![]() flow control device, and methods for flow control and for controlling the flow of hydrocarbon fluid
专利摘要:
flow control device, and methods for flow control and for controlling the flow of hydrocarbon fluid. An improved method for reverse flow through a self-adjusting valve (autonomous) or flow control device (2) is described here, comprising the step of providing an overpressure on the valve side (2) opposite the inlet side (10) exceeding a predetermined propensity force of the resilient member (24), causing lifting of the inner body part (4a) within the outer body part (4b) against said propensity force of a first fluid flow position between an inner side and a external valve (2) via the flow path (11) and to a second reverse fluid flow position between said internal and external sides through the second flow path (25). an improved self-adjusting (autonomous) valve or flow control device (2) and use of said improved valve or flow control device are described. 公开号:BR112012019187B1 申请号:R112012019187 申请日:2011-02-02 公开日:2020-01-14 发明作者:Werswick Bjørnar;Aakre Haavard;Mathiesen Vidar 申请人:Statoil Petroleum As; IPC主号:
专利说明:
"FLOW CONTROL DEVICE, E, METHODS FOR FLOW CONTROL AND TO CONTROL FLOW OF HYDROCARBON FLUID" [0001] The present invention relates to a flow control device and a flow control method. [0002] Devices for recovering oil and gas from long horizontal and vertical wells are known from US patent publications nos. 4,821,801, 4,858,691, 4,577,691 and GB patent publication no. 2169018. These known devices comprise a perforated drain pipe with, for example, a filter for controlling sand around the pipe. A considerable disadvantage of known devices for producing oil and / or gas in highly permeable geological formations is that the pressure in the drain pipe increases exponentially in the upstream direction, as a result of flow friction in the pipe. Because the differential pressure between the reservoir and the drain pipe decreases upstream as a result, the amount of oil and / or gas flowing from the reservoir into the drain pipe will decrease accordingly. The total oil and / or gas produced by this means will therefore be low. With thin oil zones and highly permeable geological formations, there is still a high risk of cone formation, that is, unwanted water or gas flow into the downstream drain pipe, where the speed of the oil flow from the reservoir to the tube is as large as possible. [0003] For World Oil, vol. 212, N. 11 (11/91), pages 73 - 80, it has previously been known to divide a drain pipe into sections with one or more inflow restraint devices, such as sliding sleeves or strangulation devices. However, this reference deals mainly with the use of inflow control to limit the inflow rate to areas with a rising bore and thereby prevent or reduce the formation of water and or gas cones. [0004] WO-A-9208875 describes a horizontal production tube, comprising a plurality of connected production sections by mixing chambers having a larger internal diameter than the production sections. The production sections comprise an external split shirt, which can be considered Petition 870190077108, of 08/09/2019, p. 6/33 2/21 as performing a filtering action. However, the sequence of sections of different diameters creates turbulence in flow and prevents the operation of intervention tools. [0005] The present application has identified that a possible limitation or problem with the valve or control device, as described in WO-A-9208875, in certain cases or applications, is that substantially only one direction flow is possible through said valve or control device (although this could be a prerequisite or advantage in other cases or applications). This limitation or problem seeks to avoid or at least alleviate by the present application, by providing the present invention. [0006] According to a first aspect of the present invention, a flow control device is provided comprising: a first flow path, to allow fluid to flow from an inlet port, provided on an inlet side of the device, to an outlet port provided on an outlet side of the device; a closing element arranged to prevent fluid from flowing along the first fluid path in a direction from the outlet to the inlet; and an arrangement adapted to open a second different fluid path over at least part of its length from the first fluid path, depending on the fluid pressure on the outlet side, the second fluid path allowing fluid to flow from one first relief hole provided on the outlet side for a second relief hole provided on the inlet side. [0007] At least part of the first relief port for the second fluid path can be divided with or the same as the outlet port for the first fluid path. [0008] At least part of the second relief port for the second fluid path can be separated from the inlet port for the first fluid path. [0009] The arrangement can be adapted to open the second fluid path in response to fluid pressure on the outlet side by exceeding the fluid pressure on the inlet side by a certain amount. [0010] The closing element can be a movable body, provided along the Petition 870190077108, of 08/09/2019, p. 7/33 3/21 first fluid path, the body being arranged so that changes in speed and / or properties and / or composition of the fluid flowing over the first fluid path result in changes in the forces acting on the body as a result of Bernoulli's principle, thereby autonomously adjusting the flow of fluid through the control device. [0011] The closing element can be arranged to face the entrance hole. [0012] It may be that the flow control device comprises an inner body part and an outer body part, the inner body part being sealingly and movably disposed within the outer body part between a first position and a second position, under the influence of fluid pressure on the outlet side. A first part of the second fluid path can be formed within the inner body part and a second part of the second fluid path can be formed within the outer body part. The first and second parts of the second fluid path may be in communication with each other, when the inner body part is in the second position, but not when the inner body part is in the first position, thereby opening the second fluid path when the inner body part moves from the first position to the second position. [0013] The flow control device can comprise a resilient member, arranged to provide a predetermined resistance against movement of the internal body part, from the first position to the second position. [0014] The resilient member can be an annular spring. [0015] The annular spring can be arranged between a clamping ring and an annular shoulder of the inner body. [0016] An annular sealing member can be provided in an annular gap in the interface between the internal and external body parts. [0017] The second fluid path can deviate from the closing element. [0018] The flow control device may comprise a plurality of such second flow paths and / or a plurality of such outlet orifices. [0019] In accordance with a second aspect of the present invention, a Petition 870190077108, of 08/09/2019, p. 8/33 4/21 flow control method for use with a flow control device having a first fixed path, to allow fluid to flow from an inlet port provided on one side of the device to an outlet port provided in an outlet side of the device, and a closing element, arranged to prevent fluid flow along the first fluid path in a direction from the outlet to the inlet, the method comprising providing or using an arrangement to open a second fluid path, different along at least part of its length from the first fluid path, depending on the fluid pressure on the outlet side, the second fluid path allowing the fluid to flow from a first relief hole provided on the side outlet, for a second relief hole provided on the inlet side. [0020] According to a third aspect of the present invention, a method of controlling the flow of hydrocarbon fluid including any water between a hydrocarbon reservoir and a production pipe is provided, the production pipe having one or more production sections , and the method comprising providing or using a flow control device according to the first aspect of the present invention in or on each production section of the production tube. [0021] In accordance with another aspect of the present invention, a self-adjusting valve (autonomous) or flow control device (2) is provided to control the flow of a fluid from one space or area to another, in particular useful for controlling the flow of fluid, that is, oil and / or gas, including any water, from a reservoir and into a production pipe in an oil and / or gas reservoir well, the production pipe of which includes a drain pipe lower, preferably being divided into at least two sections (1), each including one or more inflow control devices (2), which communicate the reservoir with a drain tube flow space, including a control body freely movable (9) being arranged in a housing body (4), the control body (9) facing the exit of an opening or entrance (10) in the center of the housing body (4) and being held in position in the recess ( 21) or housing body (4) by mei that of a device or support arrangement (7), thereby forming a Petition 870190077108, of 08/09/2019, p. 9/33 5/21 flow path (11) in normal operation through the central opening or entrance (10), towards and along the body (9) and out of the recess or housing, characterized by said housing body (4) comprising a coaxial inner body part (4a) and sealingly disposed within a corresponding recess in an outer body part (4b), said inner body part (4a) being axially movable within the outer body part (4a) between a first position and a second position against a predetermined bias force of a resilient member (24) disposed between said internal and external body parts (4a, 4b) by an overpressure acting on an external side of the valve (2) opposite to a side the inlet (10) and exceeding said predetermined propensity force of the resilient member (24), said first and second positions providing normal operation via the flow path (11) and reverse flow operation of the valve or control device (2),respectively, wherein in said second position the flow path (11) is closed and a second fluid path (25) of inverted flow is created between at least one branch channel (31) in the inner body part (4a) arranged downstream of the control body (9) under normal operation and at least one corresponding channel (26) extending between an axial interface between the internal and external body parts (4a, b) and the same side of the valve (2) such as the central opening or inlet (10), said closing of the flow path (11) in the second inverted flow position being caused by said overpressure pressing the control body (9) sealingly against a location (19) of the inlet (10) , at the same time that the internal body part (4a) is raised in said recess, causing the movement into said second inverted flow position. [0022] The fluid can be composed of one or more gases and / or one or more liquids. [0023] The fluid can be water and oil or oil and natural or produced gas and / or CO2. [0024] An annular seal (27) can be provided in an annular slot (28) at the interface between the internal and external body parts (4a, 4b). [0025] The resilient member (24) can be an annular spring. Petition 870190077108, of 08/09/2019, p. 10/33 6/21 [0026] The annular spring (24) can be arranged between a clamping ring (29) and an annular shoulder (30) of the inner body (4a). [0027] A plurality of flow paths (25) can be equidistant and circularly arranged at the interface between the internal and external body parts (4a, 4b). [0028] A plurality of openings (13) can be equidistant and circularly arranged on the side of the valve (2) opposite the inlet (10). [0029] In accordance with yet another aspect of the present invention, a method is provided for inverted flow through a self-adjusting valve (autonomous) or flow control device (2), according to a previously described aspect of the present invention, characterized for providing an overpressure on the valve side (2) opposite the inlet side (10) exceeding a predetermined propensity force of the resilient member (24), causing lifting of the inner body part (4a) within the outer body part (4b) against said propensity force of a first fluid flow position between an internal and external side of the valve (2) via the flow path (11) and to a second inverted fluid flow position between said internal and external side through the second fluid path (25). [0030] In accordance with a further aspect of the present invention, a use of a self-adjusting (autonomous) valve or flow control device according to a previously described aspect of the present invention, such as a check valve in a inverted flow, e.g. eg when injecting steam or crust inhibitor into the production tube below a well and into an adjacent formation or reservoir. [0031] The dependent claims define advantageous embodiments of the invention. [0032] A "self-adjusting" embodiment of the present invention provides an improved method for self-adjusting (autonomous adjustment) the flow of a fluid through a valve or flow control device, a self-adjusting valve or flow control device, and use of said self-adjusting valve or control device, in particular useful in a production pipe to produce oil Petition 870190077108, of 08/09/2019, p. 11/33 7/21 and / or gas from a well in an oil and / or gas reservoir, this production pipe including a lower drain pipe preferably being divided into at least two sections, each including one or more inflow control devices , which communicate the formation of geological production with the flow space of the drainage pipe. [0033] More particularly, an "auto-tuning" embodiment of the present invention relates to an improvement of the flow control method and autonomous valve or flow control device as described in international application No. PCT / NQ2007 / 000204 , with publication No. WO 2008 / 004875A1. [0034] When extracting oil and / or gas from geological production formations, fluid of different qualities, that is, oil, gas, water (and sand), is produced in different quantities and mixtures, depending on the property or quality of the formation. None of the aforementioned devices previously known are capable of distinguishing and controlling the influx of oil, gas or water based on their relative composition and / or quality. [0035] A "self-adjusting" embodiment of the present invention provides an inflow control device ", which is self-adjusting or autonomous and can easily be fitted to the wall of a production pipe and which therefore provides for the use of interventions. Such a device is designed to "distinguish" between oil and / or gas and / or water and is able to control the flow or inflow of oil or gas, depending on which of these fluids such flow control is required. [0036] A device embodying the present invention is robust, can withstand great forces and high temperatures, avoid drag drops (differential pressure), does not require energy, can withstand sand production, is reliable but is still simple and relatively cheap. [0037] Reference will now be made, by way of example, to the attached drawings, in which: [0038] Fig. 1 shows a schematic view of a production tube with a control device according to WO 2008/004875 A1, [0039] Fig. 2 a) shows, on a larger scale, a cross section of the device Petition 870190077108, of 08/09/2019, p. 12/33 8/21 of control according to WO 2008/004875 A1, b) shows the same device in a top view. [0040] Fig. 3 is a diagram showing the flow volume through a control device according to WO 2008/004875 A1 vs. the differential pressure, compared to a fixed inflow device, [0041] Fig. 4 shows the device shown in Fig. 2, but with the indication of different pressure zones influencing the design of the device for different applications. [0042] Fig. 5 shows a main sketch of another embodiment of the control device according to WO 2008/004875 A1, [0043] Fig. 6 shows a main sketch of a third embodiment of the control device according to WO 2008/004875 A1, [0044] Fig. 7 shows a main outline of a fourth embodiment of the control device according to WO 2008/004875 A1. [0045] Fig. 8 shows a main outline of a fifth embodiment of WO 2008/004875 A1, where the control device is an integral part of a flow arrangement. [0046] Fig. 9 shows a partially cropped view of an improved control device according to an embodiment of the present invention. [0047] Fig. 10 shows an exploded view of the improved control device shown in Fig. 9. [0048] Figs. 11 a) - c) are sectional views of the improved control device in a first normal flow mode, a second substantially blocked inverted flow mode and a third inverted flow mode, respectively. [0049] Figs. 12 a) and b) are sectional views of another control device embodying the present invention in a first normal flow mode and a second reverse flow mode, respectively. [0050] Fig. 13 illustrates a variation of the embodiment shown in Fig. 12 Petition 870190077108, of 08/09/2019, p. 13/33 9/21 B). [0051] Fig. 1 shows, as mentioned above, a section of a production tube 1 in which a prototype of a control device 2, according to WO 2008/004875 A1 is provided. The control device 2 is preferably circular in shape, relatively flat and can be provided with external threads (see Fig. 2) to be screwed into a circular hole with corresponding internal threads in the tube. By controlling the thickness, the device 2 can be adapted to the thickness of the tube and fits inside its external and internal periphery. [0052] Fig. 2 a) and b) shows the previous control device 2 of WO 2008/004875 A1 on a larger scale. The device consists of a first disk-shaped housing body 4, with an external cylindrical segment 5 and an internal cylindrical segment 6 and with a central hole or opening 10, and a second disk-shaped support body 7 with an external cylindrical segment 8 , as well as a preferably flat disc or freely movable body 9 provided in an open space 14, formed between the first 4 and the second 7 housing bodies and support shaped into a disc. The body 9 can, for particular applications and adjustments, deviate from the flat shape and have a partially tapered or semicircular shape (for example, towards the opening 10). As can be seen from the figure, the cylindrical segment 8 of the second disc-shaped support body 7 fits in and projects in the opposite direction of the external cylindrical segment 5 of the first disc-shaped housing body 4, thereby forming a path of flow as shown by the arrows 11, where the fluid enters the control device through the hole or central opening (inlet) 10 and flows to and radially along the disc 9 before flowing through the annular opening 12 formed between the cylindrical segments 8 and 6 and further out through the annular opening 13 formed between the cylindrical segments 8 and 5. The two disc-shaped housing and retaining bodies 4, 7 are secured together by a screw connection, welding or other means (no longer shown in the figures) in a connection area 15 as shown in Fig. 2b). [0053] An embodiment of the present invention exploits the effect of Petition 870190077108, of 08/09/2019, p. 14/33 10/21 Bernoulli's teaching that the sum of static pressure, dynamic pressure and friction is constant along a flow line: f) Static friction [0054] When subjecting disc 9 to a flow of fluid, which is the case with an embodiment of the present invention, the pressure difference across disc 9 can be expressed as follows : over (p 4 ) PunderÇflp 1 , p 2 , p 3 ) [0055] Due to the lower viscosity, a fluid such as gas will “turn around later” and go further along the disk towards its outer end ( indicated by reference number 14). This places a higher pressure of stagnation in the area 16 at the end of the disk 9, which in turn places a higher pressure on the disk. And the disk 9, which is freely movable within the space between the bodies formed into disk 4, 7, will move downwards and, in this way, will narrow the flow path between the disk 9 and the internal cylindrical segment 6. Thus, disk 9 moves downwards or upwards, depending on the viscosity of the fluid flowing through, whereby this principle can be used to control (close / open) the flow of fluid through the device. [0056] In addition, the pressure drop through a traditional inflow control device (ICD), with fixed geometry, will be proportional to the dynamic pressure: at 1 2 where the constant, K, is mainly a function of geometry and less dependent Reynolds number. In the control device according to an embodiment of the present invention, the flow area will decrease when the differential pressure increases, so that the volume flow through the control device will not or almost not increase when the pressure drop increases. A comparison between a control device according to such an embodiment of the present invention with a movable disk and a control device with Petition 870190077108, of 08/09/2019, p. 15/33 11/21 fixed through-flow opening is shown in Fig. 3 and, as can be seen from the figure, the through-flow volume for such an embodiment of the present invention is constant above a given differential pressure. [0057] This represents a major advantage with such an embodiment of the present invention, since it can be used to ensure the same volume flowing through each section to the entire horizontal well, which is not possible with inflow control devices fixed. [0058] When producing oil and gas, a control device according to an embodiment of the invention can have two different applications: use it as an inflow control device to reduce the inflow of water, or use it to reduce the influx of gas in the gas burst through situations. When designing a control device according to an embodiment of the invention for the different application such as water or gas, as mentioned above, the different areas and pressure zones, as shown in Fig. 4, will have an impact on efficiency and flow crossing properties of the device. With reference to Fig. 4, the different area / pressure zones can be divided into: - Ai, Pi is the inflow and pressure area, respectively. The force (P1.A1) generated by this pressure will endeavor to open the control device (move the disc or body 9 upwards). - A2, P2 is the area and pressure in the zone where the speed will be greatest and, as a result, will represent a source of dynamic pressure. The force resulting from the dynamic pressure will endeavor to close the control device (move the disc or body 9 downwards when the flow speed increases). - As, P3 is the area and pressure at the outlet. This must be the same as the well pressure (inlet pressure). - A4, P4 is the area and pressure (stagnation pressure) behind the disc or moving body 9. Stagnation pressure, in position 16 (Fig. 2), creates pressure and force behind the body. This will endeavor to close the control device (move the body downwards). The area behind the body 9, in position 16, thus constitutes a stagnation chamber. Petition 870190077108, of 08/09/2019, p. 16/33 12/21 [0059] Fluids with different viscosities will provide different forces in each zone, depending on the design of these zones. In order to optimize efficiency and flow through the properties of the control device, the design of the areas will be different for different applications, e.g. eg gas / oil or oil / gas flow. Consequently, for each application the areas need to be carefully balanced and optimally designed, taking into account the physical properties and conditions (viscosity, temperature, pressure, etc.) for each project situation. [0060] Fig. 5 shows a main outline of another embodiment of the control device according to WO 2008/004875 A1, which is of a simpler design than the version shown in Fig. 2. The control device 2 consists, as with the version shown in Fig. 2, of a first disk-shaped housing body 4, with an external cylindrical segment 5 and with a central hole or opening 10, and a second disk-shaped support body 17 attached to the segment 5 of the housing body 4, as well as preferably the flat disk 9 provided in an open space 14 formed between the first and second housing and retaining bodies formed into disk 4, 17. However, since the second shaped retaining body disk 17 is opened inward (through a hole or holes 23 etc.) and is now only holding the disk in position and, since the cylindrical segment 5 is shorter, with a different flow path than what shown in Fig. 2, no o there is formation of stagnation pressure (P4) on the back side of disk 9, as explained above in conjunction with Fig. 4. With this solution without stagnation pressure, the thickness of the formation for the device is smaller and can withstand greater amount of particles contained in the fluid. [0061] Fig. 6 shows a third embodiment according to WO 2008/004875 A1, where the design is the same as with the example shown in Fig. 2, however where a spring element 18, in the form of a spiral or other suitable spring device, is provided on either side of the disc and connects the disc with the support 7, 22, recess 21 or housing 4. Petition 870190077108, of 08/09/2019, p. 17/33 13/21 [0062] The spring element 18 is used to balance and control the inflow area between the disk 9 and the inlet 10, or preferably the edge or surrounding location 19 of the inlet 10. Thus, depending on the spring constant and , thus, the spring force, the gap between the disk 9 and the edge 19 will be larger or smaller and, with an appropriate selected spring constant, depending on the conditions of inflow and pressure in the selected location, where the control device is provided, constant mass flow through the device can be obtained. [0063] Fig. 7 shows a fourth embodiment according to WO 2008/004875 A1, where the design is the same as with the example in Fig. 6 above, however where the disc 9 is, on the side facing the opening inlet 10, provided with a thermally responsive device, such as bimetallic element 20. [0064] When producing oil and / or gas, conditions can quickly change from a situation where only or most of the time oil is produced to a situation where only or most of the gas is produced (gas penetration or formation of gas cones). With, for example, a pressure drop of 16 bar from 100 bar the drop in temperature would correspond to approximately 20 ° C. If the disk 9 is provided with a thermally responsive element, such as a bimetallic element as shown in Fig. 7, the disk will either bend upwards or be moved upwards by the element 20 contacting the shaped body in support 7 and thereby narrowing the opening between the disk and the entrance 10 or totally closing said entrance. [0065] The previous examples above of a control device as shown in Figs. 1 and 2 and 4 -7 are all related to solutions in which the control device as such is a separate unit or device to be provided in conjunction with a fluid flow situation or arrangement, such as a production pipe wall. in connection with oil and gas production. However, the control device can, as shown in Fig. 8, be an integral part of the fluid flow arrangement, whereby the movable body 9 can be provided in a recess 21 facing the exit of an opening or hole 10 of, for example, a wall of a tube 1, as shown in Fig. 1, instead of being provided in a body Petition 870190077108, of 08/09/2019, p. 18/33 14/21 of separate housing 4. In addition, the movable body 9 can be held in position in the recess by means of a support device, such as peaks projecting inward, a circular ring 22 or the like being connected to the external opening of the recess by means of a taper, welding or similar. [0066] Figs. 9 and 10 show an improved control device or autonomous valve 2 according to an embodiment of the present invention, in a partially cropped view and in an exploded view, respectively. The device is based strictly on that shown in Fig. 4. [0067] The control device 2 is shown comprising a freely movable control body 9, facing an inlet orifice 10 in the center of the housing body 4 and being held in position in the housing body 4. A flow path 11 - see Fig. 11 a) - is thus formed in normal operation of the central inlet port 10 on an inlet side 33 of the control device 2, in direction and along the body 9, and out of the recess or housing via an outlet hole 13 on an outlet side 35 of the control device 2. [0068] The housing body 4 comprises an inner body part 4a, coaxial and sealingly arranged within a corresponding recess of an outer body part 4b. The inner body part 4a is axially movable within the outer body part 4b, between a first position and a second position, with a resilient member 24 arranged to provide a predetermined biasing force to resist movement of the inner body part 4a of the first position to second position. The movement of the inner body part 4a from the first position to the second position is caused by an overpressure acting on the external side 35 of the control device 2 opposite an inlet side 33, with the overpressure exceeding said predetermined bias force of the member resilient 24. [0069] As will be explained in more detail below with reference to Fig. 11, the first and second positions respectively provide normal operation via flow path 11 and reverse flow operation of the valve or control device 2, in which in said second position the flow path 11 is closed and a second Petition 870190077108, of 08/09/2019, p. 19/33 15/21 inverted flow path 25 is created. For the purpose of providing the second flow path 25, at least one branch channel 31 is provided in the inner body part 4a (downstream of the control body 9 under normal operation) and at least one corresponding channel 26 is provided in the part external body 4b. Each channel 26 provided in the outer body part 4b extends from an axial interface between the inner and outer body parts 4a, b and opens into a relief hole 37 on the inner side 33 of the control device 2. [0070] The closing or blocking of the flow path 11 in the second reverse flow position is caused by said overpressure pressing the control body 9 in a sealed way against a location 19 of the inlet 10 at the same time as the internal body part 4a is raised in said recess, causing movement into said second inverted flow position. [0071] Before reaching the second position in which an inverse flow path is created, the branch channel 31, provided in the inner body part 4a, does not align with its corresponding channel 26, provided in the outer body part 4b, so that no fluid flows along the branch channel 31 and no fluid can reach the channels 26 provided in the outer body part 4b. [0072] However, when pressure on the outlet side 35 of the control device 2 causes the inner body part 4a to move into the outer body part 4b, thus eventually the branch channel 31 provided in the body part internal 4a comes into alignment with its corresponding channel 26 provided in the external body part 4b, thereby allowing the fluid to flow from the outlet port 13 along the branch channel 31 and, from there, along the channel 26 provided in the part of external body 4b and then to the relief hole 37 on the inlet side 33, completely deviating from the body 9. The branch channel 31, provided in the internal body part 4a, comes into alignment with its corresponding channel 26, provided in the outer body part 4b, thereby opening the reverse flow path 25, when the fluid pressure on the outlet side 35 exceeds a predetermined value. The predetermined value is determined in part by the characteristics of the resilient member 24 (such as its spring constant) and, in Petition 870190077108, of 08/09/2019, p. 20/33 16/21 part, by forces acting on the inner body part 4a due to the pressure of the fluid on the inlet side 33. In this embodiment, it can therefore be considered that the inverse fluid path 25 is made open in response to the differential pressure (fluid pressure on the outlet side 35 minus fluid pressure on the inlet side 33) exceeding a predetermined value (or, in other words, in response to the fluid pressure on the outlet side 35 exceeding the fluid pressure on the side input 33 by a predetermined value). [0073] An annular gasket 27 is preferably provided in an annular groove 28 at the interface between the inner and outer body parts 4a, 4b. [0074] Preferably, the resilient member 24 is an annular spring arranged between a clamping ring 29 and an annular shoulder 30 of the inner body 4a. [0075] A plurality of channels 26 is, as shown in Figs. 9-11, preferably equidistant and circularly arranged at the interface between the inner and outer body parts 4a, 4b and a plurality of branch channels 31 is preferably equidistant and circularly arranged on the valve side 2, opposite the inlet 10. [0076] In Fig. 11 three different modes of the improved valve or control device 2 are shown for an embodiment of the present invention. [0077] Fig. 11 a) shows a "normal" flow mode of valve 2, as it is obtainable in the related valve or control device described in WO 2008/004875 A1 and thus explaining the term "normal". [0078] Fig. 11 b) further shows a zero flow mode in which the fluid pressure affecting the inner body part 4a of valve 2 is less than the force of the annular spring 24. The valve or control device 2 thus it acts as a check valve with zero or low flow rate through valve 2 (flow path 11 is shown in parentheses, to indicate that it is no longer a complete path through device 2). This mode is also obtainable by the related valve or control device described in WO 2008/004875 A1. [0079] Finally, Fig. 11 c) shows an inverse flow mode, in which the pressure of the fluid acting on the inner body part 4a exceeds the spring force Petition 870190077108, of 08/09/2019, p. 21/33 17/21 annular 24 and the inner body part is raised within the outer body part 4b, which causes a high flow rate in an opposite direction through the valve or control device 2, via the second flow path 25. [0080] According to an embodiment of the present invention, there is also provided a method for inverted flow through an improved self-adjusting (autonomous) valve or flow control device 2, as described above, comprising the step of providing an overpressure on the outlet side 35 of the valve 2 opposite the inner side 33, exceeding a predetermined biasing force of the resilient member 24, causing lifting of the inner body part 4a within the outer body part 4b against said biasing force from a first position of fluid flow between an inner and outer side of valve 2 via flow path 11 and to a second reverse fluid flow position between said inner and outer side through the second flow path 25. [0081] According to an embodiment of the present invention, the use of a self-adjusting valve (autonomous) or flow control device as described above is further provided, as a check valve in an inverted flow mode, e.g. eg when injecting steam or fouling inhibitor into the production tube from a well below and into an adjacent formation or reservoir or for simulation of well control. [0082] Advantageously, the improved self-adjusting (autonomous) valve or flow control device 2 according to an embodiment of the invention allows inverted flow in addition to the (normal) flow from the reservoir and into the well. As also indicated in the paragraph above, this is important, p. in the following cases. [0083] · Injection of fouling inhibitor. Heavily soluble matter can plug or clog wells and oil piping and fouling must therefore be avoided. Fouling inhibitor must be injected into the well reservoir to prevent deposits from being created. This can be done periodically (tightening) or continuously. Petition 870190077108, of 08/09/2019, p. 22/33 18/21 [0084] · Steam injection. When producing bitumen, heating the reservoir is necessary in order to liquefy the bitumen, which can be done continuously or periodically. [0085] · Solvent injection. Same as above. In some cases, solvent (eg CO2) can be injected in order to reduce viscosity. [0086] · Stimulation. Treatment in order to re-establish or improve the productivity of a well. Stimulation can be divided into two main groups; “hydraulic fracturing” and “matrix” treatments. The “fracturing” is done by means of pressure above the “fracture pressure” of the formation and creates large open flow paths between the reservoir and the well. “Matrix” is made by means of pressure below the “fracture pressure” and is used in order to reestablish the natural permeability of the reservoir after damage close to the well. [0087] · Well control. At the end of the well, it is important to control the pressure inside the well and the reservoir. This can be done by pressing fluid from the well and into the reservoir, so that an overpressure in the well is obtained. If the pressures are not handled correctly, an uncontrolled explosion can in the worst case result. [0088] We note that the inventive design is independent of the autonomous nature of the flow control device 2 described above with reference to Figs. 9 to 11 (and before that with reference to the previous description on which the embodiment of Figs. 9 to 11 is strictly based). [0089] In this regard, the inventive design can be considered to be that of a flow control device comprising: a first flow path, to allow fluid to flow from an inlet port provided on an inlet side of the device for an exit orifice provided on an exit side of the device; a closing element arranged to prevent fluid from flowing along the first fluid path in a direction from the outlet port to the inlet port; and an arrangement adapted to open a second different fluid path, over at least part of its length from the first fluid path, in response to fluid pressure on the outlet side exceeding a predetermined value, Petition 870190077108, of 08/09/2019, p. 23/33 19/21 the second fluid path allowing fluid to flow from a relief port provided on the outlet side to a relief port provided on the inlet side. In the embodiment described above with reference to Figs. 9 to 11, the “closing element” of the above inventive design is the movable body 9 of the autonomous valve 2. [0090] To illustrate the application of the present invention in a type of flow control device that is not of an autonomous nature, a schematic representation of a ball check valve 200, embodying the present invention is shown in Figs. 12 a) and 12 b). It is not necessary to enter into any description details of the ball check valve 200 of Fig. 12, because the skilled person will readily observe the similarity with the control device 2 described above with reference to Figs. 9 to 11. [0091] Parts of the device of Fig. 12, which are equivalent to the corresponding respective parts of the devices of Figs. 9 to 11, receive reference numerals that are 10x that of the previous embodiment (with the exception that the device 200 of Fig. 12 is equivalent to the devices of Figs. 9 to 11). For example, parts 90, 40a and 290 of Fig. 12 are equivalent to parts 9, 4a and 29 of Figs. 9 to 11. Sphere 90 is the "closing element" of the inventive design described above and is roughly equivalent to the movable body of the previous embodiment. [0092] Fig. 12 a) corresponds strictly to Fig. 11 a), showing the operation of the control device in “normal” mode, while Fig. 12 b) corresponds strictly to Fig. 11 c), showing the operation control device in “reverse flow” mode. In a manner similar to that described above, a reverse flow path 250 is opened completely when the inner body part 402 moves sufficiently within the outer body part 40b to align the two channels 310 and 260. [0093] The skilled person will note that the invention is also applicable to types of flow control device other than an autonomous type (Figs. 9 to 11) and a ball check valve (Fig. 12), these being merely examples . Petition 870190077108, of 08/09/2019, p. 24/33 20/21 [0094] With reference to parts of the main embodiment described above, we note that the reverse flow fluid path 25 does not need to share a hole 13 on the outlet side 35 of device 2 with the flow path forward 11. For example, a separation hole on the outlet side 35 of the device 2 can be provided with a channel through the outer body part 4b, which connects to a corresponding channel provided through the inner body part 4a towards the side inlet 33 of the device 2, thereby opening the reverse flow path 25. The reverse flow path 25 can connect to the inlet port 10 or can drain to a separate hole in the inlet side 33 of the device 2. [0095] Such a variation is illustrated in Fig. 13, which is strictly based on the embodiment described above with reference to Fig. 12. In Fig. 13, a separate relief hole 390 is provided on the outlet side 350 of the device 200, with a channel through the outer body part 40b, which communicates in the reverse flow mode (ie, as shown in Fig. 13) with a corresponding channel through the inner body part 40a and, from there, with the inlet 100. Therefore, in the arrangement of Fig. 13, the relief hole on the inlet side 330 for the reverse path 250 is shared with the inlet 100 for the forward flow path 110. One could also have an arrangement where the reverse path starts at the outer body part 40b, then passes into the inner body part 40a and then to the outer body part 40b, thereby having relief holes at both ends that are separate from the entry and exit holes flow path forward. Even if the reverse flow path begins and / or ends at the inner body part 40a, there could be a separate relief hole provided for the reverse flow path 250 for that of the forward flow path 110. [0096] Although in the main embodiment described above, it is said that the reverse flow path 25 is opened in response to the fluid pressure on the outlet side 35 exceeding the fluid pressure on the inlet side 33 by a predetermined value, in another embodiment the reverse fluid path can be made to open in response to fluid pressure at the outlet exceeding a predetermined value, regardless of the fluid pressure at the inlet (for example, a Petition 870190077108, of 08/09/2019, p. 25/33 21/21 particular pressure deemed to represent a hazard). This would be the case if a mechanism were used to open the second fluid path that acted on the pressure of the isolating outlet fluid. Therefore, although in the main application, considered for one embodiment of this invention, the second fluid path opens when the outlet pressure exceeds the inlet pressure (by a predetermined value, which can be zero), this is not essential. In general, however, it can be said that the reverse flow path is made to open depending on the fluid pressure on the outlet side. [0097] The present invention, as defined in the claims, is not restricted to application related to the inflow of oil and / or gas from a well as described above or when injecting gas (natural gas, air or CO2), steam or water into of an oil and / or gas production well. Thus, the invention can be used in any application related to processes or processes, where the flow of fluids with different compositions of gas and / or liquid needs to be controlled.
权利要求:
Claims (14) [1] 1. Flow control device (2; 200), characterized by the fact that it comprises: a first fluid path (11; 110) to allow fluid to flow from an inlet port (10; 100) provided on an inlet side (33; 330) of the device (2; 200) to an outlet port (13 ; 130) provided on an outlet side (35; 350) of the device (2; 200); a closing element (9; 90) arranged to prevent fluid flow along the first fluid path (11; 110) in a direction from the outlet port (13; 130) to the inlet port (10; 100); the closing element comprising a movable body arranged so that changes in velocity and / or properties and / or composition of the fluid flowing along the first fluid path result in changes in the forces acting on the movable body as a result of the Bernoulli principle, thereby autonomously adjusting the fluid flow through the control device (2); and an arrangement (4a, 4b, 24, 26, 31; 40a, 40b, 240, 260, 310) adapted to open a second fluid path (25; 250), different over at least part of the length of the first path fluid (11; 110), depending on the fluid pressure on the outlet side (35; 350), the second fluid path (25; 250) allowing fluid to drain from a first relief hole (13; 130; 390) provided on the outlet side (35; 350), for a second relief hole (37; 370; 100), provided on the inlet side (33; 330), where: the flow control device is configured to open the second fluid path (25; 250) to allow said fluid to flow from the first relief port to the second relief port when the first fluid path is closed, and to close the second flow path (25; 250) when the first fluid path is opened; and said autonomous adjustment using the Bernoulli principle comprising autonomously closing the first fluid path. [2] 2. Flow control device according to claim 1, Petition 870190077108, of 08/09/2019, p. 27/33 2/4 characterized by the fact that at least part of the first relief port (13; 130) for the second fluid path (25; 250) is shared with or the same as the outlet port (13; 130) for the first fluid path (11; 110). [3] Flow control device according to claim 1 or 2, characterized in that at least part of the second relief port (37; 370) for the second fluid path (25; 250) is separated from the inlet port (10; 100) for the first fluid path (11; 110). [4] 4. Flow control device according to any one of the preceding claims, characterized in that the arrangement (4a, 4b, 24, 26, 31; 40a, 40b, 240, 260, 310) is adapted to open the second path fluid (25; 250) in response to fluid pressure on the outlet side (35; 250) exceeding the fluid pressure on the inlet side (33; 330) by a predetermined value. [5] Flow control device according to any one of the preceding claims, characterized in that the closing element (9; 90) is arranged to face the inlet hole (10; 100). [6] Flow control device according to any one of the preceding claims, characterized in that it comprises an internal body part (4a; 40a) and an external body part (4b; 40b), the internal body part (4a ; 40a) being sealed and movable within the outer body part (4b; 40b) between a first position and a second position under the influence of fluid pressure on the outer side (35), in which a first part (31; 310 ) of the second fluid path (25; 250) is formed within the inner body (4a) and a second part (26; 260) of the second fluid path (25; 250) is formed within the outer body part (4b; 40b), the first and second parts of the second fluid path (25; 250) staying in communication with each other when the inner body part (4a; 40a) is in the second position, but not when the inner body part (4a; 40a ) is in the first position, thereby opening the second fluid path (25, 250) when the internal body part (4a; 40a) moves from the first position to the second position. [7] 7. Flow control device according to claim 6, Petition 870190077108, of 08/09/2019, p. 28/33 3/4 characterized by the fact that it comprises a resilient member (24; 240) arranged to provide a predetermined resistance against movement of the inner body part (4a; 40a) from the first position to the second position. [8] Flow control device according to claim 7, characterized in that the resilient member (24; 240) is an annular spring. [9] Flow control device according to claim 7 or 8, characterized in that the annular spring (24; 240) is arranged between a clamping ring (29; 290) and an annular shoulder (30) of the inner body (4a; 40a). [10] Flow control device according to any one of claims 6 to 9, characterized in that the annular sealing member (27) is provided in an annular slot (28) at the interface between the internal and external body parts ( 4a, 4b; 40a, 40b). [11] Flow control device according to any one of the preceding claims, characterized in that the second fluid path (25: 250) deviates from the closing element (9, 90). [12] Flow control device according to any one of the preceding claims, characterized in that it comprises a plurality of such second flow paths (25; 250) and / or a plurality of such outlet holes (13; 130). [13] 13. Flow control method for use with a flow control device (2; 200) having a first fluid path (11; 110), to allow fluid to flow from an inlet port (10; 100) provided in a input side (33; 330) of the device (2; 200) to an outlet orifice (13; 130) provided on an output side (35; 350) of the device (2; 200) and a closing element (9 : 90) arranged to prevent fluid flow along the first fluid path (11; 110) in a direction from the outlet port (13: 130) to the inlet port (10; 100), the closing element comprising a body arranged so that changes in at least one of the speed and / or properties and / or composition of the fluid flowing along the first fluid path result in changes in the forces acting on the mobile body as a result of the Bernoulli principle, thus Petition 870190077108, of 08/09/2019, p. 29/33 4/4 autonomously adjusting the flow of fluid through the control device, the method characterized by the fact that it comprises providing or using an arrangement (4a, 4b, 24, 26, 31; 40a, 40b, 240, 260, 310) to open a second fluid path (25; 250), different over at least part of its length from the first fluid path (11; 110), depending on the fluid pressure on the outlet side (35; 350), the second path fluid (25; 250) allowing fluid to flow from a first relief hole (13; 130; 390) provided on the outlet side (35; 350) to a second relief hole (37; 370; 100) provided on the side input (33; 330), where the method comprises: the flow control device opening the second fluid path (25; 250) to allow said fluid to flow from the first relief port to the second relief port when the first fluid path is closed, and closing the second flow path fluid (25; 250) when the first fluid path is opened; and said autonomous adjustment using the Bernoulli principle comprising autonomously closing the first fluid path. [14] 14. Method for controlling the flow of hydrocarbon fluid including any water between a hydrocarbon reservoir and a production tube (1), the production tube (1) having one or more production sections, and the method characterized by the fact that it comprises providing or using a flow control device as defined in any one of claims 1 to 12 in or on each production section of the production tube (1).
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同族专利:
公开号 | 公开日 US20150167426A1|2015-06-18| US9366108B2|2016-06-14| BR112012019187A2|2018-03-27| EP2531692A2|2012-12-12| EA201290747A1|2013-02-28| WO2011095512A3|2012-05-03| EP2531692B1|2015-12-30| US20130008513A1|2013-01-10| CA2788585A1|2011-08-11| CN102782249A|2012-11-14| WO2011095512A2|2011-08-11| US9038649B2|2015-05-26| CN102782249B|2015-06-17| CA2788585C|2018-01-16| EA024860B1|2016-10-31| NO336424B1|2015-08-17| NO20100164A1|2011-08-03| MX2012008864A|2012-08-31| AU2011212499B2|2016-02-25| AU2011212499A1|2012-08-09|
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法律状态:
2019-01-08| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law| 2019-06-11| B06T| Formal requirements before examination| 2019-11-12| B09A| Decision: intention to grant| 2020-01-14| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 02/02/2011, OBSERVADAS AS CONDICOES LEGAIS. |
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申请号 | 申请日 | 专利标题 NO20100164A|NO336424B1|2010-02-02|2010-02-02|Flow control device, flow control method and use thereof| PCT/EP2011/051458|WO2011095512A2|2010-02-02|2011-02-02|Flow control device and flow control method| 相关专利
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