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    • 专利摘要:
    Device, plant and method for supplying granules (1), in particular edible granules such as pieces of nut, into a pumpable mass (2) under overpressure, in particular a fumigated edible cream such as a chocolate cream.
    公开号:AT515680A4
    申请号:T317/2014
    申请日:2014-04-30
    公开日:2015-11-15
    发明作者:Johannes Haas；Josef Haas；Stefan Jiraschek；Frank Wouters
    申请人:Haas Food Equipment Gmbh；
    IPC主号:
    专利说明:

    Apparatus, plant and method for producing a mass mixed with granules
    The invention relates to a device, a method and a plant for producing a mass mixed with granules. In particular, the invention relates to a device in which a granulate can be introduced into a mass under overpressure. Moreover, the invention relates to a plant for the production of edible products or for the production of intermediates for the production of edible products.
    The field of the invention relates to systems in which solid components are introduced into pumpable masses. Examples thereof are devices in which a granulate such as nut pieces, brittle, solid edible pieces, candy, fruit pieces, cereal pieces, frozen pieces or similar granules are introduced into a pumpable mass. Pumpable materials are, for example, viscous, viscous to pasty masses with a pasty consistency. Examples include chocolate and greasy creams such as creams, chocolate creams, vanilla creams or similar creams.
    According to the prior art, such creams are produced, for example, batchwise in large mixer tanks. For this purpose, a mass, such as a chocolate cream, filled in a container. Subsequently, the granules, such as nuts, added and mixed by a stirrer with the cream. Subsequently, the mixture of granules and the mass is pumped or filled in another device in which the mass is dispensed dosed. In this process, all steps are done at ambient pressure. In this case, an adverse lumping or lowering or drifting of granules often occurs.
    However, there are methods in which the mass must be pressurized and thus has an overpressure. For example, fumigated masses are mixed with air in a gassing device. Due to the increase in the mass volume or the decrease in density at constant tube volume, the pressure in the piping system increases. It is very important for the quality of the products to be formed that this pressure is maintained until the product is dispensed, that is, until the intermediate or end products are produced. Pressure drops, pressure fluctuations, etc. cause the consistency to change undesirably. For gassed masses, for example, the frothy consistency can be lost.
    In such gassed masses, it is necessary that the granules are fed after gassing. The gassing devices are usually designed as mixer devices. A granulate such as Nusssplitter would adversely affect the consistency of the mass in the fumigation on the one hand and be crushed or crushed by the gassing beyond. Thus, the granules must be introduced after the fumigation, at elevated pressure in the mass.
    To solve this technical problem, there are elaborate pressure chamber systems in which a large tank for the granules is completely pressurized to prevent a pressure loss when filling the granules in the mass line. However, if this tank for the granules is empty, the system must be stopped, the pressure must be released from the tank and subsequently the granules can be topped up.
    An object of the invention is to improve this process efficiency, in particular to allow a continuous supply of the granules, so that the system does not have to be stopped for refilling.
    Furthermore, it is known, for example, to introduce powdery components such as flour, icing sugar or similar substances via a screw conveyor into a mass. Fine powders such as flour or icing fill an extruder screw or its chambers substantially sealing, whereby leakage of the mass is prevented against the conveying direction of the powder in the extruder screw. However, the pressure resistance of these sealing powders in the extruder screw is limited. In particular, two bar mass pressure can not be exceeded, otherwise there is a risk of pressure loss of the mass through the extruder screw.
    In contrast to fine powders, there is also a certain amount of air space between the individual granules during the supply of granules. Through this coarse air space, the pressure of the mass could escape through an extruder screw.
    Granules are in particular an accumulation of a plurality of dimensionally stable bodies, which have a size of about 1 mm to 14 mm, preferably about 2 mm to 7 mm. Due to the dimensional stability, no sealing homogeneous block is formed even when conveyed by a screw conveyor. Rather, it is a free-flowing or at least be divided into their individual parts granules collection.
    The object of the invention is now to provide a device, a system and a method that overcomes the disadvantages of the prior art and in particular provides an efficient way to granules of a mass under pressure mix particularly evenly distributed and this optionally as a product issue.
    The plant according to the invention is particularly suitable and adapted to be used "in-line" in an industrial manufacturing plant for the production of food products.
    The object of the invention is achieved in particular by the combination of features of the independent claims.
    The invention relates in particular to a device for feeding granules, in particular edible granules such as pieces of nut, into a pumpable mass under overpressure, in particular a fumigated edible cream such as a chocolate cream, comprising: a mass line in which the mass under mass pressure moves and is in particular continuously conveyed, wherein the mass pressure in the mass line is greater than the ambient pressure; a filling section for receiving the granules at ambient pressure; a discharge section connected to the mass line for discharging the granules into the mass moved in the mass line, the pressure in the discharge section substantially corresponding to the mass pressure; an intermediate section having a variable intermediate pressure which is variable, in particular, between the ambient pressure and the mass pressure; a first shut-off member having an open position in which the filling portion is opened to the intermediate portion so that the granules are movable from the filling portion to the intermediate portion and to a closed position in which the filling portion is separated from the intermediate portion; a second shut-off member having an open position in which the intermediate portion is opened to the discharge portion so that the granules are movable from the intermediate portion to the discharge portion and to a closed position in which the intermediate portion is separated from the discharge portion and / or a pressure changing device for changing the intermediate pressure in FIG the intermediate section.
    Optionally, it is provided that the device has a filling position in which the first shut-off element is in the open position in which the second shut-off element is in the closed position in which there is ambient pressure in the intermediate section and in the filling section and in which mass pressure prevails in the dispensing section.
    Optionally, it is provided that the device has a dispensing position in which the first shut-off element is in the closed position, in which the second shut-off element is in the open position and in which the same pressure and, in particular, mass pressure prevails in the intermediate section and in the dispensing section.
    Optionally, it is provided that in the output section a conveying device for conveying the granules is provided in the mass line, wherein the conveying device is particularly suitable for the continuous conveying or admixing of the granules and is preferably designed as a screw conveyor.
    Optionally, it is provided that the granules is introduced by the conveying device in the dispensing position and in the filling position at mass pressure in the mass line and in the mass or is.
    Optionally, it is provided that a mixing device is provided in the output section, wherein the mixing device is designed in particular as a mixing head with moving mixing elements and preferably as a mixing head for continuous admixture of the granules in the continuously moving mass.
    Optionally, it is provided that the pressure change device is connected via a connecting line system with the intermediate portion and the output portion and that in the connecting line system controllable or controllable valves are provided that the pressure in the output section to the mass pressure in the mass line is adaptable or adapted and / or the intermediate pressure in the intermediate section is adaptable or adapted to the mass pressure, the pressure in the output section or the ambient pressure.
    Optionally, it is provided that the device comprises a shaft-shaped or tubular granule shaft, which extends from a feed opening for the granules to or into the conveying device of the output section and that in the course of the conveying direction of the granules from the filling opening to or into the conveyor successively the Einfüllabschnitt, the first shut-off, the intermediate portion, the second shut-off element and the output portion are arranged.
    Optionally, it is provided that the granule shaft is formed as a downpipe, in which the granules is driven by gravity from the filling opening to the conveyor is or is.
    In particular, the invention relates to a plant for producing a mass provided with a granulate, wherein it is optionally provided that in the course of the transport path of the mass successively the following components are provided: a mass source such as in particular a bulk tank or a device for the continuous production of the mass, a Plant conveying device for conveying the mass from the mass source through the plant, wherein the plant conveying device is designed in particular as a pump; optionally a mass processing station such as in particular a crystallizer or a conching machine for a chocolate cream, a mass pressure building device for increasing the pressure of the mass to the mass pressure and optionally for gassing the mass, wherein the mass pressure building device is in particular designed as a gassing device; a device for feeding granules into the mass, and an output device for dispensing the granulated mass, in particular a nozzle or a nozzle bar.
    Optionally, it is provided that a piping system is provided to promote the mass and to connect the components of the system.
    More particularly, the invention relates to a process for the formation of a mass mixed with granules, in particular a fumigated chocolate cream with nuts, comprising the following steps: filling the granulate into the filling section of a device, the device being designed according to one of the preceding claims; Conveying the granules into the intermediate section, wherein the pressure in the intermediate section substantially corresponds to the ambient pressure, and wherein the second shut-off element is closed; then closing the first shut-off element so that the filled granulate is enclosed in a granule chamber formed by the intermediate section of the granule shaft and the two shut-off elements; then increasing the pressure in the intermediate section or in the granular chamber to the mass pressure or the pressure of the discharge section, then opening the second shut-off element so that the granulate is conveyed into the discharge section, and conveying the granulate located in the discharge section into the moved mass.
    Optionally, it is provided that the pressure in the output section during each method step essentially corresponds to the mass pressure.
    Optionally, it is provided that, during each process step, the granules are conveyed into the mass, wherein the conveying preferably takes place continuously or continuously intermittently.
    Optionally, it is provided that after conveying the granules in the output section, the second shut-off is closed so that both shut-off are closed, then the pressure in the intermediate section is adapted to the ambient pressure, then that the first shut-off is opened so that more granules at ambient pressure in enters the intermediate section and can then be conveyed to the output section according to claim 1, when the granule level in the output section falls below a defined lower limit.
    Optionally, it is provided that the mass is brought before the supply of the granules of a mass pressure-increasing device to the mass pressure, wherein the mass pressure is greater than the ambient pressure and wherein the mass-pressure-increasing device is in particular designed as a gassing device.
    Optionally, it is provided that the mass mixed with granules is conveyed to an output device, and that the mass mixed with granules is dispensed in the dispensing device, so that an edible product or an intermediate product for the production of an edible product is formed.
    In the device according to the invention, a granulate can be efficiently added to a pumpable mass under overpressure. In particular, in the device according to the invention, the refilling of the granules can take place during production. For example, the device according to the invention may be part of a plant for the continuous production of a granulated mass.
    The invention particularly relates to a device with which a granulate can be supplied to a pressurized mass. The mass has a mass pressure that is greater than the ambient pressure. This means that the pressure prevailing in the mass line pressure is greater than the ambient pressure. In order not to adversely affect the pressure in the mass line by the supply of granules, the invention preferably proposes to supply the supplied granules under a pressure which substantially corresponds to the mass pressure.
    For this purpose, the granules are filled in a first step under ambient pressure in the inventive device, in particular poured. The pouring can be done manually or via an automatic feeder. Subsequently, the granules are pressurized in the device. This is preferably done in a closed granule chamber. This granular chamber is provided in particular between a first shut-off element and a second shut-off element. By closing the shut-off a chamber is formed. To this granule chamber for compressing the granules, a pressure changing device is connected. This may include, for example, a compressor or a gas storage tank. Technically, not or not only the granules themselves are compressed, but the gas or the air, which is located in the granule chamber and in particular also provided between the individual granules. The device is therefore a special embodiment of a pressure lock in the technical sense. The granule chamber corresponds to the intermediate section with closed shut-off elements.
    If the pressure in the granular chamber is adapted to the mass pressure, or if the pressure in the intermediate section substantially corresponds to the mass pressure, then a shut-off element can be opened so that the chamber opens and the granules are introduced substantially isobarically into the mass at the same pressure can.
    For controlling and / or regulating the pressure, a plurality of valves and pressure lines and sensors may be provided. For example, a mass pressure sensor is provided which measures the pressure in the mass line directly or indirectly and the measured variable as a control or controlled variable to a control or
    Passes control device. Furthermore, a pressure-changing device is provided whose lines preferably open into the intermediate section and / or the output section of the device according to the invention. Furthermore, if appropriate, an ambient pressure sensor can be provided. Preferably, the control or regulation of the device is designed such that there is essentially mass pressure in the dispensing section at any time. Thus it is avoided that the mass escapes against the conveying direction of the granules through the conveying device in the output section. Furthermore, the line of the pressure change device preferably opens into the intermediate section. In this the pressure can be variably changed. In particular, the pressure can be adapted to the mass pressure, which also prevails in the output section and / or in the mass line. In addition, the pressure can be adapted to the ambient pressure. Thus, the pressure can be changed substantially between the mass pressure and the ambient pressure. In order to regulate the pressure, it is possible in particular to provide controllable or controllable valves in the respective lines leading to the sections. To adapt to the ambient pressure, the valve can be opened to the outside, so that the overpressure escapes and an automatic adaptation to the ambient pressure takes place. The increase in pressure is preferably carried out by a compressor, a pressure tank or similar device.
    In addition, two shut-off elements are preferably provided, which in particular limit the granule chamber for compressing the granules. These shut-off elements can be designed, for example, as valves or slides. Preferably, these shut-off elements are designed to be gas-tight, so that when the shut-off element is closed, an escape of the pressure is prevented. In the open state, they are opened in such a way that the granules can be conveyed from the filling section into the intermediate section and / or from the intermediate section into the dispensing section.
    In the output section, a conveying device is preferably provided. This is designed for example as a screw conveyor. In this conveying device there is preferably mass pressure. The conveying device is adapted to convey the granules from the discharge section into the mass line, mass or mass direction.
    Optionally, a stirring device is provided in the dispensing section. This may include, for example, movable mixing elements, which prevent bridges from being formed if appropriate, and that the granules in the discharge section clump or form lumps, which could subsequently cause clogging of the device. In particular, this stirring device serves to loosen the granules in the dispensing section.
    Furthermore, the invention relates to a plant for producing a granulated mass. For this purpose, a mass source is preferably provided. This mass source may be, for example, a tank or a reservoir. In addition, the bulk source may also be a plant for the continuous production and mixing of a mass. The plant preferably comprises a plant conveying device, by which a mass flow through the plant is effected. The plant conveyor transports the mass from the bulk source to an output device where the mass provided with the granules is discharged. The individual components of the system are preferably connected by a pipeline system. In particular, the system comprises a mass pressure build-up device. This can be designed for example as a gassing aerator or aerator. Optionally, the plant comprises a mixing device for continuous admixture of the granules in the mass. Optionally, the mixing device is formed by the mass line and / or the conveying device. Optionally, the conveyor opens into a mixing chamber in which the granules are added to the mass. Optionally, the conveyor opens directly into the mass line. Optionally, the granules are fed to the mass, the mass being or being moved during the supply.
    The method according to the invention and the device according to the invention are preferably characterized in that the granulate is brought from the ambient pressure essentially to a mass pressure in order to enable isobaric feeding of the granules into the mass. For this purpose, as described above, preferably an intermediate section is provided in the device, in which the pressure between the ambient pressure and the mass pressure is variable. By changing the pressure in the intermediate section, the granules can be brought to mass pressure, in order subsequently to supply them isobarically to the mass
    In a further consequence, the invention will be further described with reference to the figures.
    Fig. 1 shows a schematic diagram of the structure of the device according to the invention.
    Fig. 2 shows a possible embodiment of a system according to the invention.
    Fig. 3 shows another embodiment of a possible system according to the invention. Fig. 4, 5 and 6 show three positions of the device according to the invention for changing the pressure in the intermediate section.
    Fig. 1 shows a device according to the invention. This comprises a filling opening 14 for supplying the granules. The filling opening 14 adjoins the filling section 4. Furthermore, the device according to the invention comprises an intermediate section 6 and an output section 5. Between the filling section 4 and the intermediate section 6, a first shut-off element 7 is provided. This shut-off element has at least two positions. In an open position, the filling section 4 is connected to the intermediate section 6. In particular, the filling section 4 is open to the intermediate section 6 so that the granulate can pass from the filling section into the intermediate section.
    Between the intermediate portion and the output portion 5, a second shut-off element 8 is provided. This likewise has an open position, wherein in the open position granules can be conveyed from the intermediate section into the dispensing section 5.
    In the closed position of the first shut-off element 7 or the second shut-off element 8 a promotion of the granules over the shut-off is prevented away. Also, a pressure exchange is not possible in the closed position of a shut-off.
    If necessary, a stirring device 22 is provided in the dispensing section 5. This stirring device 22 comprises stirrers that are driven by a drive. This stirring device is suitable and / or adapted to stir and in particular to loosen up the granulate contained in the dispensing section 5
    Furthermore, in particular a delivery device 10 is provided in the delivery section 5. This conveyor 10 is preferably designed as a screw conveyor and conveys the granules from the output section 5 in the direction or mass line 3 or in the mass contained in the mass line 3 and moving mass. 2
    The conveyor device is preferably driven by a drive. Further, a pressure changing device 9 is provided. This pressure change device comprises a connection line system 12. This opens into the intermediate section 6. Further, the pressure change device or its connection line system opens into the output section 5. The pressure change device 9 includes, for example, a compressor and / or a pressure tank. Furthermore, the pressure changing device comprises one or more valves 13, which are preferably designed as controllable and / or controllable valves. In addition, pressure sensors 23 may be provided whose measured variables can be used to control and / or control the pressure change device 9. In particular, a pressure sensor 23 for measuring the mass pressure in the mass line 3 is provided. Based on this pressure, the pressure in the output section 5 and optionally the pressure in the intermediate section 6 are adjusted. Also, the first shut-off element 7 and the second shut-off element 8 are controllable and / or regulated. In particular, the shut-off elements comprise a drive for moving the respective shut-off element, by means of which the shut-off element can change from the open position to the closed position or vice versa.
    The device is suitable and / or adapted to bring a granulate regulated in the mass. The pressure of the mass can be about 0.5 to 2.5 bar. Furthermore, the pressure can be up to 5 bar. Such pressures occur, for example, in CO 2 -gassed chocolate creams.
    Preferably, the granules are introduced manually or automatically into the filling section 4. A level sensor in the intermediate section 6 gives a signal as soon as the granules can be introduced into the filling section. In particular, this is the case when the intermediate section is empty. Subsequently, or the pressure of the intermediate portion is adapted to the ambient pressure, so that when the first shut-off 7 opens, there is no pressure change. Will be the first
    Shut-off element 7 is opened, the granules are conveyed from the filling section 4 in the intermediate section 6. This is preferably done solely by gravity. In the present embodiment, a granule well is provided, along which the filling portion, the intermediate portion and the discharge portion are arranged. The granule shaft is formed in the present case as a downpipe. If the granules are transported from the filling section into the intermediate section, a signal is given by a filling level sensor so that the first blocking element closes again. Subsequently, the pressure changing device is activated, so that the pressure in the intermediate section is increased from the ambient pressure to the mass pressure. The mass pressure is measured in particular by a sensor 23 in the mass line.
    Preferably, the shut-off elements are pneumatically or hydraulically actuated. However, an electrical operation by, for example, a linear drive is conceivable.
    The pressure-changing device 9 and in particular the intermediate pressure in the intermediate section are preferably regulated, wherein the intermediate pressure is optionally adjusted or equalized to the mass pressure.
    Also in the output section 5, a level sensor is preferably provided. If the level of a defined value corresponding to low and the intermediate pressure of the intermediate portion equal to the pressure of the output section and / or the mass pressure, the second shut-off element is opened. Thereby, the granules can be conveyed under increased pressure from the intermediate portion to the discharge portion. The pressure in the output section 5 is preferably always substantially equal to the mass pressure of the mass line. Detected in a further consequence of the level sensor of the intermediate portion, that the intermediate portion is emptied, the second shut-off element closes. Subsequently, the intermediate section and in particular the intermediate pressure can be adapted to the ambient pressure, in order to enable a renewed filling with granules.
    The granules are conveyed by the conveyor 10 from the output section 5 in the mass line 3. In the junction area in the mass line, a bypass line 24 is provided. This bypass line is a Sicherheitsleituna, in which the mass flow of the mass is diverted, if no promotion of the granules is done by the conveyor. This prevents that during emptying of the conveyor, the mass penetrates into the conveyor, in particular in the screw conveyor.
    For example, the device has a capacity of about 10 to 200 kg / h. This capacity refers to the mass flow of the granules. The plant according to the invention has, for example, a capacity of about 1500 kg / h with a granulate content of, for example, 10% to 16%.
    For filling the granules in the device according to the invention may optionally be provided an automatic filling device.
    Due to the configuration according to the invention, a fully automatic automatic feed of the granules into the mass is possible in particular. Via the level sensors, the regulated pressure valves and the controllable or controllable shut-off elements, an automatic feed of the granulate takes place.
    Fig. 2 shows an embodiment of a system according to the invention. This comprises a mass source 16, which is formed for example as a buffer tank with a stirrer provided therein. Following the mass source 16, a system conveyor 17 is provided. This system conveying device 17 is embodied, for example, as a pump and designed to pump and / or convey the mass from the mass source 16 through the system. Further, the plant may include a mass processing station 18. This can be, for example, a tempering device, a crystallizer, a conching device, etc. From this mass processing station 18, in the present embodiment, the mass is passed on to a pressure build-up device 19. The pressure build-up device is designed in the present embodiment as a gassing device, aerator and / or aerator. In this pressure build-up device, the pressure of the mass is increased. In particular, the pressure is built up by supplying gas such as CO 2, air, nitrogen or the like and / or by increasing the volume. In the present embodiment, the delivery device 10 of the device according to the invention opens into the mass-pressure-building device 19 or its mixing device 11.
    Furthermore, the granulated mass is conveyed from this line to an output device 20. The output device 20 is shown only schematically as an arrow in this illustration.
    Fig. 3 shows a further embodiment of a system according to the invention. The system comprises a mass source 16. This is designed for example as a bulk tank. Further, the plant optionally comprises a mass processing station 18, such as a crystallizer, a condenser or, for example, a tempering device. Furthermore, the system comprises a system conveyor device 17, which is designed in particular as a pump. The system conveying device is preferably designed to convey the mass through the system.
    Furthermore, the system according to the invention preferably comprises a mass-pressure-building device 19. In the present embodiment, this device is designed as a gassing device, aerator or aerator. As the mass is pumped through the bulk pressure build-up device, it is pressurized to ambient pressure or pumping pressure to the mass source. The mass is subsequently transported under mass pressure to the device according to the invention. There, the granules are pressurized in the manner described above and introduced via the conveyor 10 in the mass line 3 and in the mass 2. In the present embodiment, the conveyor 10 opens directly into the mass line 3. The mass line 3 comprises in this embodiment, a bypass line, by which a promotion of the mass can be bypassed by the region of the mouth of the conveyor 10.
    Subsequently, the mass is conveyed to an output device 20. There, the mass can be dispensed, for example, through nozzles, whereby an edible product or an edible intermediate product is formed. Further, the mass line 3 may include a return line 25 through which the mass may be pumped back to the mass source 16. If necessary, this is used when starting the system.
    The mass source 16 may be formed, for example, as a reservoir. The reservoir can, for example, be encased - especially on the sides and in the floor area. Furthermore, stirrer and scraper can be provided, which can be moved by a drive, so that the mass contained therein, for example, can not deposit or can not demix. Furthermore, a fill level sensor is preferably provided. This can be used, for example, to indicate a necessary refilling of the mass or, if appropriate, to stop the system or the system if the level falls below a critical level. Further, a conical bottom is preferably provided, so that the mass flows automatically towards the pump. Preferably, the reservoir has an insulation, which is formed for example as a thermal or cold insulation. The mass source preferably has a valve which can be closed and opened automatically or manually, so that a separation or a connection of the mass source to the rest of the system can take place. Further, the tank is equipped, for example, with a closable cover or a lid, with a safety switch if necessary, so that the system can only be operated with the lid closed or cover closed. Moreover, the bulk source preferably comprises a CIP connection which allows a cleaning process which according to the prior art does not require substantial disassembly and in which all product-contacted surfaces are cleaned.
    The system conveyor device is designed in particular as a pump, wherein the pump has special provisions for sealing against the mass, so that it is not contaminated for example by oil. The pump may for example have a silicone stator and be driven by a direct drive. The drive is in particular frequency-controlled. The mass processing station is designed, for example, as a crystallizer. This is preferably formed insulated and optionally comprises a water cooling on the inside and / or on the outside of the cylinder. The water cooling is preferably temperature-controlled. Furthermore, a scraper or a stirrer may be provided. This element is also preferably CIP-cleanable.
    The mass pressure build-up device is designed in particular as an aerator, aerator or gassing device. This preferably comprises a mixing head made of stainless steel. Optionally, the mass pressure build-up device comprises a cooling or heating, which is formed in particular by channels through which medium flows, for example in a vessel or in the stirrer. The mixing head can be driven pneumatically, hydraulically or electrically, for example. Optionally, a different temperature control of different parts is possible.
    The drive of the mass-pressure-building device is preferably frequency-controlled and possibly directly driven. Furthermore, the mass-pressure-building device may comprise a manual gas metering with a measuring tube. An automatic gas metering with a gas mass flow meter may also be provided. In all embodiments, a pressure sensor is preferably provided in or in the mass-pressure-building device, which may be designed, for example, to control the system and / or to output and trigger an overpressure alarm.
    Furthermore, an electronic back pressure control can be provided. Optionally, a temperature sensor for measuring the mass temperature may be provided at the outlet of the mass-pressure-building device. The medium temperature for cooling or heating of the mass pressure build-up device can also be regulated or controlled.
    The device according to the invention for feeding the granules preferably comprises a screw conveyor. This is preferably frequency-controlled. Furthermore, if appropriate, a regulated accumulator is provided. This is designed in particular as a cylinder chamber with piston or expansion tank and is used for pressure control, pressure stabilization and / or the timely volume delivery in the system or in the system.
    Furthermore, the plant according to the invention in the present embodiment comprises an output device 20. This is formed, for example, for the metered output of the granulated mass. For example, Ausqabekolben be provided with a throughput of 0.01 to 145g / cylinder. The cylinder size depends in particular on the product size. Preferably, the output device is temperature controlled. The dispenser may, for example, comprise molds into which the mass is introduced. Optionally, a conveyor belt or a conveyor chain is present, on which the mass is deposited. Optionally, molds for receiving the mass are moved on a conveyor belt. Optionally, a nozzle bar is provided, which comprises a plurality of nozzle openings, wherein optionally this nozzle bar is designed to be movable. In particular, this movement is regulated and / or controlled, for example via servomotors. Optionally, an output frequency of 10, 20, 30, 40 or up to 50 outputs / min can be made. Also intermediate values of these values are possible.
    Optionally, a back pressure regulator is provided. This is designed in particular as a pressure regulator and / or as a vacuum regulator and is used to regulate the pressure within predetermined limits or to a predetermined value.
    Optionally, a melting device or a remelt device is provided. This is used in particular to start up the plant, in which preferably no granule feed takes place. A solidified cream can be heated, for example, so that the resulting crystals melt.
    Figures 4, 5 and 6 show the device according to the invention in three different positions.
    4, the device is shown in a filling position. In this filling position, the second shut-off element 8 is closed or the second shut-off element 8 is in a closed position. The first shut-off element 7 is in an open position. As a result, the granules 1 can be conveyed from the filling section 4 into the intermediate section 6. In the illustration of FIG. 4, the intermediate section and the filling section are completely filled with a granulate 1. However, according to a preferred embodiment, only a portion is filled. In the filling position, preferably only the intermediate section is filled with granules, so that a closing of the first shut-off element 7 is not hindered by the granules.
    In the position of Fig. 4, in particular in the filling position prevail in the filling section 4 and in the intermediate section 6 ambient pressure. In the output section 5, however, there is an increased pressure, in particular the mass pressure, which also prevails in the mass line 3 or in the mass 2. Also in the filling position granules 1 is preferably transported from the output section 5 by the conveyor 10 direction or in the mass line 3.
    If the intermediate section 6 is sufficiently filled with granules 1, the position of the first shut-off element 7 changes. FIG. 5 shows the device according to the invention in an intermediate position. In this intermediate position, both the first shut-off element 7 and the second shut-off element 8 are closed. Initially, ambient pressure prevails in the intermediate section 6. If both shut-off elements 7, 8 are closed, the pressure of the intermediate section can be adapted to the mass pressure and in particular to the pressure in the output section via the pressure changing device 9, not shown. If the intermediate pressure of the intermediate section 6 corresponds to the output pressure in the output section 5 and / or the mass pressure in the mass line 3, the second shut-off element can optionally change its position.
    Fig. 6 shows the device according to the invention in the dispensing position. In this, the second shut-off is open or is the second shut-off 8 in an open position. By opening the second shut-off element 8, the granules can be conveyed from the intermediate section into the dispensing section. By adjusting the intermediate pressure to the output pressure before opening the second shut-off element, this method step is essentially isobaric. Also, the supply of granules through the conveyor 10 in the mass line 3 is done isobar substantially.
    If the intermediate section is emptied, the second shut-off element 8 can optionally change back to the closed position. As a result, initial pressure or mass pressure initially prevails in the intermediate section. If both shut-off elements 7, 8 are closed, the pressure can be released from the intermediate section and in particular be adapted to the ambient pressure.
    As a consequence, the first shut-off element 7 can be opened again in order to receive further granules from the filling section into the intermediate section. Subsequently, if necessary, under the above-mentioned steps, the intermediate portion can be pressurized to be able to feed isobar granules to the discharge portion.
    Preferably, in all three positions of Figures 4, 5 and 6, the pressure in the output section is kept constant. Preferably, this pressure substantially corresponds to the mass pressure prevailing in the mass line 3.
    In all three positions of FIGS. 4, 5 and 6, granules 1 are preferably conveyed by the conveyor device 10 into the mass line 3 or in the direction of the mass line 3.
    Despite the gradual refilling of the granules into the discharge section, a continuous and / or continuous intermittent delivery of the granulate into the mass line can take place.
    Optionally, it is provided that in all embodiments in all process steps, the pressure in the filling section corresponds to the ambient pressure.
    REFERENCE SIGNS LIST 1 granulate 2 mass 3 mass line 4 filling section 5 outlet section 6 intermediate section 7 first shut-off element 8 second shut-off element 9 pressure changing device 10 conveying device of the dispensing section 11 mixing device 12 connecting line system (for intermediate section and dispensing section) 13 valve 14 filling opening 15 conveying direction of the granulate 16 mass source 17 system conveying device 18 mass conditioning station 19 Mass pressure build-up device 20 Output device 21 Piping system of the system 22 Stirring device 23 Pressure sensor 24 Bypass line 25 Return line
    权利要求:
    Claims (17)
    [1]
    1. A device for supplying granules (1), in particular edible granules such as pieces of nut, in a pumpable mass under pressure (2), in particular a fumigated edible cream such as a chocolate cream, comprising: - a mass line (3) in which the mass under a mass pressure (2) is moved and in particular continuously conveyed, wherein the mass pressure in the mass line (3) is greater than the ambient pressure, - a filling section (4) for receiving the granules (1) at ambient pressure - one with the Mass line (3) connected output section (5) for outputting the granules (1) in the mass (3) moving mass (2), wherein the pressure in the output section (5) substantially corresponds to the mass pressure, - an intermediate section (6) with a variable intermediate pressure, which is variable in particular between the ambient pressure and the mass pressure, - a first shut-off element (7) with an open position, in the filling portion (4) is opened to the intermediate portion (6) so that the granule (1) is movable from the filling portion (4) into the intermediate portion (6) and with a closed position in which the filling portion is separated from the intermediate portion second shut-off member (8) having an open position in which the intermediate portion (6) is opened to the discharge portion (5) so that the granule (1) is movable from the intermediate portion (6) into the discharge portion (5) and closed at a closed position wherein the intermediate portion (6) is separated from the discharge portion (5), and a pressure changing device (9) for changing the intermediate pressure in the intermediate portion.
    [2]
    2. Device according to claim 1, characterized in that the device has a filling position, - in which the first shut-off element (7) is in the open position, - in which the second shut-off element (8) is in the closed position, - in the in the intermediate section (6) and in the filling section (4) ambient pressure prevails - and in which in the output section (5) mass pressure prevails.
    [3]
    3. Device according to claim 1 or 2, characterized in that the device has an output position, - in which the first shut-off element (7) is in the closed position, - in which the second shut-off element (8) is in the open position, - and in which in the intermediate section (6) and in the output section (5) the same duck and in particular mass pressure prevails.
    [4]
    4. Device according to one of claims 1 to 3, characterized in that in the output section (5) a conveying device (10) for conveying the granules (1) in the mass line (3) is provided, wherein the conveying device (10) in particular for continuous Promotion or admixture of the granules (1) is suitable and is preferably designed as a screw conveyor.
    [5]
    5. The device according to claim 4, characterized in that the granules (1) by the conveying device (10) in the dispensing position and in the filling position at mass pressure in the mass line (3) and in the mass (2) is introduced or is.
    [6]
    6. Device according to one of claims 1 to 5, characterized in that in the output section (5) a mixing device (11) is provided, wherein the mixing device (11) in particular as a mixing head with moving mixing elements and preferably as a mixing head for continuous admixture of the granules in the continuously moving mass (2) is formed.
    [7]
    7. Device according to one of claims 1 to 6, characterized in that the pressure change device (9) via a connecting line system (12) with the intermediate portion (6) and the output portion (5) is connected and that in the connecting line system (12) controllable or controllable Valves (13) are provided, that the pressure in the output section (5) to the mass pressure in the mass line (3) is adaptable or adapted and that the intermediate pressure in the intermediate section (6) to the mass pressure, to the pressure in the output section or the ambient pressure adaptable or adapted.
    [8]
    8. Device according to one of claims 1 to 7, characterized in that the device comprises a shaft-shaped or tubular granule shaft extending from a filling opening (14) for the granules (1) to or into the conveying device (10) of the output section ( 5) and that in the course of the conveying direction (15) of the granules (1) from the filling opening (14) to or into the conveying device (10) successively the filling section (4), the first shut-off element (7), the intermediate section (6 ), the second shut-off element (8) and the output section (5) are arranged.
    [9]
    9. Apparatus according to claim 8, characterized in that the granule shaft is designed as a downpipe in which the granules driven by gravity from the filling opening (14) to the conveying device (10) is moved or is.
    [10]
    10. Plant for producing a granulate (1) provided with mass (2), characterized in that in the course of the transport path of the mass successively the following components are provided: - A mass source (16) such as in particular a bulk tank or a device for continuous production the mass (2), - a system conveying device (17) for conveying the mass (2) from the mass source (16) through the system, wherein the system conveyor device (17) is designed in particular as a pump, - optionally a mass processing station (18) as in particular a crystallizer or a conching machine for a chocolate cream, - a mass pressure building device (19) for increasing the pressure of the mass (2) to the mass pressure and optionally for gassing the mass (2), wherein the mass pressure building device is in particular designed as a gassing device, - a device for Supply of granules (1) into the mass (2) according to one of the preceding Going claims - and an output device (20) for output of granules (1) provided with mass (2) as in particular a nozzle or a nozzle bar.
    [11]
    11. Plant according to claim 10, characterized in that for conveying the mass (2) and for connecting the components of the system, a piping system (21) is provided.
    [12]
    12. A method for forming a mass mixed with granules, in particular a fumigated chocolate cream with Nusstücken, comprising the following steps: - filling the granules in the Einfüllabschnitt a device, wherein the device is designed according to one of the preceding claims, - conveying the granules in the Intermediate section, wherein the pressure in the intermediate section substantially corresponds to the ambient pressure, and wherein the second shut-off element is closed, then closing the first shut-off element, so that the filled granules are enclosed in a granule chamber formed by the intermediate section of the granule shaft and the two shut-off elements, subsequently increasing the pressure in the intermediate section or in the granular chamber to the mass pressure or to the pressure of the dispensing section, subsequently opening the second shut-off element so that the granulate is conveyed into the dispensing section, and conveying the granules located in the output section into the moving mass.
    [13]
    13. The method according to claim 12, characterized in that the pressure in the output section during each method step substantially corresponds to the mass pressure.
    [14]
    14. The method according to claim 12 or 13, characterized geKennzennni, aame wameuu each step, the granules are conveyed into the mass, wherein the promotion preferably takes place continuously or continuously-intermittently.
    [15]
    15. The method according to any one of claims 12 to 14, characterized in that after conveying the granules in the output section, the second shut-off element is closed so that both shut-off elements are closed, then the pressure in the intermediate section is adapted to the ambient pressure, then the first shut-off element is opened, so that further granules passes at ambient pressure in the intermediate section and then can be transported to the output section according to claim 1, when the granule level in the output section falls below a defined lower limit.
    [16]
    16. The method according to claim 12 to 15, characterized in that the mass is brought before the supply of the granules of a mass pressure increasing device to the mass pressure, wherein the mass pressure is greater than the ambient pressure and wherein the mass pressure increasing device is in particular designed as a gassing device.
    [17]
    A method according to claims 12 to 16, characterized in that the mass mixed with granules is conveyed to an output device, and that the mass mixed with granules is dispensed in the dispenser, so that an edible product or an intermediate product is formed for the production of an edible product becomes. Vienna, April 30, 2014

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    AT515680B1|2015-11-15|
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    AR100214A1|2016-09-21|
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    法律状态:
    2021-12-15| MM01| Lapse because of not paying annual fees|Effective date: 20210430 |
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    ATA317/2014A|AT515680B1|2014-04-30|2014-04-30|Apparatus, plant and method for producing a mass mixed with granules|ATA317/2014A| AT515680B1|2014-04-30|2014-04-30|Apparatus, plant and method for producing a mass mixed with granules|
    TW104111227A| TW201544012A|2014-04-30|2015-04-08|Apparatus, system and method for manufacturing a mass blended with granular material|
    ARP150101274A| AR100214A1|2014-04-30|2015-04-28|DEVICE, INSTALLATION AND PROCEDURE FOR MANUFACTURING A MIXED MASS WITH GRANULATED MATERIAL|
    PCT/EP2015/059268| WO2015165926A1|2014-04-30|2015-04-29|Device, system and method for producing a granule-blended mass|
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