heat exchanger, power module and traction converter

专利摘要:
HEAT EXCHANGER FOR TRACTION CONVERTERS. The invention relates to a heat exchanger (1), comprising a first heat exchanger module (10) with a first channel of the evaporator (120) and a first channel of the condenser (130). The first evaporator channel (120) and the first condenser channel (130) are arranged in a first channel (11). The first evaporator channel (120) and the first condenser channel (130) are in fluid connection with each other through a first upper distribution manifold (30) and a first lower distribution manifold (33) such that the first evaporator channel (120) and the first condenser channel (130) form a first cycle for a working fluid. The first heat exchanger module (10) comprises a first evaporator heat transfer element (28) to effect heat transfer into the first evaporator channel (120); and a first condenser heat transfer element (29) for transferring heat out of the first condenser channel (130). The heat exchanger (1) also includes a second heat exchanger module (210) coupled to the first heat exchanger module (10) by a fluid connection element for exchanging the working fluid between the first heat exchanger module (10 ) it's the (...).
公开号:BR102013007321B1
申请号:R102013007321-0
申请日:2013-03-27
公开日:2020-11-24
发明作者:Thomas GRADINGER；Bruno Agostini；Marcel Merk
申请人:Abb Schweiz Ag；
IPC主号:

专利说明:

[0001] [001] The present invention relates, in general, to a heat exchanger. In particular, the present invention relates to a heat exchanger that can be used in a traction converter and a traction converter. TECHNICAL STATUS
[0002] [002] Modern trains and vehicles are powered by handling systems, which need electric power converters. There is a competitive market, requiring low-cost, efficient and reliable converters. In a typical system, electronic power components, such as discrete or integrated semiconductor devices (for example, the module type), inductors, resistors, capacitors and copper busbars, are mounted in close proximity. During operation, these components dissipate heat in varying amounts. In addition, these components are tolerant of temperatures of different levels. Temperature conditions differ depending on which area of the world the converters are used in. The concept of thermal management and integration of a handling system also has to consider humidity and other factors in addition to the electrical performance of the system.
[0003] [003] The design of modern trains requires solutions that can be arranged on the roof of the train, or under the floor (for example, in a floor converter). Semiconductor components and power resistors are noteworthy mentions of heat sources for traction converters. They, in general, are constructed with a mounting plate design to be screwed or pressed onto a flat surface that is kept at a suitably low temperature, say cold. Aluminum fan-cooled heatsinks and cold chilled water pumping plates are typical examples of such heat exchange surfaces. Other components such as inductors, capacitors and PCB circuit elements are generally cooled by the air flow.
[0004] [004] One possibility to achieve high environmental protection is to organize critical electrical circuits, including semiconductor components, in protected enclosures. Either way, heat removal is more complicated with greater component protection.
[0005] [005] The degree of environmental protection that is offered by an electronic product is normally expressed in terms of its “Protection Ingress Fee (IP)”. Many handling products are offered in IP20 or IP21 as standard with IP54 or higher protection ratings offered as an option. At lower IP rates, it is possible to project an external airflow passage into the unit compartment while continuing to provide adequate protection. Air filters can be used to reduce particles in the air. Downward vents in the enclosure walls prevent vertical water droplets from entering. With higher IP rates, however, the separation between the outside air and the indoor air in the unit compartment becomes essential. For the highest levels of protection, such as IP65 or even more, a waterproof enclosure may be required.
[0006] [006] An air-to-air heat exchanger is commonly used in compartments classified with a high IP rate in order to dissipate heat into the environment by completely separating the air volumes from the internal and external cabins. Heat pipes and thermoelectric cooling elements are also used in such devices.
[0007] [007] EP2031332 shows a heat exchanger using air cooling. The device disclosed in EP2031332 is a thermosyphon heat exchanger for traction converters. In any case, the type of protection offered by the disclosed system is still limited. In addition, there is a need for a more compact and more efficient system for cooling heat sources from the power modules of a train. SUMMARY
[0008] [008] It is, therefore, an object of the present invention to provide a more efficient or more compact heat exchanger and traction converter with the possibility of providing high penetration protection.
[0009] [009] The object is achieved by a heat exchanger, designed according to the invention, and the use of a heat exchanger according to the invention. More exemplary embodiments of the present invention are in accordance with the embodiments.
[0010] [0010] In accordance with an aspect of the basic modalities disclosed here, a heat exchanger is provided, consisting of a first heat exchanger module with a first evaporator channel and a first condenser channel, in which the first evaporator channel and the first Condenser channels are arranged in a first channel. In addition, the first evaporator channel and the first condenser channel are fluidly connected to each other by a first upper distribution manifold and a first lower distribution manifold in such a way that the first evaporator channel and the first condenser channel form a first cycle for a working fluid. The first heat exchanger module is further composed of a first evaporator heat transfer element for heat transfer within the first evaporator channel, and a first condenser heat transfer element to transfer heat out of the first condenser channel. , where the heat exchanger consists of a second heat exchanger module coupled to the first heat exchanger module by a fluid connection element for an exchange of the working fluid between the first heat exchanger module and the second heat exchanger module .
[0011] [0011] Exemplary heat exchangers disclosed here allow the use of a two-phase heat transfer principle to efficiently remove the incoming heat without the need for a pumping unit if the piping is oriented as to the gravitational force of the Earth, such that the movement of the working fluid is guided by gravity. This results in improved reliability and reduced costs. Systems without pumping are preferred, as the pumps are prone to friction, leading to maintenance. A thermosiphon type heat exchanger principle is used, in which cooling performance and compactness are increased by adding a second heat exchanger module to the first heat exchanger module. The heat exchange modules are coupled for heat transfer between the heat exchange modules. In this way, different heating or cooling conditions can be balanced between the modules, where a better overall performance is achieved.
[0012] [0012] In exemplary embodiments, the second heat exchanger module is composed of a second evaporator channel and a second condenser channel; wherein the second evaporator channel and the second condenser channel are arranged in a second channel. The second evaporator channel and the second condenser channel are fluidly connected to each other by a second upper distribution manifold and a second lower distribution manifold such that the second evaporator channel and the second condenser channel form a second cycle for the cooling fluid. job.
[0013] [0013] In exemplary embodiments, the heat exchange modules have separate boxes or have separate pipes. As a rule, each of the first and second heat exchange modules is suitable for autonomous operation; especially in the case where it is not connected to the other of the heat exchange modules. Expressed in other terms, the heat exchanger of the invention consists of at least two heat exchange modules that are basically operable independently of each other in a working state of the heat exchange modules, for example, when a heat source is feeding a thermal load to the working fluid and where the said thermal load is released in a condensation section after that working fluid, which is vaporized in the evaporation section, is liquefied in the condensation section and fed back to the evaporation section, where the cycle starts again.
[0014] [0014] Exemplary modalities of the present heat exchanger are composed of the first and second heat exchange modules, which are both suitable to be operated independently. Basic modalities use at least heat exchange modules substantially identical to the first and second heat exchange modules. In an exemplary basic embodiment, the second heat exchanger module comprises features described here for the first heat exchanger module. Specifically, both heat exchange modules comprise features described herein as typical of a heat exchanger module. In this way, costs can be reduced with the use of standard items. Heat exchange modules, being suitable for autonomous operation, can also be sold as single heat exchangers for cooling situations where less refrigeration is required. For this reason, with just a few parts a wide range of application can be covered.
[0015] [0015] The heat exchangers and traction converters described here can be used to cool electrical circuit components, in particular, for the cooling of low voltage alternating current monitoring systems, especially of electrically powered vehicles, such as trains or automobiles. . The heat exchange modules can be used as a thermosyphon cycle configuration, by separating the upward and downward flows of fluids into separate channels of a multiport piping. Different numbers and sizes of channels can be used for the ascending and descending flows in order to optimize the boiling and condensation performance in the heat exchange modules.
[0016] [0016] The characteristics described in connection with the first heat exchanger module apply, by similarity, to the second heat exchanger module. In any case, the number of ascending or descending channels or the dimensions of the heat exchange modules may be different. In basic modalities, heat exchange modules with identical dimensions are used. In this way, mechanical coupling of the modules is facilitated.
[0017] [0017] In an exemplary embodiment, the heat transfer element of the evaporator consists of a fixing element, having a mounting surface for mounting the heat generator, and a contact surface for establishing a thermal contact in one part the outer wall of the channel associated with the evaporator channel. Here, the term "evaporator heat transfer element" is used for the first evaporator heat transfer element, the second evaporator heat transfer element, both or all evaporator heat transfer elements.
[0018] [0018] The first evaporator channel and the first condenser channel are aligned in parallel in the first channel, in typical modalities. By aligning the channels in parallel, a compact exchanger module is achieved. The embodiments described here can provide an evaporator channel, having a total transverse area greater than that of the corresponding condenser channel. If the pipe is a multi-door pipe, for example, an extruded aluminum profile, having a plurality of longitudinal subchannels that are separated from each other by an inner wall of each pipe, these pipes are also known as MPE profiles, then more subchannels can be used to form the evaporator than those used to form the condenser. In any case, there are generally more condenser subchannels than evaporator subchannels allocated in a multi-port profile, for example. In this way, the heat exchanger can be adapted to different thermal conditions.
[0019] [0019] If an efficient heat transfer must be achieved to release a thermal charge from the working fluid that was received at the evaporator part, then it is advantageous if the first and / or the second condenser heat transfer element comprises the cooling fins provided on part of the outer wall of the conduit to increase the overall outer surface of the condenser. These cooling fins are present only in a part of the outer wall of the conduit associated with the condenser channel, such that an efficient transfer of heat from the working fluid to the environment is achievable. Having fins on the outer wall of the pipeline associated with the evaporator channel is considered disadvantageous, as it can promote the condensation of the working liquid already on its way up to the upper distribution manifold, leading to lower quality thermal performance. In this way, the evaporator channel part in the condenser part area of the heat exchanger is used only as a steam extractor to guide the steam from the evaporator part to the upper distribution manifold - ideally without causing vapor condensation.
[0020] [0020] In the following descriptions and embodiments, the terms "first evaporator channel", "first condenser channel", "second evaporator channel" and "second condenser channel" can include more than one channel, respectively, where cooling performance requires this . In basic embodiments, the characteristics of the first heat exchanger module are present in the same way as that of the second heat exchanger module. An exemplary embodiment of the heat exchanger consists of a first channel comprising a plurality of first evaporator channels and a plurality of first condenser channels. Yet another exemplary embodiment of the heat exchanger consists of another channel, for example, a second channel which comprises a plurality of second evaporator channels and a plurality of second condenser channels, as well.
[0021] [0021] In exemplary modalities, the respective channels and channels of the second heat exchanger module are arranged similarly to the channels and channels of the first heat exchanger module. In an exemplary embodiment, each of the heat exchange modules is composed of a plurality of ducts. The pipes of the heat exchange modules are arranged in parallel lines in exemplary ways. In a rear-to-rear arrangement of the heat exchange modules, the pipes of the respective heat exchange modules are arranged in an inverted mirror with the respective condenser and evaporator channels. In an exemplary embodiment, the second condenser channel is arranged in front of the first evaporator channel in relation to the first condenser channel when viewed in a virtual plane in which the first condenser channel and the second condenser channel and the first evaporator channel are projected.
[0022] [0022] Modalities are composed of arrangements with the first condenser channel and the second condenser channel being arranged between the first evaporator channel and the second evaporator channel. With these organizations, compact heat exchangers are provided.
[0023] [0023] With the organization of the first heat exchanger module and the second heat exchanger module in parallel in a position, at least substantially vertical, a good thermal efficiency can be achieved. In this context, "substantially" denotes classic positions with a maximum declination of 10 ° or 5 ° in relation to the vertical. The parallel organization helps to achieve a compact construction. In a basic mode, the heat exchange modules are arranged such that the respective channels of the heat exchange modules are aligned in parallel. In exemplary modalities, the heat exchange modules are arranged in the rear-to-rear manner. In doing so, a thermal contact can be established between the heat exchange modules. Preferably, the "rear" of an exchange module denotes the side opposite the side where the heat transfer element of the exchange module evaporator is arranged. In an exemplary embodiment, the heat transfer element of the evaporator is arranged between the conduit and the heat source so that there is a transfer of heat from the heat source to the conduit. The heat source of a power module can be formed by components of an electrical circuit, for example, semiconductor elements such as IGBTs, thyristors, power resistors or other electrical components that produce heat during its operation.
[0024] [0024] Exemplary modalities consist of a mounting element with a base plate, containing a planar mounting surface for mounting the heat generator. As opposed to the planar mounting surface, a contact surface can be provided on the base plate, the contact surface, having at least one groove combining the size and shape of a part of the outer wall of the pipe so that it is thermally and mechanically attached to it. In this way, the permutation module is designed to efficiently discharge the heat generated by the components mounted on the flat plate, for example, to the ambient air while also allowing the separation of air volumes inside and outside the air compartment. system. The outer planar side walls of the smooth tube can preferably be oriented perpendicular to the planar mounting surface of the base plate. In embodiments, the mounting element consists of at least one mounting hole or at least one mounting insert on the mounting surface. In embodiments, the conduit is a smooth multiport profile comprising several subchannels that are fluidly separated from a neighboring subchannel by an inner channel wall, each of which, in the channel having planar outer side walls. Such a channel provides a high coefficient of heat transfer to the air with a small pressure drop in the air flow and in a compact size.
[0025] [0025] In an exemplary embodiment, a first upper distribution manifold is connected to an upper end of the first channel and a second upper distribution manifold is connected to a second upper end of the second channel, the first upper distribution manifold and the second upper distribution manifold being connected by an upper fluid connection. The modalities described here consist of a first lower distribution manifold being connected to a first lower end of the pipeline and a second lower distribution manifold being connected to a second lower end of the pipeline, the first lower distribution manifold and the second collection manifold. bottom distribution being connected by a lower fluid connection. The term "a fluid connection" should be interpreted as covering more than one fluid connection. In this way, the upper fluid connection element and the lower fluid connection element are encompassed by the expression "a fluid connection element".
[0026] [0026] In modalities, the distribution collectors connect the evaporator channels with the condenser channels, closing the working fluid circuit. The terms "upper" and "lower" refer to the direction of the channels in the pipes, for example, the upward direction is the direction of the evaporating working fluid, and the downward direction is the direction of the condensing working fluid.
[0027] [0027] By coupling the distribution manifolds of at least two thermosyphon heat exchangers that can be operated independently of each other, when not yet coupled, a heat exchange between the heat exchange modules is established . The motivation for the present invention arose from a thermosyphon heat exchanger whose parts of the condenser were arranged in a stacked manner, such that a thermal conductor, for example, air, could pass through the condenser part of the first module first heat exchanger and the condenser for the second heat exchanger afterwards. Due to this sequential passage of the first heat exchanger module and the second heat exchanger module, the thermal conductor has already received a first thermal load from the first heat exchanger module before it passes through the second heat exchanger module. Expressed in other words, in a mode where the thermal conductor is air, the temperature of the air after passing through the second heat exchanger was higher than after passing through the first heat exchanger module, because it had been preheated by the first module heat exchanger. The thermal situation of a stacked set of heat exchange modules is such that the heat exchanger module being arranged in a downward direction to that of the thermal conductor has a higher saturation temperature of the working fluid or coolant compared to the exchange module. of heat that is being disposed in an upward direction to that of the thermal conductor. This results in a module temperature of the heat exchanger module in a downward direction being higher than that of the heat exchanger module in an upward direction.
[0028] [0028] When fluidly connecting the heat exchange modules, the saturation pressure and, therefore, the temperature module is the same in both heat exchange modules in a working state. In this way, an increase in temperature of the thermal conductor that passes through the condenser regions of the two heat exchange modules is distributed equally between the two heat exchange modules. As a result, the new heat exchanger allows thermally efficient cooling, even when different electronic and / or electrical components are thermally connected to the different heat exchange modules.
[0029] [0029] Thus, in an ideal incorporation, the heat exchange modules are arranged such that a line of several channels of the exchanger module is aligned perpendicularly with respect to the air flow. In this way, each channel in the line is subjected to at least almost the same thermal conditions. In a rear-to-rear arrangement of two heat exchange modules, the second duct line of the second heat exchange module is in the direction of the air flow, located behind the line of the first ducts of the first heat exchange module. of heat. Although the second pipes of the second heat exchanger module are subject to the preheated thermal conductor (for example, air), all the second pipes of the second heat exchanger module have similar thermal conditions. By establishing a fluid connection of the working fluid between the heat exchange modules through the fluid connection element, the thermal differences between the heat exchange modules can be balanced.
[0030] [0030] A positive side effect is that the said fluid coupling allows the compensation of heat loads, of different sizes, in the first and second heat exchange modules in an operating state of the inventive power module and heat exchanger of thermosiphon. If more liquid working fluid is required in an evaporator from a heat exchange module, this can be provided by the other heat exchange module and vice versa. If the heat source of the first heat exchanger module produces more steam than the heat source that is thermally coupled to the second heat exchanger module, the working fluid can pass from the first heat exchanger module to the second heat exchanger module. of heat (in an upper distribution manifold) and the coolant can be transferred from the second heat exchanger module to the first heat exchanger module (in a lower distribution manifold). The heat exchanger therefore works more efficiently with distribution manifolds in connection with fluids.
[0031] [0031] In exemplary embodiments, a fluid connection element is achieved with at least one orifice formed in the respective distribution manifolds. The modalities include a collector connector to connect the distribution collectors. The collector connector can have a -1 shape containing holes in it for the exchange of the working fluid between distribution manifolds. In this way, a mechanically stable arrangement is achieved.
[0032] [0032] In exemplary embodiments, the fluid connection element consists of an upper connection tube to connect the upper distribution manifolds or a lower connection tube to connect the lower distribution manifolds. With the connecting tubes, the fluid connection element of the two heat exchange modules is easy to establish.
[0033] [0033] In an exemplary form of heat exchanger, the fixing elements are made of aluminum or copper. In addition, it is preferable that the pipes are made of aluminum. In particular, it is preferable to use welded aluminum, for example, common in the automotive industry, to reduce the manufacturing cost, enable a small size and a good thermal-hydraulic performance. The modalities are suitable for automated manufacturing with heat exchanger core assembly machines, commonly used in the automotive refrigeration industry. Such reuse of available standard production equipment reduces costs.
[0034] [0034] In embodiments, the heat exchanger consists of a separating element to separate a first environment from a second environment, according to which the temperature of the first environment is higher than the temperature of the second environment. Classically, the first environment is a so-called clean room that contains the heat source, for example, electronic components or electrical devices, and the second environment is a so-called dirty room. In the dirty room, the first and second heat transfer elements of the condenser are arranged to carry out the heat transfer from the working fluid in the pipeline to an ambient fluid in the dirty room. The ambient fluid can be air or water.
[0035] [0035] In an exemplary embodiment, the separation element consists of a sealing plate, in which the sealing plate is coupled to the first heat exchanger module and the second heat exchanger module by a seal. The sealing plate with the seal generally provides ingress protection of IP64 or more (such as IP65 or IP67), that is, the dirty room of the modalities can even be flooded with water without affecting the components in the clean room. In this way, a highly reliable converter system is provided. In embodiments, an external seal is provided at the circumference of the seal plate. In this way, the clean room can be completely sealed off from the dirty room. In exemplary embodiments, yet another sealing plate is placed on top of the heat exchangers. This other sealing plate can be arranged directly below the distribution manifolds, around the distribution manifolds or directly above the distribution manifolds. The sealing plates are, for example, U-shaped, in order to provide an adequate surface for the sealing. The sealing plates are mounted on the heat exchangers in exemplary ways as they provide a compact part that can be easily replaced. Exemplary modalities of the invention refer to a heat exchanger, having a height of less than 700 mm, less than 600 mm or less than 500 mm. Such dimensions allow the inventive heat exchanger to be mounted on the roof of a train or on a tram line or on a people carrier or even under the floor structure of that vehicle, for example, in a so-called , subfloor power converter. In general, the height is
[0036] Exemplary modalities of the invention refer to a heat exchanger, having a height of less than 700 mm, less than 600 mm or less than 500 mm. Such dimensions allow the inventive heat exchanger to be mounted on the roof of a train or on a tram line or on a people carrier or even under the floor structure of that vehicle, for example, in a so-called , subfloor power converter. In general, the height is measured in the direction of the pipes or the respective channels. An exemplary embodiment of a heat exchanger according to the present invention comprises a duct part. Said duct part can form a part of a duct to channel and guide the thermal conductor through the condenser part of the first and second heat exchange modules in which, in still other duct parts that are adjacent to the duct part of the power module or thermosyphon heat exchanger are supplied in and belong to a higher entity, for example, a general structure of a traction converter. Depending on the requirements and requirements of the power module, said duct part can be a tunnel-shaped structure that limits the flow of a thermal conductor laterally in all directions in an operating state of the power module.
[0037] [0037] Alternatively, the duct part of the power module may include only one or more separation elements, for example, an upper duct wall and a lower duct wall, in which the general structure provides the remaining structural elements. In such an embodiment, the tunnel duct near the condenser part of the first and second heat exchange modules can be present only if the power module is mounted in its dedicated position within the overall structure. In such an exemplary embodiment a first separation element is arranged above the first and second heat transfer elements of the evaporator and a second separation element is arranged below the first and second heat transfer elements of the condenser.
[0038] [0038] Tests have proven that satisfactory modalities of heat exchangers are achievable if the evaporation section with the heat transfer elements is designed to be about twice as long as the condensation section of the first and / or a pipe when seen in the longitudinal direction of said channel defined by its shape. Therefore, the height of the duct part will match the size of the condenser section as much as possible. Since the size of the evaporator is usually given by the components to be cooled, a compact heat exchanger and a compact traction converter is achievable in this way.
[0039] [0039] In an exemplary embodiment, the components of the heat exchanger are produced by joining them in a One-Shot oven brazing process. In addition, the heat exchanger components can be covered with a brazing alloy, for example, an AISi brazing alloy, prior to the brazing process. In embodiments, a flow material is applied to the components of the heat exchanger prior to the brazing process and the brazing process is conducted in a non-oxidizing atmosphere.
[0040] [0040] In one embodiment of the invention, all components other than the fixing element can be joined in a one-shot oven brazing process and the fixing element is pressed onto the outer walls of the pipes with a thermally conductive gap being filled by a material inside.
[0041] [0041] Another aspect refers to a traction converter with a heat exchanger in one of the described modalities. Such a traction converter can be compact, reliable and efficient. Most commonly, the traction converter consists of a dirty room and a clean room. The dirty room and the clean room are usually divided by the sealing plate or the separating element. In the dirty room, mainly a fan is arranged to blow an air flow through the heat exchange modules. At the air inlet of the dirty room, a particulate filter is typically provided making it difficult for larger particles to enter the dirty room. The heat exchanger is arranged between the particle filter and the fan, in which two heat exchange modules can be arranged one behind the other in the air flow produced by the fan during operation.
[0042] [0042] Traction converter modalities consist of a recess with an opening on one side, in which the heat exchanger can be mounted in the recess through the opening. Heat exchange modules are usually arranged rear-to-rear and parallel to the vehicle's direction of travel in which the traction converter is used. The heat exchanger can be mounted on one side of the vehicle. In this way, a quick and easy replacement of the traction converter is possible. Other modalities use other alignments for the heat exchanger, for example, perpendicular to the direction of travel.
[0043] [0043] The use of a heat exchanger according to one of the modalities described in a traction converter is another aspect of the invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] [0044] Exemplary modalities are depicted in the drawings and are detailed in the description that follows. In the drawings:
[0045] [0045] Figure 1 illustrates a first modality of a heat exchanger in a schematic view of the cross section;
[0046] [0046] figure 2 shows a detail of the modality shown in figure 1 in a schematic view;
[0047] [0047] figure 3 shows another embodiment of a heat exchanger in a schematic view of the cross section;
[0048] [0048] figure 4 is a modality of a traction converter in a schematic view of the cross section;
[0049] [0049] figure 5 shows an exemplary heat exchange module for the modalities of figure 1 or 3;
[0050] [0050] figure 6 shows details of the heat exchanger module of figure 5 in a schematic view of part of the cross section; and
[0051] [0051] figure 7 is a schematic cross-sectional view of another embodiment of a heat exchanger. DESCRIPTION OF EXEMPLARY MODALITIES
[0052] [0052] In the figures, the same reference numbers denote the same or similar parts.
[0053] [0053] Figure 1 illustrates a first embodiment of a heat exchanger 1 in a schematic view of the cross section. The heat exchanger consists of two identical heat exchanger modules, called the first heat exchanger module 10 and the second heat exchanger module 210, arranged in the rear-to-rear manner. The first heat exchanger module consists of a first line of pipes 11 and the second heat exchanger module consists of a second line of pipes 211. The direction of each line is perpendicular to the plane of the projection in Figure 1. The pipes 11 , 211 of the heat exchange modules 10, 210 of the exemplary embodiment shown in figure 1 are mechanically coupled, for example, welded or coupled by flanges, with screws. In plumbing 11,211 a working fluid can be evaporated and condensed. Evaporation occurs during operation due to heat, being transferred to the pipes 11, 211 from the heat sources 20.
[0054] [0054] For the transfer of heat from the heat sources 20 to the pipes 11,211 the first and second heat transfer elements of the evaporator 28, 228 are arranged in a lower part of the pipes 11, 211. The lower parts of the pipes 11, 211 can be termed as the evaporation parts. In an upper part of the pipes 11, 211, serving as a condensation region, the first and second condenser heat transfer elements 29, 229 are arranged to carry out heat transfer from the condenser part of the pipes 11, 211 to the environment, for example, a thermal conductor 44 as a flow of cooling air. The first and second heat transfer elements of the condenser 29, 229 are formed through cooling fins 29, 229 which are disposed between the neighboring pipes 11, 211 of the heat exchange modules 10, 210 when viewed in the Z direction. heat transfer elements 29, 229 can be formed of a zigzag-shaped metal strip that is thermally connected to the pipes 11, 211. Heat transfer elements 29, 229 must not extend over the steam risers , for example, the evaporator channels above the heat transfer elements 28, 228. The first heat exchanger module 10 consists of a first evaporator channel 120 and a first condenser channel 130, where the first evaporator channel 120 and the first condenser channel 130 are arranged in the first channels 11. There are more than one channel 11 and more channels 120, 130. Anyway, in the cross-sectional view of figure 1, only one channel The figure is displayed as figure 1 is a simplified sectional view through the heat exchanger 1 and the power module 100 in a virtual (sectional) plane. The first evaporator channel 120 and the first condenser channel 130 form a vital part of the first working fluid cycle. Likewise, the second heat exchange module 210 consists of a second evaporator channel 320 and a second condenser channel 330, in which the second evaporator channel 320 and the second condenser channel 330 are arranged in the second channel 211. The second evaporator channel 120 and the second condenser channel 130 form a vital part of the second cycle of the working fluid.
[0055] [0055] Figure 1 is a simplified cross-sectional view through the heat exchanger 1 of a power module 100 in a virtual plane. Although the first condenser channel 130 and the second condenser channel 330 and the first evaporator channel 120 and the second condenser channel 320 are visible in the virtual plan view shown in figure 1, these evaporator channels 120, 320 and these condenser channels 130, 330 can be displaced from each other in the Z direction, depending on the modality and the circumstances. Consequently, figure 1 represents a cross-sectional view through the heat exchanger 1 of a power module 100 in a virtual plane, for which the first condenser channel 130, the second condenser channel 330, the first evaporator channel 120 and the second evaporator channel 320 are designed in the Z direction.
[0056] [0056] Modalities, having a rear-to-rear arrangement of the heat exchange modules provide a good heat transfer for both heat exchange modules due to a thermal balance between the modules. A thermal coupling of the first heat exchanger module with the second heat exchanger module to promote heat transfer between the heat exchange modules is possible in many ways, for example, by mechanically joining the distribution manifolds to each other by means of, for example, welding or screwing, or by establishing a direct fluid connection through a fluid connection element for the working fluid, or by a combination of mechanical and hydraulic coupling. In the event that one of the heat exchange modules is cooled less intensely than the other or the heat source of one of the heat exchange modules produces more heat than the other, the modalities allow for heat transfer between the heat exchange modules such that both heat exchange modules can operate under efficient conditions. By convention, each of the heat exchange modules can also be used as a stand-alone heat exchanger.
[0057] [0057] The heat exchanger 1 of figure 1 consists of a first upper distribution manifold 30, a second upper distribution manifold 230, a first lower distribution manifold 33 and a second lower distribution manifold 233. The distribution manifolds 30, 33, 230, 233 are mounted on the respective ends of the pipes 11,211 of the heat exchange modules 10, 210. Each of the distribution manifolds 30, 33, 230, 233 is in fluid connection with the pipes 11, 211, with its evaporator and condenser channels 120, 130, 320, 330. In this way, a first cycle and a second cycle for the working fluid are established. The upper distribution manifolds 30, 230 are connected for a fluid transfer between the first heat exchanger module 10 and the second heat exchanger module 210 at the upper end of the channels 120, 130, 320, 330 of the respective pipes 11,211. The lower distribution manifolds 33,233 are connected for fluid transfer between the first heat exchanger module 10 and the second heat exchanger module 210 at the lower end of channels 120, 130, 320, 330 of the respective pipes 11, 211. For this reason In this way, different thermal conditions can be balanced. Between the upper distribution manifolds 30, 230, a collector connector 40 is provided with connection holes 42. Another identical manifold connector 40 with connection holes 42 is arranged between the lower distribution manifolds 33, 233. The connection connectors collectors 40 allow a transfer of fluids between the respective distribution collectors 30, 33, 230, 233.
[0058] [0058] Figure 2 shows, in a schematic view, a detail of the modality of figure 1. Some parts of the heat exchanger 1 of figure 2 are the same parts as used with the heat exchanger of figure 1. For this reason, not all of them are described again in detail. Figure 2 shows the collector connector 40 with the connection holes 42. The connection holes 42 correspond with openings in the outer walls of the distribution manifolds, 30, 33, 230, 233 (figure 1). With this arrangement, an upper fluid connection between distribution manifolds 30, 33 and a lower fluid connection between distribution manifolds 30, 33, 230, 233 are established.
[0059] [0059] Figure 3 shows another modality of a heat exchanger in a schematic view of the cross section. Reference is made to the description of the modality shown in figure 1, since some parts of the modality in figure 3 correspond to the respective parts shown in figure 1. For reasons of clarity, figure 3 does not show the channeling channels. The embodiment in figure 3, however, comprises the evaporator and condenser channels.
[0060] [0060] The modality shown in figure 3 is composed of a longitudinal part of an air duct 48, where the horizontally extending side walls that delimit air duct 48 are referred to as the upper duct 50 and as the lower duct 52 from here on. The lower duct wall 52 separates a first environment (outside duct 48, for example, within a general structure) from a second environment 62 (inside duct 48). The side walls that extend vertically from duct 48 are indicated in the style of invisible line in the draw-out section of the flange part 58 shown to the left of the main figure 3, in which the partial view extracted from the left side of the figure 3 is a partial view of the power module 100 when viewed from the right of main figure 3, for example. At the same time, said flange part 58 comprises a seal 64, for example, an infinite O-ring seal incorporated in a suitable notch, and a suitable connection means 59, for example, screw holes, for joining by mechanical means of the longitudinal part of an air duct 48 to a neighboring structure, for example, to a general structure of an energy converter, as well as for the fluid sealing of the two environments from each other.
[0061] [0061] When seen in the partial section view of figure 3, the lower duct wall 52 is arranged just above the evaporator part, that is, above the first and second heat transfer elements of the evaporator 28, 228 and below the first and second heat transfer elements of condenser 29, 229. Thus, the lower duct wall 52 separates a hot environment (first environment) in the vicinity of the first and second heat transfer elements of evaporator 28, 228 from a cold environment. (second environment) in the vicinity of the first and second heat transfer elements of condenser 29, 229. The terms "hot" and "cold" refer to the relative values, that is, the warm environment is generally warmer than the ambient cold.
[0062] [0062] Both duct walls 50, 52 can have a U-shaped mold, if their lateral ends should be part of the flange 58.
[0063] [0063] In figure 4, a traction converter according to an exemplary modality is shown in a schematic view of the cross section. The traction converter of figure 4 comprises heat exchanger 1 of figure 3. For this reason, the heat exchanger 1 of figure 3 is not described in detail again.
[0064] [0064] The traction converter consists of a clean room 60 and a dirty room 62. In the clean room 60 the first 'hot' environment is presented. Heat sources 20 are arranged in clean room 60. By organizing heat sources 20 in clean room 60, IGBTs, power resistors or other electrical and electronic parts of heat sources 20 are protected against dirt and moisture in the room dirty 62, where the second 'cold' environment is found. The horizontally extending duct walls 50, 52 are sealed by the common seal 64. Furthermore, the duct 48 is directly connected to the conduits 11 of the heat exchange modules 10 in its condensation region. In this way, an IP of 65 is achieved, that is, dirty room 62 can even be flooded with water without affecting the electronics in clean room 60.
[0065] [0065] Other developed modalities may include additional seals that are provided between the duct walls, in particular between the lower duct wall 52 and the upper duct wall 50 and the pipes 11, 211 of the heat exchange modules. Other modalities may include a direct connection of the sealing plates to the pipes, for example, a welded connection or a glued connection, where necessary.
[0066] [0066] Similar to the modality of the power module, shown and discussed with reference to figure 3, the traction converter shown in figure 4 comprises a general structure 66 in a box type style through which an air duct 68 is led . In this exemplary mode of the traction converter shown in a simplified partial cross-sectional manner, the general box-type structure 66 is vertically bounded by an upper cover 76 and a lower cover 70. Duct part 48 of power module 100 forms a part of the air duct 68 of the general structure 66 where yet another lower duct wall 72 and yet another upper duct wall 74 form the horizontal extension of the duct walls 50, 52, in figure 4. The cover 84 forms a front door or a front panel of the general structure 66. Similar to flange 58 of the part of the duct 48, the general structure 66 forms another sealing area together with said cover 84 in order to seal the inside of the traction converter with its electronics of power against any harsh environment outside the converter, for example, humid air. This entry protection is achieved in that the general structure constitutes another flange 71. Both the upper cover 76 and the lower cover 70 have a U-shaped mold, if their lateral ends are to be part of the flange 58. At the same time the further said flange part 71 also comprises another seal 64, for example, an infinite O-ring seal incorporated in a suitable notch.
[0067] [0067] In the present modality, the power module 100 with heat exchanger 1 is insertable in and extractable out of the general structure 66 of the traction converter in a manner similar to a drawer. Guiding means 75 is provided to facilitate the insertion and extraction operation. Depending on the available space, as well as the general mass of the power module, for example, the said orientation means can be formed by a system of sliding controls running inside a metal profile. Such a guiding means 75 could simplify the insertion and extraction of the power module 100 into and out of the power converter, in particular, if the first and second heat exchange modules are arranged together in a matter of manner rear-to-rear, where power electronics such as IGBTs are thermally and mechanically connected to the heat transfer elements. Depending on the modality, the power module may also include a bus part, for example, a low inductance bus or the like.
[0068] [0068] Now focusing on the cooling of the heat exchanger 1, said heat exchanger 1 is placed vertically between the lower cover 70 and the upper cover 76 forming a recess with an opening to one side. In figure 4, the recess is opened to the right, in which in other modalities they make up an inverted mirror arrangement, with an opening to the left. In this way, the heat exchanger 1 can be easily replaced in case of breakdown or maintenance whenever necessary. The inner volume of the traction converter is accessible and can be closed by cover 84. Cover 84 is connected to the duct walls, where the upper duct wall 50 and the lower duct wall 52 are shown in figure 4. Cover 84 it is perforated to form an air inlet to cool the air outside, forming the thermal conductor that is used to receive and remove the thermal load. Since cover 84 is forming a face of the end of air duct 68 acting as dirtier room 62 than cleaning room 60, a particle filter 86 is mounted on cover 84 to allow air to enter dirty room 62 the duct. A fan 88 is arranged in the dirty room 62 to establish a continuous air flow through the condensing parts (for example, the parts of the pipes 11 where the heat transfer elements of the condenser 29 are arranged) of the heat exchange modules. heat 10. With a vertical extension, say a height of 500 mm from the heat exchanger 1 of the traction converter shown in figure 4, the entire traction converter can be arranged under the floor of a car / wagon or on the roof of a car.
[0069] [0069] Due to the rear-to-rear arrangement with the fluid connections in the distribution manifolds, the modalities have a high thermal efficiency, even for the permutation module that is located downstream of the air flow. The exchanger module being arranged in a downward direction is confronted with the hotter cooling air than the exchanger module being arranged in an upward direction. In any case, the liquid working fluid from the bottom distribution manifold of the exchanger module in an upward direction can enter the bottom distribution manifold of the exchanger module in a downward direction, thereby providing additional cooling for the exchanger module in a downward direction. For this reason, the two heat exchange modules can work under suitable conditions, providing adequate cooling for the electronic components.
[0070] [0070] A first exemplary module 10 exchanger according to a modality is now described with reference to figure 5. The second exchanger module 210, of the modalities, is identical to the first heat exchanger module 10.
[0071] [0071] As shown in figure 5 the first exchanger module 10 is composed of a plurality of conduits 11 for a working fluid, each having an outer wall 112 and each having inner walls 114 (see figure 7) to form the first evaporation channels 120 and the first condensation channels 130 inside the channel 11. In addition, the exchanger module 10 comprises a first evaporator heat transfer element 28 for the heat transfer within the first evaporator channels 120 and a first evaporator element condenser heat transfer 29 to transfer heat out of the first condenser channels 130. The first conduits 11 are arranged in an upright position, but other positions of at least 45 ° (degrees of inclination) are possible. The first evaporator channels 120 and the first condenser channels 130 are aligned in parallel with the first channels 11.
[0072] [0072] In the embodiment shown in figure 6, the first heat transfer element of evaporator 28 is composed of a fixing element, having a mounting surface 160 for mounting a heat source, for example, a power unit semiconductor or similar, and a contact surface 170 for establishing a thermal contact with a part of the outer wall 112 of the first channel 11 associated with the first evaporator channel 120.
[0073] [0073] In particular, in the embodiment shown in figure 6, ο the first evaporator heat transfer element 28 takes the form of a base plate containing a planar mounting surface 160, for mounting the heat source, and a surface of contact 170 in opposition to the mounting surface, comprising the notches 175 in conformity with the outer walls 112 of the first channels 11. In other words, the notches 175 are shaped and sized such that the first channels 11 fit together in a sealed manner. In addition, the first condenser heat transfer element 29 includes cooling fins provided on the outer walls 112 of the pipes 11. Two header tubes, used as a first upper distribution manifold 30 and as a first lower distribution manifold 33, are connected to each end of the first pipes 11. In the case where the heat source 20 dissipates heat, the working fluid rises within the first evaporator channels 120 to the first upper distribution manifold 30 and from there to the first condenser channels 130, where the fluid condenses and falls to the first lower distribution manifold 33.
[0074] [0074] In the modality shown in figure 6, the first pipes 11 take the form of smooth multi-port extruded aluminum tubes having an oblong general cross section. In this way, the planar outer side walls of the smooth tube are oriented perpendicularly to the planar mounting surface 160 of the first evaporator heat transfer element 28. In classic embodiments, two support bars 195 are also attached to the side ends of the assembly to reinforce the assembly and to guide the cooling air to the first condenser heat transfer element 29. The first evaporator heat transfer element 28 comprises two fixing holes 165 for the assembly of electrical or electronic components.
[0075] [0075] Heat exchange modules, according to modalities, work with the thermosyphon cycle principle. The heat exchanger is charged with a working fluid. Any coolant can be used; some examples are R134a, R245fa, R365mfc, R600a, carbon dioxide, methanol and ammonia. The exchanger module is mounted vertically or at a small angle to the vertical in such a way that the fins of the heat transfer elements of the condenser are higher than the heat transfer elements of the evaporator. The amount of liquid inside is normally adjusted such that the liquid level is not less than the upper level of the heat transfer elements of the evaporator.
[0076] [0076] The heat generated by the electrical components 20 moves to the part of the base plate with the notches 175 of the first evaporator heat transfer element 28 to the front of the first pipes 11 through the conductivity of the heat. As can be seen from figure 6, only the sections of the first pipes 11 which are covered by the notches 175, for example, the first evaporator channels 120, receive the heat directly. The first evaporator channels 120 are completely or partially filled with the working fluid. The fluid in the first evaporator channels 120 evaporates due to heat and the vapor rises in the first evaporator channels 120. A certain amount of liquid is also drawn into the steam flow and will be pushed upwards in the first evaporator channels 120. Above the upper level of the first evaporator heat transfer element 28, the first ducts 11 have air cooling fins like the first heat transfer elements of the condenser 29 on both sides.
[0077] [0077] The fins mounted for the pipes are normally cooled by convection of an air flow, commonly generated by a cooling fan or fan (see figure 4). It is also possible to use natural convection. In the case of natural convection, it would be preferable to install the system at a greater angle to the vertical. The mixture of steam and liquid within the evaporator channels reaches the upper distribution manifold and then flows downwards to the condenser channels. As it passes through the condenser channels, the vapor condenses back into liquid as the channels transfer heat to the fins. The condensed liquid flows downwards to the lower distribution manifold and flows back into the evaporator channels, closing the cycle. In the same way as all thermosiphon devices, all air (and other non-condensable gases) from inside are preferably evacuated (ie, discharged) and the system is partially filled (ie charged) with a working fluid . For this reason, discharge and discharge valves (not shown) are included in the set. The free ends of the distribution manifolds are suitable locations for such valves. A single valve can also be used for loading and unloading. Alternatively, the heat exchanger can be evacuated, loaded and permanently sealed.
[0078] [0078] In the embodiment shown in figure 6, the cooling fins of the first condenser heat transfer elements 29 are provided only in a part of the outer wall 112 of the first conduit 211 associated with the first condenser channels 130 because only this part of the first conduit 211 should serve as a condensing part of the thermosyphon. In figure 7, the interior walls 114 are also shown dividing the first evaporator channels 120 and the first condenser channels 130. Figure 7 is a type of simplified schematic view that does not correspond strictly to an appropriate sectional view.
[0079] [0079] Although no such modality of a power module is illustrated in the drawings, the skilled reader will recognize that the present disclosure extends to modalities with more than two heat exchange modules, whose regions of the condenser are stacked such that they would be cooled by a flow of a thermal conductor through the condenser parts sequentially. In addition, the skilled reader will note that the present disclosure encompasses modalities of heat exchangers, whose heat exchange modules may have a different type and number of first ducts. In addition, the skilled reader will note that the present disclosure encompasses modalities of heat exchangers whose evaporator channels and condenser channels are provided in structurally different pipelines, for example, where the evaporator channels were dedicated to an own MPE profile while the condenser channels were dedicated to another own MPE profile.
[0080] [0080] In exemplary embodiments, the first and second heat transfer elements of the evaporator are made of a highly thermally conductive material such as aluminum or copper. It can be manufactured using extrusion, casting, machining or a combination of such common processes. The first and second heat transfer elements of the evaporator do not need to be made to the exact size of the plumbing set. In some modalities they are made larger in order to add thermal capacity to the system. One side of the plate is in contact with the pipes. The first and second heat transfer elements of the evaporator have notches on this side that partially cover the multiport pipes, as shown in figure 6. The channels are shaped according to the first and second pipes. The other side of the board is made flat to accept the board assembled with components that generate heat as heat sources, such as the electronic power circuit elements (eg IGBT, IGCT, diode, power resistors, etc.). Fixing holes, with or without wires, are placed on the flat surface to fix the components using screws. Preferably, the pipes have a symmetrical arrangement of the internal channels, according to which the course of the upward and downward flows in the thermosyphon cycle configuration, share the same channeling. In modalities, the channels for these two streams are designed independently. For example, the greatest pressure drop in the flow of the liquid-vapor refrigerant mixture is created within the evaporator channels. For this reason, it may be appropriate to allocate a larger channel cross-sectional area for these channels. For condenser channels, smaller channels with internal walls or dividing walls or other fin-like features on the surfaces of the internal walls would be suitable to increase the surface of the internal channel, thereby increasing the heat transfer surface. When using different size channels inside the multiport tube it may also be necessary to have different wall thicknesses at the tube's periphery, so that all sections are equally strong against internal pressure. For example, the wall thickness around a larger evaporator channel can be increased while using a thinner wall thickness around the smaller condenser channels. Compared to using a uniformly thick evaporator thickness, this approach can save material costs. Typical wall thicknesses used in commercially available extruded aluminum multiport pipes are in the range of 0.2 to 0.75 mm.
[0081] [0081] The components of the heat exchange modules are preferably joined in a brazing process in a One-Shot oven. The welding and brazing of aluminum in aluminum is particularly challenging due to the aluminum oxide layer that prevents wetting with the solder alloy. There are several methods used to accomplish this task. Often, the aluminum base material is covered with AISi brazing alloys (also called coating) that melts at a lower temperature (about 590 ° C) than the base aluminum alloy. The aluminum tubes are extruded with the coating already attached as a thin layer. A flow material is also applied to the tubes, either by dipping the tubes in a bath or by spraying. When the pieces are heated in the oven, the flow works to chemically remove the aluminum oxide layer. The controlled atmosphere contains insignificant oxygen (the nitrogen environment is commonly used) so that a new layer of oxide is not formed during the process. Without the oxide layer, the melting of the brazing alloys is able to wet the adjacent parts and close the gaps between the assembled components. When the parts are cooled, a reliable and airtight connection is established. In addition, the fins and tubes are also connected to ensure a good thermal interface between them. Mounting the entire device and scraping it in a single action could ensure that the channels on the first and second heat transfer elements of the evaporator are matching the location of the first and second channels exactly, respectively. Alternatively, a second welding process at a lower temperature can be employed to join the heat transfer elements of the evaporator with the ducts, after the cores of the heat exchanger module are welded. The lowest welding temperature is a good measure to make sure that the welded joints will not come out during reheating for the weld.
[0082] [0082] Exemplary modalities use smooth, multiport plumbing, with fins in the shape of grids. Flat pipes have less pressure drop in the air flow compared to round pipes. In addition, the multiport design increases the internal heat transfer surface. Grill-shaped fins increase the heat transfer coefficient without significantly increasing the pressure drop (grids are twisted slits in the fins surface). The fins are cut from a strip or aluminum foil and folded in an accordion shape. The pitch between the fins can be easily adjusted during assembly by “pulling the accordion”. Two round header tubes at the ends of the flat pipes form the distribution manifolds. The stacking and assembly of all these elements of the heat exchanger core can be done in a fully automated way.
[0083] [0083] Figure 7 is a schematic cross-sectional view of another exemplary type of heat exchanger 1. Again, identical reference signs are used for similar or identical parts, shown in figures 1-6. The heat exchanger 1 of figure 7 consists of a fluid connection element, formed by an upper connection tube 200 to connect the upper distribution manifolds 30, 230 and a lower connection tube 205 to connect the lower distribution manifolds 33, 233. Both the upper connection pipe 200 and the lower connection pipe 205 are shown in a front view in figure 7 and not in sectional view.
[0084] [0084] Exemplary modalities are composed of upper or lower connection tubes to establish fluid connections between the distribution manifolds, of heat exchange modules arranged in the rear-to-rear manner. The use of connection tubes allows flexible adaptation of the heat exchanger, with its advantageous thermodynamic properties, for different mounting dimensions. The connecting tubes can be mounted on the upper or lower end of the heat exchange modules. Exemplary modalities are made up of upper and lower connection tubes to form a thermal compensation cycle between the heat exchange modules. Consequently, the cycles of the heat exchange modules are reinforced by the addition of a second type of cycle for thermal compensation. In this way, the overall performance of densely arranged heat exchangers can be improved. LIST OF REFERENCE NUMBERS 10 First heat exchanger module 11 First plumbing 20 Heat source 28 First evaporator heat transfer element 29 First condenser heat transfer element 30 First upper distribution manifold 33 First lower distribution manifold 40 Collector connector 42 Connection holes 44 Thermal conductor, eg air 48 Part of air duct 50 Upper duct wall 52 Lower duct wall 58 Flange 59 Fixing means 60 Clean room (first environment) 62 Dirty room (second environment) 64 Seal 66 general structure 68 air duct 70 Bottom cover 71 Another part of the flange 72 Another lower duct wall 74 Another upper duct wall 75 Means for guidance 76 Top cover 84 Cover plate 86 Particle filter 88 Fan 100 Power module 112 External wall of the conduit 114 Interior wall of the conduit 120 First evaporator channel 130 First condenser channel 160 Mounting surface 165 Mounting hole 170 Contact surface 175 Notch 183 Heating fin 195 Support bus 200 Top connection tube 205 Bottom connection tube 210 Second heat exchanger module 211 Second plumbing 228 Second evaporator heat transfer element 229 Second condenser heat transfer element 230 Second upper distribution manifold 233 Second lower distribution manifold 320 Second evaporator channel 330 Second condenser channel

权利要求:
Claims (15)
[0001]
Heat exchanger (1), comprising a first heat exchanger module (10) with a first evaporator channel (120) and a first condenser channel (130); the first evaporator channel (120) and the first condenser channel (130) being arranged in a first channel (11) and the first evaporator channel (120) and the first condenser channel (130) are fluidly connected one the other by a first upper distribution manifold (30) and a first lower distribution manifold (33) such that the first evaporator channel (120) and the first condenser channel (130) form a first cycle for a working fluid; the first heat exchanger module (10) further comprising a first evaporator heat transfer element (28) for transferring heat into the first evaporator channel (120); and a first condenser heat transfer element (29) for transferring heat out of the first condenser channel (130); characterized by the fact that the heat exchanger (1) comprises a second heat exchanger module (210) coupled to the first heat exchanger module (10) by a fluid connection element (40, 200, 205) for an exchange of the working fluid between the first heat exchanger module (10) and the second heat exchanger module (210); the second heat exchanger module (210) comprising a second evaporator channel (320) and a second condenser channel (330); the second evaporator channel (320) and the second condenser channel (330) being arranged in a second channel (211); and the second evaporator channel (320) and the second condenser channel (330) are in fluid connection with each other through a second upper distribution manifold (230) and a second lower distribution manifold (233) such that the second evaporator channel (320) and the second condenser channel (330) form a second cycle for the working fluid; the second condenser channel (330) being disposed in opposition to the first evaporator channel (120) in relation to the first condenser channel (130) when seen in a virtual plane for which the first condenser channel (130) and the second condenser channel (330) and the first evaporator channel (120) are designed.
[0002]
Heat exchanger (1) according to claim 1, characterized in that the first heat exchanger module (10) and the second heat exchanger module (210) are both suitable to be operated independently of each other.
[0003]
Heat exchanger (1) according to claim 1 or 2, characterized in that the first condenser channel (130) and the second condenser channel (330) are arranged between the first evaporator channel (120) and the second evaporator channel (320) when viewed in a virtual plane onto which the first condenser channel (130) and the second condenser channel (330) and the second evaporator channel (320) are designed.
[0004]
Heat exchanger (1) according to any one of the preceding claims, characterized in that the first upper distribution manifold (30) is connected to an upper end of the first pipe (11) and the second upper distribution manifold (230) is connected to an upper end of the second channel (211), the first upper distribution manifold (30) and the second upper distribution manifold (230) being connected by an upper fluid connection.
[0005]
Heat exchanger (1) according to any one of the preceding claims, characterized in that the first lower distribution manifold (33) is connected to a lower end of the first pipe (10) and the second lower distribution manifold (233) is connected to a lower end of the second pipe (211), the first lower distribution manifold (33) and the second lower distribution manifold (233) being connected by a lower fluid connection.
[0006]
Heat exchanger (1) according to any one of the preceding claims, characterized in that the first heat exchanger module (10) comprises a plurality of first ducts (10) arranged in parallel, such that the first evaporator channels (120) are arranged side by side and the first condenser channels (130) are arranged side by side.
[0007]
Heat exchanger (1) according to any one of the preceding claims, characterized in that the heat exchanger (1) comprises a second evaporator heat transfer element (228) to transfer heat into the second evaporator channel ( 320) and / or a second condenser heat transfer element (229) to transfer heat out of the second condenser channel (330).
[0008]
Heat exchanger (1) according to any one of the preceding claims, characterized in that the fluid connection element (40) comprises connection holes (42) being arranged in an outer wall of the lower distribution manifolds (33, 233) and / or on an outer wall of the upper distribution manifolds (30, 230).
[0009]
Heat exchanger (1) according to any one of the preceding claims, characterized in that the fluid connection element (40) comprises an upper connection tube (200) for connecting the upper distribution manifolds (30, 230) and / or a lower connection tube (205) to connect the lower distribution manifolds (33, 233).
[0010]
Heat exchanger (1) according to any one of the preceding claims, characterized in that the heat exchanger (1) comprises a duct part (48) for separating a first environment (60) from a second environment (62) ; the first heat transfer element (28) being disposed in the first environment (60); and with a part of the first channel (11) being disposed in the second environment (62).
[0011]
Heat exchanger (1) according to any one of the preceding claims, characterized in that at least the first channel (11) or one of the first channels (11) comprises a plurality of first evaporator channels (120) and a plurality of first condenser channels (130).
[0012]
Power module (100) comprising a heat exchanger (1), as defined in any of the preceding claims, characterized by the fact that at least one semiconductor unit (20) is thermally connected to the first evaporator heat transfer element ( 28) of the heat exchanger (1).
[0013]
Traction converter, characterized by the fact that it comprises at least one power module (100), as defined in claim 12.
[0014]
Traction converter according to claim 13, characterized in that the traction converter comprises a general structure (70, 76) and a first environment (60) and a second environment (62) provided in said general structure (70, 76), with an air quality of the second environment (62) being less than an air quality of the first environment (60); and the first heat transfer element (28) of the heat exchanger (1) being disposed in the first environment (60); and with a part of the first channel (11) being disposed in the second environment (62).
[0015]
Traction converter according to claim 13 or 14, characterized by the fact that the heat exchanger (1) is as defined in claim 10, the power module being arranged insertably in the general structure (70, 76) and withdrawable out of the general structure (70, 76) by means of orientation (75) in a drawer type shape; an airtight seal is provided between the duct part (48); the duct part (48) of the heat exchanger (1) being the duct part (48) of the power module (100), the general structure (70, 76) and a movable compartment cover (84) of the general structure (70, 76) if the heat exchanger (1) is fully inserted into the traction converter.

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公开号 | 公开日

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RU2626041C2|2017-07-21|

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EP2645040A1|2013-10-02|

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CA2809436A1|2013-09-28|

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RU2013113781A|2014-10-10|

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BR102013007321A2|2016-03-01|

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CN103363818B|2017-08-08|

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ES2638857T3|2017-10-24|

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US20130258594A1|2013-10-03|

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CN103363818A|2013-10-23|

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EP2645040B1|2017-06-21|

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CA2809436C|2020-03-10|

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US9097467B2|2015-08-04|

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法律状态:
2016-03-01| B03A| Publication of a patent application or of a certificate of addition of invention [chapter 3.1 patent gazette]|

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2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-11-12| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-06-09| B25A| Requested transfer of rights approved|Owner name: ABB SCHWEIZ AG (CH) |

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2020-06-23| B25G| Requested change of headquarter approved|Owner name: ABB SCHWEIZ AG (CH) |

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2020-09-29| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-11-24| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 27/03/2013, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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EP12161699.9A|EP2645040B1|2012-03-28|2012-03-28|Heat exchanger for traction converters|

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EP12161699.9|2012-03-28|

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