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    • 专利摘要:
    Apparatus, oven and method for producing a waffle shaped body (2), in particular a baking intermediate, from a baking mass which has been baked under pressure and which preferably contains 55-70% water in the uncooked state, comprising a baked product (20) having a baked product thickness (21) which is separated from a baking context (19) is surrounded, wherein the baking context (19) comprises at least one rib (22) which extends to the edge of the baked product (20).
    公开号:AT514376A1
    申请号:T466/2013
    申请日:2013-06-10
    公开日:2014-12-15
    发明作者:Markus Bibaric；Johannes Haas；Josef Haas；Stefan Jiraschek；Karl Tiefenbacher
    申请人:Haas Food Equipment Gmbh；
    IPC主号:
    专利说明:

    V c 't 4' '' • ······ • • • • • • • • • • • • · · 1
    52057Gp / FI
    Process and apparatus for producing waffle moldings baked under pressure
    The invention relates to a baking plate device, an oven, a waffle shaped body and a method for producing the waffle shaped body.
    Field of the invention:
    Many loosened baked goods have two characteristic elements: 1. a largely closed and smooth surface due to the formation of a crust during baking. 2. A porous internal structure due to a relaxation by propellant gases and water vapor.
    Examples are baked goods from the field of bread, pastry or pastry, where forming a back skin and gelatinization of the starch by means of steam and hot air, a closed, often smooth and shiny surface crust with completely different properties than the soft, porous crumb inside has ,
    Further examples with significant structural differences between surface and core area are pressure-baked wafer bakery products such as flat wafers,
    Hollow waffles and wafer containers. Here it comes in direct contact with the hot baking mold immediately when filling the baking pan immediately to the baking and 2/55 · * * • ·
    2 52057Gp / FI
    The result is a largely closed-looking backing skin, while the interior of the waffle has extensive open water vapor loosening, giving it a particularly open and porous structure, which is based on the particularly high water content of waffle baking masses compared with other bakery products with 55 to 66%. This low-density, large-pored internal structure is also responsible for the very low density of flat waffles, hollow wafers and waffle containers, which is only about 0.15 g / cm3.
    If it is necessary in the course of further processing of loosened baked products to split them by means of separating cuts, the open, porous structure is fully visible in the cut area. This has naturally also less favorable technological properties than the closed outer skin such as a greatly increased crumbing or breaking or rapid absorption of liquid or pasty components, when combined with the cut open baked goods edge. Furthermore, the trapping of air, so that when coated with warm glazes due to thermal expansion bursting of the resulting bubble occurs, leaving an unsightly hole in the coating. As a result, a significant protective function of such coatings to minimize the access of atmospheric oxygen and / or moisture, significantly reduced.
    The invention relates in particular to a new baking process for producing hollow body waffle dishes in modified hollow waffle and flat waffle baking molds. After baking, the baked hollow body wafer shells can be separated in a simple mechanical process. The methods previously used for separating the hollow body waffle shells such as horizontal cutting, grinding, milling, planing or vertical punching or sawing are no longer required. At the same time, the technologically disadvantageous wide open-pored porous edges are avoided with the new method. 3/55 tt ** • * • · • · < · «···· • # * * ο ♦ f
    3 52057Gp / FI
    The production of baked waffles as Flachwaffelblätter, Hohlwaffelblätter, Waffelbecher or Waffeltüten in closed metal baking molds with Ausdampföffnungen has long been state of the art. In any case, all these products have 2 characteristic features in common. 1. A largely closed back skin on all outer sides 2. A substantially homogeneous wafer thickness in the range of about 0.5 mm to about 5 mm, the latter, if the continuous core region which is typically 0.5 to 2 mm thick, is enhanced by engraving.
    Ad 1. Closed back skin on the outside or open, large-pored edge
    The products obtained in waffle baking have on all sides, even on the narrow edges, a denser, smooth closed baking skin, possibly with small openings that mark the steam outlet openings. So these products all have a baked and thus largely closed edge.
    In addition, processes have been established for the production of wafer chocolates over the years, in which after baking the hollow wafer sheets by either horizontal cutting, grinding, milling, planing or by vertical punching or statements of baking connection between the remaining as wafer shells hollow molds is removed. The waffle half-shells thus obtained then have in the separation area on the entire waffle cross-section embracing open, large-pored edge without the closed back skin. Such open edges are on the one hand visually unsightly, on the other hand, they have naturally less favorable technological properties than the closed outer skin. Such as a greatly increased crumbling or breaking or rapid absorption of liquid or pasty components, when combined with the cut open baked goods edge. Furthermore, the trapping of air, so that when coated with warm glazes due to thermal expansion bursting of the resulting bubble occurs, leaving an unsightly hole in the coating. As a result, a significant protective function of such coatings to minimize the access of atmospheric oxygen and / or moisture in the abuse period, significantly reduced. 4/55
    4 52057Gp / FI
    For economic reasons, this second open-ridge technique is widely used because single-jawed hollow-wafer wafers with closed edges require a large number of individual bakeware compared to baking in hollow wafers, resulting in significantly higher investment and space requirements.
    Ad 2. Homogeneous waffle thickness with 1 to 2 mm core area, up to 5 mm overall thickness over engravings
    The waffle (sheet) thickness also determines the size of the open edge. The prior art is a homogeneous thickness. According to the prior art, a baking consistency of normal strength is considered necessary for the removal of the high water content of 55-65% in the waffle baking masses as steam. In the case of hollow waffle sheets, the baking context is understood to mean the waffle material which is present in the waffle sheet, for example. located between the hollow body waffle half-shells.
    The prior art devices, in particular ovens for the production of crispy brittle flat waffles or hollow wafers can be seen. These ovens open and closed baking tongs are passed through a heated oven oven. The crispy, brittle consistency of the baked products results from the effect that baked masses or doughs with a high water content of about 50-70% are baked under high pressure. The water of the baking mass escapes in the form of water vapor very quickly, leaving behind a porous, brittle structure. In order to carry out the baking process under high pressure, a locking device is provided. This can be used to lock the baking tongs so that an overpressure can build up inside. Only by this overpressure, the desired baking process can be achieved.
    There must be sufficient space between the upper and lower plates so that the steam can escape from the baking tongs at the side. The steam is passed in the interior of the waffle formed body to the outside according to the prior art. The voltage applied to the heated baking surface layer of the waffle mold undergoes almost no vapor diffusion during baking. This results in the contact area between the baking plate and the waffle moldings a substantially closed and smooth surface. This surface is compared to the porous, large-pored inner structure, for example, the core of the wafer smaller pores and thus on the one hand optically
    5 52057Gp / FI more responsive and more resistant to moisture or other migrating substances.
    In the production of crispy brittle waffles there is a very sensitive relationship between the composition of the baking mass, the baking temperature, the baking time and in particular the thickness of the wafer sheet. The thinner the wafer is, the faster it is baked. Baking waffle leaves results in unwanted brown discoloration and excessively brittle, dry waffle consistency. Since the entire wafer sheet is guided through the baking chamber in a single baking tongs, there is no possibility to expose different baking zones to different temperatures. For this reason, according to specialist knowledge, wafer sheets are produced exclusively with a largely constant thickness. This means that at least the core thickness of the wafer sheet is approximately constant over the entire surface. In conventional wafer sheets, a relief-like structure, in particular a waffle engraving can be provided. Usually, the waffle moldings are cut after the baking process in a separation process and previously optionally filled with creams such as chocolate creams. By cutting the wafer sheets, the wafer sheet is opened in the cutting area, so that a porous large-pored surface faces outward. This surface has the above-mentioned disadvantages. In particular, moisture can penetrate through the pores, which subsequently leads to the waffle losing its crispy, brittle texture and, in particular, becoming chewy or soft.
    The object of the invention is therefore to provide a baked product which has a substantially closed smooth surface. In particular, it is an object of the invention to provide a baked product in which the area is minimized with a large-pored, porous structure. Another object of the invention is to efficiently produce such a product. This implies that the baked product can be produced on conventional ovens for the production of crispy-brittle waffles. Furthermore, this means that the waste, e.g. the baking context to be separated is minimized and that a high throughput in the production can be achieved. This preferably comprises that several baking products can be produced simultaneously in one baking tongs.
    6 52057Gp / FI
    The object of the invention is achieved by the feature combination of the independent claims.
    The baking plate device according to the invention, in particular the baking tongs according to the invention, with a pair of baking plates, for producing pressure-fried waffle shaped bodies, in particular brittle flat wafers or hollow wafers, from a wafer dough preferably comprises a first baking plate with a first baking surface, a second baking plate with a second baking surface, a movement device , via which the first baking plate with the second baking plate is open and closed, a locking device for locking the first baking plate with the second baking plate in the closed position, wherein in the closed position by the first baking surface and the second baking surface is formed a baking mold, the substantially corresponds to the negative mold of the waffle shaped body, and wherein the baking mold comprises a product space with a product thickness which is surrounded by a gap section with a gap thickness, wherein the gap thickness is smaller than the product Thickness, wherein at least one channel is provided with a channel thickness for vapor dissipation, which passes through the gap portion, wherein the channel thickness is greater than the gap thickness.
    Preferably, a plurality of product spaces are provided in a baking plate device.
    Further features according to the invention may be that the channel extends from the product space to the outside of the baking plate or baking plate pair and thereby opens the product space to the outside, that two or more product spaces are provided, and that the channel changes from one product space to another product space and thereby connects two product spaces with each other, that the channel passes through the gap section along the first baking surface and / or along the second baking surface, that the channel is provided as a linear engraving in one or both baking surfaces, wherein the line-shaped engraving crosses at least one gap section, in that the gap section has a gap thickness which is less than 50% of the product thickness, preferably less than 30% of the product thickness, that the gap thickness is at least partially zero, that the gap section is flat between the product spaces and / or between a product space and the outside of the baking plate pair extends that two product spaces over a •
    • · ·
    7 52057Gp / FI
    Gap portion are connected to each other that several channels open into a product space that several channels are merged in the gap portion that several channels substantially regularly distributed on the circumference of the product space in the product space, that the channels are oblique to each other, so that the baked waffle moldings a stable Has structure, and / or that in the product space, a substantially closed, the product space constricting comb is provided so that the baked waffle moldings has a predetermined breaking line for separating the baked product from the baking context.
    The waffle formed body, in particular the baking intermediate product, from a baking composition which has been baked under pressure and which preferably contains about 55-70% of water, comprising a baked product with a baked product thickness which is surrounded by a baking context, is preferably designed according to the invention such that the baking context comprises at least one rib extending to the edge of the baked product.
    Further advantageous features may be that the baking context comprises a connecting lamella having a lamella thickness, that the lamella thickness is at least 50% smaller than the baked product thickness, preferably at least 70% smaller than the baked product thickness or optionally at least partially zero, that the rib is in the area or in which the connecting lamella extends, that the rib extends from the baked product to the edge of the waffle body, that a plurality of ribs are provided, which are distributed substantially regularly on the circumference of the baked product in the baked product, that a predetermined breaking line surrounding the baked product is provided , which has a smaller thickness than the baked product, that a plurality of baking products are provided, which are interconnected by the baking context, that at least one rib is provided, which connects two baking products with each other, that the baked product has a baking product thickness of about 0.5 mm to 5 mm up eist, wherein the continuous core region has a thickness of about 0.5 mm to 2 mm and / or that the areas of lesser thickness such as in particular the connecting blade and / or the predetermined breaking line have a higher degree of baking than the baked product, and in particular are baked, and / or that the areas with higher degree of baking are more brittle than the baked product. A waffle shaped body preferably contains a plurality of baked products. 8/55 i
    8 52057Gp / FI
    The oven according to the invention for producing preferably crispy-brittle baked waffle moldings, can be designed such that the oven has a baking chamber and a continuously circulating in the oven and moving through the oven, endless baking tongs chain, which is arranged along a self-contained orbit, which extends in two transport planes arranged one above the other, wherein the baking tong chain contains baking tongs which can be opened and closed and locked in the closed state, in which baking tins and bakeware bottom parts are arranged, which are opened by opening the baking tongs and closed by closing the baking tongs, wherein a device for opening the baking tongs, a discharge station, a loading station, a device for closing the baking tongs and a locking device for locking the baking tongs in the closed state in the direction of Baking tongs are arranged one behind the other, wherein in the output station, a baked waffle moldings from the unfolded baking tongs removing product removal device is provided, and that the baking tongs is designed as a baking plate device according to the foregoing description.
    The process according to the invention for producing crispy-brittle baked products comprises in particular the following steps:
    Dosing wafer baking compounds, in particular in line infusion or with centrally oriented point infusions into the baking mold of a baking plate device according to one of the preceding claims of a baking oven according to one of the preceding claims,
    Baking and demolding of the waffle moldings according to one of the preceding claims by, in particular, blowing out and out or vacuum removal methods,
    Separating the baked product from the baking context along the predetermined breaking line, and / or, if appropriate, that the waffle shaped body for separating the baked product from the baking context is fed to a separating device which comprises a separating mold which touches the waffle shaped body at least in the region of the predetermined breaking lines, and / or subsequently the baking products of one or more punches, which cause a relative movement between the baked product and baking context, are separated. 9/55 * • • ·······································
    9 52057Gp / FI
    According to a prejudice of the art, it is not possible to produce wafer sheets in a conventional baking process in which the areas of the baked product are made thicker than the areas between the baked products. The prevailing opinion is that the steam in a thinner baking context can not escape completely fast enough from the baked products.
    In the method according to the invention in the device according to the invention, a waffle shaped body is produced. Optionally, the waffle shaped body is an intermediate for producing a baked product. The waffle shaped body comprises at least one baked product which is surrounded by a baking context. Optionally, a plurality of baked products may be provided, each surrounded by a baking context and in particular connected by the baking context.
    The baked product has a baked product thickness. The baking context comprises at least one, preferably a plurality of ribs and at least one, preferably a plurality of connecting blades. The connecting lamellae have a lamella thickness which is less than the baked product thickness of the baked product. The baked product is thus surrounded by thin connecting lamellae. In particular, the surfaces of the baked product are thus brought together in the edge region and continue as the surface of the connecting lamellae. Due to the thin design of the lamella, the open-pore interface is smaller when the back connection is separated. In the case of a very thin design of the connecting blade, the surface area of the open-pored separating surface can be almost zero, whereby a completely closed surface in the region of the transition between connecting blade and baked product.
    The preparation of the waffle shaped body according to the invention is made possible by the baking plate device according to the invention. The baking plate device, which is designed in particular as a baking tongs with a pair of baking plates, comprises a first baking plate with a first baking surface and a second baking plate with a second baking surface. Both baking plates are interconnected by a moving device, so that the first baking plate opens with the second baking plate 10/55
    10 52057Gp / FI and closable is connected. Furthermore, the baking plate device comprises a locking device for the rigid connection of the first baking plate with the second baking plate in the closed position. In particular, the locking device is adapted to prevent an opening of the first baking plate relative to the second baking plate due to the high pressure of the outflowing steam.
    By folding and closing the baking plates, a baking mold is formed by the two baking surfaces. This baking mold essentially corresponds to a cavity, which is blocked by the baking compound, e.g. the waffle dough is filled. The baking mold essentially corresponds to a negative mold of the waffle shaped body to be formed.
    The baking pan comprises several sections:
    On the one hand, the baking mold comprises a product space with a product thickness. This product space essentially corresponds to the negative form of the baked product to be formed. The product thickness is essentially constant over the entire course of the product space, so that a uniformly baked product is formed. Slight deviations of the product thicknesses are possible.
    Furthermore, the baking mold comprises a gap section with a gap thickness. The gap thickness is considerably less than the product thickness. The gap section surrounds the product space. In particular, the gap section extends flat around the product space. Due to the greatly reduced thickness of the gap section with respect to the product space, provision must be made for removing the water vapor exiting during baking.
    For this purpose, the baking mold comprises channels for steam discharge. These channels are designed in particular as engravings in one or both baking plates. These channels pass through the gap section. This means that the channels extend away from the product space. In particular, the channels extend to the outside of the baking plate device, so that the steam can escape to the outside. According to a further embodiment of the invention, the channels can also be designed as bores.
    11 52057Gp / FI
    If several product spaces are provided in the baking mold, the channels can also extend from product space to product space and thus connect two product spaces. However, preferably, each product space is connected to a channel leading to the outside.
    The inventive design of the baking plates and the waffle shaped body overcomes the prejudice of the art that the wafer leaf essentially has to have a constant core thickness. This is achieved in particular in that the thinner areas are interspersed between the bakery products of channels for vapor dissipation.
    However, the channels of the baking mold cause a further advantage of the invention. Thus, a rib is formed by the channels in the waffle shaped body. This rib serves on the one hand to dissipate the steam during baking and beyond as a stiffening element of the finished baked waffle moldings.
    The waffle shaped body is removed from the baking tongs after the baking process. Preferably, the waffle mold should remain in one piece during removal and not break. To increase the stability of the waffle formed body, as noted, ribs are provided. These ribs are preferably arranged such that no unintentional predetermined breaking points arise. For this purpose, the ribs are in particular obliquely to each other, crossing each other and / or arranged in a network.
    A preferred form of removal is a targeted detection of the baked body by means of vacuum suction and their removal from the oven and placing on a conveyor belt in a known manner.
    For efficient steam dissipation several channels can lead into a product space. In particular, several channels can be regularly distributed around the circumference in the product space. As a result, the pressure or steam can escape evenly and / or in equal parts in several directions. The channels can be brought together in the region of the gap section and lead in the form of thicker manifolds to the outside. These thicker manifolds cause 12/55
    12 52057Gp / FI again thicker ribs. These also contribute to increasing the stability of the waffle shaped body.
    The gap cuts with a small gap thickness form a connecting lamella on the waffle shaped body. This surrounds the bag product. There are ribs in the connecting lamella and / or in the surface of the connecting lamella. The connecting blade has a lamella thickness which is significantly lower than the baked product thickness of the baked product. As a result, the connection plate is baked in a conventional baking process. By bake the slab this is more brittle and unstable than the baked product. Due to this instability, the connecting blade can advantageously be more easily separated from the baked product.
    Due to the transition of the relatively thick baked product to the relatively thin lamella, a predetermined breaking point and / or a predetermined breaking line is formed in this region. Along this line, a simple separation of the baked product to be produced from the baking context can be achieved.
    Optionally, the baking plates or the product space in its edge region comprise a constricting comb, which forms a predetermined breaking line in the waffle shaped body during baking. This is preferably substantially circumferentially closed and defines the side edge of the baked product to be produced.
    The channels can open into the area outside the constricting comb or even pass through the comb. In both cases, by definition, the channels open into the product space.
    In order to separate the baked products from the baking context, according to the present invention, the waffle shaped body can be removed from the baking tongs and fed to a separating device in a further step. In this separator, the waffle mold is placed. Subsequently, the baked products are separated from the baking context. This happens, for example, by relative movement of the back connection and the product. For this purpose, for example, the waffle shaped body can be placed on a mold which touches the waffle shaped body, in particular in the region of the predetermined breaking lines. Through a 13 13 1 · «· ♦ ·«
    52057Gp / FI • · * · * I «·» ο · · · ·
    Stamp can then be removed the baking context. Alternatively, the punch may also move the baked products themselves to break them from the baking context.
    In particular, the invention relates to a baking process for baked products, e.g. Hohlwaffelhalbschalen firstly avoids the visually and technologically disturbing wide large-pored edges and secondly, the baked products such. Hohlwaffelhalbschalen makes mechanically easily separable. The findings associated with the new method will now be explained in detail. Surprisingly, it has been found that for the baking of waffle moldings, such as, for example, cakes. Waffle leaves, i. the rapid removal of the water contained in the baking mass within the usual short baking times of about 2 minutes it is not necessary to the entire baking connection between the baked products such. Hohlkörperwaffelhalbschalen or dividers in figures in Flachwaffelblättern thicker or at least the same thickness as the thickness of the baked products. In the prior art, it is assumed that this is necessary in any case for the rapid removal of water vapor.
    This baking context can be made very thin according to the invention, in the range of a thickness of a few 0.1 mm. But this only if thicker channels such as material bridges, engraving lines or webs are present in the back connection, of which individual also extend to the edge of the baked products. This is achieved in that in the first baking phase these channels are e.g. the engraving lines are already sufficient as thicker points for discharging the majority of the water vapor during the vapor pressure peak. The vapor pressure peak is known to occur about 10 to 15 seconds after closing a wafer sheet baking mold and takes about 20 to 30 seconds. In this phase, most of the water vapor evolved from the water content of the baking mass escapes. The baking of baked products such as e.g. Hohlwaffelhalbschalen with very good expression and low residual moisture with such a thin baking context in the waffle sheet completely contradicts the expectations of the art.
    The thin baking context is also significantly baked as a result of the locally small amount of material, which is also evident in the stronger browning. Such baking is associated with extreme brittleness. This circumstance 14/55
    I »« ·· Φ Φ 4 0 4 4 ΦΦ ΦΦ Φ 4 4 00 · · ·
    14 52057Gp / FI simplifies the separation of the normally thick baked products such as Hohlwaffelhalbschalen or Flachwaffelfiguren from Back context or at the dividing lines after demolding significantly. Controlled light mechanical back pressure on the contours is enough for a clean separation.
    Depending on the cross section of the channels or the ribs engraving lines or the webs is still a demolding of the leaves as a whole after baking by gravity possible. Preferably, however, demolded by means of the vacuum method.
    The completely separate baked products have, according to a preferred embodiment, only a thin, optically not noticeable open edge line. Hollow waffle half shells produced in this way can therefore also be replaced directly as a single container.
    With the same technique, preformed flat waffle pieces are also produced with edges that are optically largely closed after the pieces have been separated or, if appropriate, have been cut off.
    In a further consequence, the method according to the invention will be further described with reference to two embodiments:
    First example of an operation: Hollow waffle half shells with closed edge a. Provision of hollow waffle baking molds for conventional hollow wafers
    Baking machines in which the so-called back connection between the one, two or more mounted in a baking plate hollow waffle molds is significantly thinner than previously customary, that is more than 50% thinner, preferably more than 70% thinner. The gap section for the back connection can also be made so thin that holes already occur in the back connection after the baking process. A condition for the hollow waffle baking pan according to the invention is that in the baking context individual channels or engraving lines are present which extend to the edge of the product space or the hollow waffle molds and thus fulfill the function of discharging the steam pressure peak in the first part of the baking process. Optionally, for the mechanical stabilization of the baking context for the easy demolding of the finished wafer sheets further, possibly also deeper channels or 15/55 • t ··· ····· ♦ ········ ······· · I ······ «I # * * ·» ······················································
    15 52057Gp / FI
    Engraving lines and ribs or webs present with the property that they do not quite come close to the product space or the Hohlwaffelhalbschalenform. b. With regard to the baking masses, there are no restrictions. All conventional baking compounds for hollow wafers are used. c. The baking material is dosed for small-scale Hohlwaffelbackkörper such as for chocolates in a known manner in line form. The application to the center of the chunk of the individual mold rows is preferred in order to achieve a good shape. Are few, larger hollow waffle structures to bake, is preferably dosed centrally on the respective Hohlwaffelformen. d. The baking conditions on Waffelbackautomaten not significantly different from those known hollow waffle baking plates, so that the expert from the baking temperature and the baking time in his experience are easy to adjust and they are comparable to the conventional conditions. e. The demolding of the baked hollow waffle half-shells and the baking context is carried out according to one of the known methods either by gravity and conventional lead out of the leaves or by means of their vacuum removal. f. The demolded product sheets are introduced for the further production steps in receiving media, which correspond to the contours of the leaves and the hollow waffle halves contained. The Hohlwaffelhalbschalen are fixed with clear orientation, either with the hollow side up (preferred) or the raised side up. By pressing one, the contours of the hollow waffle half-shells exactly simulating counter-plate takes place a clean separation of the baking context, which is subsequently removed via one of the known methods such as stripping, removal with vacuum, blowing, the hollow wafer shells are optionally held by vacuum in the recording medium. G. The subsequent process steps may include: coating, applying a cream or chocolate film, dosing or coating masses. Furthermore, the insertion of small pieces such as nuts, dried fruits, but also of extruded or baked pieces such as crispies or biscuits. As a result, in a known manner with a second similar 16/55! : ι
    16 52057Gp / FI treated hollow waffle body combined or covered the flat open side of the filled hollow waffle half-shell by inserting matching Flachwaffelstücke or finished with coatings, decors, etc. and then fed to a cooling and packaging.
    Second method example: flat waffle pieces with closed edge
    In a manner analogous to the described process of baking Hohlwaffelhalbschalen with largely closed edge Flachwaffelstücke pre-defined shape with largely closed edge are made.
    There is the option to perform only the edge contours in the range of a thickness of a few 0.1 mm in the flat waffle baking pan. However, it is necessary that channels such as e.g. Material bridges, engraving lines, ribs or webs to bridge or enforce these edge contours. The end result is similar to a divisible puzzle.
    If the desired figures can not be represented as a closed structure in the flat waffle baking plate, is provided analogous to the situation in the hollow waffle half-shells, to provide between a thin baking context with channels, engraving lines, ribs or webs. a. Provision of baking molds for conventional Flachwaffelblatt-baking machines in which dividing lines for later separation of pieces of predefined form are significantly thinner or also thin areas of a so-called baking context are present, that is more than 50% thinner, preferably by more than 70% thinner. The gap for the baking context can also be made so thin that holes occur in the dividing lines or in the baking context after the baking process. A condition for the hollow waffle baking pan according to the invention is that individual channels or engraving lines are present in the separating lines or in the baking context, which extend to the edge of the detachable flat waffle pieces and thus fulfill the presumed function of discharging the steam pressure peak in the first part of the baking process. Optionally, for the mechanical stabilization of the back connection for the easy removal of the finished baked structure further, if necessary also 17/55
    17 52057Gp / FI deeper channels, ribs, engraving lines and / or bars exist with the property that they do not quite come up to the separable Flachwaffelstücke. b. With regard to the baking masses, there are no restrictions. All conventional baking compounds for flat wafers are used. c. The baking mass is metered in a known manner in line form. d. The baking conditions at the Waffelbackautomaten do not differ significantly from those of known flat waffle baking plates, so that the expert's baking temperature and baking time in his experience are easy to set and are comparable to the conventional conditions. e. The demolding of the baked Flachwaffelblätter done by one of the known methods, either by gravity with fan support and conventional lead out of the leaves or by means of their vacuum removal. f. The demolded product sheets are introduced for the further production steps in receiving media, which correspond to the contours of the leaves and the dividing lines or backbone connections contained. By pressing a contours exactly replicating the contra plate takes place a clean separation of the flat waffle moldings, which may be removed for further processing by means of vacuum or held to remove residues of the baking context or the dividing lines. G. The subsequent process steps may include: coating, dosing of cream or other masses, etc. Subsequently, in a known manner, a second uniformly shaped flat waffle body is combined or finished with coatings, decorations, etc., a target product and then fed to a cooling and packaging.
    Exemplary general process scheme:
    Providing a baking plate device or a hollow or Flachwaffelbackform that leads after baking to product sheets with dividing lines and / or points with a thin baking context. The dividing lines or the thin back connection are bridged by channels or engraving lines for removing the vapor. 18/55 «·« · · ··· ♦ · ····· ♦ ····· • · · · · · ········································································ ·· * · · · 4 · ··· «I ♦♦ · ♦ · ♦ ·
    18 52057Gp / FI
    In addition, ribs or webs for stiffening the baking context may be appropriate. The baking takes place in a conventional Waffelbackautomaten. Additional complex process steps such as the opening of the baking plates during the baking process to dissipate the steam can be omitted.
    Subsequently:
    Dosing of waffle baking masses in line infusion, for larger hollow waffle halves also with centrally oriented point infusions per waffle half shell.
    Subsequently:
    Baking and demolding waffle sheets, which have predefined easily separable forms by dividing lines and / or points with a thin baking context, which after separation have only a thin, visually barely perceptible open edge. The demolding is carried out with conventional blowing and leading out, but preferably by means of vacuum removal method.
    Subsequently:
    The resulting leaves are optionally kept in corresponding preformed recordings. By merging with a desired contours exactly imaging counter-plate clean separation of the preformed hollow or Flachwaffelstücke done.
    Subsequently:
    Controlled transfer to the further process steps such as coating, dosing, brushing, loading, etc. immediately afterwards.
    Subsequently, the invention will be further discussed with reference to specific embodiments. 19/55
    19 52057Gp / FI
    Fig. 1 shows a schematic representation of a baking oven according to the invention, which is designed in particular as a wafer-sheet baking machine for the industrial production of bakery products. The oven comprises a baking chamber 27, which is heated or heated by conventional means. Furthermore, an endless baking tongs chain 28 is provided which extends in particular through the baking space 27.
    The baking tong chain 28 is arranged along a self-contained circulation path, which preferably extends in two transport planes 29 and 30 arranged one above the other. The baking tong chain 28 contains baking tongs 1. These are designed to open and fold and locked especially in the closed state. In the schematic representation of FIG. 1, only a few, selected baking tongs 1 are shown for reasons of clarity. The baking tongs 1 usually run along the entire baking tongs chain 28 in a row. The oven comprises a device 32 for opening and closing the baking tongs 1.
    This device 32 is designed in particular as a gate control, which engages in a control member of the pair of baking tongs, for example, to separate the upper baking plate of the lower baking plate and unfold the baking tongs thereby.
    Furthermore, the oven comprises a loading station 34. At this loading station 34, the dough is introduced into the baking tongs 1. This can be done, for example, by a transverse feeder which is open at regular intervals with holes. About feeding the dough through this feeding the dough is applied at a predetermined distance on one of the baking plates. Subordinate to the loading station, a device 35 for closing the baking tongs 1 is provided. This device 35 for folding can be performed, for example, as a gate control.
    Subordinate to said feature is a locking device 36 of the oven for locking the baking tongs provided.
    Furthermore, the oven comprises an output station 33. In the output station 33, a product removal device 37 is provided, via which the ready-baked wafer shaped body can be removed from the baking tongs 1.
    In this dispensing station, the wafers are removed from the baking tongs.
    The product removal device 37 is shown schematically as a circle.
    For example, can be provided on a drum or on a rotating frame negative pressure means over which the wafer sheets are removed ♦
    20 52057Gp / FI can. In contrast to soft waffles, when removing crispy, brittle waffles, as are produced in the method according to the invention, care must be taken that no breakage of the waffle shaped body, that is to say of the waffle leaf, occurs during the removal.
    FIG. 2 shows a schematic representation of a baking plate device according to the invention, which is designed as baking tongs 1. The baking plate device comprises a first baking plate 3 with a first baking surface 4 and a second baking plate 5 with a second baking surface 6. The baking plates can be opened and closed by means of a movement device 7. The movement device 7 is designed in the present case, in particular as a hinge joint. The baking plates 3, 5 can be hinged together to form the baking plate device itself or connected to a carrier, which takes over the hinge function. For this purpose, a frame is provided which is hinged openable. On this frame, the baking plates 3, 5 can be provided in a known manner.
    Furthermore, the baking plate device has a locking device 9. This locking device 9 allows the locking of the baking plates 3, 5 relative to each other in the closed state. To produce crispy, brittle waffles that are baked under pressure, it is imperative that a locking device is provided. This is especially necessary for pressure to build up between the two baking plates 3, 5. The locking device 9 comprises in the present embodiment, a mushroom-shaped pin which is rigidly connected to one of the two plates. The respective other plate has a receptacle for the mushroom-shaped pin. If the pin is inserted into the receptacle, the extraction of the pin can be prevented via a locking element. This locking is preferably done by a link control.
    Fig. 3 shows an embodiment of a baking plate according to the invention. This baking plate corresponds for example to a lower or upper plate of the baking plate device. 21/55%
    21 52057Gp / FI
    For the sake of clarity, it is defined that the illustrated plate is the first baking plate 3 with a first baking surface 4. The baking surface 4 corresponds to that surface of the baking plate 3, which faces the second baking plate 5 in the closed state.
    The first baking plate 3 forms with the second baking plate 5 in the closed state, a baking mold 8. For the sake of clarity in the present illustration of FIG. 3, the second baking plate 5 is hidden. Through the first baking plate, a baking mold 8 is formed, which comprises at least one product space 10. In the present representation three times four, so twelve product spaces 10 are provided. In the area of the product space, the baking plate has a trough-shaped depression. This trough-shaped depression is at least partially filled with the baking mass in the production of the waffle shaped body.
    Furthermore, the baking plate pair and in particular the baking mold 8 comprises a gap section 12. This gap section 12 surrounds the product space 10. Channels 14 are provided in the gap section 12. These channels are used in particular for the steam discharge of the steam produced during the baking process. Specifically, the steam is directed to the outside 16 of the baking tray 3 where the steam can escape from the baking tray apparatus. The channels 14 extend from the product space 10 through the gap section 12 to the outside. Optionally, the channels 14 open into the product space or reach to the edge of the product space. The channels preferably pass through the gap section 12. This means, for example, that the channel opens the product space 10 to the outside. In the present embodiment, the channels 14 are designed as engravings of the baking plate or the first baking surface 4. For example, the channels 14 are designed as engravings of the baking surface in the gap section 12. According to a further embodiment, however, the channels can also be designed as bores within the baking plate.
    Optionally, a plurality of channels 14 are merged and open into a channel which is open to the outside.
    According to a further embodiment not shown, a channel opens into two product spaces 10 and thus connects the product spaces 10 to each other. In the illustrated embodiment, the vapor is removed from a product space 10 via a plurality of channels 14. For this purpose, several channels 14 open into a product space 10. 22/55
    22 52057Gp / FI
    Preferably, the channels 14 open regularly distributed at the periphery of the product space 10 in the product space. As a result, a uniform discharge of water vapor is achieved.
    4 shows a possible counter-plate, in particular a second baking plate 5 to the first baking plate 3 of FIG. 3. The second baking plate 5 has a second baking surface 6. In the folded position, a baking mold 8 is formed by the first baking plate 3 and the first baking surface 4 and the second baking plate 5 and the second baking surface 6. To improve clarity, the first baking plate 3 and the first baking surface 4 is hidden and not shown. In turn, the baking mold 8 is provided which comprises a product space 10 and a gap section 12. The second baking surface 6 of the second baking plate 5 is made substantially smooth in the present embodiment in the gap portion and has no engraving or no channel. However, the channel 14 is formed by the first baking plate 3 comprising a channel. Thus, when merging the first baking plate of FIG. 3 and the second baking plate of FIG. 4, the channel runs in the first baking plate 3.
    However, according to an embodiment of the invention not shown, in both baking plates, i. be provided in the first baking plate 3 and in the second baking plate 5, channels 14. These channels can be designed according to the invention as engraving in the baking surface or as a bore. In the present embodiment of FIG. 4, the second baking plate 5 in the product space 10 comprises bulged, hump-shaped product surfaces.
    Fig. 5 shows a schematic plan view of an embodiment of the baking sheet apparatus according to the invention and three sections which run along the section lines B-B, C-C and D-D.
    The cut and schematically illustrated baking plate device essentially corresponds to the baking plate device of FIGS. 3 and 4.
    Provided is a first baking plate 3 and a second baking plate 5. The sectional views will be discussed further in the following figures. 23/55 0 0 0 ·· ·· 0 ·· 0 0 «00 0 0000 0 • 00 000 00 00 0 0 00 000000 0 0 0 · 0 * 0« «0 0 00 0 00 0« 0 00 000 · 0
    23 52057Gp / FI
    Fig. 6 shows the section B-B of Fig. 5. For this purpose, the first baking plate 3 and the second baking plate 5 are shown in section. Between the two baking plates 3, 5, the baking mold 8 is provided. The first baking plate 3 has a first baking surface 4. The second baking plate 5 has a second baking surface 6. In the folded position, the baking surfaces 4, 6 to each other and together form the baking mold 8. In the schematic sectional view of Fig. 6, the section runs entirely through the gap portion 12. The product space 10 is not cut. The gap section 12 has a gap thickness 13. This gap thickness is essentially zero in the present illustration. Thus, the first baking surface 4 is placed directly on the second baking surface 6. However, the pressure development during baking of the waffle shaped body can be removed by elastic deformation of the baking plates. In this case, a gap thickness 13 greater than zero is present.
    In principle, the thickness between the first baking surface 4 and the second baking surface 6 is referred to as the thickness. In the product, the thickness corresponds to the distance of the first surface of the waffle formed body formed by the first baking surface from the second surface of the waffle formed body formed by the second baking surface. In the gap section 12 further channels 14 are provided. The channels 14 have a channel thickness 15. The channel thickness 15 is greater than the gap thickness 13. The channels 14 are preferably guided to the outside 16 of the baking plates. As a result, the product space and the channel 14 are opened to the outside.
    The sectional views of Figures 5 to 8 of the baking plate device are shown in simplified form. In particular, all elements are hidden except for the baking plate pair.
    Fig. 7 shows a schematic sectional view along the section line D-D. The section extends through the first baking plate 3 and the second baking plate 5. Between the baking plates 3, 5 and the baking surfaces 4 and 6, a baking mold 8 is formed.
    The section line D-D runs through one or more gap sections 12 and through one or more product spaces 10. Furthermore, channels 14 are provided which open the product space 10 to the outside. The channels 14 pass through the gap section 12. As a result, the product space 10 is opened to the outside. In particular, the 24/55 run
    24 52057Gp / FI
    Channels to the outside 16 of the baking plate pair, the product space 10 has a product thickness 11. This product thickness 11 is substantially constant over the entire product space 10. The gap portion 12 has a gap thickness 13, which is substantially zero in the present illustration. According to a preferred embodiment of the invention, the gap thickness 13 is at least 50% smaller than the product thickness 11. Particular preference is given to a 70% reduction of the gap thickness compared to the product thickness. Optionally, the gap thickness can be at least partially zero.
    8 shows a schematic sectional view of the section along the section line CC from FIG. 5. The simplified sectional view shows a first baking plate 3 with a first baking surface 4 and a second baking plate 5 with a second baking surface 6. By merging the first and the second Back plate and the baking surfaces is a baking mold 8 is formed. The baking mold 8 comprises one or more product spaces 10 and intermediate gap sections 12. The gap sections 12 are penetrated by channels 14. In the area between two product spaces 10, one channel is cut normal to its longitudinal extent. The channel is designed in the present embodiment of FIG. 8 as a substantially V-shaped engraving extending in the first baking plate 3. According to a further embodiment, however, the channels 14 can also run in two or only in the second baking plate 5. The channels 14 preferably connect two product spaces 10 with one another or extend from the product space 10 to the outside 16 of a baking plate pair.
    To produce the waffle moldings according to the invention, at least the product space 10, but preferably the entire baking mold 8, is filled with a baking mass in the baking method according to the invention. The baking mass is essentially liquid to viscous and thus clothes the baking dish 8. Due to the baking process and the escape of the steam, a substantially crisp, unwieldy weapon body with a porous crumb is produced. The surfaces of the waffle shaped body, which bear against the first baking surface 4 or on the second baking surface 6, have a substantially closed baking skin. Through the product space 10 while the baked product is formed. Through the gap section 12 at least one, preferably a plurality of connecting blades is formed. Through the channels 14 25/55 • · • • • • • • • • · · «·« »· · · · ···
    25 52057Gp / FI one or more ribs is formed. Those regions of the baking mold 8 which are located between the product spaces 10 form the baking context of the waffle shaped body. This baking context is removed according to the present process for forming the finished baked products.
    FIG. 9 shows a detail of a baking plate pair filled with baking mass, which corresponds in particular to the baking plate pair from FIG. 8. In particular, the sectional view of FIG. 9 is a detail sectional view of the representation of FIG. 8 with a waffle shaped body 2. This waffle shaped body 2 is formed by the first baking plate 3 and the second baking plate 5. The first baking surface 4 and the second baking surface 6 together form a baking mold 8, which in the present representation is completely filled by the waffle shaped body 2. In the product space 10, the baked product 20 is arranged. In the gap section 12 of the back connection 19 is formed. The back connection 19 comprises a connecting lamella 23 and ribs 22. The product thickness 11 corresponds in the present representation substantially to the baked product thickness 21. The gap thickness 13 corresponds in the present illustration substantially to the lamella thickness 24. This thickness is almost zero in the present representation. According to a preferred embodiment, the lamella thickness is about 0.1-0.8mm thick. The channel thickness 15 can be dimensioned differently for different channels. For example, by merging multiple channels 14, it may be necessary for individual channels to be thicker than others. In particular, it is necessary that they have a larger cross section. Preferably, the channel thickness 15 is greater than the gap thickness 13. The channel thickness 15 in this area corresponds in any case substantially to the thickness of the rib 22. In the region of the transition between the gap section 12 and the product space 10, a predetermined breaking line 18 is provided. This predetermined breaking line 18 is cut in the present embodiment and thus shown running substantially projecting. This is achieved in the region of the transition between the channel and the product space, for example, by stopping the milling head just before completely piercing the edge of the gap section 12 when producing the engraving to form the channel 15. As a result, a comb 17 is formed. This comb 17 of the baking plate forms in the baking process according to the invention a predetermined breaking line 18. 26/55
    26 52057Gp / FI
    In the area of the transition between a smooth gap section, without a channel, the predetermined breaking line is given by the fact that the blade is made thinner and more brittle than the baked product.
    The product thickness 11 is substantially constant over the entire course of the baked product 20 or over the course of the product space 10. This causes a uniform baking of the baked product. By contrast, the thickness of the gap section 12, that is to say the gap thickness 13, is smaller than the product thickness 11.
    10 shows an exemplary embodiment of a waffle shaped body 2 according to the invention. This is a baking intermediate for producing the baked product 20. Several baked products 20 are contained in the waffle shaped body 2. The baked products 20 are surrounded by a baking context 19. As already described, the baking connection 19 is formed by that region of the baking plates, which is referred to as a gap section. The baking context 19 includes ribs 22. These ribs 22 extend e.g. from the edge of the baked product 20 to the edge of the waffle shaped body 2. Preferably, a plurality of ribs 22 are provided. Optionally, several ribs are brought together in the course of the back connection to a wider or thicker rib. The ribs are used in Ausbackprozess the derivation of the steam. In the finished waffle shaped body serve the ribs of the stiffening of the waffle shaped body. In particular, this facilitates removal from the baking tongs. For this purpose, at least two, preferably a plurality of ribs 22 are arranged obliquely to each other. This avoids that predetermined breaking points in the baking context are formed by the ribs themselves. The ribs according to the present embodiment have a substantially triangular cross-section. However, by providing other shaped channels or engravings of the wafer baking plates, the ribs may also have other cross-sections such as semicircular, rectangular, ridge-shaped, band-shaped or slot-shaped.
    The connection blades 23 are arranged between the bakery products 20 and optionally connect them. The ribs 22 preferably run in the surface of the connecting blades 23. The baked product shown is designed as a substantially round, cup-shaped body. As a result of breaking according to the invention along the 27/55 ". «······························································.
    27 52057Gp / FI
    Rupture line 18, the baked products 20 on a substantially closed edge. The predetermined breaking line 18 extends in the illustrated embodiment in a circular manner in direct connection with the baked product 20.
    FIG. 11 shows a further embodiment of a waffle shaped body 2 according to the invention, as can be produced, for example, by using the baking plates of FIGS. 3 to 9. The waffle shaped body 2 comprises a baking connection 19, which comprises ribs 22. Optionally or preferably, the baking context 19 comprises a connecting blade 23. The baking products 20 are connected to each other through the baking connection 19. The ribs 22 extend from the edge of the baked products 20 to the outer edge of the waffle shaped body 2.
    FIG. 12 shows a further embodiment of a baked product according to the invention or of a waffle shaped body 2 according to the invention. The waffle shaped body in turn comprises a plurality of baked products 20. The baked products 20 are formed as flat wafers. These flat wafers have a relief-like, in particular lattice-shaped surface structure, as is usual for flat waffles. This structure is achieved by a grid-like engraving of the baking plates. The individual baked products are connected to one another via a back connection 19. On the one hand, the ribs 22 extend from baked product to baked product and, on the other hand, from the baked product 20 to the outer edge of the waffle shaped body 2. The associated baking plates have a complementary engraving and a complementary baking mold. The product thickness of the baked product 20 is inventively greater than the lamella thickness of the connecting blades.
    In the case of waffles having a relief-like structure, this basically means that the core thickness of the baked product 20 is thicker than the lamella thickness of the connecting lamella. The core thickness describes the thickness of a body that extends continuously through the baked product. In essence, that is the thickness that persists, the relief-like structure of the waffle would be removed. This applies in principle to all embodiments of the invention with waffeltypischer relief-like surface structure. However, this relief-like surface structure is not 28/55 • «· · ·« · · · · · «· · · · · · · · · · ·····································
    «· · ································································.
    28 52057Gp / FI equates to the open-pore structure of the crumb of a separating surface. Much more, the closed back skin is executed meandering relief.
    The ribs 22 are made thicker in this embodiment as the connecting blade. As a result, on the one hand, the stability of the finished waffle shaped body is increased and, on the other hand, a steam transport is made possible during baking.
    The connecting blades 22 may be made very narrow according to a further embodiment, so that the baked products 20 almost abut each other. The connecting blades are thereby formed as a groove-shaped constrictions of the waffle shaped body. However, these groove-shaped constrictions of the wafer body are interspersed by ribs 22, so that during baking the steam can be derived. Along this groove-shaped connecting lamellae, the waffle shaped body can be divided into the finished baking products 20. In a groove-shaped design of the blade, however, almost no baking connection 19 is present. Nevertheless, the effect of the invention occurs that the baked products are substantially closed at the edges, since the closed back skin of the top and the closed back skin of the bottom are substantially merged. 29/55 i f ········
    29 52057Gp / FI
    1 baking tongs 2 waffle shaped bodies 3 first baking plate 4 first baking surface 5 second baking plate 6 second baking surface 7 movement device 8 baking mold 9 locking device of the baking plate 10 product space 11 product thickness 12 gap section 13 gap thickness 14 channel 15 channel thickness 16 outside of the baking plate 17 comb 18 frangible line 19 back connection 20 baked product 21 Baking product thickness 22 Ridge 23 Connecting lamella 24 Lamellar thickness 25 26 Core area of the waffle shaped body 27 Baking chamber 28 Baking tongs chain 29 Transport level 30 Transport level 31 32 Device for opening the baking tongs 33 Dispensing station 34 Feeding station 35 Device for closing the baking tongs 36 Locking device of the oven for locking the baking tongs 37 Product picking device 30/55
    权利要求:
    Claims (26)
    [1]
    Η > • 9 • · 9 9 9 Ο 9 0 9 9 Ο ···· 9 • 9 9 0 9 9 · · Ο · Ο % 9 999999 e * 9 I ···· # ·· 9 9 · • 9 Ο 1. A baking plate device, in particular baking tongs (1) with a pair of baking plates, waffle shaped bodies (2) baked under pressure, in particular brittle flat wafers or hollow wafers, comprising a wafer dough comprising: - a first baking plate (3) with a first baking surface (4), - a second baking plate (5) with a second baking surface (6), - a movement device (7), via which the first baking plate (3) is open with the second baking plate (5) and lockable connected, - a locking device (9) for locking the first baking plate (3) with the second baking plate (5) in the closed position, wherein in the closed position by the first baking surface (4) and the second baking surface (6) a baking mold (8), which is substantially the negative shape of the waffle mold body (2), and wherein the baking mold (8) comprises a product space (10) with a product thickness (11) surrounded by a gap portion (12) with a gap thickness (13), wherein the gap thickness (13) is smaller as the product thickness (11), characterized in that at least one channel (14) is provided with a channel thickness (15) for vapor dissipation, which passes through the gap portion (12), wherein the channel thickness (15) is greater than the gap thickness (13 ). 31/55 • »· · · · ····························································································. · · · · · · I t Μ · «· * · · · · # 31 52057Gp / FI
    [2]
    2. baking plate device according to claim 1, characterized in that extending the channel (14) from the product space (10) to the outside (16) of the baking plate (3,4) or the baking plate pair, thereby opening the product space (10) to the outside ,
    [3]
    3. Backplate device according to claim 1 or 2, characterized in that two or more product spaces (10) are provided, and that the channel (14) extends from one product space (10) to a further product space (10) and thereby two product spaces ( 10) connects to each other.
    [4]
    4. baking plate device according to one of claims 1 to 3, characterized in that the channel (14) passes through the gap portion (12) along the first baking surface (4) and / or along the second baking surface (6).
    [5]
    5. baking plate device according to one of claims 1 to 4, characterized in that the channel (14) is provided as a linear engraving in one or both baking surfaces (4,6), wherein the line-shaped engraving crosses at least one gap portion (12).
    [6]
    6. baking plate device according to one of claims 1 to 5, characterized in that the gap section (12) has a gap thickness (13) which is less than 50% of the product thickness (11), preferably less than 30% of the product thickness (11) , and / or that the gap thickness (13) is at least partially zero.
    [7]
    7. baking plate device according to one of claims 1 to 6, characterized in that the gap section (12) extends between the product spaces (10) and / or between a product space (10) and the outer side (16) of the baking plate pair.
    [8]
    8. baking plate device according to one of claims 1 to 7, characterized in that two product spaces (10) via a gap portion (12) are interconnected.
    [9]
    9. baking plate device according to one of claims 1 to 8, characterized in that a plurality of channels (14) open into a product space (10). 32/55 00 00 0 00 · 0 · • 0 «0» 000 «« «0 0 0 0 0« ·· 0 · 0 * ft · 00000 · »* I ft« 00 «000 ·« »·· 00 · 00 00 «0« 32 52057Gp / FI
    [10]
    10. baking plate device according to one of claims 1 to 9, characterized in that a plurality of channels (14) in the gap section (12) are brought together.
    [11]
    11. baking plate device according to one of claims 1 to 10, characterized in that a plurality of channels (14) substantially regularly distributed on the circumference of the product space (10) in the product space (10) open.
    [12]
    12. baking plate device according to one of claims 1 to 11, characterized in that the channels (14) extend obliquely to each other, so that the baked waffle shaped body (2) has a stable structure.
    [13]
    13. baking plate device according to one of claims 1 to 12, characterized in that in the product space (10) a substantially closed, the product space constricting comb (17) is provided so that the baked waffle moldings (2) a predetermined breaking line (18) for the separation of Baking product (20) of the baking context (19).
    [14]
    14. waffle shaped body (2), in particular baking intermediate, from a baking mass which has been baked under pressure and contains 55-70% of water in the uncooked state, comprising a baked product (20) with a baked product thickness (21) surrounded by a baking connection (19), characterized in that the baking context (19) comprises at least one rib (22) extending to the edge of the baked product (20).
    [15]
    15. Waffle shaped body according to claim 14, characterized in that the baking context (19) comprises a connecting lamella (23) with a lamella thickness (24), that the lamella thickness (24) is at least 50% smaller than the baked product thickness (21), preferably at least 70 % is less than the baked product thickness (21) or optionally at least partially zero. 33/55 ·· ·· * ·· VW ·· * · • 9 9 9 9 9 99 9 9 9 l% · · ···· · · «· I 9 9 9 9 ··· 9 9 9 99 · ···· 999 ·· 33 52057Gp / FI
    [16]
    16. waffle shaped body according to claim 14 or 15, characterized in that the rib (22) extends in the surface of the connecting plate (23).
    [17]
    Waffle shaped body according to one of claims 14 to 16, characterized in that the rib (22) extends from the baked product (20) to the edge (24) of the wafer body.
    [18]
    18. waffle shaped body according to one of claims 14 to 17, characterized in that a plurality of ribs (22) are provided, which are distributed substantially regularly on the circumference of the baked product (20) in the baked product (20).
    [19]
    19. Waffle shaped body according to one of claims 14 to 18, characterized in that r > that a predetermined breaking line (18) surrounding the baking product (20) is provided which has a smaller thickness than the baked product (20).
    [20]
    20. waffle shaped body according to one of claims 14 to 19, characterized in that a plurality of baking products (20) are provided, which are interconnected by the baking context (19).
    [21]
    21. Waffle shaped body according to one of claims 14 to 19, characterized in that at least one rib (22) is provided which connects two baking products (20) with each other.
    [22]
    22. waffle shaped body according to one of claims 14 to 21, characterized in that the baked product (20) has a baked product thickness (21) of about 0.5 mm to 5 mm, wherein the continuous core portion (26) has a thickness of about 0.5 mm to 2 mm.
    [23]
    23. waffle shaped body according to one of claims 14 to 22, characterized in that the areas of lesser thickness, in particular the connecting blade (23) and / or the predetermined breaking line (18) have a higher degree of baking than the baked product (20), and are in particular baked, and that the higher bake levels are more brittle than the bakery product (20). 34/55 34 34 I «· · · · · · · · · · · ·

    • · · «· · · · 52057Gp / FI« · · · • · • ·
    [24]
    24. Oven for producing preferably crispy-brittle baked waffle moldings, wherein the oven has a baking chamber (27) and a continuously rotating in the oven and through the baking chamber (27) moving, endless baking tong chain (28) along a self-contained Orbit is arranged, which extends in two superimposed transport planes (29,30), wherein the baking tong chain (28) up and zuklappbare and lockable in the closed state baking tongs (1) contains, in which baking mold tops and baking mold bottom parts existing baking molds are arranged, opened by opening the baking tongs (1) and closed by closing the baking tongs (1), wherein means (32) for unfolding the baking tongs (1), an output station (33), a loading station (34), a device (35 ) for closing the baking tongs (1) and a locking device (36) for locking the baking tongs (1) in the closed position Stand in the direction of the baking tongs (1) are arranged one behind the other, wherein in the output station (33) a baked waffle moldings from the unfolded baking tongs (1) taking out product removal device (37) is provided, characterized in that the baking tongs (1) as a baking plate device according to one of the preceding claims. 35/55 35 52057Gp / FI
    [25]
    25. A process for producing crispy-brittle baked products comprising the steps of: a. Dosing Waffelbackmassen in particular in line infusion or with centrally oriented point infusions in the baking mold of a baking plate device according to one of the preceding claims of a baking oven according to one of the preceding claims, b. Baking and demolding of the waffle moldings according to one of the preceding claims by in particular blowing out and out or vacuum removal method, c. Separating the baked product from the baking context along the predetermined breaking line.
    [26]
    26. The method according to claim 25, characterized in that the waffle shaped body for separating the baked product from the baking context a. a separating device is supplied, which comprises a separating mold, which contacts the waffle shaped body at least in the region of the predetermined breaking lines, b. and subsequently separating the baked products from one or more punches causing a relative movement between the baked product and the baking context. Vienna, am



    36/55
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    同族专利:
    公开号 | 公开日
    WO2014198569A1|2014-12-18|
    EP3007560A1|2016-04-20|
    EP3007560B1|2018-11-28|
    CN105283077A|2016-01-27|
    RU2015157347A|2017-07-17|
    AT514376B1|2016-12-15|
    US20160143296A1|2016-05-26|
    RU2656415C2|2018-06-05|
    TR201900208T4|2019-02-21|
    BR112015029669A2|2017-07-25|
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    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    ATA466/2013A|AT514376B1|2013-06-10|2013-06-10|Process and apparatus for producing waffle moldings baked under pressure|ATA466/2013A| AT514376B1|2013-06-10|2013-06-10|Process and apparatus for producing waffle moldings baked under pressure|
    TR2019/00208T| TR201900208T4|2013-06-10|2014-06-02|Method and apparatus for producing shaped waffle bodies baked under pressure.|
    PCT/EP2014/061314| WO2014198569A1|2013-06-10|2014-06-02|Method and device for producing shaped waffle bodies baked under pressure|
    BR112015029669-6A| BR112015029669B1|2013-06-10|2014-06-02|DEVICE FOR BAKING PLATES, FORMATTED WAFFLE BODY, OVEN FOR THE PRODUCTION OF THE SAME AND PROCESS FOR THE PRODUCTION OF CRAZY AND CRAZY BAKED PRODUCTS|
    US14/897,302| US20160143296A1|2013-06-10|2014-06-02|Method and apparatus for producing wafer shaped bodies baked under pressure|
    RU2015157347A| RU2656415C2|2013-06-10|2014-06-02|Method and device for producing shaped waffle bodies baked under pressure|
    EP14727508.5A| EP3007560B1|2013-06-10|2014-06-02|Method and device for producing shaped waffle bodies baked under pressure|
    CN201480033069.2A| CN105283077A|2013-06-10|2014-06-02|Method and device for producing shaped waffle bodies baked under pressure|
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