connection with the present invention. In the sketch shown, two elements, basically foils, foils or foils, 1204, 1206, are laminated together and a surface relief pattern 1206b is replicated by cylinder/roller 1208 to element 1206 during the process prior to lamination. Laminate frame 1216 is formed and pattern 1206b is laminated into frame 1216 by roller/roller 1210. UV. A number of other process actions like cutting, bending and testing actions can be implemented (not shown in the figure) . A target element like element 1204 could also be provided with several additional layers as films optionally on both sides thereof.
This can be implemented all at once if the amount and nature of hardware required like cylinders/rollers etc is required. is enough. Alternatively, the same result could be obtained through several runs in which, for example, a single layer is added to the laminate per run.
Figure 13 illustrates different potential items of another embodiment of a preferably roll-to-roll based manufacturing method in accordance with the present invention. The particular example is on sheet metal lamination, but a person skilled in the art will realize the principles to be applied to various other support elements to be laminated as well. At 1302, it is generally shown how a functional as an optically functional element can be provided to a carrier material such as a film. As stated in the figure, a metallic sheet, film or other type of element may first be provided 1312 with the material such as lacquer which allows the formation of the surface relief shapes here and is curable. The material that hosts the surface relief pattern can also be thermally curable, UV curable, moisture curable, or e-beam curable, for example, among other options. In addition, blended healing techniques that utilize at least two healing methods such as UV cure + thermal cure, UV cure + moisture cure, thermal cure + e-beam cure etc. may be applicable depending on the materials used.
After establishing 1316 a surface relief pattern "A" on the foil provided by lacquer by embossing or other technique, the pattern can be, where necessary, precured 1318 by a suitable method such as UV curing potentially followed by lamination 1320 with relation to a support element as another film. The established "A" laminate which includes pattern A preferably as an inlaid may be cured in 1322 after which another functional element such as foil may be coupled, preferably by lamination 1324, which is generally shown, by way of example only, at 1304 with substantially similar process items indicated by identical reference numerals supplemented by 'b', however. However, these process items should not be similar and, for example, different standard formation technique and/or curing technology could be applied. Another functional element may include a "B" pattern as indicated in the figure. The final laminate comprising both patterns A and B may be subjected to a number of 1326 applicable curing procedures and/or other treatments.
Accordingly, a person skilled in the art may, based on this disclosure and general knowledge, apply the teachings provided in order to implement the scope of the present invention as defined by the appended claims in each particular use case with the necessary modifications, deletions and additions, if any. .
For example, in some embodiments, one or more elements of the integrated laminate structure may contain the cavity optics explained for the predetermined purpose as uniform illumination or discrete illumination. Optically functional elements can be integrated by lamination with other elements such as covers of various electronic devices or others.
The present invention makes it possible to provide optical functions located within integrated structures such as laminates. Local effects and visual cues, such as informational cues, can be created in certain embodiments of this.
Generally, in different embodiments of the present invention the relief forms can be positive or negative with respect to the associated surface level of the supporting substrate.
In some embodiments, instead of or in addition to lamination, the elements of the integrated structure can be fixed using other methods such as mechanical fastening structures, mere adhesives etc.
In some embodiments, a laminate structure in accordance with the present invention can be further integrated with or configured to contain other elements such as chips, chip packages, solar cell structures, light sources, lighting elements, electronics, cover or body structures etc.
Each of the various functions/features explained above can be implemented in the laminate structure by a dedicated element, a shared element or by a plurality of cooperating elements.
Instead of, or in addition to optics and particularly solar technology, the laminate solution presented here could be used in other contexts such as microfluidics. For example, cooling structures and cooling channels could be fabricated. Also, lubricant channels could be formed.

权利要求:
Claims (25)
[0001]
1. INTEGRATED LAMINATE STRUCTURE ADAPTED FOR APPLICATION IN THE CONTEXT OF SOLAR TECHNOLOGY, characterized in that it comprises: - a first support element, such as a piece of plastic or glass, comprising optically a substantially transparent material that allows the transmission of light through it, - a second support element provided with at least one surface relief pattern comprising a number of surface relief shapes and with at least one predetermined optical function in relation to incident light, said second support element comprising optically the substantially transparent material permitting light transmission therethrough, the first and second support elements being laminated together, so that at least one surface relief pattern has been embedded within the laminate structure established and a number of related optically functional cavities has been formed at the interface of said first and second supporting elements.
[0002]
2. INTEGRATED LAMINATE STRUCTURE according to claim 1, wherein a cavity formed within the laminate is characterized by comprising a fluid or solid different from the material of the second and optionally the first support element, preferably with a different refractive index with respect to one or both of the supporting elements.
[0003]
3. INTEGRATED LAMINATE STRUCTURE according to any one of the preceding claims, wherein a formed cavity is characterized by substantially comprising air or other gaseous medium, preferably with a refractive index different from that of surrounding materials, such as the material of the said second and/or first support element.
[0004]
4. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, in which a formed cavity is characterized by comprising liquid or gel, preferably with a refractive index different from that of the surrounding material.
[0005]
INTEGRATED LAMINATE STRUCTURE according to any one of the preceding claims, characterized in that said second support element is substantially a film, preferably substantially thinner than said first support element, which optionally is a flexible film.
[0006]
6. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, is further characterized in that it comprises a functional film, optionally optically functional.
[0007]
7. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, characterized in that the embedded surface relief pattern is configured to couple the incident light as sunlight with the inserted structure, the incident angles optionally coupled defining a total range of at least approximately 130 degrees, the embedded surface relief pattern being configured to couple incident light with a collimation function substantially towards a predetermined direction of a solar cell.
[0008]
8. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, characterized in that it comprises at least one element selected from the group consisting of: an inlaid surface relief pattern or shape configured to capture internal light by coupling in opposition and/or redirecting the light substantially back to the direction in which it arrived at the pattern or shape, and an embedded surface relief pattern or shape configured for internal light coupling and/or redirection without the reflective function.
[0009]
9. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, characterized in that it comprises at least partially embedded multilayer pattern of surface relief forms with a common function or at least multiple functions projected together, in which the pattern of Multilayers can be established by one or more elements laminated together in the laminate structure.
[0010]
10. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, characterized in that the preferential optical function of the embedded surface relief pattern includes at least one function selected from the group consisting of: light directing function, capture function light, reflective function, transmissive function, transreflective function, coupling function, internal coupling function, external coupling function, polarization function, diffraction function, refraction function, anti-glare function, anti-glare function, anti-reflection function , collimation function, pre-collimation function, lens function, convergent function, divergent function, wavelength modification function, scatter function, coloration function, medium distribution function, and diffusion function.
[0011]
11. INTEGRATED LAMINATE STRUCTURE according to any one of the preceding claims, wherein the first, second or other support element is characterized by comprising at least one material selected from the group consisting of: plastic, elastomer, polymer, glass , semiconductor, silicon, adhesive, resin and ceramic material.
[0012]
12. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, characterized in that it comprises a functional coating and/or surface structure such as a surface relief pattern.
[0013]
13. INTEGRATED LAMINATE STRUCTURE according to claim 12, wherein the coating and/or surface structure has at least one function selected from the group characterized by consisting of: anti-reflective function, hydrophobic function, hydrophilic function and self-cleaning function.
[0014]
14. INTEGRATED LAMINATE STRUCTURE, according to any one of the preceding claims, characterized in that it comprises a number of shapes in the inlaid surface relief pattern of submicron size.
[0015]
15. INTEGRATED LAMINATE STRUCTURE according to any one of the preceding claims, wherein the surface relief pattern is characterized in that it comprises at least one shape selected from the group consisting of: a groove, a protrusion, a groove, a recess , a binary shape, a quadratic shape, a rectangular shape, a grid paper shape, a trapezoidal shape, an isosceles trapezoidal shape, and a lens shape.
[0016]
16. SOLAR CELL STRUCTURE, characterized in that it comprises the integrated laminate structure, according to any one of claims 1-15, preferably as an integrated, fixed part thereof.
[0017]
17. SOLAR CELL STRUCTURE, according to claim 16, is characterized in that it comprises an element containing conductive material provided with a surface relief pattern that increases the surface area thereof.
[0018]
18. SOLAR CELL STRUCTURE according to claim 17, characterized in that the surface relief pattern is configured to improve the absorption of light in the material and/or to reduce its reflections in order to increase the efficiency of the solar cell .
[0019]
19. INTEGRATED LAMINATE STRUCTURE ADAPTED FOR APPLICATION IN THE CONTEXT OF SOLAR TECHNOLOGY, said integrated laminate structure is characterized by comprising at least two elements at least one, optionally both, comprising optically the substantially transparent material and the elements being laminated together so that at least one surface relief pattern of any element has been embedded within the laminate structure.
[0020]
A SYSTEM, characterized in that it comprises a solar cell structure and a laminate structure, according to any one of claims 1-15, wherein the laminate structure is arranged and optionally secured, such as a laminate, to the solar cell structure.
[0021]
21. METHOD FOR BUILDING AN INTEGRATED STRUCTURE FOR OPTICAL APPLICATIONS IN THE CONTEXT OF SOLAR TECHNOLOGY, such as a structure that incorporates a solar cell or is at least disposed on a solar cell, characterized in that it comprises: - obtaining a first support element , such as a piece of plastic or glass, optionally comprising the substantially transparent material which allows the transmission of light therethrough, - obtaining a second support element provided with at least one surface relief pattern comprising a number of surface relief forms and having at least one predetermined optical function with respect to incident light, said second support element optically comprising the substantially transparent material allowing light transmission therethrough, lamination, optionally in a roller form -a-roll, of the first and second support elements together, so that at least one pattern of re surface surface is embedded within the laminate structure established and a number of cavities are formed at the interface of said first and second support elements.
[0022]
22. METHOD according to claim 21, characterized in that during the fabrication of a master for producing a surface relief, a premaster with a pattern of surface relief shapes is established and the pattern is modulated to generate the master by including preferably removable material, such as paint, in the pattern to fill a number of shapes on it and thus prevent its introduction to the master.
[0023]
23. The METHOD according to claim 21 or 22, in which a form of surface relief is produced using at least one technique selected from group 5 characterized in that it consists of: embossing, printing, lithography, molding, micro-moulding and casting .
[0024]
A METHOD according to any one of claims 21-23, characterized in that the adhesive and/or curing is applied during lamination and/or formation of the surface relief pattern.
[0025]
The method according to any one of claims 21-24, wherein the second support element is characterized in that it comprises or is provided with a curable material such as curable lacquer which is adaptable to accommodate at least one pattern of surface relief.

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法律状态:
2018-12-26| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-10-29| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-12-08| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|

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2021-07-13| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-08-03| B350| Update of information on the portal [chapter 15.35 patent gazette]|

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2021-08-17| B350| Update of information on the portal [chapter 15.35 patent gazette]|

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2021-09-14| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 06/04/2011, OBSERVADAS AS CONDICOES LEGAIS. PATENTE CONCEDIDA CONFORME ADI 5.529/DF, QUE DETERMINA A ALTERACAO DO PRAZO DE CONCESSAO. |

优先权:

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US28281810P| true| 2010-04-06|2010-04-06|

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US61/282,818|2010-04-06|

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US38823310P| true| 2010-09-30|2010-09-30|

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PCT/FI2011/050299|WO2011124764A1|2010-04-06|2011-04-06|Laminate structure with embedded cavities for use with solar cells and related method of manufacture|

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