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    • 专利摘要:
    patent: method for producing grain oriented electric steel sheet. The aim of the present invention is to propose a method to stably achieve a good effect of reducing iron loss by the rapid heat treatment of a steel sheet in a case where the primary recrystallization annealing including the rapid heat treatment is performed in a method for producing a grain oriented electric steel plate using an inhibitor free material. Specifically, the present invention provides a method for producing grain oriented electric steel plate, comprising the steps of: preparing a steel plate in which inhibitor component contents have been reduced, i.e., an al content of 100 ppm or less. , and contents of n, if se: 50 ppm respectively; subject the steel plate to hot rolling and then either to a single cold rolling process or to two or more cold rolling processes by intermingling intermediate (s) between them to obtain a steel plate having the final thickness; and subjecting the steel plate to the primary recrystallization annealing and then to the primary recrystallization annealing and then to the secondary recrystallization annealing where the primary recrystallization annealing includes heating the steel sheet to a temperature equal to or greater than 700 <198> ca a heating rate of at least 150 <198> c / s, cool the steel sheet to a temperature range of 700 <198> c or less, and then heat the steel sheet to the rinse temperature at an average rate. heating not exceeding 40 <198> c / s in a subsequent heating zone.
    公开号:BR112012021454B1
    申请号:R112012021454-3
    申请日:2011-02-22
    公开日:2018-06-19
    发明作者:Hayakawa Yasuyuki；Omura Takeshi
    申请人:Jfe Steel Corporation；
    IPC主号:
    专利说明:

    (54) FOR THE PRODUCTION OF A GRAIN ELECTRIC STEEL SHEET
    ORlEy ^^^ INSTALLATION SYSTEM FOR RECOVERY RECOVERY RECOVERY SYSTEM
    Irrtfê : C21 C2; C2 zêWUlI W> S (ppm) If (ppm) 0.003Priority 3.1Unionist: 0.32/24/2010. 35IP 2010-03938 183 10 «10
    (73) -ííMã ^ s): jF ^ sWtJ ^ D ^ Dmj ^ primaryization was evaluated. Specifi c (72) ΐβθο ^): ^^ ίβίβ 8 · 3 03 Cha P 3 0 θ 3 ° reSUl 'tante was evaluated according to the 2D intensity distribution to a cross section (φ 2 = 45 °) in the space Euler in the central layer in the direction of the thickness of the plate. Intensities (degrees of accumulation) of orientations with primary recrystallization can be contained in this cross section. FIG. 1 shows the relationships between the heating rate of rapid heating versus the intensities of the Goss orientation (φ = 90 °, = 90 °, φ 2 = 45 °) and the relationships between temperature at the end point of the rapid heating versus the intensities Goss’s guidance. It is understood from Experiment 1 that the heating rate must be at least 150 ° C / s and the end point temperature must be 700 ° C or more to safely change the texture (i.e., to increase Goss orientation) of the primary recrystallization by rapid heating in an inhibitor-free steel plate. <Experience 2>
    [0011] A steel plate containing the component composition shown in Table 2 was produced by continuous casting and the plate was subjected to heating at 1400 ° C and the hot rolling to be finished on a hot rolled steel plate having a 2.3 mm thickness. The hot rolled steel sheet thus obtained was subjected to annealing at 1100 ° C for 80 seconds. The plate
    Petition 870180021259, of 03/16/2018, p. 8/36
    1/27
    Descriptive Report of the Invention Patent for METHOD FOR PRODUCTION OF AN ORIENTED GRAIN STEEL SHEET AND INSTALLATION SYSTEM FOR THE RECRISTALIZATION OF THE SAME.
    Technical Field [001] The present invention relates to a method for producing a grain-oriented electric steel sheet and in particular a method for producing a grain-oriented electric steel sheet having very low iron loss.
    Prior Art [002] An electric steel plate is widely used for an iron core material for a transformer, a generator, etc. A grain-oriented electrical steel plate having highly accumulated crystal orientations in the Goss {110} <001> orientation, in particular, has good iron loss properties that directly contribute to lessen the loss of energy in a transformer, from a generator , etc. In relation also to the improvement of the iron loss properties of an electric grain-oriented steel plate, such improvement can be made by decreasing the thickness of the steel plate, increasing the Si content of the steel plate, improving the orientation of the crystal, transmitting tension to the steel plate, smoothing the surface of the steel plates, executing the grain size refining, etc.
    [003] JP-A 08-295937, JP-A 2003-096520, JP-A 10-280040 and JP-A 06-049543 describe a method of refining grain size with secondary recrystallization rapidly heating the steel plate during decarburization, a method of quickly heating the plate immediately before decarburizing to improve the texture of primary recrystallization (ie, increasing the intensity of Goss orientation), and the like, respectively.
    Petition 870180021259, of 03/16/2018, p. 4/36
    2/27 [004] Incidentally, a plate must be heated to a high temperature around 1400 ° C to make the inhibitory components, contained in the plate, cause its good effects, to reduce the loss of iron. This high temperature heating naturally increases the cost of production. Consequently, levels of inhibitory components in a steel plate should be reduced as much as possible, when the steel plate is to be produced economically. In view of this, JP-B 3707268 describes a method for producing a grain-oriented electric steel sheet using a material that does not contain precipitation-inhibiting components such as AlN, MnS and MnSe (materials that will be referred to hereinafter as materials inhibitor-free).
    Description of the Invention
    Problems to be solved by the invention [005] However, it happened that when the technique of improving the texture of the primary recrystallization by the rapid heating treatment, described above, is applied to a method for producing a grain-oriented electric steel plate use of an inhibitor-free material, the grain with secondary recrystallization of the resulting steel sheet fails to be refined and the effect of reducing iron loss cannot be achieved, as expected in some applications.
    [006] Considering the situation described above, an objective of the present invention is to propose a method to stably achieve a good iron loss reduction effect by the rapid heating treatment of a steel sheet in a case where the primary recrystallization annealing including the rapid heating treatment is performed in a method for producing a grain-oriented electric steel sheet using an inhibitor-free material.
    Means to Solve the Problem
    Petition 870180021259, of 03/16/2018, p. 5/36
    3/27 [007] The inventors of the present invention investigated factors that cause grain size refining failure in secondary recrystallization in a case where primary recrystallization annealing including rapid heating treatment is performed on a single continuous annealing line and found that an irregular temperature distribution in the direction of the width of a steel plate, generated by rapid heating, is an important factor in causing the failure. Specifically, grain size refining with secondary recrystallization proceeded smoothly when the rapid heating treatment and primary recrystallization annealing were performed separately on separate equipment, experimentally. It is assumed, in relation to the successful result of this experimental case, that the temperature of the steel sheet dropped to around the ambient temperature during the transfer period between the equipment, thus eliminating the irregularity in the distribution of temperatures in the direction of the generated width. by rapid heating. In contrast, in a case where the rapid heating treatment and the primary recrystallization annealing of a steel sheet are carried out in a single continuous annealing line, the irregularity in the distribution of temperatures in the direction of the width of the steel sheet is not eliminated even in the primary recrystallization immersion step, thus resulting in irregular diameters, in the width direction, of the primary recrystallization grains of the steel plate and thus failed to obtain the desired effect of reducing iron loss. This problem cannot be so conspicuous when the steel plate contains inhibitors because the growth of the grains is suppressed by the inhibitors. However, an inhibitor-free steel plate tends to be significantly affected by the relatively minor irregularity in the temperature distribution because the steel plate lacks precipitates (inhibitors) that suppress grain growth.
    Petition 870180021259, of 03/16/2018, p. 6/36
    4/27 [008] The inventors of the present invention have discovered, in this respect, that it is critically important to design a system of equipment for primary recrystallization annealing of a grain-oriented electric steel sheet so that the equipment system has a structure capable of heating quickly, and then cooling, heating again and immersing, for example, that the equipment system includes a rapid heating zone, a first cooling zone, a heating zone, a immersion zone and a second cooling zone ; and specifically control, under particular conditions of the first cooling zone and the heating zone. Results of the experiments, on which the previously mentioned findings are based, will be described hereinafter.
    <Experience 1>
    [009] A steel plate containing the component composition (chemical composition) shown in Table 1 was produced by continuous casting and the plate was subjected to heating at 1200 ° C and hot rolling to be finished on a steel plate laminated to hot having a thickness of 1.8 mm. The hot rolled steel sheet thus obtained was subjected to annealing at 1100 ° C for 80 seconds. The steel sheet was then subjected to cold rolling to have a sheet thickness of 0.30 mm. The cold rolled steel sheet thus obtained was subjected to primary recrystallization annealing in a non-oxidizing atmosphere. This primary recrystallization annealing included: initially rapidly heating the cold-rolled steel sheet by direct heating (heating by electrical resistance) to a temperature in the range of 600 ° C to 800 ° C at a heating rate, ie the rate increasing the temperature, in the range of 10 ° C / s to 300C / s (° C / s represents ° C / second in the present invention); then heat the steel sheet by indiPetition heating 870180021259, from 03/16/2018, pg. 7/36
    5/27 straight (gas heating by heating with radiant tubes) up to 9ÜÜ ° C at an average heating rate of 55 ° C / s; and keep the steel sheet at 9ÜÜ ° C for 1ÜÜ seconds. Temperature represents the temperature in the central portion towards the width of the steel plate in Experiment 1.
    Table 1
    Ç(%) Si (%) Mn (%) Al (ppm) N (ppm) S (ppm) If (ppm) Ü, ÜÜ3 3.1 Ü, 3 35 18 1Ü << 1Ü
    [ÜÜ1Ü] The texture of the primary recrystallization was evaluated. Specifically, the texture of the primary recrystallization of the resulting steel sheet was evaluated according to the 2D intensity distribution to a cross section (φ 2 = 45 °) in the Euler space in the central layer in the direction of the sheet thickness. Intensities (degrees of accumulation) of orientations with primary recrystallization can be contained in this cross section. FIG. 1 shows the relationships between the rate of heating of rapid heating versus the intensities of the Goss orientation (φ = 9Ü °, φ 1 = 9Ü °, φ 2 = 45 °) and the relationships between temperature at the end point of rapid heating versus the intensities of Goss's orientation. It is understood from Experiment 1 that the heating rate must be at least 15 ° C / s and the end point temperature must be 7 ° C or more to safely change the texture (that is, to increase Goss's orientation) of the primary recrystallization by rapid heating in an inhibitor-free steel plate. <Experience 2>
    [ÜÜ11] A steel plate containing the component composition shown in Table 2 was produced by continuous casting and the plate was subjected to heating at 14ÜÜ ° C and the hot rolling to be finished on a hot rolled steel plate having a 2.3 mm thickness. The hot rolled steel sheet thus obtained was subjected to annealing at 11ÜÜ ° C for 8Ü seconds. The plate
    Petition 870180021259, of 03/16/2018, p. 8/36
    6/27 steel was then cold rolled to a thickness of 0.27 mm. The cold rolled steel sheet thus obtained was subjected to primary recrystallization annealing in an atmosphere having oxidability as the ratio of the partial pressure of moisture to the partial pressure of hydrogen (PH 2 O / PH 2 ), from 0, 35. This primary recrystallization annealing was carried out by the following two methods.
    Method (i) [0012] Method (i) included: rapidly heating the cold-rolled steel sheet to 800 ° C at a heating rate of 600 ° C / s by heating with electrical resistance; cool to a temperature of 800 ° C (ie without cooling), 750 ° C, 700 ° C, 650 ° C, 600 ° C, 550 ° C and 500 ° C; then heat the steel sheet to 850 ° C at an average heating rate of 20 ° C / s by gas heating using the radiant tube heaters; and keep the steel plate at 850 ° C for 200 seconds. Cooling was performed by introducing gas to cool the system (gas cooling).
    Method (ii) [0013] Method (ii) included: heating the cold-rolled steel sheet to 700 ° C at an average heating rate of 35 ° C / s and then up to 850 ° C at an average heating rate of 5 ° C / s for gas heating using radiant tube heaters, and keep the steel plate at 850 ° C for 200 seconds.
    Table 2
    Sample No. Ç(%) Si(%) Mn(%) Al(ppm) N(ppm) s(ppm) If(ppm) THE 0.07 2.85 0.02 40 25 5 << 10 B 0.07 2.85 0.02 280 70 5 << 10
    [0014] Each of the resulting steel plate samples thus obtained was coated with an annealing separator containing MgO as the main component and subjected to the annealing of acaPetição 870180021259, of 03/16/2018, pg. 9/36
    7/27 bamento. The finishing annealing was carried out at 1200Ό for 5 hours in a dry hydrogen atmosphere. The steel sheet with annealing finish had unreacted annealing separator removed and was provided with a stress coating consisting of 50% colloidal silica and magnesium phosphate, with which a sample of the final product was obtained. Temperature represents the temperature in the central portion towards the width of the steel plate in the Experiment
    2.
    [0015] The maximum temperature difference in the width direction of each steel plate sample was measured at the end of rapid heating, at the end of cooling, and at the end of immersion, respectively, and the iron loss properties (properties of loss of iron represents its average value in the direction of the width of the sheet in the present invention) of a winding portion of a resulting coil product were analyzed to evaluate Experiment 2. Table 3 shows the temperature distributions in the direction of the width of each sample of the steel sheet at the end of the respective rapid heating, cooling and immersion processes. The rapid heating process generated irregularities (maximally 50 ° C) in the temperature distribution in the direction of the sample width of the steel plate. In addition, the lower final temperature of the steel plate sample after the cooling process generally resulted in less irregularities in the distribution of temperatures in the direction of the steel plate sample width after the cooling and immersion processes.
    Petition 870180021259, of 03/16/2018, p. 10/36
    Table 3
    Samplen ° Annealing pattern At the end of rapid heating At the end of cooling At the end of the flood Loss of iron W 17 / 5ü (W / kg) Final temperature in the central portion in the width direction (C) Maximum temperature difference in the width direction (C) Final temperature in the central portion in the width direction (C) Maximum temperature difference in the width direction (C) Final temperature in the central portion in the width direction (C) Maximum temperature difference in the width direction (C) THE Method (i i) Absence of rapid heating 851 2 0.95 Method (i) 802 50 801 50 851 15 0.92 801 48 751 40 852 8 0.90 800 51 699 20 851 5 0.84 803 46 648 16 851 3 0.83 799 50 598 14 852 3 0.83 801 52 549 12 852 2 0.82 800 51 500 10 852 2 0.83 B Method (i i) Absence of rapid heating 851 2 0.95 Method (i) 804 49 799 48 850 17 0.85 803 48 748 38 850 9 0.85 800 49 703 21 851 5 0.84 798 50 652 17 852 4 0.84 799 50 603 15 852 3 0.84 800 49 555 12 851 2 0.83 800 52 499 9 850 1 0.83
    8/27
    Petition 870180021259, of 03/16/2018, p. 11/36
    9/27 [0016] FIG. 2 shows the relationship between the maximum temperature difference in the width direction of an inhibitor-free steel plate sample after immersion versus the iron loss properties of an external winding portion of a resulting coil product. As shown in FIG. 2, the temperature difference in the direction of the sample width of the steel sheet after immersion in particular significantly affects the iron loss properties of a resulting coil product and should not exceed 5 ° C to safely obtain good loss properties of iron in chemical composition A (sample ID A) having a component composition containing no inhibitors. In connection with this, it has been revealed that the final temperature of the inhibitor-free steel plate must be lowered once to 700 ° C or less after rapid heating. Incidentally, steel plate samples free of inhibitors not subjected to rapid heating (ie, those processed by method (ii)) each had much poorer iron loss properties despite a very good temperature distribution in the direction of its width after the immersion process.
    [0017] The temperature difference in the direction of the plate width after immersion does not significantly affect the loss of iron from composition B (sample ID B) having a component composition containing inhibitors, as shown in FIG. 3.
    <Experience 3>
    [0018] A steel plate containing the composition of components shown in Table 4 was produced by continuous casting and the plate was subjected to heating at 1100 ° C and hot rolling to be finished on a hot rolled steel plate having a thickness of 2.0 mm. The hot rolled steel sheet thus obtained was subjected to annealing at 950 ° C for 120 seconds. The steel sheet was then subjected to cold rolling in order to have a
    Petition 870180021259, of 03/16/2018, p. 12/36
    10/27 thickness of 0.23 mm. The cold-rolled steel sheet thus obtained was subjected to primary recrystallization annealing in an atmosphere having oxidation (PH 2 O / PH) of 0.25. This primary recrystallization annealing was carried out by the following two methods. Method (iii) [0019] Method (iii) included: rapidly heating the cold-rolled steel sheet to 730 ° C at a heating rate of 750 ° C by direct heating (induction heating); cool to 650 ° C by gas cooling; then heat the steel sheet to 850 ° C at respective average heating rates in the range of 10 ° C / s to 60 ° C / s by indirect heating (gas heating via radiant tube heaters); and hold the steel plate at 850 ° C for 300 seconds.
    Method (iv) [0020] Method (iv) included: heating the cold-rolled steel sheet to 700 ° C at an average heating rate of 60 ° C / s and then up to 850 ° C at the respective average heating rate in the range 10 ° C / s to 60 ° C / s by indirect heating (gas heating via radiant tube heaters); and hold the steel plate at 850 ° C for 300 seconds. Table 4
    Ç(%) Si (%) Mn (%) Al (ppm) N (ppm) S (ppm) If (ppm) 0.07 3.25 0.15 20 20 10 << 10
    [0021] Each sample of the resulting steel plate thus obtained was coated with an annealing separator containing MgO as the main component and subjected to finishing annealing. The finish annealing was carried out at 1200 ° C for 5 hours in a dry hydrogen atmosphere. The finished annealed steel sheet did not react with the annealing separator removed from it and was provided with a stress coating consisting of 50% colloidal silica and magnesium phosphate, and thus a sample of the final product was obtained. Temperature represents the temperature in the cenPetição portion 870180021259, from 03/16/2018, pg. 13/36
    11/27 tral towards the width of the steel plate in Experiment 3.
    [0022] The maximum temperature difference in the width direction of each steel plate sample was measured at the end of rapid heating, at the end of cooling, and at the end of immersion, respectively, and the iron loss properties of a portion external winding of the resulting coil product were analyzed for evaluation in Experiment 3. Table 5 shows the temperature distributions in the width direction of each steel plate sample at the end of the respective rapid heating and soaking processes. The steel plate samples prepared according to method (iv), not involving the rapid heating process, unanimously show the maximum temperature difference after immersion, of 5 ° C or less. In contrast, the heating rate in the heating zone should not exceed 40 ° C / s to eliminate irregularities in the distribution of temperatures in the direction of the width of the steel sheet caused by rapid cooling (in other words, the desired properties of loss of iron cannot be obtained when the heating rate exceeds 40 ° C / s) in the steel plate samples prepared according to method (iii) involving the rapid cooling process. Consequently, it is reasonably concluded that the heating rate in the heating zone must not exceed 40 ° C / s.
    Petition 870180021259, of 03/16/2018, p. 14/36
    Table 5
    Annealing pattern At the end of the rapid warm-up Average heating rate in the heating zone (° C) / s) At the end of the flood Iron loss W17 / 50 (W / kg) Maximum temperature difference in the width direction (T) Final temperature in the central portion in the direction of the width ( O C) Maximum temperature difference in the width direction (C) Method (iii) with quick heating 60 10 850 2 0.78 61 20 850 2 0.77 59 30 850 3 0.78 58 40 849 4 0.79 60 45 850 7 0.85 60 50 849 8 0.85 61 60 851 8 0.86 Method (iv) without rapid heating - 10 849 2 0.86 - 20 848 2 0.87 - 30 850 3 0.86 - 40 851 1 0.88 - 45 850 1 0.86 - 50 848 2 0.88 - 60 849 2 0.88
    12/27
    Petition 870180021259, of 03/16/2018, p. 15/36
    13/27 [0023] It was recently revealed from the analyzes described above that one of the most important points in maximizing the effect of improving the iron loss properties caused by the rapid heating treatment in the production of a grain oriented electric steel plate using a Inhibitor-free material resides in the elimination, before the end of the immersion process, of irregularities resulting from rapid heating in the distribution of temperatures in the direction of the width of a steel plate.
    [0024] The present invention was planned based on the findings mentioned above and its main features are as follows.
    (1) A method for producing a grain-oriented electric steel plate, comprising the steps of: preparing a steel plate having a composition including C: 0.08% by weight or less, Si: 2.0% by weight at 8.0 wt%, Mn: 0.005 wt% to 1.0 wt%, Al: 100 ppm or less. N, S and Se: 50 ppm, respectively, and the balance being Fe and the inevitable impurities;
    laminate the steel plate to obtain the steel plate having the final thickness; and subjecting the steel sheet to primary recrystallization annealing and then secondary recrystallization annealing;
    where Al, N, S and Se are inhibitory components to be reduced, and primary recrystallization annealing includes heating the steel sheet to a temperature equal to or greater than 700 ° C at a heating rate of at least 150 ° C / s, cool the steel sheet to a temperature in the range of 700 ° C or less, and then heat the steel sheet to immersion temperature at an average heating rate not exceeding 40 ° C / s.
    (2) The method for producing the electric steel sheet of
    Petition 870180021259, of 03/16/2018, p. 16/36
    14/27 grain oriented from item (1) above, in which the oxidability of an atmosphere represented by PH 2 O / PH 2 , under which the primary recrystallization annealing is performed, is adjusted to be 0.05 or less.
    (3) The method for producing a grain-oriented electric steel plate of item (1) or (2) above, wherein the composition of the steel plate also includes at least one element selected from among
    Ni: 0.03% by weight to 1.50% by weight,
    Sn: 0.01% by weight to 1.50% by weight,
    Sb: 0.005% by mass to 1.50% by mass,
    Cu: 0.03% by mass to 3.0% by mass,
    P: 0.03% by mass to 0.50% by mass,
    Mo: 0.005% by mass to 0.10% by mass, and
    Cr: 0.03% by weight to 1.50% by weight.
    (4) The method for producing a grain-oriented electric steel plate from any of items (1) to (3) above, in which the rolling step comprises subjecting the steel plate to hot rolling and then or a single cold rolling process or two or more cold rolling processes interposing intermediate annealing (s) between them to obtain a steel sheet having the final thickness of the sheet.
    (5) A system of equipment for the recrystallization annealing of a grain-oriented electric steel plate, comprising:
    rapid heating zone first cooling zone; heating zone; immersion zone; and second cooling zone.
    Petition 870180021259, of 03/16/2018, p. 17/36
    15/27
    Effect of the Invention [0025] According to the present invention, it is possible to stably produce an electrical grain-oriented steel sheet having remarkably good iron loss properties by using an inhibitor-free material that allows the plate to be heated to a relatively low temperature.
    Brief Description of the Drawings [0026] FIG. 1 is a graph showing the relationship between the rate of heating during the annealing of primary recrystallization, and the intensity of Goss.
    [0027] FIG. 2 is a graph showing the relationship between the maximum temperature difference in the direction of the width of a steel sheet using an inhibitor-free material after immersion, and the properties of the iron in a coiled outer portion of the resulting coil product.
    [0028] FIG. 3 is a graph, showing the relationship between the maximum temperature difference in the direction of the width of a steel sheet using a material containing inhibitors after immersion, and the iron properties of a coiled outer portion of the resulting coil product.
    Best configuration for carrying out the invention [0029] The reasons why the main characteristics of the present invention should include the previously mentioned restrictions will be described below.
    [0030] Hereafter, the reasons why the components of molten steel for the production of an electric steel sheet of the present invention should be restricted as mentioned above. The symbols% and ppm in relation to the components in the present invention represent% by mass and ppm by mass, respectively, unless otherwise specified.
    Petition 870180021259, of 03/16/2018, p. 18/36
    16/27
    C: 0.08% or less [0031] The carbon content in steel should be restricted to 0.08% or less because a carbon content in steel exceeding 0.08% makes it difficult to reduce carbon in the production process to a level of 50 ppm or less at which magnetic aging can be safely prevented. The lower limit of the carbon content is not particularly necessary because the secondary recrystallization of the steel can occur even in a non-carbon steel material. The lower limit of slightly above zero% is industrially acceptable.
    Si: 2.0% to 8.0% [0032] Silicon is an effective element in terms of increasing the electrical resistance of steel and improving its iron loss properties. A silicon content in steel, less than 2.0% cannot sufficiently achieve such good effects of silicon. However, the Si content in steel exceeding 8.0% significantly deteriorates the forming capacity (working capacity) and also decreases the flow density of the steel. Consequently, the Si content in the steel should be in the range of 2.0% to 8.0 $. Therefore, the Si content contained in the steel must be in the range of 2.0% to 8.0%; .
    Mn: 0.005% to 1.0% [0033] Manganese is an element that is necessary in terms of achieving a satisfactory hot working capacity of steel. A manganese content in steel of less than 0.005% cannot cause such a good effect of manganese. However, an Mn content in steel exceeding 1.0% deteriorates the magnetic flux of a steel sheet product. Consequently, the Mn content in steel should be in the range of 0.005% to 1.0%.
    [0034] The levels of inhibitory components need to be reduced as much as possible because a steel plate containing inhibitory components exceeding the upper limit must be heated to a
    Petition 870180021259, of 03/16/2018, p. 19/36
    17/27 relatively high temperature, around 1400 ° C, resulting in a higher production cost. The upper limits of the levels of inhibitory components, that is, Al, N, S, and Se, are therefore Al: 100 ppm (0.01%), N: 50 ppm (0.005%), S: 50 ppm (0.005 %), and Se: 50 ppm (0.005%), respectively. These inhibitory components are certainly prevented from causing problems as long as their levels in the steel remain not exceeding the upper limits mentioned above, although the levels of the inhibitory components are preferably reduced as much as possible in terms of achieving good magnetic properties of the steel.
    [0035] The composition of the steel plate may also include, in addition to the components described above, at least one element selected from Ni: 0.03% to 1.50%, Sn: 0.01% to 1.50%, Sb: 0.005% to 1.50%, Cu: 0.03% to 3.0%, P: 0.03% to 0.50%, Mo: 0.005% to 0.10%, and Cr: 0.03 % to 1.50%.
    [0036] Nickel is a useful element in terms of improving the microstructure of a hot-rolled steel sheet to improve its magnetic properties. A nickel content in steel less than 0.03% may not cause this good effect to improve the magnetic properties satisfactorily, while a nickel content in steel exceeding 1.50% makes secondary recrystallization unstable to deteriorate its magnetic properties . Consequently, the nickel content in steel should be in the range of 0.03% to 1.50%.
    [0037] Sn, Sb, Cu, P, Cr and Mo are each useful elements in terms of improving the magnetic property of steel. Each of these elements, when their steel content is less than the lower limit mentioned above, may not sufficiently have the good effect of improving the magnetic properties of steel, while their steel content exceeding the upper limit mentioned above can deteriorate the growth of grain of secondary recrystallization of
    Petition 870180021259, of 03/16/2018, p. 20/36
    18/27 steel. Consequently, the contents of these elements in the electric steel plate of the present invention must be Sn: 0.01% to 1.50%, Sb: 0.005% to 1.50%, Cu: 0.03% to 3.0%, P: 0.03% s 0.50%, Mo: 0.005% to 0.10%, and Cr: 0.03% to 1.50%, respectively. At least one element selected from Sn, Sb and Cr is particularly preferable among these elements.
    [0038] The remainder of the steel sheet composition of the present invention are incidental impurities and Fe. Examples of incidental impurities include O, B, Ti, Nb, V, as well as Ni, Sn, Sb, Cu, P, Mo, Cr or similar having steel contents below the lower limits mentioned above.
    [0039] The slab can be prepared by the conventional casting method or by the continuous casting method, or a slab / strip strip having a thickness of 100 mm or less can be prepared by direct continuous casting, from the molten steel having the components of composition described above. The slab can be heated by the conventional method to be fed to the hot rolling or subjected directly to the hot rolling after the casting process, without being heated. In the case of a thin slab / slab, it can be hot rolled or fed directly to the next process, ignoring hot rolling.
    [0040] A hot-rolled steel sheet (or the thin slab cast plate that bypassed hot rolling) is then subjected to annealing as needed. The hot-rolled steel sheet or the like is preferably annealed at a temperature in the range of 800 ° C to 1100 ° C (including 800 ° C and 1100 ° C) to ensure a highly satisfactory Goss texture formation in a resulting product steel sheet. When the hot rolled steel sheet or similar is annealed at a temperature below 800C, the strip structure derived from the hot rolling is retained, thus making it difficult to carry out the
    Petition 870180021259, of 03/16/2018, p. 21/36
    19/27 structure with primary recrystallization consisting of uniformly sized grains and inhibiting the continuation of secondary recrystallization. When the hot-rolled steel sheet or similar is annealed at a temperature exceeding 1100 ° C, grains of the hot-rolled steel sheet after annealing are excessively stiffened, which is very disadvantageous in terms of the construction of the structure with primary recrystallization of uniformly sized grains.
    [0041] The hot-rolled steel sheet thus annealed is subjected to a single cold rolling process or to two or more cold rolling processes, optionally interposing intermediate anneals between them, and then to a recrystallization annealing process. , and the coating process of providing the steel sheet with an annealing separator. It is effective to perform the cold rolling process (s) after increasing the temperature of the steel sheet to 100 ° C to 250 ° C and also to implement a single aging treatment or two or more aging treatments at one temperature in the range of 100 ° C to 250 ° C during cold rolling in terms of satisfactory formation of the Goss texture of the steel sheet. The formation of a caustication groove for refining the magnetic domain after cold rolling is highly acceptable in the present invention.
    [0042] Primary recrystallization annealing needs rapid heating of the steel sheet or similar at a heating rate of at least 150 ° C / s to safely improve the recrystallized texture of the steel sheet, as described above. The upper limit of the heating rate for rapid heating is preferably 600 ° C / s in terms of limiting production costs. Direct heating methods such as induction heating and electrical resistance heating are preferred as the type of rapid heating
    Petition 870180021259, of 03/16/2018, p. 22/36
    20/27 in terms of achieving good production efficiency. The rapid heating process is carried out until the lowest temperature in the direction of the steel sheet width reaching 700 ° C or more. The upper limit of the rapid heating temperature is 820 ° C in terms of limiting production costs. The upper limit of the rapid heating temperature is preferably equal to or less than the immersion temperature.
    [0043] The primary recrystallization annealing process requires cooling to a temperature equal to 700 ° C or less after rapid heating because the irregularity in the distribution of temperatures in the direction of the width of the plate generated during rapid heating must be eliminated not after the end of the steel sheet immersion process. Cooling must be carried out in such a way that the highest temperature of the steel sheet in the direction of its width is 700 ° C or less. The lower limit of the cooling temperature is 500 ° C in terms of cost limitation. Gas cooling is preferable as a type of cooling. The heating rate after the immersion temperature must be restricted to 40 ° C / s or less for a similar reason, that is, to eliminate irregularities in the distribution of temperatures in the direction of the width of the plate. The lower limit of the heating rate previously mentioned up to the immersion temperature is preferably 5 ° C / s or more in terms of cost efficiency. Heating to immersion temperature is preferably carried out by indirect heating which is more capable of generating an uneven temperature distribution than any other type of heating. Among the types of indirect heating such as atmospheric heating, radiation heating, etc., atmospheric heating (for example, gas heating by radiant tube heaters) generally employed in a continuous annealing furnace is preferable in terms of cost performances it's from
    Petition 870180021259, of 03/16/2018, p. 23/36
    21/27 maintenance. The immersion temperature is preferably adjusted to be in the range of 800 ° C to 950 ° C in terms of optimizing the driving force of secondary recrystallization.
    [0044] Examples of an equipment system for performing such primary recrystallization of a steel sheet as described above include a continuous annealing furnace consisting of: rapid heating zone, first cooling zone, heating zone, immersion zone and second cooling zone. It is preferable that the rapid heating zone performs the process of heating the steel sheet to a temperature equal to or greater than 700 ° C at a heating rate of at least 150 ° C / s, the first cooling zone performs the process of cooling the steel sheet to 700 ° C or less, and the heating zone performs the process of heating the steel sheet to a heating rate of 40 ° C / s or less, respectively.
    [0045] Although the oxidability of the atmosphere during primary recrystallization annealing is not particularly restricted, the oxidability is preferably adjusted so that PH 2 O / PH 2 <0.05 and more preferably adjusted so that PH 2 O / PH 2 <0.01 in a case where the iron loss properties in the width and longitudinal directions of the plate must also be stabilized. Variations in the nitriding behavior of a steel sheet in its width and longitudinal directions during secondary recrystallization that proceed in the annealing of a tight coil are significantly suppressed by limiting the formation of surface oxidation during primary recrystallization annealing by specific adjustment to oxidability of the atmosphere as described above.
    [0046] Secondary recrystallization annealing must follow primary recrystallization annealing. The steel sheet surfaces must be coated with an annealing separator containing
    Petition 870180021259, of 03/16/2018, p. 24/36
    22/27
    MgO as its main component after primary recrystallization annealing and then the steel sheet thus coated is subjected to secondary recrystallization annealing in a case where a forsterite film must be formed on the steel sheet. In a case where the forsterite film does not need to be formed on the steel sheet, the steel sheet must be coated with a known annealing separator such as silica powder, alumina powder, or the like, which is not reacted with the steel plate, that is, that does not form superficial oxidation on the surface of the steel plate, and then the steel plate thus coated is subjected to secondary recrystallization annealing. The stress coating is then formed on the surfaces of the steel plate thus obtained. A known method for forming stress coating is applicable to the present invention, without requiring any specific restriction. For example, a ceramic coating made of nitride, carbide or carbonitride can be formed by vapor deposition such as CVD, PVD, etc. The steel sheet thus obtained can also be irradiated with laser, plasma flame, etc. to refine the magnetic domain to also reduce iron loss.
    [0047] It is possible to obtain stably a good effect of reducing the loss of iron, caused by the rapid heating in a steel plate free of inhibitors, and thus to stably produce an electrical steel sheet of oriented grain free of inhibitors that presents less loss of iron than the prior art by employing the method for producing a grain-oriented electric steel sheet of the present invention described above.
    Example [0048] Each of the plate samples as shown in Table 6 was produced by continuous casting, heated to 1410 ° C, and hot rolled to end on a hot rolled steel sheet having a thickness of 2.0 mm. The hot rolled steel plate 870180021259, of 03/16/2018, p. 25/36
    23/27 t and thus obtained were annealed at 950 ° C for 180 seconds. The steel sheet thus annealed was subjected to cold rolling in order to have a thickness of 0.75 mm and then an intermediate annealing was performed at 830 ° C for 300 seconds at oxidisability of the atmosphere (PH 2 O / PH 2 ) of 0.30. Subsequently, surface oxidations on the surfaces of the steel sheet were removed by etching with hydrochloric acid and the steel sheet was subjected to cold rolling again to obtain a cold-rolled steel sheet having a thickness of 0.23 mm. Grooves with a space of 5 mm between them were formed by caustication for the treatment of refining the magnetic domain on the surfaces of the cold rolled steel sheet thus obtained. The steel sheet was then subjected to primary recrystallization annealing under the conditions of immersion temperature: 840 ° C and retention time: 200 seconds. Details of the conditions for primary recrystallization annealing are shown in Table 7. Subsequently, the steel sheet was electrostatic coated with colloidal silica and batch annealed in order to perform secondary recrystallization and purification at 1250 ° C for 30 hours under H 2 atmosphere. The respective smooth surfaces without forsterite films of the steel sheet thus obtained were provided with TiC formed on them under an atmosphere of mixed gases including TiCl 4 , H 2 and CH 4 . The steel sheet was then provided with an insulation coating consisting of 50% colloidal silica and magnesium phosphate, with which the final product was obtained. The magnetic properties of the final product were evaluated. The results of the assessment are shown in Table 7.
    [0049] The iron loss properties were evaluated for each steel plate sample by collecting specimens from three locations in the longitudinal direction of the resulting coil, that is, a portion of the rear end in the longitudinal direction, of an external portion 870180021259, of 03/16/2018, p. 26/36
    24/27 in the winding, a portion of the rear end in the longitudinal direction and an internal portion of the winding, and of the central portion in the longitudinal direction of an intermediate portion of the winding of the coil.
    [0050] It is understood from Table 7 that very good iron loss properties were obtained in samples prepared under the relevant conditions within the present invention. In contrast, each sample in which at least one of its production conditions was outside the range of the present invention ended up with unsatisfactory iron loss properties.
    Petition 870180021259, of 03/16/2018, p. 27/36
    Table 6
    Composition of the ID plate Ç(%) Si(%) Mn(%) Al(PPm) N(PPm) s(PPm) If(PPm) Ni(%) Ass(%) P(%) Mo(%) Cr(%) Sb(PPm) Sn(PPm) THE 0.07 3.15 0.05 70 30 6 5 0.01 0.01 0.01 0.002 0.01 10 10 B 0.05 3.25 0.05 40 35 7 5 0.01 0.01 0.01 0.002 0.01 10 10 Ç 0.03 3.10 0.05 30 40 6 10 0.01 0.01 0.01 0.001 0.01 10 10 D 0.02 3.15 0.05 50 20 5 10 0.01 0.01 0.01 0.002 0.01 280 10 AND 0.01 3.10 0.05 20 10 5 8 0.01 0.01 0.01 0.002 0.01 10 350 F 0.05 3.15 0.06 40 50 10 7 0.01 0.01 0.01 0.002 0.01 270 350 G 0.06 3.25 0.02 30 30 10 5 0.01 0.01 0.01 0.001 0.06 270 320 H 0.05 3.30 0.05 50 40 15 10 0.01 0.01 0.01 0.001 0.06 10 10 l 0.08 3.15 0.02 30 20 20 6 0.01 0.01 0.01 0.01 0.01 10 10 J 0.07 3.05 0.01 20 35 20 6 0.01 0.07 0.01 0.002 0.01 10 10 K 0.03 3.15 0.05 50 30 5 5 0.07 0.01 0.01 0.002 0.01 10 10 L 0.01 3.20 0.05 60 30 5 5 0.01 0.01 0.09 0.002 0.01 550 10 M 0.02 2.95 0.05 30 20 10 8 0.01 0.01 0.2 0.02 0.01 10 10 N 0.02 2.85 0.03 20 30 5 10 0.01 0.2 0.01 0.002 0.06 10 10
    25/27
    Petition 870180021259, of 03/16/2018, p. 28/36
    Table 7
    No. Composition of the ID plate Oxidability of the atmosphere during primary recrystallization annealing (PH2O / PH2) Heating type Aq. Fast Cooling zone (gas cooling) Heating rate (° C / s) Temp. steel sheet end (C) Temp. of the steel sheet at the end of cooling (C) 1 THE 0.005 Aq. per 50 730 650 2 induction 300 730 650 3 0.33 300 730 650 4 0.005 300 730 720 5 B 0.25 Aq, by resistance 600 650 650 6 0.31 electrical power 600 820 650 7 0.30 600 820 600 8 0.31 600 820 750 9 Ç 0.005 Aq. by induction 200 600 650 10 0.005 100 700 650 11 0.005 200 700 650 12 0.005 200 700 650 13 D 0.30 Aq, by resistance 400 800 700 14 0.32 electrical 400 800 700 15 AND 0.25 400 800 780 16 0.28 400 800 500 17 F 0.30 Aq. by induction 300 730 650 18 0.32 300 730 650 19 G 0.25 180 730 650 20 0.28 100 600 550 21 H 0.001 Aq, by resistance 400 760 500 22 0.45 electrical 400 760 500 23 I 0.001 400 500 450 24 0.001 400 720 600 25 J 0.30 Aq. by induction 730 650 26 0.32 350 730 710 27 K 0.25 350 725 500 28 0.28 350 725 500 29 L 0.005 Aq, by resistance 100 750 640 30 0.005 electrical 600 750 640 31 M 0.005 280 780 680 32 0.005 280 780 720 33 N 0.03 Aq. by induction 120 720 600 34 0.03 500 720 600
    26/27
    Petition 870180021259, of 03/16/2018, p. 29/36
    Table 7 continued
    No. Composition of the ID plate Heating zone iron loss properties W 17/50 (W / kg) Note Heating type Heating rate (° C / s) external winding intermediate winding internal winding 1 THE gas heating by 20 0.77 0.76 0.77 Example Comp. 2 radiant tube 20 0.67 0.68 0.67 Present Example 3 20 0.66 0.70 0.69 Present Example 4 20 0.78 0.77 0.77 Example Comp. 5 B 30 0.80 0.81 0.84 Example Comp. 6 30 0.70 0.68 0.72 Present Example 7 60 0.82 0.82 0.86 Example Comp. 8 30 0.81 0.85 0.81 Example Comp. 9 Ç 30 0.78 0.78 0.78 Example Comp. 10 20 0.77 0.78 0.78 Example Comp. 11 20 0.68 0.68 0.68 Present Example 12 50 0.78 0.79 0.79 Example Comp. 13 D 30 0.73 0.69 0.71 Present Example 14 50 0.80 0.76 0.78 Example Comp. 15 AND 50 0.88 0.77 0.76 Example Comp. 16 30 0.65 0.69 0.66 Present Example 17 F 60 0.78 0.76 0.80 Example Comp. 18 20 0.69 0.68 0.72 Present Example 19 G 10 0.73 0.71 0.75 Present Example 20 10 0.82 0.80 0.84 Example Comp. 21 H 5 0.69 0.69 0.69 Present Example 22 5 0.68 0.72 0.70 Present Example 23 I35 0.81 0.79 0.83 Example Comp. 24 35 0.72 0.73 0.72 Present Example 25 J 20 0.70 0.68 0.72 Present Example 26 10 0.82 0.80 0.84 Example Comp. 27 K 20 0.74 0.73 0.70 Present Example 28 60 0.84 0.80 0.83 Example Comp. 29 L 15 0.74 0.74 0.74 Example Comp. 30 15 0.65 0.65 0.66 Present Example 31 M 20 0.70 0.69 0.70 Present Example 32 20 0.80 0.76 0.79 Example Comp. 33 N 20 0.77 0.79 0.78 Example Comp. 34 20 0.68 0.70 0.69 Present Example
    27/27
    Petition 870180021259, of 03/16/2018, p. 30/36
    1/2
    权利要求:
    Claims (4)
    [1]
    1. Method for producing a grain-oriented electric steel plate, characterized by the fact that it comprises the steps of:
    prepare a steel plate having a composition including C: 0.08% by weight or less, Si: 2.0% by weight at 8.0% by weight, Mn: 0.005% by weight at 1.0% by weight, Al: 100 ppm or less, N, S and Se: 50 ppm or less, respectively, with the balance being Fe and incidental impurities;
    laminating the steel plate to obtain a steel plate having the final thickness of the plate; and subjecting the steel sheet to primary recrystallization annealing and then secondary recrystallization annealing.
    where Al, N, S and Se are inhibitory components to be reduced, and primary recrystallization annealing includes heating the steel sheet to a temperature equal to or greater than 700 ° C at a heating rate of at least 150 ° C / s, cool the steel sheet to a temperature range of 700 ° C or less, and then heat the steel sheet to immersion temperature at an average heating rate not exceeding 40 ° C / s.
    [2]
    2. Method for producing a grain-oriented electric steel plate according to claim 1, characterized by the fact that the oxidability of an atmosphere, represented by PH2O / PH2, under which primary recrystallization is performed, is adjusted to be 0.05 or less.
    [3]
    3. Method for producing an electric grain-oriented steel sheet according to claim 1 or 2, characterized by the fact that the composition of the steel sheet also includes at least one element selected from among
    Petition 870180021259, of 03/16/2018, p. 31/36
    2/2
    Ni: 0.03% by weight to 1.50% by weight,
    Sn: 0.01% by weight to 1.50% by weight,
    Sb: 0.005% by mass to 1.50% by mass,
    Cu: 0.03% by mass to 3.0% by mass,
    P: 0.03% by mass to 0.50% by mass,
    Mo: 0.005% by weight at 0.10% by weight, and Cr: 0.03% by weight at 1.50% by weight.
    [4]
    4. Method for producing an electric grain-oriented steel sheet according to any one of claims 1 to 3, characterized by the fact that the rolling step comprises subjecting the steel plate to hot rolling and then to a single cold rolling process or two or more cold rolling processes interposing intermediate annealing (s) between them to obtain a steel sheet having the final thickness of the sheet.
    Petition 870180021259, of 03/16/2018, p. 32/36
    1/3
    --O Endpoint temperature 800 ° C □ Endpoint temperature 750 ° C —Δ— Endpoint temperature 700 ° C —X- Endpoint temperature 650 ° C X Endpoint temperature 600 ° C
    Intensity of Goss orientation
    Heating rate (° C / s)
    2/3
    Iron loss W 17/50 (W / kg)
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    US20130074996A1|2013-03-28|
    EP2540844A1|2013-01-02|
    BR112012021454A2|2016-05-31|
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    法律状态:
    2017-12-19| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application according art. 36 industrial patent law|
    2018-04-10| B09A| Decision: intention to grant|
    2018-06-19| B16A| Patent or certificate of addition of invention granted|
    优先权:
    申请号 | 申请日 | 专利标题
    JP2010039389A|JP4840518B2|2010-02-24|2010-02-24|Method for producing grain-oriented electrical steel sheet|
    JP2010-039389|2010-02-24|
    PCT/JP2011/000989|WO2011105054A1|2010-02-24|2011-02-22|Process for producing grain-oriented magnetic steel sheet|
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