![]() Transport pallet and method for its production
专利摘要:
The invention relates to a transport pallet, in particular for aviation, which has substantially the shape of a square or rectangular plate. According to the invention it is provided that they - for a substantial reduction in their weight - formed into substantial portions with plastic material, - at least one - at least two crossing each other at an angle in the range of 15 to 90 °, at the respective crossing point, preferably on there Relativlagestabilisierungs-gutters or indentations to the connector abutting, formed with a high mechanical strength, fiber-reinforced composite plastic reinforcing struts or rods (stringer stringer), the same in a stable position and arrangement holding each other, richly bound to them, and enclosing them or embedding, preferably on all sides, enclosing formed with a plurality of partial cores plate-like core of a mechanically stable foam plastic, - at which the reinforcing struts containing foam plastic core at least over the upper and lower main surface at least one mechanical h high-strength layer of a fiber-reinforced composite plastic is bound, or which multi-part foam core is encased in total by such a fiber-reinforced composite plastic layer, and that it is preferably provided that the side edges of the pallet plate either by in the local composite Plastic material retracted, inserted, glued or incorporated, or else optionally be pulled over the same pulled or inverted profiles made of aluminum or a high-strength aluminum alloy. 公开号:AT514130A1 申请号:T227/2013 申请日:2013-03-22 公开日:2014-10-15 发明作者: 申请人:Secar Technologie Gmbh; IPC主号:
专利说明:
• · · • · · * · · · · · · # ·· • · > · · · · · · · · · · ·· The present invention relates to a new transport pallet, which is particularly suitable for air traffic, wherein the same has substantially the shape of a square or rectangular plate and the same compared to the usual for this purpose plates based on aluminum or Aiuminiumlegierüngen significantly less weight or mass. There are already a variety of proposals for such transport pallets become known, in particular whose a yes not usable tare performing weight should be reduced as possible, which is particularly essential for aviation of essential importance. In the course of extensive tests, a new mechanically highly stable, high-strength pallet based on plastic material was developed. The new transport pallet is characterized in that it - for a substantial reduction in its weight - formed into substantial proportions with plastic material, - at least one - at least two crossing each other at an angle in the range of 15 to 90 °, at the respective crossing point, preferably over there Relativlagestabilisierungs gutters or notches for plug connection abutting, formed with a mechanically high-strength, fiber-reinforced composite plastic reinforcing struts or rods (-Strings, -Stringer), the same in a stable position and arrangement to each other holding, richly bound to them, and they comprise enclosing or embedding, preferably all-round, enclosing, formed with a plurality of sub-cores plate-like core of a mechanically stable foam plastic, - at which the reinforcing struts containing foam plastic core at least over the upper and lower main surface at least each because a mechanically high-strength layer is bonded from a fiber-reinforced composite plastic, or else which M multi-part foam core is encased in total by such a fiber-reinforced composite plastic layer, and - that is preferably provided that the side edges of the pallet plate either by in the local composite plastic material retracted, inserted, glued or incorporated, or possibly by are reinforced over the same drawn or inverted profiles made of aluminum or a high-strength aluminum alloy. The new range, which is thus formed to a high degree with plastic material having a density substantially close to 1 g / cm3, is characterized by the reinforcing struts provided inside, the hardened foam core and the hard composite surface - and -Unterschicht or -Ummantelung by high mechanical stability, high load capacity, high wear resistance and ease of handling and manufacturing. It is therefore of great interest for any type of transport, but especially for transport by aircraft, because they compared to the previously used in this field transport pallets based on aluminum with at least the same flexural strength and mechanical stability as the previously known pallets, a has up to 40% less weight. As regards the reinforcing struts of fiber-reinforced composite plastic present inside the new pallet, it has proved to be advantageous for the stability of the new pallet when the intersecting reinforcing struts or rods are substantially parallel or at an angle of 90 ° to the Side edges of the pallet plates or in the direction of the diagonal thereof are aligned. Particularly high mechanical quality of the new range can be achieved if the partial cores of the reinforcing struts containing or substantially enclosing foam plastic core at those of their side edges, where they rest against the reinforcing struts, to the cross-sectional shape of the same fitted cross-section having longitudinal recesses or Have flank grooves. 3/22 ϋ • • · · · · • t I I I I I I I t t t t t t t t t t t t t t t. * • • • • •: •: • • # • • ♦ · ♦ · As far as the reinforcing struts themselves are concerned, it is advantageous if they have the same, possibly round, elliptical, square or hexagonal cross-section. However, a new transport pallet is particularly preferred, in which the reinforcing struts or rods have substantially (flat) strip-like design, very wide or flat I-section and that they are optionally provided with at least one indentation, notch or constriction. Reinforcing bars made of fiber-reinforced composite plastic have also proven to be particularly advantageous if necessary, which are formed approximately Torstahlartig. As regards the material of the reinforcing rods which is particularly preferred in the context of the invention, a particular advantage is given when the reinforcing struts or rods of the foamed plastic core contained in the same umbettet and the two outer layers or the sheath layer different or equal a formed with glass, carbon, aramid and / or mineral, especially basalt fibers reinforced composite plastic material is or is. For the foam core, which nevertheless contributes substantially to the strength of the new transport pallet, in particular as a consequence of the so-called sandwich effect, with the least possible mass, it has proved to be advantageous if the reinforcing strut or rod has several of its parts. Cores enclosing, foam plastic core with a mechanically stable foamed plastic, in particular with Rohacell or based on a polyurethane is formed. Last but not least, especially with regard to the rough loading conditions that prevail at airports, mentioned that it has proved to be beneficial if the side edges of the pallet or pallet plate on the top side edge-thickened or up-trained increases are, in that the Seitenrandverdickungen with the sheath layer of the fiber-reinforced composite plastic material are formed and at least one, preferably upwardly open undercut trough, in which a 4/22 *: ·· * ·: • · : .. ···· • · · · · · · · · · · · · Profile made of aluminum or an aluminum alloy fed or inserted, glued, embedded or incorporated, or - that on or, on the side edges of the fiber-reinforced composite Plastic-coated pallet plate is pushed or pulled sideways-thickening profile made of aluminum or an aluminum alloy, this profile is flush with the bottom composite resin layer on the bottom of the pallet, Here, the advantage of a substantial stabilization of the cargo through the raised edges is given, with an undercut trough profiling of the edges of the range is of particular advantage, in which, for example. the transport straps can be pulled. The invention is finally a method for producing the new transport pallets, which is characterized in that the intersecting reinforcing struts are made of the fiber-reinforced composite plastic, optionally via their connectors, in each desired mutual position, - that in the fields or, gusset between them and between them and the side edges of the pallet plate, the same corresponding shapes having partial cores made of a foamed plastic and positioned cross-sectional shape corresponding to the Armierungsstreben fitting and preferably ultimately glued to the reinforcing struts and so form a total of a reinforced foam plastic core, on which a plastic prepreg is applied for connection to the struts, - then at least on both sides of the foam plastic core each a Faserarmierungsvlies is applied, which after insertion of aluminum profiles on the Seitenr is impregnated with a change of the core polymer, and the structure is compressed so voprbereitete with introduction of polymer and the formation of the margin-umwulsteten pallet plate under the action of heat and pressure. 5/22 ·· ···· ·· ♦ ··· • · · · · · · The invention will be explained in more detail with reference to the drawing. FIGS. 1 and 2 show simple embodiments of the reinforcing struts substantially contributing to the stabilization of the new pallet plate, FIGS. 3, 4 and 5 and 6 show two stages of enclosing the reinforcing struts in the foam plastic core, FIGS 9 shows some cross-sections through one of the side edges of the new pallets with the aluminum profile running along the same, reducing the wear and stabilizing the edge of the pallet plate, FIGS. 10 and 11 show a cross-section through one of the reinforcing struts of the new transport pallet and on the other hand a plan view of the reinforcing struts at their crossing points, and Figures 12 to 15, the reinforcing struts respectively in cross-sectional view and in plan view. In Figures 1 and 2 is shown schematically how conveniently only two and three intersecting reinforcing struts 2 are made of fiber-reinforced composite plastic within the pallet plate 100 or in the foam plastic core 3, wherein the reinforcing struts 2 in Fig. 2 each other in an angle α of about 70 ° and cross those in Fig. 1 each other at a right angle α. The struts 2 shown in FIGS. 1 and 2 terminate freely. Figures 3 and 4 show - with otherwise constant Numeral references - two pallet plates 100, 1 in a first stage of their manufacture, the sub-cores 3 'being fitted between the intersecting reinforcing struts 2, each conforming to the shape of the faces between the reinforcing struts 2, before their final positioning , From Figures 5 and 6 goes - otherwise the same Reference numerals mean the following stage of manufacture. They now show the reinforcing struts 2, wherein foam partial cores 3 'now finally adapted with their side edges to the cross-sectional shape of the reinforcing struts 2, at these 6/22 ···· # ·· ♦ ♦ ·· ·· ß ·· * > * < • · * · • · · · Struts 2 fit snugly, and are preferably glued to them and so as a total strive-reinforced foam plastic core 3 form. It can be seen from Figures 3 to 6 further. As to the edges 4 of the future pallet plate the side edge-reinforced aluminum profiles 5 are introduced, which here do not touch each other at the corners of the future plate. Furthermore, Figures 7 to 9 - with otherwise constant reference numerals - in each case in increments the possible arrangement of the invention in the upper and lower reinforcing plate 6 and the uniform with her, the side edges 4 coating sheath layer 6 in the local increased Seitenwandwulst 7 undercut, at least one channel 71, in which an aluminum profile 5 is inserted, in particular glued or polymerized with, which itself od again an undercut channel 51 for the use of cargo tethers. The like. For the cargo. Oie Fig. 10 shows - with otherwise the same reference numerals meaning - the finished Vollkompositpalette. Figures 11 and 12 show - with otherwise identical reference numerals - a cross section through one of the reinforcing struts 2 with broad-I-cross section and fitted in the side flanks of foam plastic part core 3 ', wherein the longitudinal grooves 23 of the struts 2 with a prepreg 8 for the Adhesive bond with the foam plastic part cores 3 'äusgelegt are and a plan view of the crossing reinforcing struts 2 with the flat-I cross-section. Finally, FIGS. 13 to 16 show the right-angled and the non-right-angled crossing points of the flat-I-cross-section reinforcing struts 2, 7, 22, each with the same reference numerals
权利要求:
Claims (9) [1] «·» • · * · ····································································································. · ... · ·· «« '* ·· · «Claims; 1. Transport pallet, in particular for aviation, which essentially has the shape of a square or rectangular plate, characterized geke η nze I chnet, - that they - for a substantial reduction in their weight - formed to substantial proportions with plastic material, - at least one - at least two at the angle (a) in the range of 15 to 90 ° intersecting, at the respective intersection point, preferably over there Relativlagestabiilsierungs gutters or notches (21) to the connector (21) contiguous, formed with a high mechanical strength, fiber-reinforced composite plastic Reinforcing struts or rods (2), the same in a stable position and arrangement to each other holding, tightly bound to them, and enclosing or embedding, preferably on all sides, enclosing, with a plurality of part Cores (3 ') formed plate-like core (3) of a mechanically stable Schaumku comprising at least one mechanically high-strength layer (6) of a fiber-reinforced composite plastic, or else which multi-part foam core, at least over the upper and lower main surfaces of which the reinforcing struts (2) contain foam material core (3) (3) is encased in its entirety by such a fiber-reinforced composite plastic layer (6), and that it is preferably provided that the side edges (4) of the pallet plate (1) are either inserted, glued in, glued into the composite plastic material there or incorporated, or if necessary, by the same drawn or inverted profiles (5) made of aluminum or a high-strength aluminum alloy are reinforced. [2] 2. Transport pallet according to claim 1, characterized d a d u r c h, 8/22 Μ ·· * &. ::: * * · · *. ··. The intersecting reinforcing struts or bars (2) are substantially parallel or at an angle of 90 ° to the side edges (4) of the pallet plates (1) or in the direction of the diagonal are aligned with the same. [3] 3. Transport pallet according to claim 1 or 2, characterized in that the partial cores (3 ') of the reinforcing struts (2) containing or substantially enclosing foam plastic core (3) to those of its side edges (22), where it abut the reinforcing struts (2), have on the cross-sectional shape of the same adapted cross-section having longitudinal recesses or flank grooves (23). [4] 4. Transport pallet according to one of claims 1 to 3, characterized in that the reinforcing struts or -stabe (2) substantially (flat) band-like, have very wide or flat I-section and that they optionally each with at least one Indentation, notch or constriction (21) are provided. [5] 5. Transport pallet according to one of claims 1 to 4, characterized g e ken nzeich n et, that the reinforcing struts or rods (2) are formed torstahlartig. [6] 6. Transport pallet according to one of claims 1 to 5, characterized in that the reinforcing struts or rods (2) and the two outer layers or the sheath layer (6) different or equal to a glass, carbon , Aramid and / or mineral, in particular basalt fiber reinforced composite plastic material is or is formed. [7] 7. Transpörtpalette according to one of claims 1 to 6, characterized geke η nzeichnet that the Armierungsstreben- or rods (2) with a plurality of its part cores (3 ') enclosing, foam plastic core (3) with a mechanical stable 9/22 foamed plastic, in particular with " Rohacell " or is formed on the basis of a polyurethane, [8] 8. Transport pallet according to one of claims 1 to 7, characterized ge ke η nze ic hnet, - that the side edges (4) of the pallet (100) or pallet plate (1) side-thickened on the upper side or-upwards are formed, and in that by the Seitenrandverdickungen (7) with the sheath layer (6) are formed from the fiber-reinforced Komposit KunStstoffmateriaf and at least one, preferably upwardly open undercut gutter (71), in which a profile (5) Aluminum or aluminum alloy drawn or inserted, glued, embedded or incorporated, or - that on or on the side edges (4) of the coated with the fiber-reinforced composite Kunststöff pallet plate (1) from a side edge-thickening profile Aluminum is pushed or pulled from an aluminum alloy, this profile is flush on the bottom of the pallet with the bottom composite plastic layer (6). [9] 9. A process for the preparation of the new transport pallets (100), characterized in that - the intersecting reinforcing struts are made of the fiber-reinforced composite plastic, optionally via their connectors, in each desired mutual position, - that in the fields or Gusset between them and between them and the side edges of the pallet plate, the same corresponding parts having molded cores made of a foam plastic and positioned cross-sectional shape corresponding to the Armierungsstreben fitting and preferably ultimately glued to the reinforcing struts and form a total of a reinforced foam plastic core on - which is applied for connection to the struts a plastic prepreg 10/22 - then then at least on both sides of the foam plastic core each a Faserarmierungsvlies is applied, which after inserting aluminum profiles on the Seitenrändem of the core with a polymer is impregnated and wherein the thus preprocessed construction with the introduction of polymer and the formation of the side edge-beaded pallet plate pressed under the action of heat and pressure
类似技术:
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同族专利:
公开号 | 公开日 AT514130B1|2019-02-15| US20160046406A1|2016-02-18| EP2976270B1|2017-11-01| EP2976270A1|2016-01-27| US9688435B2|2017-06-27| WO2014146160A1|2014-09-25|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 US3684632A|1971-02-04|1972-08-15|Rafael De Jesus Pedraza|Laminated pallet and method of making same| US20060081158A1|2004-10-19|2006-04-20|Fitzpatrick Technologies, L.L.C.|Pultrusion pallet| US20090095206A1|2007-10-12|2009-04-16|Walter Dacus|Ultralight Unit Load Device| US20120160734A1|2008-06-20|2012-06-28|Oria Collapsibles, Llc|Pallet design with structural reinforcement| US2486284A|1946-04-24|1949-10-25|Horwitz Solomon|Pallet| DE6609559U|1968-07-25|1972-07-06|Lauterberger Blechwarenfabrik|STACKING PALLET| US3573144A|1969-08-11|1971-03-30|Ralph A Andersen|Sandwich panel type structural elements and method of making same| DE1949209A1|1969-09-30|1971-04-01|Fritz Reinke|Method and device for manufacturing components| DE2733456A1|1977-07-25|1979-02-08|Hans Juergen Ing Grad Bruns|Plastics pallet composed of one top and three base parts - is made of large-cell hard foam with hard plastics integral skin, with embedded reinforcements| US5139845A|1990-09-07|1992-08-18|Utilities Products International Inc.|High strength, light weight structural composite and method of preparing same| US6308642B1|1999-10-08|2001-10-30|Jeannette Branam|Pallet assembly| US20050199158A1|2005-05-18|2005-09-15|Satco, Inc.|Reinforced air cargo pallet| WO2009121056A2|2008-03-28|2009-10-01|Oria Collapsibles, Llc|Composite stackable pallet construction| CN102869582A|2010-01-26|2013-01-09|爱尔康普公司|Air freight pallet| WO2012023849A1|2010-08-16|2012-02-23|Airconpal B.V.|Airfreight pallet| US8776968B2|2011-02-24|2014-07-15|Raytheon Company|Cable reel axle shaft with integrated radio frequency rotary coupling|US20160257444A1|2015-03-03|2016-09-08|Platform Innovations, LLC|Pallet Assembly| US20160311572A1|2015-04-24|2016-10-27|Platform Innovations, LLC|Low Profile, Coated Pallet Assembly| CN106009758A|2016-06-17|2016-10-12|句容市百事特复合材料有限公司|Fiber reinforced plastic cargo pallet and preparation method thereof| EP3819226A1|2019-11-07|2021-05-12|Kompopat Oy|Pallet|
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申请号 | 申请日 | 专利标题 ATA227/2013A|AT514130B1|2013-03-22|2013-03-22|Transport pallet and method for its production|ATA227/2013A| AT514130B1|2013-03-22|2013-03-22|Transport pallet and method for its production| US14/779,083| US9688435B2|2013-03-22|2014-03-21|Transport pallet and method for the production thereof| PCT/AT2014/050071| WO2014146160A1|2013-03-22|2014-03-21|Transport pallet and method for the production thereof| EP14723964.4A| EP2976270B1|2013-03-22|2014-03-21|Transport pallet and method for the production thereof| 相关专利
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