curable adhesive composition by free radical polymerization, two-part system for an adhesive, uretha

专利摘要:
ADHESIVE COMPOSITIONS BASED ON METACRYLATE. The present invention relates to an adhesive composition, especially suitable for a two-part adhesive system curable by free radical polymerization comprising: (A) (meth) acrylate ester monomer; (B) chlorinated elastomeric polymer; (C) core-shell impact modifier, and (D) urethane (meth) acrylate oligomer. Examples of adhesive compositions include urethane (D) acrylate (D) oligomer derived from (i) in higher di- or isocyanate having at least two isocyanate groups that differ in reactivity, (ii) The chain extender reagent which has at least two groups selected from hydroxyl and / or amino groups, each capable of reacting with an isocyanate group of (i), (iii) a hydroxymethacrylate component or hydroxyacrylate component. Also urethane (meth) acrylate oligomers, suitable for use in adhesive compositions, and derivatives of: (i) a diidocyanate having two groups of isicianate that differ in reactivity, (ii) a chain extender reagent which is a selected polyester polyol from ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols, and (iii) a hydroxyl (met) acrylate selected from (met) (...).
公开号:BR112012021718B1
申请号:R112012021718-6
申请日:2011-02-24
公开日:2020-12-08
发明作者:Samuel Boadu Osae；Steven Lochiel Brown；Roy Gordon Phillipps
申请人:Scott Bader Company Limited；
IPC主号:

专利说明:

[0001] Polymerizable vinyl adhesive compositions that are useful for a variety of adhesive, coating, filling, repair, and the like are well known in the art. The prior art compositions include formulations based on acrylate and methacrylate monomers, styrene monomer and styrene derivatives, as well as polyester and vinylester resins.
[0002] The compositions are generally liquid or pasty which polymerize to a solid mass when two separately packaged components, one of which contains a polymerization initiator, usually a peroxide, and the other of which contains a promoter, usually an amine, are mixed immediately before use. The polymerization process is generally referred to as "curing" by those skilled in the art, with different combinations of initiators and promoters being referred to as different "curing systems".
[0003] A particularly useful group of polymerizable vinyl compositions comprises mixtures of polymers dissolved or dispersed in acrylate or methacrylate monomers. Such compositions can provide a number of performance benefits for adhesive bonding and related applications, including high bond strength, adhesion to a variety of materials with minimal surface preparation, and rapid curing. Methyl methacrylate is a preferred monomer for these adhesives, because it is relatively low in cost and provides high strength properties in formulated compositions. This group of polymerizable compositions is recognized by those skilled in the art as being superior in many respects to those based on polyester resins and vinyl ester resins, particularly in terms of their ductility and adhesion to a variety of material surfaces.
[0004] Methacrylate based adhesives, in their simplest form, have been known for several decades. Such adhesives consist mainly of solutions of thermoplastic elastomers or rubbers in methacrylate ester monomers, especially in methyl methacrylate. The first examples of this type can be found in US3832274, which describes elastomer solutions containing butadiene, along with a variety of other copolymers, in a methacrylate monomer solution. Such polymer-in-monomer solution adhesives were further improved by the addition of particulate core-shell graft copolymers (see, for example, EP0357304), which swell in the methacrylate monomer, but do not dissolve in it and yield improvements, among other things, the impact resistance of joints bonded with the adhesive.
[0005] Over the years, a variety of copolymers and elastomers have been used in the formulation of these types of adhesives based on radically curable methacrylate. This variety recognizes one of the main problems with such products, namely, that an adhesive that binds well to one type of substrate, such as a metal, generally does not bind as well to another type, such as a thermoplastic. This not only creates inconvenience for manufacturers to keep stocks of different adhesive products for bonding different types of substrate, great difficulties are created when two different substrates will be joined, for example, a fiber-reinforced polyester and a metal. An adhesive that may very well demonstrate excellent bonding to polyester may also prove to be deficient in its adhesion to the metal, and therefore the overall adhesive joint is weaker.
[0006] Therefore, it would be very advantageous for manufacturers to have at their disposal a single adhesive that provided a good bonding strength for a wide variety of substrates, including metals (aluminum, stainless steel, galvanized steel, etc.), thermosetting plastics ( such as glass-reinforced polyester) and thermoplastics (including acrylic, PVC, ABS and the like). It would be even more advantageous if such a wide band adhesive were also able to maintain its bond strength, if the joint was subjected to an aggressive environment, such as a high temperature environment or a corrosive environment.
[0007] European patent EP 1,448,738 provides an adhesive for a variety of substrates using a combination of a chlorinated polymer and an elastomer containing nitrogen within the formulation. Examples of nitrogen-containing elastomers include nitrile elastomer polymers and thermoplastic polyurethanes. The adhesives of this description are shown to bond to a wide range of substrates, especially glass-reinforced polyesters, even at high temperature, but this document is hidden on the subject of adhesive performance in corrosive environments.
[0008] An additional problem that can also force manufacturers to employ more than one type of adhesive is that of the thickness of the adhesive bond itself. Generally, the larger the size of the components to be bonded, the greater the difference between these two components in the final joint, that is, the adhesive bonding layer of the two components is thicker. Adhesives cure by a free radical mechanism, however, they generate heat during the curing step, as a result of the exothermic free radical reaction. If the curing adhesive becomes too hot, the unreacted components inside it (especially any unreacted methyl methacrylate monomer yet) may boil, resulting in gassing or a vacuum forming inside the adhesive joint itself, which in turn provides for a weak connection. This gassing can also cause the adhesive to foam and expand out of the joint area, which then requires the manufacturer to waste time turning off the excess expansion and making the joint look good.
[0009] Techniques exist to reduce the exotherm generated by the curing reaction (for example, by reducing the amount of amine promoter used in curing, or by incorporating additives suppressing exotherm, such as α-methyl styrene in the adhesive), but these can some sometimes lead to other problems, especially when using thin layers of adhesive to bond smaller components. It is often the case, for example, that some exotherm is desirable to accelerate the later phases of the healing reaction, providing development of complete bonding strength within a short, more practical, period of time.
[00010] Techniques suppressing exotherm can also increase the tendency for undesirable side reactions (especially curing air inhibition, discussed in US Patents 5,859,160 and US 5,932,638) to compete with the curing reaction and these can also result in a weaker adhesive bond. It may therefore be the case that adhesives that cure well in thin sections can demonstrate the formation of undesirable boiling and prevent formation within thick sections, while adhesives that perform well in thick sections may be found deficient when used in thinner layers.
[00011] In recent years, reactive resins of various types have been incorporated into the basic methacrylate monomer + elastomer / rubber + type of core-shell impact modifier adhesive. The international application WO 2005/040295 describes the use of an unsaturated polyester or vinyl ester resin, in combination with a thermoplastic or partially thermoplastic polymer or elastomer, an acrylate or methacrylate monomer and a core-shell impact modifier, the combination offering a better control of the exotherm associated with the cure of free radicals and, therefore, minimizing the defects that arise from this exotherm. WO '295 adhesives are shown to bond well to fiber-reinforced polyester and also to aluminum, even at high temperatures, but adhesion to thermoplastic substrates is not demonstrated, nor is the behavior of the adhesive bond to aluminum when the joint is exposed for a corrosive environment.
[00012] Instead of the unsaturated polyester resins or vinyl ester of WO '295, the international application descriptions WO 2007/068625 employ a polyurethane methacrylate as a reactive resin, in combination with a carboxylated butadiene-nitrile rubber. This results, in particular, in the best wear resistance of the adhesive at sub-ambient temperatures. The data are presented for adhesive bond strengths for aluminum and for a variety of thermoplastic substrates, but that document is hidden in the subject of adhesive performance when bonding to a plastic thermosetting substrate, such as reinforced polyester. In addition, as is also the case in WO '295, the connected aluminum joints are not subjected to a corrosive environment.
[00013] Therefore, there remains a need in the art for improvements in adhesives based on methacrylate, for adhesives that exhibit an intensified combination of properties and especially adhesives that will bond well to a wide range of substrates, including metallic, thermoplastic and thermosetting substrates. The invention also seeks to provide adhesive compositions capable of providing excellent adhesion when applied to both thin layers and thick sections. In addition, the invention aims to provide adhesive compositions capable of forming adhesive bonds that are resistant to corrosion environments. Such adhesive compositions can be especially useful for marine applications.
[00014] Surprisingly, the inventors have discovered that such improvements can be made through a two-part adhesive composition, curable by free radical polymerization, which comprises: (A) (meth) acrylate ester monomer; (B) chlorinated elastomeric polymer; (C) core-shell impact modifier; and (D) urethane (meth) acrylate oligomer. (The term "(meth) acrylate" is used extensively in the art to refer to "acrylate or methacrylate" and this well-known abbreviation will be used in its entirety).
[00015] Therefore, in a first aspect the invention provides an adhesive composition, curable by polymerization of free radicals, the composition comprising: (E) (meth) acrylate ester monomer; (F) chlorinated elastomeric polymer; (G) core-shell impact modifier; and (H) urethane (meth) acrylate oligomer. In a preferred embodiment, an adhesive composition comprises, based on the total weight of components (A), (B), (C) and (D): from 20% to 70% (meth) acrylate ester monomers (A) , from 1 to 35% of chlorinated elastomeric polymers (B); from 1 to 35% of core-shell impact modifiers (C); and from 1 to 40% of urethane (D) acrylate (D) oligomers.
[00016] In a second aspect, the invention comprises a two-part system for an adhesive.
[00017] According to a first embodiment of this second aspect, the two-part system comprises: (i) a first part which contains an adhesive composition comprising the following components: (A) (meth) acrylate ester monomer; (B) chlorinated elastomeric polymer; (C) shell-core impact modifier; (D) urethane (meth) acrylate oligomer; and (ii) a second part containing at least one component capable of initiating and / or promoting the polymerization of free radicals from components in the first part.
[00018] According to a second embodiment of this second aspect, the two-part system comprises the first and second parts which, in combination, contain the above-mentioned components (A), (B), (C) and (D), together with: (I) a component capable of initiating the free radical polymerization of components (A) to (D); and (P) a component capable of promoting polymerization, provided that (I) and (P) are contained in different respective parts of the two-part system.
[00019] According to embodiments of the invention an adhesive composition contains as a component (D) an urethane (meth) acrylate oligomer derived from at least the following components: (i) an isocyanate having at least two isocyanate groups that differ in its reactivity; (ii) a chain extender reagent that has at least two groups selected from hydroxyl groups and amino groups; and (iii) a hydroxymethacrylate or hydroxyacrylate.
[00020] Preferably, a urethane (meth) acrylate oligomer is derived from a chain extender reagent that has at least three groups selected from hydroxyl groups and amino groups. Thus, it is particularly preferred to employ a branched chain extender reagent (ii).
[00021] In particularly preferred embodiments an urethane (meth) acrylate oligomer is derived from a cycloaliphatic, araliphatic or aromatic diisocyanate, and is especially derived from isophorone diisocyanate or 2,4-toluene diisocyanate.
[00022] Preferred examples of chain extender reagents (II) include polyether polyols and polyester polyols and especially polyols that have at least three free hydroxyl groups available for reaction with the isocyanate isocyanate groups (i).
[00023] Especially preferred polyether polyols are selected from ethoxylated and propoxylated derivatives of polyols or higher trifunctional, preferably tri and tetrafunctional polyols. Examples include ethoxylated and / or propoxylated derivatives of trimethylol propane and ethoxylated and / or propoxylated derivatives of pentaerythritol and ethoxylated and / or propoxylated glycerol derivatives; trimethylolpropane and pentaerythritol derivatives are especially preferred. Such polyether polyols may preferably contain from 3 to 20 units of ethylene oxide (EO), propylene oxide (PO), or combinations thereof, and more preferably from 3 to 10 units.
[00024] Additional preferred polyols include those obtainable by polymerization of a lactone, especially a lactone comprising 5-, 6- or 7-ring members and more especially ε-caprolactone, including substituted alkyl derivatives thereof. Typically, polymerization is carried out in the presence of a larger tri- or polyfunctional alcohol, especially a sugar alcohol.
[00025] In particularly preferred embodiments, a chain extender reagent (ii) is derived from ε-caprolactone and a sugar alcohol, preferably sorbitol.
[00026] Some preferred embodiments of the invention employ a urethane (meth) acrylate oligomer derived from (iii) a hydroxymethacrylate or a hydroxyacrylate. Some particularly preferred embodiments may employ hydroxyethylacrylate. A hydroxymethacrylate or hydroxyacrylate component is preferably used in combination with a polyol polyester chain extender reagent (ii) as described above.
[00027] Additional preferred embodiments employ a polyethylene glycol (meth) acrylate or a polypropylene glycol (meth) acrylate, and especially methacrylates comprising 3 to 10 ethylene oxide (EO), propylene oxide (PO) or combinations thereof. A polyethylene glycol methacrylate or polypropylene glycol methacrylate containing from 5 to 6 units selected from ethylene oxide, propylene oxide or a combination thereof are especially preferred.
[00028] A polyethylene glycol (meth) acrylate and / or polypropylene glycol (meth) acrylate is preferably employed in combination with a polyether polyol chain extender reagent, as described above.
[00029] Particularly preferred embodiments may contain a mixture of two or more urethane (meth) acrylate monomers as component (D).
[00030] According to the third aspect, the invention provides an urethane (meth) acrylate oligomer suitable for use in an adhesive composition according to the first aspect and also in a two-part system according to the second aspect.
[00031] A urethane (meth) acrylate oligomer according to a third aspect of the present invention is derived from at least the following components: (iv) a diisocyanate having two isocyanate groups that differ in reactivity; (v)) a chain extender reagent that is a polyether polyol selected from ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols and especially ethoxylated and propoxylated derivatives of trimethylol propane and ethoxylated and propoxylated derivatives of pentaerythritol; and (vi)) a hydroxy (meth) acrylate selected from polyethylene glycol (meth) acrylate and polypropylene glycol (meth) acrylate.
[00032] It has surprisingly been found that such new urethane (meth) acrylate oligomers are especially suitable for enhancing the properties of the present adhesive compositions.
[00033] In particular, the new urethane (meth) acrylate oligomers according to the third aspect of the invention are capable of providing enhanced adhesion to selected substrates, including thermoplastics.
[00034] The new urethane (meth) acrylate oligomers are obtainable by reacting: (vii) a diisocyanate having two isocyanate groups that differ in reactivity; (viii) a chain extender reagent that is a polyether polyol selected from ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols; and (ix)) a hydroxy (meth) acrylate selected from polyethylene glycol (meth) acrylate and polypropylene glycol (meth) acrylate.
[00035] Preferred examples of urethane (meth) acrylate oligomers are obtainable by reaction of (i) diisocyanate, (ii) polyol and (iii) hydroxy (meth) acrylate in proportions such that the polyol (ii) provides sufficient groups hydroxyl groups to react with approximately 50% of the diisocyanate isocyanate groups, and hydroxy (meth) acrylate (iii) provides sufficient hydroxyl groups to react with the other 50% of the diisocyanate isocyanate groups.
[00036] In particularly preferred embodiments a new urethane (meth) acrylate oligomer is obtained by reaction of (i) diisocyanate and (iii) hydroxy methacrylate and subsequent reaction of the product with the total amount of polyol (ii). Within these particularly preferred embodiments, the relative proportions of (i) diisocyanate, (ii) polyol and (iii) hydroxy (meth) acrylate are chosen such that the ratio of NCO equivalents in the diisocyanate to OH equivalents in (meth) acrylate hydroxy is within the range of 1.90: 1 to 2.30: 1, more preferably 2.00: 1 to 2.25: 1, more preferably 2.10: 1 to 2.20: 1, and the ratio of NCO equivalents in the diisocyanate to OH equivalents in the polyol is in the range of 1.90: 1 to 2.20: 1, more preferably 1.95: 1 to 2.10: 1, more preferably 1.98: 1 to 2.06: 1.
[00037] The following prior art documents describe urethane (meth) acrylate oligomers, obtained by reacting a polyisocyanate with both a polyol and a hydroxy (meth) acrylate component: EP-A-0962509, US2009 / 0012202, EP-A-1845141 and US2005 / 0100662.
[00038] Typically, oligomers are obtained by reacting an isocyanate-terminated urethane prepolymer (obtained by reacting a polyol with a polysocyanate) with a (meth) acrylate containing hydroxy group. Most of the example oligomers are derived from 2-hydroxyethyl methacrylate or 2-hydroxyethyl acrylate. None of the above documents describes a urethane (meth) acrylate oligomer derived from (ii) a polyether polyol selected from the ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols; and (iii) a hydroxy (meth) acrylate selected from polyethylene glycol (meth) acrylate and polypropylene glycol (meth) acrylate.
[00039] Preferred examples of diisocyanates (i), polyetherpolyol chain extender reagents (ii) and polyethylene glycol methacrylates / polypropylene glycol methacrylates (iii) are discussed in more detail below. In this regard, the optional and preferred features of the first and any other aspects of this invention can also apply, alone or in any combination, with the third aspect of the invention.
[00040] Other aspects of the invention concern the use of an urethane (meth) acrylate oligomer, as defined in the appended claims in an adhesive composition comprising (A) (meth) acrylate ester monomer; (B) chlorinated elastomeric polymer and (C) core-shell particles.
[00041] In addition, the invention provides the use of an urethane (meth) acrylate oligomer for enhanced resistance to corrosive environments for an adhesive composition containing (A) (meth) acrylate ester monomer; (B) chlorinated elastomeric polymer and (C) core-shell particles.
[00042] Thus, the invention provides for the use of an adhesive composition comprising components (A), (B), (C) and (D) defined above in marine applications.
[00043] Modalities of the various aspects of the present invention will now be further described by way of example. DETAILED DESCRIPTION OF THE MODALITIES OF THE INVENTION (Meth) acrylate ester monomer
[00044] A (meth) acrylate ester monomer for component (A) can be any ester of acrylic acid or methacrylic acid known in the art. Examples are esters of C1-C6 monofunctional alcohols with (meth) acrylic acid, (such as methyl acrylate, methyl methacrylate, ethyl acrylate or methacrylate, n-propyl or isopropyl acrylates or methacrylates, (meth) acrylates butyl (all isomers)) and hexyl (meth) acrylates, high molecular weight alcohol esters having up to about 12 carbon atoms (such as lauryl (meth) acrylate, 2-ethylhexyl (meth) acrylate, ( met) hexyl acrylate, (meth) isodecyl acrylate and the like), cycloaliphatic alcohol esters (such as (meth) cyclohexyl acrylate), dihydric polyfunctional (meth) acrylate (meth) acrylate esters (such as, (meth) hydroxyethyl acrylate, (meth) hydroxypropyl acrylate or pentaerythritol tri (meth) acrylate), functional di / polyalcohol di / polyesters (such as ethylene glycol di (meth) acrylate, di (meth) acrylate 1,3 or 1,4-butanediol, 1,6-hexanediol di (meth) acrylate, or trimethylolpropane tri (meth) acrylate, or this (meth) acrylate res formed by alcohols that have other functional groups (such as tetrahydrofurfuryl (meth) acrylate or benzyl (meth) acrylate). Component (A) can also comprise a combination of two or more such monomers.
[00045] Preferred (meth) acrylate monomers are esters of C1-C4 monofunctional alcohols with (meth) acrylic acid, and methacrylate esters are particularly preferred. Methyl methacrylate is especially preferred. Most preferably component (A) comprises at least 50% by weight of esters of C1-C4 monofunctional alcohols, especially at least 50% by weight of methyl methacrylate, more preferably at least 70% by weight of methyl methacrylate.
[00046] Preferred adhesive compositions may contain from 20 to 70% by weight, preferably from 30 to 65% by weight and more preferably 35 to 65% by weight of (meth) acrylate ester monomers as component (A), based on the total weight of components (A) to (D). Chlorinated elastomeric polymer
[00047] A chlorinated elastomeric polymer for component (B) can be any chlorine loading polymer, such as a thermoplastic polymer, elastomer or synthetic rubber that is at least partially soluble or dispersible in the (meth) acrylate monomer. Examples are polychloroprene (sometimes referred to as chlorinated polybutadiene), chlorinated polyethylene, chlorosulfonated polyethylene, other chlorinated hydrocarbon polymers, chlorinated rubber, and epichlorohydrin polymers, including copolymers of all of the above. Component (B) can comprise a combination of two or more of the above.
[00048] Preferred chlorinated elastomers are chlorinated polyethylenes (such as, the Tyrin® band of DuPont Dow Elastomers S.A.) and polychloroprenes (such as, Neoprene ™ products from DuPont Performance Elastomers LLC). Polychloroprenes are especially preferred. The "A" and "W" ranges of Neoprene products are particularly useful.
[00049] In this regard, the various Neoprene products are available. Although the basic chemical composition of Neoprene synthetic rubber is polychloroprene, the structure of the polymer can be modified, for example, by copolymerization of chloroprene with sulfur and / or 2,3-dichloro 1,3-butadiene to obtain a family of materials with a range of chemical and physical properties.
[00050] Preferred adhesive compositions can contain from 1 to 35% by weight, preferably from 1 to 32% by weight, conveniently 3-32% by weight, more preferably 3 to 28% by weight of chlorinated elastomeric polymers as a component ( B) based on the total weight from (A) to (D). It is particularly preferred for the composition to contain at least 5% by weight of component (B). Core-shell impact modifier
[00051] A core-shell impact modifier for component (C) can be any of those familiar to those skilled in the art. These materials are particulate graft copolymers having a rubber or elastomeric core and a hard shell. They swell in the (meth) acrylate monomer, but do not dissolve in it. Typically, so-called "hard" monomers (such as styrene methacrylate, acrylonitrile or methyl) are grafted onto a rubber core made from polymers so-called "light" monomers (such as butadiene or ethyl acrylate) ). Core-shell polymers are often referred to by abbreviations for the monomers they contain, useful types being the types MABS (acrylonitrile-butadiene-styrene methacrylate), ABS (acrylonitrile-butadiene-styrene) and MBS (methacrylate-butadiene-styrene) ).
[00052] Preferably, the core-shell impact modifier comprises a shell derived from a methacrylate polymer or copolymer. The MBS type of core-shell impact modifier is preferred, with the Paraloid ™ BTA range from Rohm and Haas Company being especially preferred. A combination of two or more impact modifiers can be used as a component (C).
[00053] Examples of adhesive compositions can typically contain from 1 to 35% by weight, especially from 3 to 35% by weight, preferably 5 to 32% by weight, more preferably less than 30% by weight, especially 10 to 25 % by weight or 10 to 20% by weight of core-shell impact modifiers as component (C), based on the total weight of (A) to (D).
[00054] Particularly preferred adhesive compositions can comprise up to 45% by weight, optionally up to 40% by weight of components (B) and (C) combined, based on the total weight of (A) to (D). The most preferred compositions can contain a combined amount of (B) and (C) in the range of 30 to 45% by weight and, optionally, in the range of 30 to 40% by weight of (A) to (D).
[00055] Example adhesive compositions can also contain components (B) and (C) in ranges ranging from 10: 1 to 1:10, preferably 7: 1 to 1: 7, and more preferably in the range of 6: 1 to 1: 6.
[00056] In components of particularly preferred compositions (B) and (C) are included in a ratio that is within the range of 2: 1 to 1: 2. Urethane (meth) acrylate oligomer
[00057] An urethane (meth) acrylate oligomer included as component (D) can be any of the type familiar to those skilled in the art in any of the coatings or adhesive industries.
[00058] Generally, urethane (meth) acrylate oligomers are generally the reaction products of an isocyanate component containing at least two functional isocyanate groups with a (meth) acrylate component containing at least one (met) functional group. ) acrylate, and at least one group (such as hydroxyl or amino) reactive with the functional isocyanate group. Thus, for example, a simple type of urethane methacrylate oligomer can be prepared by reacting two moles of hydroxyethyl methacrylate with one mole of toluene 2,4-diisocyanate.
[00059] The isocyanate component can also be a prepolymer, formed by reacting a stoichiometric excess of an isocyanate containing at least two functional isocyanate groups with a chain extender compound containing two or more functional groups (such as hydroxyl or amino) reactive with the functional isocyanate groups. An example of a chain extender group is a polyether diol, such as polyethylene glycol. Another example is amine-terminated polyethers.
[00060] Thus, for example, a type of prepolymer isocyanate component can be prepared by reacting two moles of toluene 2,4-diisocyanate with one mole of polyethylene glycol (these are commercially available in a variety of molecular weights). The resulting prepolymer can then be reacted with two moles of hydroxyethyl methacrylate to provide the urethane methacrylate oligomer, which would have a theoretical AXYXA structure, where A is the acrylate component, X is the diisocyanate and Y is the polyethylene glycol chain extender.
[00061] (Met) urethane acrylates useful in the adhesive compositions of the invention can be of the simple (A-X-A) type or of the extended chain type (A-X-Y-X-A). Those of the extended chain type are preferred.
[00062] A greater or lesser degree of chain extension can be achieved by controlling the relative amounts of isocyanate (X) and polyol chain extender (Y) to provide a theoretical structure A- (XY) nXA, where n is generally in the range of 1 to 5. Preferred urethane (meth) acrylate oligomers have a theoretical structure in which n = 1. (As is well understood by those skilled in the art, the preparation of products of this nature inevitably results in a mixture of molecular structures with different molecular weights, having a variety of n values. The relative proportion of isocyanate (X) and polyol chain extender (Y) determines the average value of n for what is in practice a mixture of oligomeric structures Hence, "preferred urethane (meth) acrylate oligomers have a theoretical structure in which n = 1" refer to such a mixed product in which the average value of n is 1).
[00063] Furthermore, as is well understood in the field of urethane (meth) acrylates in oligomer it is a molecule with a relatively large molecular weight obtained by reacting molecules having lower molecular weights; the oligomer may in some cases contain a small number of repeating sequences for the lower molecular weight molecules. Example of urethane (meth) acrylate oligomers typically has an average molecular weight Mw below about 25,000 and, particularly below about 20,000 and a number of average molecular weight Mn below about 10,000 and especially below about 7,500 . Chain Extender Reagents
[00064] Suitable chain extender polyols are simple diols / polyols (such as ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, 1,3 or 1,4-butanediol, neopentyl glycol , 1,6-hexanediol, trimethylolpropane, pentaerythrite, and the like) polyether polyols (homopolymers of ethylene oxide or propylene oxide or copolymers of two, having two or more terminal hydroxyl groups, or simple diols / polyols extended by alkoxylation, especially ethoxylation / propoxylation), polyester polyols, polycaprolactone polyols, simple diols / polyols extended by reaction with lactones, such as Y-butyrolactone, δ-valerolactone or ε-caprolactone, polytetramethylene glycols or polytetrahydrofurans.
[00065] Preferred chain extender reagents have three or more hydroxyl groups available for reaction with an isocyanate group.
[00066] Particularly preferred chain extender polyols are polyether polyols and polyester polyols. Polyether polyols
[00067] Especially preferred polyether polyols are alkoxylated (typically ethoxylated and / or propoxylated) derivatives of polyols or higher trifunctional.
[00068] Examples of suitable triols include trimethylolethane, trimethylolpropane and glycerol. Examples of tetrafunctional polyols include pentaerythritol and ditrimethylolpropane. Hexafunctional polyols include dipentaerythritol and sorbitol.
[00069] Preferred polyether polyols are derived from tri- or tetrafunctional polyols.
[00070] Such chain extender reagents include ethoxylated and / or propoxylated derivatives of glycerol, ethoxylated and / or propoxylated derivatives of trimethylol propane and, more preferably ethoxylated and / or propoxylated derivatives of pentaerythritol. Such derivatives may contain from about 3 to 60 units of ethylene oxide (EO), propylene oxide (PO) or combinations thereof, for example.
[00071] Example of polyether polyols suitable for use in the present invention includes the alkoxylated range of polyols available from Perstorp Specialty Chemicals, Sweden. This range includes alkoxylated polyols having functionalities of 2, 3, 4 and 6 with OH values of 150 to 1000 mg KOH / g, and molecular weights ranging from about 150 to 1100 g / mol.
[00072] Additional examples of polyether polyols are available in the Voranol® range from The Dow Chemical Company. This range includes polyols with OH values of about 25 to 820, and molecular weights ranging from about 255 to 6000 g / mol.
[00073] Another example of polyether polyols is also available in the Arcol® range from Bayer Material Science.
[00074] Particularly preferred polyether polyols which are alkoxylated derivatives of functional tri- or higher polyols include aliphatic hydrophilic triols and tetrols in the Simulsol® range of Seppic SA of Paris, France.
[00075] The range of hydrophilic triols includes ethoxylated derivatives of trimethylolpropane; the range of tetrols includes ethoxylated and propoxylated derivatives of pentaerythritol.
[00076] A particularly suitable example of polyether polyol can have a molecular weight in the range of 2501100 g / mol.
[00077] In addition, preferred polyether polyols can have OH values in the range of 1000 to 230 mg KOH / g.
[00078] Some commercially available products may also be a mixture of polyether polyols and, in such cases, the number of units (EO) / (PO) may not be an integer.
[00079] Preferred polyether polyols for use in the present invention contain from 3 to 30 units of ethylene oxide, propylene oxide, or combinations thereof, more preferably 3 to 20 such units and especially from 3 to 10 units.
[00080] Especially preferred polyether polyols are tri- and tetrafunctional polyols that contain a theoretical average of up to 6 units (EO) / (PO) per arm of the polyol, and more preferably up to 3, suitably 0.5 to 3 units (EO) / (PO) per arm. Such units do not need to be equally distributed to all arms of the polyol.
[00081] Particularly preferred polyether polyols have average molecular weights of less than or equal to 1100 g / mol, especially less than or equal to 1000 g / mol more preferably less than or equal to 800 g / mol, and particularly preferably 150-800 g / mol.
[00082] The following polyether polyols are especially preferred: 3-mole ethoxylates of pentaerythritol 5-mole ethoxylates of pentaerythritol 10-mole pentaerythritol ethoxylates 20-mole pentaerythritol ethoxylates 5-mole propoxylated pentaerythritol 3-moles moles 3-moles ethoxylates 3-moles moles.
[00083] In this regard, urethane (meth) acrylate oligomers derived from (i) a diisocyanate having two isocyanate groups that differ in reactivity; (ii) a chain extender reagent that is a polyether polyol selected from ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols, and (iii) a hydroxy (meth) acrylate selected from polyethylene (meth) acrylate glycol and polypropylene glycol (meth) acrylate provides a third aspect of the present invention. Preferred embodiments of the chain extender polyol, as described herein with respect to the adhesive composition, also apply with the third aspect of the invention. Polyester polyols
[00084] Example of polyester polyols can be obtained by condensation polymerization of a polyol with a polycarboxylic acid. However, preferred polyester polyols are obtainable by reacting a higher functional di- or polyol with a hydroxy acid or lactone.
[00085] Such preferred polyester polyols are obtainable by polymerizing a lactone with a 4 to 10 membered ring, more preferably a 5, 6 or 7 membered ring.
[00086] Examples include Y-butyrolactone, δ-valerolactone and ε-caprolactone, with ε-caprolactone especially preferred.
[00087] Generally, lactone polymerization is carried out in the presence of an alcohol to facilitate polymerization. This can be a simple monofunctional alcohol, or a diol, or a tri- or higher functional alcohol. Examples of polyhydric alcohol compounds include sugar alcohols, especially those containing 5 to 6 carbon atoms, such as arabitol, xylitol, ribitol, mannitol, sorbitol, dulcitol and iditol.
[00088] Polyester polyols particularly preferred are derived from ε-caprolactone and an alcohol or higher tri-functional. Especially preferred polyester polyesters are derived from ε-caprolactone and a sugar alcohol. More preferably, a polyester polyol is derived from ε-caprolactone and a hexitol, and especially sorbitol.
[00089] Polycaprolactone polyols suitable for use as chain extender reagents in the present invention are also available from Perstorp Specialty Chemicals, in the CAPA® range. Diols, triols and tetrols are available. Triols are typically derived from trimethylolpropane and tetrols from pentaerythritol. Preferred polycaprolactone polyols can have a molecular weight of 2000 g / mol, or less.
[00090] Particularly preferred polycaprolactone polyols may contain 3 to 20 units of caprolactone in the molecule, preferably 3 to 10 units of caprolactone.
[00091] Polycaprolactone polyols also preferred may contain a theoretical average of up to 6 units of caprolactone per arm of the polyol, more preferably 1 to 3 units of caprolactone per arm. Such units do not need to be distributed equally to all arms of the polyol.
[00092] Preferred extender chain polyols, as described above in the categories of both polyether polyols and polyester polyols, are simple diols / polyols extended by ethoxylation / propoxylation or by reaction with ε-caprolactone. Especially preferred as chain extender polyols are the products of the reaction of sorbitol with ε-caprolactone and polyethoxylated or polypropoxylated derivatives of pentaerythritol.
[00093] Example of chain extender reagents that include two or more amino terminal groups include terminated amine polyethers, based on the polyethers as described above.
[00094] Example of polyether amines is available from Huntsman Advanced Materials (Switzerland), in the Jeffamine® range. This range includes diamines having main structures based on polyethylene glycol, polypropylene glycol, and mixtures thereof. Triamines are also available, prepared by reacting propylene oxide with a triol, followed by amination of terminal hydroxy groups. Products of various molecular weights are available in each category. Preferred polyetheramines would have a molecular weight of 1000 g / mol, or less. Isocyanate
[00095] Suitable di / polyisocyanates include aliphatic alkylene diisocyanates (such as, 1,6-hexamethylene diisocyanate (HDI), 1,4-tetramethylene diisocyanate and 1,12-dodecane diisocyanate, for example), cycloaliphatic diisocyanates ( such as 1,3- and 1,4-cyclohexane diisocyanates and isophorone diisocyanate (IPDI) and including hydrogenated aromatic diisocyanates, such as hydrogenated diphenylmethane diisocyanate (hMDI) hydrogenated toluene diisocyanate (hTDI), hydrogenated tetramethylene diisocyanate (hTDI) hTMXDI) and hydrogenated polymethylene polyphenyl diisocyanate (hPAPI), for example), araliphatic diisocyanates (such as tetramethylenoxylene diisocyanate (TMXDI)) and aromatic diisocyanates (such as 2,4- 2,6-toluene diisocyanate (TDI)) 2,2'-, 2,4'- and 4,4'-diphenylmethane diisocyanates, for example}. In addition, modified versions of such diisocyanates may be available, including dimers, trimers (IPDI trimer and HDI trimer are commercially available, for example), modified uretidone, modified urea, modified urethane and allophanate-modified diisocyanates. Preferably, the isocyanate is a monomeric diisocyanate having a functionality of about 2.
[00096] Preferred isocyanates are diisocyanates in which the two functional isocyanate groups are non-equivalent, that is, the two isocyanate groups do not have equal reactivity. This can be seen in cases where the molecular structure of the diisocyanate is not symmetrical.
[00097] Cycloaliphatic, araliphatic and aromatic diisocyanates in which the two functional isocyanate groups differ in their reactivity are even more preferred.
[00098] Especially preferred are isophorone diisocyanate and toluene 2,4-diisocyanate, with isophorone diisocyanate (IPDI) being the most preferred. (Meth) acrylate component
[00099] A component of (meth) acrylate employed in the preparation of the urethane (meth) acrylate oligomer contains at least one functional (meth) acrylate group and at least one group (such as hydroxyl or amino), which is reactive with an isocyanate group.
[000100] A component of (meth) acrylate can be any of those familiar from the numerous published syntheses of urethane (meth) acrylate oligomers. Particularly suitable (meth) acrylate components have a hydroxyl group and examples include 2-hydroxyethyl acrylate (HEA), hydroxypropyl acrylate (HPA), 2-hydroxyethyl methacrylate (HEMA), hydroxypropyl methacrylate (HPMA); ethoxylated and / or propoxylated derivatives of HEA, HEMA, HPA or HPMA, and reaction products of HEA, HEMA, HPA and HPMA with lactones, for example, such as Y-butyrolactone or ε-caprolactone.
[000101] Functional hydroxy species that contain more than one of the functional (meth) acrylate groups, such as glycerol dimethacrylate and pentaerythritol triacrylate, can also be used. The preferred (meth) acrylate components are HEA, HEMA, HPA, HPMA and the polyethoxylated and / or polypropoxylated derivatives thereof.
[000102] Particularly preferred (meth) acrylate components include polyethylene glycol monoacrylates, polyethylene glycol monomethacrylates, polyethylene glycol monoacrylates, and polyethylene glycol monomethacrylates, each of which may contain 3 to 9 or 10 repeat units ethylene oxide (EO), propylene oxide (PO) or combinations thereof. Preferred components contain 5 to 10, especially 5 or 6 repeat units (EO) or (PO).
[000103] Polyethylene glycol monomethacrylates and polypropylene glycol monomethacrylates are particularly preferred.
[000104] Preferred example of polyethylene glycol (meth) acrylates has a molecular weight between 200 and 750, and especially between 200 and 550. Preferred example of polypropylene glycol methacrylates has a molecular weight between 240 and 960, and especially between 240 and 700.
[000105] Examples of suitable components are available from the Bisomer ™ range from Cognis Performance Chemicals UK Ltd, and the Bimax ™ range from Bimax Chemical Ltd. Examples from Bimax include HEMA-5, which is polyethoxy methacrylate ( 5) having a molecular weight of 306 and an OH value of 190; and HEMA-10, which is a polyethoxy methacrylate (10) having a molecular weight of 526 and an OH value of 98 mg KOH / g.
[000106] Particularly preferred are polyethylene glycol monomethacrylates which contain 5 to 10 and especially 5 or 6 repeat units (EO) and polypropylene glycol monomethacrylate which contain 5 to 10 and especially 5 repeat units (PO) hydroxypropyl methacrylate tetrapropoxylated derivative).
[000107] In this regard, urethane (meth) acrylate oligomers derived from (i) a diisocyanate having two isocyanate groups that differ in reactivity, (ii) a chain extender reagent that is a polyether polyether selected from from ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols, and (iii) a hydroxy (meth) acrylate selected from polyethylene glycol (meth) acrylate and polypropylene glycol (meth) acrylate provide a third aspect of the present invention .
[000108] The preferred embodiments of polyethylene glycol monoacrylates, polyethylene glycol monomethacrylates, polypropylene glycol monoacrylates, and polypropylene glycol monomethacrylates described in this section, in relation to the adhesive composition, also apply to the third aspect of the present invention.
[000109] Such polyethylene glycol (meth) acrylates and polypropylene glycol (meth) acrylates can be used in combination with a chain extender reagent which is a polyether polyol selected from ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols , as described above in relation to the modalities of the adhesive composition.
[000110] According to some embodiments, a preferred (meth) acrylate component is HEA; according to other embodiments, a preferred component is a tetrapropoxylated derivative of HPMA.
[000111] In a first group of embodiments of the invention, an urethane (meth) acrylate oligomer for the adhesive composition is derived from: (i) isophorone diisocyanate; (ii) a polyester polyol obtainable by polymerization of a lactone, especially ε-caprolactone; and (iii) hydroxyethyl acrylate.
[000112] In a particularly preferred first group of embodiments, a urethane (meth) acrylate for the adhesive composition is derived from: (i) isophorone diisocyanate; (ii) a polyester polyol derived from ε-caprolactone and an alcohol or higher trifunctional, especially a sugar alcohol; and (iii) hydroxyethyl acrylate.
[000113] In a second group of modalities, an urethane (meth) acrylate oligomer is derived from (i) a diisocyanate selected from isophorone diisocyanate and 2,4-toluene diisocyanate; (ii) a polyol selected from ethoxylated derivatives and propoxylated derivatives of trimethylol propane and ethoxylated and propoxylated derivatives of pentaerythritol; and (iii) a polyethylene glycol monomethacrylate or a polypropylene glycol monomethacrylate.
[000114] In a second particularly preferred group of embodiments, an urethane (meth) acrylate oligomer is derived from (i) a diisocyanate selected from isophorone diisocyanate and 2,4-toluene diisocyanate; (ii) a polyol selected from ethoxylated and propoxylated derivatives of trimethylol propane and ethoxylated and propoxylated derivatives of pentaerythritol, in which the number of units of ethylene oxide, propylene oxide or combinations thereof is in the range 3 to 20; and (iii) a polyethylene glycol monomethacrylate or a polypropylene glycol monomethacrylate, each of which contains 5 to 10 repeating units of ethylene oxide or propylene oxide.
[000115] Such urethane (meth) acrylate oligomers of this second group of modalities provide a third aspect of the present invention, as discussed above.
[000116] In an additional group of modalities, a mixture of urethane (meth) acrylate oligomers of the first and second groups of modalities can be employed.
[000117] Example mixtures of urethane (meth) acrylate oligomers for use as component (D) may include the respective oligomers in a ratio of 10: 1 to 1:10, especially 5: 1 to 1: 5, more than preferably 3: 1 to 1: 3.
[000118] Preferred mixtures of urethane (meth) acrylate oligomers for use of component (D) may comprise a) at least one first oligomer derived from a polyol polyester chain reagent and, b) at least one second oligomer derived from a polyether polyol chain extender reagent, in a ratio of (a): (b) from 10: 1 to 1:10, especially 5: 1 to 1: 5, more preferably 3: 1 to 1: 3.
[000119] In most preferred embodiments, such as urethane (meth) acrylate oligomers (a) correspond to the first group of modalities as described above and urethane (meth) acrylate oligomers (b) correspond to the second group of described modalities above.
[000120] In some embodiments, it is especially preferred that urethane oligomers (a) provide at least 50% by weight of the oligomer mixture.
[000121] In this regard, a mixture of urethane (meth) acrylate oligomers (a) and (b) can preferably be used in a two-part system of the following type comprising: (i) a first part containing an adhesive composition comprising components (A), (B), (C) and (D); and (ii) a second part containing at least one component capable of initiating and / or promoting the polymerization of free radicals from components in the first part.
[000122] Thus, in a particularly preferred embodiment of the invention, urethane (meth) acrylate (D) is a reaction product of sorbitol, ε-caprolactone, IPDI and HEA.
[000123] In another preferred embodiment of the invention, urethane (meth) acrylate (D) is a reaction product of a polyethoxylated pentaerythritol, IPDI and hydroxypropyl methacrylate tetrapropoxylate. In an even more preferred embodiment of the invention, the urethane (meth) acrylate component (D) is a mixture of the first and second types of urethane (meth) acrylate.
[000124] Preferably, (i) isocyanate, (ii) chain extender reagent and (iii) hydroxy (meth) acrylate are reacted until the isocyanate (NCO) content of the urethane (meth) acrylate oligomer is 1% or less, preferably 0.8% or less, more preferably 0.6% or less.
[000125] A urethane (meth) acrylate oligomer which is the product of the reaction of (i), (ii) and (iii) above typically takes the form of an oligomer solution in monomers also known as a resin. Part of the monomer content of the resin can be supplied by an excess of reagents (ii) and / or (iii).
[000126] Generally, in both cases the reaction between the isocyanate and the chain extender reagent, and the reaction between the isocyanate and final capping hydroxyl (meth) acrylate requires a catalyst. A preferred catalyst is a metal salt, especially a metal carboxylate. Catalysts are preferred. Particularly preferred catalysts are tin carboxylates, especially organotin carboxylates. A preferred example is dibutyltin dilaurate.
[000127] Reaction between the isocyanate component (i) and chain extender reagent (ii), and isocyanate component (i) and hydroxyl (meth) acrylate (iii) will generally be carried out at temperatures in the range of 40 to 130 ° C, and especially, in many cases, at a temperature in the range of 50 to 110 ° C.
[000128] The composition and characteristics of the resin can be further modified by the addition of diluting monomers. This can be done for the purpose of adjusting the viscosity / solids content of the resin, for example, or to influence the subsequent curing characteristics of the resin.
[000129] Suitably, a diluting monomer has an ethylenically unsaturated bond.
[000130] Example of diluent monomers includes vinyl aromatics such as styrene, methylstyrene, ethyl styrene, halogenated styrene and vinyl toluene. Additional diluting monomers include (meth) acrylate ester monomers, such as those exemplified for component (A) above.
[000131] Such monomers can be added before or during the formation of the urethane (meth) acrylate oligomer. Additionally or alternatively diluent monomer can be added to the urethane (meth) acrylate reaction product. Diluent monomer content in such a resin can be up to 55% by weight of the resin, for example.
[000132] As indicated in the Examples, isocyanate (i) can first undergo the reaction with the final capping hydroxy (meth) acrylate (iii), followed by reaction with a chain extender reagent (ii). Alternatively, the reaction between the isocyanate (i) and chain extender reagent (ii) can occur before the reaction with hydroxy (meth) acrylate (iii).
[000133] With respect to the new urethane (meth) acrylate oligomers according to the third aspect of the invention, it is preferable to react the final capping isocyanate (i) and (meth) acrylate followed by reaction with a reagent chain extender (ii).
[000134] Example of adhesive compositions can typically contain up to 40% by weight, preferably 1 to 30%, more preferably 1 to 25%, even more preferably 2 to 20% of urethane (meth) acrylate oligomers as component (D ) based on the total weight of (A) to (D).
[000135] Example of adhesive compositions may comprise, based on the total weight of components (A), (B), (C) and (D), the following: (A) from 20 to 70% by weight, preferably 30 at 65%, more preferably 35 to 62% or 35 to 60% (meth) acrylate ester monomer; (B) from 1 to 35% by weight, preferably 1 to 30%, especially 3 to 28%, more preferably 3 to 25%, and especially 5 to 32% chlorinated elastomeric polymer; (C) from 1 to 35% by weight, especially 3 to 35%, preferably 3 to 32%, more preferably from 5 to 25% or 5 to 20%, especially 10 to 25% or 10 to 20% of modifier core-shell impact; and (D) from 1 to 40% by weight, preferably 1 to 30%, more preferably 1 to 25%, especially 2 to 20% of urethane (meth) acrylate oligomer. Additional components of adhesive compositions
[000136] Optionally, the adhesive composition of the invention can contain one or more ethylenically unsaturated monomers of functional acid to aid binding to metal surfaces, as is known in the art. Examples of such functional acid monomers include C3 to C6 ethylenically unsaturated dibasic or monobasic carboxylic acids, such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid and crotonic acid. Additional examples include ethylenically unsaturated acids with an aromatic group substituent, such as cinnamic acid.
[000137] Methacrylic acid and maleic acid are preferred, with methacrylic acid being especially preferred.
[000138] Preferably, the adhesive compositions contain less than 15% by weight of ethylenically unsaturated functional acid monomer, more especially less than 10% by weight, particularly from 1 to 10% by weight, often from 1 to 5% by weight , based on the total weight of the composition. In this context, the total weight of the composition includes the first and second parts of a two-part system, and preferably includes initiators and promoters that provide the "curing system".
[000139] Bonding to metal surfaces can be further assisted by the inclusion of one or more monomers containing unsaturated phosphate, as is also known in the art. Examples are ethylene glycol methacrylate phosphate (sometimes referred to as phosphoethyl methacrylate) and various proprietary unsaturated phosphates, such as Sipomer® PAM-100 and PAM-200 (offered by Rhodia), Light Ester P-1M and P-2M (offered by Kyoeisha Chemical Co., Japan) or Sartomer CD9053 (a trifunctional acid ester offered by Sartomer Co. Inc.). Preferred phosphate-containing monomers are ethylene glycol methacrylate phosphate and Sartomer CD9053, with Sartomer CD9053 being most preferred.
[000140] Such phosphate-containing monomers can be present in an amount of 0.1 to 5.0%, preferably 0.2 to 5.0%, often 0.25 to 2.5%, especially 0.5% 1.5%, based on the total weight of the adhesive composition.
[000141] The adhesive may also contain inhibitors and stabilizers, which helps to prolong the shelf life of the product in storage and control the working time of the adhesive in use. Such inhibitors are well known to those skilled in the art and can comprise quinones, hydroquinones, substituted phenols and the like. In addition, to the inhibitors that can be added directly to the adhesive composition during its preparation, some of the raw materials used, especially the (meth) acrylate ester monomers, may also contain inhibitors introduced by the manufacturer / supplier. Thus, due to the wide variety of materials that can be chosen, some with inhibitors in situ, and the variety of initiators, promoters and inhibitors that can be used to prepare a composition, selection of the complete inhibitor package is usually the final step in formulation process. The selection is specific to each formulation and generally owned by those skilled in the art.
[000142] The adhesive may also contain a small amount of chelating agent, such as the tetrasodium salt of ethylenediamine tetraacetic acid. Chelating agents are used as scavengers of trace metal impurities that can destabilize reactive (meth) acrylate formulations, so that they can be included to provide additional stabilization to the adhesive compositions.
[000143] Chelating agent can be present in an amount of 0.01 to 0.5%, preferably 0.01 to 0.2%, often 0.025 to 0.2%, suitably 0.04 to 0.14 %, based on the total weight of the adhesive composition.
[000144] The adhesive may also contain a small amount of wax to increase the so-called "open time" of the adhesive in use, that is, the length of time that a layer of adhesive remains free of skin. A variety of waxes, both natural and synthetic, are suitable, but paraffin waxes are preferred, with IG1977 wax available from the International Group being especially preferred. Typically, the amount of wax would be less than 0.8% by weight, especially up to 0.5% by weight based on the total weight of the adhesive composition.
[000145] The adhesive may also contain small amounts of viscosity control agents, such as organophilic or colloidal silica, or greater amounts of fillers and / or extenders, such as talc, clay, calcium carbonate or alumina hydrate, to reduce the cost of the adhesive.
[000146] Each of the above categories of additives, ie, monomers containing phosphate, inhibitors / stabilizers, chelating agents, wax; viscosity control agents and extenders, can preferably be included in an individual amount of up to 1% by weight of the adhesive composition, more preferably up to 0.8% by weight. It is particularly preferred that the total amount of such additives (except the curing system initiator / promoter) is 1 to 5% by weight of the total adhesive composition, more preferably 2 to 3% by weight.
[000147] The adhesives of the present invention are typically cured by means of a peroxide or hydroperoxide initiator in combination with an amine promoter, although in some cases additional components are also used to facilitate curing. Typical peroxides are benzoyl peroxide, cumene hydroperoxide, tert-butyl hydroperoxide, dicumyl peroxide, tert-butyl peroxyacetate and tert-butyl perbenzoate. The most common amine promoters are well known to those skilled in the art and include tertiary aromatic amines and aldehyde-amine reaction products. Useful tertiary amines include N, N-dimethylaniline, N, N-diethylaniline, N-dimethyl-p-toluidine, N, N-diettyltoluidine and N, N-bis (2-hydroxyethyl) -p-toluidine. Aldehyde-amine reaction products include such compositions as butyraldehyde-aniline and butyraldehyde-butylamine derivatives, the active ingredient of which is a dihydropyridine (DHP) formed from the condensation of three moles of aldehyde with one mole of amine. DHP-enriched versions of these compositions are commercially available, one being Reillcat ASY-2, available from Reilly Industries Inc. DHP promoters are most commonly used with hydroperoxide initiators, such as cumene hydroperoxide or tert-butyl hydroperoxide, especially in conjunction with a chlorosulfonated species, such as p-toluenesulfonyl chloride or a chlorosulfonated polymer, for example, chlorosulfonated polyethylene.
[000148] Transition metal salts, including organometallic compounds (such as cobalt, nickel, manganese or iron naphthenates or octoates, copper octoate, copper acetylacetonate, iron hexoate or iron propionate) can also be included as promoters for the adhesive compositions of the invention. These can be added in amounts up to about 2% by weight, but are preferably used in amounts of 1 part per million to 0.5% by weight, more preferably 5 parts per million to 0.5% by weight. Metal promoters can be used with certain peroxides as the primary promoter for the peroxide, or in combination with any tertiary amine or amine-aldehyde promoters to increase the polymerization rate.
[000149] The preferred combinations of initiator and promoter for the curing system are those suitable for curing at room temperatures.
[000150] The adhesives of the present invention are, as usual with (meth) acrylate based adhesives, two-component systems consisting of two separate parts which are mixed immediately before use to initiate curing. The first part (or 'A-side') does not have at least one component of the healing system, which is included in the second part (or 'B-side'). A-side and B-side are therefore stable in long-term storage, as neither side contains all the necessary components for polymerization (curing) to occur. Immediately before use, the A-side and B-side are mixed together in any proportion, they are appropriate for the curing system to be employed.
[000151] In a preferred embodiment of the invention, the B-side consists only of the peroxide initiator (usually benzoyl peroxide) in some type of liquid carrier medium (usually an ester-based plasticizer), while the A-side contains all the other components of the adhesive, the A-side being mixed with the B-side in any ratio of about 100: 1 (A-side: B-side) to about 5: 1, preferably 50: 1 to 10: 1. In this embodiment, the amine promoter, contained on the A-side, is typically an aromatic tertiary amine, with N, N-dimethyl-p-toluidine and N, N-bis (2-hydroxyethyl) -p-toluidine being preferred. As a curing system it is sometimes referred to by those skilled in the art as a "10: 1 curing system" in view of the preferred mixing ratio from A-side to B-side used with this particular curing system.
[000152] In another preferred embodiment of the invention, the mixing ratio from A-side to B-side is in the range of about 2: 1 to about 1: 2, the preferred mixing ratio being 1: 1. In this embodiment, the adhesive base (i.e., the adhesive formulation minus all components of the curing system) can be seen as being divided into two equal halves. One half, the A-side, has the primer incorporated in it, while the other half, the B-side, has the promoter incorporated in it. The preferred form of these 1: 1 mix ratio products employs cumene hydroperoxide in conjunction with p-toluenesulfonyl chloride as initiators on the A-side, while the B-side includes a DHP-type promoter, sometimes together with a small amount of a transition metal complex (such as copper acetylacetonate). This curing system is therefore sometimes referred to as a "1: 1 curing system" in view of the preferred mixing ratio, in the same way as the 10: 1 curing system above.
[000153] As shown in the experimental section below, mixtures of urethane (meth) acrylate oligomers are particularly suitable for use in a 10: 1 curing system.
[000154] Preferred example of the adhesive compositions may comprise, based on the total weight of the composition, the following: (A) from 20 to 70%, preferably 35 to 65% by weight of (meth) acrylate ester monomer; (B) from 1 to 30%, preferably 3 to 28%, especially 5 to 28% by weight of chlorinated elastomeric polymer; (C) 1 to 30%, preferably 3 to 28%, especially 5 to 28% by weight of core-shell impact modifier; (D) from 1 to 40%, preferably 1 to 30% by weight, more preferably 1 to 20% of urethane (meth) acrylate oligomer; and up to 10% ethylenically unsaturated functional acid monomer.
[000155] In particularly preferred adhesive compositions the combined weight of components (B) and (C), preferably corresponds to between 25 to 40% by weight of the total weight of the composition, more preferably between 28 to 40% by weight, often between 30 to 40% by weight.
[000156] Particularly preferred adhesive compositions for use in a 10: 1 curing system contain between 10 and 20% by weight of urethane (meth) acrylate oligomer (D), based on the total weight of the composition and the preferred compositions for use in a 1: 1 curing system contain between 1 and 10% by weight (D).
[000157] Although the invention is not particularly limited by the packaging holding sides A and B of the adhesive composition, nor by the means by which sides A and B are mixed before use, it is preferable that sides A and B are packed in cylinders separate from a two-cylinder cartridge. The two cylinders can be adjacent to one another or concentric, one mounted inside the other. In use, the cartridge is mounted on a "sprayer" equipped with one or more pistons, which direct the adhesive forward from the rear of the cylinders, both sides A and B, thus being extruded together through a nozzle mixing unit mounted on the front of the assembly. The mixed adhesive can then be applied directly from the nozzle to the substrates to be bonded.
[000158] Modalities of the present invention will be described by way of example. Synthetic example 1 concerns an UA-1 resin described in a previous application, EP-A-0056713. The other synthetic examples concern new resins and illustrate a third aspect of the invention. MATERIALS AND METHODS
[000159] Simulsol PTKE is a 5 mole ethoxylate of pentaerythritol available from Seppic SA of Paris, France (mwt = 355, OH value = 650 mg KOH / g).
[000160] Simulsol PTIE is a 3 mole ethoxylate of pentaerythritol available from Seppic SA of Paris, France (mwt = 270, OH value = 800 mg KOH / g).
[000161] Simulsol PTPE is a 10 mole ethoxylate of pentaerythritol available from Seppic SA of Paris, France (mwt = 575, OH value = 400 mg KOH / g).
[000162] Simulsol PTZE is a 20 mole ethoxylate of pentaerythritol available from Seppic SA of Paris, France (mwt = 1015, OH value = 230 mg KOH / g).
[000163] Simulsol PTKP is a 5 mole propoxylate of pentaerythritol available from Seppic SA of Paris, France (mwt = 425, OH value = 530 mg KOH / g).
[000164] Simulsol TOIE is a 3 mole ethoxylate of trimethylolpropane available from Seppic SA of Paris, France (mwt = 270, OH value = 630 mg KOH / g).
[000165] Bisomer PPM5 is a polypropylene glycol monomethacrylate, the reaction product of 5 moles of propylene oxide with 1 mole of methacrylic acid, available from Cognis Performance Chemicals UK Ltd.
[000166] Bisomer PEM6 is a polyethylene glycol monomethacrylate, the product of the reaction of 6 moles of ethylene oxide with 1 mole of methacrylic acid, available from Cognis Performance Chemicals UK Ltd.
[000167] The material referred to as "TMP Amine" in Synthetic Example 10 below is an amine-terminated propoxylated trimethylolpropane (average molecular weight 440, corresponding to ~ 5.275 moles of propylene oxide per mole of TMP). It was obtained from sources in the Sigma Aldrich laboratory (Gillingham, Dorset, United Kingdom), catalog number [39423-51-3]. Structurally, in terms of the average number of propylene oxide units per arm it is therefore to close Simulsol PTKP, but has the three terminal OH groups replaced by NH2 groups.
[000168] Fascat 4202CL is a tin-based reaction catalyst owned by Atofina.
[000169] Isophorone diisocyanate monomer can be obtained from Bayer as Desmodur I.
[000170] The toluene 2,4-diisocyanate used in synthetic Example 11 was the 95% purity of toluene 2,4-diisocyanate offered by sources from the Sigma Aldrich laboratory (Gillingham, Dorset, UK).
[000171] Neoprene WM-1, and Neoprene WB are general-purpose polychloroprenes available from DuPont Performance Elastomers.
[000172] Neoprene AD-20 is an adhesive grade of polychloroprene available from the same source.
[000173] Tyrin® 3615P is a chlorinated polyethylene polymer available from DuPont Dow Elastomers S.A.
[000174] Nipol 1072 is a functional carboxylic acrylonitrile-butadiene copolymer obtainable from Zeon Chemicals.
[000175] The orthophthalic polyester resin used in comparative example C22 is a product of the reaction of diethylene glycol, Pergaquick A150 (an ethoxylated amine obtainable from Pergan GmbH), phthalic anhydride and maleic anhydride in 5.3% of the excess glycol of equivalence. The amount of Pergaquick used was 1.4 mol% of the glycol portion of the resin and phthalic: male molar ratio was 7: 3. The polyester polymer was dissolved in styrene monomer at 35% by weight of styrene content and pre-accelerated with 3.6% by weight of a proprietary aromatic amine accelerator.
[000176] Paraloid ™ BTA 753 is an MBS type impact modifier available from Rohm and Haas.
[000177] CD9053 is a trifunctional acid ester obtainable from Sartomer Company Inc.
[000178] Halox ZPLEX 111 is an anti-corrosion complex zinc phosphate pigment available from Halox, a division of Hammond Group Inc.
[000179] Het is N, N-bis (2-hydroxyethyl) -p-toluidine and was obtained from Sigma Aldrich laboratory Supplies from Gillingham, Dorset, United Kingdom. DMPT is N, N-dimethyl-p-toluidine, obtained from the same source.
[000180] Reillcat ASY-2 is a commercial grade of purified dihydropyridine accelerator (PDHP), the active ingredient being 3,5-diethyl-1,2-dihydro-1-phenyl-2-propylpyridine.
[000181] EDTA solution is a 7% solution of tetraacetic salt of ethylenediamine tetraacetic acid (obtained from Sigma Aldrich, as above) in a 50:50 mixture of distilled water and diethylene glycol.
[000182] Benzoflex 9-88 is a benzoate ester plasticizer, predominantly dipropylene glycol benzoate, available from Eastman Chemical Company.
[000183] Ethanox 4703 is an impaired phenol antioxidant available from Albemarle Corporation.
[000184] HDK-N20 is a property grade of hydrophilic colloidal silica available from Wacker Chemie AG.
[000185] With the exception of adhesive examples 34 and 36 and the comparative adhesive example C35, the adhesives were cured to test with the curing system 10: 1, 2% by weight of benzoyl peroxide paste Perkadox BM-50R to be mixed in the adhesive (ie 98 g of adhesive plus 2 g of BM-50R). To obtain more reliable results from the tensile tests, it is important to exclude air as much as possible from the mixed adhesive, so that the BM-50R has been incorporated into the adhesive by means of a Hauschild AM501 called a "speed mixer. ", a two-axis centrifuge mixer, having previously dispensed the two components in a 100 ml plastic tube equipped with a screw cap. The mixer is subjected to a tub at a high speed, double-acting centrifuge that in both folds the initiator for the volume of the adhesive and the forces of any air bubbles go out. For adhesive bonding tests, the primer and adhesive were simply mixed by hand.
[000186] To prepare the samples for the tensile tests, the adhesive started was poured for a distance of 3 mm between two sheets of the Melinex sheet (Melinex is a well-known brand of thin sheet polyethylene terephthalate), supported by approximately 30 cm square glass. The 3 mm distance is maintained by means of 3 mm thick PTFE spacers. The resulting cast sheets were left to cure overnight at room temperature before the test samples were cut from them using a press and hole punch. The samples are in the form of dumbbells, the dimensions being according to the type 5 of the samples of the ISO 527 part 3 (1995). The samples were then post-cured for 3 hours at 80 ° C in an oven before being tested according to the same ISO 527 standard, in this case part 1 of the 1993 version. The test equipment was a test machine of Instron static traction with a 50kN load cell and a non-contact strain gauge. A displacement rate of 5 mm / minute was used during the tensile tests.
[000187] Aluminum shear adherence tests used aluminum grade 6061-T6 specimens 25 mm wide and 1.62 mm thick. These were cleaned with acetone before gluing. A small bubble of initiated adhesive was applied to one end of both test pieces to be connected and the two relaxed, then the ends of the adhesives together, in a metal mold in which the positions of the two so provide correct overlap between them (12.5 mm) and connecting line thickness (10 thousand, that is, 10 thousandths of an inch). Thus configured, the samples were left to cure overnight at room temperature before being post-cured for 16 hours at 40 ° C before testing. The adhesive joints were separated, using the same Instron machine, according to ISO 4587 (2003).
[000188] Shear tests on stainless steel were carried out in the same way, using type 304 stainless for ASTM A240. Those in cold-rolled steel (commercial quality with the ASTM 1008 standard) were very similar, the only difference being that the steel test pieces were scraped off before fixing, using a linisher equipped with 200 glass sander papers.
[000189] To test the tensile neck shear strength of glued aluminum joints after exposure to a corrosive environment, the adhesive joints were first prepared as described above. Then, after post-curing, they were placed in a salt spray cabinet according to DIN 50 021, Method SS (1988) for a period of 7 days with the prescribed temperature, salt concentration, and pH by default. Adhesive strength was then determined with the Instron machine as described.
[000190] The shear adhesion tests on reinforced polyester glass (GRP) used GRP specimens laminated to approximately 3 mm wide and 25 mm thick and, manufactured by hand from an isophthalic unsaturated polyester resin and a 600UD / 150csm glass mat combination obtained from Chomarat. These specimens were also cleaned with acetone before gluing and configured to provide an overlap length of 25 mm and a connecting line thickness of 3 mm. (Instead of a metal mold, which would not be appropriate for a more variable material like GRP, these joints were created using parts cut from the same GRP sheet to provide a mold, along with a 3 mm spacer to define the thickness of the connection line The test pieces were glued together with the two non-molded sides together, so the connection must be free of mold release agent.) This overlap and spacing differ from those of the standard to be followed, ASTM D5868 (1995), being the reason for the closest, simulating the conditions of use of the field customer. As with aluminum samples, the joints were cured overnight at room temperature, followed by a 16 hour post-cure at 40 ° C. They were separated with the usual Instron machine, according to ASTM D5868 (1995). The grip separation used, however, differs from that of the standard, 115 mm being used instead of 75 mm. It was considered that the smallest separation of grip was twisting the samples under load a lot, inducing a lot of peeling in the results.
[000191] It was the same test method for tensile neck shear resistance to be used for thermoplastic substrates such as acrylic sheet, the results would be distorted by the deformation of the substrate itself. Consequently, a compressive neck shear strength test was used for these substrates, which is extracted from ASTM D2564 (2004), which is really a test for solvent cements for PVC pipes. In this test, a square of 25 mm x 25 mm x 5 mm thick thermoplastic sheet is attached to the top of a rectangular piece from the same sheet, with dimensions of 25 mm x 50 mm. These are cleaned with acetone before gluing and are created with a 30 mil bond line thickness. In this case, the connection line is defined by mixing in the 1% adhesive by weight of 30 mil glass beads, a technique well known to those skilled in the art. The prepared joints are allowed to cure at room temperature for 72 hours before testing. The test uses the same Instron machine, but in compression mode. The smaller one of the two glued thermoplastic pieces is rigidly tightened, while the testing machine pushes down on the edge of the larger one. The standard uses a displacement speed of 1.25 mm / minute, but in the case of these adhesive tests, this slow speed was found to cause excessive deformation of the specimens. A faster speed of 13 mm / minute was found to better test the adhesive itself. Although the standard refers to PVC, acrylic was applied for these tests, as acrylic is a material preferred by likely users of this type of adhesive.
[000192] In all of these tests, 5 samples of each were tested and the results measured. For the tensile tests, however, the maximum elongation at break is also referred to in the tables, this being the best result obtained from outside the five samples tested.
[000193] Some adhesives were also tested (see Table 4) during boiling cure, and during surface hardness, mixing 500 g of adhesive with 10 g of Perkadox BM-50R benzoyl peroxide paste (50% active content), by hand, taking care not to introduce excessive air during mixing. The adhesive was then poured into a plastic distribution cartridge, from which 400 g was dispensed into a so-called "sphere" one inch high and six inches long. This was left to cure at room temperature, the cured mass being then allowed to cool overnight before being sawn across the medium. Boiling of the surface and boiling of the center were then evaluated visually, according to the volume of the apparent gas bubbles. An arbitrary scale from 1 to 5 was used to classify the formulations, with a value of 1 representing minimum gassing or boiling and 5 representing excessive boiling and gaseous mass expansion, similar to foam. Shore D hardness was also measured, both on the surface and in the center, as per the ISO 868 (2003) standard method. EXAMPLES Synthetic Example 1
[000194] UA-1 urethane acrylate resin was prepared by reacting sorbitol, ε-caprolactone, isophorone diisocyanate (IPDI) and 2-hydroxyethyl acrylate. Its composition is described on page 10 of European Patent No. 0056713A2.
[000195] 1.0 mol of sorbitol and 18.0 moles of ε-caprolactone were loaded into an appropriate reaction vessel and heated to 90-100 ° C with stirring. A homogeneous cloudy dispersion was obtained to which 0.2% of p-toluene sulfonic acid was added. An exothermic reaction started almost instantly and the temperature rose to a peak of 140-150 ° C.
[000196] The batch was allowed to cool naturally for 15 minutes and was then removed under vacuum. Less than 2% of the weight of the cargo has been removed.
[000197] After extraction, the temperature was adjusted to 100-110 ° C and 3.5 moles of isophorone diisocyanate were added. A mild exotherm started and the batch temperature was allowed to rise to 120-130 ° C where it was controlled by cooling.
[000198] When the exotherm ended, the batch was cooled to 90-95 ° C and 3.5 moles of 2-hydroxy ethyl acrylate and 100 ppm of hydroquinone were added. One below the air supply surface was started and the temperature was adjusted to 80-85 ° C. The batch was kept at this temperature until the isocyanate content was less than 0.6% (equivalent to the 95% conversion). The batch was then dissolved in styrene to provide a composition containing about 60% solids by weight. Synthetic Example 2
[000199] A continuously stirred stainless steel reactor was charged with 42.452 kg of isophorone diisocyanate (IPDI) and a solution of 28 g of T-inhibitor, 19 g of benzoquinone and 37 g of toluhydroquinone (sometimes called methylhydroquinone) in 460 g of methyl methacrylate. This mixture was heated to 45 ° C and a solution of 10 g of Fascat 4202CL in 442 g of methyl methacrylate was added. Gradually, 66.542 kg of Bisomer PPM5 were fed into the reactor, the exothermic reaction having a temperature up to 61.5 ° C. This feeding took 90 minutes to complete. After another 30 minutes at 61.5 ° C, the isocyanate content was found to be 6.8%. The reactor temperature was increased to 80.0 ° C and a solution of 19 g of Fascat 4202CL in 433 g of methyl methacrylate was added. 17.033 kg of Simulsol PTKE were then fed to the reactor gradually over a period of 75 minutes, maintaining the temperature in the reactor between 80 ° and 85 ° C. Any residual PTKE Simulsol remaining in the feed vessel was then rinsed into the reactor with an additional 7.562 kg of methyl methacrylate. One hour later, the isocyanate content of the reactor contents was measured and found to be 0.16%. 45,010 kg of methyl methacrylate were stirred in the reactor contents to provide the product, urethane acrylate resin UA-2, with a theoretical oligomer content of 70.8%, with a balance of 29.2% of methyl methacrylate . This was cooled again to normal room temperature before being decanted. It had a viscosity of 7.0 Poise and a density of 1.0461 gcm-3. Synthetic Example 3
[000200] A continuously stirred glass reactor was charged with 191.614 g of isophorone diisocyanate (IPDI) and a solution of 0.150 g of T inhibitor, 0.200 g of toluhydroquinone and 0-100 g of benzoquinone in 2.35 g of methacrylate methyl. The mixture was heated to 45 ° -50 ° C and a solution of 0.100 g of Fascat 4202CL in 2,400 g of methyl methacrylate was added. Thereafter, 299.045 g of Bisomer PPM5 were fed slowly into the reactor over an 80 minute period, maintaining the temperature in the reactor between 55 ° and 60 ° C. 40 minutes after the completion of this feed, the isocyanate content of the reaction mixture was found to be 7.29%, so that the temperature was raised to 80 ° C before adding an additional 0.100 g solution of Fascat 4202CL in 2,400 g of methyl methacrylate. Then, 209.331 g of Simulsol PTZE were fed gradually into the reactor over a period of 110 minutes, keeping the temperature in the reactor below 85 ° C. After completing this feed, any residual Simulsol PTZE remaining in the feed container was rinsed into the reactor with an additional 42,200 g of methyl methacrylate. The reactor was maintained at 80 ° -85 ° C until the isocyanate content dropped below 0-3% (approximately 1 hour), when 250,000 g of methyl methacrylate were stirred into the mixture to provide the product, acrylate resin urethane UA-3, with a theoretical oligomer content of 70-8%. This was cooled again to normal room temperature before decanting. Synthetic Examples 4 to 9
[000201] These were prepared according to the method of Synthetic Example 3, using the materials and amounts set out in the following Table 1. In all cases, the amounts of inhibitors, catalysts and reactive methyl methacrylate diluent were the same as those used in Synthetic Example 3. All weights are in grams, NCO contents are in% (by weight) and feeding times are in minutes. Table 1
* = PEG400 is polyethylene glycol with an average molecular weight of about 400. Synthetic Example 10
[000202] A continuously stirred glass reactor was charged with 241,620 g of isophorone diisocyanate (IPDI) and a solution of 0.150 g of T inhibitor, 0.200 g of toluhydroquinone and 0.100 g of benzoquinone in 2.35 g of methyl methacrylate. The mixture was heated to 45 ° -50 ° C and a solution of 0-100 g of Fascat 4202CL in 2,400 g of methyl methacrylate was added. Thereafter, 378.683 g of Bisomer PPM5 were slowly fed into the reactor over a period of 105 minutes, maintaining the temperature in the reactor between 55 ° and 60 ° C. 30 minutes after completing this feeding, the isocyanate content of the reaction mixture was found to be 7.53%. Since the addition of a functional amine, instead of functional OH, polyol to the isocyanate was expected to be more vigorously exothermic, the temperature was cooled to <20 ° C before the next phase. 143.097 g of "TP Amine" were gradually fed into the reactor over a period of 190 minutes, keeping the temperature in the reactor below 40 ° C. After completing this feed, any residual "TMP Amine" remaining in the feed vessel was rinsed into the reactor with an additional 42,200 g of methyl methacrylate. At this point, the isocyanate content of the reaction mixture was found to be 0.02%, so that 250,000 g of methyl methacrylate were stirred into the mixture to provide urethane acrylate resin UA-10, the theoretical 70 oligomer content , 7% in methyl methacrylate reactive diluting monomer. Synthetic Example 11
[000203] A continuously stirred glass reactor was charged with 199.302 g of toluene 2,4-diisocyanate (TDI) and a solution of 0.150 g of T inhibitor, 0.200 g toluhydroquinone and 0-100 g of benzoquinone in 2.35 g of methyl methacrylate. The mixture was heated to 30 ° C and a solution of 0.100 g of Fascat 4202CL in 2,400 g of methyl methacrylate was added. Thereafter, 398.657 g of Bisomer PPM5 were slowly fed into the reactor over a period of 85 minutes, applying vigorous cooling to maintain the reactor temperature below 40 ° C (TDI is more reactive than IPDI and generates an exotherm stronger). 35 minutes after the completion of this feed, the isocyanate content of the reaction mixture was found to be 8.2%, so that the temperature was rinsed at 60 ° C before adding an additional 0.100 g solution of Fascat 4202CL in 2,400 g of methyl methacrylate. Then, 102,041 g of Simulsol PTKE were gradually fed into the reactor over a period of 60 minutes, keeping the temperature in the reactor below 65 ° C. After completing this feed, any residual Simulsol PTKE remaining in the feed container was rinsed into the reactor with an additional 42,200 g of methyl methacrylate. The reactor was maintained at 60 ° -65 ° C until the isocyanate content dropped to 0.3% (approximately 30 minutes), when 250,000 g of methyl methacrylate were stirred into the mixture and the resulting product, urethane acrylate resin. UA-11, was cooled again to normal room temperature. The theoretical oligomer content of the solution was 70.8%. Synthetic Example 12
[000204] This product is essentially the same composition as UA-2 (Synthetic Example 2), but made in a different order than the addition of raw materials.
[000205] A continuously stirred glass reactor was charged with 235.815 g of isophorone diisocyanate (IPDI) and a solution of 0.150 g of T inhibitor, 0.200 g of toluhydroquinone and 0.100 g of benzoquinone in 2.35 g of methyl methacrylate. The mixture was heated to 45 ° -50 ° C and a solution of 0-100 g of Fascat 4202CL in 2,400 g of methyl methacrylate was added. Thereafter, 94,600 g of Simulsol PTKE were fed slowly into the reactor over a period of 100 minutes, maintaining the temperature in the reactor between 55 ° and 60 ° C. 40 minutes after the completion of this feed, the isocyanate content of the reaction mixture was found to be 7.33%, so that the temperature was rinsed at 80 ° C before adding an additional 0.100 g solution of Fascat 4202CL in 2,400 g of methyl methacrylate. Then, 369.585 g of Bisomer PPM5 were gradually fed into the reactor over a period of 105 minutes, keeping the temperature in the reactor below 85 ° C. After completing this feed, any residual Bisomer remaining in the feed vessel was rinsed into the reactor with an additional 42,200 g of methyl methacrylate. The reactor was maintained at 80 ° -85 ° C until the isocyanate content dropped to 0.22% (approximately 45 minutes), when 250,000 g of methyl methacrylate were stirred into the mixture and the resulting product, urethane acrylate resin. UA-12, (theoretical oligomer content 70.8%) was cooled again to normal room temperature. Preparation of Adhesive Examples
[000206] First, Neoprene WB and Neoprene WM-1 polychloroprene elastomer stock solutions were prepared in methyl methacrylate by weighing 35% by weight of elastomer and 65% by weight of methyl methacrylate in flasks that were, in then capped and rotated in a laboratory roller mixer for several hours, sometimes overnight, until the elastomer had fully dissolved.
[000207] The mixer used to prepare all the adhesive examples was a Ross VMC2 high shear mixer made by Charles Ross & Son Company of Hauppauge, New York. This has a 5 liter stainless steel mixing container, equipped with a 2 ^ inch high circular shear dispersing the blade and rotating side sweepers to prevent material from clinging to the sides of the mixing container instead to be mixed for most of the product by dispersing the slide. When in use, the container is equipped with a sealed lid to prevent loss of monomer during mixing. Adhesive Example 13
[000208] First, 370.1 g of methyl methacrylate was weighed in a container and 0.235 g of 1,4-naphtaquinone was dissolved in it. Then, 1746.0 g of 35% Neoprene WB solution and 671.0 g of 35% Neoprene WM-1 solution were weighed in a 5-liter plastic container, to which 188.0 g of resin were added of urethane acrylate UA-2 and 611.0 g of urethane acrylate resin UA-1. The contents of the vessel were stirred to achieve a homogeneous mixture and then transferred to the Ross VMC2 mixing vessel. 211.5 g of methacrylic acid, 32.9 g of Sartomer CD9053 and approximately two thirds of 1.4 naphthaquinone solution were also added to this container, which was then capped and mixed at 40 Hz spreader (11 Hz sweep speed) for 10 minutes. During this time, 23.5 g of HET and 23.5 g of IGI 1977 wax were dissolved in the remainder of the 1,4-naphtaquinone solution through the action of heat. This solution was added to the mixing vessel at the end of 10 minutes and mixed for an additional 5 minutes. After that, the disperser speed was increased to 47 Hz, the sweeper speed was reduced to 8 Hz and 23.27 g of calcium carbonate and 799.0 g of Paraloid BTA 753 were added slowly. The adhesive of product A-13 can be decanted from the container since these components have been thoroughly mixed in which they took 45-55 minutes.
[000209] The percentages by weight of the various components in A-13 are shown in Table 2. The percent by weight of methyl methacrylate shown in this Table is the combined amount from heavy methyl methacrylate at the beginning (7.9% of total composition) and added as part of the stock solutions (24.1% and 9.3% of the total composition, respectively). Likewise, the weight percentages of the elastomers are those of the solid elastomers contained in the composition, not those of the stock solutions. Adhesive Example 14
[000210] Adhesive Example 14 is almost identical to Adhesive Example 13, but uses a different accelerator system. First, 371.0 g of methyl methacrylate was weighed into a container and 0.235 g of 1,4-naphtaquinone was dissolved therein. Then, 1745.0 g of 35% Neoprene WB solution and 671.0 g of 35% Neoprene WM-1 solution were weighed in a 5 liter plastic container, to which 188.0 g of urethane acrylate resin UA-2 and 611.0 g urethane acrylate resin UA-1. The contents of the vessel were stirred to achieve a homogeneous mixture and then transferred to the Ross VMC2 mixing vessel, followed by 211.5 g of methacrylic acid and 32.9 g of Sartomer CD9053. The 1,4-naphtaquinone solution previously prepared in methyl methacrylate was then used to rinse the CD9053 container in the mixing container, which was then capped and mixed at 40 Hz speed disperser (11 Hz sweep speed ) for 10 minutes. 23.5 g of IGI 1977 wax and 23.5 g of DMPT were then added to the mixing vessel and mixed for an additional 5 minutes. After that, the disperser speed was increased to 47 Hz, the scanning speed reduced to 8 Hz and 23.27 g of calcium carbonate and 799.0 g of Paraloid BTA 753 were added slowly. The adhesive of product A-14 can also be decanted from the container once these components have been thoroughly mixed. The weight percentages of the various components in A-14 are also shown in Table 2. Adhesive Example 15
[000211] This example uses a chlorinated polyethylene elastomer in place of Neoprene elastomers. 1959.0 g of methyl methacrylate were weighed in the Ross VMC2 mixing vessel and the following ingredients added to it. - 0,235 g of 1,4-naphtaquinone - 211,5 g of methacrylic acid - 188,0 g of urethane acrylate resin UA-2 - 611,0 g of urethane acrylate resin UA-1 - 32,9 g Sartomer CD9053, rinsing the container in the container with 50 g of methyl methacrylate - 23.5 g of HET, dissolved in 50 g of methyl methacrylate. These ingredients were mixed together at a speed of 40 Hz, the sweepers running at a speed of 11 Hz. To this mixture were added 23.5 g of IGI 1977 wax and 728.5 g of chlorinated polyethylene elastomer Tyrin 3615P, which these being mixed in the dough for 10 minutes at 40 Hz. After that, the disperser speed was increased to 47 Hz, the scanning speed reduced to 8 Hz and 23.3 g of calcium carbonate and 79.0 g of Paraloid BTA 753 added slowly. The mixing continued for 45 minutes or until Tyrin was completely dissolved and the mixture had a creamy consistency. The adhesive of product A-15 could then be decanted from the mixing vessel. Its weight percentage composition is also shown in Table 2. Examples Stickers 16 to 20
[000212] These materials were prepared according to the procedure of Adhesive Example 13, the only difference being that Adhesive Example 18 was prepared using 40% elastomer stock solutions, instead of 35%, taking into account the high content of elastomer of this formulation. Their weight percent compositions are set out in Table 2. Table 2

Comparative Example CA-21
[000213] An adhesive composition containing a mixture of (meth) acrylate ester monomer, urethane acrylate resin, nitrile rubber and core-shell particles was provided for comparison.
[000214] 47.0 g of the 2,4,6-tris [(dimethylamino) methyl] phenol inhibitor were dissolved in 1305.4 g of methyl methacrylate in a beaker. 1634.0 g of a 25 wt.% Solution of Nipol 1072 rubber in methyl methacrylate were then dispensed into a large plastic container and all ~ 50 ml bar of the inhibitor solution stirred in it. This mixture was then transferred to Ross VMC2 stainless steel vessel, followed by 235.0 g of methacrylic acid and 866.21 g of urethane acrylate resin UA-1. The vessel was mixed for 5 minutes at a blade speed of 40 Hz, scan speed of 11 Hz before changing these speeds to 47 Hz and 8 Hz, respectively, and added 39.01 g of HET, followed slowly by 408 , 9 g of Paraloid BTA 753. After an additional 55 minutes of mixing, the product was cooled below 32 ° C, with only the operation of sweeping slides, at 6 Hz. 164.5 g of ethylene glycol methacrylate phosphate were then mixed with the rest of ~ 50 ml of inhibitor solution and agitated for the batch at 30 Hz, 8 Hz scanning speed. After 10 minutes of mixing, the CA-21 adhesive product was cooled to below 30 ° C and decanted from the mixer. Comparative Example CA-22
[000215] An adhesive composition containing a mixture of (meth) acrylate ester monomer, Neoprene, orthophthalic polyester resin and core-shell particles was provided for comparison.
[000216] First, a stock composition solution of 27% by weight of Neoprene AD-20, 1.5% of methacrylic acid, 7.5% of lauryl methacrylate and 64% of methyl methacrylate was prepared by the technique of the usual roller mixture used to make elastomer stock solutions. (Neoprene AD-20 is not readily dissolved in methyl methacrylate alone.) 3133.0 g of this stock solution was then dispensed in a beaker and 470.0 g of an orthophthalic polyester resin (65% polyester in styrene ) mixed in them transferring this mixture to the Ross VMC2 container. To this mixture was added a solution of 0.235 g of 1,4-naphtaquinone in 85,0 g of methyl methacrylate, followed by 94,0 g of dibutyl phthalate plasticizer, which were mixed for 10 minutes at 40 Hz speed of disperser, 11 Hz scanning speed. During this time, 18.8 g of HET were dissolved in 100.0 g of methyl methacrylate through the action of heat. This solution was added to the mixing vessel at the end of 10 minutes and mixed for an additional 5 minutes. After that, the spreader speed was increased to 47 Hz, the scanning speed reduced to 8 Hz and 799.0 g of Paraloid BTA 753 added slowly. This was mixed in more than 55 minutes, then the batch was cooled below 32 ° C with the disperser off, but the sweeping blades were still operating at 6 Hz. The CA-22 product adhesive could then be decanted from the mixing container. Comparative Example CA-23
[000217] An adhesive composition containing a mixture of (meth) acrylate ester monomer, Neoprene, and core-shell particles was provided for comparison.
[000218] 0.235 g of 1,4-naphtaquinone was dissolved in 810.52 g of methyl methacrylate. 2679.0 g of a 20% solution of Neoprene AD-20 rubber in methyl methacrylate were then dispensed in a 5-liter plastic container and the naphtaquinone solution stirred in it. The mixture was poured into the Ross VMC2 container and 235.0 g of methacrylic acid added to it before mixing for 10 minutes at a speed of 40 Hz, scanning speed of 11 Hz. 35.25 g of N, N-dimethyl- p-toluidine were then added and mixed for 5 minutes. After increasing the spreader speed to 47 Hz and decreasing the scan speed to 8 Hz, 940.0 g of Paraloid BTA 753 were added slowly, with mixing, then being continued for 55 minutes. The CA-23 adhesive product was cooled below 32 ° C, with only the sweeping blades still operating, before being decanted from the mixing vessel. Comparative Example CA-24
[000219] An adhesive composition containing a mixture of (meth) acrylate ester monomer, nitrile rubber, orthophthalic polyester resin and core-shell particles was provided for comparison.
[000220] 0.235 g of 1,4-naphtaquinone was dissolved in 1203.0 g of methyl methacrylate. 1880.0 g of a 25% solution of Nipol DN4555 nitrile rubber in methyl methacrylate were then dispensed in a 5 liter plastic container and the naphtaquinone solution stirred in it. The mixture was poured into the Ross VMC2 container and 47.0 g of methacrylic acid, followed by 235.0 g of lauryl methacrylate, added to it before mixing for 10 minutes at a speed of 40 Hz, scanning speed of 11 Hz 470.0 g of the same orthophthalic polyester as used in Comparative Example 3 was then added to the mixer, together with 18.8 g of HET. These were mixed for 5 minutes. After increasing the spreader speed to 47 Hz and decreasing the scan speed to 8 Hz, 846.0 g of Paraloid BTA 753 were added slowly, with mixing, then continued for 55 minutes. The CA-24 adhesive product was cooled below 32 ° C, with only the sweeping blades still operating, before being decanted from the mixing vessel.
[000221] The adhesives were started and samples prepared for the tensile test, as described in the Materials and Methods section. The test pieces were subjected to tensile tests in accordance with the ISO 527 (1993) standard, referred to above. Table 3

[000222] In simple terms, the module is a measure of the stiffness of the cured material. When the adhesive is being used to join two substrates together, the bond strength will depend, in part, on the chemistry at the adhesive-substrate interface (that is, as well as the stick attached to the substrate) and, in part, as well as the mechanical forces. are transmitted between adhesive and substrate when the bond is placed under tension. If a cured adhesive has a modulus that is so high, especially if the elongation is low, this has a detrimental effect on the transmission of forces between adhesive and substrate, resulting, in some cases, in a weak bond. The results in Table 3 need to be seen with this in mind. Most of the adhesive modules in this Table are in the range of 700-1200 MPa and most elongations at break are above 50%. Comparative adhesive CA-21, however, is much harder, with a tensile module above 2000MPA and elongation figures below 15%. It is also clear that when high levels of polychloroprene rubber are employed, requiring only small amounts of core-shell impact modifier (high levels of both would give an extremely viscous adhesive that would be impossible to mix), this combination depresses all of the measured voltage properties.
[000223] The adhesives were further tested for boiling and surface hardness, as previously described. The results are shown in Table 4. Table 4

[000224] As expected from the teaching of the inter-national application WO2005 / 040295, referenced above, CA-22 performs better in the surface boil test than the adhesive of the technique known at the time of said patent, CA-23. Surprisingly, however, switching from unsaturated polyester to urethane (meth) acrylate as the reactive resin in the adhesive brings an additional improvement in controlling boiling / gasification when the adhesive is cured into a large mass. Adhesives of the invention would be especially suitable for use in thick sections commonly used to bond large parts, whereas adhesives of type CA-23 could not be taught by the prior art.
[000225] Adhesives A-13 to A-18, all contain mixtures of urethane (meth) acrylate oligomers and these results illustrate that such mixtures are especially suitable for a 10:01 type curing system. Adhesive A-19 contains only UA-3 oligomer, which is a new oligomer according to the third aspect of the present invention. This composition exhibited lower surface and center boiling as compared to A-20 which is a corresponding composition in which the urethane met (acrylate) oligomer was component UA-1.
[000226] The adhesives were then used to bond three different types of substrate: a metal (aluminum), a thermosetting plastic (laminated polyester reinforced with glass) and a thermoplastic (acrylic sheet). The shear strengths of the joints were then determined by the methods discussed in the Materials and Methods section. These are defined in Table 5, together with the failure mode of the adhesive joint.
[000227] Adh = adhesive failure, that is, the joint fails at the adhesive-substrate interface.
[000228] Coh = cohesive failure, that is, the joint fails in the body of the cured adhesive, not at the interface with the substrate.
[000229] Sub = substrate failure, that is, the joint fails within the substrate body, not at the interface. Table 5

[000230] The adhesives of the present invention perform well on all three substrates that illustrate the enhanced versatility provided by the adhesives according to the present invention.
[000231] The prior art CA-24 adhesive provides poor performance on aluminum, showing that although this technology is capable of bonding plastics well, it is less suitable for bonding metals. The prior art adhesive CA-21, however, seems less suitable for bonding to glass reinforced polyester. Without wishing to be bound by theory, the poor performance of CA-21 in GRP bonding is believed to be a consequence of this relatively high tensile modulus of adhesive and low elongation in the cured state (see Table 3 above). The greater rigidity and less extensibility of this formulation impair the transfer of stresses between substrate and adhesive when the joint is placed under load, resulting in substrate failure, at a lower value than those observed for other adhesives with lower tensile modules and elongations greater at break.
[000232] The above results also show that adhesive A-19, which contained the new UA-3 oligomer according to the third aspect of the invention, also exhibited enhanced adhesion to the acrylic and aluminum substrates, compared to adhesive A- 20 which contained a known urethane (meth) acrylate oligomer UA-1.
[000233] The difference in the failure mechanism for aluminum connections between the adhesives according to the invention and those of the prior art should also be noted. Adhesives according to the invention perform cohesive failures, that is, within the body of the adhesive itself, whereas those of the prior art perform adhesive failures, that is, failures in the adhesive-substrate interface. It is generally accepted by those skilled in the art that cohesive failure is preferable to adhesive failure, just as adhesive failure demonstrates a deficiency in the ability of the adhesive to bond to the substrate, a deficiency that can cause the bond to fail under more aggressive conditions. An example of more aggressive conditions would be exposure of the adhesive joint to a corrosive environment. To demonstrate this, adhesive joints to aluminum were prepared in the same manner as previously using adhesives A-13, CA-21, CA-22 and AC-23. These joints were then placed in a salt spray cabinet for 7 days before determining the resistance to neck shear. These data determined in Table 6. Table 6

[000234] The prior art compositions CA-21 and AC-22, clearly had failures under these more severe conditions. Only the adhesive according to the invention and the prior art composition CA-23 maintained its adhesive strength in the corrosive environment.
[000235] In addition, A-13 shows a combination of "cohesive" and "adhesive" failures, while comparative adhesive CA-23 shows "adhesive" failure, which is less favorable. Examples Stickers 25 to 33
[000236] Adhesives A-25 to A-33 were prepared in exactly the same way as adhesive A-13 in Adhesive Example 13, except that, in each case, UA-2 urethane acrylate resin was replaced by the same amount of each one of the urethane acrylate resins UA-4 to UA-12; the new urethane (meth) acrylate resins illustrate the third aspect of the present invention. These were cured with 2% Perkadox BM-50R paste, being melted, as described above, and the tensile properties of the cured adhesives determined as for the adhesive examples A-13 to A-20 and CA-21 to CA-24. The results are shown in Table 7. Table 7

[000237] The new urethane (meth) acrylate resins exhibit an average elongation at break of at least 50% and exhibit another adhesive module in the range of 700-1200 MPA.
[000238] The two most preferred modes of the invention, being adhesives A-13 and A-14, were then demonstrated to be suitable for bonding a wider range of metallic and non-metallic substrates. They were cured, as before, with 2% 50% benzoyl peroxide paste, as before, and the neck shear tests were performed in the same way as before. The results are shown in Table 8. (Tests on metals are tensile, those on thermoplastics are compressive, all results in MPA). Table 8

[000239] Adhesives A-13 to A-33 and comparative adhesives CA-21 to CA-24 described above have all been cured with the benzoyl peroxide + aromatic amine "10: 1 curing system" to generate the results of tests set forth in Tables 3 to 8. In order to demonstrate that the adhesives of the invention are adaptable to the "1: 1 curing system" of cumene hydroperoxide + sulfonyl chloride + dihydropyridine, two more adhesive examples were prepared. Adhesive Example 34 is a version of Adhesive Example 13, adapted for curing with the 1: 1 curing system, while Comparative Example 35 is a version of Comparative Example 21, also adapted for use with the 1 curing system. :1. Adhesive Example 34
[000240] 11.75 g of BHT were dissolved in 1043.42 g of methyl methacrylate. Then, 1477.1 g of a 35% Neoprene WB stock solution plus 894.5 g of a 35% Neoprene WM-1 stock solution were weighed into a 5-liter plastic container and all around 40 g of previously prepared BHT solution added. The vessel was gently shaken to mix the contents before being loaded into the Ross VMC2 mixing vessel, followed by 188.8 g of methacrylic acid, 2.35 g of EDTA solution and 20.68 g of p - chloride. toluenesulfonyl. The contents of the vessel were mixed for 10 minutes at a dispersion speed of 40 Hz, scanning speed of 11 Hz, before adding 23.5 g of IGI 1977 wax, 211.5 g of urethane acrylate resin UA-1 and 35.25 g of maleic acid that had been ground to a fine powder. Mixing continued at the disperser speed of 47 Hz, scanning speed of 8 Hz for 5 minutes, after which 16.45 g of Halox ZPLEX 111, 11.75 g of powdered calcium carbonate and 705.0 g of Paraloid BTA 753 were added slowly. After an additional 55 minutes of mixing, the batch was allowed to cool below 32 ° C with the disperser off, but the scanning spheres continue to operate at 6 Hz. After cooling, 32.9 g of Sartomer CD9053 mixed with the rest ~ 40 g of BHT solution in methyl methacrylate were added, followed by 25.85 g of cumene hydroperoxide. These final ingredients were mixed for 10 minutes at the disperser speed of 30 Hz, sweep speed of 8 Hz, during the application of cooling to the mixing vessel. Cooling then continued with the sweeping spheres running at 6 Hz until the batch temperature dropped below 30 ° C, when the adhesive of product A-34 can be decanted from the mixing vessel. Comparative Example CA-35
[000241] An adhesive composition containing a mixture of (meth) acrylate ester monomer, nitrile rubber, urethane acrylate resin and core-shell particles was provided for comparison.
[000242] 18.8 g of 2,6-di-tert-butyl-g-cresol inhibitor were dissolved in 1495.5 g of methyl methacrylate in a beaker. 1654.4 g of a 25 wt% solution of Nipol 1072 rubber in methyl methacrylate were then dispensed into a large plastic container and all ~ 50 ml bar of the inhibitor solution stirred in it. This mixture was then transferred to the Ross VMC2 stainless steel container, followed by 235.0 g of methacrylic acid, 18.8 g of p-toluenesulfonyl chloride and 674.2 g of urethane acrylate resin UA -1. The vessel was mixed for 5 minutes at a blade speed of 40 Hz, scan speed of 11 Hz before changing these speeds of 47 Hz and 8 Hz, respectively, and slowly adding 413.4 g of Paraloid BTA 753. After 55 minutes of additional mixing, the product was cooled below 32 ° C, with only the scanning spheres operating, at 6 Hz. 166.4 g of ethylene glycol methacrylate phosphate were then mixed with the rest ~ 50 ml of inhibitory solution and stirred in the batch at 30 Hz, scanning speed of 8 Hz, together with 23.5 g of cumene hydroperoxide. After 10 minutes of mixing, the CA-35 adhesive product was cooled to below 30 ° C and decanted from the mixer.
[000243] These two patches have been cured with 1-1% by weight. Reillcat ASY-2, plus 0.4% by weight of a copper (II) acetylacetonate solution containing 0.05% by weight of copper (ie 98.5 g of A-34 (or CA-35) plus 1.1 g ASY-2 plus 0.4 g of copper (II) acetylacetonate). The stress properties and resistance to neck shear on various substrates were then determined in the same way as those in Tables 3 and 5, respectively. The results are shown in Table 10. Adhesive Example 36
[000244] Adhesive A-36, showing the effect of using a new urethane (meth) acrylate oligomer in a type 1: 1 adhesive composition, was prepared by a procedure analogous to that used in Example 34 for prepared adhesive A-34 . The percentage amounts by weight of the components in adhesive A-36 are shown in Table 9, which also shows the percentage amounts by weight of the components in adhesive A-34, for comparison purposes. Table 9


[000245] The test methods used for adhesive A-36 are the same as those used for A-34 and A-35, with a small exception that for the lap shear tests in GRP and acrylic, the substrate was cleaned with aqueous alcohol instead of acetone. The results are shown in Table 10. Table 10

[000246] Adhesive composition A-34 exhibited enhanced neck shear strength compared to CA-35 for all tested substrates. These results illustrate the enhanced properties resulting from an adhesive composition containing a urethane (meth) acrylate oligomer and a chlorinated elastomeric polymer, compared to a composition containing the combination of urethane (meth) acrylate oligomer and a rubber of nitrile.
[000247] Adhesive composition A-36 exhibited enhanced neck shear strength compared to CA-35 for GRP and acrylic substrates. The above results illustrate enhanced properties resulting from the combination of chlorinated elastomeric polymer and urethane (meth) acrylate oligomer, compared to the combination of nitrile rubber and urethane (meth) acrylate oligomer, in an adhesive composition of ( met) acrylate.

权利要求:
Claims (30)
[0001]
1. Adhesive composition curable by free radical polymerization, the composition being characterized by the fact that it comprises the following, based on the total weight of components (A), (B), (C) and (D): (A ) from 20% to 70% (meth) acrylate ester monomer; (B) from 1% to 35% chlorinated elastomeric polymer; (C) from 1% to 35% of the core-shell impact modifier; and (D) from 1% to 40% urethane (meth) acrylate oligomer.
[0002]
2. Adhesive composition according to claim 1, characterized by the fact that the urethane (meth) acrylate oligomer (D) is derived from: (i) a higher di- or isocyanate having at least two groups of isocyanate; (ii) a chain extender reagent that has at least two groups selected from hydroxyl and / or amino groups, each capable of reacting with an isocyanate group of (i); (iii) a hydroxymethacrylate component or hydroxyacrylate component.
[0003]
3. Adhesive composition according to claim 2, characterized by the fact that the diisocyanate is selected from isophorone diisocyanate and 2,4-toluene diisocyanate.
[0004]
Adhesive composition according to claim 2 or 3, characterized in that the chain extender reagent (ii) includes at least three groups capable of reacting with an isocyanate group of (i).
[0005]
Adhesive composition according to any one of claims 2 to 4, characterized in that the chain extender reagent (ii) is a polyester polyol or polyether polyol.
[0006]
Adhesive composition according to claim 5, characterized in that the chain extender reagent (ii) is a polyester polyol obtainable by polymerization of a lactone.
[0007]
7. Adhesive composition according to claim 6, characterized by the fact that lactone is a caprolactone selected from Y-caprolactone, δ-caprolactone and ε-caprolactone.
[0008]
8. Adhesive composition according to claim 6, characterized by the fact that the chain extender reagent (ii) is derived from ε-caprolactone and a higher functional alcohol screen.
[0009]
9. Adhesive composition according to claim 6, characterized by the fact that the higher functional alcohol is sorbitol.
[0010]
10. Adhesive composition according to claim 5, characterized by the fact that the chain extender reagent (ii) is a polyether polyol selected from ethoxylated and propoxylated derivatives of higher functional tri- or polyols.
[0011]
11. Adhesive composition according to claim 10, characterized by the fact that the higher functional polyols are tetrafunctional polyols.
[0012]
Adhesive composition according to claim 10, characterized in that the chain extender reagent (ii) is a polyether polyol selected from the ethoxylated and propoxylated derivatives of trimethylol propane and ethoxylated and propoxylated derivatives of pentaerythritol, and wherein the chain extender reagent (ii) contains 3 to 20 units of ethylene oxide (EO), propylene oxide (PO) or combinations thereof.
[0013]
13. Adhesive composition according to claim 12, characterized in that the chain extender reagent (ii) contains from 3 to 10 units of ethylene oxide (EO), propylene oxide (PO) or combinations thereof .
[0014]
Adhesive composition according to any one of claims 2 to 13, characterized by the fact that (iii) is a hydroxyl (meth) acrylate.
[0015]
15. Adhesive composition according to claim 14, characterized by the fact that hydroxyl (meth) acrylate is selected from a polyethylene glycol methacrylate and a polypropylene glycol methacrylate.
[0016]
16. Adhesive composition according to claim 15, characterized in that the polyethylene glycol methacrylate contains from 3 to 10 units of ethylene oxide (EO) or the polypropylene glycol methacrylate contains from 3 to 10 units of propylene (PO).
[0017]
17. Adhesive composition according to claim 16, characterized in that the polyethylene glycol methacrylate contains 5 or 6 units of ethylene oxide (EO) or the polypropylene glycol methacrylate contains 5 or 6 units of propylene oxide ( POWDER).
[0018]
18. Adhesive composition according to claim 14, characterized by the fact that it includes an urethane (meth) acrylate oligomer (D), which is derived from: (i) a diisocyanate selected from isophorone diisocyanate and 2,4-toluene diisocyanate; (ii) a polyol selected from ethoxylated and propoxylated derivatives of trimethylol propane and ethoxylated and propoxylated derivatives of pentaerythritol; and (iii) a polyethylene glycol mono (meth) acrylate or a polypropylene glycol mono (meth) acrylate.
[0019]
19. Adhesive composition according to any one of claims 1 to 18, characterized in that it includes as component (D) a mixture of urethane (meth) acrylate oligomers, the mixture comprising (a) at least one first oligomer derived from a polyol polyester chain extender reagent and (b) at least one second oligomer derived from a polyether polyol chain extender reagent, in a ratio of (a) :( b) of 10 : 1 to 1:10.
[0020]
20. Adhesive composition according to any one of claims 1 to 19, characterized in that the chlorinated elastomeric polymer (B) is selected from chlorinated polyethylenes and polychloroprenes.
[0021]
21. Adhesive composition according to claim 20, characterized in that the chlorinated elastomeric polymer (B) is a polychloroprene.
[0022]
22. Adhesive composition according to any one of claims 1 to 21, characterized in that it additionally contains: (1) a component capable of initiating polymerization of free radicals of components (A) to (D); and / or (P) a component capable of promoting the polymerization of free radicals and which additionally comprises the following additional components: an ethylenically unsaturated functional acid monomer; a monomer containing unsaturated phosphate; a chelating agent; a wax; and a viscosity control agent.
[0023]
23. Two-part system for an adhesive, characterized by the fact that it comprises the first and second parts which, in combination, contain components (A), (B), (C) and (D) as defined in any of the claims 1 to 21, together with (1) a component capable of initiating polymerization of free radicals from components (A) to (D); and (P) a component capable of promoting polymerization, provided that (I) and (P) are contained in respective different parts of the two-part system.
[0024]
24. Urethane (meth) acrylate oligomer suitable for use in an adhesive composition, as defined in claim 1, characterized by the fact that urethane (meth) acrylate is derived from: (i) a diisocyanate having two groups of isocyanate that differ in reactivity; (ii) a chain extender reagent that is a polyether polyol selected from ethoxylated and propoxylated derivatives of tri- and tetrafunctional polyols; and (iii) a hydroxy (meth) acrylate selected from polyethylene glycol (meth) acrylate and polypropylene glycol (meth) acrylate.
[0025]
25. Urethane (meth) acrylate oligomer according to claim 24, characterized by the fact that it is derived from a chain extender reagent (ii) which is selected from ethoxylated and propoxylated derivatives of trimethylol propane and ethoxylated and propoxylated derivatives of pentaerythritol.
[0026]
26. Urethane (meth) acrylate oligomer according to claim 24 or 25, characterized by the fact that it is derived from a chain extender reagent (ii) having 3 to 30 units of ethylene oxide (EO ), propylene oxide (PO) or combinations thereof.
[0027]
27. Urethane (meth) acrylate oligomer according to claim 26, characterized by the fact that it is derived from a chain extender reagent (ii) having 3 to 10 units of ethylene oxide (EO), propylene oxide (PO) or combinations thereof.
[0028]
28. Urethane (meth) acrylate oligomer according to any one of claims 24 to 27, characterized in that it is derived from a hydroxymethacrylate (iii) having 5 to 10 ethylene oxide (EO) units, propylene oxide (PO) or combinations thereof.
[0029]
29. Urethane (meth) acrylate oligomer according to claim 28, characterized by the fact that it is derived from a hydroxymethacrylate (iii) having 5 or 6 units of ethylene oxide (EO), propylene oxide (PO) or combinations thereof.
[0030]
30. Use of a urethane (meth) acrylate oligomer, as defined in any of claims 24 to 29, characterized in that it is in a two-part adhesive system comprising: (A) (meth) acrylate ester monomer ; (B) chlorinated elastomeric polymer; and (C) core-shell impact modifier.

类似技术:

---

公开号 | 公开日 | 专利标题

---

BR112012021718B1|2020-12-08|curable adhesive composition by free radical polymerization, two-part system for an adhesive, urethane | acrylate oligomer suitable for use in an adhesive composition and use of a urethane | acrylate oligomer

---

US8669301B2|2014-03-11|Radiation curable adhesive

---

JP2009527587A|2009-07-30| acrylate composition with increased storage stability

---

CA2689595C|2015-11-03|Room temperature curing adhesive composition having high temperature properties

---

TW420703B|2001-02-01|Free radical polymerizable compositions including parahalogenated aniline derivatives

---

PT730615E|2001-02-28|COMPOUNDS OF PRATICALLY TOILET COMPREHENDING | ACRILATOS) CONTAINING GROUPS URETHANE

---

US20190375882A1|2019-12-12|Toughened urethane acrylate compositions

---

JP2019507231A|2019-03-14|Process for making urethane acrylate

---

JP2019510848A|2019-04-18|Curable urethane acrylate composition

---

KR20150029527A|2015-03-18|Radically polymerizable resin composition, and civil engineering and construction materilas

---

EP3596182B1|2021-06-30|Epoxy-acrylic hybrid adhesive

---

JP6666767B2|2020-03-18|Curable composition

---

JP7028884B2|2022-03-02|Epoxy-acrylic hybrid adhesive

---

JP2021014571A|2021-02-12|Adhesive set, structure, and method of manufacturing structure

---

WO1992020753A1|1992-11-26|One-part primerless structural adhesive

---

JPWO2020100832A1|2021-10-07|Composition

---

JP2005247938A|2005-09-15|One pack type adhesive composition

同族专利:

---

公开号 | 公开日

---

GB201006427D0|2010-06-02|

---

EP2539413A1|2013-01-02|

---

US9074112B2|2015-07-07|

---

GB2537778B|2017-05-31|

---

AU2011219576A1|2012-09-13|

---

CN102753635A|2012-10-24|

---

GB201216078D0|2012-10-24|

---

GB2490472A|2012-10-31|

---

CN102753635B|2014-11-26|

---

EP2539413B1|2019-04-17|

---

TR201909960T4|2019-07-22|

---

WO2011104510A1|2011-09-01|

---

KR20130000385A|2013-01-02|

---

BR112012021718A2|2016-08-23|

---

AU2011219576B2|2014-08-21|

---

AU2011219576A2|2012-09-20|

---

GB2490472B|2017-05-31|

---

CA2787956A1|2011-09-01|

---

PL2539413T3|2019-09-30|

---

ZA201205520B|2016-01-27|

---

KR101758633B1|2017-07-17|

---

GB201612666D0|2016-09-07|

---

GB2537778A|2016-10-26|

---

MX2012009100A|2012-11-21|

---

HRP20191093T1|2019-09-20|

---

US20120302695A1|2012-11-29|

---

ES2729775T3|2019-11-06|

---

EP3572476A1|2019-11-27|

---

CA2787956C|2018-02-06|

引用文献:

---

公开号 | 申请日 | 公开日 | 申请人 | 专利标题

---

---

US3891523A|1970-01-19|1975-06-24|Dainippon Ink & Chemicals|Photopolymerizable, isocyanate-containing prepolymers|

---

US3873640A|1972-04-21|1975-03-25|Lord Corp|Adhesive bonding of polyvinyl chloride and other synthetic resin substrates|

---

US3832274A|1973-06-06|1974-08-27|Lord Corp|Fast curing adhesives|

---

JPS5712039A|1980-06-25|1982-01-21|Toagosei Chem Ind Co Ltd|One-pack type curable composition with excellent storage stability|

---

CA1190841A|1981-01-21|1985-07-23|Cecil L. Phillips|Composites and methods for providing metal cladarticles and articles produced thereby|

---

JPS5889673A|1981-11-23|1983-05-28|Toyoda Gosei Co Ltd|Adhesive composition|

---

US4439600A|1983-06-03|1984-03-27|Loctite Corporation|Cure to elastomers compositions|

---

US4942201A|1988-08-29|1990-07-17|Illinois Tool Works, Inc.|Adhesive for low temperature applications|

---

DE4328960A1|1993-08-27|1995-03-02|Thera Ges Fuer Patente|Radical polymerization curable, low-odor acrylate preparations and their use|

---

CN1132889C|1996-04-25|2003-12-31|日本化药株式会社|Ultraviolet-curing adhesive composition and its article|

---

EP0894119B1|1996-04-15|2004-06-02|Lord Corporation|Free radical polymerizable compositions including para-halogenated aniline derivatives|

---

GB9624607D0|1996-11-26|1997-01-15|Nat Starch Chem Corp|Composition|

---

US5859160A|1997-01-09|1999-01-12|Lord Corporation|Additives for controlling cure rate of polymerizable composition|

---

JP3739570B2|1998-06-02|2006-01-25|リンテック株式会社|Adhesive sheet and method of using the same|

---

AU758788B2|1998-06-12|2003-03-27|Lord Corporation|Adhesive formulations|

---

AU1929100A|1998-12-03|2000-06-19|Dexter Corporation, The|Adhesive compositions with retarding additive|

---

JP2001302907A|2000-04-17|2001-10-31|Mitsubishi Rayon Co Ltd|Resin composition and coating material, printing ink, and adhesive composition using the same|

---

US6462126B1|2000-05-10|2002-10-08|Illinois Tool Works Inc.|Structural adhesive|

---

US6512043B2|2000-05-10|2003-01-28|Illinois Tool Works Inc.|Two-part structural adhesive having long working time|

---

EP1239015A1|2001-03-08|2002-09-11|Sika AG, vorm. Kaspar Winkler &amp; Co.|Easy to manufacture meth adhesive compositions|

---

EP1239016A1|2001-03-08|2002-09-11|Sika AG, vorm. Kaspar Winkler &amp; Co.|Elastic meth adhesive compositions|

---

US6433091B1|2001-05-10|2002-08-13|Henkel Loctite Corporation|Adhesive composition|

---

US6602958B2|2001-07-10|2003-08-05|Ips Corporation|Adhesives for bonding composites|

---

US20050014901A1|2001-07-10|2005-01-20|Ips Corporation|Adhesive compositions for bonding and filling large assemblies|

---

US7715675B2|2003-07-18|2010-05-11|Corning Incorporated|Optical fiber coating system and coated optical fiber|

---

JP4217891B2|2003-10-17|2009-02-04|信越化学工業株式会社|Fuel cell electrolyte membrane and method for producing fuel cell electrolyte membrane / electrode assembly|

---

CN101356247B|2005-12-15|2011-07-06|亨斯迈先进材料（瑞士）有限公司|Multiphase acrylic adhesives|

---

US20070155879A1|2005-12-22|2007-07-05|Ips Corporation|Adhesive compositions for bonding metals|

---

DE602007002320D1|2006-03-13|2009-10-22|Mgc Filsheet Co Ltd|Anti-fog coating composition|

---

EP2003153A1|2007-06-14|2008-12-17|Sika Technology AG|Elastic acrylate composition|

---

US20090012202A1|2007-07-03|2009-01-08|Henkel Corporation|Acrylated Urethanes, Processes for Making the Same and Curable Compositions Including the Same|

---

CN101463235B|2007-12-18|2010-11-10|湖北回天胶业股份有限公司|High elongation rate acrylic ester adhesive|

---

CN101392153A|2008-09-28|2009-03-25|广东恒大新材料科技有限公司|Bi-component acrylic ester adhesive|

---

EP2177553A1|2008-10-17|2010-04-21|Sika Technology AG|Radically hardening compounds with reduced softener uptake|

---

CN101705057A|2009-10-08|2010-05-12|广东三和化工科技有限公司|Low odor bi-component acrylic ester adhesive|

---

CN101735735B|2010-01-14|2012-05-09|江苏大力士投资有限公司|Acrylic ester adhesive|DE102010013196B4|2010-03-29|2015-10-29|Hilti Aktiengesellschaft|Two-component chemical mortar composition with improved adhesion to the surface of semi-cleaned and / or damp boreholes in mineral subsoil and their use|

---

US20140131908A1|2012-11-14|2014-05-15|Dentsply International Inc.|Three-dimensional fabricating material systems for producing dental products|

---

US20150099818A1|2013-10-08|2015-04-09|Dymax Corporation|Tri-curable adhesive composition and method|

---

KR101495534B1|2013-11-14|2015-02-26|주식회사 대미|Water-based adhesives for polypropylene|

---

DE102014210007A1|2014-05-26|2015-11-26|Evonik Röhm Gmbh|Three-layer UV protective film for decorative laminates |

---

US9676922B2|2014-06-11|2017-06-13|IPS, Corporation—Weld-On Division|Heat and moisture resistant acrylic adhesive composition|

---

WO2016068423A1|2014-11-01|2016-05-06|삼성에스디아이 주식회사|Flexible display device|

---

CN105567109A|2014-11-01|2016-05-11|三星Sdi株式会社|Adhesive film and display member including the same|

---

US10227513B2|2014-11-01|2019-03-12|Samsung Sdi Co., Ltd.|Adhesive composition, adhesive film prepared from the same and display member including the same|

---

JP6638397B2|2014-11-26|2020-01-29|三菱ケミカル株式会社|Laminated film, protective film, melamine decorative board surface protection film, and melamine decorative board|

---

US20160177147A1|2014-12-23|2016-06-23|Samsung Sdi Co., Ltd.|Adhesive film and display member including the same|

---

US20160177146A1|2014-12-23|2016-06-23|Samsung Electronics Co., Ltd.|Adhesive film and display member including the same|

---

KR101768302B1|2015-03-31|2017-08-16|삼성전자주식회사|Adhesive film and display member comprising the same|

---

KR101754470B1|2015-06-26|2017-07-06|주식회사 케이씨씨|Copolymer of acrylate modified chlorinated polyolefin and primer coat composition for plastic substrate comprising the same|

---

KR101814247B1|2015-06-30|2018-01-05|삼성에스디아이 주식회사|Adhesive film and display member comprising the same|

---

CN105504762A|2015-12-31|2016-04-20|张桂华|Formula of novel synthetic rubber and preparation method thereof|

---

US10676654B2|2016-04-22|2020-06-09|Samsung Sdi Co., Ltd.|Adhesive film, optical member comprising the same and optical display comprising the same|

---

FR3068979B1|2017-07-12|2020-07-31|Arkema France|COMPOSITION OF ACRYLICADHESIVE, ITS PREPARATION PROCESS AND ITS USE|

---

CN107674640B|2017-09-21|2020-06-05|深圳市新纶科技股份有限公司|Ultraviolet-curing organic silicon liquid optical adhesive composition and preparation method thereof|

---

IT201800009263A1|2018-10-09|2020-04-09|Lucio Palagano|SKIN BONDING SYSTEM ON PC-TABLET WITH TWO-COMPONENT GLUE|

---

CN113166589A|2018-10-19|2021-07-23|汉高知识产权控股有限责任公司|Two-part cyanoacrylate/free radical curable adhesive systems|

---

JP2020100797A|2018-12-25|2020-07-02|スリーエム イノベイティブ プロパティズ カンパニー|Aqueous adhesive composition|

---

IT201900019814A1|2019-10-30|2021-04-30|Lucio Palagano|LEATHER BONDING SYSTEM ON PC-TABLET WITH TWO-COMPONENT GLUE AND WITH MANUAL FINISHES.|

---

CN110804124A|2019-11-06|2020-02-18|广昌立骅科技股份有限公司|High-hardness and high-toughness acrylic resin and preparation method thereof|

---

CN111440586A|2020-03-09|2020-07-24|王凤艳|Environment-friendly high-strength ultraviolet-curing acrylate pressure-sensitive adhesive and preparation method thereof|

---

CN111793471A|2020-06-30|2020-10-20|东莞新能德科技有限公司|Composite phase change material, application method of composite phase change material and battery|

---

CN112251148A|2020-10-20|2021-01-22|南京博新新材料有限公司|Double-component high-temperature and low-temperature resistant novel acrylate structural adhesive and preparation method thereof|

法律状态:
2018-04-10| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

---

2019-02-19| B06T| Formal requirements before examination [chapter 6.20 patent gazette]|

---

2019-08-06| B15K| Others concerning applications: alteration of classification|Free format text: AS CLASSIFICACOES ANTERIORES ERAM: C09J 4/06 , C09J 123/28 Ipc: C09J 4/06 (1990.01), C09J 123/28 (1990.01), C09J 1 |

---

2019-08-13| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|

---

2020-01-28| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|

---

2020-09-08| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

---

2020-12-08| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 24/02/2011, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

---

申请号 | 申请日 | 专利标题

---

US30838910P| true| 2010-02-26|2010-02-26|

---

US61/308,389|2010-02-26|

---

GBGB1006427.7A|GB201006427D0|2010-02-26|2010-04-16|Methacrylate-based adhesive compositions|

---

GB1006427.7|2010-04-16|

---

PCT/GB2011/000256|WO2011104510A1|2010-02-26|2011-02-24|Methacrylate-based adhesive compositions|

---